Rheem Professional Classic Series: Standard Electric Use & Care Manual
Contents
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24. The chart shown above may be used as a guide in determining the proper water temperature for your home NOTICE Households with small children disabled or elderly persons may require a 49 C 120 F or lower thermostat setting to prevent contact with HOT water The temperature of the water in the heater is regulated by the adjustable surface mounted thermostat s located behind the jacket access Water temperature over 125 F can panel s Dual element heaters have two thermostats cause severe burns instantly or The thermostat s were Set at 60 C 140 F before death from scalds the water heater was shipped from the factory Children disabled and elderly are 1 7 The illustration at the left at highest risk of being scalded Reset button shows the temperature adjustment dial used for setting the water temperature See instruction manual before setting temperature at water Thermostat heater dial pointer Refer to the Operating Instructions in this manual for detailed instructions in how to adjust the thermostat s Feel water before bathing or showering Temperature limiting valves are available see manual TURN OFF POWER Thermostat SERVICING protective cover gt only on certain models NOTICE Mixing valves are available for reducing point of use A DANGER Hotter water increases the potential for Hot water temperature by mixing hot an
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36. to the jacket of the heater Address where the water heater is located and physical location Name and address of installer and any service agency who performed service on the water heater Date of original installation and dates any service work was performed Details of the problems as you can best describe them List of people with dates who have been contacted regarding your problem Notes Wiring diagram Wiring Diagram for 59 Therm o disc Thermostats 20 Double Element Models TOELECTRICAL 7 DISTRIBUTION PANEL BRANCH CIRCUIT 240 V AI EQ JUNCTION BOX UPPER THERMOSTAT amp HIGH TEMP LIMIT ECO UPPER HEATING ELEMENT LOWER THERMOSTAT LOWER HEATING ELEMENT 0 IVLSOWYSHL lt LNSWATA dns WAL LA IVLSOWYSHL NOLLONOL SHI 1 a NVANNVd 41 SUA NOILNJINLSIA NOILVATN A Y S BJSOULIIY SIP 4 61 5930 81 fns ne mb sap soy sap ISTI J QOURSSTRUUOD
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40. 8 Operating Instructions Safety Controls 12 Water Temperature 13 Care and Cleaning Draining 14 Extended Shut Down 14 Maintenance 14 Troubleshooting Tips Before You Call 15 Customer Service Parts 16 If You Need Service Assistance 18 Wiring Diagram 20 2 FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled cheque here Proof of the original purchase date is needed to obtain service under the warranty READ THIS MANUAL Inside you will find many helpful hints on how to use and maintain your water heater properly Just a little preventive care on your part can save you a great deal of time and money over the life of your water heater You ll find many answers to common problems in the Before You Call For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service at all READ THE SAFETY INFORMATION Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recognize this symbol as A an indication of Important Safety Information This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages wi
41. SURG FAOUVNAA 15 1 ej 15 1 snos ZaAnod sno umg 5 5 221105 SST Do 89 UOIIAUD 33 do OST Do 99 do Oo 69 do Do 09 do SET Do LS do OET Do YS do STI Do TS samuru do 021 Do 67 Sapuodes SUWON UOITAUS 95 1 06 samuru g 8 IUN nod 549 510 5 Ins 89 159 ana snossap 19 5 So Jo Z MAN 94918 s p m d 4 SZI Do 159 nea oun 105 9 8 5101 MEJ I SINAJ S P JUSNINSUOD LJ 931029 LT AC ADV TOI ASIN
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43. gasket Temperature amp Pressure relief valve Dip tube gasket Anode rod Electrical junction box NOTICE Models constructed with a side cold water inlet will not contain a Dip Tube or a Dip Tube Gasket Supplied with certain models odels Junction box cover ae Plate cover Some models may have been supplied with External heat traps in lieu of Internal heat traps Upper thermostat Upper thermostat protective cover On certain models Alternate construction jacket access Thermostat J Heating element panel bracket gasket Lower Thermostat insulation eer panels Drain valve shroud Drain valve NOTICE Some parts may vary in appearance from model to model Lower thermostat protective cover on certain models Thermostat bracket Cavity Insert Instructions for certain models The following instructions are intended for qualified service personnel ONLY and should only be done when necessary In order to replace the thermostat or heating element remove the cavity insert crossbar by following the instructions below 1 Turn off the power to the water heater 2 Remove the jacket access panel s and insulation 3 Rotate the crossbar up and down until it breaks away from the remainder of the cavity insert See illustration to the left Discard the crossbar It cannot and need not be
44. in this Use and Care Manual Be sure your appliance is properly installed in accordance with local codes and the provided installation instructions READ AND FOLLOW THIS SAFETY INFORMATION 77 CAREFULLY SAVE THESE INSTRUCTIONS Installing the water heater The location chosen for the water heater must take into consideration the following Local Installation Regulations This water heater must be installed in accordance with these instructions local authorities and codes utility codes or utility company requirements which must be followed and take precedent over any recommendation in this manual Location Locate the water heater in a clean dry area as near as practical to the area of greatest heated water demand Long uninsulated hot water lines can waste energy and water Place the water heater in such a manner that the thermostat and element access panels can be removed to permit inspection and servicing such as removal of elements or checking controls The water heater and water lines should be protected from freezing temperatures Do not install the water heater in outdoor unprotected areas A A Diameter of water heater plus 5 cm 2 min A B Maximum 5 cm 2 CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure Where such areas can
