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Tektronix TV Video Accessories 2200 User's Manual

1. regularly Q Q Q Cooling Fan E Exhaust Outlets o VO D BN D 9 dO N Q N Q al Air Inlets o S o Filter Insert EN Vo Q Figure 4 14 Switcher Frame Cooling System Vent and Filter Locations A fan at the top of the frame draws air up through the circuit cards from inlets at the bottom Cooling air entering the frame passes through the slide in air filter then out the vents at the top of the frame 4 28 Air Filter Cleaning To clean or replace the air filter in the switcher frame refer to Figure 4 15 and proceed as follows 1 Release the quarter turn captive screws on the front door of the switcher frame and open the door 2 Slide the filter out the of the frame EEE SEER HCH SEET m BEES G ES ao H Sage man E Og ipn ono HH ow Ou EE or n Figure 4 15 Removing Switcher Air Filter CAUTION Do not reinstall the filter until it is thoroughly dry Failure to follow this precaution could result in damage to the equipment due to shorts 3 Clean the filter with a vacuum cleaner and or wash it in a warm water and detergent solution Rinse the filter thoroughly with fresh water and air dry it completely 4 29 Section 4 Maintenance Switcher Power Supply Air Filter Cleaning The frame power supply has three small air filters located in the top of the chassis See Figure 4 16 These fi
2. gt 34 dB to 5 MHz Output Isolation gt 54 dB to 5 MHz Output Y C Timing error 10 nS Number of Outputs 2 RGB SMPTE EBU MII or Betacam Table 1 5 Serial Digital Output Specifications Characteristic Rise and Fall Times Between 20 and 80 amplitude points Specifications Between 400 pSec and 1 5 nSec across 75 Q termination Channel Coding Conforms to SMPTE RP 259M Aux Data Blanked Section 1 System Overview Table 1 5 Serial Digital Output Specifications continued Characteristic Specifications Connector BNC Output Impedance 750 Return Loss gt 15 dB 5MHz to 270 MHz Output Amplitude 800 mV p p across 75 Q 10 DC Offset on Output 50 mV across 75 Q termination Number of Bits 10 bits or 8 bits Number of Outputs 2 Timed Aux Output has 1 Table 1 6 Video System Specifications Analog or Digital Characteristic Specifications Blanking Width 10 222 uS 525 line 10 666 uS 625 line Number Of Quantization Bits 10 Minimum Mix Tracking Error 0 Linearity During Mix Linearity Is Not Affected By Mix Frequency Response During Mix Response Is Not Affected By Mix Path Length 70 uS Rounding Method digital only Adaptive Bit Reduction Patent Pending Table 1 7 Environmental Specifications Characteristic Specifications Operating Ambient Temperature Range 0 40 C 32 104 F Ambient Temperature f
3. A Iso tally for every bus having its associated DIP switch closed Select the individual bus es as listed in Table 2 6 When Mode 1 2 or 3 Iso Tally is selected the switcher tallies only the inputs that contribute to the output of the corresponding M E When Mode 4 Individual Bus Iso Tally is selected the remaining six banks of switches on the board INDIVIDUAL BUS ENABLES 1 48 select the switcher s internal buses to be used as tally sources see Table 2 4 For example with the Bus Enable switches set for buses 35 and 36 ON if an input were selected on bus 35 or 36 its corresponding relay would close The same input chosen on other buses would cause no relay closures It is possible to tally as many buses as desired simultaneously Table 2 4 shows the switch settings for each of the buses in Mode 4 Switcher Option Module Installation Table 2 4 Tally Individual Bus Enables Swtich Setting BIE Soe Function E Reh Function 1 25 2 26 3 27 4 28 5 29 6 30 7 31 8 32 9 M E 1 Key 1 Video Bus 33 PVW Video Bus 10 M E 1 Key 1 Key Bus 34 Mask Bus 11 M E 1 Key 2 Video Bus 35 Aux 1 Video Bus 12 M E 1 Key 2 Key Bus 36 Aux 1 Key Bus 13 M E 1 BKGD A Video Bus 37 Aux 2 Video Bus 14 M E 1 BKGD A Key Bus 38 Aux 2 Key Bus 15 M E 1 BKGD B Video Bus 39 Aux 3 Video Bus 16 M E 1 BKGD B Key Bus 40 Aux 3 Key Bus 17 M E 2 Key 1 Video Bus 41 Aux 4 Video Bus 18 M E 2 Key 1
4. Li ol 2 2 9 2 a S E 5 O e O O A z S 7 GPI OUTPUTS CH 2 Q O a s 5 2 9 9 9 E a E a amp 3 e E RSR 9 9 2 e E e ER a E a E O OQ OQ Si a el a el a e a O O O a E 2 Figure 4 20 C Module Locations Section 4 Maintenance Draining the Control Processor RAM If after installing a software update your floppy disk drive does not respond you need to drain the Control Processor RAM on the two Control Processor modules Follow the procedure listed below 1 Remove the Control Processor I module located in the Switcher Processor Frame Slot A1 in the Model 2200 frame 2 Remove the jumper located near the Lithium battery 3 Wait 15 minutes for the dielectric capacitors to discharge Or to expedite the discharge process connect the left jumper pin to the nearest ground This action drains the capacitor s charge immediately 4 Replace the Control Processor module into the Processor Frame 5 Then remove the Control Processor II module located in slot A2 in the Switcher Processor Frame 6 Remove the jumper across J9 Jumper J9 is located near the Lithium battery 7 Wait 15 minutes for the dielectric capacitors to discharge Or to expedite the dis
5. Switcher Frame Power Supplies Power for the switcher frame is provided by a single 19 rack mounted assembly containing two individual power supplies The assembly is rack mounted directly below and wired directly to the switcher frame When the optional redundant supply is installed it is rack mounted below the standard supply and interconnected by a wiring harness The frame power supply assembly is air cooled by integral fans Physical Description Physical Description Model 2200 Series electronic circuitry is contained on circuit modules in the switcher frame effects frame and control panel In this manual and in other related documents the circuit modules will be referred to by the names and assembly numbers printed on them Control Panel The control panel is the operator interface for the Model 2200 system and provides all operator controls for the switcher and effects systems Through the control panel the operator performs all actions via mechanical buttons and controls or through software controlled menus and soft button adjustments The control panel provides the data links to both Frames Switcher Frame The switcher frame is a large rack mounted unit see Figure 1 3 that houses all of the signal processing modules along with some control processor modules The Head of State HOS processor and all M E processors reside on two Control Processor modules in Bay A front bay of the frame Control Processor 1 co
6. Cable Connections Connecting the Control Panel to Source Power 1 Open the control panel lid and check to see that the power switch located on the left side of the tub is in the OFF position 2 Connect the power cable from the back of the control panel to source power Do NOT turn control panel power on at this time 3 Verify you have received the correct power cable For use in Europe the power cables must be TUV approved The control panel power cable should be a molded grounding connector IEC 320 C13 on one end with pigtails on the other 4 Foruse in the United States Canada South America and Southeast Asia a standard 110VAC power cable is supplied for the control panel It has a molded grounding plug NEMA 5 15P at one end and a molded grounding connector IEC 320 C13 at the other end Switcher Power Supply Connections 1 Ensurethatthe power switch located on the front of the switcher power supply is in the OFF position 2 Connectthe power cable from the rear of the switcher power supply to an appropriate source of 220VAC power Refer to Table 1 1 on page 1 11 for power requirements 3 Make sure you have the correct power cable For use in Europe you should have received a power cable with pigtails on the free end For use in the U S Canada South America and Southeast Asia the power cable should have a 20 Amp Twist Lock 240 VAC NEMA Type 16 20P plug attached 4 Ifaredundant switcher power supply is install
7. Inputs m M E2A Video and Key m M E2B Video and Key m M E2KI Video and Key m M E2K 2 Video and Key Outputs m M E2 Program Video and Key m M E2 Clean Feed or program key m M E 2Preview Processors Used m M E2 3 27 Section 3 Functional Description Preview Module 064802 Slot A15 The Preview Module has several functions m A dedicated preview output for each M E m Preview Router the Preview Module can route M E 1 preview M E 2 preview or any Crosspoint Module input onto the Switched Preview Output Bus m Generates color black m Two color background generators can do a wash between the two backgrounds m Generates eight test patterns with split screen m Generates four safe title patterns m Generates clipped mask and delayed mask The video outputs are component serial digital video The preview signals are available on the Output Modules The mask signals are available internally The other signals are available at the Crosspoint Module via the Reentry Module The preview router section of the module will send one of the four router inputs to the switched preview output bus Before being sent to the selector the signals are processed as follows m M E1 preview and M E 2 preview inputs are demultiplexed into Y and C m The input from the Crosspoint Module is deserialized and autotimed to the other three inputs Processors used m The Preview Module uses the HOS Processor Mask Mezzanine
8. Section 3 Functional Description BORDERLINE Mezzanine 067909 A BORDERLINE option can be mounted on each of the Keyer Carrier Modules The BORDERLINE Mezzanine Module is next in the key path If it is installed the BORDERLINE Mezzanine Module can shift the timing of the key and insert a border around the Key If the BORDERLINE is not installed the key signal goes directly to the non additive mixer See Figure 3 4 for Mezzanine Module location M E 1 Key 1 Borderline Slot A5 Inputs m M E1 key 1 and key 1 video Outputs m M E1key1key m M E1 key 1 video Processors Used m M E1 Processor M E 1 Key 2 Borderline Slot A6 Inputs m M E1 key 2 and key 2 video Outputs m M E1key2 key a M E1 key 2 video Processors Used m M E1 Processor Switcher Module Description M E 2 Key 1 Borderline Slot A12 Inputs m M E2Kkey 1 and key 1 video Outputs m M E2 key 1 key m M E2key 1 video Processors Used m M E 2 Processor M E 2 Key 2 Borderline Slot A14 Inputs m M E2 key 2 and key 2 video Outputs m M E2 key 2 key m M E2key 2 video Processors Used m M E2 Processor BORDERLINE KEYER FOR KEY KEYER FOR BACKGROUND Figure 3 4 BORDERLINE Mezzanine Location Section 3 Functional Description Mixer Interface Module 064813 Slot A8 Aux 1 2 from effects The Mixer Interface Module m Routes the video and key signals from Key 1 Key 2 and the A Bus from both M Es to th
9. To remove a module from the front bay pull up on the upper and lower plastic ejector tabs and pull the module out slowly avoiding contact with the modules on either side See Figure 2 11 Figure 2 11 Removing a Module From the Switcher Front Bay 2 19 Section 2 Installation The modules in the rear bay are removed by first removing the screws at the top and bottom of the module then pulling up on the upper and lower metal ejectors to release the module Pull the module out slowly Refer to Figure 2 12 CAUTION The EMI fingers may interfere with components located on adjoining boards Caution must be used when replacing the boards in the switcher frame to prevent damage to the EMI shield and modules Figure 2 12 Removing a Module From the Switcher Rear Bay 2 20 Installation S890 03100 xny HO Ir L ton exoiseurej4 Le8v90 einpoiN 408790 eInpo N z S W auluezzay Ae ewoo aaen Key EUUOIU O 8790 einpow euiuezzey seri Z08790 einpow Meine 606790 uondo einpo 92890 seinpoW pogr90 einpow z Ae ujuezZ N w3NITH3QHOS suluezzey Joie Z z J N 12m9 J19 9M 606790 uondo einpow 928790 S NPON rogr90 einpo Kex euiuezze N w 3NITH3QHOS euiuezzeyy saAey z Z J N 12m9 sahkay 628790 uondo euiuezzeiN Gzavr90 seinpoiy euiuezzeiw e0890 ainpoyy M8I 8Jd peauy 4007 ediM uondo KArepuooes pue
10. 066262 0 6 0 cece ee eee eens 3 36 Lower Left Switch Module 066263 lessen 3 36 Lower Center Switch Module 066264 0 eee eee eee eee 3 37 Lower Right Switch Module 066265 0 06 cece ccc eee eee 3 37 Upper Left Switch Module 066268 0 0 coe eens 3 37 Upper Center Switch Module 066269 0 c cece eens 3 37 Upper Right Switch Module Oep220 eee eee 3 37 Control Panel IO Module 066266 0 cece eee ee 3 37 Remote Aux Panel Aen secede dated esas ee Sy ade Makes Magee Nees wets on 3 38 Tally US ur M 3 38 viii Contents Section 4 Maintenance Index ee Ee e EE P PE 4 1 Servicing Precautions epe Ee E ey RR HE EE Seda Wed exer peces 4 2 Powering DOWN xc sio s a gates Shue RR IRE EE RARE MEDIE EE 4 2 Removing Circuit Modules 00 eee eene 4 2 Repairing Circuit Modules 4 3 Repairing Power Supplies 4 3 Model 2200 Power Supply Configurations 4 4 Frame Power Supply Assemblies lssssseeeeeeeeeee 4 4 Frame Power Supply Replacement sssssssseeeeeee eese 4 6 Replacement of Individual Power Supply Assemblies suse 4 9 Configuralors cons eso sachen E ack aa eei Sy ER ue 4 9 Procedures ogre Uere nae geheegt eege pao o A pt d sige ok ee 4 10 Replacement of Multi Output Power Supply Assembly 4 10 Removal of Pioneer Multi Output Supp 4 11 Installation of Todd Multi
11. 08790 einpoiw L 3 N Sdt 82890 sainpoyy euiuezzeyw ediM uodo KArepuooes pue Mewnud A7 A8 606790 uondo einpoiw eulueZZa wi 3NITH3OHOS 928790 S NPON yOgP90 einpoy z fox euiuezzey Joie Z L 3 N eD 1349Y A6 60690 uondo einpolN eulueZZa w 3NITH3OHOS pO8790 einpojw fex L J N Jae 13494 928790 seinpo euiUezzoyy 19 9M Z 008790 einpoi 1u10dssoj5 A4 A5 408790 einpoiN 3 N ameg Key euoJu9 LE8P790 einpoiw euiuezze y Aey euioJuS 918790 ouuE7 Zem JOSS8901d ZA IN 908790 eINPOW Z JOSS8001d 101 Uu09 A2 A3 308790 einpow JOSS9904d 01 U09 918790 uuezz N JosseooJg L3 IN 618790 euiuezze Josse204d SOH A1 Figure 4 18 Switcher Frame Front Bay Module Locations 2 Secure the module by moving the locking levers into the locked 17 To remove a circuit module from the rear bay of the switcher frame proceed as follows thereby seating the edge connector See Figure 4 d position If necessary remove the cables attached to the modules Make sure the cables are labeled for proper reconnnection Remove the modules by first unscrewing the screws at the top and bottom of each module 1 4 33 Section 4 Maintenance 2 Unlock the top and bottom ejectors as illustrated in Figure 4 19 by pushing them away from each other Pull the circuit module straight out and away from the frame Figure 4 19 Rear Bay Module Ejector
12. 3 8 3 25 Chroma Keyer 1 7 2 31 Chroma Keyer Carrier 3 23 Communications I O 3 34 Control 3 31 Control Panel 3 35 Control Processor 1 3 31 Control Processor 2 3 33 Crosspoint 3 11 Display 3 36 Effects Send 1 6 2 30 3 22 Expanded Communications Carrier 3 34 Frame Store 2 35 3 30 GPI 3 34 I O Module 3 37 Input 1 4 2 26 3 8 Install and Remove 2 19 Keyer Carrier 3 13 Location Control Panel 4 24 Switcher Front Bay 2 21 3 6 4 33 Switcher Rear Bay 2 22 3 7 4 35 Lower Center Switch Module 3 37 Left Switch Module 3 36 Right Switch Module 3 37 Lower Control Panel Processor 3 36 M E1 Chroma Keyer Set 3 24 Crosspoint 3 11 Key 1 Keyer Carrier 3 16 Key 2 Keyer Carrier 3 16 Mix Wipe Set 3 27 M E2 Chroma Keyer Set 3 24 Crosspoint 3 12 Key 1 Keyer Carrier 3 17 Key 2 Keyer Carrier 3 17 Mix Wipe Set 3 27 Main Control Panel CPU 3 36 Mix Wipe 3 25 Mixer Interface 3 20 Output 1 5 2 27 3 10 Overview 3 6 Preview 1 8 3 28 Removing 4 2 Repair 4 3 Secondary Wipe Generator 1 6 2 32 Serial Digital Input 3 8 Output 3 10 Serial Reentry 3 9 Switcher Option Install 2 25 Sync Generator 3 29 Tally Output 1 7 Timed Aux Output 3 10 Upper Center Switch Module 3 37 Left Switch Module 3 37 Right Switch Module 3 37 Upper Control Panel Processor 3 36 also see Installation also see Mezzanine Index 3 Index O Options Aux Output 1 8 BORDERLINE 1 7 Chrome Keyer 1 7 Effects Send 1 6 Input Modules 1 4 Output Modules 1 5 Pre
13. Frame Male Male Cable Shield and Chassis Ground Figure 2 36 Tally Expansion Control Cable Wiring NOTE Maximum total length of the tally expansion cables is 300 meters 1000 feet 1 Locate J2 on the GPI Module at the rear of the switcher Tie cable so the connector on the cable will reach the connector on the switcher CAUTION Do not plug the cable into the switcher at this time Doing so may damage the line arivers in the switcher 2 Lay the cable from the switcher chassis to the first Tally Expansion option 3 Plug this cable into J3 on the rear of the Tally Expansion unit If there is more than one Tally Expansion chassis do the following steps 1 Connect the second cable to J4 on the rear of the first chassis 2 Run that cable to the next Tally Expansion chassis 3 Connect cable to J3 on the rear of the second chassis Repeat the above three instructions for each additional chassis There are no terminations for the cable Pins 1 through 35 are Relay Closures to Tally Common A Pin 36 Input 1 Tally Input 2 Tally Input 3 Tally Input 4 Tally Input 5 Tally Input 6 Tally Input 7 Tally Input 8 Tally Input 9 Tally Input 10 Tally Input 11 Tally Input 12 Tally Input 13 Tally Input 14 Tally Input 15 Tally Input 16 Tally Input 17 Tally Input 18 Tally Input 19 Tally Cable Connections Tally Output Cable Installation There are six tally output connectors on the rear of each Tal
14. OO 9 e S e Ei ce S J2 o EDITOR o PORT A3 ON e Ei Q 2 Q Q OO c o Ds o es o c o COLO 2 PORT B3 9 2 a gt ce 2 a Ei a 2S dl OZ OZ bele leie L7 Hil 5 Q Q C lt 3 O GPI OUTPUTS CH a bi ce s a m a N O QOO CIOO QOO QOO e o e o e o a a ANALOG REF IN 9 a E ce 5 e E a E ce a ce a 2 a a Ei J6 B U PREVIEW 4 p E Figure 2 14 Switcher Rear Bay Module Locations 2 22 Installation Mask Draw Tablet Installation The Mask Draw feature requiring version 5 2 software and new Frame Store and Mask Store hardware allows you to use a graphics tablet connected to the switcher Control Panel to customize existing masks or to create new ones Using the Force Mask mode you can add to a key or using the Inhibit Mask mode you can subtract from a key For example one use of Mask Draw is the ability to draw an irregularly shaped garbage mask Draw a custom shaped mask around an object using Force Mask and turn foreground on Use this tool instead of keying the object out NOTE For the Model 2200 mask draw requires the new Frame Store mo
15. W Wipe Mezzanine 3 26 Index 5 Index Index 6
16. see safety pages Secondary Wipe Generator Install 2 32 Overview 1 6 Serial Communications Mezzanine 3 34 Serial Digital Input Connections 2 49 Input Module 1 4 3 8 Input Module Installation 2 26 Output Connections 2 51 Output Module 1 5 3 10 Output Module Installation 2 27 Serial Reentry Modules 3 9 Service Precautions 4 2 Servicing Control Panel 4 24 Signal Paths 3 4 Specifications 1 11 Physical 2 3 Status Terminal Connections 2 48 Switcher Air Filter Cleaning 4 28 Communications Connections 2 52 Frame Description 1 9 Frame Installation 2 10 Index Module Locations 2 21 2 22 Module Precautions 4 31 Module Replacing 4 32 Options 1 4 Options Module Install 2 25 Power Supply 1 8 Power Supply Air Filter Cleaning 4 30 Power Supply Connections 2 15 2 71 Power Supply Install 2 12 Redundant Power Supply Install 2 16 Sync Generator Module 3 29 System Control 3 31 Description 1 1 Overview 3 5 Specifications 1 11 Timing 2 76 T Tablet Installation Mask Draw 2 23 Tally Expansion 1 7 3 38 Connections 2 68 Install 2 39 Timed Aux Output Module 1 8 3 10 Timing Adjustment Output 2 79 Timing System 2 76 Todd Power Supply Units 4 4 U Unpacking 2 2 Upper Center Switch Module 3 37 Left Switch Module 3 37 Right Switch Module 3 37 Upper Panel Microprocessor Module 3 36 V Video Editor Connections 2 61 Input Connections 2 49 Voltage Input 3 5 Output 3 5 Voltage Adjustments Redundant Power Supply 2 72
17. 1 Processor M E 1 Key 2 Keyer Carrier Module and Mezzanines Slot A6 Function of the module and mezzanines This module generates key signals for M E 1 B Background and Key 2 Inputs m M E 1 Background B Video and Background B Key source m M E1 Key 2 Video and Key 2 source m Chroma key video and key Outputs m Shaped M E 1 Background B Video Fill m M E1 Background B Key m Shaped M E 1 Key 2 Video Fill m M E1 Key 2 key Processors Used m M E1 Processor Switcher Module Description M E 2 Key 1 Keyer Carrier Module and Mezzanines Slot A13 Function of the module and mezzanines This module generates key signals for M E 2 A Background and Key 1 Inputs m M E2 Background A Video and Background A Key source m M E2 Key 1 Video and Key 1 source m Chroma key video and key Outputs m Shaped M E 2 Background A Video Fill m M E2 Background A Key m Shaped M E 2 Key 1 Video Fill m M E2 Key 1 Key Processors Used m M E2 Processor M E 2 Key 2 Keyer Carrier Module and Mezzanines Slot A14 Function of the module and mezzanines This module along with its mezzanine generates key signals for M E 2B Background and Key 2 Inputs m M E2 Background B Video and Background B Key source m M E2 Key 2 Video and Key 2 source m Chroma key video and key Outputs m Shaped M E 2 Background B Video Fill m M E2 Background B Key m Shaped M E 2 Key 2 Video Fill m M E2Key2Key Processors Used m M E2 Processor 3 17
18. Arepuooes pue AISuUd L S W 9dIW XIA A7 A8 606790 uondO e npoW ozgr90 selnpoW Irogton einpoiw z Aen 9UIU ZZ9 N w 3NITH3QHOS eurluezzeyy Joey Z L J N mep 12494 A6 Figure 3 2 A Bay Module Locations Front of Frame 606790 uondo e InpoW ozgr90 selnpoW pogr90 einpoiw L Aen 9uluezzeyw w3NITH3Q0HOS suluezzay Joie Z L J N Jaluey 13494 008790 einpojN 1urodsso1 A4 A5 Legpoo einpoiw 208790 eInpoiN L S N auluezzeyy Aey ewop saweg hoy ewoo 916890 eutuezzeN 90890 einpoiN JosseooJd ZJ N Z J0sseooJg ouo A2 A3 916890 eutuezzeyw 616890 eutuezzei S0890 eInpoiw JosseooJd L3 IN JosseooJd SOH 40Sse90Jg 041002 A1 3 6 Switcher Module Description c5 c4 c3 c2 d c6 H E Erbe CH o U ol d C10 c9 e COM yo C13 C12 C11 C16 C15 C14 C17 EXPANDED COM PORT A1 PORT B2 PORT A3 PORT B3 S PORT A2 J6 BEA a g 2 B TB3 GPI INPUTS i e MAINTENANCE o o TALLY EXP o o Ti Ti GPI OUTPUT SERIAL SERIAL REENTRY REENTRY OO z s Z Gz Bz mz ine o 6 as o 5 OH CA SERIAL INPUT oo Seege Eder eelere ege eelere ege eelere ege e SERIAL OUTPUT SERIAL INPUT SER
19. Control Panel Connections 2 46 2 47 CPU Module 3 36 Description 1 9 Dimensions 2 5 2 6 2 7 Display Module 3 36 I O Module 3 37 Installation 2 5 Lower Center Switch Module 3 37 Left Switch Module 3 36 Right Switch Module 3 37 Lower Panel Microprocessor Module 3 36 Module Replacing 4 25 Modules 3 35 Power Connections 2 71 Power Supply 1 8 Power Supply Replace 4 22 Redundant Power Supply Installation 2 8 Servicing 4 24 Index 1 Index Upper Center Switch Module 3 37 Left Switch Module 3 37 Right Switch Module 3 37 Upper Panel MlIcroprocessor Module 3 36 Control Processor 1 Module 3 31 Control Processor 2 Module 3 33 Crosspoint Module 3 11 D Description Control Panel 1 9 Physical 1 9 Switcher Frame 1 9 System 1 1 Display Module 3 36 DPM Connections 2 60 Menu Considerations 2 53 E Editor Connections 2 61 Effects Send 1 6 Block Diagram 3 20 Installation 2 30 Module 3 22 Environmental Requirements 1 14 Expanded Communications Module 3 34 F FCC Part 68 xiii Frame Power Supply replacement 4 6 Frame Store 3 30 Install 2 35 Front Bay Module Location 3 6 G GPI Connections 2 62 Module 3 34 Index 2 I O Module 3 37 Input Modules 1 4 3 8 Install 2 26 Signal Connections 2 49 Voltage 3 5 Installation Analog Output 2 28 Aux Output 2 34 BORDERLINE 2 31 Chroma Keyer 2 31 Control Panel 2 5 Control Panel Power Supply 2 8 Digital Output Modules 2 27 Effects Send Module 2 30 Frame Re
20. Effects Send Matrix Cell A1 1 6 Secondary Wipe Generators 0 0 66 1 6 Dual Chromatte Advanced Chroma Keyer Cells A3 A16 CH 1 7 BORDERLINE Key Edge Generation sssssseseeee esee 1 7 Tally Output enee nue eee kas aote d ede tits Sereda bag 1 7 Look Ahead Preview e issis eb E et SE OR E eet EET bes 1 8 Timed Aux Output Cell B16 sess 1 8 Extender Modules i boo ceo ein teens eod iu epe d x 1 8 Power Supplies roo eer d RONG Ae px tbe vq EE EE eg 1 8 Control Panel Power Supplies 1 8 Switcher Frame Power Supplies 00066 1 8 Physical Description i nre EE ORE e hee dee He dene ee eq a Es 1 9 Control Panel isi ese ce e eee ER RE ay ae ied REP C ee d 1 9 owitcher Frame ousensia i sees eee aded iri oe ee donde Sec PARURE patres 1 9 System SpeciticatiOns hece praeri rae Ee n ae DROPS D SP dengue qued ed edes 1 11 Contents Section 2 Installation ee Ee 2 1 UPA TEE 2 2 Pre installation Procedures 2 2 Items Required but not Supplied 2 0 nee eens 2 2 Physical Specifications and Installation Requirements lusus 2 3 Power Requirements 2 3 Environmental Requirements sssssseseeeeeee eee 2 Safety Requirements yas cds eua eve t e ae uere EXT ERE e pex sce 2 3 tele 2 5 Control Panel Installation serssrespisrspren erdara epini eee 25 Control Panel Cutout Dimensions 2 6 Control Panel Rear Cable Clearance 2 7 Inserting the Panel isse Eie ees eet e
21. M a 17 2 436 mm gt a 24 4 620 mm ____ gt a 30 4 772 mm Let 970 mm gt 47 1 194 M REAR VIEW Inserting the Panel r 191 mm Y 5 9 ES T 150 mm 282 mm 12 2 241 cm 1 Carefully place the control panel into the cutout in the console and open the control panel 2 Drillsix pilot holes in the console through the holes in the control panel flange using a 1 8 3 mm drill and secure the control panel to the console with six 6 M4 screws not included into these holes 3 Do not connect power to the control panel until all cable connections have been completed and verified 2 7 Section 2 Installation Control Panel Redundant Power Supply Option Installation To install the control panel redundant power supply proceed as follows 1 Open the control panel and turn the AC power switch s on the left front of the enclosure to the OFF position See Figure 2 4 At the rear of the control panel disconnect the power cord from the AC source esoosooooococosoooocoocsooocoooooooooo S99eseooocooocoocooooooocoooooooooooo E 9 LJ Power Supply N Power Supply Standard Wi x Redundant e Je ll N gt e e o A Jee EET N e Optional Redundant Control Panel Power Switch power Fuse CPU Board a
22. Model 2200 2s Control Panel Connections 2 Connect the interconnect control cable to the connector marked J1 on the rear of the Control Panel as shown in Figure 2 21 Connect the other end of the interconnect control cable to J1 PANEL on the COM I O Module in the rear bay Slot B10 of the switcher frame illustrated in Figure 2 21 The RP125 parallel digital cable is available in 15 50 100 and 300 maximum meter lengths 1 Frame DB 25 Connector Serial Link between Control Panel and Signal Processor Frame C17 C16 O Xo Sr St 10 T Oso Status Terminal DB 25 Connector SERIAL SERIAL REENTRY REENTRY OX Zl QLO OJO QO OO9OOOO O99 7 O Oy ee een OOOOOO OIO 2 JO Ee Ee ees fe COXOX9O9O OO O9 9o 9 i pg D SERIAL durer INTENANC A AC Power Connector Power Connector Redundant D EXPANDED COM TT o PORT A1 CO PORT B1 o PORT A2 PORT B2 JOAO PORT A3 PORT B3 OAOA OODODO am Cable Connections Model 2200 2i Control Panel Connections 1 Connect the interconnect contro
23. Option provides tally relay closures which allows you to control remote devices from your Model 2200 Switcher An unlimited number of Tally Expansion frames each with up to three tally modules can be added to a switcher The Tally Expansion Option consists of the following items m TwoRackUnit RU chassis which has two redundant power supplies mounted on a single sled and three slots for optional Tally Output modules 068932 m One two or three Tally Output modules installed in the chassis m Control cable 16 Meters standard up to 300 meters optional Chassis Installation 1 Install the rear supports on the chassis 2 Install the rear support brackets into the rack 3 Mount the chassis in a rack as shown in Figure 2 19 on page 2 40 4 Attach ground wire between ground lug on rear of chassis and station ground Do not apply power to the Tally Expansion Chassis at this time Repeat the above instructions for each of the chassis 2 39 Section 2 Installation Figure 2 19 Chassis Installation WARNING Tighten door latches before moving chassis Do not lift chassis by the door or door handles Door may open unexpectedly causing damage or injury 2 40 Switcher Option Module Installation Setting Tally Module Switches Seven banks of eight DIP switches on each of the Tally Modules determine how that module will act on the data sent to it See Table 2 20 CAUTION To avoid static damage to s
