GE JGP333SETSS Instructions / Assembly
Contents
1. aS Pencil C Saber Saw Phillips Head Screwdriver E Pipe Wrench 1 8 Drill Bit amp Electric or Hand Drill Ruler or Straightedge Safety Glasses Installation Instructions PRE INSTALLATION CHECKLIST a When preparing cooktop opening make Remove Installation Instructions from sure the inside of the cabinet and the literature pack and read them carefully cooktop do not interfere with each other before you begin See section on preparing the opening Be sure to place all literature Use and Care Remove packaging materials grate boxes Installations etc in a safe place for future regulator with literature and literature reference package from the cooktop before beginning installation A Literature Package Grate boxes Make sure you have all the tools and materials you need before starting the installation of the cooktop Foam _ A Your home must provide the adequate Packaging electrical service needed to safely and properly use your cooktop Refer to section on electrical requirements When installing your cooktop in your home T make sure all local codes and ordinances Cookt E are followed exactly as stated Make sure the wall coverings countertop and cabinets around the cooktop can withstand heat up to 200 F generated by the cooktop Installation Instructions PREPARING THE OPENING 1 MAINTAIN THE2. 1 4 Min Between a cutout and the wall behind the cooktop 2 1 2 Min from front edge of cutout and front edge of countertop 4 RECOMMENDED GAS SUPPLY LOCATION FROM BACKWALL 1 Min From Backwall y P Recommended A gas supply location 1354 4 Z From Cutout Center Line 5 MAKE SURE WALL COVERINGS COUNTERTOP AND CABINETS AROUND COOKTOP CAN WITHSTAND HEAT UP TO 200 F GENERATED BY COOKTOP _ db Wall covering cabinets and countertop must withstand heat up to 200 F Installation Instructions INSTALLING THE COOKTOP UNIT LOCATE ELECTRICAL OUTLET AND GAS SHUT OFF VALVE BENEATH CABINET NEVER REUSE OLD WJ CONNECTORS WHEN A INSTALLING THIS Shut off l Valve Electrical UNIT l Outlet 12 Below Countertop Install a manual shut off valve in the gas line in an easily accessible location outside the cooktop Be sure you know how and where to shut off the gas supply to the cooktop Install the electrical outlet 12 below the countertop PROTECT SURFACE OF COOKTOP Place a towel or tablecloth onto the countertop Lay the cooktop upside down onto the protected surface Cloth under Cooktop 3 ATTACH FOAM TAPE glass maintop models only Apply the foam tape around the outer edge of the glass Do not overlap the foam strips Bottom of Cooktop Foam Tapes Cooktop Glass LOCATE MOUNTING PARTS Remove the hold down brackets from the liter
3. 5 W C If the regulator is set for 10 W C the inlet pressure must be at least 11 W C The gas supply line to the cooktop should be 1 2 or 3 4 pipe INSTALL REGULATOR NEVER REUSE OLD CONNECTORS WHEN INSTALLING THIS COOKTOP AWARN ING Never reuse old flexible connectors The use of old flexible connectors can cause gas leaks and personal injury Always use new flexible connectors when installing a gas appliance Pressure gt Screw a section of pipe onto Regulator the inlet end of the pressure regulator and install the coupling Coupling gt To reduce the likelihood of gas leaks apply teflon tape or a thread compound approved for use with LP or Natural gases to all threaded connections 3 INSTALL REGULATOR ONTO BURNER BOX BOTTOM Screw the regulator onto the burner box bottom pipe connection Make sure the top of A ressure the regulator is Regulator facing towards the cabinet front easily Coupling accessible through Shut Off the cabinet doors Valve Electrical Outlet 12 Below Countertop COMPLETE CONNECTION WITHA COUPLING Complete the connection between the regulator pipe coupling and the shut off valve Pressure Regulator Coupling f anaron e Electrical Outlet 12 Below Countertop Installation Instructions 5 CHECK FOR LEAKS Before testing for leaks make sure all burner knobs
4. Burner Burner Jop329 m fJ um JGP940 m m x JGP333 Replace With PGP943 Main 175HXN gt 99HXL Simmer 57N gt 34L LE Install the LP Propane orifices in their precise locations as noted in the illustrations above Return the natural gas orifices to the bracket and reattach the bracket and the instruction sheet to the pressure regulator using the screw removed previously Replace the burner bases heads caps and top grates NOTE When re attaching the burner bases to glass top units tighten screws to a maximum of 10 in lbs torque Installation Instructions MAKING THE LP CONVERSION CONT ADJUST BURNER FLAMES A Turn all burners full on and check the flames They should be blue in color with some yellow tipping at the ends of the flame Foreign particles in the gas line may cause an orange flame at first but this will soon disappear NOTE For the 15 000 BTU HR burner on some models the cooktop burner knob should be turned to the setting before the lowest setting This will ensure that the entire burner is operating Turn the cooktop burner knob to the lowest setting while observing the flame Adjust the low flame setting using the valve bypass screw as follows Low setting adjustments must be made with two other burners in operation on a medium setting This prevents the low flame from being set too low resulting in the flame being extinguished when other burners are turned on To
5. appliance shall be conducted according to the manufacturer s instructions e Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under warranty AWARNING Disconnect all electrical power at the main circuit breaker or fuse box before installing 3110835 11 11 GE 30 Sealed Gas Cooktop JGP329 JGP333 JGP940 PGP9I43 FOR YOUR SAFETY AWARNING If the information in this manual is not followed exactly a fire explosion or gas leak may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This cooktop has been design certified by CSA International You ll find safety precautions in your Owner s Manual Read them carefully e Installation of this cooktop must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest edition e Be sure your
