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Texas Instruments TPS2151 User's Manual

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1. Count ja pae a 3 C1 C3 C6 Capacitor Tantalum 4 pF 10 V 20 Panasonic 4 C2 C4 C5 C8 Capacitor ceramic 0 1 uF 50 V X7R 805 Kemet 10 C Note Needed only if the LDO voltage is set to be below 3 V refer to the data sheet EN 7 9 Note Extra high value capacitor on Part Number 29D475X0010B2T C0805C104KRAC7800 SW OUT J1 J2 Header 8 pin 100 mil spacing 36 pin 0 100 x 8 Sullins strip Connector USB downstream Type A 0 52 x 0 57 Molex PTC36SAAN 87531 001 PTC36SAAN PTC36SAAN S S EG1218 JP1 JP4 JP5 Header 2 pin 100 mil spacing 0 100 x 2 Sullins JP2 JP3 Header 3 pin 100 mil spacing 0 100 x 3 Sullins R1 R3 Resistor chip 200 KQ 1 10 W 5 pes o 2 4 HA o Resistor chip 625 kQ 1 10 W 5 Std 2 S1 S2 Switch 1P2T slide PC mount 0 46 x 0 16 E Switch 200 mA 5 TP1 TP2 Test point black 1 mm 0 038 Farnell TP3 TP4 TP9 TP16 TP17 Post wire wrap 0 043 press fit 0 015 0 025 Mill Max 1045 3 17 15 30 14 240 333 TP18 TP19 Note A A pins TP20 TP21 TP5 TP6 Test point red 1 mm 0 038 Farnell TP7 TP8 TP10 TP11 TP12 TP13 TP14 TP15 TP22 R1 Note Paralleling with R2 to set LDO output voltage lower than 3 3 V 1 IC USB high powered with LDO PWP14 TI 02 0 p 240 345 il TPS2151PWP Layout ofthe EVM 2 3 Layout ofthe EVM Figure 2 2 illustrates the placement of the components on the top layer ofthe
2. TPS2151 EVM All the components are placed on the top layer only The bottom layer is mainly a ground plane except for a few short traces The center rectangle box includes all the essential parts for the EVM Figure 2 2 Top Layer of the EVM and Placement of the Components Schematic Bill of Materials Layout and Setup 2 5 Layout ofthe EVM 2 4 Setup ofthe EVM 2 6 For proper operation of the EVM please follow these steps for any evaluation 1 Verify that the power supply voltages are in the required ranges less than 5 5 V but higher than 4 1 V Make sure the supplies have the capability to supply the current that the loads need Turn off the supplies 2 In order to discharge SW OUT and LDO OUT quickly JP4 and JP5 are shorted through jumpers on this EVM Designers may unplug the jumpers and find out the difference Set one of the six configurations as explained in section 2 1 Then connect one or two supplies to the EVM through J1 3 Connect loads to the outputs between SW_OUT and GND and between LDO_OUT and GND through J2 if required However users can test a number of characteristics of the controller without external loads If users need to evaluate the dual current limit for large output capacitance a surface mount D size cap footprint is provided C9 for that purpose Or you may connect the cap from SW OUT to GND at J1 The LDO output on the EVM is preset to 3 3V by resistor R2 and R3 If a lower output is re
3. and LDO IN are powered by a single supply through J1 or by separate supplies Switch power good to control the LDO JP1 is still floating but JP2 is shorted from LDO EN to SW PG no external input LDO EN allowed on J1 JP3 can be configured the same as either case 1 or case 2 Then the LDO of TPS2151 is controlled by the switch power good output SW PG So the LDO cannot be turned on until the power switch is fully on SW IN and LDO IN are powered by a single supply through J1 or by separate supplies Switch feeding power to the LDO JP1 is shorted and JP2 is shorted from LDO EN to SW PG no external input LDO EN allowed on J1 JP3 can be configured the same as either case 1 or case 2 Then the LDO is connected to the power switch output and controlled by the switch power good SW PG Only one supply is needed for SW IN through J1 and no external supply is allowed on LDO IN at J1 Other configurations can be constructed by further manipulating the jumpers slide switches and the input and output headers J1 and J2 Schematic Bill of Materials Layout and Setup 2 3 Bill of Materials Warning Users must not activate the load on SW_OUT before the SW_PG rises to high if the load current is higher than 50 mA Otherwise the power switch output could not be charged up to SW_IN rail 2 2 Bill of Materials The bill of materials BOM for the EVM is shown in Table 2 1 Table 2 1 Bill of Materials of the TPS2151 EVM SLVP202
