Schwinn SR23 Assembly Manual
Contents
1. Computer Wire and Heartrate Wire to the gt U o m lt Ww m lt Z 77 0 O G Z n connectors on the back of the Computer as shown 13 3 Align the Computer with the holes in the Computer Bracket A 1 13 4 Install and completely tighten the hardware Step 14 Plug in AC Adapter Parts e AC Adapter Ref D 17 14 1 Plug the AC Adapter P into the receptacle on the front right of the unit and into a 110 volt outlet e Z Q O oc F N Z gt co Lu un e lt 20 Assembly is complete Please reference the Owner s Manual for information regarding computer operation product maintenance Warranty information and general fitness and exercise guidelines gt LH m m z JJ w lt Z T BY O Q Z T If you need assistance please refer to your owners manual for warranty and contact information un cc LU m zZ H L lt Fr Z IS O zZ lt F cc G a2. Do not print this page SCHWINN 006 Nautilus Inc All Rights Reserved Schwinn is a registered trademark Nautilus Inc World Headquarters 16400 SE Nautilus Dr Vancouver WA 98683 KS SCHWINN RECUMBENT ASSEMBLY GUIDE PN 001 7088 REV B 053107 ASSEMBLY GUIDE Table of Contents C7 L Z m Z C KETEN T 2 Exploded K 4 PANS ISPs nee een e 5 Assembly Instructions cccscecsesseessescsseeceseeecsesecsesecsesaeeseseeesseeecaeees 6 HARDWARE MM E 9 g X e 7 I 5 Allen Bolt M8xP1 25x16mm 9 Screwdriver Pedal Wrench 1 Allen Key 1 l 4 lock nut for M8 l 4 M8xP1 25x85mm 1 l 6 Screws M8x16mm 4 s wo x wo N Qa x fee 6 a o D b O 2 1 11 Regular Washer 10 25 2t 1 Note Please verify you have all correct parts and quantities before assembling unit If you are missing items are short quantities or have damaged components please contact Schwinn at 1 800 864 1270 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 50 60 70 30 40 20 10 JYVMCYVH l 9 Allen Bolt M8xP1 0x35mm 5 E wo x a x eo 3 a c S E ny 3 Flat Washer 8 16 2t 20 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 1 10 Knob 1 80 90 70 l 8 Screw M5 16MM 4 Note Please verify you have all correct parts and quantities before assembli
3. e Handlebar Ref J e Four M8x16 screws Ref l 5 e Four 8x16x2 Washers Ref l 3 Tools e Supplied Allen Wrench 3 1 Align Handlebar with holes in Seat Frame 3 2 Route the handlebar heart rate wire under the junction box making sure that the wires won t be pinched Connect the handlebar heart rate wire to the jack on the Seat Frame junction box labeled PULSE INPUT 3 3 Install and completely tighten the hardware NOTE Be careful not to pinch the wires when tightening the hardware Heart rate wire Junction box gt N Ne m Ww 2 lt Z G a O GO Z G Step 4 Install Bottle Holder Parts e Water Bottle Holder Ref K 2 e Four M5x16 Screws Ref l 8 e Seat Bottom Ref K 1 Tools e Supplied Phillips Head Screwdriver e Z Q O oc F U Z gt co Lu un e lt 4 1 Align the Water Bottle Holder under the left side of the Seat Bottom 4 2 Install and completely tighten the hardware Step 5 Install Seat Bottom Parts e Seat Bottom Ref K 1 e Four M8x1x45 Screws Ref l 7 e Four 8x16x2 Washers Ref l 3 Tools e Supplied Allen Wrench gt LH m m s us w lt Z T BY O Q Z T 5 1 Align the Seat Bottom K 1 with the Seat Frame K 5 2 Install and completely tighten the hardware Step 6 Install Seat bracket Parts e Seat Bracket Ref L e Seat Back Ref L 1 e Four M8x16 Screws Ref l 5 e F
4. e Seat Assembly From Steps 3 through 7 e Seat Rail Ref H e Seat Rail Bracket Ref D 22 Tools e Supplied Allen Wrench NOTE To ease assembly use two people for this step 9 1 Pull out on the Seat Adjustment Knob K 3 while sliding the Seat Assembly onto the Seat Rail H Release the Adjustment Knob to lock the Seat Assembly in place NOTE Make sure the seat Adjustment Knob is on the side of the Seat Rail that has the holes 9 2 Reinstall the Seat Rail Bracket to the Seat Rail making sure the Tab of the Bracket faces forward 9 3 Reconnect the Heart Rate Wires and reinstall the Seat Rail with Seat Assembly on the main unit Figure A NOTE After reconnecting the Heart Rate Wires tuck them into the hole in the frame to avoid pinching the wires 9 4 Connect the Heart Rate Wire M to the jack on the junction box labeled HAND PULSE Figure B NOTE To access the Junction Box you may have to loosen the knob on the Seat Back raise it upward then re tighten the knob This also how you adjust the Seat Back to position the lumbar support to your preference Figure B Figure A gt N Ne m Ww lt Z G x O GO Z G Step 10 Install Handlebar Mast Parts e Handlebar Mast Ref C Tools e Supplied Allen Wrench 10 1 Remove the four Allen Bolts C 1 and Curved Washers C 2 from the frame e Z Q O oc F U Z gt m Lu un e lt 10 2 Connect the Upp
