Yard-Man 7100-2 User's Manual
Contents
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5. the wing nuts and reposition the deflegtor over the pin before operating the Snow Thrower DISCHARGE CHUTE AND SPOUT To rotate the discharge chute to the right or left release chute fock lever then rotate with chute adjustment shaft to desired position and tock NOTE The spout and deflectar rotates automatically when rotating the discharge chute to the right and feit fit is desired to change position of the pout lift spout dock lever on the right hand side of unit arid hold while rotating the spout Release the lever and turn spout slightly until it locks into position ADJUSTMENTS NOTE Make ait adjustments with the engine turned atf and wire removed from the sparkplug Fasten wire to cylinder head at feast E away from Sparkplug DEPTH ADJUSTMENT The adjustable skids may be set lower to prevent picking T foose stones and foreign material Also they can be raised to allow the reel to slightly touch the for additional pulling power MASTER CLUTCH CONTROL SHIFT LEVER CLUTCH CHUTE LOCK LEVER DEFLECTOR WING NUT CHUTE ADJUSTMENT SHAFT EN SPOUT LOCK LEVER DISCHARGE CHUTE amp SPOUT ADJUSTABLE SKID REPLACING SAFETY SHEAR BOLT Kf the intake snow reel should jam causing the safety shear bolt to shear it may be replaced with a new boit furnished in the parts hag after removing the broken pieces in the shaft NOTE Always align the hole in the reel shaft and the spr
6. Cover hare Sorel LT peed 1 5 71 Bolt Fianped Wah ed x Erga THE Tecra Timige et TMestrictor Balt Hes diam Gri Bale F fuming Epacgr Pulley Eonar Bagang Sp Kay Puliiy Washer S Von Wather Lach NG Sing Type Hall iene Pinos SORS 37 eer Pulls amp Bel meal Seoul Chater toe Master c Ciarmp Aeae Sou WHR ori Bei Cimri Startle eck 5 16 TR T ahe Hisce Gems Shite Hes Hong fin NG Hol Cang 124 20 a 112 Stu c Hate FEE SG 3 1 NA Tyee D nimi being 8 Chute Screw pl Tangiag F TEIG a 33d Wher Spandam d 256 Chute Chain Chin trm Linh dd d Paese Binks Chala Corre ony Cover Cni Pile Eroja Seam Sori Hex Mead Biia 1 Typ vbmbu Iun Mud H k Lick 15 47 veasher fiar Sirri dard GET Sint Aau Hees fe 8 32 1 324 Hath Tips Heed T6 w 1 154 Grade B Mut jee Pagal VIRILE Frenkel Bibop Mounting FH Mur Hex Loch WA Esci Beli Carriuga HIGH 4 recep Mopntiny 1 H Shit men Fel Snote amp Plain Biihunj Spacer Diash Bj Deal Asscermbly San Eee Gs x WA Sarang Ek fmia Pang Retaining E 1725 Wzsher Flip Stom VI 32 w 1 165 x NG Pullev tam idler Busting DChisn filer Pueri ere Ehe batis Hast Ghana
7. GGGGGGGGGGGZGZGGCGLLL r ICLAIUCLGS 3 Pe NG mmr uA H m m mn pp TS TEST ZU ML o a aaa mma a n MM i Ss SN 2 E ee eed e e e TEN p ke ee SE EE D EP et Ian aaa o n a G MET AP o Do ee vuvveruvrQUu u D E TEES ERE VEN HA htc LLL a pa M ree er M M ROTATING TURRET ACTION BLOWER ACTION 73 T hen y ou own this 26 SNOW THROWER you enjoy these outstanding features MASTER CLUTCH CONTROL b SPEED FORWARD amp REVERSE LOCKED AALE 7 STAGE DESIGN SUGER FANI WARRANTY We guarantee ali parts against defects in material and workmanship for a period of one 1 year from the date of purchase when used for residential 90 days for commercial We agree to repair or replace without charge to the origindl Purchaser including labor any part or parts upon examination by a Yard Mon Authorized Dealer to be defective within the guarantee period except the engine which is warranteed separately by the manufacturer All transportation charges for replacement under this guaraniee must be poid by the Purchas
