Sioux Tools 5265 User's Manual
Contents
1. P sn 20 27 28 22 23 5 6145 25 N Ref No em Rr 30 wes m ww ORm s Ser Smm eme omg 3 s eo Om SCS wn Omm CECI ems Name Pate C Order Quantity as Needed N pro Page No 3 and remove spacer 14 and pinion assembly Unscrew nut 16 from pinion 11 and remove spacer 13 and bearings 12 Reassembly Clean and examine all parts for wear and replace any worn parts with parts obtained from the manufacturer or an authorized distributor Ensure that the faces of the motor end plates 31 and 24 that abut cylinder liner 28 are flat and free from burrs and surface defects If necessary lap on a flat very fine grade of abrasive paper Check all O rings for cuts and wear Lightly coat all parts with a suitable pneumatic tool lubricating oil one preferably containing a rust inhibitor and pack pinion gear and bearings with a molybdenum or lithium based general purpose grease Reassemble in the reverse order When reassembling and installing the motor assembly in the motor housing ensure that the pin in the side of the motor front plate is located in the groove in the front end of the motor housing Pour into the air inlet 5 ml of a suitable pneumatic tool lubricating oil Connect a suitable air supply and operate the tool slowly for2. immediately and arrange for service and repair If it is not practical to remove tool from service then shut off the air supply to the tool and write or have written a warning note and attach it to the tool If tool is to be used with a balancer or other suspension device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and particularly the hands away from the working attachment fixed to the tool The tool is not electrically insulated Never use the tool if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for main working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position is known and easily accessible so that the air supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving parts of the tool with clothing hair ties cleaning rags rings jewelry watches bracelets etc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the tooi and could be very dangerous It is expected that users
3. to the air supply as shown in figure 1 Do not connect the tool to the air line system without incorporating an easy to reach and operate air shut off valve The air supply should be lubricated It is strongly recommended that an air filter regulator lubricator FRL is used as shown in Figure 1 as this will supply clean lubricated air at the correct pressure to the tool Details of such equipment can be obtained from your supplier If such equipmentis not used then the tool should be lubricated by shutting off the air supply to the tool depressurizing the line by pressing the trigger on the tool Disconnect the air line and pour into the hose adaptor a teaspoonful 5ml of a suitable pneumatic motor lubricating oil preferably incorporating a rust inhibitor Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil If toot is used frequently lubricate on daily basis and if tool starts to slow or lose power It is recommended that the air pressure at the tool while the tool is running is 90 PSI 6 2 bar Operating Select a suitable abrasive disc see Section Foreseen Use Of The Tool and make sure that it is fixed securely to the tool Connect to suitable air supply as recommended Apply the sander lightly to the work and allow the abrasive disc to cut Take great care when sanding around sharp edges and surfaces to avoid the disc snagging i e the disc may be brought to an abrupt stop or considerably slowed
4. 2 or 3 seconds to allow the oil to circulate Check the operation of the safety lever and air regulator before returning to service Operation Specification Arcowumpion asam NOTES RPM 7 000 Cycles Per Min Product Type 5 Dia Angle Sander Manufacturer Supplier Sioux Tools Inc 117 Levi Drive Murphy NC 28906 U S A Tel No 828 835 9765 Fax No 828 835 9685 Model No Nos 5265 Serial No Product Net Weight Recommended Use Of Recommended Hose Bore Recommended Max 2 90 Ibs Balancer Or Support Size Minimum Hose Length 1 32 Kg NO 5 16 Ins 8MM 30 Ft 10 M Air Pressure Noise Level Sound Pressure Level 84 0 dB A Recommended Working 6 2 bar 90 PSI Maximum 6 2 bar 90 PSI Test Method Tested in accordance with Pneurop test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES WARNING MS Personal Safety Equipment Always Read Instructions Vibration Level Less than 2 5 Meters Sec Use Safety Glasses YES pese ane Power loos Use Safety Gloves YES Ce Satety Test Method Tested in accordance with ISO Use Safety Boots Wear Hearing Protection standards 8662 Parts 1 amp 8 Use Breathing Masks YES Avoid Prolonged Exposure Use Ear Protectors YES To Vibration Declaration of Conformity CE Sioux Tools Inc 117 Levi Drive Murphy NC 28906 U S A declare under our sole responsibility that the product Model 5265 5 Dia Angle Sander Ser