4. and or irreversible damage to the EVM Ifthere are questions concerning the input range please contact a Tl field representative prior to connecting the input power Applying loads outside of the specified output range may result in unintended operation and or possible permanent damage to the EVM Please consult the EVM User s Guide prior to connecting any load to the EVM output If there is uncertainty as to the load specification please contact a TI field representative During normal operation some circuit components may have case temperatures greater than 60 C The EVM is designed to operate properly with certain components above 60 C as long as the input and output ranges are maintained These components include but are not limited to linear regulators switching transistors pass transistors and current sense resistors These types of devices can be identified using the EVM schematic located in the EVM User s Guide When placing measurement probes near these devices during operation please be aware that these devices may be very warm to the touch Mailing Address Texas Instruments Post Office Box 655303 Dallas Texas 75265 Copyright O 2002 Texas Instruments Incorporated Preface Read This First About This Manual The TPS2151 is one of the four devices in the USB peripheral power management family TPS2140 41 50 51 which integrates both an adjustable linear low drop voltage regulator LDO and a dual current limited pow
5. of the EVM 0 nenne nn hh 2 6 3 Changeable Components and Test Points xnneennnnnna 3 1 2 1 Schematic of the TPS2151 Evaluation Module EVM 2 2 2222 kkk 2 2 2 2 Top Layer of the EVM and Placement of the Components 2 5 Bill of Materials of the TPS2151 EVM SLVP202 rrrrrreree 2 4 Test Points and Test Signals 00 00 cece eee nennen nn nn 3 1 vii viii Chapter 1 Introduction Each device in TPS2140 41 50 51 family integrates a dual current limiting power switch and an adjustable Iow dropout regulator LDO Both the switch and LDO limit inrush current by controlling the turnon slew rate and are compatible with USB 1 0 and 2 0 Specifications The power switch has a unique dual current limiting function that limits the current delivered to its load to less than 100 mA during power on This feature allows the load to utilize high value capacitance at the output of the switch while keeping the inrush current low When the output voltage from the switch reaches about 93 of the input voltage the switch power good output goes high and the switch current limit increases to 800 mA minimum at which point higher current loads can be turned on Therefore the load other than capacitance on the switch output must not exceed the lower current limit 50 mA minimum before the power good output rises to high Designers may activate the l
6. 35 TEXA INSTRUMENTS TPS2151 Power Management With LDO and Dual Current Limited Power Switch Evaluation Module User s Guide March 2002 PMP Portable Power SLVU067 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries TI reserve the right to make corrections modifications enhancements improvements and other changes to its products and services at any time and to discontinue any product or service without notice Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete All products are sold subject to Tl s terms and conditions of sale supplied at the time of order acknowledgment Tl warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with Tl s standard warranty Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty Except where mandated by government requirements testing of all parameters of each product is not necessarily performed Tl assumes no liability for applications assistance or customer product design Customers are responsible for their products and applications using Tl components To minimize the risks associated with customer products and applications customers should provide adequate design and operating safeguards Tl does not warrant or represent that any license either express or implied i
7. cautions with regard to electrostatic discharge EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES TI currently deals with a variety of customers for products and therefore our arrangement with the user is not exclusive Tl assumes no liability for applications assistance customer product design software performance or infringement of patents or services described herein Please read the EVM User s Guide and specifically the EVM Warnings and Restrictions notice in the EVM User s Guide prior to handling the product This notice contains important safety information about temperatures and voltages For further safety concerns please contact the Tl application engineer Persons handling the product must have electronics training and observe good laboratory practice standards No license is granted under any patent right or other intellectual property right of Tl covering or relating to any machine process or combination in which such Tl products or services might be or are used Mailing Address Texas Instruments Post Office Box 655303 Dallas Texas 75265 Copyright O 2002 Texas Instruments Incorporated EVM WARNINGS AND RESTRICTIONS It is important to operate this EVM within the specified input and output ranges described in the EVM User s Guide Exceeding the specified input range may cause unexpected operation