6. cooktop is installed properly by a qualified installer or service technician e To eliminate reaching over surface burners cabinet storage above burner should be avoided e Do not install the unit near an outside door or where a draft may affect its use Installation Instructions IMPORTANT SAFETY INSTRUCTIONS ELECTRICAL REQUIREMENTS This appliance must be supplied with the proper voltage and frequency and connected to an individual properly grounded branch circuit protected by a circuit breaker or fuse having amperage as noted on the rating plate We recommend you have the electrical wiring and hookup of your cooktop connected by a qualified electrician After installation have the electrician show you where your main cooktop disconnect is located Check with your local utilities for electrical codes which apply in your area Failure to wire your cooktop according to governing codes could result in a hazardous condition If there are no codes your cooktop must be wired and fused to meet the requirements of the National Electrical Code ANSI NFPA No 70 Latest edition You can get a copy by writing National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada your cooktop must be wired and fused to meet the requirements of the Canadian Electrical Code Be sure the installation of this product ina mobile home conforms with the Manufactured Home Construction and Safety Standard Title
7. current If you do not have a 3 hole grounded outlet have a qualified electrician change your old one A grounding adaptor will be needed to convert the old one until the outlet can be replaced This method is only temporary and a qualified electrician should test it to be sure it meets requirements Insure proper ground and firm connection before use 3 TWO PRONG WALL RECEPTACLE Where a standard 2 prong wall receptacle is encountered it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded 3 prong wall receptacle Do not under any circumstances cut or remove grounding prong from the cooktop cord Failure to provide proper polarization may create a hazardous condition Installation Instructions USAGE SITUATIONS WHERE APPLIANCE POWER CORD WILL BE DISCONNECTED INFREQUENTLY For 15 amp circuit only Do not use an adaptor ona 20 amp circuit Where local codes permit a TEMPORARY CONNECTION may be made to a properly grounded 2 prong wall receptacle by the use of a UL listed adaptor available at most hardware stores The larger slot in the adaptor must be aligned with the large slot in the wall receptacle to provide proper polarity in the connection of the power cord Ensure proper ground and firm connection before use roS A Yi Align large prongs slots il ff Temporary Method Adaptor plugs not permitted in Canada ACAUTION Attaching the adapt
8. letter to ensure proper replacement parts Recheck Steps Double check to make sure everything in this guide has been completed Rechecking steps will ensure safe use of the cooktop Installation Instructions MAKING THE LP CONVERSION IF SOLD OUTSIDE THE U S AND CANADA AWARN ING if you wish to use this product with Liquefied Petroleum LP gas containing greater than 10 butane you must purchase a butane conversion kit To order please call 1 888 664 8403 or 1 787 276 4051 Model Butane Kit JGP940 WB28T10228 JGP333 amp Ww_28710283 PGP943 JGP329_ WB28T10234 SAFETY INFORMATION YOU SHOULD KNOW The pressure regulator and burner orifices are set for natural gas To use LP gas the regulator and burner orifices must be converted The LP orifice spuds for the cooktop burners can be located in the literature package attached to the regulator ACA UTION the cooktop as shipped from the factory is set for use with natural gas If you wish to use your cooktop with LP gas you must first replace the orifices and convert the pressure regulator AWAR NING this conversion must be performed by a qualified installer or gas supplier in accordance with the manufacturer s instructions and all codes and requirements of the authority having jurisdiction Failure to follow instructions could result in serious injury or property damage The qualified agency performing this work assumes responsibility for
9. line may cause an orange flame at first but this will soon disappear NOTE For the 15 000 BTU HR burner on some models the cooktop burner knob should be turned to the setting before the lowest setting This will ensure that the entire burner is operating Turn the cooktop burner knob to the lowest setting while observing the flame Adjust the low flame setting using the valve bypass screw as follows Low setting adjustments must be made with two other burners in operation on a medium setting This prevents the low flame from being set too low resulting in the flame being extinguished when other burners are turned on To adjust the flame remove the knobs Insert a screwdriver through the access hole in valve switch Engage adjustment screw in valve Refer to the illustration below that matches the adjustment screw location for your model e If the flames were too small or fluttered open the valve more than the original setting e If the flames blew away from the burner close the valve more than the original setting g 15K burner _ only 16 D Make the adjustment by slowly turning the screw until flame appearance is correct Note Some models may contain a silicone shield which covers the valve switch and access hole A flashlight may be required to locate the access hole To access the valve adjusting screw push the screwdriver through this shield After adjustment reseat the shield around the sw
10. side of the spring retainer and press down to remove the retainer e Carefully look at the spring retainer to locate the NAT or LP position Cap Gasket Retainer L P Propane Position Position Pressure Regulator e Turn the spring retainer over so that LP is showing on the bottom e Snap the retainer back into position e Screw the cap back onto the regulator Installation Instructions MAKING THE LP CONVERSION CONT 3 CHANGE COOKTOP BURNER ORIFICES A Remove the top grates burner caps and burner heads Remove This Assembly Remove the spark igniters from the burner base if required to access the orifices Using a No 15 Torx head driver bit remove the screws holding the 5 Ds Orifice Spud Located burner base in position Through This Opening Using a 7mm nut driver remove the top burner orifices These may be accessed through the hole in the cooktop Burner cap Spark igniter base 18 000 BTU Burner on some models Burner ree Burner Burner base EN Spark igniter 14 3 CHANGE COOKTOP BURNER ORIFICES CONT NOTE On most burners the orifices have a spring loaded retaining ring around the hex head to hold the orifice in the nut driver during installation and removal A slight amount of force is required to push the nut driver down over the ring IMN Retainer Ring Installation Instructions 3 CHANGE COOKTOP BU
