Architectural Elements AE-HM3680SB-RH Instructions / Assembly
Contents
1. D only Both door and certedine of hinge barrel will move in direction of arrow H Using both shims C and D will move the door fur ther in direction of arrow H than by using either C or D abne and henge barel will be relocated just as by using D alona Hardware Installation The following pages are for your reference to install hardware that may or may not be supplied with your door We are presenting the various options for hardware depending on the configuration and options you selected at purchase e Thank you for your purchase 2500 Series ANSI Grade 2 Lever Set Myacer COMPANIES 1 LS00889 For use on doors 1 3 8 to 2 35 mm 51 mm tick TOOLS REQUIRED FOR FOR REMODELING OA NEW NEW INSTALLATION CONSTRUCTION 1 Phillips Head Follow ail steps Scr weiriver 1 2 1 8 f4 mem Hole FOR REPLACEMENT OF Saw EXISTING LOGK 1 1 254 man Oni Bit Follow saps 1C 40 5 1 S 06 8 seam Drill Bit through Satter moval of 1 Chisa old lock 1 Cach Adease Toot Provided FOR CYLINCER REPLACEMENT TOOLS AEQUIRED FOR Follow Step 10 REPLACEMENT WISTALLATION NOTE 1 Philips Head Fallure to install har bolts andromonble scrmw posts j voids BHMA comacrion UL mating and warranty Measure centerline attack height as SS fmm ey Drill 2 1 8 54 mm hole through desired fram finished floor Select 2 34 osr doar face as marked far bockset or optional 2 3 0 backset foki and appt it is recom2. Hollow Metal Door Frame amp Hardware Installation Typical Installation Procedures With frame in position fig 4 install temporary wood spreaders fig 5 square and no less than 1 thick Caution Shipping bars must be removed and not used as installation spreaders Cut clearance notches for frame stops Install a spreader at bottom of frame and second spreader at mid or strike point fig 6 Square and brace frame aS Hl M SPREADER LOCATION FIGURE 5 WOOD SPREADER Typical Installation Procedures With jamb opening heights greater than 6 or face dimensions less than 1 1 2 install additional wood spreader fig 7 At frames with sidelights where sill intersects door jamb near strike the wood spreader should be located at this location fig 8 FIGURE 7 SPREADER LOCATION AT FIGURE 8 LARGE JAMB OPENING HEIGHTS SPREADER LOCATION AT SIDELIGHTS Typical Installation Procedures 6 Level head by positioning level to head door rabbet fig 9 7 Position builder s square against jamb and head at door rabbet fig 10 8 Adjust as required FIGURE 10 FIGURE 9 LEVELING THE HEAD SQUARENESS 10 11 Typical Installation Procedures Use carpenter level to check frame for plumbness alignment Plumbness position level against both hinge and strike jambs in rabbet Alignment position level against both hinge and strike jambs on the stop adjus
3. also indicates which direction the trim actuating shaft should rotate p Slide wawe washer if desired and cylinder collar orto mortise cylinder body Install mortise cylinder into escautheon tim with cam postion as shown b Instal cyfinder locking piate and use stet screws to secum A Screw ofinde nut arto morte cylinder unii secure Step 2B amp 2C 10 28 2011 20f3 com PANIES INSTRUCTIONS CONTINUED 3 Mark and drill mounting holes for escutcheon trim Mark horizontal centerline by matching it to exit vertical centerline located on push side of door Mark and drill 1 2 holes for mounting posts as shown on template Mark and drill 1 2 hole for trim actuator shaft which mates with exit device not required for 47DT See exit device instructions for further details See page one for detalls on Install escutcheon trim A B C D Note 10 28 2011 Insert trim mounting pasts and Secure from push side of door with provided 1 4 20 screws Test installation by rotating lever handle or key to verify trim activates exit device Dummy trim is only for pulling door The handle does not rotate 4700 Series Trim Installation Instructions T ED00791 5300 Series Door Closer Installation Instructions Grade 1 Meets ANSI A156 4 z An incorrectly installed or O improperly adjusted door closer y gt cancase property damage or F personal injury These instal
