Stellar Industries Telescopic Crane 10628 User's Manual
Contents
1. 10628 x TELESCOPIC CRANE INDUSTRIES OWNERS MANUAL STELLAR EQUIPPED Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Subject to Change without Notification Fax 641 923 2811 2012 Stellar Industries www stellarindustries com Last Revision 09 17 12 10628 Manual Revisions Date of Revision Chapter 2 Installation New Flip Sheave Design Implemented Updated Extention Chapter 3 Assembly Boom Mast Cable amp Hook Assembly Drawings September 15th 2011 Drawings Table of Contents i Table of Contents Chapter 1 Specifications Capacity Chart Decal PN 54496 Chapter 2 Installation Installation Overview Control Kit PN 52870 Control Kit Non Boost PN 58291 Hydraulic Kit 52264 Valve Bank PN 52265 Hydraulic Installation Winch Case Drain Installation Hydraulic System Stability Procedure Decal Kit Placement PN 54762 Chapter 3 Assembly Drawings Base Assembly PN 18027 Mast Assembly PN 52488 Main Boom PN 52869 Extension Boom Assembly PN 61817 Extension Boom Assembly PN 61817 Expanded Main Cylinder Assembly PN 43839 Extension Cylinder Assembly PN 28856 Cable amp Hook Assembly PN 55898 CDI Radio Transmitter Assembly PN 56647 Chapter 4 Replacement Parts For Technical Questions Information Parts or Warranty Call Toll Free at 800 321 3741 Hours Monday Friday 8 00 a m 5 002. MAIN CYLINDER C BALANCE VALVE RELIEF VALVE CYLINDER MANIFOLD CHECK VALVE MANIFOLD ASM EXTENSION CYLINDER O RING MANIFOLD ASM EXT CYLINDER PRESSURE SWITCH HYD PRESSURE GUAGE O RING 4 FACE SEAL O RING 6 FACE SEAL O RING 8 FACE SEAL O RING 4 SAE O RING 6 SAE O RING 8 SAE WORM GEAR BEARING SWING DRIVE BEARING amp SEAL KIT BEARING SWING DRIVE SEAL KIT MAIN LIFT CYLINDER SEAL KIT EXTENSION CYLINDER TUBE ASM MAIN CYLINDER TUBE ASM EXTENSION CYLINDER TUBE ASM EXTENSION CYLINDER BUSHING 2 00 x 1 50 BUSHING 2 00 x 2 00 BUSHING BUSHING 2 00 x 0 75 WEAR PAD 2 50 ROUND WEAR PAD 3 00 X3 00 X1 00 WEAR PAD 2 50 2 50 1 00 PIN CAP 56 X 3 50 X 25 CAP 44 X 2 50 X 25 WASHER 0 50 FLAT GR8 CAP SCR 0 50 13 X 1 00 SHEAVE WIRE ROPE HITCH PIN 1 00 X 4 50 QUICK RELEASE PIN 38 X 4 00 LYNCH PIN NCLINOMETER 60 DEGREE IMIT SWITCH WEIGHT amp CHAIN ASSY ANTI 2 BLOCK LIMIT SWITCH ANTI 2 BLOCK CRADLE BASKET STYLE CRADLE PLATE ANTI 2 BLOCK CRADLE BASKET STYLE CRADLE FS CRADLE A2B After 8 1 2011 SPRING LIMIT SWITCH ANTI 2 BLOCK CRADLE BASKET STYLE CRADLE PLATE ANTI 2 BLOCK CRADLE BASKET STYLE CORD REEL RADIO TRANSMITTER HETRONIC RADIO BATTERY TUBE AA HOLDER HETRONIC RADIO E STOP SWITCH HETRONIC RADIO TOGGLE SWITCH HETRONIC RADIO HANDLE TRIGGER ASM HETRONIC RADIO BACK UP CABLE CONTROL HETRONIC RADIO SYSTEM HOOK 7 TON 7 TON HOOK SAFETY LATCH ASM G
3. so certain portions of this chapter may or may not apply to your direct application If a question should arise during the installation process please contact Stellar Customer Service at 800 321 3741 This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane It is the installer s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane Notice PTO and Pump installation instructions are provided by the corresponding manufacturers For more information on which PTO and Pump fit your application please contact your local Stellar Distributor or Stellar Customer Service Important When installing welder units to the service bodies it is highly recommended that a surge protector is installed on the chassis batteries lo protect the crane radio receiver wiring and other electronic devices from an unexpected electrical spike or surge Failure do so could result in extensive damage to the service body and crane electrical circuit installation Notice According to Federal Law 49 cfr part 571 each final stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle the date of final completion or a date between those two dates This requirement shall however be supersedeq by
