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Xantrex MS2000 User's Manual

Contents

1. 2 4 Power On Reset 2 4 System Start up Check 2 5 System Modes 2 6 Operate Mode 2 7 Power Save Mode 2 7 Safe Mode 5 2 2 2 eee eee 2 8 Putting the System into Safe Mode 2 9 Hibernate mode 2 10 Operating in Invert Mode 2 12 Load Sense Mode 2 12 Operating Limits for Inverter Operation 2 13 Power Output 2 13 Operating in Charger Mode 2 14 Echo Charger Operation 2 15 Enabling and Disabling Operation from the System Control Panel 2 15 975 0125 02 01 xi Contents xii Charger Operation with Battery Temperature Sensor 2 17 Operating in Equalization Mode 2 18 Equalizing Batteries
2. 2 19 Terminating the Equalization Process 2 22 Operating Limits for Charger Operation 2 22 Power Share 2 22 Monitoring the MS2000 Indicator Lights 2 23 Faults and Warnings 2 24 Monitoring Status Messages on the System Control Panel 2 24 Configuration General Configuration Information 3 2 System Control 3 2 System Menu Map 3 3 Viewing the System Screen 3 4 Viewing the Select Device Menu 3 4 Selecting the MS2000 Basic Menu 3 5 Selecting and Adjusting the Configurable settings 3 5 MS2000 Configuration Menus 3 6 MS2000 Device Menu 3 8 Mode 2 2 err eer eee eee eee eee eee eee eee 3 8 Battery 3 9 AC Input
3. 3 9 AC Out 3 9 Echo Chg Out 3 9 MS2000 Menu Basic 3 10 Inverter 3 10 Charger 3 11 Power Share 3 12 Equalize 3 12 Batt Type 3 15 Batt Size 3 15 Clear Faults 3 16 MS2000 Menu Advanced 3 17 Inverter 3 17 Charger 3 17 Power Share 3 17 Configure Inv Chg Configure Inverter Charger 3 17 Max Chg Rate 3 18 Echo Chg 3 18 Load Sense 3 19 Equalize 3 19 975 0125 02 01
4. 4 15 Clocks 4 16 Searching 4 16 975 0125 02 01 xiii Contents A Specifications Inverter Specifications A 2 Main Charger Specifications A 3 Echo Charger Specifications A 4 Transfer and General Specifications A 4 Environmental Specifications A 5 Physical Specifications with Projections A 5 Regulatory Approvals A 5 Fan Operation A 5 Invert Power Derating vs Ambient Temperature A 6 Charger Mode A 6 B Battery Charging Reference for the Main Charger Charging Algorithms Formulas B 2 Battery Type B 2 Charge Algorithm Stages B 2 Three stage charging B 2 Bulk Charge
5. Abbreviation Full name Definition A Ampere Amps See Glossary ABYC American Boat and The ABYC is an American organization that publishes Yacht Council recreational boating safety standards AC Alternating Current See Glossary AGM Absorbed Glass Mat A type of battery in which the electrolyte or battery fluid is contained in glass fibre mats between battery plates Ah Ampere hour amp See Glossary hour ASC Authorized Service ASC s are service centers affiliated with Xantrex to provide repair Center service AWG American Wire Gauge A standard used for indicating wire size the larger the AWG number the smaller the wire size BTS Battery Temperature A BTS is a device attached to a battery and inverter charger to Sensor ensure that charge delivered to the batteries is adjusted according to their actual temperatures CEC Canadian Electric The CEC is the Canadian national electrical code providing the Code industry standard for safe electrical installations CSA Canadian Standards A standards writing and certification body which tests and Association approves products for regulatory compliance to international standards DC Direct Current See Glossary EMC Electro Magnetic The ability of an electronic device to operate without causing or Compatibility suffering from radio frequency interference FCC Federal US agency which regulates EMC and television radio wireless Communications cable and satellite in the US
6. B 3 Absorption Charge B 3 Float Charge B 3 Equalization Charge B 4 Two Stage Charging B 4 Charge Algorithm Graph B 5 Charge Algorithm Definitions B 5 AC Reconnect Summary B 6 C Terminology Glossary C 2 Abbreviations C 5 Warranty and Product Information WA l Warranty WA 1 Return Procedure WA 3 Out of Warranty Service WA 3 Information About Your System WA 4 NNO Ket ee ts a et Bt Dea te Bae Be Rk ee 1X1 xiv 975 0125 02 01 Figures Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 1 6 Figure 1 7 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12 Figure 2 13 Figure 2 14 Figure 2 15 Figu
7. 3 26 Hi AC Freq eee 3 26 View Device Info Menu Device Information Menu 3 27 View Fault Log 3 27 View Warning Log 3 27 View Event Log 3 27 Restore Defaults 3 28 4 Troubleshooting Faults and Warnings 4 2 Fault Types 4 2 Warning Types 4 3 Troubleshooting Reference 4 4 General Troubleshooting Guidelines 4 5 Warning Messages 4 6 Fault Messages 4 9 Inverter Applications 4 15 Resistive Loads 4 15 Motor Loads 4 15 Problem Loads 4 15 Very Small Loads 4 15 Fluorescent Lights amp Power Supplies
8. Batt Size Full name Configurable setting When to use Outcome 975 0125 02 01 Configuration Battery Type Select the type of battery for your house battery from Flooded AGM Gel or Custom If a battery temperature sensor is not present the MS2000 uses cold warm or hot settings with the hot setting as the default Batt Type Flooded Value Default Battery Type Flooded Flooded Custom AGM Gel This setting is adjusted for the type of house battery you have It is important during configuration to choose the correct setting battery type to optimize the charge algorithm for your battery and to properly enable or disable equalization See Battery Charging Reference for the Main Charger on page B 1 for more information The custom setting is selected to get the battery settings programmed by the dealer Important The Echo Charger is not affected by this setting Battery size This feature lets you select the size of the house battery bank Batt Size 440 Ah Range of values Increment Default 440 Ah 50 Ah to 2000 Ah 10 Ah Adjust this setting to match the amp hour capacity of the house battery bank Reduces the main charger output current to protect against charging smaller battery banks too aggressively This setting charges batteries appropriately based on the amp hour capacity of the house battery bank The Echo Charger is optimized to
9. Commission GFCI Ground Fault Circuit GFCT is a device that protects against electric shock A GFCI trips Interrupter and stops the flow of power when leakage current is detected Hz Hertz see Glossary LED Light Emitting Diode see Glossary mA Milliamps 1 1000 of an amp NEC National Electric See Glossary Code RMA Return Material The authorization provided to a customer to return materials to Authorization Xantrex RMS Root Mean Square A measure of the effective value of an alternating AC voltage current or power 975 0125 02 01 Terminology Abbreviation Full name Definition SOC State of charge Indicates the quantity of electrical energy stored inside a battery UL Underwriters A standards writing and certification body which tests and Laboratory approves products for regulatory compliance to international standards THD Total Harmonic A measure of how pure or clean a waveform is Distortion VAC Volts Alternating See Alternating Current in Glossary Current VDC Volts Direct Current See Direct Current in Glossary W Watts See Glossary C Degrees Celsius Temperature system that uses 0 C for the freezing point and 100 C for the boiling point of water F Degrees Fahrenheit Temperature system that uses 32 F as the freezing point and 212 F as the boiling point of water 975 0125 02 01 Warranty and Product Information Warranty What does this warranty cover This Limited
10. Reset button is used for several functions to reset after a fault to perform a power on reset to wake the MS2000 from Power Save mode or Hibernate mode See System Modes on page 2 6 for a description of the different modes To perform a power on reset hold the reset button for about 5 seconds All front panel lights will illuminate to indicate the unit has reset 975 0125 02 01 Introduction Side Panel Features A CAUTION Equipment Damage Connect only to other Xanbus compatible devices Although the cabling and connectors used in this network system are the same as Ethernet connectors this network is not an Ethernet system Equipment damage may result from attempting to connect two different systems The side panel features with all connections completed is shown in Figure 1 4 and Figure 1 5 23 4 5 Figure 1 4 Completed Connections on Side Panel Table 1 3 Description of Side Panel Features Feature Description 1 AC knockout provides access for AC input and AC output wiring shown with strain relief clamp installed There are four knockouts on the unit two on the front and two on the side 2 6 9 Mounting flanges are used for mounting the unit A total of six flanges are on the unit 3 Echo Charger connector provides connection to the engine battery Typically this will be an engine starting battery or an auxiliary battery for loads other than t
11. Table A 6 Physical Specifications Length 16 19 inches 411 mm Width 14 20 inches 361 mm Height 8 17 inches 208 mm Weight 67 lbs 30 kg DC terminal bolt size 3 8 inch Ground terminal bolt size 1 4 inch Regulatory Approvals Safety CSA certified to CSA C22 2 No 107 1 and UL 458 including Marine Supplement EMC FCC Part 15B and Industry Canada Class B Designed to ABYC recommended practices E 11 and A 25 for marine use Fan Operation The internal cooling fans are automatic temperature controlled Important This internal temperature of the inverter charger may be caused by heat in the inverter charger or by high ambient temperature The bottom fan is an exhaust fan and runs continuously 975 0125 02 01 A 5 Specifications Invert Power Derating vs Ambient Temperature The inverter charger delivers up to 2000 watts continuous of sine wave output to 50 C ambient temperature and 1500 watts continuous of sine wave output to 60 C ambient temperature derated linearly from 50 C to 60 C If the unit is in elevated ambient temperature above 50 C you are required to reduce power draw according to the Figure A 1 to avoid over temperature shutdown 2000 1500 1000 Output Power W 500 20 10 0 10 20 30 40 50 6 amp 0 Ambient Temperature Figure A 1 Inverter Output Power vs Ambient Temperature Charger Mode Total maximum charger output is 100 amps DC to 60
12. ADC 2 Ah 2 Ah 2 Ah Ig Equalize Current ADC 10 Ah NA NA Time Flooded or wet Gel AGM ATA Absorption Timeout hours 6 6 6 ATcy Constant Voltage Absorption Timeout hours 1 1 1 975 0125 02 01 B 5 Battery Charging Reference for the Main Charger Time Flooded or wet Gel AGM ATR Float Timeout days 21 21 21 ATR Equalize Timeout hours 1 NA NA Important The custom battery factory defaults are the same as for an AGM battery AC Reconnect Summary If AC is disconnected during charging the charge stage after AC is reconnected is indicated in Table B 2 Table B 2 AC Reconnect Summary B 6 Charge Stage Before AC Reconnect After AC Reconnect Bulk Bulk Absorption Float No Float Float No Float Float No Float Equalize Float No Float 975 0125 02 01 Terminology This section provides a glossary of terms and a listing of abbreviations used in this guide Terminology Glossary Absorption Charge The second stage of three stage battery charging Voltage remains constant and current reduces as the battery becomes charged This ensures complete charging Alternating Current AC The type of electrical power supplied by the power utility or an AC generator The unique characteristic of this form of electricity is that it reverses direction at regular intervals For example 120 VAC 60 Hz power reverses flow 60 times a second hence the rati
13. C ambient In higher ambients the main charger will automatically derate reduce output current to maintain internal temperatures at a safe level A 6 975 0125 02 01 Battery Charging Reference for the Main Charger Appendix B Battery Charging Reference for the Main Charger describes the multistage charging algorithm formula for the main charger of the MS2000 Battery Charging Reference for the Main Charger Charging Algorithms Formulas Battery Type Flooded or wet Gel AGM Custom MS2000 charges flooded or wet lead acid gel AGM absorbed glass mat and custom batteries Flooded or wet batteries have removable battery caps for refilling with distilled water and testing the electrolyte Gel batteries have the electrolyte in the form of a gel rather than a liquid and do not require topping up Gel batteries are sealed and the battery caps are not removable AGM absorbed glass mat batteries are similar to gel batteries except that the electrolyte is absorbed into a fiberglass matting Custom is configured by the dealer factory or service center for battery types other than those listed above AN WARNING Risk of battery damage Since the MS2000 has only one battery type setting for all batteries connected to its bank do not mix battery types All connected batteries should be of one kind Flooded or wet or Gel or AGM or Custom Charge Algorithm Stages Three stage charging B
14. Contents Clear Faults 3 19 View Device Info eer e reer errr rene 3 19 Basic Menu 7 3 19 Selecting the MS2000 Advanced Menu 3 20 Returning to MS2000 Basic Menu 3 21 Sub Menus eee eee 3 22 Configure Inv Chg Menu Configure Inverter Charger Menu 3 22 Lo DC Volt 3 22 Batt Type 3 22 Batt Size 3 22 Sense Below 3 22 Sense Interval 3 23 Cfg AC Limits Configure AC Limits 3 23 Chg Stages 3 23 Eqz Volts 3 24 Force Charge 3 24 Cfg AC Limits Configure AC Limits 3 25 Lo AC Volt 3 25 Lo AC Freq 7 7 7 7 3 25 Hi AC Volt
15. MS2000 Charger Enabled Power Share 10 0A on Batt Type F looded Figure 2 12 Equalize On When you select On the equalization confirmation warning appears as shown in Figure 2 13 975 0125 02 01 2 19 Operation MS2000 Equalize Are you sure you want to equalize J Yes No gy Figure 2 13 Equalize Confirmation Warning Selecting Yes by pressing the Enter button takes you to the equalization system home screen as shown in Figure 2 14 OR Selecting No by pressing the Exit button on Figure 2 13 takes you to the MS2000 device screen MS2000 Equalize Precharging Yes Time Remaining n a Battery Voltage 13 0V J Menu Cancel Figure 2 14 Equalization Home Screen See Table 2 2 for an explanation of the equalize home screen content Table 2 2 Equalization Home Screen Content Equalization Home Screen content Explanation of items displayed Precharging e Yes precharging occurs if batteries are not fully charged before equalization Batteries must be fully charged before equalization e Done indicates the precharge is complete or if it was not required 2 20 975 0125 02 01 Operation Table 2 2 Equalization Home Screen Content Equalization Home Screen content Explanation of items displayed Time Remaining Indicates the time left for equalization Equalization runs for 60 minutes time is counted down in 1 minutes increments until the Time Remaining
16. System Panel Clock Figure 3 12 Highlighting System on the Select Device Menu 2 Scroll with the down arrow button to highlight Global Menus System Settings Mode Operate Desired Mode Operate SPAANS Advanced Fault List Figure 3 13 Highlighting Global Menus 3 Press Enter to select Advanced 4 Press Enter 5 Press Exit to return to Select Device menu 3 20 975 0125 02 01 Configuration Returning to MS2000 Basic Menu You can return to viewing the MS2000 basic menu by selecting Basic Menu from the MS2000 advanced menu See Basic Menu on page 3 19 975 0125 02 01 3 21 Configuration Sub Menus Configure Inv Chg Menu Configure Inverter Charger Menu Lo DC Volt Full name Configurable setting When to use Batt Type Batt Size Sense Below Configurable setting When to use Outcome Cfg Inv Chg is a sub menu If selected a list of sub menu items appears Low DC input voltage shutdown This setting lets you set the low voltage shutdown level for the inverter Lo DC Volt 10 0V Range Increment Default 10 to 13 volts 0 1 volt 10 volts This setting limits the depth of discharge on your house battery bank See a description of this feature on page 3 15 See a description of this feature on page 3 15 This setting lets you set the threshold for load sense power This setting saves battery consumption by keeping the inverter disabled turned off
17. charger s front panel See the System Control Panel Owner s Guide for information on clearing faults from the System Control Panel A warning alerts you to a condition that could possibly affect operation of the unit See Faults and Warnings on page 4 2 for more explanation on the difference between faults and warnings Monitoring Status Messages on the System Control Panel Refer to System Menu Map on page 3 3 of the Configuration chapter 2 24 975 0125 02 01 Configuration Chapter 3 Configuration contains information about all configurable settings and procedures for the MS2000 Configuration General Configuration Information System Control All changes to the configuration of the MS2000 are made with the System Control Panel SCP The System Control Panel provides configuration and monitoring capability for all Xanbus enabled devices on the network The front panel of the MS2000 provides limited control including reset main charger enable and disable and inverter enable and disable These functions can also be controlled from the System Control Panel 3 2 975 0125 02 01 Configuration System Menu Map Figure 3 1 provides a map of how the menus are organized The order of devices appearing on the System Control Panel will vary depending on the order in which they ve been connected to the network Power Up Startup screen System screen Standby Inverting Charging A
18. install the inverter charger in a compartment with limited airflow or inadequate clearances around the unit Refer to the MS2000 Sine Wave Inverter Charger Installation Guide for required clearance viii 975 0125 02 01 Safety Explosive Gas Precautions AN WARNING Risk of explosive gases Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gases during normal battery operation For this reason it is of utmost importance that you must read this guide and follow its instructions closely each time before you service equipment in the vicinity of the battery 1 To reduce risk of battery explosion follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of a battery Review cautionary markings on these products and on the engine This equipment contains components which tend to produce arcs or spark To prevent fire or explosion do not install the inverter charger in compartments containing batteries or flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline power machinery fuel tanks as well as joints fittings or other connections between components of the fuel system Personal Precautions When Working With Batteries 975 0125 02 01 Someone should be within range of your voice or close enough to come to your aid when you work near