5. ep and thoroughly read the assembly instructions for that step prior to starting assembly for the step 2 When attaching two pieces gently lift and look through the bolt holes to help guide the bolt through the holes 3 As a general rule and for all bolts and nuts turn bolts or nuts toward the right to tighten and left to loosen Or you can remember the mnemonic Righty tighty lefty loosey Step 1 Install Front and Rear Stabilizers Parts e Main frame Ref D e Front Stabilizer Ref E e Rear Stabilizer Ref G e M8x16 Screws Ref l 6 Tools e Supplied Allen Wrench gt LH m m s us w lt Z T BY O Q Z T 1 1 Attach the Rear Stabilizer G to the rear of the Main Frame using two M8 X 16mm screws l 6 1 2 Attach the Front Stabilizer E with the UP sticker and wheels toward the front of the Main Frame using two M8 X 16mm screws sticker N Step 2 Install Pedals Parts e Right Pedal F R e Left Pedal F L Tools e Supplied Pedal Wrench 2 1 Screw the Left Pedal has an L stamped into the end of the pedal into the Left Crank Arm e Z Q O oc F U Z gt co Lu un e lt Note The Left Pedal has a left handed thread and screws in counter clockwise 2 2 Screw the Right Pedal has an R stamped into the end of the pedal into the Right Crank Arm F R oo Step 3 Install Handlebar Parts e Seat Frame Ref K
6. er and Lower Computer Wires and Heart Rate Wires Detail A 10 3 Insert the Handlebar Mast C into the main unit 10 4 Re install the four Allen Bolts and Curved Washers and completely tighten Detail A Step 11 Install Handlebar Parts e Handlebar Ref B e Washer Ref l 3 e Screw M8x16 Ref l 5 11 1 Tuck the Computer Wires into the Mast to allow insertion of the Handlebar gt N Ne m Ww lt Z G x O GO Z G 11 2 Slide the Handlebar B into the Mast and secure with the Console M8x16 Screw I 5 and Washer I 3 Figure A 11 3 Pull the Computer Wires back up through the Handlebar as shown Figure B Figure B Step 12 Install Computer Bracket Parts e Computer Bracket Ref A 1 e Angle Adjust Knob Ref l 2 e Carriage Bolt M8x1 25x85 Ref I 13 e Screw M8x85 Ref l 1 e 2 Washers Ref l 3 e Hex Nut Ref l 4 Tools e Supplied Socket and Flat Wrenches e Z Q O oc F U Z gt co Lu un e lt 12 1 Align the Computer Bracket A 1 with the holes in the Mast See assembled view for reference 12 2 Install and completely tighten the hardware Note Use the Angle Adjust Knob to position the Computer to fit individual preferences l 13 A 1 Assembled Step 13 Install Computer Parts e Computer Ref A Tools e Supplied Phillips Head Screwdriver 13 1 Remove the four screws from the back of the Computer 13 2 Connect the
7. ng unit If you are missing items are short quantities or have damaged components please contact Schwinn at 1 800 864 1270 w EXPLODED VIEW MAaAIA G4001dX4 PARTS UST 1 10 I 11 I 13 K 1 K 2 K 3 L 1 L 2 Description Computer Computer bracket Screw M5x14L Handlebar Handlebar mast Screw M8x1 25x16 Curved washer Upper heart rate wire Upper computer wire Main frame Lower heart rate wire Lower computer wire AC adaptor Screw M8x1 25x16L Flat washer 8x16 Seat rail bracket Front stabilizer Pedal pair Rear stabilizer Seat rail Screw M8xP1 25x85L Angle adjust knob Flat washer 8x16x2t Nylon nut Screw M8x16 Screw M8x16 Flat Screw M8x1x45 Screw M5x16 Screw M8x35 Seat adjust knob Flat washer 10x25x2t Carriage Bolt M8x1 25x85 Seat handlebar Seat frame Seat bottom Water bottle holder Seat adjustment knob Seat bracket Seat back Seat back cover w magazine Holder 2 lt ged ped ed sed EB eed 2 PP Se By sel wed N oO e ved sed ped ved sad ked ed vek eed wek BB By EB u gt F e L G e Z Q O oc 2 Z gt m Lu un e lt Basic Assembly Principles Here are a few basic tips that will aid in the assembly process By using these principles you can simplify each process and save yourself extra time and effort 1 To make the assembly process go faster gather the pieces you need for each st
8. our 8x16x2 Washers Ref l 3 Tools e Supplied Allen Wrench e Z Q O oc F U Z gt co Lu un e lt 6 1 Align the Seat Bracket L with the Seat Back L 1 6 2 Install and completely tighten the hardware Step 7 Install Seat Back Assy and Seat Back Cover Parts e Seat Back Cover Ref L 2 e Seat Back Assy From step 5 e Five M8x35 Screws Ref l 9 e Five 8x16x2 Washers Ref l 3 e Seat Adjust Knob Ref I 10 e Washer 10x25x2t Ref I 11 gt N Ne m Ww lt Z G x O GO Z G Tools e Supplied Allen Wrench 7 1 Place the threaded post on the Seat Bracket L through the slot in the Seat Frame K 7 2 Attach the Seat Back Cover to the Seat Back Assembly using five M8x35 Screws l 9 and five 8x16x2 Washers l 3 7 3 Install the Seat Adjust Knob I 10 and washer 10x25x2t I 11 onto the threaded post 1 9 ASSEMBLY INSTRUCTIONS Step 8 Prepare to Install Seat Assembly Tools e Supplied Allen Wrench 8 1 Unscrew the seven screws and washers D 18 that secure the Seat Rail H and remove the Seat Rail from the unit Figure A Note You will have to disconnect the Heart Rate Wire M Do not let the Heart Rate Wire fall into the frame 8 2 Unscrew the two screws and washers D 18 that secure the Seat Rail Bracket D 22 and remove the bracket from the Seat Rail Figure B Figure A Figure B Step 9 Install Seat Assembly Parts
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