45. necessary 1 Turn off the power to the water heater 2 Remove the jacket access panel s and insulation exposing the thermostat s The thermostat protective should not be removed Only on certain models 3 Using a small screwdriver set the thermostat s dial pointer s to the desired temperature 4 Replace the insulation and jacket access panel s Turn on the power to the water heater 13 Care and cleaning of the water heater LJ NOTICE Refer to the Hydrogen Gas Caution in the Operating Instructions DANGER Before manually operating the relief valve make certain no one will be exposed to the danger of coming in contact with the hot water released by the valve The water may be hot enough to create a scald hazard The water should be released into a suitable drain to prevent injury or property damage NOTICE If the temperature and pressure relief valve on the hot water heater discharges periodically this may be due to thermal expansion in a closed water system Contact the water supplier or your plumbing contractor on how to correct this Do not plug the relief valve outlet 14 Draining the Water Heater CAUTION Shut off power to the water heater before draining water DANGER Before manually operating the relief valve make certain no one will be exposed to the hot water released by the valve The water drained from the tank may be hot enough to prese
46. replaced 4 Replace the thermostat and or element as necessary Replace the insulation and jacket access panel s before turning on the power to the water heater NOTICE The cavity insert crossbar is necessary for the manufacturing process only The removal of the crossbar will not interfere with the operation of the water heater 17 IF YOU NEED SERVICE 18 1 Should you have any questions about your new water heater or if it requires adjustment repair or routine maintenance it is suggested that you first contact your installer plumbing contractor or previously agreed upon service agency In the event the firm has moved or is unavailable refer to the telephone directory commercial listings or local utility for qualified service assistance 2 Should your problem not solved to your complete satisfaction you should then contact the Manufacturer s National Service Department at the following address Rheem Canada Ltd Lt e 128 Barton Street West Box 2846 Station A Hamilton Ontario Canada L8N 3P3 Customer Service 1 800 432 8373 Warranty 1 800 263 8342 When contacting the manufacturer the following information will be requested Model and serial number of the water heater as shown on the rating plate attached
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50. Use amp Care Manual With Installation Instructions for the Installer Electric Residential Water Heaters Double Element Residential Electric Models The purpose of this manual is twofold one to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater and two for the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This manual also includes a parts list It is imperative that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations If you do not understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purchased If additional information is required refer to the section on If you need service A Do not destroy this manual Please read carefully and keep in a safe place for future reference A Recognize this symbol as an indication of Important Safety Information AP11058 Rev 9 11 03 Printed in USA Safety Information Safety Precautions 3 4 Installation Instructions Location eer e 5 Water Connections 6 Electrical Connections
51. apter before fitting adapter to the water connections on heater Any heat applied to the water supply fittings will permanently damage the dip tube and or heat traps Some models are constructed with a side cold water inlet and will not have an opening on the top of the water heater flexible copper connectors is recommended on the hot and cold water connections so that the water heater may be easily disconnected for servicing if necessary The HOT and COLD water connections are clearly marked and are 3 4 NPT on all models Install a shut off valve in the cold water line near the water heater Typical Installation _ Heat trap 15 cm 6 Temperature amp minimum To cold water supply Shut off valve Thermal expansion tank if required 4 To electrical Heat trap 15 cm 6371 distribution panel minimum Electrical junction box inside jacket e Jacket access panel cold water supply Hot water outlet to fixtures Jacket access panel Auxiliary catch Relief valve discharge line to 5 cm 2 maximum suitable open drain 15 6 air gap new combination temperature and pressure relief valve complying with the Standard for Relief Valves Automatic Gas Shut Off Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 M99 must be installed in the opening provided and marked for the purpose on the water heater No valve of any ty