8. T REPLACEMENT First remove plastic cap on spout lock lever then remove belt cover Unhook idler spring ta release tension on belt Remove belt restrictor Remove reat cover after shift lever is removed This will allow one to reath m tram back of unit Remove master clutch rod from lower arm Remove belt from engine pulley and push belt down aff trie pulley Push bell toward rear of unit around drive disc then pull belt up between rubber drive disc and pulley disc Push down on lower arm on left side of unit this allows more room between rubber disc and pulley disc Reach In from back oi unit and push belt up then pull belt out To Install new belt reverse steps using only original egoespment replacement belt No 1651 45 DRIVE PULLEY RUBBER DRIVE y SLOT ADJUSTMENT LUBRICATION CHANGING ENGINE OIL Drain oil when ehgine is wann To drain oil place pan under frame directly beneath oil drain extension Remove oil drain cap and llow oil to drain completely Replace cap and tighten securely Refill to Full approximately 1 pint See engine manual for complete engine lubr cation ahd service instructions LUBRICATION POINTS LUBRICATE THE PARTS P RIODICALLY AS ILLUS TRATED The following points are to be lubricated every five hours of operation with SAE 20 weight light duty oil unless otherwise noted 1 Spherical Bearings Both Sides 2 Wheels 3 Discharge Spout 4 Blower Housing R
9. We m Mar y m m AT PH YER a T ee ee WE I FS a a tp p 1 model 7100 2 snow thrower operating manual and parts list 26 inch 7 h p BOX 36940 CLEVELAND OHIO 44136 YaRD MaNn 1410 West Ganson Street Jackson Michigan 49202 PRINTED IN USA 067 1 757B RULES FOR SAFE OPERATION Your SNOW THROWER is a precisi n piece of snow throwing equipment Engineering skin and experience have been combined to provide the ultimate in safety and efficiency As with any type of power ecunipmant cates jase terror on the part of the operator can result in injury EXERCISE EXTREME CAUTION AT ALL TIMES 1 READ THE OWNER S MANUAL CAREFU LL Y Know the controls to operate your SNOW THROWER properly and how to quickly stop the unit BEFORE STARTING ENGINE disengage clutches and shift unit into neutral Keep hands feet and clothing away from power driven parts DISENGAGE POWER AND STOP MOTOR before discharge removing obstacles making adjustmments of when leaving operating position NEVER DIRECT DISCHARGE AT BYSTANDERS nor allow anyone in front of machine debris may be hidden in the SNOW KEEP CHILDREN AND PETS a safe distanc away DO NOT ALLOW CHILDREN TO OPERATE MACHINE fior allow adults to operate machine without praper instruction ADJUST SCOOP HEIGHT to clear gravel or crushed rock surface EXERCISE CAUTION to avoid slipping of falling especiall
10. e panel to the left for a taster reverse speed NOTE Adjustment section continued on page 12 re ma is nad i LI a s m e n LR ak a Te Be T re Sit er maitala 5 aT Prat rere Ta d nG fa wae net bs Pa roi us Lies aa Fs a erri i UE TE ta a Ea qu L nG c LE ka r aac E 103 m See pages 10 and 11 for parts list Ead cn s rut d n ST Iy 1539 80 TERE af 211945 3616 6015 1635 30 SUO ZEE Naa 1 10 5 40 47124 150P 139 1615 455 UB 20148 30140 3 76 32805423 HRA 1505 010 105 457 AOE IGES HA 2157 5 ET 1037 1123 705 3T a1 UzH 3700 3 2H 16 461 4122 NG 27 40 2 305 40 Erik 1057 59 1557 0 CRER 6334 2155 26 15 17 16S G7 40153 Hia z 52 1448 14 tab 114 306 4 ARDS 5901 7437 52 1242 4110 50 3531 TEGI 2632 1883 al I taal ELI 42332 A4 SER 41152 T1158 5D HG faa a EEA 1508 16 ifti 50 2528 55 263 180 BO TER FETS 2542 1278 343013 059 137 11H 1551 45 TS 20 1530 86 AE 231 3 15 2622 12 NAO TOS PA UTR LS 1558 717 Jg h2 Ga z622 h18 r TEMIR 1 1 1657455 1613 1123 LETE 125 2116 SG TOT PARTS LIST MODEL 7100 2 Your SNOW THROWER is right hand RH ar left ha