19. 2 If three stage charging is enabled the MS2000 will charge batteries in a sequence known as three stage charging The charging voltage delivered to the battery depends on the battery e type setting e temperature by switch setting or battery temperature sensor e state of charge The three automatic stages are e bulk e absorption e float See Figure B 1 for a graph of the three stage charging profile There is a fourth stage equalization which is initialized manually as it is only performed occasionally and only on flooded or wet batteries 975 0125 02 01 Bulk Charge Absorption Charge Float Charge 975 0125 02 01 Battery Charging Reference for the Main Charger In the first stage the bulk charge MS2000 delivers its full rated output current This constant current is delivered to the batteries until the battery voltage approaches its gassing voltage typically around 13 5 volts for 12 volt batteries The bulk charge stage restores about 75 of the battery s charge The exit from bulk stage to the next stage absorption occurs under the following condition e battery voltage is more than the gassing voltage Vg for a specified amount of time 3 minute default With an AC reconnect to qualified AC from the utility power or a generator during the bulk stage the unit will return to the bulk stage See AC Reconnect Summary on page B 6 During the first part of absorption charge the MS2000 delive
20. A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility Out of Warranty Service If the warranty period for your MS2000 Sine Wave Inverter Charger has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your inverter may be serviced or replaced for a flat fee To return your MS2000 Sine Wave Inverter Charger for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page WA 3 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received 975 0125 02 01 WA 3 Warranty and Return Information About Your System As soon as you open your MS2000 Sine Wave Inverter Charger package record the following information and be sure to keep your proof of purchase O Serial Number Purchased From O Purchase Date If you need to contact Customer Service p
21. Input AC too low Automatic AC Under Voltage Not applicable to MS2000 Check source clear Shutdown AC Line 2 fault try again input F16 AC input frequency Automatic AC Over Frequency Clear the fault and attempt problem Check gen Shutdown AC Line 1 restart Check AC input for overspeed input frequency Check and adjust AC input high frequency setting F17 AC input frequency Automatic AC Under Frequency Clear the fault and attempt problem Check gen Shutdown AC Line 1 restart Check AC input for underspeed input frequency Check and adjust AC input low frequency setting F18 AC input frequency Automatic AC Over Frequency Not applicable to MS2000 problem Check gen Shutdown AC Line 2 for overspeed input F19 AC input frequency Automatic AC Under Frequency Not applicable to MS2000 problem Check gen Shutdown AC Line 2 for underspeed input F23 Reset the MS2000 If Escalating AC Over Voltage Clear the fault and attempt problem persists call Auto Fault Shutdown Inverter restart If problem persists call customer service Must occur AC output customer service 3 times in 30 seconds before becoming a manual fault F24 Reset the MS2000 If Escalating AC Under Voltage Clear the fault and attempt problem persists call Auto Fault Shutdown Inverter restart If problem persists call customer service Must occur AC output customer service 3 times in 60 seconds before becomi
22. Introduction System Accessories and Network Components System accessories can be used with the MS2000 in a Xanbus system The System Control Panel SCP provides configuration and monitoring capability for Xanbus enabled devices such as the MS2000 Automatic Generator Start AGS automatically starts and stops your generator It continuously monitors your battery system and thermostats and starts the generator if the battery state of charge or the voltage reaches preset limits or the air conditioner or heater needs to be run Table 1 5 provides the part numbers for the system accessories Table 1 5 System Accessories Accessory Part number System Control Panel SCP 809 0910 Automatic Generator Start AGS 809 0915 Consult with your local system designer to determine what network components will be needed for your specific installation Table 1 6 provides a list of network components and part numbers Pre made cables are available in standard lengths ranging from 3 feet to 75 feet Table 1 6 Network Components and Part Numbers Network Component Part Number Network termination Male 2 per pack 809 0901 3 way network connector 809 0903 Network termination Female 2 per pack 809 0905 Network cable 3 ft 0 9 m 809 0935 Network cable 5 feet 1 5 m 809 0936 Network cable 7 feet 2 0 m 809 0937 Network cable 10 feet 3 0 m 809 0938 Network cable 14 feet 4 3 m 809 0939 Network ca
23. MS2000 Reduce AC loads F4 Battery over temp Automatic Battery Over Clear the fault and attempt Inv Chg has shut Temperature Shutdown restart Stop charging check down See guide battery voltage and temperature Check for excessive ambient temperature and adequate ventilation in the battery compartment F5 is too hot and has Automatic Ambient Over Clear the fault and attempt shut down See Temperature Shutdown restart Ensure adequate guide ventilation around MS2000 Reduce AC loads F6 Too many AC loads Escalating AC Overload Clear the fault and attempt Turn some off clear Auto Fault Shutdown AC restart Reduce AC loads fault try again Must occur OUTPUT 3 times in 30 seconds before becoming a manual fault 975 0125 02 01 Troubleshooting Table 4 4 Fault Messages Fault Fault Number Message Type Cause Solution F7 Too many AC loads Escalating AC Overload PEAK Clear the fault and attempt Turn some off clear Auto Fault CURRENT Shutdown restart Reduce AC loads fault try again Must occur AC OUTPUT 3 times in 30 seconds before becoming a manual fault F8 has lost input neutral Manual Neutral loss shutdown Clear the fault and attempt connection See restart Check AC input wiring guide for presence of a proper neutral connection and ground connection Check the AC input source to make sure the neutral is bonded to ground F9 B
24. Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your MS2000 Sine Wave Inverter Charger This warranty period lasts for 24 months from the date of purchase at the point of sale to you the original end user customer You require proof of purchase to make warranty claims This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners also require proof of purchase What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to t
25. a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts your skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flood the eye with running cold water for at least ten minutes and get medical attention immediately Never smoke or allow a spark or flame in the vicinity of the battery or engine Be extra cautious to reduce risk of dropping a metal tool onto a battery It might spark or short circuit battery or other electrical parts that may cause explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn Never charge a frozen battery Safety 9 If it is necessary to remove a battery always remove the grounded terminal from the battery first Make sure all accessories are off so as not to cause an arc 10 Be sure area around battery is well ventilated 11 Clean the battery terminals Be careful to keep corrosion from coming in contact with your eyes 12 Study all battery manufacturer s specific precautions such as removing or not removing cell caps while charging and the recommended rates of cha
26. appropriate for different conditions or situations 975 0125 02 01 Operate Mode Characteristics Operation In Operate mode all communications are enabled on the Xanbus system All power conversion functions are enabled Each Xanbus enabled device is monitoring and communicating its input The basic state of the System Control Panel is Operate mode In Operate mode the System Control Panel communicates with other Xanbus enabled devices and displays all the network information which it is configured to display Whenever the System Control Panel or any other device on the Xanbus system is powered on or reset it will be in Operate mode System Settings Mode Operate Desired Mode MAAA Global Menus Fault List Figure 2 3 Operate Mode Power Save Mode Characteristics When to use 975 0125 02 01 Power Save mode minimizes power draw by the System Control Panel and other Xanbus enabled devices on the Xanbus system Power Save mode stops all communication on the network and disables the power conversion functions of Xanbus devices For example in Power Save mode the inverter charger will not invert and an Automatic Generator Start will not start a generator Use Power Save mode during periods when your power needs are minimal Putting the system in Power Save mode will help preserve the charge in your batteries during periods of minimal power usage Entering and exiting Power Save mode also serves as a res
27. around it the AC loads W2 Bulk cap over temp Automatic DC Bulk Capacitor Ensure adequate ventilation Check airflow Over Temperature around the MS2000 Reduce around it Warning the AC loads W3 Transf r over temp Automatic Transformer Over Ensure adequate ventilation Check airflow Temperature Warning around the MS2000 Reduce around it the AC loads W4 Battery over temp Automatic Battery Over Check battery voltage and Check battery Temperature Warning battery cable connections Stop settings charging if necessary Check for excessive ambient temperature and adequate ventilation in the battery compartment w5 Over temperature Automatic Ambient Over Ensure adequate ventilation Check airflow Temperature Warning around the MS2000 Reduce around it charge rate or AC load W6 Too many AC loads Automatic AC Overload Warning Turn off some AC loads Turn some off AC OUPUT W7 You have enabled Automatic Auto Restart After If in invert mode the unit may system restart after Fault Feature Enabled start up unexpectedly faults This parameter is not accessible through the System Control Panel In the future this feature may be configurable with advanced panels W8 You have enabled Automatic Equalization Enabled Make sure voltage sensitive battery equalization Warning loads are disconnected from See manual batteries 975 0125 02 01 4 7 Troubleshooting Table 4 3 Warning M essa
28. current Invert The MS2000 is converting DC power to AC power 3 8 975 0125 02 01 Battery AC Input AC Out Echo Chg Out 975 0125 02 01 Configuration Table 3 1 Modes Mode Description AC Bypass AC input from an AC source like the utility grid or from a generator is allowed to pass through the unit to operate connected AC loads The charger is not enabled but AC is qualified and passed through the unit Equalize To improve the life and performance of a non sealed flooded or wet battery the MS2000 s multi stage charging cycle includes a manual equalize mode that can be used if recommended by the battery manufacturer Load Sense In order to minimize power draw from the battery the inverter will periodically check if a load is connected when the inverter is enabled The second line of the device screen indicates the status of the house battery bank This line displays the voltage V the current A as either positive amps indicating that the battery is charging or negative amps indicating the battery is discharging because you re inverting and the battery temperature in either F or C For the status of the engine battery see Echo Chg Out When the MS2000 is in charge mode this line indicates whether you have AC input from the utility grid or from a generator This line shows the values for current A the frequency Hz and the AC voltage in V This line is d
29. displays 0 min During a precharge the Time Remaining displays n a not applicable Battery Voltage Displays a range of 13 2 V to 18 0 with increments of 0 1V Menu Pressing Menu returns you to Select Device screen Cancel J Yes MS2000 Equalize Are you sure you want to cancel Equalization Pressing Cancel will display a confirmation screen as shown in Figure 2 15 asking you to confirm that you want to cancel equalization No J Figure 2 15 Equalize Cancellation Warning If you choose Yes the equalization process is cancelled and you are returned to the MS2000 home menu OR If you choose No and continue with equalization the equalization home screen as shown in Figure 2 14 appears 5 When equalization is finished check the battery electrolyte level Top up as necessary with distilled water only and recheck the specific gravity as specified by the battery manufacturer 975 0125 02 01 Operation Terminating the Equalization Process The equalization process can be terminated in three ways e user cancellation from the System Control Panel as shown in Figure 2 15 e inverter charger cancellation if AC is removed or the charger is disabled e successful completion of the equalization process Operating Limits for Charger Operation Power Share The maximum output current for the MS2000 is 100 amps split between the main charger maximum 100 amps DC and the Echo Charge
30. except when load demand is present Sense Below 50W Range of values Increment Default 40 watts to 150 watts 10 watts 50 watts Adjust this setting to control the inverter based on the load Sets the load threshold at a power level where you want the inverter to stay on for example when a sufficient load is applied 975 0125 02 01 Configuration Sense Interval Configurable setting This setting lets you adjust the interval of load sensing The longer the interval the more power you will save However the longer intervals may cause delays in the inverter power up and starting your loads Sense Interval 1s Range of values Increment Default 1 second to 25 1 second 1 second seconds Cfg AC Limits Configure AC Limits Cfg AC Limits is a sub menu If selected a list of sub menu items appear For more information on this sub menu Configure AC Limits see page 3 25 Chg Stages Full name Number of charge stages Configurable setting These settings let you adjust the charger stages of your house battery bank to either two stage charging or three stage charging See Battery Charging Reference for the Main Charger on page B 1 for an explanation of two stage and three stage charging Chg Stages 3Stage Value Default 2StgNoFloat 3Stage 3Stage Important The Echo Charger is not affected by this setting 975 0125 02 01 3 23
31. fault messages 4 9 general guidelines 4 5 motor loads 4 15 problem loads 4 15 resistive loads 4 15 warning messages 4 6 U Up arrow button 2 4 WwW warning automatic 4 3 definition 2 24 manual 4 3 warning types 4 3 warranty out of warranty service W A 3 terms and conditions WA 1 web site v X Xanbus system described 1 5 illustrated 1 5 Xanbus defined 1 5 Xanbus enabled 1 5 Xantrex web site v 975 0125 02 01 Index IX 4 Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice xantrex com Www xantrex com 975 0125 02 01 Printed in Canada
32. inverter charger MS2000 advanced menu settings require that you understand and plan for the changes you make You may not have to adjust these settings as part of regular operation Advanced Menu can be enabled or disabled through the System Control Panel See Selecting the MS2000 Advanced Menu on page 3 20 To access the MS2000 configurations menus select the MS2000 menu as shown in Figure 3 5 MS2000 Mode Invert Battery 13 1V 6A 80 F AC Out 0 5A 60Hz 118V Enabled Figure 3 5 MS2000 Menu 975 0125 02 01 975 0125 02 01 Configuration The MS2000 menu structure is shown in Figure 3 6 The first four lines appearing in both menus Mode Battery AC Input or AC Out are status items only and are not configurable Echo Chg Out in the Advanced Menu is also a status item and is not configurable gt BASIC MENU ADVANCED MENU Mode Mode Battery Battery AC Input AC Input AC Out AC Out Lo DC Volt Inverter Echo Chg Out Batt Type Charger Inverter Batt Size Sense Below Power Share Charger Equali p Sh Sense Interval qualize ower Share Cfg AC Limits Batt Type Configure Inv Chg Chg Stages Batt Size Max Charge Rate Eqz Volts Clear Faults Echo Chg Force Charge Lo AC Volt Load Sense Lo AC Freq Equalize Hi AC Volt Clear Faults Hi AC Freq View Device Info Basic Menu View Fault Log View Warning Log View Event Log Restore Defaults Figure 3 6 MS2000 Menu Structure Overview 3 7 Confi
33. or an auxiliary battery for loads other than the inverter Premium Power and Ease of Use For managing your onboard power system the MS2000 provides superior features and rugged durability combined with ease of use 1 2 2000 watt inverter charger with 5000 watt surge for 5 seconds Three stage charge with 100 amps of output and charge formulas for flooded gel and AGM deep cycle batteries plus equalization for flooded batteries Echo Charger provides a maximum of 10 amps charge current Sine wave output safely powers sensitive entertainment electronics Built in 30 amp transfer switch provides automatic transfer between AC input and inverter power Easy to read indicator lights on the front panel Automatic cooling fans Power sharing reduces charging current to prevent tripping of AC input breaker 975 0125 02 01 Introduction How MS2000 Works Inverting Charging 975 0125 02 01 The MS2000 is designed to e invert e charge With AC input available from the utility grid or a generator power is passed through the MS2000 Sine Wave Inverter Charger to operate connected AC loads The remaining AC power not used by loads is converted to DC power and used to charge batteries If AC input power becomes disconnected fails or falls out of specification and is no longer qualified as good AC a quick transfer takes place and the MS2000 begins converting DC power from the batteries into AC power with no interruption in powe