11. the conversion ACA UTION the following adjustments must be made before turning on the burner Failure to do so could result in Serious injury Be sure pressure regulator has been converted as described in Step 2 TOOLS YOU WILL NEED FOR LP CONVERSION Gcc gt S ce o Phillips Head 7mm Nutdriver Screwdriver _ gt o gt Pliers Get No 15 Torx Head Driver O C Small Flat Head Screwdriver 4mm or 5 32 tip size 60mm Safety Glasses long ADJUST YOUR COOKTOP FOR USE WITH LP GAS A Disconnect all electrical power at the main circuit breaker or fuse box Shut off the gas supply to the cooktop by closing the manual shut off valve Adjust the pressure regulator by the following instructions e Unscrew the cap e Place your thumb against the flat side of the spring retainer and press down to remove the retainer e Carefully look at the spring retainer to locate the NAT or LP position Cap Gasket Retainer L P Propane Position Position Pressure Regulator e Turn the spring retainer over so that LP is showing on the bottom e Snap the retainer back into position e Screw the cap back onto the regulator Installation Instructions MAKING THE LP CONVERSION CONT 3 CHANGE COOKTOP BURNER ORIFICES A Remove the top grates burner caps and burner heads Remove This Assembly Remove the spark igniters from the burner base if re
12. 24 CFR Part 3280 If this standard does not apply you must follow the standard for Manufactured Home Installations ANSI A225 1 and Manufactured Home Installations Sites and Communities and ANSI NFPA 501A or with local codes You can get a copy of the Federal Standard by Writing Office of Mobile Home Standards HUD Building 451 7th Street S W Washington D C 24010 PARTS INCLUDED 2 Screws Foam Tape Down Brackets MATERIALS YOU MAY NEED Pipe Fittings Shut Off Valve CSA Approved Flexible Gas Line 3 8 Min ID 1 2 NPT Connection 3 foot Maximum Length Massachusetts Only TOOLS YOU WILL NEED FOR INSTALLATION aS Pencil C Saber Saw Phillips Head Screwdriver E Pipe Wrench 1 8 Drill Bit amp Electric or Hand Drill Ruler or Straightedge Safety Glasses Installation Instructions PRE INSTALLATION CHECKLIST a When preparing cooktop opening make Remove Installation Instructions from sure the inside of the cabinet and the literature pack and read them carefully cooktop do not interfere with each other before you begin See section on preparing the opening Be sure to place all literature Use and Care Remove packaging materials grate boxes Installations etc in a safe place for future regulator with literature and literature reference package from the cooktop before beginning installation A Literature Package Grate boxes Make sure you have all the tools and materia
13. FOLLOWING MINIMUM CLEARANCE DIMENSIONS 13 MAX Depth of unprotected overhead cabinets 6 MIN clearance from at cutout to side wall on the right of the unit 18 MIN height from countertop to nearest cabinet on either side of unit aS 3 3 4 MIN clearance from gt cutout to side wall on the left of the unit NOTE All gas cooktop models require 7 16 free area below cooktop height to combustible material 30 MIN clearance from countertop to unprotected overhead surface OVERALL COOKTOP DIMENSIONS 21 21 1 2 Max for 30 Glass Top models Ss 28 1 4 19 3 8 JA 3 CUTOUT DIMENSIONS OF COUNTERTOP To ensure accuracy it is best to make a template when cutting the opening in the counter 19 5 8 width cut 28 1 2 gt me S oth E 14 1 4 of cu 2 1 4 Min Between a cutout and the wall behind the cooktop 2 1 2 Min from front edge of cutout and front edge of countertop 4 RECOMMENDED GAS SUPPLY LOCATION FROM BACKWALL 1 Min From Backwall y P Recommended A gas supply location 1354 4 Z From Cutout Center Line 5 MAKE SURE WALL COVERINGS COUNTERTOP AND CABINETS AROUND COOKTOP CAN WITHSTAND HEAT UP TO 200 F GENERATED BY COOKTOP _ db Wall covering cabinets and countertop must withstand heat up to 200 F Installation Instructions INSTALLING THE COOKTOP UNIT LOCATE ELECTRICAL OUTLET AND GAS SHUT OFF VA
14. Installation Instructions IN THE COMMONWEALTH OF MASSACHUSETTS e This product must be installed by a licensed plumber or gas fitter e When using ball type gas shut off valves they shall be the T handle type e A flexible gas connector when used must not exceed 3 feet BEFORE YOU BEGIN Read these instructions completely and carefully s IM PO RTANT Save these instructions for local inspector s use e IMPORTANT observe all governing codes and ordinances e Note to Installer Be sure to leave these instructions with the Consumer e Note to Consumer Keep these instructions for future reference e Product failure due to improper installation is not covered under the Warranty AWARN ING this appliance must be properly grounded e IMPORTANT Leak testing of the appliance shall be conducted according to the manufacturer s instructions e Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under warranty AWARNING Disconnect all electrical power at the main circuit breaker or fuse box before installing 3110835 11 11 GE 30 Sealed Gas Cooktop JGP329 JGP333 JGP940 PGP9I43 FOR YOUR SAFETY AWARNING If the information in this manual is not followed exactly a fire explosion or gas leak may result causing property damage personal injury or death Do not store or use gasoline or other flammabl
15. LVE BENEATH CABINET NEVER REUSE OLD WJ CONNECTORS WHEN A INSTALLING THIS Shut off l Valve Electrical UNIT l Outlet 12 Below Countertop Install a manual shut off valve in the gas line in an easily accessible location outside the cooktop Be sure you know how and where to shut off the gas supply to the cooktop Install the electrical outlet 12 below the countertop PROTECT SURFACE OF COOKTOP Place a towel or tablecloth onto the countertop Lay the cooktop upside down onto the protected surface Cloth under Cooktop 3 ATTACH FOAM TAPE glass maintop models only Apply the foam tape around the outer edge of the glass Do not overlap the foam strips Bottom of Cooktop Foam Tapes Cooktop Glass LOCATE MOUNTING PARTS Remove the hold down brackets from the literature package 5 ATTACH BRACKETS TO COOKTOP Remove the screw from the side of the cooktop and screw the hold down bracket to the side of the cooktop unit Repeat for opposite side of cooktop Pre drilled Bottom of hole Cooktop Foam Tapes 6 INSERT COOKTOP INTO CUTOUT Insert the cooktop centered into the cutout opening Make sure the front edge of the countertop is parallel to the cooktop Make final check that all required clearances are met Once the unit is in place screw the lt 3 D hold down bracket into the cabinet sides to secure the unit into place Installation Instructions INSTALLATI