24. Output Supply 0 6 cee eee eee 4 12 Mount Terminal Block 4 13 Install Assembly in Frame 4 14 Replacement of 5 Volt Power Supply Assembly lssseseessssss 4 15 Removal of Pioneer 5 Volt Supp 4 16 Installation of Todd 5 Volt Supply 0 4 18 Fan Jumper Setting a Ae eeE gc aceite NOR eee en er ere pease ae ae Sy Be 4 21 Replacing Either Control Panel Power Supply 0 6 6 ccc eee eee 4 22 Control Panel Servicing occ ed ue AE oe HERE SMG eae HER He ER 4 24 Replacing Control Panel Modules n nna 06 c cece 4 25 Pushbutton Lamp Replacement 006666 4 27 Air Filter Cleaning ecce etes see en ee pet en e tle hU EQ ce Ra e I PU eos 4 28 Switcher Frame Air Filter Cleaning llsssseeeeeeeseeeeeeee 4 28 Switcher Power Supply Air Filter Cleaning llssseeeeeeeeeeee 4 30 Switcher Frame Module Precautions 4 31 Replacing Frame Modules 4 32 Draining the Control Processor RAM 4 36 Contents gt Information on the following pages provides important safety guidelines for both Operator and Service Personnel Specific warnings and cautions will be found throughout the manual where they apply but may not appear here Please read and follow the important safety information noting especially those instructions related to risk of fire electric shock or injury to persons WARNING Any instructions in this manual that require openi
25. Supply Assembly 6 Open the door at the front of the power supply frame 7 Remove the two screws at the bottom that secure the Multi Output supply to the power supply frame 8 Carefully slide the supply assembly forward out of the frame taking care that the wiring follows freely Installation of Todd Multi Output Supply Installation of the replacement supply is not a simple reversal of the removal procedure The reason for this is that the AC power connection on the Todd supply is at the upper left corner of the unit whereas the connection on the Pioneer supply is at the upper right 4 12 Servicing Precautions Mount Terminal Block 1 Before installing the new power supply unit in the frame mount the terminal block provided in the Field Modification kit on the rear of the Todd Multi Output power assembly as shown in Figure 4 4 The terminal block has four terminals but only two will be used Remove and discard the four tab connectors from the terminal block but keep two of the screws for the next step 2 Install the blue and brown jumper wires from the kit as shown in Figure 4 4 Connect only the power supply ends for now You will have to disconnect the wires from the terminal block again when connecting the frame wiring later in this procedure 2405 01 Using Screws Provided Mount Terminal Block from Kit on Rear of Power Supply Assembly Install Blue Jumper Wire Install Brown Jumper Wire Fig
26. and procedures for removing and replacing typical types of components and assemblies Detailed procedures are provided only where a component or module is unique or requires special handling tools or test equipment Upper Center Lower Left Lower Center Lower Control Lower Right Switch Board Switch Board Switch Board PanelPuP Switch Board edes Upper Left 066269 066263 066264 066267 066265 073890 Switch Board 066268 Display fa Board hidden A 066262 gt 3 5 Floppy Disk Drive Upper Control Panel PuP 066271 RE EE Upper Right Switch Board 066270 9 9 T 9 EN Power Supply ES me Power Supply Xs A Standard E d Redundant KE x Ee Pe Redundant Power Switch EE amp Fuse Power Control Panel Model 2200 2s Model 2200 2i Supply Power Supply Control Panel Control Panel Power Cover CPU Board CPU Board Switch 068960 066272 amp Fuse Figure 4 11 Standard Control Panel Parts Locations 4 24 Control Panel Servicing Replacing Control Panel Modules The locations of control panel circuit modules and mezzanines are illustrated in Figure 4 11 To remove a circuit module assembly from the control panel proceed as follows WARNING If the redundant power supply is installed Both power supplies must be turned off and both power cords must be unplugged 1 Turnoffthe AC power at the sw
27. communications m Controls tally communications m Controls editor communications M E 2 Processor Mezzanine m Controls M E 2 operations Communicates with panel Section 3 Functional Description Communications I O Module 064823 Slot C10 This module has several connectors which simply transfer signals between the external circuits and the Model 2200 m Connector for the control panel m Connector for editor m Connector for remote aux control m Connector for modem There is one active circuit on the module m Input circuit for the analog reference video GPI Module 064825 Slot C4 The GPI Module provides connectors for the GPI relays which are located on Control Processor 2 The GPI Module has a device which will open the 5 Volt supply if the 5 Volt supply is shorted This condition will last until the short is removed Expanded Communications Carrier Module 064824 The Communications Carrier Module has one processor that does the following Operates the Serial Communications Mezzanine Processors Used HOS Serial Communications Mezzanine 068918 Communications Processor 3 m Controls Ethernet communications m Controls other serial communications Control Panel Modules Overview Control Panel Modules Overview The control panel modules do everything under the control of the microprocessors in the switcher frame m M E1 functions are under the control of the M E 1 Processor m M E2 Functio
28. create a video output with all the requested elements The Mix Wipe Module accomplishes the following m Combines video signals key signals and the wipe solid signal to create the program video m Interfaces to the Wipe Mezzanine Modules one standard one optional m Does preview processing for that M E m Converts output video from parallel to serial The Mix Wipe circuit board has connectors for two Wipe Mezzanine Modules and one Preview Module The Mix Wipe Module has its own microprocessor program memory flash PROM and dual port memory The system processor sends information to the dual port memory indicating what is to be done during the next field The Mix Wipe processor reads this information and does the calculations necessary to accomplish the operations and sends the information to the rest of the module and the mezzanine modules The Mix Wipe Module routes the output of each Wipe Mezzanine into the other Wipe Mezzanine This allows the mezzanine modules to do a mix or a NAM Non Additive Mix between the outputs of the two mezzanine modules See Figure 3 6 for mezzanine module locations Section 3 Functional Description Wipe Mezzanine 064828 The Wipe Mezzanines m Create the wipe and preset pattern key control signals The Wipe Mezzanine generates the wipe solid for all wipes including the matrix wipe The primary Wipe Mezzanine generates the wipe solid for the wipe The secondary wipe generator generates t
29. fire However excessive torquing of the nuts may break the studs 11 If this is a non redundant power system a Before applying power you must set the BYPASS PROTECT jumper in the rack fan assembly as described in Section 2 of this manual b Adjust the power supply voltages as described in the Primary and Redundant Power Supply Voltage Adjustments procedure in Section 2 of this manual c You may now reinstall the cover on the rear of the frame reconnect the power source and apply power NOTE Refer to Figure 4 8 when performing the following step 12 If this is the upper 5 volt supply in a redundant system a Place the wiring from the signal processor frame over the power supply studs red to the left black to the right install the lockwashers and second set of studs and torque these studs to 80 inch pounds See WARNING above b Place the wiring to the lower supply over the second set of studs install the lockwashers and nuts and torque the nuts to 80 inch pounds 4 19 Section 4 Maintenance If Present Remove Connector Cover Plate From Primary Power Supply Connector Cover Plate Should Remain on Bottom of Redundant Power Supply Lock Washers GV Hex Nuts Signal Processor Red Cables from Processor Primary P I Black Cables ower Supply from Processor ni Lock Washers Studs If Present Re
30. jacks at the top of the left rear opening in the chassis See Figure 4 2 b Remove the two nuts securing the large cables on the right rear opening in the chassis and disconnect the cables See Figure 4 2 NOTE Pioneer power supply units are shown in Figure 4 2 In the Todd power supply units the lugs are diagonal 5 Locate and release the four captive slotted screws behind the top lip of the right and left hand openings in the chassis Two screws on each side JE Zeeche Figure 4 2 Frame Power Supply Connector Removal 4 7 Section 4 Maintenance 4 8 WARNING The chassis weighs approximately 125 Ibs It should be moved only by two persons or with the aid of some type of mechanical lifting device Failure to follow this precaution could result in injury or damage to the equipment 6 Placea wheeled cart or some appropriate support in the front of the power supply chassis to support it as it is removed 7 Release the chassis from the rack by removing the screws at the front of the chassis at the left and right hand lip See Figure 4 1 WARNING If the equipment rack is not securely bolted down to the floor do not extend it on its mounting rails The weight of the power supply chassis when extended on the mounting rails is enough to topple the equipment rack if it is not bolted down or otherwise supported Failure to follow this precaution could r
31. m Reset signal to all the modules Module Select to all modules m Two address and data buses between Control Module 1 Control Module 2 and the communications Carrier Module Overall System Control LEDs There is an LED for each microprocessor in the Model 2200 These LEDs light to indicate correct operation of the microprocessor The LED labeled COMP lights to indicate that all of the installed processors are operating correctly All processors may not be installed There are LEDs for the 5 0V and 52V Reset Switch Resets all of the processors in the Model 2200 Programming switch This switch enables the 12V necessary to program flash memory A yellow LED indicates this switch is in the program position a red LED indicates the flash memory is being programed Diagnostic Port connectors two connectors for connecting a terminal to the switcher for diagnostics Control Processor 2 Module 064806 Slot A2 The Control Processor 2 Module has two processors one on the processor module and the other on the mezzanine module This module contains the global RAM that all the processors use This is the primary method used for the various processors to communicate with each other LEDs There are two LEDs on this module One LED for 45 0 V and the other for 5 2V The Control Processor 2 Module has two processors that have the following tasks Communications Processor 2 m Controls GPI communications m Controls remote aux
32. of optional Lookahead Preview Module is installed 2 Available only if the optional Effects Send is installed 2 27 Section 2 Installation 2 28 Analog Output The optional Analog Output Module slot C15 provides component analog monitor outputs for M E 2 program and switched preview These outputs are designed for monitor use only and should not be used as on air outputs There are two DAC Mezzanine boards on the Analog Output Module one providing the Program analog output and the other the Preview analog output There are ten Color Difference or RGB formats to choose from as the analog output Output format is determined by the customer by setting jumpers on the Analog Output Module and the mezzanine boards Gain adjustments must also be made for accurate output levels Analog Output Modules leave the factory set at RGB 700V No Setup and narrow RP125 blanking To change to a different standard perform the following steps 1 Remove the Analog Output Module from the rear Signal Processor Frame and place it on a flat static free surface 2 Locatejumper 17 on the right hand side of the Analog Output Module immediately below TP7 Set the jumper setting to the desired blanking width of the converted video output When set to RS 170 wide blanking blanking edges are placed as in the RS 170 specifications for 60 Hz systems or for the CCIR 470 2 recommendation for 50 Hz systems When it is set to RP 125 blanking is activ
33. protect the Model 2200 Digital Switcher from static discharge Avoid handling switcher modules in a high static environment Touch the switcher frame before you remove any modules This helps ensure that any potential difference between your body and the frame is dissipated If you handle the modules or make any repairs to them use a grounding strap and grounded equipment Installation Installation The following procedures contain the instructions necessary to install the control panel switcher frame and frame power supply Procedures are also included for optional circuit modules and cable installation Before proceeding read and understand all precautions and notes Control Panel Installation This installation does not require countersunk or beveled edges The tub slips into the cutout from the top and is held in place by an overhanging lip secured by six screws To install the control panel in the console proceed with the following steps NOTE The control panel should be installed on as flat a surface as possible It is not recommended to have more than a 10 degree tilt as this would add excessive weight on the gas shocks supporting the control panel top Be sure to leave a minimum of 6 0 153 mm of clear space inside the console behind the control panel for control signal and power cables and connectors Also be sure to leave a minimum of 5 2 152 mm of clear space behind the control panel so the lid can be fully o
34. provides acquisition of logical channels from a pool of physical channels Kaleidoscope is a pooled device As an example consider a Kaleidoscope having 5 physical channels named A B C D and E The pooled channels are shared by different users A user may build a Kaleidoscope effect using 3 channels On one day he may acquire physical channels C D and E as logical channels 1 2 and 3 on another day he may acquire physical channels B C and D as logical channels 1 2 and 3 The same effect will perform identically on both configurations since the operator s view of the system is the logical arrangement of channels 1 2 and 3 not the physical channels used In systems with multiple DPM channels it is desirable to have a predictable relationship between Aux Buses and DPM channels for example Aux Bus 1 feeding DPM channel 1 Aux Bus 2 feeding channel 2 and so on and to have a particular switcher crosspoint button always select the same DPM channel return input For a fixed device such as the DPM 700 this relationship is achieved by cabling alone For a pooled device such as Kaleidoscope the Model 2200 achieves predictable DPM channel routing by maintaining an extra level of mapping between physical and logical DPM channels This mapping termed Switcher Input Routing and Switcher Output Routing is discussed on the following page Cable Connections For DPM TYPE of OTHER FIXED or NONE DPMs which are not pooled and do not h
35. the multiwire cable to the mating connector at the top of the circuit board In the 5 Volt supply compartment ensure that the connector on the other end of the multiwire cable is securely attached to the mating connector on the circuit board O Feed Connector O and Cable Through Hole in Frame Red 0347 0420 Connector to a Circuit Board T Jo Install Wires Washers and Nuts on Studs see Text For Upper Supply in Redundant Power System also Install Intermediate Wires I I I I I Washers and Studs o an I Ensure Connector 3 A 1 Black is Securely Attached O NE I to Circuit Board I Red A l Connect l o I Brown Wire I I I a HSK SS S Connect na I Blue Wire l et Lee n E Oo Oo O Hj o Figure 4 7 Installation of Todd 5 Volt Power Supply Assembly 8 9 Servicing Precautions Connect the blue AC power wire to the left screw on the AC power terminal block Connect the brown AC power wire to the center screw on the AC power terminal block If this is the 5 volt supply in a non redundant power system or the lower 5 volt supply in a redundant power system perform Step 8 through Step 10 Connect the heavy red wire to the left stud Connect the heavy black wire to the right stud 10 Replace the lockwashers and nuts and torque to 80 inch pounds WARNING Insufficient torquing of the nuts may cause overheating of the terminals which could result in
36. through the slot in the bottom of the Primary supply and the top of the Redundant supply The colors must match those of the existing cables Switcher Frame Red Cables from Switcher Primary Power Supply Lock Washers Black Cables IN SD eer from Switcher Mu SJ Qu If Present Remove CA hr RN Connector 5 D Te Lock Washers Cover Plate Studs From Primary D If Present Power Supply Remove Slot Cover Plate From Primary Power Supply Route Cables 2 Down Through Slot in Top of Lower Chassis Always Insert Black Cables In Slots Before Red Cables Tighten Captive Screws to Upper Chassis 8 Places Redundant i Power Supply H Black Cables h from Primary Connector Cover Plate Power Supply Should Remain on Bottom of S Gi Sa ee from Primary Redundant Power Supply of EQ e Power Supply Lock Washers X KI Hex N 9 aal ex Nuts e ey Slot Cover Plate Should Remain on Bottom of Redundant Power Supply Figure 2 10 Switcher Redundant Power Supply Installation 2 17 Section 2 Installation NOTE The black cables must go in the slot before the red cables the black cables are shorter than the red 9 Secure the cables by placing a lock washer and hex nut removed earlier over each end of the cables 10 Simi
37. you are changing to a format that uses one jumper at J8 and J10 store the extra jumpers at J7 If you lose a jumper a suitable substitute can be made of a short piece of 24 gauge solid tinned copper wire Carefully replace the Program DAC Mezzanine on the Analog Output Module making sure all connector pins are in the sockets correctly Remove the Preview DAC Mezzanine board from the Analog Output Module and repeat Steps 4 and 5 Carefully replace the Preview DAC Mezzanine on the Analog Output Module making sure all connector pins are in the sockets correctly Coarse adjustment of the format voltage levels are set by jumper selection however you may need to fine tune these levels using the gain adjustments on the DAC Mezzanines 2 29 Section 2 Installation 1 Place the Analog Output Module on the I O Module Extender 064834 and select 100 Color Bars as the Program and Preview switcher output You may use the internal signal for this adjustment which is accessible through the Configuration INPUTS menu 2 The gain adjustment trimpots are accessible with the DAC mezzanines installed on the Analog Output Module Connect a waveform monitor or oscilloscope to the Analog Output s Terminate the scope or monitor s inputs in 75 Ohms A component waveform monitor is convenient in that all three output channels can be observed simultaneously but it is only necessary to observe one at a time 3 Adjust the gain controls to
38. 0 0 0 0 ee ene 2 66 Remote Aux Panel Lens Chip Installation 2 67 Remote Aux Panel Power Up 2 67 Tally Expansion Option Ie 2 68 Tally Output Cable Installation 2 69 Turning Tally Expansion Option Om 2 70 Maintenance Terminal Connections 2 70 Connecting the Control Panel to Source Power 2 71 Switcher Power Supply Connections 2 71 Redundant Power Supply Voltage Adjustments 2 72 IV SCCM Setup MERE MEE EU EE 2 74 Preliminary Checks siepe Siege og ere CEP ge esee dere e RA ae ge AER 2 74 PowerOn e NEES RR pies Bee ae Pee need Rede EE ye ee 2 75 System Timing 13 5 MHz Serial I O only 2 occ eee eee 2 76 Equipment Required 2 76 Timing Procedures eese eec EE Re ERG epe eR er ee RE npa etus 2 77 Switcher Delay 70 PS eest i iseekeesese entes eem e oet e ee ERR e ae ce 2 77 Switcher Delay 50 up 2 77 Switcher Delay for Between 50 uS and 90 up 2 78 Output Timing Adjustment 0 0 0 ones 2 79 System Configuration ve cese eR wie erga eH EEN ke ue deeds e eed pd e 2 79 Section 3 Functional Description Introduction secs RR RR E RARO RESO REX DEES OE LS SEER OEE E dE eS 3 1 Signal Paths i esecieecieme td a EE EE RIES ERR d EY Ee UE aed Nd E EE 3 4 SE 2 5 Power Distribution 3 5 Inp t Voltage oec scele e ke ER eee tae Ree adire ek pda 3 5 Output Voltages see EIERE EN P6WERPG 34 dd 3 5 Switcher Module Description 3 6 Input Modules sioari eei Re Ra kr RR REePIPERR
39. 0 Hz 324 mV MII 50 Hz 350 mV SMPTE 350 mV EBU 350 mV Format for each input is individually selectable Video Amplitude For RGB Chroma Key inputs 0 714mV with or without setup or 700mV without setup with or without sync Format for each input is individually selectable DC Offset Of Blanking Level 1 1 Volt DC Common Mode Hum 2 1 0 V p p Max Random Noise lt 54 dB RMS relative to 1V p p Analog Reference Input Black Burst is not required Impedance Chroma key and reference inputs 75 Q Terminating Chroma Key Analog Inputs 75 Q loop through Reference input Return Loss gt 40 dB to 5 MHz Manual Timing steps 18 nS Manual Timing range 1 uS Chroma Key inputs Common Mode Hum Attenuation gt 34 dB 1 Exclusive of Common Mode Hum 2 With DC Offset at 0 0 volts System Specifications Table 1 3 Serial Digital Input Video Requirements Characteristic Channel Coding Requirement Conforms to SMPTE RP 259M Connector BNC Input Impedance 750 Return Loss gt 15 dB 5 MHz to 270 MHz Autotiming Range 18 uS Maximum Cable Length Equalized Belden 8281 type cable 225 meters 738 feet Number of Bits 8 or 10 Table 1 4 Analog Output Specifications Characteristic Output Amplitude Specifications 1 0 Volt p p nominal DC On Output Blanking Level 50 mV Output Return Loss
40. 1 Key 1 key Processors Used m HOS processor m M E1 processor m M E2 processor M E 1 Key 2 video M E 1 Key 2 key M E 2 A Background video M E 2 A Background key M E 2 Key 1 video M E 2 Key 1 key M E 2 Key 2 video M E 2 Key 2 key 3 21 Section 3 Functional Description Effects Send Module 064809 Slot A11 3 22 The Effects Send Module receives video and key signals from the Mixer Interface Modules The Effects Send Module can send two keys and two A video signals key fill onto aux buses The aux buses can then send the video and key through the Output Module to an effects generator The effects generator will then send the modified signals back through the Input and Crosspoint Modules to the same aux bus The aux bus will route the video and key signals back to the Effects Send Module which will send the signals back to the Mixer Interface Module The Effects Send Module will encode decode shape and unshape the video as necessary Inputs There are two sets of input signals to the Effects Send Module m The keys and their associated video that are to be sent These signals come from the Mixer Interface Modules These inputs are sent out on the aux bus es to an effects generator m The other inputs are the same signals after they have been modified by the effects generator and returned via the aux bus Outputs There are two groups of outputs for the Effects Send M
41. After Switcher is Installed in Rack e e ensure shipping plate has been removed from bottom of Signal Processor Frame Figure 2 6 Switcher Frame Installation Section 2 Installation Switcher Frame Power Supply Installation The Primary Power Supply must be mounted immediately below the switcher frame in the rack If you are installing an optional Redundant Power Supply it must be located immediately below the Primary Power Supply Verify that you have allowed enough rack space 7 rack units per Supply before proceeding WARNING To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so To install the Switcher Frame Power Supply in the equipment rack refer to Figure 2 7 and proceed as follows 1 Ensure that the Primary and Redundant Power Supplies are disconnected from all power sources Locate the installation kit containing the power supply assembly slide mounts and hardware The installation kit consists of the following a Slide Mounts b Mounting Hardware Measure the location of the slide sections mounted on the power supply chassis to determine the height at which the stationary sections of the slides are to be mounted in the rack NOTE The Primary Power Supply will be attached to the bottom of the switcher frame by eight captive screws It must be installed so that it is touching
42. Aieuld Z J N 9diXIA A12 A13 A14 A15 A16 A17 608790 ainpow pues S943 LO8790 einpojN 101e1eues ou S 008790 einpoy z 1uiodsso1 lt o lt x o lt 18790 0 pIA einpoiw e euetuj Josi 628v90 uondo ujuezz N 828790 seinpoyy euiuezzejw 08790 ainpoy M lnglk pe yy 4007 ediM uondo Asepuooss pue Hewnd L J N ediAXIA A7 A8 606790 uondo einpow 928790 SeInpoW pogr90 Npow z Aoy euluezzeW 3NITH3QHOS suluezzayy Joie Z L J N JULIE 49 89 A6 606790 uondo einpo 9z8p90 seinpoWw pogr90 einpoi L Ae euiuezze N dNITH3OHOS euiuezzeyy 49 9M zZ L J N 121129 1989 A5 008790 aInpoy 1urodssoj2 A4 LE8790 NPON 408790 eInpoiw L J N euiuezze N Aay ewop saweg Ae ewoiyo 916890 uluezZ N 90890 NPON 10SS 901d ZJ N Z 10SS 901qd 01 U09 A2 A3 916890 eutuezzeN 616890 uezz w4 S0890 eInpoiN JosseooJg J N JOSS 901d SOH 40SS920Jg 0J1u07 A1 Figure 2 13 Switcher Front Module Locations 2 21 Section 2 Installation C17 C16 C15 C14 C13 C12 C11 C10 C9 C8 C7 C6 C5 c4 c3 c2 C1 e e e SERIAL EXPANDED SERIAL OUTPUT COM MAINTENANCE o 2 SERIAL SERIAL REENTRY REENTRY e e PORT A1 COO c o PORT B1 TALLY EXI o e EN Q QOO CHOCO PORT A2 OOOO O e o e a o GPI INPUTS PORT B2 TB1
43. Board 064830 The Mask Mezzanine Board mounts on the Preview Module and provides clip gain and autotiming for the key masks Inputs m Mask Bus Outputs m Dedicated Mask Bus Output m Clipped Mask Bus Re entry 3 28 Switcher Module Description Sync Generator Module 064801 Slot A10 The basic functions of the Sync Generator Module are m Use the input reference video to lock the switcher m Generate sync pulses for the other modules in the system m Generate clocks for the other modules in the system m Generate Sync Edge pulse for analog input alignment The input is the analog reference video signal This signal is brought in as a differential video signal from the Communications I O Module at the rear of the frame The video is filtered then sync is stripped off The sync is used to lock a 13 5 MHz phase locked loop The 13 5 MHz signal is used to lock a four times 13 5 clock from which all sync pulses are derived The two clocks generated on this module are system clock and multiplex clock which is twice the frequency of system clock These clocks have a separate driver for each module The clock outputs are differential positive ECL level The multiplex clock is used on the modules to multiplex and demultiplex the video signals The system clock is used to clock the video through the system The system sync pulses are a TTL level and are generated from the four times 13 5MHz phase lock loop There are two se
44. Chroma Keyer Cells A3 A16 C8 Optional Chromatte Advanced Chroma Keyer Modules are available for component chroma keying Each module provides chroma keying for both foreground keyers in an M E Dual Chromatte Chroma Keyer Modules are installed in the front bay of the switcher frame Any internal 4 2 2 component signal may be used to chroma key To use external analog component inputs for chroma keying the optional Dual Analog Component Chroma Key Input Modules must be installed The input module provides two analog component chroma key inputs direct to both Chroma Keyer Modules The input module is installed in the rear bay of the switcher frame This module provides the key only the key fill must come from the Serial Input Modules The following analog component formats are supported m Betacam m MII m SMPTE m EBU BORDERLINE Key Edge Generation BORDERLINE Key Edge Generators are optional for each keyer in the switcher The BORDERLINE option is added by plugging a small sub module onto the Keyer module of an M E One sub module can be installed for each of the two keyers in each M E Each BORDERLINE Key Edge Generator supports 1 2 or 3 line wide borders or outlines Video fill is provided within the borders Shadow and extrude modes create 1 to 6 line wide edges positioned either below left or below right Separate mattes are provided by the generators for edge and fill Key Edge opacity is adjustable Tally O