11. ea to ba cleared Always run engine a few minutes outdoors before throwing snow to adjust engine and machine to outside air temperature GAS CAP FUEL TANK RECOIL STARTER ROPE FUEL SHUT OFF VALVE QIL DRAIN OPERATION OF CONTROLS MASTER CLUTCH CONTROL The taster clutch control is located on handle panel and is used to engage ail power Select forward speed or reverse with shift lever thet release master amp lutch controt and push farward tO engage drive disc fan reel To disengage puli master clutch Control back and lock in The master clutch control must always b an neutral position before starting engine lt LENS 2 j x t r 4 P3 gt 9 n T 7 a 7 r 2 n e The wheel clutches are Jocated on Wheels and ate Used to rigag or disengage power to wheels To free the wheels for pushing pull out on the knob and to Tork To provide seli propelling power to the wheels turn clutehes in the opposite direction and release The wheel clutches are spring loaded move unit until the clutches jock to wheels DEFLECTOR The deflector may be positioned in either a vertical or a 45 position in relation to the spout as needed for proper snow deflection by loosening the two wing nuts on both sides of the deflector NOTE For shipping purposes the deflector is lowered off the hinging pin Loosen
12. eel Chain 6 Chute Adjustment Chain 7 Chain Guatd Bushing 8 Universal Joint 9 Reel Bearings M Cable Rollers dier Arm amp Linkage aa Clutch Handle Pivot 13 sh itt Yoke Stide AFTER BREAK iN PERIOD FIRST 3 TO 4 HOURS OF OPERATION CHECK one BOLTS NUTS FOR TIGHTNESS END OF SEASON STORAGE n the event the ehgirie is to be stored for any length of time 30 days OY morej or at the end of the snow throwing season prepare it as outlined in the following steps 1 Drain gas tank completely by removing fuel tine at the carburetor or tuel tank whichever is easier 2 Drain the carburetor 2d pressing upward on th nad drain To protect the engine when storing remove the spark plug and inject one ounce of SAE 10 weight oil through the sparkplug fle into the cyl nder Crahk engine without starting several times to the oil ovet the cylinder wal ls 4 Lubricate al lubrication points as outlined n Lubrica tion Section 5 Handles tan be removed to save space by disconnecting master clutch rad universal joint and shift lever 3 13 REEL BEARINGS W DISCHARGE SPOUT BLOWER HOUSING ITE ADJUSTMENT ap CHAIN Na biag p kayoo WHEEL UNIVERSAL JOINT CHUTE CABLE REPLACEMENT OR REPAIR t REMOVE THE BLOWER HOUSING FROM THE MACHINE A Remove the chain guard and disconnect tha reel drive chain at the chain corinecting link
13. er This guarantee will not apply to a unit which has been subjected to misuse negligence accident or to a unit which has been altered in any woy YaRD MaN Yard Man reserves the right to make engineering changes without prior notification or respon sibility to the Purchaser INDEPENDENT SPOUT RELE ASE
14. er the taller on the left side of the roller bracket and through the l ft Gable hole in th top of the blower housing Ex tend the cable from the left side of the Spout assembly across the center cable roher back and arpurid the cable adjustment toller arid Over the cable roller on the right side of the cable roller bracket and down to the right hole in the top of the blower housing C Turn the cable pulley with the cable bolt toward the bottom of the blower housing D Put the ends Gf the cable up through the holes in the bottom of the cable pulley and cross the ends up and over the cabl bolt and under the washer Pull the cable tight and tighten the cable bolt and nut making sure the cable remains in the HO araund the cable Pulley E Stide cable pulley back into place F Tighten cable with adjusting cable bolt 5 REPLACE THE BLOWER HOUSING A Reverse the steps outlined in St p 1 to replace the blower housing and parts to the Snow Thrower UPPER SPOUT ASSEMBLY oa X CABLE LOCK BOLT CABLE ADJUSTMENT BOLT CABLE WASHER RIGHT CABLE CABLE ROLLERS CABLE BOLT amp WASHER DATE DESCRIFTION i Agree o am a E dn a mcm c 2 H MA TT mm ri mmm mam a ama DD ELS i ul Lo Lora LI T a cm aa T m f r Ue mum mm MEE S SS S LLL o LG 4 1aLLI2 LLZgGLGGA