5. 3 squirts of grease via the grease plug 48 When using the sander use both hands one on the side handle 10 and the other on the motor housing to control the lever Start the sander before touching the work surface with the sanding disc To avoid swirl marks do not use an abrasive grit that is coarser than necessary to remove high spots and roughness Follow with additional sandings using progressively finer grits until the desired finish is achieved Dismantling amp Assembly Instructions Disconnect tool from air supply Grip spindle 4 with the spanner provided and unscrew pad nut 1 using a peg spanner Remove abrasive disc as fitted and grip 5 pad 2 and unscrew by hand Grip motor housing 33 in a vise fitted with soft jaws on the flats at the rear end and unscrew handle 10 Unscrew locking ring 3 and pull out spindle 4 together with key 5 bearing 6 gear 7 and bearing 8 Support bearing 6 and tap non threaded end of spindle 4 through the assembly to separate parts 4 5 6 7 and 8 Drive out pin 35 and remove locking lever 34 Do not dismantle the locking lever Unscrew inlet bushing 40 with screen 39 and with a needle pointed tool pry out retaining ring 38 Take out exhaust sleeve 37 and take off O ring 36 from exhaust sleeve 37 With a wide bladed screwdriver unscrew valve nut 47 and remove O ring 46 O ring 45 air regulator 44 spring 43 throttle valve 42 and O ring 41 Unscre
6. Form Z409 Date 2 02 A Model 5265 C C D JOUX 5 Dia Angle Sander IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place SAFETY MESSAGES Personal Safety Equipment Use Safety Glasses YES WARNING Operator Instructions Always Read Instructions Before Using Power Tools Includes Use Safety Gloves YES Use Safety Boots Use Breathing Masks Use Ear Protectors YES YES To Vibration Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5265 Sander Do not use as a grinder Do not use polystyrene pads Use accessories rated above 7 000 RPM Prolonged exposure to vibration may cause injury Read all instructions before using this tool All operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects and other reproductive harm Use compressed air only at the recommended conditions If the tool appears to malfunction remove from use
7. ial Number to which this declaration relates is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Parts 1 amp 8 Pneurop PN8NTC1 following the provisions of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Gerald Seebeck President Name and signature or equivalent marking of authorized person Page No 4 Printed in Japan
8. ith Sufficient Capacity To Maintain Recommended Working Pressure At Each Tool Outlet Low Spot To Trap Water Easy To Reach And Air Tool Operate Shut Off Valve Air Regulator Set At Recommended Working Air Pressure Drain Daily Filter Lubricator Recommended Air Supply System Figure 1 Page No 1 Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc Wherever possible secure workpiece with clamps a vise etc to make it rigid so it does not move during the work operation Keep good balance at all times Do not stretch or overreach Try to match the tool to the work operation Do not use a tool that is too light or heavy for the work operation If in doubt seek advice n general terms this tool is not suitable for underwater use or use in explosive environments seek advice from manufacturer Try to make sure that the work area is clear to enable the work task to be performed safely If practical and possible try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum work ing pressure ratings at least 1 1 2 times the maximum working pressure rating of the tool p X sl Foreseen Use Of The Tool 5265 The tool is designed for use with 5 diameter coated abrasive discs of various grades of grit which are designed to be used at the same or highe
