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Hager AE-4701SVRAL Installation Guide

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Contents

1. Measure horizontal center line of exit device at 40 from finished floor Apply template to door using centerline and edge of door Mark and drill holes as shown on template Be sure the vertical centerline for the exit device mounting holes is 2 1 4 from the edge of door EXIT DEVICE MOUNTING HOLE TRIM ACTUATOR CLEARANCE HOLE 1 2 if required EXIT DEVICE MOUNTING HOLE For metal doors drill and tap for 1 4 20 machine screws For wood doors pre drill 1 8 holes f mounting trim drill 5 16 clearance holes on exit device side of door push side and 1 2 holes on pull side Trim requires an additional 1 2 clearance hole for the trim actuating shaft If using Sex Bolts drill 5 16 clearance holes on exit device side of door push side 4 INSTALL END CAP Remove end cap from end cap bracket Mark hole locations by either using template or holding end cap bracket up against door Be sure exit device is level before inserting end cap bracket lip into end of device body Mark and drill tap holes Install end cap bracket and end cap For metal doors drill and tap for 1 4 20 machine screws For wood doors pre drill 1 8 holes js s Bolts drill 5 16 clearance holes on exit device side push side and 3 8 on pull side Screws Metal door Sex Bolt 1 4 20 machine screws 2 Wood door 12 wood screws 2 11 10 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fa
2. 12 24 button head machine screw 2 12 24 flat head machine screw 1 Wood Stop 17 16 10 button head wood screw 2 eee 10 flat head wood screw 1 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 11 10 4700 Series Surface Vertical Rod Exit Device 000793 Rev 2 Installation Instructions Standard Duty COMPANIES 10 INSTALL TOP ROD STEP 1 Thread top rod half way onto top latch threaded connector STEP 2 Use the provided machine screw to attach rod connector onto actuating plate but do not attach top rod and rod connector yet Align the edge of rod connector next to top rod and mark a cutting line on top rod Be sure actuating plate on the chassis is in the down position STEP 3 Remove top rod and cut top rod with hack saw or metal cutting saw blade Deburr edges STEP 4 Insert rod connector into end of top rod that was just cut and deburred Tighten screw on rod connector until the rod connector is securely fastened to the top rod STEP 5 Be sure top latch is in the locked position Thread top rod half way onto top latch threaded connector Fasten bottom end of top rod onto actuating plate on exit device chassis This may require raising or lowering the top rod by threading it clockwise or counterclockwise on the top latch threaded connector TOP LATCH CONNECTOR 7 INSTALL ROD THREAD ROD ONTO TOP LATCH CON NECTOR FASTEN ROD CON
3. Disconnect the bottom rod from the actuating plate and rotate the rod clockwise which will raise the rod and the latch bolt If the top latch does not clear the strike Disconnect the top rod from the actuating plate and rotate the rod clockwise which will shorten the overall distance This will allow the top latch to completely rotate out of the way of the strike If the top latch will not stay in unlocked position after opening door Check that the latch is not too far away from the strike If so add one of the included top strike shims to lower top strike After adjusting the strike readjust the top rod length so that the latch falls smoothly into the unlocked state 12 INSTALL COVERS 13 INSTALL ROD GUIDES Install chassis head cover and both top and bottom latch covers Install top and bottom rod guides centered between latch cover and head cover or at desired height Screws Metal door 10 24 machine screw 4 Wood door 10 wood screw 4 14 DOGGING DEVICE For increasing the life of this device dog device during high traffic periods of the day A dogging device is not available on fire rated models Dogging Depress push bar then insert dogging hex wrench and turn clockwise 90 The push bar will remain depressed and the latch will stay retracted XM TONS RELEAS Release Dogging DOGGING Hold push bar then insert dogging hex wrench and turn counterclockwise 90 push bar will return to