8. ed product s under the following conditions This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not considered by TI to be fit for commercial use As such the goods being provided may not be complete in terms of required design marketing and or manufacturing related protective considerations including product safety measures typically found in the end product incorporating the goods As a prototype this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may not meet the technical requirements of the directive Should this evaluation kit not meet the specifications indicated in the EVM User s Guide the kit may be returned within 30 days from the date of delivery for a full refund THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE The user assumes all responsibility and liability for proper and safe handling of the goods Further the user indemnifies TI from all claims arising from the handling or use of the goods Please be aware that the products received may not be regulatory compliant or agency certified FCC UL CE etc Due to the open construction of the product it is the user s responsibility to take any and all appropriate pre
9. er switch The dual current limit power switch is designed to eliminate inrush current during power on The evaluation module EVM can help designers to evaluate the device with several different configurations by manipulating only a couple of onboard mechanical slide switches and a few jumpers Users need at least one dc voltage supply and a multimeter or oscilloscope to evaluate the operation of the EVM How to Use This Manual This document contains the following chapters Chapter 1 Introduction J Chapter 2 Schematic Bill of Materials Layout and Setup J Chapter 3 Changeable Components and Test Points Information About Cautions and Warnings Information About Cautions and Warnings vi This book may contain cautions and warnings This is an example of a caution statement A caution statement describes a situation that could potentially damage your software or equipment This is an example of a warning statement A warning statement describes a situation that could potentially cause harm to you The information in a caution or a warning is provided for your protection Please read each caution and warning carefully Contents 1 Untroductioh es ee el ea ere dud tare anal sae 1 1 2 Schematic Bill of Materials Layout and Setup L luuu ss 2 1 2 1 Schematic of the EVM ooo as 2 2 2 2 Billot Materials oed en Den 2 4 2 3 Layout o ME EVM comer a Rein 2 5 24 Setup
10. ic Bill of Materials Layout and Setup This chapter contains schematics bill of materials board layout and setup of EVM Topic Page 2 1 Schematic ofithe EV M Eee ee 2 2 2 2 B O Maela latas 2 4 2 39 La youtioi the Maia 2 5 ZA Setup ofthe EVM lesa ala 2 6 2 1 Schematic ofthe EVM 2 1 Schematic ofthe EVM Figure 2 1 shows the schematic of the EVM Figure 2 1 Schematic ofthe TPS2151 Evaluation Module EVM 2 2 E 1 SA gt 2 o o amp e B amp Z urn j NIA N NN T AA A se o I Y Y p v amp 1 ANN P O 4 7u lt i S AMAN i 6 NV LO M Ll ma 29 ro CN E i 5 o o amp deus gt 24 24 gt a 5 gt 0 N Pic O1 gt o 28 SI 2 1 o A no N A gt gt gt or S o L 8 R r4 E us E v 27 ta L N 5 2 O JLS Ly O 3 E d N gt MEA ss SA 0 o 0 H BH P9IIS PX SENSO ANA No YY v z osaa z d jr a 2 gt a 5 8 0 3 a Schematic ofthe EVM Only C2 C4 C5 C6 C8 R2 and R3 are essential for the TPS2151 to function properly The rest of the components on the EVM are used for different evaluations of the device To evaluate the power switch inrush current a large capacitor C9 can be added on the EVM In order to discharge SW OUT and LDO OUT quick
11. ly JP4 and JP5 are shorted through jumpers on this EVM Designers may unplug the jumpers and find the difference Based on the schematic the following configurations can be set by switches 81 and S2 and jumpers on JP1 JP2 and JP3 1 Independent operation between the switch and LDO JP1 JP2 and JP3 are floating no jumpers In this configuration header J1 inputs control the switch and the LDO and the device outputs are connected to header J2 External loads for the switch and the LDO are connected to J2 SW IN and LDO IN are powered by a single supply through J1 or by separate supplies Another independent operation only JP1 is floating no jumper A jumper shorts JP2 from LDO EN pin to S1 pin and JP3 is shorted from SW EN to S2 In this configuration slide switches S1 and S2 control the switch and the LDO No external control signals are connected to SW EN and LDO EN on header J1 This configuration makes the evaluation easier by sliding the switches S1 and S2 to control the TPS2151 on and off SW IN and LDO IN are powered by a single supply through J1 or by separate supplies LDO power good to control the power switch JP1 is still floating but JP3 is shorted from SW EN to LDO PG no external input SW EN allowed on J1 JP2 can be configured the same as either case 1 or case 2 The power switch of TPS2151 is controlled by the LDO power good output LDO PG The power switch cannot be turned on until the LDO is fully on SW IN