4. any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages Therefore the installer of Stellar cranes and bodies is considered one of the manufacturers of the vehicle As such a manufacturer the installer is responsible for compliance with all applicable federal and state regulations They are required certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act Please reference the Code of Federal Regulations title 49 Transportation Volume 5 400 999 for further information or visit http www gpoaccess gov nara index html for the full text of Code of Federal Regulations 4 10628 Owner s Manual Installation Overview Determine that the mounting location for the 10628 crane is at least 20 x 21 50 8 x 50 8 cm Use the detail below to drill 1 06 diameter holes into the mounting plate Run tap on the threads of the base to be sure they are clean Use a crane or lifting device capable of lifting the weight of the Stellar crane The Stellar 10628 weighs approximately 2900 Ibs 1315 kg Note cranes are shipped with rotation positioned at 200 degrees of 400 degree system This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle C
5. from date of manufacture The in service date will be derived from the completed warranty registration card In the event a warranty registration card is not received by Stellar the factory ship date will be used Stellar s obligation under this warranty is limited to and the sole remedy for any such defect shall be the repair and or replacement at Stellar s option of the unaltered part and or component in question Stellar after sales service personnel must be notified by telephone fax or letter of any warranty applicable damage within fourteen 14 days of its occurrence If at all possible Stellar will ship the replacement part within 24 hours of notification by the most economical yet expedient means possible Expedited freight delivery will be at the expense of the owner Warranty claims must be submitted and shall be processed in accordance with Stellar s established warranty claim procedure Stellar after sales service personnel must be contacted prior to any warranty claim A return materials authorization RMA account number must be issued to the claiming party prior to the return of any warranty parts Parts returned without prior authorization will not be recognized for warranty consideration All damaged parts must be returned to Stellar freight prepaid freight collect returns will be refused Freight reimbursement of returned parts will be considered as part of the warranty claim Warranty service will be performed by any Stella
6. 6762 HOOK7TONSWIVEL CROSBY 1028632 1 14 13436 38 4 00 QUICKRELEASE _______1_ 5841 CAP SCR 0 75 10X4 50 HHGR8 2 3 4 5 10 11 12 13 14 Assembly Drawings 23 CDT Radio Transmitter Assembly 56647 SEE NOTE NOTE 1 P N S 25999 amp 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 2 56657 CONTROL HANDLE FACE PLT W LABEL 6 1 3 24385 GUARDRADIOSWIICHAFCIN 4 35447 CONTROLHANDLE GRIP W TRIGGERHTH2 1 5 24958 JRUBBERBOOTTRIGGERGUARDHET 6 22600 _ SWITCH TOGGLE HET RADIO 63019300 6 7 35441 BATTERYTUBE AA HETRONIC RADIO 8 4 856 JSWITCHESTOPNOVAXL tC Y 1 1 1 1 1 1 24 10628 Owner s Manual Replacement Parts Chapter 4 Replacement Parts PART DESCRIPTION 4 4 C6069 25367 25368 24960 25369 25371 25373 44532 41910 9803 41907 41908 14115 14390 44534 6397 2027 2028 2029 01245 01246 01247 25895 25896 35646 C6304 44066 14442 14443 4380 4381 0068 44533 9991 13395 13396 8377 7403 00790 10172 43858 43857 12824 13436 5753 53493 11938 31670 35105 3488 61048 27710 3488 19166 56647 35441 47856 22600 35447 35916 26762 38676 1592 4460 HYDRAULIC SWING MOTOR RELIEF VALVE SEAL KIT RELIEF VALVE FLOW CONTROL VALVE SEAL KIT FLOW CONTROL VALVE SOLENOID VALVE TAND 504571 SEAL KIT SOLENOID VALVE COIL 12VDC MANIFOLD ASM