45. EPUREDEU I UE ud 3 8 Serial Digital Input Module 064820 0 eee eee eee 3 8 Chroma Key Input Module 064817 0 ccc eee eee 3 8 Serial Reentry Module 064822 0 cece nen 3 9 Output Modules ee sepe aee eee ee eee eee ee IY 3 10 Serial Digital Output Modules 064821 0 eee eee 3 10 Analog Output Module 064819 0 eee eee ee 3 10 Timed Aux Output Module 064852 Slot C16 and Im 3 10 Contents Crosspoint Module 064800 isses 3 11 M E 1 Crosspoint Module Slot A4 3 11 M E 2 Crosspoint Module Slot A9 3 12 Keyer Carrier Module 064804 sssssssss rrr rrr rn 3 13 Keyer Mezzanine 064826 ssssssssss rnn rnrn nrn rrr n rnrn 3 14 M E 1 Key 1 Keyer Carrier Module and Mezzanines Slot A5 3 16 M E 1 Key 2 Keyer Carrier Module and Mezzanines Slot A6 3 16 M E 2 Key 1 Keyer Carrier Module and Mezzanines Slot A13 3 17 M E 2 Key 2 Keyer Carrier Module and Mezzanines Slot A14 3 17 BORDERLINE Mezzanine 067909 0 cee eect cece eens 3 18 M E 1 Key 1 Borderline Slot AN 3 18 M E 1 Key 2 Borderline Slot A6 3 18 M E 2 Key 1 Borderline Slot A1 3 19 M E 2 Key 2 Borderline Slot A1 3 19 Mixer Interface Module 064813 Slot An 3 20 Effects Send Module 064809 Slot A1 3 22 Chroma Keyer Carrier Module OG 3 23 Chroma Key Mezzanine Module 064831 0 00 0 000000 3 24
46. IAL INPUT SERIAL INPUT e ANALOG OUTPUT Figure 3 3 C Bay Module Locations Rear of Frame HO CL On Oo GK 3 7 Section 3 Functional Description Input Modules 3 8 There are two types of input modules available Serial Digital Input and Chroma Key Input modules There can be up to 32 serial digital video or key inputs four modules and two component analog chroma key inputs one module Serial Digital Input Module 064820 m Converts from unbalanced coax to balanced differential mode m Does cable equalization m Reclocks the data m Provides Lock Unlock indicator Chroma Key Input Module 064817 This module converts from analog component video to digital component video The Chroma Key Input Module has two video inputs The output signals go directly to the chroma keyers Each of the input connectors has a front panel gain control Inputs A wide variety of analog video standards are supported including m RGB MII BETA SMPTE EBU Output m Full bandwidth multiplexed color difference signals Switcher Module Description Serial Reentry Module 064822 There are two Serial Reentry Modules SRE The SRE Modules are used to reenter some switcher outputs back into the switcher and enter some of the internally generated signals into the switcher Reentered signals are then sent to the crosspoint module where they are tr
47. Installation and Service Tektronix E Grass Valley Model 2200 Digital Video Switcher Software Release 5 3 071 0157 00 Revised Printing February 1998 Telephone Numbers North America 800 547 8949 Fax 530 478 3181 Elsewhere Distributor or sales office from which equipment was purchased Web Addresses Grass Valley Email Support GVGSERVICE tek com Grass Valley Web Page http www tek com Grass Valley Tektronix Web Site http www tek com Postal Addresses Mail Tektronix Grass Valley P roducts P O Box 1114 Grass Valley CA 95945 Shipping Tektronix Grass Valley Products 400 Providence Mine Rd Nevada City CA 95959 Customer Support Tektronix Grass Valley Products is committed to providing the most responsive and professional product support available We have a fully staffed highly trained support team ready to respond to anything from a simple question to an emergency repair Support is available via telephone or email For new and updated customer support documents as well as new product information check the Tektronix web site and Grass Valley s web page Related Publications Manual Set TP0759 nn User s Guide TP0815 nn Operation Reference TP0732 nn Copyright O Tektronix Inc All rights reserved Printed in U S A Tektronix products are covered by U S and foreign patents issued and pending Informa tion in this publication supersedes that in all previously published materia
48. Key Bus 42 Aux 4 Key Bus 19 M E 2 Key 2 Video Bus 43 Aux 5 Video Bus 20 M E 2 Key 2 Key Bus 44 Aux 5 Key Bus 21 M E 2 BKGD A Video Bus 45 22 M E 2 BKGD A Key Bus 46 23 M E 2 BKGD B Video Bus 47 24 M E 2 BKGD B Key Bus 48 2 43 Section 2 Installation When Mode 5 Look Ahead Tally is selected the switcher tallies the source s that will be on air after one of the following transitions m M E2Cut m M E2 Auto Transition m M E2 Lever Arm Transition 2 44 Cable Connections Cable Connections This section describes the cabling of the switcher system components You need not follow the specific sequence of steps presented here however the procedures do provide a reference for ensuring that all connections are properly made Cabling is described in the following sequence Connection of the control cable from the control panel to the frame Connection of a Status Terminal to the control panel Connection of an analog reference signal to the frame Connection of Video and Key signals to the inputs Connection of analog and serial output signals Frame communications connections which include the following KALEIDOSCOPE Editor Maintenance Terminal GPI inputs and outputs and Remote Aux Panels Tally Expansion Connections Source power connection to the Control Panel and frame Maintenance Terminal Connection 2 45 Section 2 Installation Figure 2 21 Model 2200 2s Switcher to Control Panel Connections 2 46
49. Key Input Modules are installed Serial Digital Input Module Options Each optional Serial Digital Input Module can accommodate 8 serial digital component inputs There are two standard modules and up to two optional modules may be installed Input modules can be installed in C7 C12 C13 and C14 d C14 C13 C12 C7 J1 1 9 17 25 J2 2 10 18 26 J3 3 11 19 27 J4 4 12 20 28 J5 5 13 21 29 J6 6 14 22 30 J7 7 15 23 31 J8 8 16 24 32 2 26 Switcher Option Module Installation Digital Output Module Options Two Serial Digital Output Modules are standard Each of these has eight different output signals 2 BNCs per output for a total of 16 BNCs on each module The third serial output module is the Timed Aux Output Module which has eight outputs Only six of these outputs are used Serial Output 1 Slot C3 m Mask m Switched Preview m Look Ahead Preview m Look Ahead Preview m M E1 Program Video m M E1 Program Key m M E2 Program Video m M E2 Program Key Serial Output 2 Slot C11 m M E1 Clean Feed Video m M E2 Clean Feed Video m Aux Effects Send Bus 1A Video Aux Effects Send Bus 1B Key m Aux Effects Send Bus 2A Video m Aux Effects Send Bus 2B Key m Framestore Video m Framestore Key Timed Aux Output Slot C17 m Aux Bus 3A Video m Aux Bus 3B Key m Aux Bus 4A Video m Aux Bus 4B Key m Aux Bus 5A Video m Aux Bus 5B Key 1 Preview video is available only
50. Keyer Carrier Module has connectors for two Keyer Mezzanine Modules and one BORDERLINE Mezzanine There is circuitry for interfacing to each of these mezzanine modules The input signals for each Keyer Carrier Module are the following Serial video from the Crosspoint Modules m One background video and its key source m One key and its video fill Section 3 Functional Description The incoming video and keys from the Crosspoint Module are first converted from serial to parallel Next there are selectors that select between the Chroma Keyer and the Crosspoint Module The selected video and key are then sent to the Keyer Mezzanine Modules Parallel video from the Keyer Mezzanine Module to the Keyer Carrier Module are m A clipped gained and masked key and a shaped video for the background m A clipped gained and masked key and a shaped video for the key If there is a BORDERLINE Mezzanine installed the key goes onto that module and has a border added to it The BORDERLINE Mezzanine is described later in this section Next there is a a Non Additive Mixer NAM in the key path The NAM can do a mix between the two keys of that M E The key NAM compares the luminance level of Key 1 and Key 2 fills and puts the key that has the highest instantaneous luminance level of its fill on the air Only the NAM on the A keyer for each M E is active The video and key from the B keyer is sent to the A keyer for NAMing The outputs of the Ke
51. M E 1 Chroma Keyer Module Set Slot A3 3 24 M E 2 Chroma Keyer Module Set Slot A16 00008 3 24 Analog Chroma Key Input Module 064817 Slot CH 3 25 Mix Wipe Module 064803 0 00 3 25 Wipe Mezzanine 064828 0 6 3 26 Preview Mezzanine Module ei 3 26 M E 1 Mix Wipe Module Set Slot A7 3 27 M E 2 Mix Wipe Module Set Slot A2 3 27 Preview Module 064802 Slot A1 3 28 Mask Mezzanine Board 064830 2 cece eee eee ete eens 3 28 Sync Generator Module 064801 Slot A1 3 29 Frame Store 064814 2 0 0 0 cece cee cece lemen 3 30 Overall System Conor cs iets bod ib air Id hate queni eerste 3 31 Control Processor 1 Module 064805 Slot ATI 3 31 Control Processor 2 Module 064806 Slot A2 0 2 0 0 cee eee eee eee 3 33 Communications Processor 2 3 33 M E 2 Processor Mezzanine 0 0 ccc cece en 3 33 Communications I O Module 064823 Slot C10 0 0 eee eee eee eee 3 34 GPI Module 064825 Slot CA 3 34 Expanded Communications Carrier Module 064824 0 00 cece ee eee 3 34 Serial Communications Mezzanine 068918 0 ce eee eee eee eee 3 34 Control Panel Modules Overview 3 35 Main Panel CPU Module 066262 0 0 eee eee eee nes 3 36 Upper Panel Microprocessor PUP Module 066271 0 0 e eee 3 36 Lower Panel Microprocessor PUP Module 066267 0 0 sees 3 36 Display Module
52. M E 2 MIXER MODULE M E 2 preview Aux 1A 2B Video Kei from and Keys t o Effects to Effects a Send Send ol o M E 2 al S Video and o S Keys to Sj m Output gt Modules lt and PREVIEW MEZZANINE Th Aux 1A 2 Video to Output Modules EFFECTS SEND Aux 3A 5E Video to Output Modules Figure 3 1 System Block Diagram 3 3 Section 3 Functional Description Signal Paths 3 4 The video takes one of the following paths See Figure 3 1 The normal path is m Input Module m Crosspoint Module m Keyer Module m Mixer Interface Module A video Key 1 and Key 2 only m Mix Wipe Module m Output Module For reentry signals the path is the same as the normal path except that instead of going to the output module the signal is routed to a reentry module then back into the crosspoint module For effects send the signals use the following path m Input Module m Crosspoint Module m Keyer Module m Mixer Interface Module m Effects Send Module m Output Module Effects Send can send any two of the following from either M E A video Key 1 Key 2 The video and key are sent out to a digital effects system and returned to the switcher The return signal path for the modified video and key is m Input module m Crosspoint Module m Effects Send Module m Mixer Interface Module m Mix Wipe Module m Output Module System Overview System Overview The Standard Model 2200 system consists of a Switcher Frame a Switc
53. MEM It is recommended that power to the frame be turned off whenever any modules are to be removed or reinstalled If a Signal Processor module is removed or installed while the power is on no damage occurs to the module or to the system but microprocessor messages may get scrambled resulting in operational problems If this happens the only sure way to restore proper operation is to turn the switcher frame off wait a few seconds and turn it back on again The power up sequence will synchronize the microprocessors It is recommended that the power to the switcher frame be turned off whenever modules are removed or replaced WARNING High current capability is present in the switcher frame Remove all rings and other jewelry when working switcher frame and use caution when using metal tools in the vicinity of power buses CAUTION Many of the circuit modules in the switcher frame are sensitive to static discharge Failure to use proper static control procedures while working on circuit modules may cause data loss and or destruction of static sensitive devices Section 4 Maintenance Replacing Frame Modules To remove a circuit module from the front bay of the switcher frame proceed as follows 1 Release the captive screws on the front door of the switcher frame by turning them counterclockwise Open the door 2 Remove the modules by unlocking the top and bottom levers as shown in Figure 4 17 Pull the circui
54. OMMUNICATIONS DC POWER BUS JOYSTICK sio Zeen o O 5 5 o 5 5 COMMUNICATIONS DC POWER Oo BUS O e S JOYSTICK 9 e FORCE HIGH TALLY im EK S97 PANEL ADDRESS 8 1 9A 9B TEST 2 MODE 4 Panel Addresses 32 and 64 Must be Set To Off CHOP ENABLE DELEGATE LOCK Figure 2 18 Rear View of Remote Aux Panels Showing DIP Switches 2 37 Section 2 Installation Address Switches Set the address of the Remote Aux Panel 0 through 31 using the switches marked PANEL ADDRESS on the right rear of the panel see Figure 2 18 Only the first five switches are used 1 2 4 8 and 16 Switches 32 and 64 must be in the OFF position It may be useful to maintain a record of each Remote Aux panel address NOTE Each panel must have a unique address Setting the same address for two or more panels will cause the entire Remote Aux system to malfunction Bus to be Controlled Bus Enable Switches The 1 RU and 2 RU panels have eighteen switches labeled BUS TO BE CONTROLLED These set which Aux Bus is controlled by the panel Only one of these switches may be ON The 3 RU panel has eighteen switches labeled BUS ENABLE These set which Aux Buses can be controlled by the panel Turn the switch ON for each Aux Bus to be controlled Any combination of the eighteen switches can be turned ON The functioning of the buses that have the switches turn
55. Supply Assembly in the Equipment Rack System Specifications System Specifications Specifications for the Model 2200 System are listed on the following pages Refer to Section 2 Installation and Configuration for information on the mechanical characteristics of the system Specifications are provided for the following Component Control Panel Table 1 1 Power Specifications Table 1 2 Analog Input Video Characteristics Table 1 3 Serial Digital Input Video Characteristics Table 1 4 Analog Output Characteristics Table 1 5 Serial Digital Output Characteristics Table 1 6 Video System Characteristics Analog and Digital Table 1 7 Environmental Characteristics Table 1 1 Model 2200 Power Specifications Power Voltage Frequency 300 Watts 90 130 or 176 264 VAC Autoranging 50 60 Hz Nominal Frame Power Supply 1600 Watts 176 264 VAC 50 60 Hz Nominal 1 All specifications subject to change without notice Section 1 System Overview Table 1 2 Analog Input Video Requirements Characteristic Video Amplitude Luminance channel for Chroma Key Inputs Requirement 0 714 mV with without setup or 0 700 mV without setup with or without sync Maximum luminance Excursion Relative To Black level before clipping 108 IRE peak positive 6 IRE peak negative Video Amplitude For Color Difference Chroma Key Inputs 10096 saturated bars Betacam 467 mV MII 6
56. Switch Module which lights the lamp Section 3 Functional Description Main Panel CPU Module 066262 The Main Panel CPU Module has two processors that m Handle communication with the switcher RAM m Control Electro Luminescent display m Control lamp button and knob data m Control Disk Drive Upper Panel Microprocessor PUP Module 066271 The Upper PUP Module has one microprocessor that m Controls lamps and LEDs on upper portion of control panel m Reads buttons and knobs on upper portion of control panel Lower Panel Microprocessor PUP Module 066267 The Lower PUP has one microprocessor which m Controls lamps and LEDs on lower portion of control panel m Reads buttons and knobs on lower portion of control panel Display Module 066262 Holds the display LEDs for which are located between the M E1 1 and M E2 input bus selector switches Lower Left Switch Module 066263 Has all of the input select buttons Control Panel Modules Overview Lower Center Switch Module 066264 Has the switcher lever arms and keyer transition and matte controls Lower Right Switch Module 066265 This module is presently inactive Upper Left Switch Module 066268 Holds the controls for the Frame Store backgrounds chroma keyer and external interface Upper Center Switch Module 066269 Has the menu display and all the controls associated with the menu display Upper Right Switch Module 066270 Has all
57. T 2 SERIAL OUT 1 CELL C11 CELL C3 2 Q M E 1 CLEAN FEED MASK O O Q M E 2 CLEAN FEED 9 SW PVW o G AUX 1A M E 1 PVW J6 J6 o e M E 2 PVW AUX 1B GL 9 oi oi ME1 PGM AUX 2A O o OF ME1 KEY O AUX 2B Q 2 o FRAMESTORE VIDEO 913 MES PGM e CH a FRAMESTORE KEY e ME2 KEY or o Figure 2 24 Output Signal Connections Section 2 Installation Switcher Communications Connections You can connect external devices such as Kaleidoscope DPM 700 Video Production Editors GPI connections Tally Expansion and a maintenance terminal to the switcher These are connected to the switcher via the Communications I O Module GPI Module and the Expanded Communications Module located at the rear bay of the switcher frame as shown in Figure 2 14 The Tally Module is located in the Tally Expansion option and is not shown here MAINTENANCE o PORT A1 Ji o PORT B1 TALLY EXP Oo PORT A2 PORT B2 PORT A3 PORT B3 OCDE TETTE 4 m N huj Oo GPI OUTPUTS TB3 G ANALOG REF IN R T E a a a p a ol sell lolose n E w E Figure 2 25 Sw
58. The Todd 5 V unit on the left is about 3 1 2 inches wide The Multi Output supply is slightly narrower Each supply has two cooling fans From the rear the Todd and Pioneer 5 Volt units can also be identified by the positions of the large power lugs on the rear of the supplies They are arranged horizontally on the Pioneer supplies and diagonally on the Todd supplies For clarity however both types of supplies will be illustrated in this manual in most cases Section 4 Maintenance Frame Power Supply Replacement To replace the entire Frame power supply chassis proceed as follows 1 Turn the main power switch on the front of the supply to the OFF position The five green DC output LEDs on the front panel will extinguish See Figure 4 1 Frame Air Filter o GRASS VALLEY GROUP Power Supply 0 STATUS o O 5V i O 52V l Q 13V O 13V o O 48V Q f f A Mounting Main AC DC Output Front Panel Screws Power Switch Indicator LEDs Captive Screws Figure 4 1 Frame Power Supply Front AC Switch Location 2 At the rear of the equipment rack disconnect the AC power to the supply by unplugging the cable from the AC source 3 Remove the left and right rear covers of the power supply chassis to expose the wiring connections see Figure 4 2 4 6 Servicing Precautions 4 Atthe rear of the power supply chassis disconnect the following a Disconnect the two plugs connected to the
59. a ipi ea ia ia E E E a E E e 2 39 Chassis Installation scies lk ne it eee baee ens 2 39 Setting Tally Module Switches 2 41 Cable Connections es races CH a aa E d dst Rust ha EE 2 45 Model 2200 2s Control Panel Connections isssesseeeeeeeeesA 2 46 Model 2200 2i Control Panel Connections sslsseeeeeeeeeeesesA 2 47 Status Terminal Connections 0c ccc 2 48 Analog Reference Connection 2 48 Input Signal Connections Video and Key 60 cece eee eee 2 49 Serial Digital Video Connections 2 49 Output Signal Connections esseere t eitr depi eee eens 2 50 Timed Aux Output Connections 2 50 Serial Output Connections 0 6 eee eee 2 51 vi Contents Switcher Communications Connections 2 cece eens 2 52 DPM Configurations 2 0 6 0 I e 2 53 The Video Connection Aux Buses and Return Inputs 2 53 DPM Capabilities Fixed and Pooled 2 54 Coritrol Connection eter op reet edente nie dor na ene psc te Bde eur eta 2 57 Connecting to Kaleidoscope 0 6 6 ccc eens 2 58 Connecting to a DM 200 2 60 Video Production Editor Connections sssusa sesar s srren rnrn 2 61 GPT Connections eure E tete EE dee be E Ee EE 2 62 Remote Aux Connections 2 64 Cable Installation ete Et etr ei Ret ete toe win too seien nour ote 2 64 Connector Installation sssssss e 2 65 JSO Cable connection 00 cece eh 2 65 Power Supply Installation
60. and 2 together and pins 3 and 4 together vertically as you view the board from the front of the panel Switcher Option Module Installation Switcher Option Module Installation There are two types of modules The first type is a full sized circuit board that slides into the frame bays like a standard module The second module type isa smaller mezzanine which mounts on a standard circuit board in the frame The installation for each of the Model 2200 options is described below Options ordered with the system may already be installed Most options also require configuration and or setup using the soft panel menus The menus are given at the end of this section along with explanations for using each menu Empty module cells in the rear bay have blank metal strips screwed in place to maintain proper air flow inside the switcher and to prevent electromagnetic interference These must be removed before the options can be installed CAUTION Special EMI fingers are installed on each module connector and blank strip in rear bays Use extreme care when removing or installing the modules and blank strips so that the EMI fingers do not break off 2 25 Section 2 Installation Input Modules The input formats must be component serial digital A total of 32 inputs may be installed in any combination of video and key Two analog component chroma key inputs may be used when both the optional Chroma Keyer and optional Analog Chroma
61. and Signal Processing Frame can each optionally be configured with a second redundant power supply The redundant supply for the Signal Processing Frame is identical to the standard supply It is installed in the rack below and in tandem with the first They are configured to share the current load and the failure of a single supply should not cause a switcher failure When the Control Panel is configured with redundant power supplies both supplies are installed inside the main control panel tub Frame Power Supply Assemblies Each Signal Processor Power Supply assembly for a Model 2200 Switcher consists of a rack mounted frame assembly number 098901 XX containing a Multi Output Power Supply unit and a high current 5 Volt Power Supply unit The assembly number of the power supply frame is noted on the back of the frame Grass Valley assembles and tests the power supplies however the individual power units in the power supplies are manufactured by other suppliers There are two suppliers of the individual power supply units Pioneer Magnetics and Todd Products Corporation Differences between the units and important notes about them will be presented here for ease of installation Servicing Precautions It is important to know what type of power units you have for the reasons listed below 1 Because of differences in the electronic design it is not possible to operate Pioneer and Todd power units of the same type in a re
62. and personnel are presented before any installation procedures are begun To prevent injury or equipment damage read understand and follow all installation safety precautions 2 3 Section 2 Installation 2 4 WARNING Electrical potential is still applied to some internal components even when the power switch breaker is in the off position To prevent electrical shock when working on this equipment disconnect the AC line cord from the AC source before working on any internal components A residual voltage may be present immediately after unplugging the system due to large power supply capacitors discharging Wait thirty seconds to allow capacitors to discharge before working on the system WARNING The switcher frame weighs approximately 175Ibs 67 Kg when fully configured Provide appropriate equipment to support the frame during installation Do not lift the control panel by the lid The lid could open causing the unit to fall creating a hazard to personnel and or damage to the equipment WARNING The Switcher Frame Power Supply assembly exhibits high leakage fault currents due to the EMI suppression filter system This power supply chassis must be connected to earth ground via the ground wire provided in the AC input cord An additional ground lug is provided on the rear of the power supply chassis for supplementary grounding purposes CAUTION To avoid static damage to sensitive electronic devices
63. ashed matte border for preset patterns Input signals for each Keyer Mezzanine Module are m Video fill source m Video key source Each of the Key Mezzanine Modules creates m Ashaped video fill or washed matte m A clipped gained and masked key The Keyer Mezzanine Module has circuitry to time the video and key signals The timing is set so that the signals are aligned at the output of the Keyer Carrier Module even though the keyer path is longer because of the BORDERLINE and key NAM than the background path The Keyer Mezzanine Module uses the box mask from the Keyer Carrier Module or the wipe masks from the Mix Wipe Module to mask the keys and key fill The keys can be filled with matte The matte is generated by a dual matte generator on the Key Mezzanine Module The matte can be modulated by the wipe signal from the Mix Wipe Module The functions inputs outputs and processor used for each of the Key Carrier and Keyer Mezzanine combinations is given below Section 3 Functional Description M E 1 Key 1 Keyer Carrier Module and Mezzanines Slot A5 Function of the module and mezzanines m Generates key signals for M E 1 A Background and Key 1 Inputs m M E 1 Background A Video and Background A Key source m M E1 Key 1 Video and Key 1 source m Chroma key video and key Outputs m Shaped M E 1 Background A Video Fill m M E 1 Background A Key m Shaped M E 1 Key 1 Video Fill m M E1 Key 1 key Processors Used m M E
64. at non static surface Mezzanine Standoff 0347 04 34 mmm mmm Figure 4 12 Sub Module Mounting Showing Standoffs CAUTION Use caution when handling or removing circuit modules Due to their size and weight and because of their multiwire and multilayer construction they may be damaged by improper handling When removed from their mounting circuit modules should be placed on a flat non conductive and non static surface 7 While supporting the module remove all retaining screws and carefully lift the module out of the control panel 8 To replace or reinstall a circuit module reverse the steps of the previous procedure 4 26 Control Panel Servicing Pushbutton Lamp Replacement During normal operation the buttons on the control panel light up to indicate their activated state If a lamp in any button fails to light when it should it should be replaced The lamp bulb 7382 is removed by carefully pulling the button cap up out of the panel then pulling the bulb out of the button cap See Figure 4 13 18 v08 200 L Pushbutton QI t Lamp CX S ORL Figure 4 13 Control Panel Lamp Replacement Section 4 Maintenance Air Filter Cleaning Switcher Frame Air Filter Cleaning The air filter at the bottom of the switcher frame see Figure 4 14 reduces the accumulation of dust The filter should be checked and cleaned
65. at the equipment rack is attached solidly to the floor building to prevent tipping when the frame and Power Supply are installed When lifting the frame into place in the equipment rack it is recommended that a mechanical lifting device be used Ensure that the bottom plate of the frame is protected from damage while the frame is being lifled into the equipment rack NOTE The switcher frame is shipped with a protective metal plate on the bottom Leave the plate in place to protect the power cables until the frame is mounted in the rack Installation 1 Ensure that all packing foam strapping and tape is removed from the frame before installing the frame in the rack 2 Carefully with the aid of a mechanical lifting device lift the frame and place it in position in the equipment rack 3 Align the frame so that its screw holes match up with those in the rack and secure the 10 rack screws not supplied required by the rack manufacturer 4 Install all screws and tighten to the rack manufacturer s specifications 5 Remove the protective plate from the bottom of the switcher frame ee WW Switcher Frame Front e Note Front Door Not Shown For Clarity Secure Bolts through Frame s 5 each side into Fi Rack Be Al Es i Es e s phe Install Standard Power BS o t1 e Supply Assembly and a Optional Redundant Power e Supply