12. oad by using either the power good signal or another logic signal The higher current limit provides short circuit protection while allowing the load to draw maximum current from the source The switch and LDO function independently provides flexibility in many applications requiring separate core and I O voltages TPS2151 has a 5 V switch and an active high SW_EN that distinguishes itself from the other three parts TPS2140 TPS2141 and TPS2150 For a detailed description of functions and characteristics of the TPS2140 41 50 51 refer to the data sheet literature number SLVS399 You may check the data sheet and ordering information on the Web site http focus ti com docs prod productfolder jhtml genericPartNumber TPS2151 To assist designers in the evaluation of the device an evaluation module SLVP202 is offered based on TPS2151 The EVM requires 5 V supplies for both the power switch and the LDO The LDO output voltage is set to 3 3 V by an external resistor divider Two slide switches and few jumpers on the EVM are provided to change the connections between the LDO and the power Switch so several different application configurations can be evaluated The required external parts for the EVM are two input capacitors on SW IN and LDO IN three output capacitors on SW OUT and LDO OUT and a resistor divider two resistors All of these components are placed inside a white rectangle box on the EVM 1 2 Chapter 2 Schemat
13. quired either R2 can be replaced with a lower resistance resistor or add an appropriate resistor on TR1 footprint Refer to the data sheet to get the correct resistance value 4 Turn on and turn off the power switch and LDO based on the configuration you choose 5 Test points are provided for oscilloscope probes and or multimeters Chapter 3 Changeable Components and Test Points C1 C2 C3 C4 input capacitors at least 0 047uF total on each input C5 C6 C8 C9 load capacitors vary according to loads but C5 plus C6 must be at least 4 7 uF R2 top resistor of the resistor divider refer to data sheet for its resistance value R1 LDO PG pullup resistor must be at least 1kQ A total of 16 test points are provided Besides four black test points on the four corners of the EVM there are 12 more test points 11 red and 1 black residing on two sides of the white rectangle box at the center of the EVM Their respective testing signals are listed in the following table when looking at the EVM from top down The test point orders are listed from top to bottom on both sides Table 3 1 Test Points and Test Signals Left side Right side Test Point Order Color Signal Test Point Order Color Signal 1 SW PG 1 Red SW PLDN 2 Red SW IN 2 Red SW OUT 3 Red LDO IN 3 Red LDO OUT 4 Red SW EN 4 Red LDO PLDN 5 Red LDO EN 5 Red ADJ 6 Black GND 6 Red LDO PG 3 1 3 2
14. s granted under any Tl patent right copyright mask work right or other TI intellectual property right relating to any combination machine or process in which TI products or services are used Information published by TI regarding third party products or services does not constitute a license from TI to use such products or services or a warranty or endorsement thereof Use of such information may require a license from a third party under the patents or other intellectual property of the third party or a license from TI under the patents or other intellectual property of TI Reproduction of information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties conditions limitations and notices Reproduction of this information with alteration is an unfair and deceptive business practice TI is not responsible or liable for such altered documentation Resale of TI products or services with statements different from or beyond the parameters stated by TI for that product or service voids all express and any implied warranties for the associated TI product or service and is an unfair and deceptive business practice TI is not responsible or liable for any such statements Mailing Address Texas Instruments Post Office Box 655303 Dallas Texas 75265 Copyright 2002 Texas Instruments Incorporated EVM IMPORTANT NOTICE Texas Instruments TI provides the enclos

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