52. cause of the high temperature condition must be investigated by qualified service technician and corrective action must be taken before placing the water heater in service again 12 D If there is any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work To reset the temperature limiting control 1 Turn off the power to the water heater 2 Remove the jacket access panel s and insulation The thermostat protective cover should not be removed Only on certain models 3 Press the red RESET button 4 Replace the insulation and jacket access panel s before turning on the power to the water heater ADANGER There is a hot water scald potential if the thermostat is set too high Households with small children disabled or elderly persons may require a 49 C 120 F or lower thermostat setting to prevent contact with HOT water Reset button Thermostat dial pointer TURN OFF POWER BEFORE SERVICING Thermostat protective cover only on certain models Thermostat and protective cover Water Temperature Setting The temperature of the water in the water heater can be regulated by setting the temperature dial of the adjustable surface mounted thermostat s located behind the jacket access panel s Dual element heaters have two therm
53. d cold water in branch Water SCALDS water lines Contact a licensed plumber or the local plumbing authority for further information IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING A WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage personal injury or loss of life Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater It may save you time and cost Pay particular attention to the Safety Instructions Failure to follow these warnings could result in serious bodily injury or death Should you have problems understanding the instructions in this manual or have any questions STOP and get help from a qualified service technician or the local electric utility SAFETY PRECAUTIONS Have the installer show you the location of the circuit breaker and how to shut it off if necessary Turn off the circuit breaker if the water heater has been subjected to overheating fire flood physical damage or if the ECO fails to shut off Read this manual entirely before installing Do not attempt to repair or replace any part or operating the water heater of your water heater unless it is specifically recommended in this manual All other servicing should be referred to a qualified technician Use this appliance only for its intended purpose as described
54. e Size Guide Total Water Heater Wattage Recommended Over Current Protection fuse or circuit breaker amperage rating Copper Wire Size AWG Based on N E C Table 310 16 75 C AWARNING If local codes require external application of insulation blanket kits the manufacturer s instructions included with the kit must be carefully followed Insulation Blankets Insulation blankets available to the general public for external use on electric water heaters are not necessary The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters This water heater meets or exceeds CSA standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices ACAUTION If local codes require the application of an external insulation blanket to this water heater pay careful attention to the following so as n
55. eater that has not been used for a long period of time generally two weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE To dissipate such gas and to reduce risk of injury it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If hydrogen is present there will be an unusual sound such as air escaping through the pipe as the water begins to flow Do not smoke or use an open flame near the faucet at the time it is open Safety Precautions Do turn off power to water heater if it has been subjected to over heating fire flood physical damage B Do Not turn on water heater unless it is filled with water Do Not turn on water heater if cold water supply shut off valve is closed Safety Controls A WARNING If the water The water heater is equipped with a heater has been subjected to combination thermostat and temperature flood fire or physical damage limiting control ECO that is located turn off power and water to above the heating element in contact with the water heater the tank surface If for any reason the water Do not operate the water temperature becomes excessively high the heater again until it has been temperature limiting control ECO breaks thoroughly checked by the power circuit to the heating element qualified service personnel Once the control opens it must be reset manually A CAUTION The
56. ectrician All wiring must conform to local codes or the latest edition of the Canadian Electrical Code Refer to wiring diagrams in the back of this manual for wiring connections The voltage requirements and wattage load for the water heater are specified on the rating plate on the front of the water heater The water heater is completely wired to the junction bracket inside the top access panel on front of the water heater An opening for 1 2 cm 1 2 1 9 cm 3 4 electrical fitting is provided for field wiring connections Junction Ground gt gt 9 Conduit connector Wire connections Water heater junction bracket The branch circuit wiring should include either 1 Metallic conduit or metallic sheathed cable approved for use as a grounding conductor and installed with fittings approved for the purpose 2 Non metallic sheathed cable metallic conduit or metallic sheathed cable not approved for use as a ground conductor shall include a separate conductor for grounding It should be attached to the ground terminals of the water heater and the electrical distribution box Junction Conduit box cover connector WAN IS Wire connections Water heater junction box Alternate construction NOTICE This guide recommends minimum branch circuit sizing and wire size Refer to wiring diagrams in this manual for field wiring connections Branch Circuit Sizing and Wir