16. ON GAS CONNECTIONS PROVIDE ADEQUATE GAS SUPPLY This cooktop is designed to operate on natural gas at 4 of water column manifold pressure and 7 of water column W C supply pressure It is shipped from the factory set for natural gas The convertible pressure regulator supplied with the unit must be connected in series with the manifold of the cooktop and must remain in series with the supply line regardless of whether natural or L P gas is being used FOR PROPER OPERATION THE MAXIMUM INLET PRESSURE TO THE REGULATOR MUST BE NO MORE THAN 14 OF WATER COLUMN PRESSURE For checking the regulator the inlet pressure must be at least 1 W C or 3 4 KPA greater than the regulator output setting If the regulator is set for 4 W C of water column pressure the inlet pressure must be at least 5 W C If the regulator is set for 10 W C the inlet pressure must be at least 11 W C The gas supply line to the cooktop should be 1 2 or 3 4 pipe INSTALL REGULATOR NEVER REUSE OLD CONNECTORS WHEN INSTALLING THIS COOKTOP AWARN ING Never reuse old flexible connectors The use of old flexible connectors can cause gas leaks and personal injury Always use new flexible connectors when installing a gas appliance Pressure gt Screw a section of pipe onto Regulator the inlet end of the pressure regulator and install the coupling Coupling gt To reduce the likelihood of gas leaks apply teflon tap
17. OWER CORD WILL BE DISCONNECTED INFREQUENTLY For 15 amp circuit only Do not use an adaptor ona 20 amp circuit Where local codes permit a TEMPORARY CONNECTION may be made to a properly grounded 2 prong wall receptacle by the use of a UL listed adaptor available at most hardware stores The larger slot in the adaptor must be aligned with the large slot in the wall receptacle to provide proper polarity in the connection of the power cord Ensure proper ground and firm connection before use roS A Yi Align large prongs slots il ff Temporary Method Adaptor plugs not permitted in Canada ACAUTION Attaching the adaptor ground terminal to the wall receptacle cover screw does not ground the appliance unless the screw is metal and not insulated and the wall receptacle is grounded through the house wiring The customer should have the circuit checked by a qualified electrician to make sure the receptacle is properly grounded When disconnecting the power cord from the adaptor always hold the adaptor with one hand If this is not done the adaptor ground terminal is very likely to break with repeated use Should this happen DO NOT USE the appliance until a proper ground has again been established Usage situation where appliance power cord will be disconnected frequently Do not use an adaptor plug in these situations because disconnection of the power cord places undue strain on the adaptor and leads to eventual fa
18. RNER ORIFICES CONT D Locate the LP Propane orifices shipped inside the literature package They will have a digit number and the letter L on the side Important Save the orifices removed from the appliance for future use Each orifice will show a series of engraved marks I Il Ill X or none located on the top These marks denote the precise location of each orifice to the cooktop burner NOTE The main orifice is located low in the center of the burner while the simmer orifice is located higher behind the center of the burner Simmer orifice Main orifice 15 lho se Front Left Front Right Burner Burner Burner Jop329 m fJ um JGP940 m m x JGP333 Replace With PGP943 Main 175HXN gt 99HXL Simmer 57N gt 34L LE Install the LP Propane orifices in their precise locations as noted in the illustrations above Return the natural gas orifices to the bracket and reattach the bracket and the instruction sheet to the pressure regulator using the screw removed previously Replace the burner bases heads caps and top grates NOTE When re attaching the burner bases to glass top units tighten screws to a maximum of 10 in lbs torque Installation Instructions MAKING THE LP CONVERSION CONT ADJUST BURNER FLAMES A Turn all burners full on and check the flames They should be blue in color with some yellow tipping at the ends of the flame Foreign particles in the gas
19. UTSIDE edge edges edge a Installation Instructions OPERATION CHECKLIST Make sure all controls are left in the OFF position Check to be sure the cooktop is in the UNLOCKED position on models so equipped Make sure the flow of air to and from the cooktop is unobstructed The serial plate for your cooktop is located on the bottom of the burner box In addition to the model and serial numbers it tells you the ratings of the burners and the type of fuel and pressure the cooktop was adjusted for when it left the factory 12 o e When ordering parts always include the serial number model number and a code letter to ensure proper replacement parts Recheck Steps Double check to make sure everything in this guide has been completed Rechecking steps will ensure safe use of the cooktop Installation Instructions MAKING THE LP CONVERSION IF SOLD OUTSIDE THE U S AND CANADA AWARN ING if you wish to use this product with Liquefied Petroleum LP gas containing greater than 10 butane you must purchase a butane conversion kit To order please call 1 888 664 8403 or 1 787 276 4051 Model Butane Kit JGP940 WB28T10228 JGP333 amp Ww_28710283 PGP943 JGP329_ WB28T10234 SAFETY INFORMATION YOU SHOULD KNOW The pressure regulator and burner orifices are set for natural gas To use LP gas the regulator and burner orifices must be converted The LP orifice spuds for the cooktop
20. adjust the flame remove the knobs Insert a screwdriver through the access hole in valve switch Engage adjustment screw in valve Refer to the illustration below that matches the adjustment screw location for your model e If the flames were too small or fluttered open the valve more than the original setting e If the flames blew away from the burner close the valve more than the original setting g 15K burner _ only 16 D Make the adjustment by slowly turning the screw until flame appearance is correct Note Some models may contain a silicone shield which covers the valve switch and access hole A flashlight may be required to locate the access hole To access the valve adjusting screw push the screwdriver through this shield After adjustment reseat the shield around the switch hub with your fingers after withdrawing the screwdriver Reseat silicone shield CORRECT E Testing Flame Stability Test 1 Turn the knob from HI to the lowest setting quickly If the flame goes out at the lowest setting increase the flame size and test again INCORRECT Test 2 With the burner on the lowest setting open and close the cabinet door under the cooktop If the flame is extinguished by the air currents created by the door movement increase the flame height and test again Flame Recheck After the adjustment is made turn all burners off Ignite each burner individually Observe the flame at