7. CH D PRESSURE FROM PUMP 17 20 WINCH CASE DRAIN NOTE USE 12 OF HOSE PROTECTOR P N 17288 OVER THE 3 WINCH HOSES PN 52264 mee sem Fic wem rsm 6 1088 ROSE PROTECTOR 100 46 8 77 ar ko rem 22 ems FIG 85005 1 Fos 26485 TRANSDUCER PRESSURE 5000 2 ai FTG ADAPT 6 4 FSOLO S Tr 46435 HOSE HYD 50 8 p iret C5547 FTG ADAPT 90 6 8 5066 z 45439 sexe 12172 SWNEL 050 FS FS AU 8 8 1 52276 38x25 ieri FTG SWVEL FS FS JMUN 6 6 2 28012 38 x iret 1v DO549 Fre 16 8 rsocs s z 13030 38 x 30 16 9070 GAUGE OIL LF 25 0 5000 COM 1 os 19029 _ 38 x 2250 3 15 FTG ADAPT 6 5005 1 ITEM PART No DESCRIPTION QTY ITEM PART No DESCRIPTION 7 10628 Owner s Manual 8 LO N LO gt gt gt HYDRAULIC SCHEMATIC 3 E re poe 07 od P lt HT B Ui CHE Tf O cnc 3 v v Na A Y V 4 Relief PN 52265 DESCRIPTION NE RELIE
8. D NYLATRON PIN TEAR DROP 1 00X4 38 27719 SPACER BOOM 6620 UHMW 43858 5 10621 9 25 DIA 44R 1 88THK PLATE AL 0 25X2 38X2 38 PIN HITCH 1 00X4 50 35105 5 E1117 B9111 6C 376807 PIN 1 00X4 19 SR N See Next Page for Expanded View C1000 CAP SCR 0 50 13 5 00 HHGR5 C1002 CAP SCR 0 50 13 6 00 HHGR5 9843 SCR 0 38 16X0 75 HHGR8 0484 __ SCR 0 31 18 0 50 HHGR5 0489 AP SCR 0 31 18X2 50 HHGR5 0478 SCR 0 25 20X0 50 5 UT 0 31 18 HHGR5 NYLOC UT 0 50 13 HHGR5 NYLOC IN CAP 0 56X3 50X 25 IPE 0 50X 3 13 SCH40 OLLAR 1 13X2 00X1 13 W HOLE 48 IN HITCH 1 00 FORK KPCC 1 0 0 00 0 212 x 5 5 45 PE COCO OINIISINISN IS JO Oo R5 O0 Co 55 50 O0 OS O1 Co 2 N Co Assembly Drawings 19 Extension Boom Assembly PN 61817 Expanded See Parts Breakdown on Previous Page 20 10628 Owner s Manual Main Cylinder Assembly PN 43839 Manifold Assembly PN 41910 ITEM PART DESCRIPTION 39425 MANIFOLD CBAL DOUBLE T1 1A WITH RELIEF 41908 VALVE CHECK CXED XCN 3 41907 JVALVERDDA LAN 800 PSI 4 9803 Valve C SUN CBBD LJN 3500 C4961 STR HOLLOW HEX 0 38 6 Serial Tag Locatio
9. F VALVE 24685 24690 PART 25367 TEM LO N st N X L LLI 9 Oo LO 3 25371 VALVE SOLND 3 POS 4 WAY G04571 25373 SEAL KIT 25371 25372 mH 4 44532 COIL 12VDC DUETSCH CAP012H 9 2 24960 VALVE FLW CTRL PRP JP04C3150N 0 8 125368 SEAL KIT 25367 Installation Hydraulic Installation After mounting locate the pressure and return lines Note Pressure line is 3 8 hose Winch Case Drain Line is 3 8 hose Return line is 1 2 hose Hoses are terminated using swivel fittings Install hydraulic lines per diagram below See next page for Case Drain Installation Note Stabilizer valve supplies oil to crane using the Power Beyond feature Install hydraulic reservoir with return filter Attach pump pressure line to valve return link to tank Fill system with hydraulic oil See Stellar Lubrication Recommendations for fluid details Route Thru Return Filter Tank Return Stabilizer Functions Pump Pressure Power Beyond Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities 9 10 10628 Owner s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure the line Use 3 8 hydraulic hose and fittings rated for a minimum of 300 psi 3 Locate the winch case drain line at the b
10. GR5 2 9 21151 MOTOR 008 0041 1 10 01345 FTG CPRSNO I2NPT O25TUBE 2 FTG COUPLER PIPE 0 13 GASKET SHOWN AS REFERENCE 16 10628 Owner s Manual Mast Assembly PN 52488 DO NOT GREASE THESE BUSHINGS 8 52488 0343 WASHER 0 31 USSFLATZINC 4 C0933 SCR0 31 18X4 50HHGRS 2 7 0342 NUTO 31 IBHHGRSNYLOC 2 8 44533 BUSHING 5632350125 2 00 0 75 4 9 11693 CAP SCR 0 63 11X1 75 HHGR8 Assembly Drawings Main Boom 52869 52869 6 19166 5728411 20 4381 BUSHING BPC32DXR322 00X2 00 4 8 1592 JERKI 8BNPTSTRAIGHT 11 22 0478 CAP SCRO 25 20X0 50HHGRS 1 9 9142 CAP 0 56X2 50X0 19 6 23 0068 BUSHING BPCIGDXR241 00X1 50 2 PIN CAP 0 44X1 75X0 19 SS CAP SCR 0 50 13X1 25 HHGR8 8 25 13435 ROPE GUIDE 92011 WASHER 0 50 SAE FLAT YELLOW GR8 NUT 0 50 13 HHGR5 NYLOC WASHER 0 38 SAE FLAT YELLOW 6 28 18765 WASHER 6SAEFLATZINC 2 PIN 1 00X8 38 D amp T C5606 NOTE INCLINOMETER MOUNTS INSIDE THE BOOM VIEW SHOWS POSITION OF INCLINOMETER 17 18 10628 Owner s Manual Extension Boom Assembly PN 61817 PN 61817 PART DESCRIPTION EXT BOOM 10628 1ST EXT BOOM 2ND 10628 12628 FS CRADLE A2B 28856 CYLINDER EXT ASM 5728 16920P 9991 WEAR PAD 0 19X2 50 RN