34. produce a maximum 10 amps DC output and is not affected by this setting See Battery Charging Reference for the Main Charger on page B 1 for more information Configuration Clear Faults Purpose Clear Faults is acommand which clears all active faults in the MS2000 When faults are cleared the device will resume normal operation If the fault condition still exists the fault will reoccur Clear Faults Value Effect Yes Faults are cleared No No action 975 0125 02 01 Configuration MS2000 Menu Advanced Inverter Charger Power Share The MS2000 advanced menu lists settings that provide you with additional control over MS2000 However you may not have to adjust these settings as part of regular operation For a listing of advanced menu items see MS2000 Menu Structure Overview on page 3 7 These settings are only visible if Advanced Menu is selected To select the MS2000 Advanced Menu see Selecting the MS2000 Advanced Menu on page 3 20 In addition to several items from the basic menu the MS2000 advanced menu contains the following sub menus and commands e Configure Inv Chg Configure Inverter Charger e Cfg AC Limits Configure AC Limits e Dev Info Device Info When you select a sub menu and press Enter a list of menu items appears This section describes each display item and configurable item in detail Each item is described as a display or configurable
35. setting when to use the setting and the outcome of changing a setting See a description of this feature on page 3 10 See a description of this feature on page 3 11 See a description of this feature on page 3 12 Configure Inv Chg Configure Inverter Charger 975 0125 02 01 Cfg Inv Chg is a sub menu command If you select this item you ll access a list of sub menu items See Configure Inv Chg Menu Configure Inverter Charger Menu on page 3 22 Configuration Max Chg Rate Full name Configurable setting When to use Echo Chg Configurable setting When to use Maximum charge rate The actual battery charge rate is determined by two things First the MS2000 uses the house battery Batt Size setting C on page 3 15 divided by 5 C 5 to determine that maximum total charger output This value is then modified by the charge rate setting For example if the house battery bank size is set to 300 Ah and the charge rate was set at 100 the calculation would be 300 5 or 60 amps x 100 which is a 60 amp charge rate If the charge rate is adjusted to 50 the resulting charge rate would be 30 amps 60 amps x 50 total Even though you can set a house battery bank size of 2000 Ah where C 5 is 400 amps the MS2000 would still charge at 100 amp the maximum total charge rate Max Chg Rate 100 Range of values Increment Default 100 10 to 100 10 Displayed only if in charger mode
36. ten times their rated current when starting An inverter will surge to meet these motor starting requirements Most Xantrex inverters have surge capacities at least twice their continuous ratings Transfer Switch AC A switch that selects between two sources of AC power and isolates those sources from each other Volts A unit of measure of electric potential Voltage is often explained using a liquid analogy comparing water pressure to voltage For example a high pressure hose would be similar to high voltage Watt s A measure of true electrical power Watts are calculated by multiplying volts times amps for resistive loads For non resistive loads watts are calculated by multiplying volts times amps times power factor P I x V where P power I current V volts Watt Hour W h Electrical power measured over a period of time One watt hour of electricity is equivalent to one watt of power being consumed for one hour A 3 watt light operated for 2 hours would consume 6 Wh watt hour of electricity Volt amps VA A measure of the apparent power equivalent to the true power watts in resistive loads but exceeding watts in non resistive loads VA is calculated by multiplying volts times amps without using power factor Xanbus c 4 Xanbus is a network communications protocol developed by Xantrex 975 0125 02 01 Abbreviations Terminology
37. the batteries unless qualified AC input power is present 975 0125 02 01 Charger Configurable setting Outcome 975 0125 02 01 Configuration This setting lets you enable or disable the operation of the main charger When the main charger is enabled and AC is connected to the input the house battery bank will charge The Echo Charger will charge if it is enabled separately in the Echo Charger menu See Echo Chg on page 3 18 Important Both the main charger and the Echo Charger must be set to enabled for the Echo Charger to operate The Disabled setting of this item will disable the main charger and can be disabled at any time during the charge cycle If the charger is enabled and the AC is not qualified as good then the charger will not operate until AC qualifies as good The charger can be enabled or disabled from the front panel of the MS2000 or from the System Control Panel SCP In the example shown the charger is enabled Charger Enabled Value Default Enabled Enabled Disabled Use the default Enabled setting to ensure batteries are always being charged when connected to an AC source Disabling the charger will turn off the charge function Then the next time qualified AC power is connected the charger is automatically enabled and charging will begin if Force Charge is enabled If Force Charge is not enabled charging will not occur until the Charger setting is changed from disa
38. the charger output will reduce to OA but the MS2000 will continue to supply the loads The MS2000 will continue to pass through power to the loads even if the load current exceeds the Power Share setting In this case it will be up to the user to remove disconnect loads if tripping the AC input breaker supplying the MS2000 is to be avoided 975 0125 02 01 Monitoring the MS2000 Indicator Lights Operation The ten indicator lights on the front panel show you the operating status of the MS2000 A description of the lights is provided in Table 2 3 If none of the front panel lights are on see Troubleshooting Reference on page 44 Table 2 3 Front Panel Lights Light Illuminated Color Status Action or Status Item External AC Green When the MS2000 is connected to a You can run your appliances from an qualified AC source or a generator the AC source like the utility grid or a External AC light illuminates generator Inverter ON Green When the MS2000 is enabled on and You can run your appliances from the producing AC or load sensing the inverter Inverter ON light illuminates This light is not illuminated if the unit is charging Low Battery Yellow When the Low Battery light illuminates You can run your appliances but your the battery level is low The low voltage battery level is low Charge your battery shutdown level is adjustable from 10 or connect to an AC source or turn off volts DC de
39. the extent to which it can run continuously Operating the inverter charger in conditions outside of power and temperature limits will result in thermal shutdown and or significantly decreased performance In addition operation in this range is outside the ratings covered by the regulatory approvals of the product See Invert Power Derating vs Ambient Temperature on page A 6 The inverter charger should be able to operate all AC loads rated at or below its power rating Some high horsepower induction motors used in pumps and other motor operated equipment require very high surge currents to start and the inverter charger may have difficulty starting these loads See Inverter Applications on page 4 15 If you have problems starting certain loads ensure that the e Battery connections are tight and clean e DC cabling is not longer than the recommended length Refer to the MS2000 Sine Wave Inverter Charger Installation Guide for this information e AC wiring is of the recommended size Refer to the MS2000 Sine Wave Inverter Charger Installation Guide for this information e Battery is of sufficient capacity and it is fully charged Operation Operating in Charger Mode AN WARNING Explosive Gases Review the Important Safety Instructions on page vii before operating the inverter charger During charging batteries may generate explosive gases Thoroughly ventilate the areas around the batteries and ensure that th
40. the inverter attempts to start a load that is greater than it can handle the inverter will turn itself off after a few seconds If the power consumed by a device is less than the threshold of the Load Sense mode circuitry and load sense is enabled the inverter will not run Most likely the solution will be to defeat the Load Sense mode feature or lower the sense threshold Refer to Xantrex Tech Note TN3 979 0003 01 01 Rev A for more information Fluorescent Lights amp Power Supplies 975 0125 02 01 Some devices cannot be detected when scanned by Load Sense circuitry Small fluorescent lights are the most common example Some computers and sophisticated electronics have power supplies that do not present a load until line voltage is available When this occurs each unit waits for the other to begin To Troubleshooting Clocks Searching drive these loads either a small companion load must be used to bring the inverter out of its search mode or the inverter may be programmed to remain on by defeating the search mode feature The inverter s crystal controlled oscillator keeps the frequency accurate to within a few seconds a day Most clocks do not draw enough power to trigger the load sensing circuit In order to operate without other loads present the load sensing will have to be defeated The best solution is to buy a battery operated clock or a clock that is not dependent on line frequency and voltage If the amount of p
41. the inverter to conserve battery power when there are small loads or no loads applied Outcome A small load like a clock display on a microwave may not get power When loads are below the load sense threshold the inverter will turn off the output to save battery power Equalize See a description of this feature on page 3 12 Clear Faults See a description of this feature on page 3 15 View Device Info For more information on this sub menu Device Information see View Device Info Menu Device Information Menu on page 3 27 Basic Menu Purpose Selecting Basic Menu takes you back to the basic menu of the MS2000 only Advanced menu items will no longer be visible on the System Control Panel When to use Use this setting when you want to return to the basic menu of the MS2000 975 0125 02 01 3 19 Configuration Selecting the MS2000 Advanced Menu The System Control Panel shows the MS2000 basic menu by default If you would like to view the advanced menu you must go to the System Settings menu and select Global Menus Important When you select Advanced on the Global Menu the System Control Panel will display the advanced menus for all devices To return to viewing the basic menu for any Xanbus enabled devices select Basic Menu from the advanced menu for that device To select the MS2000 Advanced Menu 1 On the Select Device menu with System highlighted press Enter Select Device Auto Gen Start
42. when there is activity on the network Fault light illuminates if a fault condition occurs HD Mm A ON Charger ON light illuminates when the main charger is in charge mode and is producing DC output to charge your batteries gt 75A light illuminates when the total charge current of the main charger and the Echo Charger is greater than or equal to 75 amps DC 25 75A light illuminates when the total charge current of the main charger and the Echo Charger is greater than or equal to 25 amps DC and less than 75 amps DC 10 25A light illuminates when the total charge current of the main charger and the Echo Charger is greater than or equal to 10 amps DC and less than 25 amps DC 10 lt 10A illuminates when the total charge current of the main charger and the Echo Charger is less than 10 amps DC 11 Charger Enable button toggles between enable On and disable Off When the charger is enabled it can produce DC output to charge your batteries When the charger is disabled it does not produce DC output to charge your batteries but still passes AC input through to AC loads if present 12 Inverter Enable button toggles between enable On and disable Off When the inverter is enabled it can produce AC output to run your AC loads When the inverter is disabled it does not produce AC output to run your loads however if qualified AC is present the unit passes AC through to AC loads 13 1 8
43. 000 reduces battery power consumption in order to conserve battery charge When the inverter is enabled the inverter charger can be configured to search for an acceptable AC load It does this when you enable turn on Load Sense on the MS2000 Advanced Menu on the System Control Panel and set the load sense power threshold Sense Below When the load sense feature is disabled turned off the inverter is continuously on With load sense enabled the inverter output consists of pulses if the unit doesn t detect a load that meets the load sense parameters When an acceptable load is detected the inverter output is turned on automatically and provides full output power 975 0125 02 01 Operation Operating Limits for Inverter Operation Power Output Temperature Difficulty on starting loads 975 0125 02 01 The continuous output rating for the MS2000 is 2000 watts or 17 amps at 120 volts AC The MS2000 can deliver this power in an ambient surrounding temperature up to 122 F 50 C Above this temperature you must reduce the power demand or the unit may shut down to protect itself against overheating As with all inverters the amount of continuous power that the MS2000 can deliver without overheating is limited by the ambient air temperature The MS2000 will operate and deliver its continuous power rating at higher temperatures but the ambient temperature as well as the input voltage from the battery will limit
44. 125 02 01 Troubleshooting General Troubleshooting Guidelines This section will help you narrow down the source of any problem you may encounter Please read the following troubleshooting steps 975 0125 02 01 1 gt OOO OO oO l CI Check for a Warning or Fault message on the System Control Panel See Warning Messages on page 4 6 and Fault Messages on page 4 9 for descriptions of these messages and the specific actions to take If a message is displayed record it before doing anything further As soon as possible record on the form Information About Your System on page WA 4 the conditions at the time the problem occurred These details should include the following as well as any other information asked for on page page WA 4 e Loads the MS2000 was running or attempting to run e Battery condition at the time of failure voltage state of charge for example if known e Recent sequence of events for example charging had just finished we disconnected external AC as we were preparing to leave the dock but the inverter didn t come on e Any known unusual AC input factors such as low voltage or unstable generator output e Extreme conditions which may have existed at the time temperature vibrations moisture for example Attempt the solution indicated in Table 4 3 or Table 4 4 If your MS2000 or System Control Panel is not displaying a Fault light check the following list to make s
45. 2 01 Configuration View Device Info Menu Device Information Menu View Fault Log Display setting View Warning Log Display setting View Event Log Display setting When to use 975 0125 02 01 The View Device Info menu allows you to view the Fault Warning and Event logs On the View Device Info menu you can also restore the default setting for the MS2000 For a definition of faults and warnings see Faults and Warnings on page 4 2 An event is an indicator of the system modes that the unit has been in The Fault log displays the 20 most recent faults for your reference The Warning log displays the 10 most recent warnings The Event log displays the 10 most recent events Events can include e Changing the system mode e Enabling or disabling the charger The list provides useful information to a technical user about events on the system including an event ID number ID and the date and time of the event Configuration Restore Defaults Configurable setting When to use Defaults The Restore Default command restores the default settings for each device Restore Defaults Adjust this setting when you wish to restore your settings to defaults Important Restoring to defaults will overwrite all of the stored values When you select Restore Defaults a warning message appears as shown in Figure 3 14 Warning W252 MS2000 Please confirm Restore devices s default setting
46. 2000 Mode Invert Battery 13 1V 416A 80 AC Out 0 5A 60Hz 118V xEnabled Figure 3 4 M S2000 Basic Menu in Invert Mode Selecting and Adjusting the Configurable settings 975 0125 02 01 You can view MS2000 settings or change MS2000 settings from the MS2000 menu Display settings show status items and cannot be changed Configurable settings are indicated by square brackets and can be adjusted as shown in Figure 3 4 Follow these steps to change any MS2000 setting 1 On the MS2000 menu use the up arrow or down arrow button to highlight the setting you want to change 2 Press Enter to highlight the value of that Configurable setting indicated by square brackets The previously set value appears with an asterisk beside it as shown in Figure 3 4 3 Use the up arrow or down arrow button to change the value Holding down a button lets you scroll through values quickly Press Enter to select the value If you have another setting to change return to step 1 Or If you have no more settings to change press Exit to return to the Select Device menu 3 5 Configuration MS2000 Configuration Menus 3 6 The System Control Panel displays the MS2000 configuration menu in two formats basic and advanced The System Control Panel shows the MS2000 basic menu by default MS2000 basic menu list status information and settings you may have to adjust on a routine basis It provides access to basic control of the
47. A 3 Echo Charger Specifications Charging method Two stage charge Bulk Absorption Number of independent battery banks 1 Battery bank size 50 Ah or larger Charge voltage 14 3 VDC Charge current 10A Battery voltage gt 3 VDC Cut off current lt 1A for 3 minutes Maximum charge time Stops automatically after 8 hours Input over voltage limit Transfer and General Specifications 18 0 VDC All transfer specifications are at nominal conditions ambient temperature of 77 F 25 C 120 VAC 60 Hz input unless otherwise specified Table A 4 Transfer and General Specifications Transfer time utility to invert 20 ms Minimum AC input voltage for transfer 90 VAC RMS Maximum AC input voltage for transfer 135 VAC RMS Minimum AC input frequency for transfer 55 Hz Maximum AC input frequency for transfer 65 Hz Cooling Fan cooled temperature controlled Network power supply 800 mA at 15 VDC 975 0125 02 01 Specifications Environmental Specifications Table A 5 Environmental Specifications Nominal Ambient temperature 77 F 25 C Full Power Operating Ambient Temperature Range 4 to 122 F 20 to 50 C Maximum Operating Temperature 140 F 60 C Storage temperature range 40 to 185 F 40 to 85 C Humidity Operation Storage lt 95 RH non condensing Physical Specifications with Projections