21. are in the OFF position After connecting the cooktop to gas check system for leaks with a manometer If a manometer is not available turn the gas supply on to the cooktop and use a liquid leak detector at all joints and connections to check for leaks Tighten all connections if necessary to prevent gas leakage in the cooktop or supply line DO NOT USE OPEN FLAME TO CHECK FOR LEAKS Disconnect the cooktop and its individual shut off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1 2 psig 3 5 kPa Isolate the cooktop from the gas supply piping system by closing its individual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psig 3 5 kPa 6 INSTALLATION OVER BUILT IN OVEN See built in oven installation for complete installation instructions 5 To Center of 2 Dia Hole From Countertop 2 Dia Hole 20 7 8 from front of Countertop to Hole Center Installation Instructions INSTALLATION ELECTRICAL CONNECTIONS AWARNING Disconnect all electrical power at the main circuit breaker or fuse box before installing EXTENSION CORDS Because of potential safety hazards under certain conditions we strongly recommend against the use of an extension cord However if you still elect to use an extension cord it is absolutely necessary that it be a UL listed 3 wire grounding ty
22. ature package 5 ATTACH BRACKETS TO COOKTOP Remove the screw from the side of the cooktop and screw the hold down bracket to the side of the cooktop unit Repeat for opposite side of cooktop Pre drilled Bottom of hole Cooktop Foam Tapes 6 INSERT COOKTOP INTO CUTOUT Insert the cooktop centered into the cutout opening Make sure the front edge of the countertop is parallel to the cooktop Make final check that all required clearances are met Once the unit is in place screw the lt 3 D hold down bracket into the cabinet sides to secure the unit into place Installation Instructions INSTALLATION GAS CONNECTIONS PROVIDE ADEQUATE GAS SUPPLY This cooktop is designed to operate on natural gas at 4 of water column manifold pressure and 7 of water column W C supply pressure It is shipped from the factory set for natural gas The convertible pressure regulator supplied with the unit must be connected in series with the manifold of the cooktop and must remain in series with the supply line regardless of whether natural or L P gas is being used FOR PROPER OPERATION THE MAXIMUM INLET PRESSURE TO THE REGULATOR MUST BE NO MORE THAN 14 OF WATER COLUMN PRESSURE For checking the regulator the inlet pressure must be at least 1 W C or 3 4 KPA greater than the regulator output setting If the regulator is set for 4 W C of water column pressure the inlet pressure must be at least
23. burners can be located in the literature package attached to the regulator ACA UTION the cooktop as shipped from the factory is set for use with natural gas If you wish to use your cooktop with LP gas you must first replace the orifices and convert the pressure regulator AWAR NING this conversion must be performed by a qualified installer or gas supplier in accordance with the manufacturer s instructions and all codes and requirements of the authority having jurisdiction Failure to follow instructions could result in serious injury or property damage The qualified agency performing this work assumes responsibility for the conversion ACA UTION the following adjustments must be made before turning on the burner Failure to do so could result in Serious injury Be sure pressure regulator has been converted as described in Step 2 TOOLS YOU WILL NEED FOR LP CONVERSION Gcc gt S ce o Phillips Head 7mm Nutdriver Screwdriver _ gt o gt Pliers Get No 15 Torx Head Driver O C Small Flat Head Screwdriver 4mm or 5 32 tip size 60mm Safety Glasses long ADJUST YOUR COOKTOP FOR USE WITH LP GAS A Disconnect all electrical power at the main circuit breaker or fuse box Shut off the gas supply to the cooktop by closing the manual shut off valve Adjust the pressure regulator by the following instructions e Unscrew the cap e Place your thumb against the flat
24. e vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This cooktop has been design certified by CSA International You ll find safety precautions in your Owner s Manual Read them carefully e Installation of this cooktop must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest edition e Be sure your cooktop is installed properly by a qualified installer or service technician e To eliminate reaching over surface burners cabinet storage above burner should be avoided e Do not install the unit near an outside door or where a draft may affect its use Installation Instructions IMPORTANT SAFETY INSTRUCTIONS ELECTRICAL REQUIREMENTS This appliance must be supplied with the proper voltage and frequency and connected to an individual properly grounded branch circuit protected by a circuit breaker or fuse having amperage as noted on the rating plate We recommend you have the electrical wiring and hookup of your cooktop c
25. e or a thread compound approved for use with LP or Natural gases to all threaded connections 3 INSTALL REGULATOR ONTO BURNER BOX BOTTOM Screw the regulator onto the burner box bottom pipe connection Make sure the top of A ressure the regulator is Regulator facing towards the cabinet front easily Coupling accessible through Shut Off the cabinet doors Valve Electrical Outlet 12 Below Countertop COMPLETE CONNECTION WITHA COUPLING Complete the connection between the regulator pipe coupling and the shut off valve Pressure Regulator Coupling f anaron e Electrical Outlet 12 Below Countertop Installation Instructions 5 CHECK FOR LEAKS Before testing for leaks make sure all burner knobs are in the OFF position After connecting the cooktop to gas check system for leaks with a manometer If a manometer is not available turn the gas supply on to the cooktop and use a liquid leak detector at all joints and connections to check for leaks Tighten all connections if necessary to prevent gas leakage in the cooktop or supply line DO NOT USE OPEN FLAME TO CHECK FOR LEAKS Disconnect the cooktop and its individual shut off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1 2 psig 3 5 kPa Isolate the cooktop from the gas supply piping system by clos