66. atching connectors on the Mix Wipe Module Be sure the pins are lined up properly before seating the mezzanine look between the mezzanine and the main module Check that no pins are bent or outside of the connectors Push down firmly to seat the mezzanine to the module Switcher Option Module Installation NOTE Be sure the mezzanine modules are oriented the same on each Mix Wipe Module 2 From the solder side of the Mix Wipe Module attach the mezzanine to the module and install the screws into the metal spacers on the mezzanine NOTE For best mechanical fit Mezzanine modules should always be removed by unscrewing from the solder side of the Carrier not from the component side of the Mezzanine SECONDARY WIPE MEZZANINE PRIMARY WIPE MEZZANINE LOOK AHEAD PREVIEW MEZZANINE L Figure 2 16 Secondary Wipe and Look Ahead Preview Option Installation 2 33 Section 2 Installation Look Ahead Preview Option The Look Ahead Preview option consists of two identical mezzanine modules which mount on the two Mix Wipe Modules M E 1 Slot A7 and the M E 2 Slot A12 next to the Primary Wipe Mezzanines as shown in Figure 2 15 To install the modules carefully remove the Mix Wipe Modules from the frame Place them on a static free surface 1 Line up the six 50 pin connectors on the Look ahead Preview mezzanine with the matching connectors on the Mix Wipe Module Be sure the pins ar
67. ave Input and Output Routing the CHANNEL ROUTING selection should be OFF Kaleidoscope changes its logical to physical channel mapping depending on the order in which channels are acquired from its pool Switcher output routing maps a physical Aux Bus to a logical Aux Bus so that the logical Aux Bus number corresponds with the DPM s logical channel The Aux bus button selection made on the switcher control panel is always alogical Aux Bus however unless Kaleidoscope is connected Logical Aux Bus 1 always corresponds to Physical Aux Bus 1 etc The current mapping of physical to logical DPM channels is displayed in the DPM Map Inputs menu It should be noted that the switcher supports only one pooled device Also the pooled device must be cabled so that the first physical Aux Bus is connected to the first physical channel In the example in Figure 2 26 Physical Aux Bus 1 is connected to Kaleidoscope Physical Channel A Bus 2 to Channel B and so on Kaleidoscope Physical Channels Model 2200 ke H ABCDE Kaleidoscope Channel Pool paaa TELE li Switcher Input Routing Logical Aux 1 Logical Aux 2 Logical Aux 3 Logical Aux 4 Logical Aux 5 Logical Aux 6 Logical Aux 7 Logical b Logical Channel Channel 1 5 Logical L Logical Channel l 4 SE Channe 3 NL Kaleidoscope Logical Channels Figure 2 26 Example of Connections for a Pooled DPM 2 55 Section 2 Installation For a parti
68. charge process connect the right jumper pin to the nearest ground This action drains the capacitor s charge immediately 8 Replace the Control Processor II module into the Processor Frame 9 Replace the Control Processor module s and return power to the frame Index A A Bay Module Locations 3 6 Air Filter Cleaning 4 28 Analog Chroma Key Input Module 1 4 3 8 3 25 Output Module 1 5 2 28 3 10 Output Module Install 2 28 Reference Connection 2 48 Aux Output Connections 2 50 Install 2 34 Module 1 6 1 8 2 27 3 10 B BORDERLINE 1 7 Installation 2 31 Mezzanine 3 18 Mezzanine Location 3 19 C C Bay Module Locations 3 7 Cable Connections 2 45 Check Preliminary 2 74 Chroma Key Input Module 1 4 3 8 3 25 Chroma Keyer 1 7 Carrier Module 3 23 Installation 2 31 Mezzanine 3 24 Cleaning Switcher Frame Air Filter 4 28 Switcher Power Supply Filter 4 30 Communications Carrier Module 3 34 Connections 2 52 I O Module 3 34 Processor 2 3 33 Serial mezzanine 3 34 Connections Analog Reference 2 48 Aux Output 2 50 Control Panel 2 46 2 47 Control Panel Power 2 71 DPM 700 2 60 Editor 2 61 GPI 2 62 Input Signals 2 49 Kaleidoscope 2 58 Maintenance Terminal 2 70 Output Signals 2 50 Reference 2 48 Remote Aux 2 64 Serial Digital Input 2 49 Serial Digital Output 2 51 Status Terminal 2 48 Switcher Communications 2 52 Switcher Power Supply 2 15 2 71 Tally Expansion 2 68 Control Modules 3 31
69. ction 3 Functional Description Chroma Key Mezzanine Module 064831 3 24 There is one Chroma Key Mezzanine Module installed on each Chroma Key Carrier The Chroma Key Mezzanine m Creates a chroma key and shaped fill for Key 2 of the M E The function inputs outputs and processor used are given below M E 1 Chroma Keyer Module Set Slot A3 Function of the modules Create up to two chroma keys and fills for M E 1 Inputs m Any of the primary inputs m Any of the two chroma key inputs Outputs m Chroma key m Video shaped by the chroma key Processors Used m M E1 processor M E 2 Chroma Keyer Module Set Slot A16 Function of the modules Create up to two chroma keys and fills for M E 2 Inputs m Any of the primary inputs m Or any of the two chroma key inputs Outputs m Chroma key m Video shaped by the chroma key Processors Used m M E2 processor Switcher Module Description Analog Chroma Key Input Module 064817 Slot C8 The Analog Chroma Key input Module allows up to two component analog inputs to be used as chroma keys The inputs are converted to full bandwidth digital video and are sent to both of the chroma keyers The analog input formats that are supported are m RGB m SIMPTE m BETA m MII m EBU Mix Wipe Module 064803 A Mix Wipe Module is provided for each of the two M Es two total The Mix Wipe Module uses the video signals key signals and the wipe control signals to
70. ctions The Remote Aux Control Panel consists of three parts m Remote Aux Panel Assembly m Power supply with power cord m Communications bus cable connector NOTE Due to limited access at the rear of the Remote Aux Panel after it is installed in the rack it is recommended that the communications cable and power supply cord be connected and the DIP switches on the rear of the panel be set before the panel assembly is installed in the rack Cable Installation A Remote Aux cable connector is provided with each panel See Figure 2 32 for connector illustration This connector must be applied to a shielded twisted pair control cable with a D connector on the opposite end The D connector of the cable will later be plugged into the rear of the switcher frame CAUTION Do not plug the D connector in at this time If power is applied to the switcher the cable line drivers in the switcher may be damaged The other end of the cable will be plugged into the Communications Bus connector on the rear of the Remote Aux Panel using the supplied connector Any additional panel s will be connected to the previous panel Keep in mind that the total length of the cable must not exceed 1000 feet 320 M Place the D connector end of the cable so that it will reach J4 AUX BUS CTL on the Communication I O Module Slot C10 Lay the cable from the switcher frame to where the first Remote Aux Panel will be Allow enough cable to reach the co
71. cular studio session three Kaleidoscope channels could be acquired from the pool in the order D E A which would be logical channels 1 2 3 This mapping information is passed from the DPM to the switcher via the control connection Switcher output routing ensures that the logical channels 1 2 3 appear to the user on logical Aux Buses 1 2 3 and switcher input routing ensures that DPM logical channels 1 2 3 appear on the crosspoints configured for these logical channels For the above configuration the selection of CHANNEL ROUTING in the DPM Setup menu should be set to BOTH There are circumstances where output routing is not desirable For example the DPM may have more than 5 channels In that case a router or patch panel may be inserted between the switcher and Kaleidoscope Figure 2 27 In this example switcher output routing is turned off so the menu selection for CHANNEL ROUTING in the DPM Setup menu should be set to SWR IN This still provides the return video from the switcher being on a consistent crosspoint 16 Inputs Model 2200 ABCDE FGH 2 56 Switcher IMITI Patch Panel Channel Pool Input polino ET Ge Cl e Po ic pEEE E PL ST e LL ree LT espere Aux 5 AH H A 4 1 Kees Logical N Logical afc H Channel Channel LL Lr 1 5 H channel Logical Channel 2 3 4 Kaleidoscope To Other Suites Logical Channels Aux Bus Outputs From Other Suites Figure 2 27 Example of Conn
72. d only on a module exchange basis Customers should not attempt to troubleshoot or repair modules that contain SMT components GVG assumes no liability for damage caused by unauthorized repairs This applies to both in and out of warranty products EMC Regulatory Notices Federal Communications Commission FCC Part 15 Information This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesireable operations xiii Safeguards and Notices Power Cord Notices North American Power Supply Cords This equipment is supplied with a molded grounding plug NEMA X XXX at one end and a molded grounding receptacle IEC 320 C13 at the other end Conductors are color coded white neutral black line and green or green yellow ground Operation of this equipment at voltages exceeding 130 Vac will require power supply cords which comply with NEMA configurations Black Line White Neutral Ground Green or Green Earth with Yellow stripe International Power Supply Cord xiv This equipment is supplied with a molded grounding receptacle IEC 320 C13 at one end and stripped conductors 50 5 mm at the other end Conductors are CEE color coded light blue neutral brown line and green yellow ground Other IEC 320 C 13 type po
73. dule 064814 04 The Mask Draw feature works with the Model 2200 by feeding the mask into the key channel For the Model 4000 mask draw requires the new Mask Store Option for full functionality or the new Frame Store module for Mask Store using the key channel Installing the Mask Draw Tablet The following WACOM graphics tablet models are supported Grass Valley does not supply the tablet m KT 0405 R ART PAD PC compatible version m UD XXXX R Any PC compatible UD series tablet m UD 608 R ART Z PC compatible version m SD series these tablets are now obsolete however they may be used if a pressure sensitive pen is used with the tablet Installing UD and KT Series Tablets The following connector pin out information applies to the UD and KT series tablets The KT and UD tablets include a 9 pin male to 25 pin female adapter You will need a 25 pin male to male gender adapter to connect the tablet to the POINTING DEVICE input port on the back of the switcher Control Panel The 9 pin male to 25 pin female adapter must be wired as follows All other pin wiring is unchanged 25 Pin 9 Pin Pin 2 Pin 3 Pin 3 Pin 2 2 23 Section 2 Installation 2 24 1 Connect the graphics tablet to the POINTING DEVICE input port on the back of the switcher Control Panel 2 The Control Panel CPU Board RS 232 jumper blocks must be set to the DCE position Refer to the following text for Model specific ju
74. dule contains the control circuitry for the Aux Output Module so if it is installed the installation is now complete If the Framestore Module is not installed install the Timed Aux Control Module in slot A17 3 Refer to the Cable Connections portion next in this section for Aux bus connection instructions Switcher Option Module Installation Framestore Option The Framestore stores up to eight fields of video which can be reentered into the switcher or sent to the output of the switcher several special effects can be done to the stored video The Framestore installs in slot A17 If the Aux Control Module is installed in A17 that module must be removed and the Framestore installed The Framestore has all of the circuits required to operate the Timed Aux Output Modules Remote Aux Panel Option The Remote Aux Control Panel Option allows you to control the Model 2200 s Aux Buses from a remote location As many as 32 Remote Aux Panels can be daisy chained to the switcher see Cabling Information later in this section There are three Remote Aux Panel configurations available identified by the number of rack units RUs each occupies in the equipment rack See Figure 2 17 below Refer to the Remote Aux Control Panel Options stand alone documentation TP 0699 01 for operating testing and troubleshooting information The panels are designed to control 48 external inputs 24 unshifted and 24 shifted On the Model 2200 input s 17 throug
75. dundant power supply configuration In other words you may not connect a Pioneer Multi Output unit in parallel with a Todd Multi Output unit and you may not connect a Pioneer 5 Volt unit in parallel with a Todd 5 Volt unit A Model 2200 switcher with Todd power supply units may operate on 110VAC Pioneer supply units must always operate on 220V AC Todd 5V power supply units are internally wired for power surge protection Pioneer 5V power supply units are not There is a jumper in the Model 2200 fan assembly at the top of theSignal Processor Frame which must be set to either bypass or enable a surge protection circuit depending on the type of unit present Refer to the Fan Jumper Settings heading in Section 2 in this manual Before replacing your power supply you will need to determine the type of supply units you have To do this 1 Locate the assembly number sticker on the back of the power supply frame Systems with Pioneer power units will have power supply frames numbered 098901 00 or 01 Systems with Todd power units will have frames labeled 098901 03 Remove the back covers on the left and right sides of the primary and or redundant power supply frames Leave the covers off for installation purposes later You may distinguish between a Todd supply and a Pioneer supply as follows Viewed from the front both 5 V and Multi Output Pioneer units are each about 5 inches wide and each has a 4 1 2 inch diameter fan
76. dundant Power Supply 2 16 Frame Store 2 35 Input Module 2 26 Items Required for 2 2 Look Ahead Preview 2 34 Mask Draw Tablet 2 23 Option Modules 2 25 Remote Aux 2 35 Remote Aux Power Supply 2 66 Requirements 2 3 Secondary Wipe Pattern Generator 2 32 Switcher Frame 2 10 Tally Expansion 2 39 also see Mezzanine also see Module J Joy Stick Override 2 66 K Kaleidoscope Connections 2 58 Key Edger see BORDERLINE Key Input Connections 2 49 Keyer Carrier Module 3 13 Mezzanine 3 14 Index L Lamp Replacing 4 27 Look Ahead Preview 1 8 Installation 2 34 Lower Center Switch Module 3 37 Left Switch Module 3 36 Right Switch Module 3 37 Lower Control Panel Processor Module 3 36 M E1 Chroma Keyer Module 3 24 Crosspoint Module 3 11 Key 1 Keyer Carrier Module 3 16 Key 2 Keyer Carrier Module 3 16 Mix Wipe Module 3 27 M E2 Chroma Keyer Module 3 24 Crosspoint Module 3 12 Key 1 Keyer Carrier Module 3 17 Key 2 Keyer Carrier Module 3 17 Mix Wipe Module 3 27 Processor Mezzanine 3 33 Main Panel CPU Module 3 36 Maintenance Terminal Connections 2 70 Mask Draw Tablet Installation 2 23 Mezzanine BORDERLINE 1 7 2 31 3 18 Chroma Keyer 3 24 Keyer 3 14 Look Ahead Preview 2 34 M E 2 Processor 3 33 Serial Communications 3 34 Wipe 3 26 also see Installation also see Module Mix Wipe Module 3 25 Mixer Interface Block Diagram 3 20 Module 3 20 Outputs 3 21 Module Analog Output 1 5 2 28 3 10 Aux Output 1 8 2 34 Chroma Key Input 1 4
77. e Mix Wipe Modules and the optional Effects Send Module If the Effects Send is not installed this module simply passes these video and key signals from the Keyer Modules to the Mix Wipe Modules See Figure 3 5 When Effects Send is installed this module acts as a switch If the switcher is in normal mode the Mixer Interface Modules switch the video and keys from the keyer to the appropriate Mix Wipe Module If the switcher is in the Effects Send mode the Mixer Interface Module switches the appropriate video and key signals from the Keyer Module to the Effects Send Module which sends the signals to the effects generator on aux bus outputs Signals from the effects generator are reentered into the switcher on aux buses These signals are routed back to the Effects Send Modules where they are sent to the Mixer Interface Modules and on to the Mix Wipe Modules A Video and Keys 1 From Video and Keys to Mixer Modules Both Keyers MIX 1and Keys INTERFACE to Effects MODULE d Key from DVE Video Aux 1 2 Key and Video to effects px Effects Send Mode 2e 2n Normal Mode Figure 3 5 Mixer Interface and Effects Send 3 20 Switcher Module Description The output signals are given below in Table 3 2 Table 3 2 Mixer Interface Modules Outputs To Effects Send To Mix Wipe Module Aux 1A video M E 1 A Background video Aux 1B Key M E 1 A Background key Aux 2A video M E 1 Key 1 video Aux 2B Key M E
78. e from end of active video EAV to start of active video SAV data words inclusive as described in SMPTE recommended practice RP 125 3 Locate jumper J16 on the Analog Output Module and select the appropriate Setup 54 mV or No Setup setting for your system s desired analog outputs Note that this setting is common to both program and preview outputs Whatever is chosen for one applies to both Switcher Option Module Installation Table 2 2 Analog Output Module Setting Format J16 y Sa J4 Y J8 R Y J10 B Y Selection Analog Module Color Diff DAC Mezz DAC Mezz DAC Mezz EBU SMPTE No Setup a a b C RGB 714 Volts No Setup b b b amp d b amp d RGB 714 Volts Setup b C d a amp b RGB 700 Volts No Setup b a a amp d b amp d MII 50 Hz No Setup a a C C MII 60 Hz No Setup a a C e MII 60 Hz Setup a C C e Beta 50 Hz No Setup a a d d Beta 60 Hz No Setup a b d d Beta 60 Hz Setup a C d d Remove the Program DAC Mezzanine board from the Analog Output Module and turn the module to the component side Locate jumpers J5 J6 J9 and J11 set all four jumpers to either a for Color Difference format or b for RGB format Locate jumpers J4 J8 and J10 on the Program DAC Mezzanine Referring to Table 2 2 set each jumper to the desired format selection for your analog output format Note that some formats require installing two jumpers on J8 and J10 Extra jumpers are stored in an inactive socket J7 If
79. e lined up properly before seating the mezzanine look between the mezzanine and the main module Check that no pins are bent or outside of the connectors Push down firmly to seat the mezzanine to the module 2 Fromthe solder side of the Mix Wipe Module attach the mezzanine to the module and install the screws into the metal spacers on the mezzanine 3 Carefully reinstall the Mix Wipe Module in its proper location Refer to the Menu Setup information at the end of this section for configuration details Timed Aux Output Option The Timed Aux Output option provides three timed aux output pairs video or key from Aux Buses 3A through 5B The outputs are autotimed on the module to match the Program output If the optional Framestore is installed the Timed Aux Output option consists of the Timed Aux Output Module with the Timed Aux Mezzanine mounted on it If the optional Framestore is not installed the Timed Aux Control Module must also be installed Install the Timed Aux Output Module in Slots C16 and 17 To install the Timed Aux Output Module follow the steps below 1 Remove the blank plates if installed in locations C16 and 17 Install the Aux Output Module into Slot C17 Pull the metal ejectors towards each other to seat the module Screw in the two screws at either end of the front metal plate with a screwdriver 2 Eitherthe Optional Framestore or the Timed Aux Control Module must be installed in slot A17 The Framestore Mo
80. e rear of the control panel is a standard RS 232 configuration via a DB 25 connector with the following pin outs Pin 1 Protective Ground Pin 2 TxD From the Terminal Pin 3 RxD To the Terminal Pin 7 Signal Ground 2 Ensurethatthe baud rate and other parameters of the Model 2200 given below match the baud rate of the terminal See the Owner s Manual of the terminal in use to determine or set the baud rate of the terminal Also be sure the terminal is set to Newline Off or No Newline 9600 baud 8 data bits 1 stop bit No parity Analog Reference Connection Connect an analog signal such as color black or any other stable analog signal to either J5 or J6 ANALOG REF IN on the Com I O Module in Slot C10 Terminate any unused BNC connectors Cable Connections Input Signal Connections Video and Key The Model 2200 allows up to 32 video key inputs to be connected These inputs are connected to a Serial Digital Module at the rear of the frame Inputs are configured in the soft menus Component analog inputs can be connected to the optional Chroma Key Input Module NOTE Grass Valley Products does not supply cables or terminators These must be obtained from other suppliers Serial Digital Video Connections The serial digital inputs require the use of 75Q coaxial cables The use of 750 BNC connectors is recommended but not required Facilities with existing cables with 50Q connectors on 75Q cables
81. eated the same as any other video or key Table 3 1 summarizes the uses of both the Reentry Modules SRE Module 1 is in input slot C6 and SRE 2 is in input slot C5 Table 3 1 Reentry Module Signals e SIGNALS FOR SRE 1 UT SIGNALS FOR SRE 2 65 Reserved 73 Background 1 66 Reserved 74 Background 2 67 Reserved 75 Clipped Mask 68 Reserved 76 Reserved 69 Frame Store Video 77 M E 2 Program Video 70 Frame Store Key 78 ME 2 Program Key 71 Black 79 M E 1 Program Video 72 Test 80 M E 1 Program Key 3 9 Section 3 Functional Description Output Modules There are three types of output modules available Serial Digital Output Analog Output and Timed Aux Output Serial Digital Output Modules 064821 The Serial Output Modules convert the output signals from balanced differential to unbalanced coax mode Analog Output Module 064819 The Analog Output Module is used to output the M E 2 program and switched preview to monitors Timed Aux Output Module 064852 Slot C16 and 17 The basic function of the Timed Aux Output Module is m Generate aux buses 3A through 5B There are eight identical channels on the module but only six are used In one typical channel the aux bus signal arrives from the Crosspoint Module The signal is de serialized descrambled and presented to a RP 125 decoder ASIC The ASIC is used in a standard fashion to re synchronize and demultiplex the signal The timing signal i
82. ections Using an External Router Cable Connections Control Connection Three forms of control connection to the DPMs are supported These are m CPL Control Point Language m PBuslI Peripheral Bus II m GPIs Control Point Language CPL is the communication protocol used to couple the switcher and Kaleidoscope One of its uses is to convey the physical to logical channel mapping information described previously It is also used for run control of effects Aux Bus selection including front back switching and tally When DPM TYPE is set to KSCOPE in the DPM Setup menu CPL is automatically invoked PORT ASSIGN must be set to PORT Af The AUX BUS CONTROL selection has a choice of DPM or SWITCHER In normal use with Kaleidoscope this should be set to DPM With this setting when a source button is selected on the Kaleidoscope panel that source button is also selected on the switcher for that Aux Bus and vice versa So an effect running on Kaleidoscope can cause the switcher to select different crosspoints This is the mechanism used to achieve front back switching If AUX BUS CONTROL is set to SWITCHER any CPL requests to change crosspoints on an Aux Bus are ignored and Kaleidoscope is unable to change sources when running an effect All control connections have an associated control delay For Kaleidoscope using CPL this delay is 6 fields which is selected automatically Peripheral Bus Il Port A3 Only PBuslI is u
83. ed 3 Remove the enclosure covering the power supplies by removing the screws securing it to the control panel frame See Figure 4 10 NOTE Removing some control panel internal ribbon cables may make removing the power supply enclosure easier 4 22 Replacing Either Control Panel Power Supply 4 Disconnect the AC input and DC output wiring from the supply to be removed See Figure 4 10 Ill i Ill TRI II secured by 6 screws EMI Standard Filter Supply Control Panel Redundant f I O Board Supply i lt Model 2200 2s Control Panel CPU Board Model 2200 2i Control Panel CPU Board ON OFF Switch Redundant Fuse ON OFF Redundant Switch Figure 4 10 Removing Control Panel Power Supplies 5 Both power supplies are attached to a plate which is bolted to the bottom of the tub Remove the screws holding the plate to the bottom of the tub 6 Remove the screws securing the power supply to the plate 7 To replace either of the power supplies reverse the previous steps 4 23 Section 4 Maintenance Control Panel Servicing The control panel is divided into two main areas referred to as the Upper Panel and the Lower Panel The location of the components in these two areas are illustrated in Figure 4 11 The following servicing procedures provide general precautions
84. ed connect it to a separate 220 VAC power source branch circuit Section 2 Installation 2 72 Redundant Power Supply Voltage Adjustments If you ordered a redundant Frame Power Supply with the Model 2200 it was tested and adjusted with the system before leaving the factory In this case it is not necessary to perform the following procedure If a redundant Frame Power Supply is ordered after the Model 2200 the following procedure should be performed to ensure that the Primary and Redundant supplies are working properly together NOTE This procedure describes the adjustment of output voltages in power supplies using power units manufactured by Todd Products Corporation the present supplier For information on older power supplies manufactured by Pioneer Magnetics refer to the Maintenance section of this manual WARNING Dangerous voltages are present inside the Signal Processor Frame Power Supply Do not perform any servicing of this equipment unless you are qualified to do so Remove all rings wrist watches etc before working inside the equipment 1 Remove the rear access panels of both power supplies if they have not already been removed 2 With power to the Redundant Frame Power Supply turned off turn on the power switch on the front of the Primary Frame Power Supply 3 Record the following measurements on paper Measure the Multi Output supply voltages 5 2 13 13 and 48 Vdc referenced
85. ed OFF depends on the position of the DEL LOCK switch see below The last eight switches 6A through 9B must be set to OFF NOTE Two or more panels can control the same Aux Bus however if the same bus is selected on more than one panel the panel with the highest address will control the bus Delegate Lock Switch On the 3 RU panel the DEL LOGIC switch controls the functioning of the Aux Buses that are not selected DELLOCK Switch OFF If a BUS ENABLE switch is OFF the associated Delegate button on the panel can be selected and the source button selected for that bus will light but cannot be changed DEL LOCK Switch ON The Delegate button on the panel cannot be selected if its BUS ENABLE switch is OFF NOTE The DEL LOGIC switch is not used on the 1 RU and 2 RU panels Force High Tally Switch On the 1 RU panel the FORCE HIGH TALLY switch forces the ON AIR lamp on at all times On the 2 RU and 3 RU panels the FORCE HIGH TALLY switch disables the low tally condition The lamps will be on bright whether the bus is on air or not Test Mode Switches These switches run diagnostics and program the joystick override For normal operation set all four TEST MODE switches to OFF Information on the test mode switches can be found in the Remote Aux Panel Manual TP0699 01 Chop Enable Switch Enables and disables the chop mode Switcher Option Module Installation Tally Expansion Option The Tally Expansion