15. ers mi FER IRADE Sale CA re wa sack 3 07 Wither Phan Sb psg Hu T 13 EC WI Aang Fetal E TAG 7T Jk Gre Downl ZIT Ps Hed 136 Steet ATT a do Lh 1 24 MIN Bil D TB xw oh m 2242111 Air Geet Cine imple 1 8 ADJUS TM ENTS Continued from page 7 NOTE Make all adjustments with the engine turned off and wire removed from the sparkplug Fasten wire to cylinder head at least 1 away from sparkplug IDLER LINKAGE ADJUSTMENT Should the drive helt stretch enough to prevent the ad justmernt rink from moving trealy im the idler arcrslot with ine master clutch lever in drive position adjust as follows Wit master clutch to drive positron remove cotter pin from adjustment link Thread the link ip the rod until it is centered on the slot Place the link an the slot and secure WITT washer and cotter pin To check the adjustment return the master clutch liver to neutral position and pull engine recoil over to see if belt is E BELT RESTRICTOR not driving If belt does not release lower the adjustment link slightly below center or until belt does release in These adjustments must also be checked when belt Is repiaced or the idler is adjusted in the idler arm slot DRIVE DISC IDLER PULLEY ADJUSTMENT ror more adjusiment to gain proper tension on the belt the ier pulley can be maved in or out in the adjustment slot Refer to idler linkage adjustments after making this Adjust Ment BEL
16. every five 5 operating hours each time machine 1s used STARTING ENGINE Shift the master clutch c ntrol to the Neutral position Move the choke lever to full choke position Move speed control lever to run position Start the engine by pulling fapidiy on the recoil starter rape As the engine starts and begins to warm dp gradually return the choke lever to the No Choke position 5 NOTE Temperatures 10 F and bs use Primer Pugh primer button in and fold pull engine slowly over com pression hce and release primer button DO NOT ATTEMPT TO START THE ENGINE WITH PRIMER BUTTON HELD IN Do not use primer With 119 volt electric starter if the engine should fail to start ref r to your engine l nstructi n Manual STOPPING THE ENGINE To stop the engine move the speed control fever to the stop position or close the fuel shut oH valve under the gasoline tank The sparkplug wire may also be removed to prevent accidental starting while unattended Always tun engine few minutes before storing to dry moisture that collects tue of inside of angine from blowing snow BEFORE SNOW THROWING 1 Fry your Snow Thrower machine in a large open space with engine throttle i in slow position Learn to start stop and back up during this trial run 2 n rough areas lower the adjustable skids 3 Remove stones wire bans boards bones or other solid objects from ar
17. ibute many trouble free hours to your machine Check engine oi level frequently or every 5 hours of use When changing oil maka sure dirt and debris is cleaned from oil drain area before rerndving plug D Keep fan and adger housings clean 3 Cheek all nuts bolts and screws occasionally for tightness to be sure machine is in good operating condition 4 Should excessive Viran devetop check your tafi anid fan shaft immediately Do not operates oU machine with a bent fan or shaft The machine is pre lubricated at the factory awayan with each usage will prolong life of working parts 6 H you are going to store your SNOW TH ROWER for any length of time 30 days or longer it is important that the following steps be taken Drain the gas tank And carburetor Start the engine and run it until out of gas Gasoline lett in ihe engine will leave gum deposits in the carburetor and gas tank b Clean engine of Foreign matter C Lubricat by removing the sparkplug and pouring one ounce of clean lubricating pi through the spark plug hole into the cylinder Crank engine slowly to spread oit and replace sparkplug E 7 Should unusual vibration develop i in transmission remove rubber panel in rear cover and check rubber drive disc condition For refer nce see page 1 B The beit tension is adjustable The tensioning of belt should be checked every 5 10 hours of operation Refer