26. ilure of the adaptor ground terminal The customer should have the 2 prong receptacle replaced with a 3 prong grounding receptacle by a qualified electrician before using the appliance Installation Instructions COOKTOP BURNERS ASSEMBLING THE COOKTOP BURNERS The electrode of the spark igniter is exposed Be careful not to push any cooktop controls while the top of the burner is removed Do not remove the top or touch the electrode of any burner while another burner is turned on Electrical shock might result A Replace the burner head onto the burner base making sure that the head is properly oriented over the burner base and the electrode Make sure to place the correct burner head on the correct burner base and that the burner head sits level on the burner base The burner heads are not interchangeable Place the burner caps on the burner heads making sure to place the correct burner cap on the correct burner head The burner caps are not interchangeable Make sure that the burner caps are properly seated on the burner heads Burner cap properly seated Burner cap not properly seated 10 Make sure the pins in Burner cap the burner heads match the burner base indentations and that they are Burner head properly seated in them by rotating the heads until they are level Burner i Pin base Make sure the slot in indentations the burner head
27. ing its individual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psig 3 5 kPa 6 INSTALLATION OVER BUILT IN OVEN See built in oven installation for complete installation instructions 5 To Center of 2 Dia Hole From Countertop 2 Dia Hole 20 7 8 from front of Countertop to Hole Center Installation Instructions INSTALLATION ELECTRICAL CONNECTIONS AWARNING Disconnect all electrical power at the main circuit breaker or fuse box before installing EXTENSION CORDS Because of potential safety hazards under certain conditions we strongly recommend against the use of an extension cord However if you still elect to use an extension cord it is absolutely necessary that it be a UL listed 3 wire grounding type appliance extension cord and that the current carrying rating of the cord in amperes be equivalent to or greater than the branch circuit rating Such extension cords are obtainable through your local appliance dealer IMPORTANT Please read carefully FOR PERSONAL SAFETY THIS APPLIANCE MUST BE PROPERLY GROUNDED ELECTRICAL SUPPLY AND OUTLET An adequate electrical supply and outlet must be used to operate the electrical parts of your cooktop A The power cord of this appliance is equipped with a 3 prong grounding plug which must be used with a properly grounded 3 hole outlet with a standard 120 Volt 60 cycle AC household
28. is positioned Burner cap over the electrode The burner cap has three to four ji pins When A replacing the cap make sure none of the pins sits in the stability chamber Burner base Make sure the hole in the burner head assembly is positioned over the electrode and that B rmerh ad the burner head is assembly KA fully inserted inside the burner base A small gap between the base and head is normal Burner cap Electrode Burner base Installation Instructions CHECK IGNITERS Operation of the electric igniters should be checked after the cooktop and supply line have been carefully checked for leaks and the cooktop has been connected to the electrical power On models so equipped check to be sure the cooktop is in the UNLOCKED position a Push and turn a burner valve to the LITE position All spark igniters will make a series of sparks ticking sounds but only the burner turned to LITE will light e The burner should light when gas is available to the burner e Once the burner lights it should be turned out of the LITE position Try each valve separately until all burners have been checked 3 BURNER IGNITION Cooktop Spark Ignition When you turn the cooktop knob to LITE the spark igniter makes a series of electric sparks ticking sounds which light the burner During a power failure the burners will not light automatically In an emergency a cooktop burne
29. itch hub with your fingers after withdrawing the screwdriver Reseat silicone shield CORRECT E Testing Flame Stability Test 1 Turn the knob from HI to the lowest setting quickly If the flame goes out at the lowest setting increase the flame size and test again INCORRECT Test 2 With the burner on the lowest setting open and close the cabinet door under the cooktop If the flame is extinguished by the air currents created by the door movement increase the flame height and test again Flame Recheck After the adjustment is made turn all burners off Ignite each burner individually Observe the flame at the HI position Rotate the valve to the lowest setting and be sure that the flame size decreases as the valve is rotated counterclockwise TO CONVERT THE COOKTOP BACK TO NATURAL GAS REVERSE THE STEPS UNDER MAKING THE LP CONVERSION Once the conversion is complete and checked ok fill out the LP sticker and include your name organization and date conversion was made Apply the sticker near the cooktop gas inlet opening to alert others in the future that this appliance has been converted to LP gas If converting back to natural gas from LP please remove the sticker so others know the appliance is set to use natural gas
30. ls you need before starting the installation of the cooktop Foam _ A Your home must provide the adequate Packaging electrical service needed to safely and properly use your cooktop Refer to section on electrical requirements When installing your cooktop in your home T make sure all local codes and ordinances Cookt E are followed exactly as stated Make sure the wall coverings countertop and cabinets around the cooktop can withstand heat up to 200 F generated by the cooktop Installation Instructions PREPARING THE OPENING 1 MAINTAIN THE FOLLOWING MINIMUM CLEARANCE DIMENSIONS 13 MAX Depth of unprotected overhead cabinets 6 MIN clearance from at cutout to side wall on the right of the unit 18 MIN height from countertop to nearest cabinet on either side of unit aS 3 3 4 MIN clearance from gt cutout to side wall on the left of the unit NOTE All gas cooktop models require 7 16 free area below cooktop height to combustible material 30 MIN clearance from countertop to unprotected overhead surface OVERALL COOKTOP DIMENSIONS 21 21 1 2 Max for 30 Glass Top models Ss 28 1 4 19 3 8 JA 3 CUTOUT DIMENSIONS OF COUNTERTOP To ensure accuracy it is best to make a template when cutting the opening in the counter 19 5 8 width cut 28 1 2 gt me S oth E 14 1 4 of cu 2