86. ed to the DPM s video and key inputs The DPM s outputs can be connected to any of the Model 2200 s physical inputs The inputs are then assigned via menus to any crosspoints as described later in this section Map Inputs Menu under Inputs Menu Model 2200 Switcher Frame DPM 700 Peripheral Control Cable RS 422 054602 XX VIDEO 1 VIDEO 2 Channel 1 Outputs KEY 1 KEY 2 Channel 2 Any Video amp Key Inputs KEY VIDEO Figure 2 29 Model 2200 to DPM 700 Cabling 2 60 Cable Connections The Control cable is connected between the Peripheral Port J5 at the rear of the DPM frame and Port A3 J5 on the Expanded Communications Panel at the rear of the switcher frame See Figure 2 14 The DPM 700 connects to the switcher frame through a control cable available from GVG Available cable length is 16 meters 054602 16 Alternatively you may make your own cable as illustrated in Figure 2 30 Maximum length of the control cable is 300 meters Twisted Pairs Connects to Connects to PORT A3 Wiring Wiring J5 on on Model 2000 Side Side DPM 100 700 Figure 2 30 Peripheral Bus II Cable Design Video Production Editor Connections The Model 2200 may be connected to video editors such as GVP s VPE series of editors Refer to Figure 2 14 while making this connection 1 Attach the signal cable from the editor to the EDITOR port J3 located on the Comm
87. el 2200 Switcher consists of three main areas m Switcher Frame m Control Panel m Switcher Power Supply Frame See Figure 3 1 on page 3 3 while reading the overview 3 1 Section 3 Functional Description Color Black Backgrounds Test Signals and clipped mask Preview Bus Mask Bus M E 1 KEYER 1 Shaped Video A Bkgnd Reentry and Key 1 Modules po ul l gt a Analog 5 Chroma Chroma a z Keys 2 Key and fill 9 M E 1 CHROMA gt Oo Chroma Key KEYER CARRIER g x o Fill Video Si oo tc CHROMA KEYER G S8 o MEZZANINE B ke Chroma gt B Bkgnd Key and fill lt and Key 2 act M E 1 KEYER 2 t Aux 1A 1B 2A 2B ER E A Bkgnd and Key 1 E p WE 2 KEYER 1 3 Chroma Key and fill gt Oo Chroma Key m rage M E 2 CHROMA KEYER z Q B Bkgnd Chroma Key and fill 0 and Key 2 o Video and g Ke M E 2 KEYER 2 Keys from o Input Modules Aux 3A 3B 4A 4B 5A 5B 3 2 Introduction Mask DULE and PREVIEW MODU Previews Title to Output Modules M E preview g i Mask Clipped Mas Framestore Video Framestore and Key to Video Output Mod and Key FRAMESTORE M E 1 MIXER MODULE M E 1 preview t WIPE MEZZANINE M E 1 E Video and Keys to Output 3 Video Bus Modules and Reentry PREVIEW MEZZANINE Modules Clipped Mask A Video MIXER A Video and Keys INTERFACE and Keys From MODULE to Mixer both Modules 2 Keyers a
88. ensitive electronic devices protect the Model 2200 Modules from static discharge Avoid handling switcher modules in a high static environment Touch the switcher frame before you remove any modules This helps ensure that any potential difference between your body and the frame is dissipated If you handle the modules or make any repairs to them use a grounding strap and grounded equipment INCOMING DATA NORMAL ON AIR TALLY ALL SWITCHES OFF REFER TO MANUAL FOR OTHER MODES Sd avNa SN TWNCIAIGNI 3 REMOVE JUMPER TO ISOLATE TALLY COMMON A AND TALLY COMMON B Figure 2 20 Tally Output Module Switch and Jumper Locations 2 41 Section 2 Installation 2 42 The first bank of 8 switches labeled on the module as MODE S1 selects one of several specialized tally functions ON AIR Tally is the normal most commonly used tally system all DIP switches OFF When Mode 0 is selected any input whose signal reaches the Program Video or Program Key output is tallied Table 2 3 shows the switch settings for the mode switch Table 2 3 Tally Mode Switch S1 Settings Individual Preset DIP ON AIR ME1 M E 2 s Look Switch Tally IsoTally Iso Tally Iso Tallv Ahead Segment Mode0 Mode 1 Mode 2 y Tally Mode 4 Mode 5 1 OFF ON OFF OFF ON 2 OFF OFF ON OFF OFF 3 OFF OFF OFF ON ON 4 OFF OFF OFF OFF OFF 5 OFF OFF OFF OFF OFF 6 OFF OFF OFF OFF OFF 7 OFF OFF OFF OFF OFF 8 OFF OFF OFF OFF OFF
89. esult in injury or damage to the equipment 8 While guiding the heavy cables at the right rear through the cut out in the chassis pull the chassis out on its mounting rails until they are fully extended 9 Release the chassis from the rails by locating and pressing the two release buttons one on each rail 10 Using two persons or an appropriate lifting device remove the chassis from the mounting rails WARNING If you are replacing a power supply in a system using a primary and a redundant power supply make sure the power supply units in the replacement supply are of the same type Pioneer or Todd as the existing supply See page 4 4 of this section for more information 11 To reinstall the power supply or install a replacement supply reverse the previous steps Servicing Precautions Replacement of Individual Power Supply Assemblies If it is necessary to replace an individual power supply in the Signal Processor Frame Power Supply it is important for you to be aware of the following information m Two types of power supplies are used in the Signal Processor Frame Power Supply for the 2200 Switchers a Multi Output supply and a high current 5 Volt supply m Power supply units from two different manufacturers Pioneer Magnetics and Todd Products Corporation have been used in the Signal Processor Frame Power Supplies The units from the two manufacturers are very different in appearance but are electrica
90. g is a list of items required for installation m Medium flat bladed screwdriver m Medium Phillips head screwdriver m 10 15 amp 20 Torx screwdrivers m 3 8 deep well socket m Torque Wrench 100 inch pound range m 1 8 3mm drill m Six 6 MA screws 2 2 Pre installation Procedures Physical Specifications and Installation Requirements Physical dimensions for the Model 2200 shown in Table 2 1 are provided to assist you in the installation Table 2 1 Model 2200 Component Size Summary Component Depth Width Height TR Weight 2200 Control Panel 23 5 inches 47 0 inches 13 8 inches n a 150 Ibs 578 mm 1 194 M 350 mm 67 kgs Switcher Frame 22 5 inches Std 19 inches 26 25 inches 15 175 Ibs 571 5 mm 483 mm 666 7 mm 78 kgs Power Supply 22 5 inches Std 19 inches 12 25 inches i 143 Ibs 571 5 mm 483 mm 311 1 mm 65 kgs Allow 14 rack units total under switcher frame if installing redundant Power Supply Power Requirements Power requirements for the Model 2200 control panel and switcher frame are listed in Table 1 1 on page 1 11 The frame operates on 220 VAC only the control panel power supply is autoranging between 110 and 220 VAC Environmental Requirements The Model 2200 has been designed to operate properly in environments outlined in Table 1 7 on page 1 14 Safety Requirements The following precautions are provided to ensure that safety considerations for both equipment
91. h 24 aux 6A through aux 9B the M E3 and Pgm buttons are disabled inputs 1 through 16 and shift 1 through shift 16 are the active crosspoints Each crosspoint lamp on the Remote Aux panel will high tally when that inputis on the air There is an ON AIR lamp on the 1 RU Remote Aux panel P N 088901 which will illuminate to indicate that the selected input is on the air The oncair tally can be permanently enabled on all three Remote Aux Panels Section 2 Installation ME ME ME 0O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 SHIFT 1 9 8 9999 9 9 0 OKDKD BID 7 818 20 2 22 23 ese Cees 2 RU Panel SOURCE OopmuKBpODG ej e D GHEHE Cy C9 C9 Cy Grass Valley 3 RU Panel Figure 2 17 Remote Aux Control Panels 2 36 All three panels have a joystick override and chop capability Joystick Override Each panel has inputs for up to eight user supplied switch closures each enabling an override function When one of these switches is closed the Aux Bus changes to a user defined crosspoint The crosspoint returns to the previous selection when the switch is opened To program Joystick override 1 Set TEST MODE Switches to 12 0011 2 Press and hold the JSO s
92. he front panel of the main Signal Processor Frame Power Supply turn off the main power switch The indicator LEDs on the front panel will go out If there is a Redundant Signal Processor Frame Power Supply also turn off its main power switch Inside the switcher Control Panel turn off the main Control Panel Power Supply switch and if present the redundant Control Panel Power Supply switch At the rear of the equipment rack disconnect AC power from the Signal Processor Frame Power Supply by unplugging the cable from the AC power source If there is a redundant Signal Processor Frame Power Supply also disconnect it from the AC power source WARNING If a redundant power supply is installed power to both supplies must be disconnected due to the interconnecting wiring 4 Remove both the right and left rear covers of the power supply frame as viewed from the rear to access the wiring connections See Figure 4 6 Servicing Precautions 5 Remove the nuts and lockwashers and disconnect the heavy red and black cables from the studs If this is the upper supply in a redundant system remove the extension studs and the second set of heavy cables from this supply as well LT WT rTHIHTE Sage LU o Disconnect Feed Cable and Connector through Hole in Frame A 0347 0419 Oo Blue and Brown Wires Disconnect Connector from Oo Circuit Board I I I I I I I l Remove Nuts I and W
93. he wipe solid for the preset pattern Each Wipe Mezzanine Module can take in the wipe solid from the other Wipe Mezzanine and do a mix or a NAM Non Additive Mix between its output and the other Wipe Mezzanine s output There is space on the Mix Wipe Module for two Wipe Generator mezzanines The first Wipe Generator Mezzanine for each M E is standard and can generate the wipe and preset pattern key control signal If only this mezzanine is installed these two signals are identical If the second Wipe Generator Mezzanine is installed that mezzanine generates the preset pattern key signal which then may be different than the wipe pattern Preview Mezzanine Module 064829 The Preview Mezzanine generates m Look ahead preview for that M E m Key Preview for that M E m Clean feed for that M E SECONDARY PRIMARY PREVIEW Figure 3 6 Mix Wipe Mezzanine Locations 3 26 Switcher Module Description The function inputs outputs and processor used on each Mix Wipe Module are given below M E 1 Mix Wipe Module Set Slot A7 Generates the Wipes Mix Program Output and Previews for M E 1 Inputs m M E1A Video and Key m M E1B Video and Key m M EI1KI Video and Key m M E1K2 Video and Key Outputs m M E1 Program Video and Key m M E1 Clean Feed or program key m M E 1 Preview Processors Used M E1 M E 2 Mix Wipe Module Set Slot A12 Generates the Wipes Mix Program Output and preview for M E 2
94. her Frame Power Supply a Control Panel and interconnecting cables Power Distribution Input Voltage Output Voltages The Model 2200 Switcher Frame has a separate power supply 2 supplies if the optional Redundant Power Supply is installed This power supply is connected to the switcher frame by 2 cables Turn off the power supply s before connecting or disconnecting the power cable Installation and setup of the power supplies is described in detail in Section 2 Installation Replacement and maintenance of the power supplies is described in Section 4 Maintenance Switcher Frame 208 to 240 volts 50 to 60 Hz Control Panel 120 volts nominal or 240 volts nominal autoranging Switcher Frame 5 0V 5 2V 13 0V 13 0 and 48V Control Panel 5V and 14V Which microprocessors are used in each area of the module A description of what the module does What are the input signals What are the output signals rear bay The module locations are shown in Figure 3 2 and Figure 3 3 What does the module do The following is a description of the functions of each frame module type The modules are located in two bays referred to as A front bay and C Each module has a six digit assembly number followed by a two digit version number and letter to identify it For example the Sync Generator Module is numbered 064801 XX with a letter following the dash number It may also be referred to as the 801 Module This number ca
95. iming of the analog video is directly related to the timing of the serial input m Awide band oscilloscope with a delayed sweep externally locked to a house reference System Timing 13 5 MEZ Serial I O only Timing Procedures Switcher Delay 70 uS This procedure sets the serial inputs to the center of the auto timing range Make sure you have assigned your serial inputs in the Configuration menu before proceeding 1 Select one of the serial sources and connect it to the serial to analog converter Connect the Y or G output of the converter to the scope Adjust the delayed sweep on the scope so that the midpoint of the black to white transition is at a reference point Connect this source to a primary switcher input and select it on the program bus Connect the serial program output of the switcher J5 or J6 of the Serial Output Module in Slot D6 to the input of the converter Adjust the rotary switches on the front of the Sync Generator Module so that the black to white transition is 70 pS later than the previously noted reference point Switcher Delay 50 uS Use this procedure to set the switcher delay to a minimum 1 Select the serial source with the latest delay and connect it to the serial to analog converter Connect the Y or G output of the converter to the scope Adjust the delayed sweep on the scope so that the midpoint of the black to white transition is at a reference point Connect th
96. ion for proper operation of these switchers 1 Loosen the retaining screws of the fan assembly and pull the assembly out of the rack Check the position of the BYPASS PROTECT jumper a For the Todd 5 Volt power supplies set the jumper to the BYPASS position The Todd supplies have internal protection They will not operate with the jumper in PROTECT mode For the Pioneer 5 Volt power supplies set the jumper to the PROTECT position The jumper in PROTECT position is intended to prevent a harmful surge should the Pioneer 5 V supply be accidentally shorted 4 21 Section 4 Maintenance Replacing Either Control Panel Power Supply To replace either control panel power supply proceed as follows 1 Open the control panel and turn the AC power switch es on the left front of the enclosure to the OFF position See Figure 4 9 ZZ RR S ee L Power Supply NS PowerSuppy Standard SS N Redundant Power Switch Fuse Optional Redundan Switch Control Panel CPU Board Control Panel Fan Power Supply over Figure 4 9 Control Panel AC Power Switch Location 2 At the rear of the control panel disconnect the power cord s from the AC source WARNING If the redundant power supply is installed both power supplies must be turned off and both power cords must be disconnect
97. ir of Black cables 2 Threaded Standoffs 4 Lock Washers 2 Nuts WARNING To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so Perform the following procedure to install the redundant Power Supply 1 Ensure that the Primary and Redundant Power Supplies are disconnected from all power sources Remove the rear panel access covers right and left sides of the Redundant and if necessary the Primary Power Supply Remove the hex nuts and lock washers that secure the red and black power cables on the Primary power supply Do not discard Leave the cables positioned over their respective studs Install the new lock washers and posts over the threaded ends of the existing studs Using a deep well 3 8 in 10mm socket and torque wrench torque the posts to 80 inch pounds 6 7 foot pounds 9 Newton Meters Remove the connector and cable slot covers from the bottom of the Primary Power Supply see Figure 2 10 Mount the Redundant Power Supply chassis underneath the Primary Power supply in the same manner as the Primary Power Supply was installed see Step 3 through Step 9 of the previous section Tighten the 8 captive screws that secure the Redundant chassis to the Primary chassis Installation 8 Place the pair of new black cables over the proper studs in the Primary and Redundant Power Supplies routing the cables
98. ires i from Studs j For Upper Supply in Redundant Power System l also Remove l Intermediate Studs I and Wires I I I I I I Figure 4 6 Removal of Pioneer 5 Volt Power Supply Assembly 6 Disconnect the small multi wire connector from the top of the circuit board in the left compartment of the power supply frame and feed it back through the holes into the 5 Volt supply compartment 7 Attheright side of the compartment on the rear of the 5 Volt supply remove the terminal block cover if present and disconnect the blue and brown AC power wires from the terminal block The green yellow wire may be left in place 8 Open the door at the front of the power supply frame 9 Remove the two screws at the bottom that secure the 5 Volt supply assembly to the power supply frame 10 Slide the supply assembly forward out of the frame taking care that the wiring follows freely Section 4 Maintenance Installation of Todd 5 Volt Supply 1 p DJ I a T M ln I To install the replacement supply slide it into place and install the front mounting screws Feed the small multi wire cable from the new power supply through the hole at the top left of the 5V supply compartment see Figure 4 7 and on through the frame to the hole into the Multi Output supply compartment If necessary gain access from the front of the frame In the Multi Output supply compartment connect the connector on the end of
99. is source to a primary switcher input and select it on the program bus Connect the serial program output to the input of the converter Adjust the rotary switches on the front of the Sync Generator Module so that the black to white transition is 50 uS later than the previously noted reference point The serial input with the latest delay can move up to 2 5 uS later and still be autotimed by the switcher 2 77 Section 2 Installation Nominal Switcher Delay D uS Analog Chroma Key input requirement manually adjustable A uS AK gt A Serial input timing BK requirement E automatically adjusts B uS Nominal Reference Timing Nominal Output Timing Entire switcher timing input and output may move 37 US relative to the reference 13 5 MHz Analog chroma key input requirement A 1 uS Serial chroma key input requirement B 22 uS Output timing range adjustment C 16 uS Nominal switcher delay 70 uS Minimum switcher delay Serial input E 48 uS Figure 2 40 Timing Diagram Switcher Delay for Between 50 uS and 90 uS Output timing range Manually adjustable E uS For 50 uS to 70 pS of delay select the serial source with the latest delay and connect it to the serial to analog converter For 70 pS to 90 pS select the serial source with the earliest delay and connect it to the serial to analog converter 1 Connect the Y or G output of the c
100. itch located on the left end of the power supply enclosure inside the control panel See Figure 4 11 2 Unplug the AC line cord from the AC source The AC line cord is located at the rear of the control panel 3 Onthe top of the control panel remove any control knobs lever arm T handles etc that would interfere with removing the assembly NOTE If the lower right switch module is to be removed the plug from the joystick positioner must be unplugged from the side of the module under the top of the control panel at the rear of the positioner before lowering the module out of the control panel It is not necessary to remove the positioner to remove the switch module 4 Open the control panel and locate the module to be replaced 5 Disconnect any cables or wiring that are attached to the module being removed CAUTION Use care when removing cables or wiring to prevent the bending of connector pins or damage to cable assemblies Damage of this type can result in improper operation or damage to other circuit modules 4 25 Section 4 Maintenance 6 If the module to be removed has a mezzanine mounted on it as in Figure 4 12 perform the following sub steps If not proceed to the next step a Disconnect interconnecting wiring if any between the module and mezzanine b While supporting the mezzanine carefully press in the tab on each standoff to release it c Lift the mezzanine off and place it on a fl
101. itcher Frame Communications Connections Control Section 2 52 Cable Connections DPM Configurations Digital Picture Manipulators DPMs are external video devices connected to the switcher In this discussion reference is also made to DPM levels which are E MEM levels into which DPM associated information is learned The combined system capabilities of the switcher and DPMs depend on m The video connection m The capabilities of the DPM m The control connection It is not necessary to have a control connection from the switcher to a DPM however the highest level of system integration is achieved where there is a control connection The Video Connection Aux Buses and Return Inputs A normal video signal path consists of an Aux Bus output from the switcher feeding a DPM input and the DPM output returned to a switcher input which is mapped to a switcher source select button The video path through a DPM introduces a video delay into the system For example Kaleidoscope introduces a 2 field video delay It is most important that this delay be set correctly in the DPM Setup menu if Effects Send is to be used NOTE If the video delay is not set correctly there will be a glitch in the video upon entering Effects Send mode There are four steps in configuring the video path m Aux buses are assigned to DPMs using the DPM Map Aux Bus menu m Return input connections are configured using the DPM Map Inputs menu m The
102. ive 73 23 BEC SU ASO EEC EMC Directive EM 5C O amp I 1 EN55022 Class B Radiated and Conducted Emissions EN 50082 1 Immunity IEC BDI 2 Electrostatic Discharge Immunity IEC 801 3 RF Electromagnetic Field Immunity IEC amp 01 4 Electrical Fast Transient Burst Immunity TVIVEEC Low Voltage Directive EN 60950 Safety of Information Technology Equipment _ AAC Zab Mnfrs Z Myen Aging Product Line Manager Date La n Zen AN Fam Myers Qi Manage Jaap Meijer EC Representative iii iv Contents Symbols and Their Meaning xi Warming S os rn xii Cautions iiciereqpee die rk EE E Ea p SEENEN a xiii Federal Communications Commission FCC Part 15 Information xiii Power Cord Notices cce iaee Se de ti epe ee anaes oo le tiun xiv North American Power Supply Cords ssssssseeeeeeeeeesel xiv International Power Supply Cord 6 66 xiv Section 1 System Overview ntroduction EM 1 1 System Description Lieder Sedat ogee bte RR eese edens diee eot a arg are Hone ele ale 1 1 Optional Features for Switcher sositeri sii engiisi een eee eee 1 4 oput Modules eer anodine dO eege E Were tree pa edd 1 4 Serial Input Modul s use eee me EIER SERERE Aare gee 1 4 Chroma Key Input Module 1 4 Output Modules eene 1 5 Analog Output Cell Cl 1 5 Serial Output 1 Cell C3 Standard 1 5 Serial Output 2 Cell C11 Standard 0 eee eee 1 5 Aux Output Cel EE 1 6
103. l Specifications and price change privileges reserved TEKTRONIX TEK Grass Valley Group Borderline E MEM TEN X Wavelink and AVA are registered trademarks and Air Link Auto Match Doubletake E Disk Eagle V Emphasys EZ Link 409 Grass Valley Horizon Jogger Ka denza Kaleidoscope K Mask Key Layer Key Link Krystal MASTER System Master 21 MAX Omni Key Performer Programmed Motion Silhouette Softset SqueezeBack Streamline Super Edit TEN 20 20 TEN Trace TrailBlazer VideoDesktop Flex Time and XEDL are trademarks of Tektronix Inc P O Box 1000 Wilsonville OR 97070 1000 U S A The information in this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Tektronix Inc Tektronix assumes no responsibility or liability for any errors or inaccuracies that may appear in this publication Tektronix Inc Video and Networking Division P O Box 1114 Grass Valley California 95945 U S A Tektronix Grass Valley Products 2o Tektronix Grass Valley CA 95945 916 478 3800 Ves Valley Products EC Declaration of Conformit Tektronix Holland N V Marktweg 73 A 8444 AB HEERENVEEN THE NETHERLANDS declare under sole responsibility that the Model 2200 Video Production Switcher manufactured by the Grass Valley Group a Tektronix Company meets the intent of Directive K3 336 EEC for Electromagnetic Compatibility and the Low Voltage Direct
104. l cable to the connector marked J1 on the rear of the Control Panel as shown in Figure 2 22 2 Connect the other end of the interconnect control cable to J1 FRAME COMM on the COM I O Module in the rear bay Slot B10 of the switcher frame illustrated in Figure 2 22 The RP125 parallel digital cable is available in 15 50 100 and 300 maximum meter lengths J2 J3 J6 F POINTING STATUS ETHERNET SH DEVICE DIAGNOSTIC 50 Ohm BNC DB 25 TERMINAL Connector Connector DB 25 x Connector UNI L II e FRAME COMM DPM KEYBOARD Power Port RS232 Connector Connector AC DB 25 Serial Link between PORT Power Connector Control Panel and DB 25 Connector Signal Processor Connector Redundant Frame Ji Com I O PANEL Port DB 25 Connector C17 C16 C15 C14 C13 C12 cil f PORTA A A rom CI PORT A2 C D a PORT B2 bs 4 port Aa A portaa H 3 Figure 2 22 Switcher to Control Panel Connections 2 47 Section 2 Installation 2 48 Status Terminal Connections The Status Terminal connector on the rear of the control panel allows the connection of a VI 100 type terminal to be connected to the Model 2200 The terminal is used to monitor system status and for maintenance purposes 1 Connecta cable between the input of a VI 100 type terminal and J3 Status Terminal connector on the rear of the control panel The connector J3 on th
105. larly place the pair of new red cables over the proper studs in the Primary and Redundant Power Supplies and secure the cables with lock washers and hex nuts 11 Torque all four hex nuts to 80 inch pounds 6 7 foot pounds 9 Newton meters 12 Route the loose cable harness connectors on the left side of the chassis up through the two holes at the top and securely insert them into the connector sockets in the bottom of the primary power supply chassis The connectors are keyed for proper alignment 13 Check your work to ensure all connections are secure and safe 14 Replace the rear panel access covers left and right on both the Primary and Redundant Power Supplies Switcher Frame Modules The Model 2200 switcher is shipped fully configured with all the standard and ordered optional modules already installed in the switcher frame The frame is divided into two bays one in front A and one in the rear C The modules slide into the frame bays plugging into connectors attached to the main motherboard at the center of the frame The correct location of each module is indicated on a location strip above the top of the bays Refer to Figure 2 13 and 2 14 for the location of the modules Installation Installing and Removing Modules To insert a module slide it slowly into the correct location avoiding contact with the modules on either side Be sure to match the rear connectors before applying pressure to seat the module
106. lies and disconnect power cords before servicing the control panel m To reduce the risk of electric shock ensure that the two power supply cords are each plugged into a separate branch circuit m If equipped with redundant power this unit has two power cords To reduce the risk of electric shock disconnect both power supply cords before servicing m High leakage current Earth ground connection is essential before connecting power supply Cautions Safeguards and Notices To prevent damage to equipment when replacing fuses locate and correct the trouble that caused the fuse to blow before applying power Verify that all power supply lights are off and that the power supply cords are unplugged before removing power supply or servicing equipment Use only specified replacement parts Follow static precautions at all times when handling this equipment Leave the back of the frame clear for air exhaust cooling and to allow room for cabling Slots and openings in the cabinet are provided for ventilation Do not block them Front door is part of fire enclosure and should be kept closed during normal operation Circuit boards in this product are densely populated with surface mount and ASIC components Special tools and techniques are required to safely and effectively troubleshoot and repair modules that use SMT or ASIC components For this reason service and repair of GVG products incorporating surface mount technology are supporte