18. nd L H as you operate machine Mut Push 1 2 Bale Woener 5 AER TD Agembly Cholo Crank Eel nne Passe Niet Hoax Lock AID 7606 Balt Parami Gtr chet 1 020 172 Knob s i Hanctiy Harc i Fi Halt hea Hear Stover 15520 4 72 Operating Hardie Dit Hes Head T7 5 Wasi Lock Seng Type WIG talhar Earlier Hist Hes Haack BITE s 3 Lesur hinzu Spring Exteadkin Dawa Mame Flare Bod o Pia Gibier ident Lirik Rit rdiustennut Bn cited d nnl Asanmbly Hardie Pane Visiter o OA IG Sung Lever hija Hex Laoch 4270 34 Pimek Ceca Shiftimg Pros knob 5 tap Chute Lock Sing Eaienuon Liar lt Chu Lek Rali How Ano 102r a NA Tirbi 5AT oid Ricmi Werf Ead Shalt aer Etpe Phal Fee lech GB Esch Ammi Stites Leces Bn Hrw Hex Sin dB s T Munang pe mr Bare bios Lebik 7 Segni Exo ook fun Pa ppt Spiral Bracke cick Pin Spring Fiti Soret de bib da 112 7 Busha Wheel Arsninblu gt Curislere lH 129 2398 Sumi Phiurimtic Warner Fla steel E6435 TTT4axidhT pasar LH Snap rl Ky s WHO ul Li ruere 3n ni Busbupmg thee Bus pneu Hee Lock 54168 Timi Seni Maeaun LOH x Ans lack Ets 26014
19. ocket shaft before driving out the broken bolt DO NOT remove solid pin located near shear bait hole CHUTE CHAIN AND ADJUSTMENT To tighten the chute chain rotate the chute al the way to th teft until a adjustment bolt is accessible Tighten the a bago Ra Mm Me adjustment nut to tighten th chain 255 ADJUSTMENT NUT 1 CAUTION Chain must be k pt snug on chute E CHUTE CABLE ADJUSTMENT Remove cable roller cover loosen the locking boit on top of the cable roller bracket and tighten the adjustment bolt on the side CAUTION The cable should not be adjusted too tightly adjustment should allow the spout to rotate freely Retighten the tocking bolt and replace the cable roller cover M 0 287 JA p ka a 2 4 a n E S gt ub d tr ee lt wor 3 To set or adjust the shift panet for correct speeds place master clutch control in stop position and the shift lever into the fifth speed notch Loosen the two mounting bolts and push shift lever right as far as allowed hold and tighten mounting bolts OO NOT ATTEMPT THIS AD JUSTMENT WITH THE ENGINE RUNNING To check adjustment start engine move shift lever to first speed notch and engage master clutch control Unit should move forward very slowly H first or reverse speeds are not satisfactory with this ad justment move panel to the right for a faster first speed Mov
20. rod into the hole in the lower clutch arm see top photo and secure with catter pin Move master clutch lever forward to the end of the notch in the handle panet To adjust move link up or down threaded portion of master clutch rod until it is apptoximately one hole diameter below actual hole in the master clutch Jever see photo Mave master clutch lever back in notch until adjustment link slips in to the hole in master clutch lever Secure with cotter pin 6 Insert shifter rod into the bushing on the end of the shifting lever isee photo Pivot shift lever upward and secure to mounting bracket with bolt washer bushing and nut Assemble threaded rod into end of shift lever f through the handle panel Lock thr eaded rod in position BUSHING with nut Refer to Page 7 for adjustment of shift panel natches SHIFT LEVER p BEFORE STARTING ENGINE Fifi the fuel tank with fresh winter blend regular gaso line DO NOT MIX OIL WITH GASOLINE Make certain th fast shutoff valve under the gas tank js turned on mE UE 2 Place machine on a level surface Remove ail fill cap and fill cr ankcase with good quality detergent oil Use MS classification SAE 5W 20 ail for operation below 40 F Use MS classification SAE 5 all for operation above 40 F 3 During initial Break in period Le oil Soult be checked often 4 Change oil after first two hours of operation and check oil level