31. n Flames should be blue in color with no trace of yellow The burner flames should not flutter or blow away from the burner The flame should be no less than 1 4 on the lowest setting and no greater than 1 1 2 on highest setting AWARNING If you attempt to measure the flame please use caution Burns could result Cooktop Burner Burners should be checked frequently 5 BURNER GRATES The four cooktop grates are designed for specific positions For maximum stability these grates should only be used in their proper position they should not be interchanged For your convenience the undersides of the left and right grates are marked OUTSIDE and INSIDE Make sure that the side marked OUTSIDE is on the outer edge of your cooktop SEZ AA OUTSIDE INSIDE OUTSIDE edge edges edge a Installation Instructions OPERATION CHECKLIST Make sure all controls are left in the OFF position Check to be sure the cooktop is in the UNLOCKED position on models so equipped Make sure the flow of air to and from the cooktop is unobstructed The serial plate for your cooktop is located on the bottom of the burner box In addition to the model and serial numbers it tells you the ratings of the burners and the type of fuel and pressure the cooktop was adjusted for when it left the factory 12 o e When ordering parts always include the serial number model number and a code
32. onnected by a qualified electrician After installation have the electrician show you where your main cooktop disconnect is located Check with your local utilities for electrical codes which apply in your area Failure to wire your cooktop according to governing codes could result in a hazardous condition If there are no codes your cooktop must be wired and fused to meet the requirements of the National Electrical Code ANSI NFPA No 70 Latest edition You can get a copy by writing National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada your cooktop must be wired and fused to meet the requirements of the Canadian Electrical Code Be sure the installation of this product ina mobile home conforms with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 If this standard does not apply you must follow the standard for Manufactured Home Installations ANSI A225 1 and Manufactured Home Installations Sites and Communities and ANSI NFPA 501A or with local codes You can get a copy of the Federal Standard by Writing Office of Mobile Home Standards HUD Building 451 7th Street S W Washington D C 24010 PARTS INCLUDED 2 Screws Foam Tape Down Brackets MATERIALS YOU MAY NEED Pipe Fittings Shut Off Valve CSA Approved Flexible Gas Line 3 8 Min ID 1 2 NPT Connection 3 foot Maximum Length Massachusetts Only TOOLS YOU WILL NEED FOR INSTALLATION
33. or ground terminal to the wall receptacle cover screw does not ground the appliance unless the screw is metal and not insulated and the wall receptacle is grounded through the house wiring The customer should have the circuit checked by a qualified electrician to make sure the receptacle is properly grounded When disconnecting the power cord from the adaptor always hold the adaptor with one hand If this is not done the adaptor ground terminal is very likely to break with repeated use Should this happen DO NOT USE the appliance until a proper ground has again been established Usage situation where appliance power cord will be disconnected frequently Do not use an adaptor plug in these situations because disconnection of the power cord places undue strain on the adaptor and leads to eventual failure of the adaptor ground terminal The customer should have the 2 prong receptacle replaced with a 3 prong grounding receptacle by a qualified electrician before using the appliance Installation Instructions COOKTOP BURNERS ASSEMBLING THE COOKTOP BURNERS The electrode of the spark igniter is exposed Be careful not to push any cooktop controls while the top of the burner is removed Do not remove the top or touch the electrode of any burner while another burner is turned on Electrical shock might result A Replace the burner head onto the burner base making sure that the head is properly oriented over the burne
34. pe appliance extension cord and that the current carrying rating of the cord in amperes be equivalent to or greater than the branch circuit rating Such extension cords are obtainable through your local appliance dealer IMPORTANT Please read carefully FOR PERSONAL SAFETY THIS APPLIANCE MUST BE PROPERLY GROUNDED ELECTRICAL SUPPLY AND OUTLET An adequate electrical supply and outlet must be used to operate the electrical parts of your cooktop A The power cord of this appliance is equipped with a 3 prong grounding plug which must be used with a properly grounded 3 hole outlet with a standard 120 Volt 60 cycle AC household current If you do not have a 3 hole grounded outlet have a qualified electrician change your old one A grounding adaptor will be needed to convert the old one until the outlet can be replaced This method is only temporary and a qualified electrician should test it to be sure it meets requirements Insure proper ground and firm connection before use 3 TWO PRONG WALL RECEPTACLE Where a standard 2 prong wall receptacle is encountered it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded 3 prong wall receptacle Do not under any circumstances cut or remove grounding prong from the cooktop cord Failure to provide proper polarization may create a hazardous condition Installation Instructions USAGE SITUATIONS WHERE APPLIANCE P