9. r speed of this tool The spindle thread is 5 8 11 UNC 2A and the tool can be used with other abrasive devices that have the same female thread size are designed to run without a guard and have a rated speed equal to or higher than the speed of the tool Do not attempt to use any bonded abrasive devices i e grinding wheels as those which could be fitted because of their size cannot be used without a suitable guard A guard is not available for this tool Do not fit any form of saw blade Do not fit any other abrasive or cutting device before checking the suitability for use with this tool with the manufacturer or the manufacturer s authorized distributor Do not modify this tool for other use or for its use as a sander polisher before checking the intended use with the manufacturer or his authorized distributor Work Stations The tool should only be used as a handheld hand operated tool it is always recommended that the tool is used when standing on a solid floor It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware of the safety rules to be obeyed when using the sander Putting Into Service Air Supply Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 PSIG 6 2 bar when the tool is running with the trigger lever fully depressed Use recommended hose size and length It is recommended that the tool is connected
10. w cap 19 to release the remaining angle head assembly Remove coupling 17 with roll pin 18 Roll pin 18 may be driven out of coupling 17 Unscrew cap lock 20 together with O ring 21 Grip lock nut 16 and pull out the motor assembly from motor housing 33 To dismantle the motor assembly grip the motor assembly and tap the rear end of the rotor 29 through the rear end plate 31 and front end plate 24 Remove cylinder liner 28 2 roll pins 26 and rotor blades 30 from rotor 29 in a vise fitted with soft jaws grip the rotor 29 and unscrew lock nut 16 Rotor 29 may then be tapped through bearing 22 shim 23 collar 27 and front end plate 24 Roll pin 25 may be removed from tool front end plate 24 and with a suitable punch bearing 22 tapped out from front end plate 24 and bearing 32 from rear end plate 31 Grip angle housing 9 in a vise fitted with soft jaws and with a stiff rod passed through the holes in the pinion bearing nut 15 unscrew pinion bearing nut Page No2 v9IOUXS Wee RdNu 5x5 S BacWngPad mdudes T 7 C C Prim s anen C ee Oring 67650 Sr Rmn Roll Pin 2 27 8 Cylinder N e mm o Y D ud 21 18 Deed 5265 5 Dia Angle Sander 15 10 19 6996 x of ers 1
11. which will cause the tool to kick in the hands It is always recommended to use safety glasses and a breathing mask The sanding of certain materials may create a hazardous dust which may require special breathing equipment Check before using the tool Even if the machine has a low noise level the actual sanding process may cause a noise level such that ear protectors will be required If there are sharp areas on the material being sanded safety gloves are recommended Do not continue to use abrasive discs that are worn or clogged This will make the sanding process inefficient and the need to apply unnecessarily high forces to the tool Do not use undersized or oversized discs The disc should be no more than 1 4 larger in diameter than the pad and not smaller than the pad The safety lever on the sander is the orvoff valve The tool includes a speed power regulator and it is located in the motor housing on the other side to the lever Using a screwdriver turn the air regulator 44 until the slot aligns with the center line of the motor housing for maximum power speed For minimum power speed turn through 90 An air strainer is located at the air inlet 40 to the tool Check this periodically for blockage particularly if the tool slows or loses power It can be easily cleaned by removing the inlet bushing When used daily the gears in the right angle head should be greased twice per week Adjust the time period according to usage To grease inject 2
12. will adopt safe working practices and observe all local regional or country legal requirements when installing using or maintaining the tool Take care that the exhaust air does not point towards any other person or material or substance that could be contaminated by oil droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the exhaust air to come near very hot surfaces or flames Never lay the too down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttle trigger lever to drain the supply line If the tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room temperature environment If the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool tenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be carried out by persons trained to do so Do notlock tape wire etc the On Off valve in On position The throttle trigger lever etc must always be free to return to the Off position when released Always shut off the air supply to the tool and press the On Off valve to exhaust the air from the feed hose before fitting removing or adjusting the All Pipe And Fittings Should Be 1 2 Or Larger Compressor w
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