48. Absorption charge cycle From the MS2000 advanced menu on the System Control Panel verify that the Echo Charger is enabled If the Echo Charger is enabled verify that the MS2000 advanced menu is displaying the Echo Charger current and voltage The current displayed will depend on the voltage level of the house bank and the voltage difference between the house battery bank and the engine battery 2 5 Operation System Modes 2 6 This section provides an overview of the four different system modes The system modes described in this section affect the performance and behavior of the MS2000 and all other Xanbus enabled devices on the Xanbus system You ll have to change the system mode when putting your boat in storage or when installing a Xanbus enabled device You can change system modes using the System Settings menu on the System Control Panel You can also use the red System button on the System Control Panel to put the System Control Panel and all other Xanbus enabled devices into Power Save mode only Va xantrex AC In Charge Inverter On System Low Battery J g g Og Fault System button GVOUO System Control Panel Figure 2 2 System Control Panel System modes are changed using the System Settings menu The four system modes are e Operate e Power Save e Safe e Hibernate Please read the section about each system mode to find out which mode is
49. Battery Temperature Sensor Since battery temperature is a key factor in correct charging the charging formula must be adjusted automatically and continuously according to the actual battery temperature to ensure that batteries are fully charged but not overcharged For this reason Xantrex has included a battery temperature sensor with your MS2000 Sine Wave Inverter Charger and has temperature compensated the charge formula Manual Equalization Over a period of time the cells in a flooded battery can develop uneven chemical states This can result in a weak undercharged cell which in turn can reduce the overall capacity of the battery To improve the life and performance of a non sealed flooded battery the MS2000 s multi stage charging cycle includes a manual equalize mode that can be used if recommended by the battery manufacturer Dead Battery Charging Another feature that the MS2000 includes is dead battery charging The MS2000 unlike many chargers has the ability to recharge batteries even if the battery voltage is very low Load Management The MS2000 has a built in transfer relay that connects AC input from the utility grid generator or inverter output to your loads Because the usual AC power sources such as marinas or small generators often have limited current availability having the capability to manage your AC loads is extremely valuable The MS2000 provides a number of features to facilitate this e The charger is p
50. C Bypass Load Sense Equalize Inverter Charger menu a Sn Da Clock menu V System Settings Optional device This menu will menu appear if this device is installed Figure 3 1 System Menu Map 975 0125 02 01 3 3 Configuration Viewing the System Screen The System screen as shown in Figure 3 2 is used to monitor system activity You cannot select or change any of the information on the System screen If you would like to view more detailed information press Enter to go to the Select Device menu MS2000 F loat Battery Status 13 8V 65A 85 F Charger Output 13 5 i 65A J menu Figure 3 2 MS2000 Float System Screen Example Viewing the Select Device Menu 3 4 The Select Device menu is where you can view a list of all the Xanbus enabled devices in your power system The number of items appearing on the Select Device menu depends on how many devices are installed as part of your system To view the Select Device menu On the System screen press Enter The Select Device menu appears with MS2000 highlighted Select Device MS2000 Auto Gen Start System Panel Clock Figure 3 3 Select Device Menu 975 0125 02 01 Configuration Selecting the MS2000 Basic Menu To select the MS2000 from the Select Device menu 1 On the Select Device menu MS2000 appears highlighted 2 Press Enter The MS2000 basic menu appears by default MS
51. Configuration Eqz Volts Full name Configurable setting Force Charge Full name Configurable setting When to use Outcome Equalization voltage This setting lets you set the desired equalization voltage This menu is displayed only if charger equalization is enabled on the house battery bank Select a setting based on the battery manufacturer s recommendation For more information see Battery Charging Reference for the Main Charger on page B 1 Eqz Volts 15 5V Range of values Increment Default 13 5 to 15 5 VDC 0 1 volts 15 5 VDC Important The Echo Charger is not affected by this setting Force Charge This setting forces the main charger to be enabled On whenever you have qualified AC or reacquired qualified AC If Force Enabled is not on you must turn it to On using the System Control Panel Force Charge On Values Default On On Off If you want the main charger to automatically start when you connect to qualified AC input The main charger starts whenever qualified AC input appears 975 0125 02 01 Configuration Cfg AC Limits Configure AC Limits AN CAUTION Risk of damage to equipment The following configuration settings adjust the quality of the AC input source that the inverter charger will qualify and pass through to your AC loads Voltage or frequency that is too high or too low for a particular piece of load equipment may ca
52. ND SAVE THESE INSTRUCTIONS 975 0125 02 01 The MS2000 Sine Wave Inverter Charger Operation Guide contains important safety instructions Before you install and use your MS2000 Sine Wave Inverter Charger be sure to read understand and save these safety instructions and those in the other product guides Read all instructions and cautionary markings on the inverter charger the batteries and all appropriate sections of this guide WARNING Risk of injury or loss of life The MS2000 Sine Wave Inverter Charger shall not be used in connection with life support systems or other medical equipment or devices WARNING The following warnings identify conditions or practices that could result in personal injury or loss of life 1 Use of accessories not recommended or sold by Xantrex Technology Inc may result in a risk of fire electric shock or injury to persons 2 The inverter charger is designed to be permanently connected to your AC and DC electrical systems Xantrex recommends that all wiring be done by a certified technician or electrician to ensure adherence to the local and national electrical codes applicable in your application 3 To avoid a risk of fire and electric shock make sure that the existing wiring is in good condition and that the wire is not undersized Do not operate the inverter charger with damaged or substandard wiring 4 To reduce risk of damage and injury charge only rechargeable lead acid ba
53. RODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allo
54. SSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Date and Revision August 2004 Rev A Part Number 975 0125 02 01 Contact Information Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com About This Guide Purpose Scope Audience Organization 975 0125 02 01 The MS2000 Sine Wave Inverter Charger Operation Guide provides explanations and procedures for operating configuring and troubleshooting the MS2000 Sine Wave Inverter Charger MS2000 The guide provides safety guidelines and information about operating configuring and troubleshooting the unit It does not include installation information or battery information Refer to the MS2000 Sine Wave Inverter Charger Installation Guide For detailed information about particular brands of batteries you will need to consult individual battery manufacturers The guide is intended for users who need to operate configure and troubleshoot the MS2000 Sine Wave Inverter Charger This guide is organized into four chapters and three appendixes Chapter 1 Introduction outlines the main performance and safety features of the MS2000 Si
55. Smart choice for power xd ntrex MS2000 Operation Guide MS2000 Sine Wave Inverter Charger xanbus ENABLED www xantrex com Smart choice for power xantrex MS2000 Sine Wave Inverter Charger Operation Guide About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks MS2000 Sine Wave Inverter Charger is a trademark of Xantrex International Xantrex and Xanbus are registered trademarks of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright MS2000 Sine Wave Inverter Charger Operation Guide August 2004 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b A
56. Temperature Sensor 2 17 Equalize On 2 19 Equalize Confirmation Warning 2 20 Equalization Home Screen 2 20 Equalize Cancellation Warning 2 21 System Menu Map 3 3 MS2000 Float System Screen Example 3 4 Select Device Menu 3 4 MS2000 Basic Menu in Invert Mode 3 5 MS2000 Menu 3 6 MS2000 Menu Structure Overview 3 7 Invert Mode Basic Menu 3 8 Equalize On 3 13 Equalize Confirmation Warning 3 13 Equalization System Home Screen 3 13 Equalize Cancellation Warning 3 14 Highlighting System on the Select Device Menu 3 20 Highlighting Global Menus 3 20 Restore Defaults Warning 3 28 Inverter Output Power vs Ambient T
57. afety Instructions vii 1 Introduction About the MS2000 Sine Wave Inverter Charger 1 2 Premium Power and Ease of Use 1 2 How MS2000 Works 1 3 Inverting 1 3 Charging 1 3 Xanbus System 1 5 Xanbus Enabled 1 5 Comprehensive Electronic Protection 1 6 MS2000 Features 1 7 Front Panel Features 1 7 Side Panel Features 1 9 DC Terminal Covers and Battery Temperature Sensor 1 11 DC Terminal Covers 1 11 Battery Temperature Sensor 1 11 System Accessories and Network Components 1 12 2 Operation Operating the MS2000 with the System Control Panel 2 2 Using the System Control Panel 2 3 On Start Up
58. an acknowledge or clear them they are displayed together on a warning list This list contains messages from every Xanbus enabled device not just the MS2000 You can select a message and view its details from warning list To view a message from a warning list 1 On the list use the up arrow or down arrow button to highlight the message you want to view 2 Press Enter The complete message appears After viewing the message you can return to the warning list by pressing Exit or continue to the menu for the device that caused the fault by pressing Enter Each time you return to the list after viewing a complete message the viewed message is removed from the list If you have left the warning list you can view them at any time from the System Settings menu To view a fault list 1 On the Select Device menu highlight System and press Enter 2 On the System Settings menu highlight View Warning List 3 Press Enter 975 0125 02 01 Troubleshooting Table 4 3 provides a detailed description of the warning messages and solutions Table 4 3 Warning M essages Warning Warning Number Message Type Cause Solution wo FET1 over temp Automatic FET1 Over Ensure adequate ventilation Check airflow Temperature Warning around the MS2000 Reduce around it the AC loads wil FET2 over temp Automatic FET2 Over Ensure adequate ventilation Check airflow Temperature Warning around the MS2000 Reduce
59. an be configured as a two stage or a three stage charger National Electric Code The electrical wiring and installation code used in the United States NFPA 70 Overload Over current A control circuit designed to protect a device wire inverter or charger for example Protection from loads exceeding its capacity A fuse for example is an over current protection device All Xantrex inverters have internal circuitry to protect themselves from overload over current conditions Parallel Wiring A group of electrical devices such as batteries or PV modules wired together to increase current while voltage remains constant Two 100 amp hour 12 VDC batteries wired in parallel form a 200 amp hour 12 VDC battery bank Resistive Loads Toasters coffee pots and incandescent lights are examples of resistive loads They use a resistive heater element to generate heat or light Series Wiring 975 0125 02 01 A group of electrical devices such as batteries or PV modules wired together to increase voltage while current remains constant Two 100 amp hour 12 VDC batteries wired in series form a 100 amp hour 24 VDC battery bank C 3 Terminology Sine Wave The standard waveform of electric utility AC power A sine wave is a rounded smooth waveform alternating above and below zero volts Surge Capacity The amount of current an inverter can deliver for short periods of time Most electric motors draw up to six to
60. arked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product e Information about the installation and use of the unit e Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details in on page WA 4 Return Procedure 1 Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e A contact telephone number where you can be reached during work hours e A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC
61. attery voltage is too Automatic DC Over Voltage Clear the fault and attempt high See guide Shutdown restart Ensure battery voltage is 10 16 VDC at MS2000 terminals Check all other charging source outputs battery cables F10 Battery is too low Automatic DC Under Voltage Clear the fault and attempt can t invert Shutdown Immediate restart Recharge batteries Recharge battery occurs if DC voltage is Check battery cable below 8 volts DC connections F11 Battery is too low Automatic DC Under Voltage Clear the fault and attempt can t invert Shutdown occurs if restart Recharge batteries Recharge battery DC voltage is below Check battery cable 10 volts DC connections F12 Input AC too high Automatic AC Over Voltage Clear the fault and attempt Check source clear Shutdown AC Line 1 restart Check AC input fault try again input voltage Check and adjust AC input high voltage settings F13 Input AC too low Automatic AC Under Voltage Clear the fault and attempt Check source clear Shutdown AC Line 1 restart Check AC input fault try again input voltage Check and adjust AC input low voltage setting F14 Input AC too high Automatic AC Over Voltage Not applicable for MS2000 Check source clear Shutdown AC Line 2 fault try again input 975 0125 02 01 Troubleshooting Table 4 4 Fault Messages Fault Fault Number Message Type Cause Solution F15
62. ble 25 feet 7 6 m 809 0940 Network cable 50 feet 15 2 m 809 0941 Network cable 75 feet 22 9 m 809 0942 These accessories and network components are available from any authorized Xantrex dealer or at www xantrex com Detailed information on planning and installing your network is available in the Xanbus System Installation Guide This guide is available for downloading at www xantrex com 1 12 975 0125 02 01 Operation Chapter 2 Operation contains information and procedures for using your MS2000 This chapter begins with a system startup check that you carry out after installation and configuration to verify that the MS2000 is operating correctly If you re using the System Control Panel to operate or monitor the status of the unit also refer to the System Control Panel Owner s Guide WARNING Restrictions on use MS2000 Sine Wave Inverter Charger shall not be used in connection with life support systems or other medical equipment or devices CAUTION Read this chapter before operating the MS2000 Sine Wave Inverter Charger Operation Operating the MS2000 with the System Control Panel The System Control Panel SCP provides operating configuration and monitoring capability for your Xanbus system 2 2 The System Control Panel Monitors activity throughout your onboard power system Displays the latest information about your inverter charger battery voltage and current level battery char
63. bled devices is disabled and all inverting charging and generator starting activity stops In Safe mode the MS2000 will not pass AC In Safe mode the MS2000 continues to communicate but the inverting and charging functions are disabled Use Safe mode when you are adding or removing devices from the network Authorized service personnel must also put the System Control Panel in Safe mode before performing software upgrades and diagnostics with the Xantrex Diagnostic Tool If the System Control Panel is powered off while in Safe mode it will be in Safe mode when it is powered up again To return to Operate mode On the System Settings menu under Desired Mode select Operate 975 0125 02 01 Operation Putting the System into Safe Mode When you are installing or removing devices from the Xanbus system putting the system into Safe mode prevents unexpected behavior To enter Safe mode 1 On the Select Device menu use the down arrow button to highlight System The cursor on the right of the screen indicates where you are in the menu Select Device Auto Gen Start System Panel Clock Figure 2 5 Select Device Menu 2 Press Enter The System Settings menu appears System Settings Mode Operate Desired Mode Global Menus Fault List Figure 2 6 System Settings Menu On the System Settings menu with Desired Mode highlighted press Enter 4 Use the down arrow button to scroll through the o
64. bled to enabled See Force Charge on page 3 24 for more information on this feature Configuration Power Share Configurable setting When to use Outcome Equalize Configurable setting When to use Power Share is a configurable setting that you set to match to the breaker rating on the AC input This setting is used to ensure that the charger limits its output to try to prevent nuisance tripping of the AC input breaker due to the total current drawn by the charger and your other AC loads See also Power Share on page 2 22 Power Share 10A Range of values Increment Default 5 to 50 amps 5 amp increments 30 amps Set the Power Share setting to match the AC input breaker Use this setting when connecting to an AC source If using multiple AC sources via an AC transfer switch adjust this setting to the smaller AC breaker size Setting the value higher than the AC source s external breaker could cause the external breaker to trip This setting lets you enable or disable charger equalization only if the battery type is flooded or wet Equalization can be turned on enabled or off disabled Equalize Off Value Default On Off Off Review the section Operating in Equalization Mode on page 2 18 before adjusting this setting This menu item is displayed if the battery type allows equalization 975 0125 02 01 Configuration In the MS2000 home menu hig