21. to adjustments section for re settirig l 9 To prevent recoil freezing when sn w thrower is to be stored outside or in sub freezing shelter pull recoil rope out 6 to 12 and knot in rope or fasten handle to keep rope from rewinding This procedure will set inner parts iri position for starting 10 Just as your automabile needs professional mechanical maintenance from time to time so does your air cooled engine A yearly tune up and check by a cai service center is recommended to avoid breakdowns and unnecessary delays during the snow throwing season E 2 a THREADED HOD HANDLE PANEL MASTER CLUTCH LEVER CHUTE ADJUSTMENT SHAFT MASTER CLUTCH ROD UNIVERSAL JOINT UNPACKING AND SET UP 1 Before assembling your Snow Thrower be sure all hard ware parts and instructions have been removed from the carton MASTER CLUTCH LEVER 2 Assemble right and left handie tubes to the unit with bolts lockwasher and flat washers Do not tighten d Assemble handle panel assembly to the under side of right and left handle tubes and secure with four slotted hex head bolts and lock nuts all bolts on the handle assembly 4 Assemble chute adjustment shaft through hole in the handle panel and into universal joint located on left hand side of the frame Align hole in universal joint with the hole in chute adj stment shaft and drive spring pin through the holes insert bent end of the master clutch
22. wWushe s Steck lag Medel Gilig Th s id T Fegsermby Rer Budhi pushing Gale Fla Blest TAS reeet Pos ge wT x EID T Bult Hex read Then Forming 515038 x MA Healt Hax Head Theva Parming 18 JE x are nli Head Thread Forming 5 161 x 1 Eslck Pipe C Crain JANE PT d 072 Cap Dii Grom SB HPT Bolt Hz Hana Thera Farm aes bf SEM Assum Wheel Complete KH 12 a J60 GS ani Pasanin Pu Groom Bl bha x 2 Belt Hpg Hood Thc Foren 6218 1 a 1 Se c Slated Trout Find A00 E s 127 Tie MI Mut foced inp 10241 gm Wibier Bogyed TRANSMISSION AE fat Ja Ib S omn ai Pm mI mr oy cum 1 PART hit ihal 1674 192 1552 114 HETE 12552 una Ifi 24 102 191 ee Pa ERACE TRJ aza73 Ans Aa Pt 2035 199 PARTS LIST BESGA Tih Puer Ye ing amt Na 1 AH pice Aparat enr Sp Boring Mention Mga 172 E Ger amp Sine ke Wear Gat No Ni Past Mew Lee 2 B 145 EE Within f UG oy ON 3532 a AT bna res e Chal Bm hnprocks A scarily Piare Prim H Hey Epek B FE Veashier Lonk Agri Typo Fehi Nal Buastnpap yr Marne Stand Vrniegha 5710 Nux Hrs Link 5 TE FR Eirin Bice rule Ding Bie Primo 4 Yi 5 Henna Feier lar Head 1 45 585a 1
23. y when operating n reverse HANDLE GASOLINE WITH CARE it is highly flammable a Use approved gasoline container b Never add gasoline to a running motor Filt tank outdoors and wipe up spilted gasoline t Replace gasoline cap sectirely d Open doors if motor is running indoors exhaust fumes are dang rous 10 USE A GROUNDED THREE WIRE PLUG IN for all units equipped with electric starting kits T KEEP UNIT IN GOOD OPERATING CONDITION and keep safety devices in place SUGGESTIONS FOR MORE EFFICIENT and MAINTENANCE FREE OPERATION GENERAL SNOW THROWING Always keep area to be cleaned cleared before snowfall 2 Always start engine with machine on level surface with master clutch iura After starting let engine warm up minutes at slow speed before starting to remove show ff machine is stored indoors let engine and machine adjust to outdoor temperatures before starting to throw snow 3 When throwing snow run machine at full throttle for kag results d When in deep heavy snow shift to slowest speed and start at the edge of area to be cleared discharging snow to the outside 5 Always run engine a few minutes betore storing to dry moisture that collects inside engine from blowing snow NOTE NEVER RUN ENGINE INDOORS OR IN AN ENCLOSED AREA MAINTENANCE Your SNOW THROWER like ali machines with moving paris must recejve care and maintenance The following tips if used will contr
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