11. REASE ZERK GEAR BEARING GREASE MOLUBE Open Teeth 25 STELLAR INDUSTRIES INC Limited Warranty Statement Stellar Industries Inc Stellar warrants products designed and manufactured by Stellar to be free from defects in material and workmanship Under proper use and maintenance Products must be installed and operated in accordance with Stellar s written instructions and capacities This warranty shall cover the following Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks and Stellar X Tra Lift Systems Twelve 12 month warranty on parts from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture Twelve 12 month repair labor from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 month from date of manufacture and Thirty six 36 month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in service date not to extend beyond forty eight 48 months from date of manufacture Stellar Tarper Systems Twelve 12 month warranty on parts from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture and Three 3 month repair labor from the date recorded by Stellar as the in service date not to extend beyond fiffeen 15 month
12. Reach in Feet Meters 4535 kg 3960 kg Capacity in Pounds Kilograms 30 4 Boost 4765 Ibs If Equipped 2160 27 4040 Ibs Standard 828 m 1830 kg lt 24 10000 Ibs 10000 Ibs 4535 kg 4535 kg u 9950 Ibs 4515kg 6525 Ibs x 223 m 2970 Ibs 1345 kg 21 2955 kg 6 40 5530 Ibs 4 2505 kg 4860 Ib 5 49 m ON s 4120 lbs 2410 Ibs 1095kg 15 4 57 3935 Ibs 1780 kg 12 Y i 2560165 9 66 m 1160 kg 2170 Ibs 0 2 74 985 kg 6400 Ibs 3580 Ibs 2900 kg 1620 kg 5425 Ibs 3035 Ib ne 1375 6 5875 Ibs 1 83 m 2660 kg 4980 Ibs 2260 kg 3 e um P I j Y ___ 5750 Ibs 3480 Ibs 2495 Ibs 2605 kg 1575 kg 1130 kg 4875 Ibs 2950 Ibs 2115 Ibs 2210 kg 1335 kg 960 kg 0 3 6 9 12 6 206 286 Om 914 1 83m 2 74 3 81 6 25 8 69 Weight of load handling devices are Maximum 1 part line capacity is part of the load lifted and must be 5000 2270kg For greater deducted from the capacity loads use 2 part line PN 54496 Installation 3 Chapter 2 Installation Notice Read this Before Installation of the Crane General installation This chapter is designed to serve as q general guide for the installation of a Stellar 10628 Telescopic Crane on a Stellar Service Body Each installation is considered unique
13. T OF THIS KIT Installation 5 Control Kit PN 52870 A2B SWITCH INCLINOMETER CPRSR ON OFF ii B ENG START cif mM leet gt GROUND lob G amp S E STOP o SPD CTRL ON OFF BASE END OISNS LXH I GNALXA IOVALTA OISNALXAJ 4 LT IVNOILUOdOWd l PN 52870 8384 CABLE SEAL E 9752 CONNECT 2 PIN SHROUD 9756 CONTACT M TERM SHROUD rs 46307 WIRE HARNESS 12621 12628 LMI TRANSMITTER RADIO PART OF 1 REF 2 RECEIVER RADIO PART OF 1 a 52262 RADIO CONTROLLER ASSEMBLY ITEM PART No DESCRIPTION 6 10628 Owner s Manual Control Kit Non Boost PN 58291 INCLINOMETER PN 58291 CABLE SEAL 06 9752 CONNECT 2 PIN SHROUD _05 9756 CONTACTM TERMSHROUD 4 02 RECEIVER RADIO ARTOF 1 ITEM PART No DESCRIPTION Installation Hydraulic Kit PN 52264 12 ROTATION CW 12 ROTATION _ ROTATION CCW ID EXTENSION EXTEND EXTENSION RETRACT le NOTE USE 32 OF HOSE PROTECTOR P N 17288 OVER THE ROTATION HOSES WINCH UP WINCH DOWN EXTENSION RETRACT MAIN UP DOWN EXTENSION EXTEND 1 ROTATION CCW ROTATION CW EXTENSION BOOM DOWN BOOM UP 10 1 19 17 20 H RETURN LINE TO TANK WINCH EXTEND E 2l o5 18 18 WINCH RETRACT gt WIN