65. e mode Shuts the inverter off in invert mode Battery under voltage protection Prevents inverter from discharging your batteries too low The inverter doesn t run if battery voltage is too low Over temperature protection Protects the unit from overheating by either derating charge mode or by shutting down invert mode See Invert Power Derating vs Ambient Temperature on page A 6 Automatic over load protection Protects the unit from excessive loads The unit will provide 5000 watts 2 5 times of the rated load for up to 5 seconds and then protect itself by shutting down See Specifications on page A 2 for more information Short circuit protection Detects short circuits and protects the unit by shutting it down 975 0125 02 01 Introduction MS2000 Features Front Panel Features Before you begin to operate the MS2000 review the front panel features shown in Figure 1 2 and described in Table 1 1 A detailed view of the lights and buttons on the front panel is shown in Figure 1 3 and described in Table 1 2 xantrex Sine Wave Inverter Charger Figure 1 2 Front Panel of the MS2000 Table 1 1 Front Panel Features Feature Description 1 AC wiring compartment access panel provides access to the terminal block for wiring the AC input and AC output 2 AC knockouts provide access for AC input and AC output wiring A total of four knockouts are provided on t
66. e your batteries The actual charge compensation formula can be found on page A 3 Important It is normal to see a voltage that is different than the specified setpoint when charging if the battery case temperature is above or below 77 F 25 C If a battery temperature sensor is not present the MS2000 uses the cold warm and hot settings Charging may not be effective at extreme temperatures See Main Charger Specifications on page A 3 Figure 2 11 Battery Temperature Sensor Operation Operating in Equalization Mode AN WARNING Explosive gases Equalization generates explosive gases Ensure adequate ventilation AN CAUTION Batteries may be damaged Sealed lead acid batteries and gel batteries must NEVER be equalized or premature battery failure will result Equalize mode is disabled if you have selected Gel and AGM as the battery type Only flooded wet lead acid batteries should be equalized As a general rule do not equalize a battery unless there are provisions to add water to it and the manufacturer recommends equalization CAUTION Batteries may be damaged If carried out too frequently or done improperly equalization can damage your batteries Never equalize a battery more than necessary Always check electrolyte level before AND after equalization Fill with distilled water per the battery manufacturer s recommendation CAUTION Risk of damage to DC load e
67. emperature A 6 Three Stage Charging Profile B 5 975 0125 02 01 xv xvi Introduction Congratulations on your purchase of the MS2000 Sine Wave Inverter Charger The MS2000 has been designed to give you premium power ease of use and outstanding reliability Please read this chapter to familiarize yourself with the main performance and protection features of the MS2000 Introduction About the MS2000 Sine Wave Inverter Charger The MS2000 Sine Wave Inverter Charger is a convenient combination of an inverter multistage battery charger transfer switch and Echo Charger in one electronic device As an inverter the MS2000 provides sine wave power for your microwave entertainment system computer and other loads This power is identical to the AC source provided from the utility grid power company Some of the benefits of sine wave power include consistent cooking in your microwave handling of sensitive loads such as your TV set dimmer switches and appliances with speed controls As a 100 amp charger the MS2000 quickly and completely recharges your batteries The built in transfer switch automatically transfers between inverter power and incoming qualified AC power The Echo Charger allows you to charge an engine battery The engine battery is the battery connected to the Echo Charger output Typically this will be an engine starting battery
68. en the main charger is in Float or Equalize mode e you disable it from the System Control Panel e itreaches a fault condition See Fault Messages on page 4 9 See Echo Charger Specifications on page A 4 for more information Enabling and Disabling Operation from the System Control Panel 975 0125 02 01 You can enable or disable operation of the Echo Charger in the MS2000 advanced menu using the System Control Panel By default the System Control Panel shows the MS2000 basic menu To view the advanced menu see Selecting the MS2000 Advanced Menu on page 3 20 To enable or disable the Echo Charger 1 On the Select Device menu highlight MS2000 The cursor on the right of the screen indicates where you are in the menu Select Device MS2000 Auto Gen Start System Panel Clock Figure 2 8 Select Device Menu 2 Press Enter The MS2000 menu appears Operation 3 Use the down arrow button to scroll to Echo Chg 4 Press Enter MS2000 Power Share 30A Configure Inv Chg Max Chg Rate 100 Fcho Chg Enabled Figure 2 9 Echo Charger 5 Use either arrow button to highlight Enabled and Disabled 6 Press Enter MS2000 Power Share 30A Configure Inv Chg Max Chg Rate 100 Echo Chg lEnabled Figure 2 10 Echo Charger Enabled 7 Press Exit to return to the Select Device menu 2 16 975 0125 02 01 Operation Charger Operation with Battery Temperature Senso
69. en the AC supply is outside the lower frequency range required for electrical equipment Configuration Outcome Hi AC Volt Full name Configurable setting When to use Outcome Hi AC Freq Full name Configurable setting When to use Outcome The lower frequency of voltage that will be qualified as good by the inverter charger can be varied Hi AC transfer voltage AC over voltage level This setting lets you adjust the voltage above which the inverter charger no longer qualifies AC as good and attempts to transfer to Invert Hi AC Volt 135V Range of values Increment Default 120 to 145 VAC 1 volt 135 VAC This setting lets you adjust the AC parameters when AC supply is outside the upper voltage range required for electrical equipment The upper level of voltage that will be qualified as good by the inverter charger can be varied Hi AC transfer frequency AC over frequency level This setting lets you adjust the frequency at which the MS2000 no longer qualifies AC as good and attempts to transfer to Invert Hi AC Freq 65Hz Range of values Increment Default 62 to 70 Hz 1 Hz 65 Hz This setting lets you adjust the AC parameters when the AC supply is outside the higher frequency range required for electrical equipment The higher frequency of voltage that will be qualified as good by the inverter charger can be varied 975 0125 0
70. end Xanbus Enabled Devices Transfer Switch House Battery Engine and Fuse Battery Thermostat 1 Network Connection AC AC Input Generator control W gt Terminator Automatic Generator Start Generator Thermostat 2 Figure 1 1 Typical Xanbus System Diagram Xanbus Enabled xanbus ENABLED 975 0125 02 01 The Xanbus enabled designation means that this product works on a Xanbus network Xanbus enabled products are e Easy to use The Xanbus network simplifies operation and automates routine tasks e Reliable Software control eliminates errors due to analog signalling e Accurate Digital information is less susceptible to interference and line loss e Upgradeable Software upgrades mean your purchase will remain up to date For detailed instructions and a complete list of Xanbus enabled devices visit www xantrex com 1 5 Introduction Comprehensive Electronic Protection MS2000 is CSA approved to UL 458 including the Marine Supplement and CSA C22 2 No 107 1 and it is designed to American Boat and Yacht Council ABYC recommended practices E 11 and A 25 for marine use See Regulatory Approvals on page A 5 for more information 1 6 MS2000 is equipped with numerous protection features to ensure safe operation Protection feature This feature Battery over voltage protection Keeps the battery voltage from getting too high in charg
71. ere are no sources of flames or spark in the vicinity Study all battery manufacturer s precautions such as removing or not removing cell caps while charging and the recommended rates of charge Important If you are charging a non sealed battery ensure there is sufficient distilled water in each cell The battery acid should be at the level specified by the battery manufacturer This helps prevent over heating and purges excessive gases from the cells Do not overfill For a battery without cell caps follow the manufacturer s recharging instructions carefully To operate the MS2000 in charger mode from the front panel 1 Connect AC input power House bank charging starts automatically when qualified AC power is connected if the charger is enabled or the charger is disabled but the Force Charge enable override is On See Force Charge on page 3 24 The Echo Charger operates any time it is enabled and the main charger is enabled and operating in bulk or absorption mode and the house battery bank voltage is above 13 2 volts DC e The house battery bank is charged according to the two stage or three stage formula you have selected on the System Control Panel See Battery Charging Reference for the Main Charger on page B 1 for more information on two stage or three stage charging e You can interrupt the charge cycle any time you desire by disabling the charger from the System Control Panel or by pressing the C
72. erting functions from the MS2000 front panel 1 Disconnect AC power from MS2000 AC input by opening the breaker or disconnect Press the Inverter Enable button on the MS2000 The Inverter On light illuminates Place a load on the inverter For example plug a 100 watt light bulb into an outlet that the inverter is powering and make sure it works The inverter should run the load using battery power To test the charger reconnect the AC input power to the AC input The Charger On light should illuminate after a brief delay Any AC loads previously powered by the inverter will also work at this time Remove the AC input power The inverter charger should transfer to invert mode immediately The transfer relay will make a clicking sound and the Inverter On light will illuminate Loads should continue to operate uninterrupted To test the transfer switch 1 If the inverter is enabled press the Inverter Enable button on the unit to disable the inverter function The Inverter On light is not illuminated Apply qualified AC power to the MS2000 input After a brief delay the External AC light should illuminate and AC loads on the output should operate If any part of this procedure fails determine the cause before using the inverter charger Consult the Troubleshooting chapter starting on page 4 1 To test the Echo Charger 1 Check the System screen on the System Control Panel and ensure the MS2000 is in the Bulk or
73. ertz Hz The frequency or number of times per second that the flow of AC electricity reverses itself Also referred to as cycles per second see alternating current House Battery The house battery is the large capacity deep cycle battery that is connected to the inverter charger s main DC terminals Idle Current The amount of electrical current drawn from the battery to keep an inverter running without a load Inductive Loads TVs VCRs stereos computers and electric motors power tools vacuum cleaners for example are examples of inductive loads which surge on start up They require a high startup current compared to a resistive load such as a toaster or a coffee pot Inverter A device that converts DC power to AC power Light Emitting Diode LED An LED is a type of solid state lamp used to display various status functions Load Any device that consumes electricity in order to operate Appliances tools and lights are examples of electrical loads There are different types of loads such as AC loads and DC loads Low Battery Protection A control circuit that minimizes the flow of electricity from batteries to the inverter when battery voltage drops below a determined level Main Charger The main charger output is at the main DC terminals on the inverter charger and connects to the house batteries The main charger replenishes the charge to the house batteries The main charger c
74. ery type Change battery type only if the battery type setting is not the same as actual battery type Cannot equalize a gel or AGM battery W19 Equalization Manual Equalization Investigate cause of problem terminated terminated abnormally abnormally W500 Lost network Automatic Lost network Check network cables or connection connection terminators W501 Inv Chg is trying to Manual Non volatile memory Normal operation may return fix a memory warning or may go to fault Push Reset problem button if normal operation does not resume 4 8 975 0125 02 01 Troubleshooting Fault Messages 975 0125 02 01 When the MS2000 detects a fault condition the fault is displayed on the System Control Panel and also is indicated by the illuminated red Fault light on the MS2000 front panel A fault affects the operation of the unit See Fault Types on page 4 2 for an explanation of the different fault types You can view the 20 most recent fault messages of the MS2000 by selecting Fault Log from the Device Info menu in the MS2000 Advanced Menu If several faults occur before you can acknowledge or clear them they are displayed together on a warning list This list contains messages from every Xanbus enabled device not just the MS2000 You can select a message and view its details from the fault list To view a message from a fault list 1 On the list use the up arrow or down arrow button to highlight the message y
75. et command for the system If there are active faults in the system you cannot put the system into Power Save mode Clear any active fault correct the condition that caused the fault then put the system into Power Save mode To enter or exit Power Save mode Press and hold the System button on the System Control Panel for one second After you release the System button the System Control Panel screen and indicator lights will turn off 2 7 Operation Returning to Operate mode Safe Mode Characteristics When to use 2 8 You can also enter or exit Power Save mode on the System Settings menu by selecting Desired Mode and scrolling to PowerSave as shown in Figure 2 4 System Settings Mode Operate Desired Mode KIEF Global Menus L Advanced Fault List Figure 2 4 Power Save Mode If an inverter charger supplies power to the network applying AC input with utility power or generator power automatically returns the system to Operate mode AN CAUTION Unexpected behavior Before installing or removing a device on the network put the network into Safe mode This prevents unexpected behaviour Selecting Safe mode stops the generator if it is running and puts the System Control Panel and all Xanbus enabled devices into Safe mode While in Safe mode the System Control Panel remains powered listening to and reporting its status to the network However the ouptut power of all Xanbus ena
76. fault to 13 volts DC See the inverter Lo DC Volt on page 3 22 Network Green Indicates that there is activity on the Communication on the network network Fault Red A fault has occurred on the network Investigate and clear the fault condition Charger ON Green When the MS2000 is in charge mode the The main charger is active and charging Charger ON light is illuminated If the your batteries The Charger ON light is Charger ON light is off the MS2000 is always illuminated if charging whether not in any charge mode the unit is putting out current or not gt 75A Green Indicates that the total charge current of These lights indicate the total amount of the main charger and the Echo Charger is charge current that the MS2000 is greater than or equal to 75 amps DC producing 25 75A Green Indicates that the total charge current of the main charger and the Echo Charger is greater than or equal to 25 amps DC and less than 75 amps DC 10 25A Green Indicates that the total charge current of the main charger and the Echo Charger is greater than or equal to 10 amps DC and less than 25 amps DC lt 10A Green Indicates that the total charge current of 975 0125 02 01 the main charger and the Echo Charger is less than 10 amps DC Operation Faults and Warnings A fault affects the operation of the unit A manual fault requires user intervention by clearing the condition and then pressing the Reset button on the inverter
77. ge output and generator start and stop activity Displays the settings for each Xanbus enabled device in the system Enables you to adjust the settings for each Xanbus enabled device in the system Preserves all of its settings in non volatile memory if system power is interrupted After power is restored you don t have to reconfigure the SCP or any of the Xanbus enabled devices connected to it This section provides information on operating the MS2000 with the System Control Panel Please refer to the System Control Panel Owner s Guide for complete information on using the System Control Panel Important Any MS2000 setting changed from the System Control Panel will be saved if the unit is shut down by selecting Power Save mode Safe mode or Hibernate mode See System Modes on page 2 6 for more information about the different types of modes 975 0125 02 01 Operation Using the System Control Panel The System Control Panel has important features which you Il want to be familiar with as shown in Figure 2 1 Display screen System information is shown on the display screen with an adjustable backlight Indicator lights Four indicator lights on the front panel indicate the operating status of the Xanbus system Push buttons Four push buttons allow you to select device menus and change or display settings The red System button toggles the System Control Panel and Xanbus enabled devices between Operate mode and Po