4. GUIDE BOTTOM ROD pom MOUNTING BRACKET BOTTOM LATCH ASSEMBLY BOTTOM LATCH ASSEMBLY COVER BOTTOM LATCH 37 BOTTOM STRIKE 2 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 11 10 HAGER COMPANIES 4700 Series Surface Vertical Rod Exit Device I ED00793 Rev 2 Installation Instructions Standard Duty 1 CUT EXIT DEVICE TO LENGTH 2 MARK DOOR AND DRILL MOUNTING HOLES The exit device comes in two models one sized for a 36 door width and one sized for a 48 door width For other door widths cut exit device to appropriate length Recommended overall length of the exit device is equal to door width minus 4 inches Cut with hack saw or metal cutting saw blade Deburr edges DOOR WIDTH RANGE FOR EXIT DEVICES 36 MODEL 30 36 DOOR WIDTH 48 MODEL 36 48 DOOR WIDTH DOOR WIDTH CUT FROM THIS END RECOMMENDED OVERALL EXIT DEVICE LENGTH DOOR WIDTH 4 3 INSTALL EXIT DEVICE Remove head cover from exit device chassis Mount exit device using the 2 mounting holes indicated on template lt RU If using trim be sure to GM line up trim actuating shaft 3 tailpiece with cam located on back of exit device chassis Qo mam e a gt CAM MATES WITH TRIM ACTUATING IT 0 ww Ne Screws Metal door Sex Bolt or Trim 1 4 20 machine screws 2 Wood door 12 wood screws 2
5. the up position and latch will extend to secure door 8 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 11 10
6. 4 800 325 9995 Fax 800 782 0149 9 4700 Series Surface Vertical Rod Exit Device l ED00793 Rev 2 Installation Instructions HAGCR Standard Duty 8 INSTALL TOP MOUNTING BRACKET Remove top latch cover and mounting bracket from top latch assembly Fold and apply template to door using edge of door and face of top stop Mark and drill holes as shown on template for both top latch bracket and strike Be sure the vertical centerline for the top latch mounting holes is 1 7 16 from the edge of door Install top mounting bracket MM CAUTION End with holes For metal doors drill and tap for 1 4 20 machine screws JT T not slots closest to strike For wood doors pre drill 1 8 holes T bate Bolts drill 5 16 clearance holes on exit device side push side and 3 8 on pull side Screws Metal door Sex Bolt 1 4 20 machine screws 2 Wood door 12 wood screws 2 9 INSTALL TOP LATCH AND STRIKE STEP 1 Install top strike to face of stop using only the two outer slotted mounting holes STEP 2 Install top latch assembly to top mounting bracket using provided screws and top two holes in bracket TOP LATCH ASSEMBLY STEP 3 Close door check alignment of Strike and top latch adjust if required and install screw into center hole in strike e INSTALL THIS SCREW LAST 13 16 30 mm 9 16 15 mm FRAME SOFFIT 1 1 2 38 mm Strike Fasteners DOOR DOOR Metal Stop
7. 4700 Series Surface Vertical Rod Exit Device I ED00793 Rev 2 Installation Instructions HAGER Standard Duty COMPANIES DEVICES COVERED IN THESE INSTRUCTIONS ay L 4700S Surface Vertical Rod Device 4700SF Fire Exit Surface Vertical Rod Device DOOR HANDING OUTSIDE OF DOOR RHR 1 L LHR a m o t Luna zd 4 INSIDE OF DOOR Double Door DOOR i SURFACE VERTICAL N SURFACE VERTICAL RIM EXIT DEVICE SURFACE VERTICAL ROD ROD EXIT DEVICE X ROD EXIT DEVICE EXIT DEVICE 37 RO 23 4 23 4 70 70 TOOLS REQUIRED l Wood and Metal Sex Bolts Drill 5 16 thru from device side For wood doors l drill 1 8 hole Drill side Machine Screws Check building and fire codes to 7 Drill 1 47 20 Tap see if your application requires the use of sleeve nuts and bolts 11 10 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 1 4700 Series Surface Vertical Rod Exit Device I ED00793 Rev 2 Installation Instructions Standard Duty COMPANIES TOP LATCH TOP LATCH ASSEMBLY MOUNTING BRACKET TOP LATCH ASSEMBLY COVER TOP ROD END CAP END CAP BRACKET DEVICE BODY DOGGING DEVICE ONLY ON PANIC HARDWARE PUSH BAR C GUIDE ROD CONNECTOR ES 4 1 CHASSIS ACTUATING PLATE DOGGING WRENCH T
8. NECTOR TO ACTUATING PLATE NOTE LATCH SHOULD BE IN LOCKED POSITION AS SHOWN LOCKED UNLOCKED ACTUATING PLATE STEP 1 THREAD TOP ROD ONTO TOP LATCH CONNECTOR STEP 2 INSTALL ROD CONNECTOR AND USE EDGE TO MARK WHERE TO CUT ROD ROD CONNECTOR STEP 3 cUT TOP ROD WITH HACKSAW MEASUREMENT IS ROD CONNECTOR CUTTING EDGE 2 E L 6 0 G NON THREADED END TYPICAL TOP ROD LENGTH DOOR HEIGHT ROD LENGTH A ROD CONNECTOR THIS CHART REPRESENTS THE TYPICAL LENGTH OF THE TOP ROD WITHOUT THE ROD CONNECTOR STEP 4 INSERT ROD CONNECTOR INTO END OF TOP ROD TIGHTENROD CONNECTOR SCREW SEREW 11 10 HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 4700 Series Surface Vertical Rod Exit Device 1 00793 Rev 2 Installation Instructions HAGCR Standard Duty COMPANIES 11 ADJUST AND TEST INSTALLATION EXIT DEVICE OPERATION When push bar is depressed and the door is opened the top and bottom latch should be held retracted until door closes When the push bar is released both latches remain in the retracted state When the door closes and the top latch engages with the top strike it releases the holding mechanism and allows the bottom latch to fully extend If the latches do not work smoothly when opening and closing the door adjust the rod accordingly If the bottom latch does not clear the strike or threshold