14. ecomes unstable Again use the winch to keep the weight within six inches of the ground If the boom goes full extension without becoming unstable the crane is termed stable for this zone and 100 can be written in the Zone 1 data box If the truck becomes unstable prior to going full extension retract the boom until the truck becomes stable and measure the horizontal reach in this position center of rotation to boom tip This is the stable horizontal reach for this zone Stable horizontal reach divided by Maximum horizontal reach multiplied by 100 equals the percentage of rated capacity for this zone Use the following formula to determine the percentage of rated capacity Stable Horizontal Reach x 100 Percentage of Rated Capacity Max Horizontal Reach 6 Record this number in the data box for Zone 1 This is the revised capacity due to stability for this zone Repeat this procedure for each zone until the worksheet is completed 8 This is the revised capacity based on stability of this package 33 B 26 16 12451 15 D1197 14 D1196 C1179 2 C5918 4795 10 4190 09 9188 08 4189 07 4186 06 4544 06 4540 04 C4545 03 54496 02 52687 01 52681 ITEM PART No 30 Installation Decal Kit Placement PN 54762 25 F 1 Em 52 DECAL HOISTING PERSONNEL DECAL ANGLE INDICATOR SS DECAL ANGLE INDICATOR CS DECAL ELECTROCUTION 4 5
15. n Note Main Cylinder uses Stellar Seal Kit P N 35646 PN 43839 TEM PART DESCRIPTION QTY 43838 CYLINDER 5 50X21 38 0279 FTG ADAPT 6 F5OLO S PA 4 141910 MANIFOLD ASM DUAL 10 1CBAL RLF CHK 1 Assembly Drawings 21 Extension Cylinder Assembly PN 28856 Holding Valve Jom Nut Center Screw Holding Valve Removal Procedure Locate Holding Valve to be removed Unlock Jam Nut as shown Turn center screw as shown ClockWise Direction 24 Cylinder Important Count the turns it takes until stopping Holding valve now be removed from manifold Serial Tag Important Before replacing valve reset by H turning the center srew the same amount of turns I Location Counter ClockWise as in previous step I Reset Jom Nut Valve is now removed and set at Factory Specifications Note Upper Lower Extension Cylinder uses Stellar Seal Kit P N C6304 P N 28856 6 17285 ASM 0 38 X SHORT EXT CYL 5728 1 22 10628 Owner s Manual Cable amp Hook Assembly PN 55898 PN 55898 PART DESCRIPTION 43858 5 10621 9 25 DIA 44R 1 88THK 53263PC JPLATE SNATCH BLOCK 76 96 106 126 39874ZP JPIN 1 00X4 06 COTTER 44643 COLLAR 0 44X0 75X2 00 5 0347 JNUTO 38 16 HHGRSNVLOC 6 CO538 NUTO 75 1OHHGR8NYLOC 7 0532 CAPSCR0 38 16X3 75HHGRS EN 75 HN 10 _12_ 398447P BUSHING V HOOK SS 13 2
16. n of the product in question This warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear and tear accident mishap untrained operators or improper or unintended use The owner has the obligation of performing routine care and maintenance duties as stated in Stellar s written instructions recommendations and specifications Any damage resulting from owner operator failure to perform such duties shall void the coverage of this warranty The owner will pay the cost of labor and supplies associated with routine maintenance The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above In no event will Stellar the Stellar distributor dealer or any company affiliated with Stellar be liable for business interruptions costs of delay or for any special indirect incidental or consequential costs or damages Such costs may include but are not limited to loss of time loss of revenue loss of use wages salaries commissions lodging meals towing hydraulic fluid or any other incidental cost All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only Stellar does not participate in or obligate itself to any such warranty Stellar reserves the right to make changes in design or improvement upon its products without imposing upon i