57. ft the handle on the relief valve to admit air to the tank Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain Open the valve After a long shut down period the water heater s operation and controls should be checked by qualified service personnel Make certain the water heater is completely filled again before placing it in operation A water heater s tank can act as a settling basin for solids suspended in the water It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank It is suggested that a few litres of water be drained from the water heater s tank every month to clean the tank of these deposits Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe Strategically located risers in the water pipe system or water hammer arresting devices can be used to minimize the problem The anode rod should be removed from the water heater s tank annually for inspection and replaced when more than 15 cm 6 of core wire is exposed at either end of the rod Make sure the cold water supply is turned off before removing anode rod NOTICE Do not remove the anode rod from the water heater s tank except for inspection and or replacement as operation with the anode rod removed will greatly shorten the life of the glass lined tank and will exclude warranty covera
58. ge Before You Call For Service Troubleshooting Tips Save time and money Review the chart on this page first and you may not need to call for service Problem Possible Causes Rumbling noise Water conditions in your home caused a build up of scale or mineral deposits on the heating elements Relief valve producing popping noise or draining Pressure build up caused by thermal expansion in a closed system Rattling noise during periods of water usage Internal heat trap fittings in operation Not enough or no hot water Water usage may have exceeded the capacity of the water heater What To Do Remove and clean the heating elements This is an unacceptable condition and must be corrected Contact the water supplier or plumbing contractor on how to correct this Do not plug the relief valve outlet This is normal for heat trap fittings when in operation and does not indicate a need for service Wait for the water heater to recover after an abnormal demand A fuse is blown or a circuit breaker tripped Replace fuse or reset circuit breaker Electric supply may be off Make sure electric supply to water heater and disconnect switch if used are in the ON position The thermostat may be set too low See the Temperature regulation of the water heater section of this manual Leaking or open hot water faucets Make sure all faucets are closed Electric service to you
59. itch downward from the valve to allow complete drainage by gravity of the relief valve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge line Open the shut off valve in the cold water supply line Open each hot water faucet slowly to allow the air to vent from the water heater and piping A steady flow of water from the hot water faucet s indicates a full water heater Additional information on this subject may be found at www rheem com under Library Scroll down to the Technical Service Bulletins 1300 Series Section and choose Bulletin 1303 Typical Installation Alternate Construction To electrical we distribution panel Heat trap 15cm 6 minimum J Hot water outlet to fixtures Electrical junction box use only copper conductors Union Temperature amp Pressure Relief Valve Installing the water heater CAUTION The presence of water in the piping and water heater does not provide sufficient conduction for a ground Non metallic piping dielectric unions flexible connectors etc can cause the water heater to be electrically isolated Electrical Connections A separate branch circuit with copper conductors overcurrent protective device and suitable disconnecting means must be provided by a qualified el
60. ll follow the safety alert symbol and either the word DANGER WARNING CAUTION or NOTICE These words mean A DANGER An imminently hazardous situation that will result in death or serious injury A WARNING A potentially hazardous situation that could result in death or serious injury and or damage to property A CAUTION A potentially hazardous situation that may result in minor or moderate injury Notice Attention is called to observe a specified procedure or maintain a specific condition IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING AWARNING WATER TEMPERATURE ADJUSTMENT Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater s thermostat Water temperatures above 52 C 125 F can cause severe burns or death from scalding Be sure to read and follow the warnings outlined on the label pictured below This label is also located on the water heater near the thermostat access panel Time Temperature Relationship in Scalds A D A N G Temperature Time To Produce a Serious Burn gt 49 C 120 F More than 5 minutes 52 C 125 F 54 C 130 F 57 C 135 F 60 C 140 F 63 C 145 F Less than 3 seconds 66 C 150 F About 1 gt seconds 68 C 155 F About second Table courtesy of Shriners Burn Institute to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds
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62. not be avoided it is recommended that a suitable catch pan adequately drained be installed under the water heater To open drain line should be at least 1 9 cm 3 4 ID and pitched for proper drainage NOTICE Auxiliary catch pan MUST conform to local codes Catch Pan Kits are available from the store where the water heater was purchased or any water heater distributor Inspect Shipment Inspect the water heater for possible damage Check the markings on the rating plate of the water heater to be certain the power supply corresponds to the water heater requirements Installing the water heater Thermal Expansion Determine if a check valve exists in the inlet water line It may have been installed in the cold water line as a separate back flow preventer or it may be part of a pressure reducing valve water meter or water softener A check valve located in the cold water inlet line can cause what is referred to as a closed water system A cold water inlet line with no check valve or back flow prevention device is referred to as an open water system As water is heated it expands in volume and creates an increase in the pressure within the water system This action is referred to as thermal expansion In an open water system expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated A closed water s