9. g the top end of the bottom rod with the actuating plate Align by rotating rod clockwise or counterclockwise until the holes line up see detail A STEP 5 Use the provided machine screw to attach rod to actuating plate Be sure actuating plate on the chassis is in the down position see detail A NOTE The bottom latch assembly has a security feature This requires the bottom rod to be adjusted as described above Be sure there is no slack in the bottom latch To check for slack grab the bottom rod and pull up If it doesn t pull the latch bolt up immediately there is too much slack Disconnect the top of the bottom rod screw bottom rod further onto bottom latch assembly Reconnect top end and check again CHECK INSTALLATION by pushing on exit device push bar Make sure bottom latch is retracted when push bar is depressed Bottom latch should clear the finished floor strike or threshold Bottom latch should have 3 8 throw 11 10 BOTTOM ROD STEP 3 LIFT UP ON BOTTOM ROD FIGURE 2 ACTUATING PLATE LATCH BRACKET DETAIL A Pd THREADED END OF BOTTOM ROD STEP 2 INSTALL BOTTOM ROD STEP 1 INSTALL BOTTOM LATCH ASSEMBLY BOTTOM LATCH ASSEMBLY FIGURE 1 STEP 5 ATTACH ROD WITH PROVIDED MACHINE SCREW 2 T i STEP 4 ROTATE BOTTOM ROD CLOCKWISE OR COUNTERCLOCKWISE TO ALIGN WITH HOLE IN ACTUATING PLATE HAGER COMPANIES 139 Victor Street St Louis MO 6310
10. or screw anchor STEP 4 Insert anchor and secure bottom strike to anchor NOTE f required grout around bottom strike to acquire flush and level floor If bottom strike is being installed in a saddle threshold minimum 1 2 gap is required at bottom of door 1 4 20 MACHINE SCREW BOTTOM STRIKE l d l ANCHOR a 11 4 CUTOUT DRILL 1 2 X 7 8 DEEP FINISHED FLOOR 11 16 18 mm BOTTOM STRIKE INSTALLATION SURFACE MOUNTING SHOWN Fasteners 1 4 20 machine screw and anchor assembly 17 16 37 mm 1 25 mm 7 16 11 mm 1 2 13 mm 13 16 21 mm FLUSH MOUNTED BOTTOM STRIKE SURFACE MOUNTED BOTTOM STRIKE 4 HAGER COMPANIES 139 Victor Street St Louis 63104 800 325 9995 Fax 800 782 0149 11 10 Bl acer HAGER 7 INSTALL BOTTOM LATCH AND ROD 4700 Series Surface Vertical Rod Exit Device I ED00793 Rev 2 Installation Instructions Standard Duty STEP 1 Install bottom latch assembly to bottom latch bracket using provided screws and bottom two holes in bracket see figure 1 STEP 2 Screw threaded end of bottom rod halfway onto bottom latch assembly STEP 3 Before aligning the top end of the bottom rod with the actuating plate lift up on the bottom rod until you feel the resistance from the bottom latch spring At this point stop pulling up see figure 2 STEP 4 Continue holding rod up while alignin
11. x 800 782 0149 3 1 000793 Rev 2 Installation Instructions 4700 Series Surface Vertical Rod Exit Device HAGER Standard Duty 5 INSTALL BOTTOM LATCH MOUNTING BRACKET Remove bottom latch cover and mounting bracket from bottom latch assembly Apply template to door using edge of door and either top of threshold or finished floor Mark and drill holes as shown on template If using bottom strike use template to mark location for bottom strike anchor Be sure the vertical centerline for the bottom latch mounting holes is 1 7 16 from the edge of door Install bottom latch mounting bracket For metal doors drill and tap for 1 4 20 machine screws For wood doors pre drill 1 8 holes For Sex Bolts drill 5 16 clearance holes on exit device side push side and 3 8 on pull side Screws Metal door Sex Bolt 1 4 20 machine screws 2 Wood door 12 wood screws 2 CAUTION End with holes not slots closest to strike 6 INSTALL BOTTOM STRIKE Skip this step if using a panic threshold STEP 1 Bottom strike anchor location should already be marked If not extend bottom latch mounting bracket centerline to finished floor or threshold STEP 2 Cut out hole in finished floor or threshold for bottom strike For flush mounting the hole depth should be 13 16 deep For sur face mounting the hole depth should be 11 16 STEP 3 At bottom of strike cutout mark and drill 1 2 dia by 7 8 deep hole f

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