17. onnect straps or chain from the lifting device to the lifting rings on the Stellar 10628 Use six 6 3 x 1 8 bolts and six 6 8 flat washers Install a washer on each bolt Apply Loctite Thread locker 277 to the bolts Using the liffing device lower the Stellar 10628 just above the crane compartment and start the bolts Have someone assist in leveling the crane Note the rotation motor should be to the door side of crane compartment and the boom should be extended back over the rear bumper Secure the crane using the mounting hardware provided Note longer or shorter cap screws may be required recommended thread engagement into crane base is 1 75 use grade 8 zinc plated screws only 10 Torque the cap screws to 680 ft lbs 11 Remove supporting crane 12 Hook up hydraulics and electrical using the schematics provided in Chapter 8 Hydraulics Electrical Note If questions should arise during any portion of this installation please contact Stellar Customer Service at 800 321 3741 WARNING The use of this crane body not capable of handling the loads imposed on it may result in serious injury or f M j 2 TE NEA PAS dq gt y 172 Fi D gt VA n RI A ZA x AN h 6 Places 14 75 PN 13539 PART DESCRIPTION 5199 CAP SCR 1 00 8 3 00 HHGR8 ZY 6 6538 WASHER 1 00 SAE FLAT YELLOW GR8 40 NOTE STABILITY DECAL P N 16881 IS PAR
18. ottom of the crane base as shown in Fig 1 Blue Hose Note Both the main pressure and winch case drane line use a 3 8 swivel fitting Verify the winch case drain is attached to the hose that 15 connected to the winch motor Attach one end of the winch case drain to 3 8 swivel fitting located in step 3 Route the winch case drain hose directly to the reservoir 6 Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2 Un Fig 1 Fig 2 Connect the winch case drain here 1 0 Line Winch Case Drain Return Pressure Blue Installation 11 Hydraulic System Rotation Main Winch Extension 2 c B Crane Valve AHIR All 12 10628 Owner s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products A truck 15 stable until the load cannot be lifted off the ground with the winch without tipping over the truck Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package The actual test data must be recorded and supplied with the truck at the time of in service and should be kept with the truck at all times The following procedure will test the truck package for stability and will provide a stability capacity chart The load limit information sho
19. p m CST Or email at the following addresses Technical Questions and Information service stellarindustries com Order Parts partsestellarindustries com Warranty Information warranty stellarindustries com 10628 Owner s Manual Specifications 1 Chapter 1 Specifications Model 10628 Crane SPECIFICATION SHEET Crane Rating 60 000 ft lbs 8 29 Standard Boom Length 12 6 3 81 m from CL of Crane Boom Extension Ist stage Hydraulic 96 243 8 2nd stage Hydraulic 96 243 8 cm Maximum Horizontal Reach 28 6 8 69 m from CL of Crane Maximum Vertical Lift 30 4 9 24 m from crane base Boom Elevation 5 10 80 degrees Stowed Height 35 88 9 crane only Mounting Space Required 20 x 21 50 8 x 53 3 cm Approximate Crane Weight 2900 Ibs 1315 kg Controls Radio control standard for all functions Winch Specifications Rope Diameter 7 16 1 11 Line pull soeed 60 ft min 18 29 m min Max single part line 5000 Ibs 2268 kg Max double part line 10 000 Ibs 4535 kg Rotation 400 degree power worm gear Lifting Capacities 4875 lbs 12 6 2210 kg 3 81 m 2950 Ibs 20 1335 kg 6 25 2115 Ibs 28 6 960 kg 8 69 Power Supply Required PTO amp Pump 8 gom 3000 psi 30 3 lom 207 bar Subject to change without notification 2 10628 Owner s Manual Capacity Chart Decal PN 54496 10000 Ibs 8735 Ibs