78. ge setpoint has not been reached Should another equalize cycle be required it has to be manually initiated from the System Control Panel Should an AC reconnect occur during the equalize charge stage the charger will return to the float no float charge stage depending on which one is selected Two Stage Charging If the two stage charge is enabled the charger finishes the absorption charge but does not go to float mode because some battery manufacturers advise against floating their batteries The MS2000 goes into a monitoring mode instead where the charger monitors the batteries but does not float them A new two stage charge cycle will be initiated under the same conditions as for three stage charging B 4 975 0125 02 01 Charge Algorithm Graph Battery Charging Reference for the Main Charger Bulk gt Absorption gt Float Vat w kzal fiz 5 gt e A Tey AT _ gt ATF I amp co lH Time Figure B 1 Three Stage Charging Profile Charge Algorithm Definitions Table B 1 Battery Defaults Voltage Flooded or wet Gel AGM Va Absorption Voltage VDC 14 4 14 4 14 3 VG Gassing Voltage VDC 13 5 13 8 13 45 VR Float Voltage VDC 13 5 13 8 13 45 Vi Float Exit Voltage VDC 12 5 12 5 12 5 VE Equalize Voltage VDC 15 5 NA NA Current Flooded or wet Gel AGM Ig Bulk Current ADC 20 Ah 20 Ah 20 Ah Ig Absorption Exit Current
79. ges Warning Warning Number Message Type Cause Solution W9 Battery temp sensor Automatic Battery Temperature Install a battery temperature not detected Check Sensor Not Present sensor BTS This warning connections will continue to display as long as no BTS is connected W10 Battery temp sensor Automatic Battery Temperature Replace battery temperature failure Sensor Shorted sensor wil Batt voltage too high Automatic DC Over Voltage Turn off or check additional Check DC wiring to Warning charging sources to batteries inverter charger Check battery cables W12 Battery voltage is Automatic DC Under Voltage Recharge batteries and check getting low Warning battery cables from inverter to Recharge battery batteries for loose connections W13 Line 1 AC voltage Automatic AC Over Voltage Check AC input voltage too high System may Warning AC Line 1 Check high AC input voltage shut down input setting W14 Line 1 AC voltage Automatic AC Under Voltage Check AC input voltage too low System may Warning AC Line 1 Check low AC input voltage shut down input setting wis Line 2 AC voltage Automatic AC Over Voltage Not applicable to MS2000 too high System may Warning AC Line 2 shut down input W16 Line 2 AC voltage Automatic AC Under Voltage Not applicable to MS2000 too low System may Warning AC Line 2 shut down input W18 Cannot Equalize Manual Cannot equalize Wrong batt
80. guration MS2000 Device Menu The MS2000 device menu displays status information on the different modes of the inverter charger The first three lines of the device screen displays dynamic content that changes depending on what operation mode that the MS2000 is in Status information is not configurable configurable items are indicated by square brackets An asterisk indicates the value that was previously set For example in Figure 3 7 the MS2000 is in invert mode with AC current going out MS2000 Mode Invert Battery 13 1V 6A 80F AC Out 0 5A 60Hz 118V xEnabled Figure 3 7 Invert Mode Basic Menu Mode The first line indicates which mode that the MS2000 is in Table 3 1 defines the different modes Table 3 1 Modes Mode Description Bulk Charge The first stage of three stage battery charging Current is supplied to the batteries at a constant rate while voltage gradually rises Absorption Charge The second stage of three stage battery charging Voltage remains constant and current reduces as the battery becomes charged This ensures complete charging Float Charge The third stage of three stage battery charging After batteries reach full charge charging voltage is reduced to a lower level to prevent gassing and to prolong battery life This stage is often referred to as a maintenance charge Rather than charging a battery it keeps an already charged battery from discharging while providing load
81. harger Enable button on the front panel of the MS2000 so it is no longer illuminated e To maintain optimal performance in flooded batteries an occasional equalize cycle may be required on the house battery only See Operating in Equalization Mode on page 2 18 e While the house battery bank is being charged you can monitor which stage it is in from the System Control Panel Important The Echo Charger does not operate when the main charger is in Equalize mode Echo Charger operation is suspended in Equalize mode To operate the charger with the System Control Panel refer to Chapter 3 Configuration 975 0125 02 01 Operation Echo Charger Operation For the built in Echo Charger to operate both the Echo Charger and the main charger must be set to Enabled By default the Echo Charger is enabled by the MS2000 to charge an engine battery 10 seconds after the main charger has entered Bulk or Absorption mode and the house battery voltage is at 13 2 volts DC or higher The Echo Charger s maximum charge current is 10 amps The Echo Charger stops charging under the following conditions e the maximum charge time of 8 hours is up e the current to the engine battery is less than 1 amp for more than 3 minutes e the engine battery voltage is equal to or greater than the house battery voltage Operation of the Echo Charger is shut down when e the MS2000 exits Absorption mode The Echo Charger does not operate wh
82. he customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities 975 0125 02 01 WA 1 Warranty and Return What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user or e The dated dealer invoice or p
83. he inverter 4 Battery temperature sensor jack provides connection for the battery temperature sensor 3 Dual network jacks provide connection for network enabled devices The number of connections depends on your layout Your connections may not be the same as shown here 7 amp 8 DC terminals negative black 7 and positive red 8 shown here with DC covers on 975 0125 02 01 1 9 Introduction Figure 1 5 DC Grounding Completed CHASSIS GND 975 0125 02 01 Introduction DC Terminal Covers and Battery Temperature Sensor DC Terminal Covers Two covers are supplied to prevent accidental contact with the cabling connectors after installation The red cover is for the positive cabling terminal and the black cover is for the negative cabling terminal F8 WS Figure 1 6 Battery Terminal Covers Battery Temperature Sensor The battery temperature sensor continuously measures the temperature of the battery and adjusts the charger output for a more accurate temperature compensated charge 3 _ gt A Figure 1 7 Battery Temperature Sensor Table 1 4 Description of Battery Temperature Sensor Features Feature Description 1 Sensor can be mounted on the side of the house battery case or on the negative battery terminal 2 Sensor cable is 25 feet 7 6 meters 3 Connector plugs into the Battery Temp jack battery temperature sensor on the MS2000 975 0125 02 01 1 11
84. he unit two on the front and one on each side not shown 3 Mounting flanges are used for mounting the unit A total of six flanges are provided on the unit 4 Fans are located on the top of the unit and the bottom of the unit e Top external fan is an intake fan that activates when the internal temperature of the inverter charger increases The fan speed varies with the internal temperature and turns off when the inverter charger cools down This internal temperature may be caused by heat in the inverter charger or by high ambient temperature e Bottom internal fan not shown is an exhaust fan and runs continuously if the unit is inverting or charging 975 0125 02 01 1 7 Introduction Table 1 2 Feature 54 12 2i 67 11 L Extemal AC O Charger On J i 9 4 Charger Enable Inverter Enable p Inverter On Q Q gt 75A lt _q L__py Low Battery O Q 25 75A L Network O 10 25A p gt Faut Q lt 10A Q Reset MS2000 8 10 9 13 Figure 1 3 Front Panel Lights and Buttons Description of Front Panel Lights and Buttons Description 1 External AC light illuminates when you are connected to an AC source like the utility grid or a generator and the AC is qualified Inverter ON light illuminates when the MS2000 is operating in invert mode Low Battery light illuminates when the battery voltage is low Network light illuminates
85. hlight Equalize as shown in Figure 3 8 MS2000 Charger Enabled Power Share 10 0A on Batt Type F looded Figure 3 8 Equalize On When you select On the equalization confirmation warning appears as shown in Figure 3 9 MS2000 Equalize Are you sure you want to equalize J Yes No gy Figure 3 9 Equalize Confirmation Warning Selecting Yes takes you to the equalization system home screen as shown in Figure 3 10 MS2000 Equalize Precharging Yes Time Remaining n a Battery Voltage 13 0V J Menu Cancel Figure 3 10 Equalization System Home Screen 975 0125 02 01 3 13 Configuration Batteries must be fully charged before equalization If they are not fully charged a precharge occurs During precharge the Time Remaining appears as n a not applicable When the equalization process begins Time Remaining appears as a value between 60 min and 1 min You can cancel the equalization process by selecting Cancel in which case Figure 3 11 appears asking if you want to cancel equalization MS2000 Equalize Are you sure you want to cancel Equalization J Yes No Figure 3 11 Equalize Cancellation Warning If you choose Yes the equalization process is cancelled and you are returned to the MS2000 home menu If you choose No the equalization home screen as shown in Figure 3 10 appears 975 0125 02 01 Batt Type Full name Configurable setting When to use
86. ing on the AC loads connected to it If you are having problems with any of your loads read this section The Xanbus system perform differently based on different loads These are the loads that the inverter finds the simplest and most efficient to drive Voltage and current are in phase which means they are in step with one another Resistive loads usually generate heat in order to accomplish their tasks Toasters coffee pots and incandescent lights are typical resistive loads It is usually impractical to run larger resistive loads such as electric stove and water heaters from an inverter due to their high current requirements Even though the inverter may be able to accommodate the load the size of battery bank required would be impractical if the load is to be run for long periods Induction motors motors without brushes require two to six times their running current on start up The most demanding are those that start under load for example compressors and pumps Of the capacitor start motors typical in drill presses band saws for example the largest you can expect to run is 1 2 to 1 hp the 30 amp transfer relay is rated at 1 1 2 hp Universal motors are generally easier to start Since motor characteristics vary only testing will determine whether a specific load can be started and how long it can be run If a motor fails to start within a few seconds or loses power after running for a time it should be turned off When
87. isplayed when the MS2000 is in invert mode or in AC bypass mode This line indicates the AC output and shows the values for current A the frequency Hz and the AC voltage in V This line appears only in the MS2000 Advanced Menu and displays the status of the Echo Charger If the Echo Charger is enabled and operating DC output current A and voltage V are displayed If the Echo Charger is disabled or not operating the line will display Inactive 3 9 Configuration MS2000 Menu Basic Inverter Configurable setting When to use Outcome The MS2000 basic menu indicates the status of items and lists settings that you may have to adjust on a routine basis If advanced menu is enabled scroll through the MS2000 advanced menu items until Basic Menu is highlighted and press enter This section describes each display item and configurable item in detail with an example of the line item Each item is described in terms of its purpose whether it is a display or configurable setting when to use and the outcome of changing a setting This setting lets you enable or disable the inverter In the example shown the inverter is enabled For an explanation of enable and disable see Terminology on page C 1 Inverter Enabled Value Default Enabled Disabled Disabled Enable the inverter when you would like to have AC power from the inverter The inverter is enabled The inverter provides power from
88. lease record the following details before calling This information will help our representatives give you better service O Type of installation e g boat RV truck O Length of time inverter charger has been installed O Battery battery bank size O Battery type e g flooded or wet sealed gel cell AGM O DC wiring size and length O Description of indicators on front panel O Appliances operating when problem occurred O Description of problem O Any fault or warning displayed if using a System Control Panel WA 4 975 0125 02 01 Index A absorption charge B 3 AC knockout illustrated 1 9 locations of 1 7 AC reconnect summary B 6 AC wiring compartment access panel 1 7 AGM absorbed glass mat batteries B 2 batteries AGM absorbed glass mat B 2 custom B 2 flooded B 2 gel B 2 wet B 2 battery damage risk of B 2 battery temperature sensor charger operation 2 17 features 1 11 illustrated 1 11 battery temperature sensor jack described 1 9 battery types description of B 2 bolt size DC terminal A 5 ground terminal A 5 bulk charge B 3 C charge algorithm definitions B 5 charge algorithm graph B 5 charge algorithm stages three stage B 2 two stage B 4 charger mode A 6 charger operation operating limits 2 22 charging battery temperature sensor 1 4 built in charge formulas 1 4 dead battery 1 4 described 1 3 equalization 1 4 load ma
89. nagement 1 4 charging formulas See charging algorithms B 2 configurable settings how to select and adjust 3 5 configuration sub menus 3 17 configure MS2000 menu advanced 3 17 basic 3 10 Customer Service email v fax number v phone number I v preparing to call WA 4 D DC terminals bolt size A 5 covers 1 11 described 1 9 negative 1 9 positive 1 9 dead battery charging 1 4 derate defined A 6 Down arrow button 2 4 dual network jacks described 1 9 Echo Charger definition C 2 testing 2 5 electronic protection 1 6 Enter button 2 3 equalization precharging 2 20 procedure 2 18 2 19 recommended frequency 2 18 terminating 2 22 equalization charge B 4 Ethernet incompatability 1 9 F fan bottom 1 7 operation A 5 top fan 1 7 fault Index automatic 4 2 definition 2 24 4 9 escalating automatic 4 2 manual 2 24 4 2 fault types 4 2 faults and warnings 4 2 FCC compliance A 5 regulations X float charge B 3 Force Charge defined 3 24 front panel described 1 7 illustrated 1 7 front panel light Charger ON 2 23 External AC 2 23 Fault 2 23 Inverter ON 2 23 Low Battery 2 23 Network 2 23 front panel lights and buttons described 1 8 illustrated 1 8 G Ground terminal bolt size A 5 H hibernate mode 2 10 bringing system out of 2 10 when to use 2 10 I Information about Your System form WA 4 invert power derating A 6 i
90. ne Wave Inverter Charger Reading this chapter will give you a clear understanding of the inverter charger s capabilities Chapter 2 Operation provides information about operating the MS2000 Details are provided on how to read the front panel indicators to monitor the MS2000 Chapter 3 Configuration explains how to configure the MS2000 from the control panel Chapter 4 Troubleshooting explains how to identify and solve problems that can occur with the MS2000 Appendix A Specifications provides electrical physical and performance specifications for the inverter charger It also provides Echo Charger specifications Appendix B Battery Charging Reference for the Main Charger provides information on three stage charging two stage charging and charging times Appendix C Terminology provides a glossary and a listing of commonly used abbrevations and acronyms About This Guide Warranty and Product Information contains the product warranty explains how to return a product for service and describes what to prepare for a call to Xantrex Customer Service Conventions Used The following conventions are used in this guide WARNING Warnings identify conditions or practices that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes de
91. ng a manual fault 4 12 975 0125 02 01 Troubleshooting Table 4 4 Fault Messages Fault Fault Number Message Type Cause Solution F25 Reset the MS2000 If Escalating Auxiliary Power Clear the fault and attempt problem persists call Auto Fault Supply Over Voltage restart If problem persists call customer service Must occur Shutdown customer service 3 times in 30 seconds before becoming a manual fault F26 Reset the MS2000 If Escalating Auxiliary Power Clear the fault and attempt problem persists call Auto Fault Supply Under Voltage restart If problem persists call customer service Must occur Shutdown customer service 3 times in 30 seconds before becoming a manual fault F29 Reset the MS2000 If Manual AC Backfeed Clear the fault and attempt problem persists call Shutdown restart If problem persists call customer service customer service F30 is too cold and has Manual Battery Under Clear the fault and attempt one shut down See Temperature Fault restart Try restart again when guide ambient temperature is warmer or gently warm the battery F31 Echo Charger fault Escalating Echo Charger Short Check wiring from Echo Disable Echo Automatic Circuit Charger to engine battery Charger Faults F32 Echo Charger Manual Echo Charger Reverse Check Echo Charger disabled Reverse Polarity connection to the battery battery polarity F33 Echo Charger input Automa
92. ng 60 Hz cycles per second Ambient Temperature Refers to the air temperature around the inverter which will affect its output power Ampere Amp A measurement of the flow of electrical current One amp is equal to the current that flows when one volt is acting across the resistance of one ohm Ohm s law I V R where I current V volts R resistance Ampere Hour One amp of electrical current flowing for one hour One way to measure the capacity Amp Hour Ah of batteries Bulk Charge The first stage of three stage battery charging Current is supplied to the batteries at a constant rate while voltage gradually rises Charger DC A device that is used to replenish the capacity of a battery its charge by supplying DC current to the battery Current The rate of flow of electrical charge measured in amps Direct Current DC The type of electricity stored in batteries and generated by solar electric devices Current flows in a single direction without alternating Disable When a function is disabled it is not allowed to occur and if it is occuring it is terminated Regardless of other conditions the function will not be activated For example even if AC power is present if the charger is disabled the unit will not charge The charger must be enabled See Enable in the glossary Discharge Stored energy being released from a battery DC Loads These loads are those that run