4. ason i gt instructions shouki be followed 3 to avoid the possibility of o misapplication of misadjusiment z NOTE For special applications a separate door and frame preparation template is packed with these instructions Use this instruction sheet for installation sequence and closer adjustments only Dimensions are based on standard doors and frames with 1 8 clearance 5 8 stops and Square edge doors Fight Hand Door Pe e Door and frame must be properly reinforced Cet hand Aawran UIA e Non Handed Door Closers NOTE For Top Jamb t Hand Ome FH Hand Perversa LHA Self Orilling Screws Sleeve Nut and Bolt Wood and Metal B vasas NTA Machine Screws Cc big an lest oe fyou apkaio eye O71 OM WE 20 nas isdeovenaomnd bits REGULAR AAMTOP wee 5 A S POENA COWECTIG RD ha 2 PARALLEL CLOSER ARM CLOSER COVER ARM BRACKET PINION CAP HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 01 49 5300 Series Non Hold Open Door Closer Regular Arm Installation Instructions HAGER ees ANSI ATSA x 3 1 7 frame line on template lines up 121 to 180 Bimm wit Te bottom edge of trame L face Mark prep and drill tap 1 4 20 holes for cker body S Speed regulating valves toward hinge edge condlions perniting and jamb shoe mounting screws 5 INSTALL MAIN ARM AND CONNECTING ROD Sikie connecting rod into kream of main arm Rolale main arm unii connect
5. chine screws for both exit device and strike For wood doors pre drill 1 8 holes if mounting trim drill 5 16 clearance holes on exit device side push Side of door and 1 2 holes on pull side Trim requires an additional 1 2 Clearance hole for the trim actuating shatt not required tor dummy trim if using sex bolts drill 5 16 clearance holes on exit device side push side of door and 3 8 holes on pull side 4 INSTALL END CAP Remove end cap from end cap bracket Mark hole locations by either using template or holding end cap bracket up against door Be sure exit device is level belore inserting end cap bracket lip into end of device body Mark and Gnil tap holes Install end cap bracket and end cap For metal doors drill and tap for 1 4 20 machina screws For wood doors pre drill 1 8 holes For sex bolts drill 5 16 charance holes on exit device side push side and 8 on pull side Screws Metal door sex bolt 1 4 20 machine screws 2 Wood door 12 wood screws 2 Page 2 of 3 HAGER Installation ma COMPANIES 5 INSTALL STRIKE 6 INSTALL COVER Install strike using only the top and bottom slotted holes and 1 4 20 machine screws Install head cover on chassis using provided screws metal or pre drill 1 87 hole for 12 wood screw Open and close door to verify latch and deadlatch are aligned properly For tight fit move strike away from door For loose fit move strike towards doo
6. e off inside lever rose rose liner and mounting presa for 1 34 door 2500 Series ANSI Grade 2 Lever Set Installation Instructions Meets ANSI 156 2 1 L800889 on outside mounting pine Ingal rose liner instil outside kewer assembly on the door Make sure tall of kich engages with retractor correctly as Mustrated A Install mouming plate tight B Install inskle rose liner and align rose ko door tace and Shien screws liner arrow in the direction of the kock sle ROSE LINER securely 10 the lockbody using Tighten rose liner to the thru pasts using AAROW interior mounting hoks mounting screws INSIDE MOUNTING PLATE Zz INSIDE ROSE LINER 10 REPLACE CYLINDER SHIP THIS STEP IF INSTALLING 3510 OR 3540 A Align indenton inside rase 8 Push lever all the way in A Tumkey clockwise 144 tum B Using catch release todi with groove on inside rose liner umil it clicks into catch hale Press inside rose onto inside rose liner and rotate clockwise to fully LEVER CATCH SS press the lever caich and pull the lever off SA 4700 Series Rim Exit Device HAGER Installation COMPANIES DEVICES COVERED IN THESE INSTRUCTIONS A47OOR Rim exit device ATOORF Fire Exit Rim exit device OVERVIEW Door Handing O LHR ameo RHR For wood dell 148 tole OMI SE Aru trom device sida Oe SE trom othar side pull siso Machine Screws 7 Dell 1 4 20 Tag Check belting and fire codes a sar f your gpbcdion sequin f
7. he coe of shomi fate asd tebe REV 2 Page t of 3 HAGER COMPANIES 1 CUT EXIT DEVICE TO LENGTH The exit device is pre cut for 36 and 48 wide door use For other door widths cut ext device to appropriate length Recommended overall length of the exit device amp equal to door width minus four inches Cut with hack saw or metal cutting saw blade Deburr edges DoT PROM THIS ER D RECOMMENDED OVERALL EXIT DEVICE LENGTH DO0A WIDTH 4 3 INSTALL DEVICE Remove head cover from exit device chassis Mount exit device using the 2 mounting holes indicaled on template CMA ATES WITH TARA ACTING OWT If using trim be sura toline up e hi trim actuating shalt tailpiece pe with cam located on back of exit im device chassis Screws Metal door Sex boll or trim 1 4 20 machine screws 2 Wood door 12 wood screws 2 REV 2 4700 Series Rim Exit Device Installation Instructions 1 000790 2 MARK DOOR AND DRILL MOUNTING HOLES Measure center line of exit device typically 40 from finished floor Fok and apply template to door and up against stop Mark and drill holes as shown on template Be sure the vertical line of the exit device mounting holes is 2 1 4 from the face of the stop Do not drill canter hole on strike until after strike has been mounted and adjusted a ENT DEVICE MOUNTING HOLE f TRIMACTUATOA ENIT DEVICE OUNTING HOLE BT een For metal doors drill and tap for 1 4 20 ma