107. lly supporting the weight of the power supply insert the chassis sections mounted on the power supply chassis into the intermediate sections Still supporting the full weight of the power supply slide the power supply assembly into the rack making sure that the power cables from the switcher frame pass through the slot in the top rear of the Power Supply Secure the front of the Power Supply assembly to the rails by installing the appropriate 1 4 6 4 mm length rack screws The finished power supply installation will appear as illustrated in Figure 2 6 2 13 Section 2 Installation Fasten Captive Screws into Chassis Mounting Holes 8 Places at Bottom of Switcher Frame BN Power Supply Chassis e Figure 2 8 Captive Screw Locations Switcher Frame Power Supply rear view 10 At the rear of the unit install the 8 captive screws see Figure 2 8 through the top of the power supply chassis into the bottom of the switcher frame Tighten the 8 screws securely 11 Remove the nuts and lock washers from the two large electrical posts in the right compartment of the power supply Do not discard NOTE If you will be installing a Redundant Power Supply at this time skip to Step 15 12 Refer to Figure 2 9 Connect the two large black cables running down from the right rear of the switcher frame to the right post and secure with the nut and lock washer removed previousl
108. lly compatible with the following exception In a redundant power system the two 5 Volt supplies must be of the same make and the two Multi Output supplies must be of the same make The 5 Volt and Multi Output supplies however may be of different makes This means that if you need to replace one power supply assembly in a redundant power system you must either replace that supply with one of the same make or replace both supplies that operate in parallel Check to see that your replacement is compatible in a redundant system and if necessary contact Grass Valley Customer Service NOTE In a non redundant power system if both power supply units one Multi Output and one 5V in the single power supply frame are Todd supplies the frame can be wired to operate on 110 volts as described in the Installation Section of this manual Configurations Each power supply comes as a complete assembly sled that must be replaced as a unit As viewed from the rear of the frame the 5 Volt supply assembly is located in the compartment at the right side of the chassis and the Multi Output 13V 13V 5 2V 48V supply is located in the compartment at the left Section 4 Maintenance 4 10 Procedures The following procedures one for the Multi Output supply and one for the 5 Volt supply describe replacing Pioneer power supply assemblies with Todd power supply assemblies For any of the other three possible replace
109. lters should be inspected regularly and cleaned as necessary Clogged filters can cause overheating and failure of the power supplies To replace the frame power supply air filters proceed as follows Power Supply Filter Inserts 3 D Frame Air Filter o y y A SF o o Figure 4 16 Switcher Frame Power Supply Panel Release Screws 1 Release the two quarter turn screws on the front panel and open the panel See Figure 4 16 2 Grasp the filters and pull out to the front 3 Clean the filter with a vacuum cleaner or wash it in a warm water and detergent solution rinsing thoroughly with fresh water Thoroughly air dry before reinstalling it CAUTION Do not reinstall the filter until it is thoroughly dry Failure to follow this precaution could result in damage to the equipment due to shorts Switcher Frame Module Precautions Switcher Frame Module Precautions The locations of the switcher frame bays and circuit modules are illustrated in Figure 4 17 and Figure 4 20 The circuit modules in the switcher frame are slide in units that are easily removed and replaced The existing setup of the switcher is lost when power to a switcher frame is turned off E MEM and switcher configuration are not lost because they are stored in non volatile RAM If you wish to save the switcher setup save the setup to an E
110. lug both power cords into the chassis and a source of power 90 to 132 VAC or 180 to 264 VAC The power supplies automatically selects either 115 or 220 volt source depending on the input 4 Atthe front of each Tally Expansion chassis open the door turn on both power switches and verify that both power supply lamps are lit Maintenance Terminal Connections C4 MAINTENANCE o o TALLY EXP o J2 o o GPI INPUTS TB KRRKRRRR KR LOCI CIC ese s lll o w 18 d g S o GPI OUTPUTS TB3 a a e a a a a ales dle 1e I ol 4 2 70 The Maintenance port allows a text only monitor to be connected to the switcher frame The monitor is normally used for maintenance purposes only Refer to Figure 2 38 1 Connect a cable from the input port of a RS 232 terminal to J1 MAINTENANCE port on the GPI Module in Slot B4 The Data cable must be wired in a standard RS 232 configuration with pin assignments as follows m Pin 1 Protective Ground m Pin2 TxD From the Terminal m Pin3 RxD To the Terminal m Pin7 Signal Ground 2 Ensure that the settings of the terminal matches the parameters of the Model 2200 given below m 9600 baud m 8 data bits m 1stop bit m No parity See the monitor s manual for its settings Figure 2 38 Maintenance Terminal Connectors
111. ly Expansion chassis These connectors are 37 pin D connectors and have the following assignments m 1A and 2A upper Tally Relay module Slot A m 1Band 2B center Tally Relay module Slot B m 1Cand 2C lower Tally Relay module Slot C The tally output connectors are active only if their associated Tally Relay module is installed Pinouts for the two connectors are shown in Figure 2 37 Pins 1 through 32are Relay Closures to Tally Common B Pin 36 Input 20 Tally O Input 21 Tally e Input 22 Tally e Input 23 Tally e Input 24 Tally Input 25 Tally 9 25 Input 26 Tally Input 27 Tally Input 28 Tally Input 29 Tally Input 30 Tally Input 31 Tally Input 32 Tally G3 M E 1 Tally G3 M E 1 ON AIR M E 2 Tally M E 2 ON AIR Tally Common A Tally Common B Chassis Ground D Chassis Ground J1 J2 NOTE Tally Common A is tied to Tally Common B on the module Either A or B or both can be connected Maximum Relay Current is 1 Amp at 32 Volts As Viewed from the Rear of the Frame Figure 2 37 Tally Output Connector Pinouts 2 69 Section 2 Installation Turning Tally Expansion Option On When all the Tally Expansion Chassis are installed and set up 1 Turn the power off to the switcher frame and plug the control cable into J2 on the GPI Module C4 on the back of the switcher frame 2 Turn the switcher power back on 3 Atthe rear of each Tally Expansion chassis p
112. mapping of a return connection to a crosspoint is done using the Configuration Map Inputs menu m The video delay is set using the DPM Setup menu 2 53 Section 2 Installation 2 54 The system defaults to all Aux Buses being part of the MISC E MEM level When an Aux Bus is configured for use with an external DPM its settings are no longer saved in the MISC level but are saved in the relevant DPM level when an E MEM register is learned Information such as Aux Bus crosspoint selection is learned for each DPM on separate E MEM levels In cases where it is not desirable to have an Aux Bus selection learned or recalled on the MISC level it is possible to configure the Aux Bus to a DPM level such as DPM 4 and never enable that level An example would be if the Aux Bus were controlled by a Remote Aux panel DPM Capabilities Fixed and Pooled The characteristics of the DPM are configured in the DPM Setup menu The first choice to be made is selection of DPM TYPE from NONE KSCOPE KRYSTAL or OTHER FIXED The DPM TYPE of NONE indicates that there is no external DPM device used for the particular DPM level However it can also be used for cases where Aux Buses are assigned to a DPM level but there is no physical device no return signal and no control connection for example an Aux Bus dedicated to feeding a video monitor Both KSCOPE and KRYSTAL are selections for pooled devices A pooled device is one which
113. match the waveform for the desired format shown in Figure 2 26 for color difference or Figure 2 27 for RGB NOTE In RGB formats the eain controls are somewhat interactive For best results adjust Y gain while observing green output such that the white color bar is at specified level Then observe red output and adjust R Y gain for equal level bars having red content similarly observe blue output and adjust B Y gain for equal level bars Effects Send Option The Effects Send option consists of the Effects Send Module which resides in slot A11 When the effects send is used the Aux Bus outputs of Serial Output Module 2 slot B11 become the outputs of the Effects Send option This allows A video and key signals any two signals in an M E to be routed outside of the switcher for processing by external devices and then brought back into the same M E for mixing and output The Effects Send functions require software set ups in the Configuration menus See Section 3 of the Reference Manual Switcher Option Module Installation Chroma Keyer Option Chromatte Advanced Chroma Keyer You may install one Chromatte Chroma Keyer to each M E to add internal 4 2 2 chroma keying functions to Keyer 1 and Keyer 2 Each option includes a Chroma Key Carrier Module with a mezzanine module The Chroma Keyer for M E 1 slides into slot A3 and the M E 2 Chroma Keyer slides into slot A16 To configure your Keyer option refer to the menus for the Ch
114. ments replacing a Pioneer unit with a Pioneer replacing a Todd unit with a Todd or replacing a Todd unit with a Pioneer use the following procedures as guides and perform the appropriate steps Replacement of Multi Output Power Supply Assembly NOTE In order to replace a Pioneer Multi Output supply with a Todd Multi Output supply you will need to have the installation kit that is part of Field Modification Note FM2025 To replace a Pioneer Multi Output assembly with a Todd Multi Output assembly proceed as follows 1 Onthe front panel of the main Signal Processor Frame Power Supply turn off the main power switch The indicator LEDs on the front panel will go out If there is a RedundantSignal Processor Frame Power Supply also turn off its main power switch 2 Inside the switcher Control Panel turn off the main Control Panel Power Supply switch and if present the redundant Control Panel Power Supply switch 3 Attherear of the equipment rack disconnect AC power from the Signal Processor Frame Power Supply by unplugging the cable from the AC power source If there is a redundant Signal Processor Frame Power Supply also disconnect it from the AC power source WARNING If a redundant power supply is installed power to both supplies must be disconnected due to the interconnecting wiring Servicing Precautions Removal of Pioneer Multi Output Supply 1 Remove the left rear cover of the power supply f
115. move Slot Cover Plate From Primary Power Supply Route Cables Down Through s Slot in Top of Lower Chassis Tighten Captive NOTE Screws to Upper Chassis 8 Places Red Cables No Redundant z ft um a from ey E H Se Power Supply Power Supply FEM A l Power Supply Always Insert Black Cables In Slots Before Red Cables d 5 N Slot Cover Plate Should Remain on Bottom of Redundant Power Supply Figure 4 8 Todd Redundant Power Supply Installation Diagram 4 20 0347 0204 Fan Jumper Setting 13 If this is a redundant power system a You must replace the 5 Volt power assembly in the second Power Supply frame if it is not a Todd supply by repeating the procedures listed above Before applying power you must set the BYPASS PROTECT jumper in the rack fan assembly as described in the Installation information in Section 2 of this manual When you have completed the installation of both 5 Volt supplies if required reconnect the power source and apply power to both units Before you install the rear plates on the Power Supply frames you must check the output voltages for load sharing as described in the Installation information in Section 2 of this manual Fan Jumper Setting There is a jumper on the small circuit board 064851 in the fan assembly at the top of the rack for Model 2200 Switchers This jumper must be in the correct posit
116. mp Fuse ON OFF Control Panel Fan Switch Power Supply Cover Figure 2 4 Control Panel AC Power Switch Location 2 Remove the enclosure covering the power supplies by removing the screws securing it to the control panel tub NOTE Removing some control panel internal ribbon cables may make removing the power supply enclosure easier 2 8 Installation UN iN UN e e e ud A E over TOY Dm SCH i I 1 I lc EMI Standard ontrol Panel Filter Supply oc A028949 boris ame d Control Panel CPU Board Power ON OFF Switch Redundant Power Fuse ON OFF Redundant Switch Figure 2 5 Removing Control Panel Power Standard Supply 3 Remove the ten screws securing the flat mounting plate supporting the supply 4 Attach the redundant power supply to the flat mounting plate 5 Remove the U shaped plate which covers the redundant power supply fuse switch and power connector holes 6 Using the same screws mount the power supply fuse switch and power connector bracket 7 Route the long cable behind the standard power supply and over the standard AC filter 8 Plug the short cable into the control panel I O board 9 Reattach the flat mounting plate replace the power supply enclosure and reconnect any cables that were disconnected 2 9 Sectio
117. mper locations On a Model 2200 2s Open the Control Panel lid and locate the Control Panel CPU Board Locate the two RS232 jumper blocks 2 pins each labeled J3 at the top middle of the board Set the blocks to the DCE setting horizontal as you view the board from the front of the panel On a Model 2200 2i Open the Control Panel lid and locate the Control Panel CPU Board Locate the two RS232 jumper blocks 2 pins each labeled J10 near the board s top edge above the Lower PuP cable connector Set the blocks to the DCE setting by jumpering pins 1 and 3 together and pins 2 and 4 together horizontally as you view the board from the front of the panel Installing SD Series Tablet 1 Connect the graphics tablet to the POINTING DEVICE input port on the back of the switcher Control Panel The Control Panel CPU Board RS 232 jumper blocks must be set to the DTE position On a Model 2200 2s Open the Control Panel lid and locate the Control Panel CPU Board Locate the two RS232 jumper blocks 2 pins each labeled J3 at the top middle of the board Set the blocks to the DTE setting vertical as you view the board from the front of the panel On a Model 2200 2i Open the Control Panel lid and locate the Control Panel CPU Board Locate the two RS232 jumper blocks 2 pins each labeled J10 near the board s top edge above the Lower PuP cable connector Set the blocks to the DTE setting by jumpering pins 1
118. n 2 Installation Switcher Frame Installation NOTE The switcher frame must be installed before either of the power supplies When planning your installation ensure that the frame will be installed high enough in the equipment rack to allow 7 rack units for the installation of the Frame Primary Power Supply and another 7 rack units for the optional redundant Power Supply if purchased below it To allow the use of extender modules and access for other maintenance sufficient room should be allowed in front of the equipment rack 241 inches 1 05 0 M Sufficient room should also be allowed in the rear of the rack for access to cables and the exhausting of cooling air The switcher frame mounts in a standard 19 inch 48 3 mm wide equipment rack It is installed in the rack from the front and secured at the front edges of the frame with screws not provided by GVG Its Power Supply mounts below it in the rack on slide rails The procedure for installing the Power Supply follows the frame installation procedure To install the frame in the equipment rack read the following precautions then refer to Figure 2 6 and complete the following steps WARNING The Model 2200 switcher frame weighs approximately 175 Ibs 67 Kg when fully configured Provide appropriate equipment to support the frame during installation When the switcher frame and Power Supply are installed the equipment rack is top heavy and could topple Ensure th
119. n be found on the silk screen in different locations on each module circuit board Included in the descriptions are the input and output signals and the microprocessor s that control that specific module Unless otherwise indicated in the description all modules and mezzanine modules with the same part number are interchangeable For the video modules the descriptions answer the following questions For the processor modules the control panel and other non video modules Functional Description a a a a a Switcher Module Description Section 3 Gs9v90 jonuoo xny HO 18790 e10jsewes4 LE8P 90 einpoiw 208790 eInpow z 3 IN euluezzeyy oy EUIOIU samep Asy ewoiyo oe8r90 ampon UIUEZZ W se Z08790 NPON Mee 606790 uondO ainPoW ozgr90 selnpoW Irogton einpow z Aen 9UIU ZZe N wu 3NITH3QHOS suluezzayy JoAey Z Z J N Jalen Jahoy 606790 uondO e npoW ozgp90 selpoW 08790 einpow L Aey ujueZZ N wt 3NITH3QHOS suluezzayy Joie Z Z J N Jalen Jahay 628790 uondo euiuezzeyw 8z8790 seinpoyy euiuezzew 08790 einpoj M8I 8Jd peauy 4007 ediM uondo Arepuooes pue KAieulud Z 3 IN 9dIAV XIWN A12 A13 A14 A15 A16 A17 608790 einpojN pues seu LOgp90 einpo N 1o1e4euec OUAS 008790 ainpoyy z 1urodsso1 x e x o lt L8790 oeptA einpoiN y 18X1 628790 uondo euiuezzey 8z8790 seinpoyy euiuezzew 08790 ainpoy M A 1d peauy 4007 adi uondo
120. need not change their connectors However with the use of 500 connectors there is the possibility of some errors occurring in the serial data stream The maximum length of serial digital cables should not exceed 225 meters 738 feet Fiber optic distribution and transmission is recommended for runs longer than 225 meters Connect serial digital video sources to the Serial Input Modules in Slots C7 C12 C14 as required for your facility Inputs are loopthrough be sure to terminate each input with a 75Q termination 2 49 Section 2 Installation Output Signal Connections Timed Aux Output Connections The Timed Aux Output module allows six output connections from the switcher to external devices See Figure 2 23 below The following outputs are assigned C17 C16 e TIMED AUX OUTPUT Aux 3A Video Q D Aux 3B Key Aux 4A Video Aux 4B Key Aux 5A Video io Aux 5B Video Key 5 O 0 c a F Figure 2 23 Timed Aux Output Connections 2 50 Cable Connections Serial Output Connections The two Serial Digital Output Modules provide serial digital outputs from the switcher The signal type of each output is hard wired according to the slot ID as shown in Figure 2 24 and is listed on the designation strip on the back of the frame above the rear bay SERIAL OU
121. nel Aux Bus Outputs uns KEY Channel VIDEO XE Channel Any Video amp VIDEO KEV Channel Key Inputs In Any Order VIDEO VIDEO VIDEO VIDEO VIDEO Figure 2 28 Model 2200 to Kaleidoscope Cabling The Kaleidoscope Channel outputs can be connected to any of the Model 2200 physical inputs 1 to 32 in any order It is important to note which physical inputs are connected from which Kaleidoscope Channel outputs for both video and key This information must be entered later into a setup menu in the Model 2200 DPM Map Inputs Menu under the External Interfaces Menu When the Kaleidoscope s outputs are sent to an Output Router the Primary Video and Key and Secondary Video and Key outputs may be connected to any four inputs on the switcher The switcher s inputs are assigned via menus to any crosspoints Map Inputs Menu under the Inputs Menu This assignment is described later in this section Cable Connections NOTE Standard length of the RS 422 cable is 16 meters The cable length is indicated by the dash number on the end of the part number The maximum combined length of the adapter and RS 422 cables should not exceed 300 meters The adapter cable connects between J17 at the rear of the Kaleidoscope Controller chassis and the 9 pin D type connector on the end of the RS 422 control cable The control cable connects to J1 Port A1 or J3 Por
122. ng the equipment cover or enclosure are for use by qualified service personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so Symbols and Their Meaning KG gt gt gt ER The lightning flash with arrowhead symbol within an equilateral triangle alerts the user to the presence of dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle alerts the user to the presence of important operating and maintenance servicing instructions in the literature accompanying the appliance The fuse symbol indicates that the fuse referenced in text must be replaced with one having the ratings indicated This symbol represents an internal protective grounding terminal Such a terminal must be connected to earth ground prior to making any other connections to the equipment This symbol represents an external protective grounding terminal Such a terminal may be connected to earth ground as a supplement to an internal grounding terminal xi Safeguards and Notices 9 Warnings xii CAUTION This equipment contains static sensitive components Use anti static grounding equipment whenever handling or servicing modules and components When circuit modules are removed from
123. ns are under the control of the M E 2 Processor m All other functions are under the control of the HOS Processor Each of the three signals has its transmitter and receiver on each end and their own wires in the control panel cable There are three types of modules in the control panels m Switch Modules m Panel Microprocessor PUP Modules m Control Panel CPU Module The Switch Modules have all of the operator panel controls The PUPs transfer signals between the Switch Modules and the Control Panel CPU Module There are two PUPs in the control panel One handles the Switch Modules in the upper portion of the control panel the other PUP handles the Switch Modules in the lower portion of the control panel The control panel CPU Module transfers signals between the PUP Modules and the switcher frame The signal path is as follows m A control is changed m The Switch Module notes the change and sends a signal to the PUP Module m The PUP Module sends the signal to the control panel CPU Module m The Control Panel CPU Module sends the signal over the control panel cable to the appropriate processor in the switcher frame m The processor sends signals to the appropriate Modules in the switcher frame to accomplish the requested action m The processor in the frame may also send a lamp on or off signal back to the Control Panel CPU module m The Control Panel CPU sends the lamp data to the PUP m The PUP sends the lamp data to the
124. ntains the HOS processor which supervises the state of the switcher handles communication with the control panel and controls the video hardware The M E 1 processor also resides on this module The Control Processor 2 contains the circuitry for communication with the editor tally expansion and other remote control The M E2 processor is on this module Since each M E has its own processor failure of the HOS processor does not shut down the entire switcher Individual M Es can continue to operate independently although in a degraded capacity cuts mixes and fade to black continue to operate The control panel communicates with the switcher frame over two RS 422 data links one per M E Both of the links is contained within a single cable that may be up to 1000 feet long 1 9 Section 1 System Overview Impeller Fan Air flows up through the frame Front Door e D D 1 D ES 0 SESS nd e Figure 1 3 Signal Frame and Power Supply Air Outlets Both sides amp rear Control and Signal Processing Modules Front Bay A ET Input and Output Modules and Options Rear Bay B Standard Power Supply Assembly Slide Mounted directly under the Signal Processing Frame in the Equipment Rack Optional Redundant Power Supply Assembly Slide Mounted directly under the Standard Power
125. ntrol panel connector and about 3 feet 1 meter extra then cut the cable and strip the wires Cable Connections Connector Installation The connector that plugs into the Remote Aux Panel has screw clamps to hold the wires Paying attention to polarity see Table 2 5 insert the wires into the appropriate holes and screw down the clamps If there is another control panel the cable to the next panel must also be inserted into this connector The D connector on that cable must be cut off and the wires for the next panel must be stripped and inserted into the same holes before the screws are tightened Make sure the polarity is correct Refer to Figure 2 18 on page 2 37and plug the cable into the Communications Bus connector To Pin 9 of To Pins 3 and 7 of D Connector D Connector SHIELD To Pins 2 and 8 of D Connector Erg LE OO i To Next Panel if any From Switcher or Previous Panel KEEP SHIELD CONNECTION AS SHORT AS POSSIBLE Figure 2 32 Remote Aux Panels Connection If you are building your own cable use a shielded twisted pair such as Belden 8451 and refer to Table 2 5 Table 2 5 Cable Polarity Panel Connector D Connector Factory Supplied Cable Plus 3 and 7 Red Minus 2 and 8 Black Shield 9 Shield 2 65 Section 2 Installation 2 66 JSO Cable connection The JSO cable is an optional cable that is installed if you want t
126. o m Aux Bus 1B Key m Aux Bus 2A Video m Aux Bus 2B Key m Frame Store Video m Frame Store Key Section 1 System Overview 1 6 Aux Output Cell C16 m Aux Bus 3A Video m Aux Bus 3B Key m Aux Bus 4A Video m Aux Bus 4B Key m Aux Bus 5A Video Key m Aux Bus 5B Video Key Effects Send Matrix Cell A11 The Effects Send Matrix option provides a method of integrating digital effects devices into the switcher mix effects system Up to two send channels can be used to route the A video key 1 or key 2 from an M E to and from an external digital effects system This option comes in the form of an Effects Send Matrix Module which installs in the front switcher frame bay Secondary Wipe Generators An optional Secondary Wipe Generator for both Mix Effects provides a second wipe pattern for each of the M E systems With this option installed two independent wipe patterns are allowed within each M E The output from the Secondary Wipe Generator can be mixed or non additively mixed with the output from the primary wipe generator to create novel wipe patterns This option also allows the Preset wipe pattern to differ from the transition wipe pattern It can also be used as an additional mask source and a matte generator modulator within each M E The Secondary Wipe Generator Modules are sub modules which mount onto the Mix Wipe Modules in each M E Optional Features for Switcher Dual Chromatte Advanced
127. o use the joystick override function of the Remote Aux Panel The JSO cable is not supplied by GVP Refer to Figure 2 33 Male 9 PIn Momentary D Connector Pushbuttonsr E O 2 1 3 3 e 4 The Joy Stick Override Cable is customer supplied O The cable is connected to a male 9 pin D connector 5 which has 4 40 jack screws For EMI supression the cable shield should be connected to the metal _6 connector cover 6 du 7 i Figure 2 33 JSO Cable Connection Power Supply Installation The Remote Aux Panel Power Supply should be securely fastened either on a horizontal surface where it will not be disturbed or attached to a support inside the equipment rack Verify that the power supply cord will reach the Remote Aux Control Panel and the AC source The power supply requires 100 120 VAC or 200 240 VAC and automatically switches to select one of these two line voltages Figure 2 34 Remote Aux Panel Power Supply Cable Connections Remote Aux Panel Lens Chip Installation The primary crosspoint push buttons on the 2 RU and 3 RU control panels can be labeled as desired An envelope containing a set of printed lens chips is shipped with the control panel To change a lens chip grasp the lens firmly with your fingers and pull it straight out The push button may come off with the lens You can then pull apart the push button lens and lens chip refer to Figu