93. nverter purchase date WA 4 serial number WA 4 inverter operation operating limits 2 13 inverting described 1 3 L Load Sense mode 1 3 2 12 M mounting flanges described 1 9 MS2000 advanced menu selecting 3 20 MS2000 basic menu example of 3 5 returning to 3 21 selecting 3 5 MS2000 configuration menus described 3 6 MS2000 device menu described 3 8 MS2000 menu structure illustrated 3 7 P power on reset 1 8 2 4 power save mode entering and exiting 2 7 when to use 2 7 power share described 2 22 proof of purchase W A 4 protection features 1 6 purchase date WA 4 R regulatory approvals A 5 resetting the unit described 1 8 S safe mode caution 2 8 exiting 2 10 safety instructions vii Select Device menu viewing 3 4 serial number WA 4 side panel features described 1 9 illustrated 1 9 specifications Echo Charger A 4 environmental A 5 general A 4 inverter A 2 main charger A 3 physical A 5 transfer A 4 system button described 2 6 illustrated 2 6 system check charging and inverting 2 5 Echo Charger 2 5 transfer switch 2 5 975 0125 02 01 System Control Panel buttons described 2 3 function of 2 2 illustrated 2 6 using 2 3 system menu map 3 3 system mode operate 2 7 power save 2 7 system screen example of 3 4 T three stage charging algorithm B 2 three stage charging profile illustrated B 2 troubleshooting
94. off a DC electrical system battery A few examples of DC loads are pumps lights fans power vents toilet inverters and some water heaters DC loads rely on the batteries for power Echo Charger Auxiliary charger that can charge your engine battery when the main charger is in Bulk or Absorption mode and the house battery voltage is at 13 2 volts DC or higher Electrolyte The liquid found inside storage batteries Electrolyte is a conductive medium in which the flow of electricity takes place In lead acid batteries the electrolyte is an acid water mixture Enable When a function is enabled it is allowed to occur but other conditions may have to be met before the function is activated or turned on For example the charger function on the MS2000 may be enabled but it will not charge unless qualified AC power is present 975 0125 02 01 Engine Battery Terminology The engine battery is the battery connected to the Echo Charger output Typically this will be an engine starting battery or an auxiliary battery for loads other than the inverter Float Charge The third stage of three stage battery charging After batteries reach full charge charging voltage is reduced to a lower level to prevent gassing and to prolong battery life This stage is often referred to as a maintenance charge Rather than charging a battery it keeps an already charged battery from discharging while providing load current H
95. ou want to view 2 Press Enter The complete message appears After viewing the message you can return to the fault list by pressing Exit or continue to the menu for the device that caused the fault by pressing Enter Each time you return to the list after viewing a complete message the viewed message is removed from the list If you have left the fault list you can view them at any time from the System Settings menu To view a fault list 1 On the Select Device menu highlight System and press Enter 2 On the System Settings menu highlight View Fault List 3 Press Enter 4 9 Troubleshooting Table 4 4 provides a detailed description of the fault messages and solutions If you are unable to resolve the problem after referring to this table contact your dealer or Customer Service Table 4 4 Fault Messages Fault Fault Number Message Type Cause Solution FO is too hot and has Automatic FET1 Over Clear the fault and attempt shut down See Temperature Shutdown restart Ensure adequate guide ventilation around the MS2000 Reduce AC loads F2 is too hot and has Automatic FET2 Over Clear the fault and attempt shut down See Temperature Shutdown restart Ensure adequate guide ventilation around the MS2000 Reduce AC loads F3 is too hot and has Automatic Transformer Over Clear the fault and attempt shut down See Temperature Shutdown restart Ensure adequate guide ventilation around the
96. ower factor corrected to use AC current as efficiently as possible and only requires 15 amps to provide rated charger output Minimizing the AC current used by the charger means more current is available for your AC loads e MS2000 uses a power share feature which monitors the AC load on the system It reduces the charge current and gives priority to the AC load to avoid nuisance tripping of the breaker e Occasionally AC input sources have low voltage To avoid loading these weak sources any further the charger automatically reduces its AC current draw as the AC voltage approaches the minimum acceptable level Echo Charger By default the built in Echo Charger is enabled by the MS2000 to charge an engine battery when the main charger is enabled and operating in bulk or absorption mode The Echo Charger may be disabled through the System Control Panel 975 0125 02 01 Xanbus System Introduction Xanbus is a network communications protocol developed by Xantrex In a Xanbus system the MS2000 is the device that typically provides network power 800 mA at 15 volts DC All of the Xanbus enabled devices such as the MS2000 the System Control Panel SCP and the Automatic Generator Start AGS are able to communicate their settings and activity to each other See Figure 1 1 System Control Panel l J l DC Echo Charger i AC Out DC Monitor AC In AC Panel Inverter Charger Leg
97. ower which a load draws decreases after the load turns on and if this on load is less than the load sensing threshold it will be turned on and off by the inverter Incandescent light bulbs may present this problem when the load sensing threshold is set near the wattage rating of the bulb The solution is to reduce the load sense power threshold 975 0125 02 01 Specifications Appendix A Specifications contains the electrical and physical specifications for the MS2000 Sine Wave Inverter Charger All specifications are subject to change without notice Specifications Inverter Specifications All inverter specifications are at nominal conditions ambient temperature of 77 F 25 C 2000 watt resistive load 12 volts DC inverting on the MS2000 120 volts AC unless otherwise specified Table A 1 Inverter Specifications Output wave form Sine wave Total harmonic voltage distortion lt 3 Output power continuous 2000 W 2000 VA continuous Surge rating 5000 W 5000 VA for 5 seconds AC output voltage 120 VAC 5 Input DC voltage rating 12 VDC nominal 10 to 16 VDC AC output frequency 60 0 0 05 Hz Power factor lag or lead 0 to 1 0 Peak efficiency gt 89 Efficiency at 2000W gt 85 Load sense consumption lt 5 W DC low voltage shutdown 10 volts DC over voltage shutdown 16 volts 975 0125 02 01 Main Charger Specifications Specifications All cha
98. quipment Equalization voltage may be as high as 15 5 volts DC Disconnect sensitive loads from the battery before equalizing Follow the battery manufacturer s recommendations for equalizing your batteries As a guide a heavily used flooded battery may need to be equalized once a month and a battery in light service may only need to be equalized every two to four months Measure the specific gravity S G of each cell using a hydrometer For fully charged lead acid batteries the reading should be approximately 1 265 Low specific gravity after charging or a 0 25 difference from cell to cell indicates the need for equalization 975 0125 02 01 Operation Equalizing Batteries Important Equalization will be carried out after an absorption charge Equalization only runs for 60 minutes and may need to be restarted if the specific gravity is still uneven To equalize your batteries 1 Turn off or disconnect all loads on the battery The voltage applied to the battery during equalization may damage your electronic equipment As well equalization won t proceed correctly if loads are drawing current from the battery 2 Check electrolyte level Fill with distilled water if the electrolyte level is low 3 To request the equalization charge ensure the Charger switch is enabled and then scroll to the Equalize setting on the System Control Panel 4 Inthe MS2000 home menu highlight Equalize as shown in Figure 2 12
99. r 975 0125 02 01 Since battery temperature is a key factor in optimal charging the house battery charger voltage will be adjusted automatically and continuously according to the actual battery temperature to ensure that the house battery is fully charged but not overcharged For this reason Xantrex has included a battery temperature sensor see Figure 2 11 with your MS2000 Sine Wave Inverter Charger that allows the main charger to provide this temperature compensated charge formula The Echo Charger output bank is not temperature compensated The battery temperature sensor continuously measures the temperature of the house battery and adjusts the main charger output for a more accurate temperature compensated charge When batteries are cold their chemical reaction is sluggish meaning they don t absorb charge as easily Thus a charge level optimized for room temperature will not charge the batteries sufficiently if they are cold The main charger must compensate by increasing its voltage to achieve the compensated equivalent of a room temperature charge If the batteries are hot the chemical reaction is hyperactive and they absorb energy too easily thus a standard room temperature charge would tend to overcharge a hot battery Therefore the main charger compensates by reducing its voltage The battery temperature sensor automatically and continuously makes adjustments to the main charger s voltage setpoints to properly charg
100. r maximum 10 amps DC You can reduce the total output if you change the Charge Rate setting on the MS2000 Advanced Menu or the maximum Power Share setting on the MS2000 Basic Menu Important Changing the Charge Rate setting does not affect the Echo Charger s output current The charger can operate over an AC input range of 90 135 volts AC This is the default setting and can be adjusted to 85 145 volts AC as a maximum range and to 110 120 volts AC as a minimum range This wide range allows the MS2000 to charge your batteries even when incoming AC voltage is less than ideal The MS2000 charger shares incoming power with AC loads The AC loads have priority which means that the charger will reduce its output with large AC loads and increase the output again when the AC load decreases The regulatory maximum for continuous AC loads is 80 of the breaker rating that the loads are connected to The MS2000 senses pass through current going to the AC load The difference between the pass through load and 80 of the Power Share setting is the current that is available for charging the batteries For example if the AC input of the MS2000 is from an AC panel with a 30A breaker the Power Share setting on the System Control Panel should be selected as 30A Based on this the charger will control the charge current so that the total current draw is equal to or less than 24A in this case Should the load current be more than 24A
101. r supplied to the AC loads The MS2000 s inverting function e produces 120 volts AC from your batteries e delivers 2000 watts of power on a continuous basis and 5000 watts of surge power to start loads like pumps and refrigerators To prevent power being drawn needlessly from the batteries Xantrex has included the load sensing feature Load Sense Mode To reduce battery draw you can turn on Load Sense Mode with the System Control Panel In Load Sense Mode the inverter periodically sends out a search pulse to see whether a load is present If it finds a load the inverter will turn on You can adjust the interval between load sense pulses and you can also adjust the load power at which the inverter will turn on If no load is found then the inverter will continue in Load Sense mode which reduces the inverter draw from the battery to a minimum In Load Sense mode there s a short delay up to the interval you ve set between the time you turn on a load and the time the inverter charger delivers power Load Sense mode can be disabled at any time if you find the delay to be inconvenient The MS2000 s charging function e produces 100 amps to charge your batteries e equalizes flooded lead acid batteries 1 3 Introduction 1 4 Built in Charge Formulas For the inverter to perform at the highest level the batteries must be charged correctly The MS2000 has optimized algorithms for flooded gel and AGM batteries
102. re 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure A 1 Figure B 1 Typical Xanbus System Diagram 1 5 Front Panel of the MS2000 1 7 Front Panel Lights and Buttons 1 8 Completed Connections on Side Panel 1 9 DC Grounding Completed 1 10 Battery Terminal Covers 1 11 Battery Temperature Sensor 1 11 System Control Panel 2 3 System Control Panel 2 6 Operate Mode 2 7 Power Save Mode 7 2 8 Select Device Menu 2 9 System Settings Menu 2 9 Safe Mode 2 10 Select Device Menu 2 15 Echo Charger 2 16 Echo Charger Enabled 2 16 Battery
103. reset the device 975 0125 02 01 Warning Types 975 0125 02 01 Troubleshooting There are two types of warnings automatic and manual When the MS2000 detects a warning condition it displays a warning message on the System Control Panel Table 4 2 describes how they differ in their behavior and in how you can respond to them when they appear on the System Control Panel Table 4 2 Warning Types and Behavior Warning type Behaviour Automatic warning Clear automatically if the fault condition that generated the message goes away You can also acknowledge automatic warnings without waiting for them to clear automatically Manual warning Require you to acknowledge them before you can proceed with configuring or operating the MS2000 Manual warnings are usually in the form of a Yes No question that you may acknowledge by pressing the Enter button on the System Control Panel for Yes and the Exit button for No Refer to the System Control Panel Owner s Guide for more information 4 3 Troubleshooting Troubleshooting Reference This chapter provides you with troubleshooting tips to identify and solve most problems that can occur with the MS2000 This chapter is divided into the following four sections Section Page Number General Troubleshooting Guidelines See page 4 5 Warning Messages See page 4 6 Fault Messages See page 4 9 Inverter Applications Loads See page 4 15 4 4 975 0
104. rge 13 For refillable flooded batteries add distilled water in each cell until the battery acid reaches the level specified by the battery manufacturer This helps to purge excessive gas from cells Do not overfill Carefully follow the manufacturer s recharging instructions FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction guide may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help 975 0125 02 01 Contents Important S
105. rging specifications are at nominal conditions ambient temperature of 77 F 25 C 120 VAC 60 Hz input unless otherwise specified Table A 2 Main Charger Specifications Charging method e Three stage charge Bulk Absorption Float e Two stage charge Bulk Absorption The default charging method is three stage Without a battery temperature sensor Three settings with the following temperature values e Cool 50 F 10 C e Warm 77 F 25 C e Hot 104 F 40 C The default value for this setting is Hot and it can only be changed by a dealer factory or service center With a battery temperature sensor The temperature compensation coefficients on a 12 volt battery are as follows e Flooded 27 mV x 25 C BTS C e Gel 27 mV x 25 C BTS C e AGM 21 mV x 25 C BTS C Equalization cycle Yes manual via System Control Panel Number of independent battery 1 banks Battery bank size settings 50 2000 Ah Battery type settings Flooded AGM Gel Custom Power factor corrected charging Yes AC input voltage 90 135 VAC AC input frequency 60 Hz nominal 55 65 Hz operating range Minimum battery voltage 3 0 VDC Maximum DC output voltage 16 0 VDC Charger efficiency 2 85 Input power factor at full gt 0 95 charge rate Maximum charge current 100 A 975 0125 02 01 Specifications Echo Charger Specifications Table
106. rs its full rated output current until the absorption voltage is reached At this point the MS2000 will transition to a constant voltage mode by keeping the charge voltage constant at the absorption voltage level and the battery gradually reduces the charging current it demands as the battery attains full charge The absorption stage has the following exit criteria e Overall time in absorption timeout AT has a default of 6 hours e Time in constant voltage absorption timeout ATcy has a default of 1 hour e Charge current level drops below a specified limit Ip for a specified amount of time which has a default of 2 of C in Ah for 3 minutes See Charge Algorithm Definitions on page B 5 for more information With an AC reconnect during the absorption stage the unit will transition to the float stage for three stage charging and no float stage for two stage charging See AC Reconnect Summary on page B 6 In the third stage the float charge which is a maintenance mode the output voltage of the charger is reduced to a lower level typically about 13 5 Vp1 volts to maintain the battery s charge without losing electrolyte through gassing In the float mode the charger will initiate a new three stage charge cycle under any of these conditions e any battery drops below 12 5 VDC for 15 minutes Vp e 21 days have passed from the time the charger completed Absorption AT With AC reconnect during this stage the uni