8. ing rodis a a Oo ange to frame While hobling anm in f s are kard Be hinge st of door 6 OPTIONAL HOLD OPEN ARM entity directbon of hokd open nut according to hand See Adjustments on Page 6 of door and moum arm tor setting Spring P Sweep Speed Latch Speed 4 body spinde Adjust by loosening hobi apan nul thin apen door to desired position and tighten hokd apen nut of pison cap slike coer oer diser seourdy body and secure by Sgthaning scenas WKN CAP Pess p r on cap anto unused doser HAGER COMPANIES 139 Victor Steet St Lous MO 63104 800 325 9995 Fax 800 782 0149 2 5300 Series Non Hold Open Door Closer Parallel Arm Installation Instructions Meets ANSI A156 4 waow e ye T _ sem sea en em T Ta Center an Hings EA Speed regulating valves toward lock stile 4 INSTALL CONNECTING ROD CONNECTING ROD BSS For parallel anm application only move mgular amm top jamb shoe Attach connecting rod to the pardid arm plaie W Useadistabi wrench to rotate spindle 45 counterdodkwise for Right Hand Door or clo dudse for Left Hand Door Place main am on spindle so that te R Right Hand Door ar L Lett Hand Door lines up with the spindie fat Secure main arm and spindle by yh taring spindle dok HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 0149 Installation Instructions Meets ANSI A156 4 5300 Series Non Hold O
9. mended fathales be template to high side af door bawel and dilad fram both sides on wood mark center at door edge as indicated an template Mark center hale and screw mir 64mm past halkes on doar face through guide an ivy cece mm Hoe posts Drill 1 25 4 mm hale in template LOCKSET FORLATCH center of door edge for latch doors to prevent splitting Drill ea 5 16 8 mm holes for screw 3 INSTALL LATCH A Insert batch in hole keeping B Crise 562 4 C Insert kich and tighten it parallel to face of door Mark mm deep or ung bich tothe door using 8 screws Outing of Lach face plate and tace plate is Sush with NOTE Latehbalt bevel must remove baich G door edge Q face ko chosing direction 4 INSTALL STRIKE A Chose door until B Drill two 2 1 25 4 C Cutout jamb latchdalt touches jamb 4 mm holes 3 4 19 mm mortse tor sie Locate strike in jamb and deep in door jambs 5 16 8 on 382 24mm center fine of strike Open man above and 5 16 8 A S AA deep or umi stike door and extend fine to door mm below horizontal center sie z le stop Measure one hall ol Bine CAUTION To ensure aM door thickness plus 18 CENTER proper lockset function hole from doar stop Vertically WE in jamb must be dried a full mark center fine for strike Wa 19mm deep REV 1 Page 1 af 2 Mpacer COMPANIES 5 REMOVE INSIDE TRIM Use caich release tool to depress bever catch visible under hole of inside lever shank and sikl
10. pen Door Closer Parallel Arm Efc O 38mm See Adjustments an Page 6 Wdentity direction of hold open nut according tohand for setting Spring Power of door and mount arm Sweep Spord Latch Spred and Backchnd N he i meaa ro 4 b Ts ES Adjust by loxsening Noid apen oul fen open door to cesied position and ghen hakd apen mui HAGER COMPANIES 139 Victor Street St Louis MO 63104 800 325 9995 Fax 800 782 01 49 5300 Series Door Closer Top Jamb Arm installation Instructions HAGER Waris ANSI A1584 4 INSTALL MAIN ARM 5 INSTALL MAIN ARM AND CONNECTING ROD Odert main arm so fat he H bocated on he main arm ines up with te iht on the spinde Press arm valves as toward fe hinge salle of door down on spindie and secure with spindle Dott 6 OPTIONAL HOLD OPEN ARM Idenity direction of hoki open mul according to hand of door and moun arm IN LE Press pinion cap omo unused chaser body Sind Hinding cover instead of piron cap Adjust Dy loosening Nold apen nut ten open doar to desired postion and Sgiten Nakd open mf secusehy fide cover aver closer body and secum by HAGER COMPANIES 139 Victor Steet St Lous MO 63104 800 325 9995 Fax 800 782 0149 5300 Series Door Closer Adjustments Installation Instructions Meets ANSI A156 4 TABLE OF SIZES Closer is shipped set to size 3 To change the doser ske wW W WS a gt use a hee wrench to rotate Biome e