128. ocedures to be used to isolate and resolve specific problems NOTE Torx head screws are used in the manufacture of many mechanical components on this equipment You should have a set of Torx head screwdrivers including sizes T 10 through T 30 available before attempting any mechanical disassembly and reassembly operations Section 4 Maintenance Servicing Precautions 4 2 CAUTION To prevent overheating do not operate the switcher frame with the door open for an extended period of time Powering Down WARNING Unless specifically directed to do otherwise by a maintenance procedure turn power off before removing or repairing any circuit module or assembly in this system If the system has redundant power supplies both supplies must be turned off Before working on any power supply assembly turn off the power and disconnect the power cord from the AC power source CAUTION When power to the switcher frame is turned off the switcher setup at that time will be lost E MEM and configuration data will be retained To save the setup save the setup to E MEM Removing any of the mezzanine modules from the Control Processor Modules will result in complete data loss from the battery backed SRAM on that mezzanine module This occurs because the batteries supplying power to the mezzanine module are located on the Control Processor Modules and not on the mezzanines themselves Removing Circuit Modules All
129. odule m The output signals to the Mixer Interface Module These signals come from the effects generator via the aux buses m The aux bus signals to the effects generator These signals come from the Mixer Interface Module Processors Used m HOS processor Switcher Module Description Chroma Keyer Carrier Module 064807 There are two slots for Chroma Keyer options one for M E 1 and the other for M E 2 Each module and its mezzanine can create two chroma keys and key fills one for each keyer in the M E from any primary input or chroma key input The chroma key and key fill are sent to the Keyer Module where they are selected and handled the same as a luminance key The Chroma Keyer m Creates a chroma key and shaped fill for Key 1 of the M E from any primary or chroma key video input m Does all of the timing and control for the Chroma Keyer Mezzanine The input signals are serial digital Signals are converted to parallel on the carrier module and sent either to the chroma key circuit Key 1 or the mezzanine module Key 2 The input signals for each Key Carrier Module are m Any of the primary inputs key and or fill m And or either of the chroma key inputs key only Each of the Chroma Keyer Modules creates m Chroma key m Video shaped by the chroma key The Chroma Keyer outputs are sent to the Keyer Carrier Module and the Keyer Mezzanine Module The chroma key uses the linear key on the keyer modules 3 23 Se
130. odules are not designed to be repaired in the field Failed modules should be replaced Surface mount technology and multi layer printed circuit manufacturing techniques have been used in many of the circuit modules Specialized equipment and training are required to properly repair these modules CAUTION Do not attempt component level field repair on these circuit modules Use of improper tools or equipment to repair multi layer circuit modules could result in expensive damage to your system Repairing Power Supplies GVG does not recommend or support field repair of Model 2200 power supplies Failed power supplies should be replaced 4 3 Section 4 Maintenance WARNING Remove all rings and other jewelry when you are working on equipment that is powered up Hazardous currents are present in the power supplies on the backplane and on circuit modules Failure to follow this precaution could result in severe shock and other injury Only qualified service personnel should work on the control panel and switcher power supply assemblies Failure to observe this precaution could result in severe shock or expensive damage to your equipment Model 2200 Power Supply Configurations The standard power supply configuration for the Model 2200 is a single supply chassis for the Signal Processor Frame and single supply for the Control Panel These power supplies are separately connected to AC source power The Control Panel
131. of the controls associated with the masks and wipes Control Panel IO Module 066266 Contains the control panel I O connectors as well as power distribution and fuses Section 3 Functional Description Remote Aux Panel Each of the Remote Aux Control Panels contains two printed circuit modules The Switch Module which is different for each Remote Aux system and the CPU Module which is identical in each system m 068965 a one rack unit Remote Aux Switch Module m 068963 a two rack unit Remote Aux Switch Module m 068964 a three rack unit Remote Aux Switch Module m 068966 a Remote Aux CPU Module The CPU module contains the back panel setup switches switch decoders the communications interface and the lamp and switch interface The CPU Module contains the power supply for both modules in the system The input 12 Volts uses a 2 Amp fuse and a 5 Volt regulator The 5 Volts powers the processor module and the 5 and 12 Volts power the Switch Module The Switch Module contains the switch and lamp decoding circuitry Tally Expansion The Tally Expansion frame contains a power supply sled with two redundant Power supplies and one two or three Tally Modules m 068932 Tally Module 4 Introduction Maintenance This section provides maintenance and safety information for servicing the Model 2200 switcher frame control panel and switcher power supplies Refer to the Diagnostics and Troubleshooting section for pr
132. of the other modules to select that module Batteries Each of the processor modules has a lithium battery installed They are the power source for the battery backed up RAM when power is removed from the module CAUTION Be careful not to short out the battery This can cause permanent damage to the battery and loss of the data in battery backed up RAM Control Processor 1 Module 064805 Slot A1 The Control Processor 1 Module has three processors one on the processor module and one on each of two mezzanine modules Section 3 Functional Description The three processors do the following tasks Communications Processor 1 m Sends status information to panel m Controls modem port m Controls diagnostic terminal port The Head of State HOS Mezzanine Module m Tracks switcher state information m Controls Program Preset DSK operation m Controls analog I O configuration m Communicates with panel m Overall control of the system M E 1 Processor Mezzanine Module m Controls M E 1 operations Communicates with panel The function inputs outputs and processor used on the Control Processor 1 Module are given below a few of the input signals m Vertical sync from the Sync Generator Module m Clock from the Sync Generator Module m 4X3 16X9 signal from the Sync Generator Module m 50Hz 60Hz from the Sync Generator Module m Power supply voltages Output signals m Address and data buses to all modules
133. of the video processing and control processing in the system takes place on circuit modules in the switcher frame and control panel The locations of these modules are illustrated in the appropriate portions of this section CAUTION When removing circuit modules from the switcher frame place them on a flat non conductive surface Failure to follow this precaution can result in loss of SRAM data due to battery discharge or component damage due to electro static discharge Servicing Precautions Two optional circuit module extenders are available One is for use with the main video processing and control modules located in the front bay of the switcher The second is for use with the I O and communications modules in the rear bay The extender modules allow operation of the system while providing access to test points and adjustments that would be inaccessible with the module seated normally CAUTION If a circuit module in the switcher frame is removed or reinstalled while the power is on it is unlikely that permanent damage will occur to the module or system Microprocessor messages however may become scrambled This may result in system errors and improper operation If these problems occur the only sure way to restore proper operation is to turn the frame power OFF wait a few seconds then turn power back ON again The power up sequence will re synchronize the microprocessors Repairing Circuit Modules Model 2200 circuit m
134. onding plugs in the lower supply to their mates in the bottom of this supply Turn on the power supply Adjust the voltages as in the Primary and Redundant Power Supply Voltage Adjustments procedure in Section 2 of this manual Reinstall the left and right rear access panels of the power supply 10 If this is a redundant power system a You must first replace the Multi Output power assembly in the second Power Supply frame if it is not a Todd supply by repeating the procedure given above b When you have completed the installation of both Multi Output supplies if required reconnect the power source and apply power to both units c Before you install the rear plates on the Power Supply frames you must adjust the output voltages for load sharing Refer to the Primary and Redundant Power Supply Voltage Adjustments procedure in Section 2 of this manual Replacement of 5 Volt Power Supply Assembly The following procedure describes replacing a Pioneer 5 Volt power supply assembly with a Todd power supply assembly For any of the other three possible replacements replacing a Pioneer unit with a Pioneer replacing a Todd unit with a Todd or replacing a Todd unit with a Pioneer use the following procedure as a guide and perform the appropriate steps Section 4 Maintenance Removal of Pioneer 5 Volt Supply To replace a Pioneer 5 Volt assembly with a Todd Multi Output assembly proceed as follows 1 On t
135. onitoring equipment needs and verification of proper operation are included m Initial Setup Step by step procedures in this section allow you to configure the system to a particular installation m System Timing Controls on the Sync Generator allow you to move the timing of the whole switcher the output timing and the input timing window relative to the analog reference Preliminary Checks 2 74 Before bringing the system on line there are several preliminary checks and preparations to be made WARNING You should observe normal precautions when working around high current low voltage power supplies Always remove rings wrist watches etc before working inside any of the systems components 1 Verify that all cabling is clear of cooling fans and that there are no loose tools or other metal objects near power supply buses or connections 2 Check that all modules are seated firmly in the frame 3 Verify that the control panel and switcher frame AC power cables are properly connected Power On Preliminary Checks Raise the control panel lid and set the power supply switch to ON Verify the green RUN LED on the CPU Board located in the middle of the tub is lit Set the power switches on the Switcher Frame Power Supply to the ON position Verify that the power supply voltage LEDs on the front of the frame power supply are lighted and the fan is on If any of these conditions are not present turn the sy
136. onverter to the scope 2 78 Adjust the delayed sweep on the scope so that the midpoint of the black to white transition is at a reference point Connect this source to a primary switcher input and select it on the program bus Connect the serial program output to the input of the converter Adjust the rotary switches on the front of the Sync Generator Module so that the black to white transition is later than the previously noted reference point by the desired amount of delay System Configuration Output Timing Adjustment Future software releases will allow the output timing of the switcher to be adjusted independently from the input timing using the output timing control in the Configuration menu Using this control the delay through the switcher can be set up to 16 S longer than the values specified above System Configuration Before using the system it is necessary to configure the system Follow the instructions under Configuration Menu in Section 3 of the Operators Manual 2 79 Section 2 Installation 3 Introduction Functional Description This section introduces the various hardware modules and their functions and interactions within the Model 2200 system This section and Section 5 Diagnostics and Troubleshooting can be used to isolate module problems in the switcher To do this there is a description of each module in the system with all of the associated inputs outputs and control signals The Mod
137. operation and the preset copy is used if a problem occurs with the working copy Changes can be made to the working copy without affecting the preset copy When power is removed and reapplied parameters revert to those contained in the preset copy Section 2 Installation System Timing 13 5 MHz Serial UO only 2 16 The Model 2200 switcher has timing compensation to adjust an analog reference signal not in time with the serial inputs The controls may also offset the position of the serial inputs within the timing window to minimize the delay through the switcher for example Timing is adjusted with the FINE MEDIUM and COARSE rotary switches on the front of the 064801 Sync Generator Module located in Slot A9 in the top of the front A Bay of the switcher frame These controls move the timing of the whole switcher the output timing and the input timing window relative to the analog reference to the switcher Refer to Figure 2 40 for a timing diagram of the timing ranges The range of each control is as follows m FINE 296 ns total 18 5 ns per step m MEDIUM 4 74 uS total 296 ns per step m COARSE 75 8 uS total 4 74 us per step Set the controls to the nominal center shown below m FINE 0 a MEDIUM 0 m COARSE 8 Equipment Required m A signal source with a black to white transition in active video for use as a timing reference for example Pulse and Bar m Anon timing serial digital analog converter The t
138. or Specifications 20 30 C 68 86 F Relative Humidity Operating 9595 Maximum Non Condensing 2 Introduction Installation This section describes the installation and setup of the Model 2200 Digital Switcher Installing the Model 2200 is done in the following order Unpacking Installing the Control Panel Installing the switcher frame in the rack Option Installation Cabling the equipment Power connections Configuring testing and timing the installed system Also included in this section are procedures to connect peripheral equipment such as Grass Valley Editors KALEIDOSCOPE DPM 700 Tally Control and GPI connections to the Model 2200 Section 2 Installation Unpacking The Model 2200 is packaged in several boxes which contain the following m Switcher Frame m Control Panel m Cables and Power Cords m Power Supplies m Instruction Manuals m Options Carefully check the contents of each box against the packing slip to ensure that everything shipped to you was received If any items are missing or damaged contact the shipping company or your supplier or sales representative immediately Pre installation Procedures Before you install the Model 2200 there are certain considerations such as tools required physical specifications safety and power requirements you should be aware of These considerations are covered in the following sections Items Required but not Supplied The followin
139. parate generators one for the vertical rate signals and one for the horizontal rate signals The sync pulses have drivers that feed four or five modules The dither mode line is controlled on the Sync Generator Module through the VID interface Switches m Clock Frequency 13 5 MHz m Field Rate 50 Hz or 60 Hz select m Tally Control Module reset m Horizontal timing three switches 3 29 Section 3 Functional Description LEDs m 5V present m Video present reference video m Lock this indicates only that the first phase lock loop is locked it does not indicate that the entire system is locked m Rear module power LEDs m Tally Control Module CPU running m 10V present Inputs m Analog reference video Outputs m Twoclocks m Sync pulses Processors Used m HOS processor Frame Store 064814 The Frame Store will store up to 8 fields of video and 8 fields of key The inputs are on aux buses 2A video and 2B key There are two sets of identical video and key outputs one set goes to the reentry module XX for use in the Model 2200 and the other set goes to Serial Output Module 2 for external use The Frame Store Module has all of the circuitry for doing all the modifying of the stored video and keys Overall System Control Overall System Control There are three microprocessors in the control panel and either seven or eight microprocessors in the switcher frame In the switcher frame there are two Con
140. pened as shown in Figure 2 1 A 4 VM VM E 23 5 597 mm j a oN 1 4 25 mm 148 mm bee CT Xe 13 8 i 0 350 mm 2 2 1 i 203 mm 56 mm 152 mm E 23 5 HEC QE 596 mm E Figure 2 1 Model 2200 Control Panel Profile 2 5 Section 2 Installation Control Panel Cutout Dimensions Using the dimensions shown in Figure 2 2 make cutouts in the console to accommodate the control panel WARNING Do not lift the control panel by the lid or the transition lever arms Be careful when opening or closing the panel lid The gas shock supports may cause the lid to open or close abruptly causing possible injury or damage to the equipment Always lift the control panel by holding onto the tub Pilot Holes Limits ot P 21 8 Cutout 554 mm Area 0 2 YY 5 mm P 4 1 8 42 4 45 mm p 1077 mm La 46 1168 mm Figure 2 2 Model 2200 Control Panel Console Cutout Dimensions 2 6 Mounting Surface Control Panel Rear Cable Clearance Installation Using the dimensions shown in Figure 2 3 make cutouts in the rear of the console platform Connectors and Ventilation Leave These Areas Clear 40 375 6 25 102 mm 95 mm 159 mm i Figure 2 3 Required Cable Clearance Lei 5 3 135 mm 7 5 La 38 2 Le 43 2 1 097
141. r respective M E and key buses The HOS processor is wired to the same connector location in both Crosspoint Module slots The M E 1 processor is wired to the same connector location in slot A4 as the M E 2 processor is wired to in slot A9 The function inputs outputs and processor used for each Crosspoint Module are outlined below M E 1 Crosspoint Module Slot A4 Function of the module This module takes all of the video inputs to the switcher including the ones generated by the switcher and distributes them as video and keys to the M EI Program and Preset buses and Aux Buses 5A through 6B Inputs m Primary inputs 1 through 32 from the Input Modules m Reentries and internally generated signals from the Serial Reentry Modules Outputs m Switched Preview Bus m Mask Bus m M E 1 Program video and key m M E1 Preset video and key m M E1 key 1 and key 2 video and key m Aux 1A through Aux 2B video and key 3 11 Section 3 Functional Description 3 12 Processors Used m Uses the Head of State HOS processor for aux preview and mask control m Uses M E 1 Processor for M E 1 control M E 2 Crosspoint Module Slot A9 Function of the module This module takes all of the video inputs to the switcher including the ones generated by the switcher and distributes them as video and keys to the M E 2 Program and Preset buses and Aux Buses 7A through 9B Inputs m Primary inputs 1 through 32 from the Input Mod
142. rame as viewed from the rear to expose the wiring connections at the rear of the Multi Output power unit See Figure 4 3 If this is the upper power supply in a redundant power system also remove the left rear cover of the lower power supply Disconnect the two connectors that plug into the jacks at the top of the left rear compartment Hint To release the connectors squeeze the near and far side tabs on the large connector and the left and right side tabs on the four wire connector If this is the upper power supply in a redundant power system also disconnect the corresponding two plugs in the lower power supply frame Unplug the small multiwire connector that connects to the top of the circuit board containing the power supply indicator LEDs At the upper right of the compartment on the rear of the power supply unit remove the terminal block cover if present and disconnect the blue and brown wires from the terminal block The green yellow wire may be left in place Push the two wires back through the hole into the frame cavity so they will not interfere when the sled is removed Section 4 Maintenance 0347 0417 79 Ve JF O d s I Disconnect A em I 2 Connectors ei from o Signal Processor T IER M J or upper S4 E Power Supply Oo X S I Disconnect Upper Multi Wire Connector from Circuit Board Disconnect Blue and Brown Wires Figure 4 3 Removal of Pioneer Multi Output Power
143. re 2 35 When re inserting the push button and lens into the panel make sure to align the keys on the legs of the push button base with the larger key slots on the base of the switch not the smaller slots at the top of the switch near the lamp When properly installed the push button should lock in place and not rotate around the lamp and switch Clear Overcap Lens Designation Chip Figure 2 35 Lens Chip Installation Remote Aux Panel Power Up 1 Turn OFF the power to the switcher frame 2 Attach the Communications Bus Cable s and the Power Supply cable to the connectors on the rear of the Remote Aux Panel 3 Using standard rack mounting screws and washers not supplied install the Remote Aux Panel in the equipment rack 4 Plug the Remote Aux Panel power supply into the AC power source 100 120 VAC or 200 240 VAC 5 After all panels have been connected plug the D connector on the Communications Cable into connector J4 on the Communications I O module at the rear of the switcher 6 Turn the switcher frame s power on 2 67 Section 2 Installation 2 68 Tally Expansion Option The Tally Expansion Control Cable installation information follows Each chassis comes with a 16 meter 50 foot cable This cable has a 9 pin D connector on each end The cables are standard RS422 and can be replaced with a custom built cable if desired Connects to Connects to J3 on J2 on GPI Module Tally Expansion
144. re is also a provision for installing one optional Analog Chroma Key Input Module This module provides two inputs for component analog chroma keys The following module types are available Serial Input Modules m Two modules standard up to two additional modules optional Eight looping inputs on each module Chroma Key Input Module The Analog Input Module allows full bandwidth chroma keys There is a separate gain adjustment near each input BNC connector m One module optional provides two inputs RGB SIMPTE EBU Beta or MII Optional Features for Switcher Output Modules The switcher has two standard Serial Output Modules and can have one optional Analog Preview Output and one optional Aux Serial Output Module Each Serial Output Module option has eight different output signals two BNCs per output for a total of 16 BNCs on each module The Aux Output Module has eight outputs of which six are used This provides three independent output pairs video key from aux buses 3A through 5B The Analog Output Module has two component analog outputs M E 2 program and switched preview Analog Output Cell C15 m M E2 Program Video m Switched Preview Serial Output 1 Cell C3 Standard m Mask m Switched Preview m M E1 Preview m M E2 Preview m M E1 Program Video m M E1 Program Key m M E2 Program Video m M E2 Program Key Serial Output 2 Cell C11 Standard m M E1 Clean Feed m M E2 Clean Feed m Aux Bus 1A Vide
145. roma Keyer in Section Three of the Operators Manual Any serial digital input may be used for 4 2 2 chroma keying from the key bus Analog component video may be used for 4 4 4 chroma keying with the Analog Component Chroma Keyer Input Modules option There is a separate front panel gain control for each of the input BNC connectors BORDERLINE Key Edge Generator Option The Borderline option consists of one mezzanine module for one keyer This option module mounts on the Keyer Carrier where the Borderline is desired Up to four Borderline options may be installed on the Keyer Carriers one for M E 1 Keyer 1 Slot A5 M E 1 Keyer 2 Slot A6 M E2 Keyer 1 Slot A13 M E 2 Keyer 2 Slot A14 To install a Borderline Module remove the designated Keyer Carrier carefully and place it on a static free surface The Borderline Mezzanine installs in the top location of the module above the Keyer Mezzanines as illustrated in Figure 2 15 1 Line up the four 50 pin connectors on the Borderline mezzanine with the matching connectors on the Keyer Carrier Be sure the pins are lined up properly before seating the mezzanine look between the mezzanine and the Carrier Push down firmly to seat the mezzanine to the Carrier Check that no pins are bent or outside of the connectors 2 From the solder side of the Carrier attach the mezzanine to the module install the four screws into the metal spacers on the mezzanine and carefully reinstall the Keyer Ca
146. rrier into the frame in its proper slot location NOTE For best mechanical fit Mezzanine modules should always be removed by unscrewing from the solder side of the Carrier not from the component side of the Mezzanine Section 2 Installation BORDERLINE MEZZANINE KEYER MEZZANINE KEYER MEZZANINE L Figure 2 15 Borderline Option Mezzanine Installation Secondary Wipe Pattern Generator Options The Secondary Wipe Pattern Generator option for the Model 2200 provides a second wipe for each Mix Effects It consists of two mezzanine modules which mount on the Mix Wipe Modules for M E 1 Slot A8 and M E 2 Slot A12 Refer to Figure 2 15 for the Mix Wipe module locations The Secondary Wipe Pattern Generator Mezzanines mount next to the Primary Wipe Generator Mezzanines already present on each Mix Wipe Module The Look Ahead Preview Option Mezzanines described later also mount on each Mix Wipe Module Refer to Figure 2 15 To install the Secondary Wipe Pattern Generator Mezzanine modules carefully remove the correct Mix Wipe Modules from the front bay of the switcher frame Place them on a static free surface 1 Line up the Mezzanine Module so that Connector J1 on the Mezzanine aligns with J10 of the Mix Wipe Module Note that the keying plug on J1 will mate with the missing pin on J10 Line up the two 50 pin connectors on the Secondary Wipe Pattern Generator mezzanine with the m
147. rs of connections on the rear of the frame which are connected to an isolated pair of relay contacts SPST normally open These pairs of output connectors TB 3 and TB 4 are numbered 1 through 8 with a chassis ground connection on both ends of each connector module These relay connections are rated at 500mA peak for voltages not to exceed 30 volts peak AC or DC with respect to chassis ground Connect the appropriate GPI output connections to GPI OUTPUTS connectors TB3 and TB4 Record these output connections for use by the operator when attaching the triggers to E MEM recalls Cable Connections EXTERNAL CONTACT CLOSURE Twisted Pair from remote Switch or relay contacts TB1 GPI INPUTS Soo Fold cable shield over the insulation before Inserting cable into clamp Clamp MUST make good electrical contact with shield Clamp is not supplied by GVG Use C2980 Style Tinnerman Clamp From Eaton Corp or equivalent TO BE CONTROLLED si LO m m m m m jn n uj GPI OUTPUTS T 22 77 Insert stripped end of wires in connector slot and tighten screws on side of connector as shown to ensure good connection Figure 2 31 GPI Connections 2 63 Section 2 Installation 2 64 Remote Aux Conne