107. s gy continue cancel gy Figure 3 14 Restore Defaults Warning If you select continue your settings will be restored to default If you select cancel your existing settings will be retained and the Device Info menu appears If your dealer has created a set of defaults tailored to your unit those defaults will automatically be used in place of the factory defaults The user cannot select between these two sets of defaults 975 0125 02 01 Troubleshooting WARNING Electrical shock and fire hazard Do not disassemble the MS2000 It does not contain any user serviceable parts Attempting to service the unit yourself could result in electrical shock or fire The MS2000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation If however you have any problems operating your inverter charger read this troubleshooting chapter If you cannot resolve the problem record the necessary information on the form Information About Your System on page WA 4 This information will help your dealer or Xantrex Customer Service to assist you better when you contact them Troubleshooting Faults and Warnings When a fault or warning message appears you can acknowledge the message to clear the screen To acknowledge a fault or warning message press the Enter button on the System Control Panel This action does not clear the fault or warning condition so
108. s enabled devices on the system between Operate mode and Power Save mode See System Modes on page 2 6 10 Screen displays menus settings and system information When the MS2000 is powered up or comes out of a reset state all of the front panel lights illuminate and remain on for a minimum of five seconds After five seconds the lights remain illuminated until the front panel has status information for all the lights The MS2000 is disabled every time the unit is powered up The inverter must then be enabled When a function is disabled it is not allowed to occur and if it is occurring it is terminated Regardless of other conditions the function will not be activated For example even if AC power is present if the charger is disabled the unit will not charge When a function is enabled it is allowed to occur but other conditions may have to be met before the function is activated or turned on For example the charger function on the MS2000 may be enabled but it will not charge unless qualified AC power is present Power On Reset 2 4 To perform a power on reset hold the reset button on the front panel for about 5 seconds All front panel lights will illuminate to indicate that the unit has reset 975 0125 02 01 Operation System Start up Check 975 0125 02 01 WARNING Review the Important Safety Instructions on page vii before operating the inverter charger To test the charging and inv
109. scribe an important action item or an item that you must pay attention to Symbols Used The following symbols are used on the product labels or in this guide A In this guide Important information warnings or cautions On the product Important information warnings or cautions with further explanation in the product guides AC Alternating current DC Direct current Warning Hot surface Do not touch DC ground connection point AC safety ground connection point from incoming AC source OY eli AC safety ground connection point for AC output to AC loads 975 0125 02 01 About This Guide Related Information For related materials on this product and its available accessories see also MS2000 Sine Wave Inverter Charger Installation Guide 975 0126 02 01 System Control Panel Owner s Guide 975 0083 01 01 Automatic Generator Start Owner s Guide 975 0082 01 01 Xanbus System Installation Guide 975 0136 01 01 More information about Xantrex Technology Inc as well as its products and services including a complete list of Xanbus enabled devices is available at www xantrex com Contact Information 975 0125 02 01 Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com vi Important Safety Instructions READ A
110. t will return to the float stage See AC Reconnect Summary on page B 6 B 3 Battery Charging Reference for the Main Charger Equalization Charge The equalization charge must be manually initiated from the System Control Panel because it is not required each time the battery is recharged Equalization is a deliberate overcharge designed to return each cell to optimum condition by reducing sulfation and stratification in the battery The overcharge helps the battery to reach and maintain peak capacity An equalization charge should be performed only on flooded vented non sealed or wet batteries It should be performed only if recommended by the battery manufacturer and only as often as specified After initiating an equalize charge cycle the charger will always execute a bulk and absorption charge stage before starting the actual equalize charge stage The equalize charge stage has a default current and voltage setpoint at 10 of capacity in Ah and 15 5 VDC respectively During the equalize charge stage the charger will produce current equal to the current setpoint as long as the battery voltage is still less than the voltage setpoint When the voltage setpoint is reached the charger will change its current output to keep the battery voltage steady at the voltage setpoint level There is a timeout default is 1 hour for the equalize charge stage The charger will exit equalize after the timeout has occurred even if the volta
111. te mode Clear any active faults correct the condition that caused the fault then put the system into Hibernate mode Once in Hibernate mode the System Control Panel cannot return the System to Operate mode You must restore power to the network by pressing the Reset button on the MS2000 front panel for several seconds 975 0125 02 01 Operation If an inverter charger supplies power to the network you can bring the system out of Hibernate mode either by pressing the reset button on the inverter charger front panel or by applying AC input with utility power or generator power 975 0125 02 01 2 11 Operation Operating in Invert Mode WARNING Review the Important Safety Instructions on page vii before operating the inverter charger Once the inverter charger is installed you can operate it in invert mode To operate in invert mode from the front panel 1 Press the Inverter Enable button on the MS2000 2 If external AC is present the External AC light illuminates If AC is present and you want to run the inverter remove AC so the inverter turns on Once the Inverter On light is on the MS2000 inverter is ready to deliver AC power to the loads To operate the inverter with the System Control Panel refer to Chapter 3 Configuration Important If you are having problems with any of your loads refer to Inverter Applications on page 4 15 Load Sense Mode The Load Sense mode of the MS2
112. ther modes to select Safe mode For more information on the different system modes Operate Power Save and Hibernate see System Modes on page 2 6 975 0125 02 01 2 9 Operation Hibernate mode Characteristics When to use Restoring power System Settings Moe Safe Safe Global Menus Advanced View Fault List Figure 2 7 Safe Mode 5 Press Enter You are now in Safe mode 6 Press Exit twice to return to the System Home Screen To exit Safe mode and return to Operate mode 1 On the System Settings menu under Desired Mode select Operate 2 Press Enter Hibernate mode removes network power from the System Control Panel and all Xanbus enabled devices on the Xanbus system All operations are suspended including starting and stopping the generator until power is restored to the network All Xanbus enabled devices other than the MS2000 have no network power Use Hibernate mode when the Xanbus system is left unattended for long periods of time to prevent any unattended system activity and to prevent battery drain during long periods of inactivity The system will automatically enter Hibernate mode if it is in Power Save mode for more than two hours Important To prevent any unattended system activity put the system into Hibernate mode from the System Control Panel before putting your boat into storage If there are active faults in the system you cannot force the system into Hiberna
113. tic Echo Charger Input Clear the fault and attempt over voltage Over Voltage restart Ensure battery voltage is 10 16 VDC at MS2000 terminals Check all other charging source outputs battery cables 975 0125 02 01 Troubleshooting Table 4 4 Fault Messages Fault Fault Number Message Type Cause Solution F37 Echo Charger fault Manual Echo Charger Not Disable Echo Charger to stop Disable Echo Communicating this message from reappearing Charger F40 Reset the MS2000 If Manual No internal Service required problem persists call communication customer service F41 Reset the MS2000 If Manual Dead battery charger Try restarting dead battery problem persists call timeout charging once Then check the customer service condition of the battery and replace if necessary F500 Silicon Serial ID Manual Silicon Serial ID Service required Failure Failure F502 Watchdog reset error Manual Watchdog reset error Service required F505 Controller fault Manual Controller fault Service required F506 Wrong fault Manual Wrong fault identifier Service required identifier F507 Wrong identifier Manual Wrong identifier Service required F508 Invalid interrupt Manual Invalid interrupt Service required 975 0125 02 01 Troubleshooting Inverter Applications Resistive Loads Motor Loads Problem Loads Very Small Loads The Xanbus system performs differently depend
114. tteries flooded gel or absorbed glass mat AGM types Other types of batteries may burst causing personal injury and damage 5 Do not operate the inverter charger if it has received a sharp blow been dropped or otherwise damaged in any way If the unit is damaged see the Warranty and Product Information section in the MS2000 Sine Wave Inverter Charger Operation Guide 6 Do not disassemble the inverter charger it does not contain user serviceable parts Take it to a qualified service person when service or repair is required Incorrect reassembly may result in a risk of electrical shock or fire Internal vii Safety capacitors remain charged after all power is disconnected For instructions on obtaining service see the Warranty and Product Information section in the MS2000 Sine Wave Inverter Charger Operation Guide 7 Do not expose the inverter charger to rain snow or splashing bilge water To reduce risk of electric shock disconnect all sources of AC and DC power from the inverter charger attempting any maintenance or cleaning Turning off controls will not reduce this risk 9 The inverter charger must be provided with equipment grounding conductors connected to the AC input ground and chassis ground terminals CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment To reduce the risk of overheating keep the ventilation openings clear and do not
115. urchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either inter nally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifi cations including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufacturer e the product if its original identification trade mark serial number markings have been defaced altered or removed Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX P
116. ure that the present state of the installation allows proper operation of the unit Is the inverter charger located in a clean dry adequately ventilated place Are the battery cables adequately sized and short enough Is the battery in good condition and are all DC connections tight Are the AC input and output connections and wiring in good condition Are the configuration settings correct for your particular installation Are the display panel and the communications cable properly connected and undamaged Is the battery temperature sensor and its cable properly connected and undamaged Contact Xantrex Customer Service for further assistance Please be prepared to describe details of your system installation and provide the model and serial number of the unit See Contact Information on page v for contact information 4 5 Troubleshooting Warning Messages 4 6 Warning messages appear on the System Control Panel to alert you to an impending system change You can retrieve and view the last ten warning messages using the control panel The warnings have been recorded with a time stamp to let you know the date and time that the warning appeared See Warning Types on page 4 3 for an explanation of automatic and manual warnings You can view the most recent fault messages of the MS2000 up to 20 by selecting Fault Log from the Device Info menu in the MS2000 Advanced Menu If several warning messages occur before you c
117. use damage to that load Before adjusting these settings refer to the electrical rating of connected load equipment Most equipment that is marked with a single voltage 120 VAC for example rather than a range 110 125 VAC can be expected to run properly over the range of 108 VAC to 125 VAC since this is the normal operating range of electrical utilities Lo AC Volt Full name Configurable setting When to use Outcome Lo AC Freq Full name Configurable setting When to use 975 0125 02 01 Low AC Transfer voltage AC under voltage level Low AC Transfer voltage is the voltage below which the inverter charger no longer qualifies AC as good opens the relay and attempts to transfer to Invert mode if Invert is enabled Lo AC Volt 90 0V Range of values Increment Default 85 to 110 VAC 1 volt 90 VAC This setting lets you adjust the AC parameters when AC supply is outside of the lower voltage range required for electrical equipment The lower level of voltage that will be accepted as good by the inverter charger can be varied Low AC transfer frequency AC under frequency level This setting lets you adjust the frequency at which the inverter charger no longer qualifies AC as good and attempts to transfer to invert mode Lo AC Freq 55Hz Range of values Increment Default 55 to 58 Hz 1 Hz 55 Hz This setting lets you adjust the AC parameters wh
118. w limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Warning Limitations On Use Please refer to your product manual for limitations on uses of the product WA 2 975 0125 02 01 Warranty and Return SPECIFICALLY PLEASE NOTE THAT THE MS2000 SINE WAVE INVERTER CHARGER SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES WITHOUT LIMITING THE GENERALITY OF THE FOREGOING XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX MS2000 SINE WAVE INVERTER CHARGER IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES Please note that the MS2000 Sine Wave Inverter Charger is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly m
119. wer Save mode For more information on the different system modes see System Modes on page 2 6 xantrex 10 Figure 2 1 System Control Panel Table 2 1 Feature System Control Panel Features and Buttons Description 1 AC In Charge light indicates that qualified AC is present at the input of the inverter charger When the MS2000 is connected to a qualified AC source like the utility grid or a generator this light on the System Control Panel illuminates Inverter On light illuminates when the MS2000 is enabled turned on Low Battery light illuminates when the house battery voltage on the MS2000 is low Fault light indicates a condition that requires user attention and intervention The Fault light illuminates when any Xanbus enabled device connected to the network is in fault See Faults and Warnings on page 4 2 for the definitions of a fault and warning 975 0125 02 01 Enter button e Confirms selection of a menu item e Moves you to the next screen 2 3 Operation On Start Up Table 2 1 System Control Panel Features and Buttons Feature Description 6 Up arrow button e Scrolls up one line of text e Increases a selected value 7 Down arrow button e Scrolls down one line of text e Decreases a selected value 8 Exit button e Cancels selection of a menu item e Returns you to the previous screen 9 System button e Toggles all Xanbu
120. when you wish to control the maximum charge rate to your batteries This setting lets you enable or disable the Echo Charger function Echo Charger Enabled Value Default Enabled Enabled Disabled The MS2000 has a maximum total charge rate of 100 amps split between the main charger and the Echo Charger The Echo Charger uses a maximum of 10 amps DC which is not affected by the Max Chg Rate setting When the Echo Charger is enabled 10 amps of the 100 amp charge output could be delivered to the engine battery and 90 amps could be delivered to the house battery bank You must disable the Echo Charger if you want 100 amps of charge current going to the house battery bank For example if the bank size is 500 Ah or more and the Max Chg Rate is set to 100 the calculation would be 500 5 or 100 amps x 100 The total output would be 100 amps with 90 amps going to the house battery bank and 10 amps to the engine battery 975 0125 02 01 Configuration In another example where the bank size is 500 Ah or more and the Max Chg rate is set to 50 the calculation would be 500 5 or 100 amps x 50 The total output would be 50 amps with 40 amps going to the house battery bank and 10 amps to the engine battery Load Sense Configurable setting This setting lets you enable or disable the load sensing function Load sense On Value Default On Off Off When to use Enable this setting if you want
121. you should consult Table 4 3 and Table 4 4 for suggested actions after you have acknowledged the message Refer to the System Control Panel Owner s Guide for more information on faults and warnings Fault Types There are three types of fault messages automatic faults manual faults and escalating automatic faults Table 4 1 describes how they differ in their behavior and how you can respond to them when they appear on the System Control Panel Table 4 1 Faults Types and Behaviors Fault type Behaviour Automatic faults Clear automatically if the fault condition that generated the message goes away You can also acknowledge automatic faults without waiting for them to clear automatically Manual faults Require you to clear them by e selecting Clear Faults on the MS2000 or on the device that generated the fault if the fault condition still exists the fault message reappears e correcting the condition that caused the fault Escalating automatic faults 4 2 Clear automatically if the fault condition goes away just like an automatic fault However if an escalating automatic fault occurs several times within a defined time period the escalating automatic fault becomes a manual fault requiring user intervention For example three faults occur in one minute It will no longer clear itself but becomes a manual fault Then you must identify the problem correct the fault condition and clear the fault or

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