11. r Once strike is adjusted install cemer screw SPL INSTALL STORE Lp Teed OUTER SLOTED HOLES Screws Metal stop 1 4 20 machine screws 3 Wood stop 12 wood screws 3 PPL ASI APE SIOR SINL SIUN 1D THAT IE MOVE STADE PANY PADU DOOR LOCE STROF IN POENIS LOOSE FIT MOVE STRIKE 19 WHRDG DOOR 7 DOG DEVICE For increasing the life of this device dog device down during high traffic periods of the day A dogging device is not available on fire rated models Dogging Depress push bar insert dogging hex wrench and turn clockwise 90 degrees The push bar will remain depressed and the latch will stay retracted Release Dogging Hold push bar insert dogging hex wrench and tum counterclockwese 90 degrees The push bar will return to the up position and ich will extend to lock door 4700 Series Rim Exit Device REV 2 Pape 3 af 3 4700 Series Trim Installation Instructions I ED00791 Door Handing Outside of Door RHR J LHR i Inside of Door 4700 Series Trim Installation Instructions I ED00791 Rotate lever handle to the right or left direction to match desired door handing Insert square handing pin into hub as shown For Surface Vertical Rod devices only be sure the handing matches what is indicated on the product box laba Surface Vertical Rod handing cannot be changed In the fleki See back of trim for a label that indicates which direction to position handle for RHR o LHR handing The label
12. t as required z J 5 2 FIGURE 11 PLUMBING AND ALIGNMENT Position square against door rabbet and Adjust as required Typical Installation Procedures Use builder s square to check jambs for twist project line perpendicular to plane of door rabbet FRAME Twist CHECK L Wood Stud Walls Wood stud walls can be constructed after frame is set or prior to setting frame ao When constructing the wall after the frame is set follow guidelines for steel stud walls For constructing wall prior to setting frame follow these guidelines Rough Stud Opening width of opening must be overall frame width FIGURE 17A plus 1 2 WOOD STUD WALL Opening height must be overall frame height plus 1 4 Wood Stud Walls Place frame in rough stud opening Bend anchor tabs around stud leaving desired clearance between frame return and stud for inserting finished wall material FIGURE 178 FIGURE 17C WOOD STUD ANCHORS FIGURE 17E WOOD STUD WALL WITH ANCHORS Wood Stud Walls Square frame at top corner and nail top anchor to stud on One Jamb Only Recheck level plumb and alignment of frame at other corner and continue to nail balance of anchors to studs Repeat same process for opposite jamb It is extremely important that heads of fasteners are considered to ensure that combined thickness of wall stud fastener head height and finished wall material does no
13. t exceed designed wall thickness Existing Masonry Walls Clearance between existing wall and frame is critical Size frame accordingly to dimensions taken providing 1 4 clearance around frame FIGURE 18A EXISTING MASONRY WALL FRAME INSTALLATION Existing Masonry Walls Insert mechanical fasteners through frame soffit into existing wall Shim by others behind anchors above bolts to ensure a plumb frame Make sure to keep frame square during installation with the use of spreaders Tighten bolts Caulk between frame and wall FIGURE 18B EXPANSION BOLT INSTALLATION Hanging and Adjusting the Door Shimming and Adjustment After the door and hardware is USE HINGE SHIMS TO ADJUST DOOR CLEARANCE installed it is the responsibility of the installing contractor to make final adjustments to the opening Adjustments are usually accomplished through shimming HINGE JAMB SHME FIGURE 21 SHIMMING TO INCREASE CLEARANCE AT HINGE EDGE Using shim A oriy door will be relocated in direction of arrow Using shim B oniy both door and centerine of hinge berrel will move in direction of arrow S Using both shims A and B wall move the door further in directon of arrow S than by using either A or B alone and hinge barre will be relocated just as using B alone FIGURE 22 SHIMMING TO DECREASE CLEARANCE AT HINGE EDGE Using shim C only door wil be relocated in direc tion of arrow H Using shim
14. ver iame 108 Tren t2 h fe spring power adjust Follow the chart to make the correct numbers of 360 turns to set the cheer sive appropriately for fe door application Interior Door Width The number of tums an Der ENE W W wW eL GIO Eh m Ae CII IITA Iam door hardware atiects ma ag le ses w W e elt i Sw 1 mas tn 8 a tao HAGER COMPANIES 139 Victor Street St Louis MO 631 04 800 225 9995 Fax 800 782 0149
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