148. s 3 Setthe module on a static free surface and be aware there are fragile components on either side of the circuit board 4 34 Replacing Frame Modules To reinstall modules in the rear bay of the switcher frame do the following CAUTION The EMI fingers may interfere with components located on adjoining boards Caution must be used when replacing the boards in the switcher frame to prevent damage to the EMI shield 1 Place the module in the correct cell Figure 4 20 Align the module in the guides and gently slide it in as far as it will easily travel 2 Secure the module by moving the locking levers into the locked position thereby seating the edge connector Reinstall the screws at the top and bottom of the modules 3 Connect the cables to the proper connectors C17 C16 C15 C14 C13 C12 C11 C10 C9 c8 CH c6 c5 CA c3 c2 CL e PI ANALOG G OUTPUT IN eh GAIN MAINTENANCE o z eZ SE 8 E 2 2 9 e e SERIAL SERIAL REENTRY REENTRY Ji GY PORT A1 e S c S J2 RN OO 2 9 S Q Q c S c 5 D PORT B1 J3 B U PROGRAM PORT A2 QO o QOQ o J2 o GPI INPUTS TB1 or OO Os OO e E PORT B2 O Q Q c S c S PORT A3 2 9 OOO COO e e SO J9 J9 PORT B3 LLL LL LLL LE o n sller Te Ds L Tl
149. s also used to provide delay information to a pair of HSP 9501 delay lines The delayed Y and C components of the signal are multiplexed together by RP 125 encoder Finally the signal is scrambled and serialized The Timed Aux Mezzanine is mounted on the double wide Timed Aux Output module For the Timed Aux Output Module to function either the Frame Store or the Timed Aux Control Module must be installed in cell A17 These modules have circuitry that latches the VID Data and control data and sends it on the backplane to the Timed Aux Output module NOTE The Timed Aux Output module will not work with the Extender Module Switcher Module Description Crosspoint Module 064800 The Crosspoint Modules distributes all of the video input signals to all the buses in the system The Crosspoint Modules work entirely in the serial digital mode After going through the Input Module the video is sent to both Crosspoint Modules M E 1 and M E 2 Each crosspoint module is an 80 input X 16 output matrix All inputs are common to both Crosspoint Modules The Crosspoint Modules are combined to create an 80 input X 32 output crosspoint matrix Only 41 inputs are used The Crosspoint Modules have a series of 16 input X 8 output crosspoint ICs These are put into a circuit to create an 80 input X 16 output crosspoint matrix Both of the Crosspoint Modules make use of the HOS processor to control the aux buses The two M E processors control thei
150. sed for run control of effects using triggers With current software PBuslI triggers are learned into the MISC E MEM level For example when using PBusll as the control connection for a DPM 700 the following should be set in the DPM Setup menu PORT ASSIGN NONE CHANNEL ROUTING OFF GPls Both input and output GPIs may be used as triggers as part of the control interface between the DPM and switcher Depending on the nature of the DPM GPIs can be used for effect recall and run control source selection and tally information 2 57 Section 2 Installation 2 58 Connecting to Kaleidoscope The Kaleidoscope Controller connects to the Model 2200 through an adapter cable 151022 00 and the Model 2200 RS 422 control cable 054602 16 See Figure 2 28 The Model 2200 s Aux Bus video and key outputs numbered 1 and 2 are connected to the Kaleidoscope Channel video and key inputs Note that the Model 2200 s physical Aux Bus 1 output must be cabled to Kaleidoscope s physical Channel A and the Model 2200 s physical Aux Bus 2 to Kaleidoscope s physical Channel B Model 2200 Switcher Frame Kaleidoscope Controller Parallel O Exp Gomm mp Control Cabl Adapti n Module Port A1 J1 ontrobwable aper J17 IPL ii a eie arm Ven Ke E 054602 16 151022 00 E From 1 to 5 Kaleidoscope hannels VIDEO REY Channel Effects Send Aux Buses are pairs 1 4 only VIDEO KEV Chan
151. simple configuration and expansion to meet your present and future needs The basic system consists of a switcher frame and a control panel The switcher frame and the control panel each have separate power supplies The switcher frame houses the serial and analog I O modules the signal processing modules and the system controller 1 2 System Description Power supplies for the system can be made fault tolerant with the optional redundant supplies See Section 2 Installation for further information MIX EFFECTS PROCESSOR EFFECTS SEND k MATRIX a T j T a Q E MIX EFFECTS z PROCESSOR Video Ke gt amp Signals e S 2 Sud un 9 ignals Ou X tc E S ul E 9 S UI 7 ANALOG AND SERIALOUTPUT MODULES Switcher Frame d Switcher Frame Power Supply CONTROL PROCESSOR CONTROL Status PANEL Terminal CONTROL PANEL POWER SUPPLY Control Panel Figure 1 2 Model 2200 Simplified Block Diagram 1 3 Section 1 System Overview Optional Features for Switcher 1 4 This section provides brief descriptions of options for the Model 2200 Digital Production Switcher Input Modules The input format is component serial digital Two Serial Digital Input Modules are standard this will provide 16 inputs Up to two additional Serial Digital Input Modules may be added for a total of 32 primary inputs Component Serial Digital Input Modules are installed in the rear bay of the switcher frame The
152. stem off and refer to Section 5 Diagnostics and Troubleshooting NOTE Refer to the illustrations at the beginning of this section Installation for the component locations described here A successful power on is indicated by m All green LEDs on the Frame power supply are on m The green RUN LED on the Control Panel CPU Board is on m The Control Panel Menu Display is on and displaying the Model 2200 sign on message Check the following indications inside the front door of the A and B Frames m The 5V RUN lights at the top of each module in the A amp B Bays of the switcher frame are lit m The rear module power indicators on the Sync Generator Module in Slot A10 are lit for each module present in the rear frame Set the FIELD RATE and LOCK FREQ switches on the Sync Generator Module 064801 in Slot A10 to the correct settings for your facility m S1 FIELD RATE to either 60 or 50 Hz m S2 LOCK FREQ to 13 5 Mhz CAUTION To meet RF EMI specifications and to ensure proper cooling the door on the front of the switcher frame must be closed NOTE Maintenance Personnel should be familiar with the Control panel and its usage For information and reference see the Model 2200 Operator s Guide When the system is turned on preset parameters contained in non volatile RAM are loaded into the working area of memory This provides a preset copy and a working copy of the parameters The working copy is used for normal
153. t A2 on the optional Expanded Communications Module at the rear of the switcher frame B1 and B2 See Figure 2 14 NOTE This interface requires that the Serial Communications mezzanine board 068918 be installed on the switcher Expanded Communications Carrier Module 064824 The Expanded Communications Carrier Module is located in slot B1 and B2 in the switcher frame Additional Kaleidoscope requirements are as follows The Parallel I O module in the Kaleidoscope Controller must be a 068604 module not a 068537 and the software version installed in Kaleidoscope must be 6 0 or later Section 2 Installation Connecting to a DPM 700 The Model 2200 can initiate E MEM Effects Memory Learn and Recall operations in a DPM 700 using Peripheral Bus II protocol In addition the Model 2200 can trigger specific functions in the DPM Communication is controlled from the Model 2200 to the DPM the DPM will not control or communicate with the Model 2200 Direct DPM control of the Model 2200 Aux buses is not provided NOTE This interface requires that the Serial Communications mezzanine board 068918 be installed on the switcher Expanded Communication Module 068824 The Expanded Communications Module is located in slot B1 and B2 in the rear bay of the switcher frame Control and video key connections between the Model 2200 and the DPM are illustrated in Figure 2 29 The switcher s Aux Bus video and key outputs are connect
154. t module straight out and away from the frame 3 Setthe module on a static free non conductive surface and be aware there are fragile components on either side of the circuit board Figure 4 17 Removing Front Bay Modules 4 32 Replacing Frame Modules To reinstall modules in the front bay of the switcher frame do the following 1 Place the module in the correct cell Refer to Figure 4 17 Align the module in the guides and gently slide it in as far as it will easily travel gsev90 jo31u02 xny HO v 18790 exojseurej4 LE8790 einpoiw euiuezzoyy Ady euloJu 208790 eInpow Zz J N Jawueg y euio1u5 O 8790 oimpom auiuezzey ysey Z08790 PINPOW Melu 606790 uondo einpoiw eutuezzeyw w3NITH3OHOS v08790 einpojw z fex Z J N 191129 Joie 028790 seinpow euiUezzoyy 19 9M Z 606790 uondo einpoiw ujuezZ W w 3NITH3QHOS P08790 einpo fox Z J N 19m9 19 94 928790 seinpoN euiUezzeyy J9 9M Z 628v90 uondo eutuezzeiw MOIA8Jd peeuy YOO 08790 einpoiw Z J N SO 828790 S JNPON euiuezzeyw ediM uodo Kiepuooes pue Mewud A12 A13 A14 A15 A16 A17 608790 oimpom pues sou L08790 einpo wN Joye19UayD ou S 008790 eInpow z julodssoip lt o lt o lt 18790 oepiA MNPON e eyeiu 18X1 628790 uondo euiuezzew M8IA 8Jg peeuy x001
155. the bottom of the frame 4 Verify that the screws holding the chassis sections of the slides to the power supply chassis are securely tightened Mount the rack sections of the slides to the front and back of the rack and secure them in place with the appropriate screws as illustrated in Figure 2 7 The mounting ears at the front of the slides should mount to the inside of the rack rail On threaded rails run short pan head screws from the inside On unthreaded rails run flat head screws with nuts from the outside This results in the power supply being flush with the frame plus allowing for the proper mating of the electrical connectors in back It may be necessary to adjust the length of the rear brackets depending upon the depth of the rack assembly Installation Adjustable Rear Brackets Slide Rack Mount Attachment Front view of Power Supply completely installed Figure 2 7 Switcher Frame Power Supply Installation frame not shown CAUTION The Frame Power Supply is very heavy and should be supported in the rack by both the front and rear rack slide mounting NOTE In the following descriptions the terms right and left refer to the locations of components as viewed from the rear of the power supply 6 7 8 9 Remove the right and left covers from the rear of the Power Supply assembly to expose the wiring connections Extend the intermediate sections of the slides and while fu
156. the frame place them on a flat static controlled surface Failure to follow this precaution can result in component damage due to electrostatic discharge m Heed all warnings on the unit and in the operating instructions m Donot use this product in or near water m Disconnect ac power before installing any options m The attachment plug receptacles in the vicinity of the equipment are all to be of a grounding type and the equipment grounding conductors serving these are to be connected to earth ground at the service equipment m Route power cords and other cables so that they are not likely to be damaged m Disconnect power before cleaning Do not use liquid or aerosol cleaners use only a damp cloth m Dangerous voltages exist at several points in this product To avoid personal injury refer all servicing to qualified personnel m Do not wear hand jewelry or watches when troubleshooting high current circuits such as the power supplies m During installation do not use the door handles or front panels to lift the equipment as they may open abruptly and injure you m To avoid fire hazard use only the specified correct type voltage and current rating as referenced in this service manual Always refer fuse replacement to qualified service personnel m To avoid explosion do not operate this product in an explosive atmosphere m Have qualified personnel perform safety checks after any completed service m Turn off power supp
157. to the COM test point at the test points inside the left rear compartment of the power supply frame See Table 2 39 Measure the 5 Vdc supply voltage between the power lugs in the right rear compartment Cable Connections Log x Je OQ p E lA l Test Points L Vu cA TI s Measure 5V Between These Lugs 48V 5 2V 13V 13V ADJ ADJ ADJ ADJ o Oo Figure 2 39 Voltage Test Points and Adjustments on Todd Power Supplies 4 Turn off the Primary Power Supply then turn on the Redundant Supply and measure its voltages Compare these measured values to those recorded in step 3 5 With an insulated screwdriver type adjustment tool adjust the Redundant Supply voltages to within 20mV of the Primary Supply voltages Adjustment locations are shown in Figure 2 39 6 Turn off both power supplies and install the access panels on the rear of the supplies 7 Turn on both supplies for redundant operation Section 2 Installation System Setup This section describes how to turn on and perform the initial setup of the Model 2200 Switcher It is designed to assist you in verifying proper operation of the system as well as allowing you to reconfigure the preset default definitions of video sources and other system parameters System setup is divided into the following three areas m Preliminary Checks Describes the basic requirements for bringing the system to the power on stage Initial checks test m
158. tree ere E bese RUE 27 Control Panel Redundant Power Supply Option Installation 2 8 Switcher Frame Installation 2 10 Switcher Frame Power Supply Installation 2 12 Switcher Frame Redundant Power Supply Installation 0 2 16 Switcher Frame Modules 2 18 Installing and Removing Modules ssssseesseeeeseeeee 2 19 Mask Draw Tablet Installation ssssssseeeee eee 2 23 Installing the Mask Draw Tablet 2 23 Installing UD and KT Series Tablets 2 23 Installing SD Series Tablet 6 cece eee 2 24 Switcher Option Module Installation 0 cee 2 25 Input Modules ne enrad enses sem mex onere SEE En a 2 26 Serial Digital Input Module Options 2 26 Digital Output Module Options 2 27 Serial Output 1 Slot CH 2 27 Serial Output 2 Slot C11 2 erre rere eese eren de ee ee 2 27 Timed Aux Output Slot CH 2 27 Analog Output ices ee cena ales erg herd ies e eni Banner ege Se 2 28 Effects Send Option ccc ee eee eee ee ne ee 2 30 Chroma Keyer Option eee eens 2 31 BORDERLINE Key Edge Generator Option 2 31 Secondary Wipe Pattern Generator Options 0 606 c eee eee eee 2 32 Look Ahead Preview Option 2 34 Timed Aux Output Option 2 34 Framestore rem icr mede ss RE ERR E RUE e Y Ke ER eee eee Seas 2 35 Remote Aux Panel Option 2 35 Setting Rear Panel Switches 0 6 6 eee eee 2 37 Tally Expansion Option no ci ip
159. trol Processor Modules Control Processor 1 and Control Processor 2 The multiple microprocessors are designed to prevent total loss of system control if one of the processors fails To accomplish this some of the modules have address and data buses for more than one processor If one of the processors fails the rest of the system continues to function but with some reduced capability The control signals begin in the control panel The push buttons and shaft encoders of the control panel are scanned and any change in the status of the controls is noted by the appropriate controller and sent to the Control Processor Modules in the switcher frame The Control Processor Modules interpret these signals and send each of the modules in the switcher frame the correct signal to do the requested operation Information programmed in the system i e which input is assigned to which push button is stored on the Control Processor Modules and is called upon to interpret the information from the control panel M E1controlis handled by the M E Mezzanine Module 068916 installed on Control Processor 1 064805 M E 2 control is accomplished by the M E Mezzanine Module 068916 installed on Control Processor 2 064806 DSK control is handled by the Head of State HOS Mezzanine Module 068919 installed on Control Processor 1 064805 The HOS processor has overall control of the system Strobe There is a strobe from the processor modules to each
160. ules m Reentries and internally generated signals from the Serial Reentry Modules Outputs m M E2 Program video and key m M E2 Preset video and key m M E2key 1 and key 2 m Aux 3A through Aux 5B video and key Processors Used m Uses the Head of State HOS processor for aux bus control m Uses M E 2 Processor for M E 2 control Switcher Module Description Keyer Carrier Module 064804 The Keyer Carrier Module accepts serial video signals and keys from the Crosspoint Module and parallel keys and shaped video from the Chroma Keyer Module for that M E The outputs are shaped video and clipped and gained keys Outputs are sent to the Mixer Interface Modules The Keyer Carrier Module does the following m Converts video from serial to parallel not used with chroma key m Interfaces to the optional BORDERLINE Mezzanines key layer only m Bypasses BORDERLINE mezzanine if not installed m Interfaces to the Key Processor Mezzanines m Candoanon additive mix with the other Keyer Module in that M E m Routes wipe and wash information from the Mix Wipe Module to the Key Processor Mezzanine Module m Generates Box Mask for the Keyer Mezzanine Modules m Transfers key and video fill information from Chroma Keyer Module to Keyer Mezzanine Module m Before being sent off the module the video signals first have the chrominance and luminance recombined There are two Keyer Carrier Modules for each M E for a total of four modules Each
161. unications I O Module in slot B10 2 The EDITOR INTERFACE menu for assigning baud rate and parity is found under the EXTERNAL I F section of the CONFG menus Refer to System Setup later in this section 2 61 Section 2 Installation GPI Connections The four GPI connectors on the rear panel of the switcher frame provide eight input and eight output GPI connections See Table 2 14 These connections provide a variety of user assignable GPI applications such as remote control of Auto Transitions DSK mix Fade to Black Transitions and other selected functions Refer to External Interface Setup later in this section for defining GPI inputs NOTE It is important that the shields of the GPI cables be attached to the ground lugs as shown in Figure 2 31 2 62 GPI Inputs GPI inputs are opto isolators These pairs of input connectors are numbered 1 through 8 with a chassis ground connection on the bottom and 5V connection on the top end of each connector module To trigger the GPI input a DC voltage must be applied across the pair of terminals for that input Voltage must be between 4V and 24V either polarity When the device used to trigger this input has a pair of relay contacts available the following wiring connection is recommended Input 6 shown in the following example Connect the appropriate GPI DC input signals to the GPI INPUTS connectors TB1 and TB2 See Table 2 31 GPI Outputs Each GPI output consists of pai
162. ure 4 4 Installation of Terminal Block and Jumpers 4 13 Section 4 Maintenance Install Assembly in Frame 1 Toinstall the replacement supply in the frame slide it into place from the front of the frame secure it with the two screws previously removed and close the front door 2 Disconnect the wide connector from the circuit board It s still connected in the Todd frame even though you removed it in the Pioneer frame 3 Atthe terminal block you just installed on the Todd power unit connect the blue and brown AC power wires you previously disconnected from the Pioneer supply as shown in Figure 4 4 These may be reached and pushed back into the power supply area from the front of the frame if necessary 4 Connectthe blue wire coming out of the frame to the terminal with the blue jumper wire connect the brown wire coming out of the frame to the terminal with the brown jumper wire 2405 02 2 Connectors to Signal Processor or Upper Power Supply Connect Multi Wire Connector to Circuit Board Connect Blue Wire Connect Brown Wire Figure 4 5 Installation of Todd Multi Output Power Supply Assembly 9 Servicing Precautions At the top of the circuit board containing the indicator LEDs reconnect the multiwire connector that you previously disconnected Reconnect the two plugs to the jacks at the top of the compartment If this is the upper power supply in a redundant system connect the corresp
163. utput The Tally Expansion Option provides 64 tally relay closures for on air source indicators This option is a separate frame with the tally module and support modules installed 1 Betacam is the registered trademark of Sony Corporation Section 1 System Overview 1 8 Look Ahead Preview The Look Ahead Preview option provides look ahead preview processing for the M Es This option is a mezzanine module which mounts on the Mix Wipe Module for that M E Without the Look Ahead Preview installed only the switched preview is available for that M E Timed Aux Output Cell B16 The Timed Aux Output Module provides three independent output pairs video key from aux buses 3A through 5B Extender Modules A set of two Extender Modules is available Power Supplies The switcher electronics frame and the control panel each have a single standard power supply The control panel power supply is located inside the control panel tub The switcher frames is powered by a power supply that is mounted in the rack below the frame An optional redundant power supply assembly is available for the control panel and the switcher frame Control Panel Power Supplies Power is provided to the control panel by an assembly containing two individual power supplies which is mounted inside the control panel tub The redundant power supply option provides a second backup power supply assembly The optional assembly also mounts inside the panel
164. view 1 8 Switcher 1 4 Switcher Module Installation 2 25 Tally Output 1 7 Output Aux 1 8 2 27 3 10 Modules 1 5 2 27 3 9 3 10 Modules Install 2 27 Signal Connections 2 50 Tally 1 7 Timing Adjustment 2 79 Voltages 3 5 P Panel see Control Panel Part 68 xiii Peripheral Bus II Cable Design 2 61 Physical Specifications 2 3 Pioneer Power Supply Units 4 4 Power Distribution 3 5 Requirements 1 11 Power Supply 1 8 configurations 4 4 Control Panel 1 8 Panel Redundant Install 2 8 Remote Aux Panel Install 2 66 Repair 4 3 Replace Panel 4 22 Switcher Frame 1 8 Switcher Install 2 12 Switcher Redundant Adjust 2 72 Switcher Redundant Install 2 16 Powering Down 4 2 Power On 2 75 Precautions Service 4 2 Switcher Modules 4 31 Pre installation Procedures 2 2 Preliminary Checks 2 74 Preview Mezzanine 3 26 Preview Module 1 8 3 28 Installation 2 34 Pushbutton Lamp Replacing 4 27 Index 4 R Rear Bay Module Location 3 7 Redundant Power Supply Panel Installation 2 8 Switcher Installation 2 16 Switcher Voltage Adjustments 2 72 Reference Connection 2 48 Remote Aux 3 38 Connections 2 64 Installation 2 35 Removing Modules 4 2 Repairing Circuit Modules 4 3 Power Supplies 4 3 Replacing Control Panel Modules 4 25 Control Panel Power Supply 4 22 Pushbutton Lamp 4 27 Switcher Modules 4 32 Requirements Environmental 1 14 Installation 2 3 Power 1 11 Safety 2 3 Safety see safety pages S Safety Requirements 2 3
165. wer supply cords can be used if they comply with the safety regulations of the country in which they are installed Brown Line Blue Neutral Yi Ground Green with Earth Yellow stripe Introduction System Overview This section presents a general description of the Grass Valley Group Model 2200 Digital Production Switcher its basic architecture and a list of video specifications System Description The Model 2200 Production Switcher manipulates CCIR 601 4 2 2 component digital video and key signals Outputs from the system are serial digital Analog component program and preview monitor outputs are available The Model 2200 control panel shown in Figure 1 1 provides two mix effects systems Up to 32 video and key sources can be mapped to crosspoint buttons and accessed directly from the control panel In addition the full range of digital effects can be done directly form the same control panel 1 1 Section 1 System Overview This manual covers the installation functional description maintenance and troubleshooting of the control panel and switcher electronics frame GrassValley LL Figure 1 1 Model 2200 Control Panel Modularity extends throughout the system providing
166. witch to be programmed 3 Onthe Remote Aux Control Panel press and release the source button that is to be associated with that JSO button 4 Release the JSO button 5 Repeat steps 2 through 4 for other JSO switches 6 Set TEST MODE switches to 0 0000 Switcher Option Module Installation Chop Chop alternates between two selections at approximately a frame rate This function is intended for system calibration and is not an artistic feature Chop is started by pressing one source select button on the Remote Aux Panel then double pressing the second source select button Chop is stopped by pressing any source select button on any aux panel Chop must be enabled using the switches on the rear panel of the Remote Aux Panel see next section Setting Rear Panel Switches The rear panel includes a number of switches that control operating modes such as address bus enable delegate enable and test mode Settings of these switches are explained below FORCE HIGH TALLY I DD D im EGGS NS feces C EE o pao oe PANEL ADDRESSES BUS TO BE CONTROLLED TEST 2 MODE 4 Panel Addresses 32 and 64 Must be Set To Off CHOP ENABLE 2 o communications C DC POWER O o BUS sf JOYSTICK OVERRIDE X99 06 o o zem O S O O S e 5 C
167. y Torque nut to 80 inch pounds 6 7 foot pounds 9 Newton meters 13 Connect the two large red cables running down from the right rear of the frame to the left post and secure with the nut and lock washers removed previously Torque nut to 80 inch pounds 6 7 foot pounds 9 Newton meters 14 Ensure that the power cables are properly positioned in the slot cut out of the Power Supply and reinstall the right rear cover Installation 15 At the left rear of the Power Supply thread the two connectors through the rectangular cutouts in the power supply and connect them to the jacks that are installed in the bottom rear channel of the frame The connectors are keyed for proper alignment 16 Ensure that the cables are properly positioned and reinstall the left rear cover of the Power Supply M Screws into WEG Chassis Mounting Holes 8 Places at Bottom of Signal Processor Q 1 0347 02 03 Ch 7 A Co 7 w A cM Fasten Captive Frame S S A j N i 8 gr i X 8 8 gt mS Au 8 N Power Supply Chassis yl Q amp N 8 NR Q S Q Figure 2 9 Switcher Frame Power Supply Connections 2 15 Section 2 Installation Switcher Frame Redundant Power Supply Installation The Redundant Power Supply Option consists of the following components Power Supply Chassis identical to the Frame Power Supply Pair of Red cables Pa
168. yer Carrier Module are parallel video The A video and Keys are sent to the Mixer Interface Module the B video is sent to the Mixer Module Keyer Mezzanine 064826 3 14 There are two Keyer Mezzanines on each of the Key Carrier Module One Keyer Mezzanine is for a background layer and the second Keyer Mezzanine is for the key layer Backgrounds can be used as keys in the Layered Mode On the Keyer Mezzanine Module the video is separated into luminance and chroma All videos are timed together and all keys are timed together Depending on control panel settings the video then goes through processing for gain and offset and coring for noise reduction Depending on settings the key is clipped and gain adjusted and the video is shaped by its key Masks are added then the signal goes off the keyer Mezzanine Module and back to the Keyer Carrier Module Switcher Module Description The Keyer Mezzanine m Demultiplexes parallel inputs from Keyer Carrier Module m May use the key source and the key fill video to create a clipped and gained key and a shaped video fill m Can move the key horizontally in subpixel increments over a six pixel range m May modify offset and gain on the input video fill m Generates two key fill mattes which can be substituted for the video m Uses signals from the wipe generator to generate a wash between the two mattes m May mask the key with both force and inhibit masks m Times the inputs m Provides a w

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