20. r new equipment distributor or by any Stellar recognized service center authorized to service the type of product involved or by the Stellar factory in the event of a direct sale At the time of requesting warranty service the owner must present evidence of date of delivery of the product The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner any field service call charges and any towing and or transportation charges associated with moving the equipment to the designated repair service provider All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In the case repair work is performed on a Stellar manufactured product original Stellar parts must be used to keep the warranty in force The warranty may also be voided if the product is modified or altered in any way not approved in writing by Stellar The owner operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question Warranty registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the product If the owner is not sure of registration he is encouraged to contact Stellar at the address below to confirm registratio
21. tself the same upon its products theretofore manufactured This warranty will apply to all Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks Stellar X Tra Lift Systems and Stellar Tarper Systems shipped from Stellar s factory after January 151 2010 The warranty is for the use of the original owner only and is not transferable without prior written permission from Stellar THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES AS SPECIFIED HEREIN STELLAR INDUSTRIES INC IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Revision Date February 2010 Document Number 37040
22. wn on the stability capacity chart is formulated on 85 tipping Set Up Locate the truck on a test course in position for loading and engage travel brakes Set stabilizers so that they make contact with firm level footing Operate the crane under partial load to assure operator proficiency and proper machine function Put the radio into Stability Test Mode A Push the bottom four switches up and hold until all lights come on approximately 5 seconds B At this point the crane will have enough capacity to handle the weight for the stability test C The radio will timeout of stability mode after 30 minutes or when the E Stop button is pushed Note The radio can only be put into stability mode five times After that the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing All other radio functions will work properly even if stability mode is not avail able 10628 Stability Data Max Horizontal Reach 342 From the center of rotation to boom fip Boost Stability Test Weight 2945 lbs Non Boost Stability Test Weight 2495 lbs Test Procedure 1 Rotate the crane into Zone 1 position 2 With the crane fully retracted and the boom horizontal winch the test weight off the ground Note Keep weight within six inches of the ground at all times Extend the boom outward until full extension has been reached or until the truck b
23. x7 5 DECAL DANGER MOVING DECAL DANGER O R DECAL DANGER DECAL ROTATE GREASE DECAL DANGER DECAL ELECTROCUTION 2x2 75 DECAL DANGER DECAL DANGER DECAL ELECTROCUTION 5x13 DECAL CAPACITY DECAL 10628 IDENTIFICATION DECAL STELLAR LOGO 6 5 x 18 DESCRIPTION ser 27 WZ 24 THESE DECALS NOT INCLUDED WITH THE DECAL KIT P N 54762 USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2 00X2 00 2 1 32 25159 DECAL WARNING MANUAL OVERRIDES 1 1 31 52270 DECAL VB CONTROL MECH CRANE 30 35234 DECAL STELLAR MADE IN THE USA 2 29 56405 DECAL SNATCH BLOCK CAP 7 TON 2 28 28256 DECAL WARNING OVERLOAD DEVICE 1 2 27 24712 DECAL CAUTION STOW HOOK 1 1 26 15172 DECAL ASME ANSI B30 22 B30 5 1 1 25 15171 DECAL GREASE WORM DRIVE BEARINGS 1 1 24 4188 DECAL ROTATION ALIGNMENT 1 1 23 C454 DECAL CRANE STOWING 22 12300 DECAL TWO BLOCKING 1 1 21 4214 DECAL SERVICE 1 4 20 C0568 DECAL DIESEL 2 2 19 12452 DECAL MANUAL EXT 2 18 5911 DECAL STELLAR 2x4 5 3 2 17 C5910 DECAL STELLAR 4x9 5 1 PART No DESCRIPTION QTY 13 29 14 10628 Owner s Manual Assembly Drawings 15 Chapter 3 Assembly Drawings Base Assembly PN 18027 PN 18027 2 11542 sTOP3820400SLIDE 4 01307 0 50 13 1 25 2 5 44551PC GUARD TTB 6620CRANELZR 1 6 13959 CAPSCR1 00 8X 63PLASTIC 2 8 0479 CAPSCRO 2520X075 HH
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