35. quired to access the orifices Using a No 15 Torx head driver bit remove the screws holding the 5 Ds Orifice Spud Located burner base in position Through This Opening Using a 7mm nut driver remove the top burner orifices These may be accessed through the hole in the cooktop Burner cap Spark igniter base 18 000 BTU Burner on some models Burner ree Burner Burner base EN Spark igniter 14 3 CHANGE COOKTOP BURNER ORIFICES CONT NOTE On most burners the orifices have a spring loaded retaining ring around the hex head to hold the orifice in the nut driver during installation and removal A slight amount of force is required to push the nut driver down over the ring IMN Retainer Ring Installation Instructions 3 CHANGE COOKTOP BURNER ORIFICES CONT D Locate the LP Propane orifices shipped inside the literature package They will have a digit number and the letter L on the side Important Save the orifices removed from the appliance for future use Each orifice will show a series of engraved marks I Il Ill X or none located on the top These marks denote the precise location of each orifice to the cooktop burner NOTE The main orifice is located low in the center of the burner while the simmer orifice is located higher behind the center of the burner Simmer orifice Main orifice 15 lho se Front Left Front Right Burner
36. r base and the electrode Make sure to place the correct burner head on the correct burner base and that the burner head sits level on the burner base The burner heads are not interchangeable Place the burner caps on the burner heads making sure to place the correct burner cap on the correct burner head The burner caps are not interchangeable Make sure that the burner caps are properly seated on the burner heads Burner cap properly seated Burner cap not properly seated 10 Make sure the pins in Burner cap the burner heads match the burner base indentations and that they are Burner head properly seated in them by rotating the heads until they are level Burner i Pin base Make sure the slot in indentations the burner head is positioned Burner cap over the electrode The burner cap has three to four ji pins When A replacing the cap make sure none of the pins sits in the stability chamber Burner base Make sure the hole in the burner head assembly is positioned over the electrode and that B rmerh ad the burner head is assembly KA fully inserted inside the burner base A small gap between the base and head is normal Burner cap Electrode Burner base Installation Instructions CHECK IGNITERS Operation of the electric igniters should be checked after the cooktop and supply line have been carefull
37. r may be lit with a match by following the steps below AWARN ING Lighting gas burners with a match is dangerous You should match light the cooktop burners only in an emergency On models so equipped check to be sure the cooktop is in the UNLOCKED position A Light a match and hold the flame near the burner you want to light Wooden matches work best Push in and turn the control knob slowly Be sure you are turning the correct knob for the burner you are lighting NOTE If the burner does not light within five seconds turn the knob off and wait one minute before trying again THE BURNER FLAMES Turn each burner on Flames should be blue in color with no trace of yellow The burner flames should not flutter or blow away from the burner The flame should be no less than 1 4 on the lowest setting and no greater than 1 1 2 on highest setting AWARNING If you attempt to measure the flame please use caution Burns could result Cooktop Burner Burners should be checked frequently 5 BURNER GRATES The four cooktop grates are designed for specific positions For maximum stability these grates should only be used in their proper position they should not be interchanged For your convenience the undersides of the left and right grates are marked OUTSIDE and INSIDE Make sure that the side marked OUTSIDE is on the outer edge of your cooktop SEZ AA OUTSIDE INSIDE O
38. the HI position Rotate the valve to the lowest setting and be sure that the flame size decreases as the valve is rotated counterclockwise TO CONVERT THE COOKTOP BACK TO NATURAL GAS REVERSE THE STEPS UNDER MAKING THE LP CONVERSION Once the conversion is complete and checked ok fill out the LP sticker and include your name organization and date conversion was made Apply the sticker near the cooktop gas inlet opening to alert others in the future that this appliance has been converted to LP gas If converting back to natural gas from LP please remove the sticker so others know the appliance is set to use natural gas Installation Instructions IN THE COMMONWEALTH OF MASSACHUSETTS e This product must be installed by a licensed plumber or gas fitter e When using ball type gas shut off valves they shall be the T handle type e A flexible gas connector when used must not exceed 3 feet BEFORE YOU BEGIN Read these instructions completely and carefully s IM PO RTANT Save these instructions for local inspector s use e IMPORTANT observe all governing codes and ordinances e Note to Installer Be sure to leave these instructions with the Consumer e Note to Consumer Keep these instructions for future reference e Product failure due to improper installation is not covered under the Warranty AWARN ING this appliance must be properly grounded e IMPORTANT Leak testing of the
39. y checked for leaks and the cooktop has been connected to the electrical power On models so equipped check to be sure the cooktop is in the UNLOCKED position a Push and turn a burner valve to the LITE position All spark igniters will make a series of sparks ticking sounds but only the burner turned to LITE will light e The burner should light when gas is available to the burner e Once the burner lights it should be turned out of the LITE position Try each valve separately until all burners have been checked 3 BURNER IGNITION Cooktop Spark Ignition When you turn the cooktop knob to LITE the spark igniter makes a series of electric sparks ticking sounds which light the burner During a power failure the burners will not light automatically In an emergency a cooktop burner may be lit with a match by following the steps below AWARN ING Lighting gas burners with a match is dangerous You should match light the cooktop burners only in an emergency On models so equipped check to be sure the cooktop is in the UNLOCKED position A Light a match and hold the flame near the burner you want to light Wooden matches work best Push in and turn the control knob slowly Be sure you are turning the correct knob for the burner you are lighting NOTE If the burner does not light within five seconds turn the knob off and wait one minute before trying again THE BURNER FLAMES Turn each burner o
Download Pdf Manuals
Related Search