63. nt a scald hazard and should be directed to a suitable drain to prevent injury or damage Vacation and Extended Shut Down If the water heater is to remain idle for an extended period of time the power and water to the appliance should be turned off to conserve energy and prevent a build up of dangerous hydrogen gas The water heater and piping should be drained if they might be subjected to freezing temperatures Routine Preventative Maintenance Properly maintained your water heater will provide years of dependable trouble free service It is suggested that a routine preventive maintenance program be established and followed by the user It is further recommended that a periodic inspection of the operating controls heating element and wiring should be made by service personnel qualified in electric appliance repair Most electrical appliances even when new make some sound when in operation If the hissing or singing sound level increases excessively the electric heating element may require cleaning Contact a qualified installer or plumbing contract to inspect At least once a year lift and release the lever handle on the temperature pressure relief valve located near the top of the water heater to make certain the valve operates freely Allow several litres to flush through the discharge line to an open drain In order to drain the water heater turn off the cold water supply Open a hot water faucet or li
64. ostats Safety and energy conservation are factors to be considered when selecting the water temperature setting of the water heater s thermostat s The lower the temperature setting the greater the savings in energy and operating costs The thermostat s are factory set at 60 C 140 F or less where local codes require This is the recommended starting point Water temperatures above 52 C 125 F can cause severe burns or death from scalding Be sure to read and follow the warnings outlined in this manual and on the label on the water heater This label is located on the water heater near the thermostat access panel Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch water lines are available Contact a licensed plumber or the local plumbing authority for further information The chart below may be used as a guide in determining the proper water temperature for your home Time Temperature Relationship in Scalds Time Produce a Serious Burn 49 120 More than 5 minutes 52 C 125 F 1 2 minutes 54 C 130 F About 30 seconds 57 C 135 F About 10 seconds 60 C 140 F Less than 5 seconds 63 C 145 F Less than 3 seconds 66 C 150 F About 1 seconds 68 C 155 F About 1 second Table courtesy of Shriners Burn Institute If adjustment is
65. ot to restrict the proper function and operation of the water heater Do not cover the operating or warning labels attached to the water heater or attempt to relocate them on the exterior of insulation blanket Do not apply insulation to the top of the water heater this could interfere with the safe operation of the electrical junction box Do not cover the jacket access panel s to the thermostat s and heating element s or pressure and temperature relief valve Inspect the insulation blanket frequently Hot and Cold Pipe Insulation Installation Typical vertical piping arrangement For increased energy efficiency some water heaters have been supplied with two 61cm 24 sections of pipe insulation Typical horizontal piping arrangement Please install the insulation according to the illustrations above that best meets your requirements Installing the water heater Relief Valve Insulation Installation CAUTION Ensure the T amp P Valve opening is not obstructed by the insulation 10 Typical top connection arrangement For increased energy efficiency some water heaters have been supplied with a 6cm 2 3 8 section of pipe insulation Please install the insulation according to the illustrations above that best meets your requirements Heat Trap For increased energy efficiency some water heaters have been supplied with factory installed internal or external heat traps in the ho
66. pe should be installed between the relief valve and the tank Local codes shall govern the installation of relief valves Relief Valve The BTU h rating of the relief valve must not be less than the input rating of the water heater as indicated on the rating label located on the front of the heater 1 watt 3 412 Awarn ING The pressure rating of the relief valve must not exceed 1 034 kPa 150 PSD the maximum working pressure of the water heater as ked th ti late Connect outlet of the relief valve to a suitable open drain so that the discharge water cannot contact live electrical parts or persons and to eliminate potential water damage To Fill the Water Heater A WARNING The tank must be full of water before heater is turned on The water heater warranty does not cover damage or failure resulting from operation with an empty or partially empty tank Make certain the drain valve is completely closed Condensation Condensation can form on the tank when it is first filled with water Condensation might also occur with a heavy water draw and very cold inlet water temperature This condition is not unusual and will disappear after the water becomes heated If however the condensation continues examine the piping and fittings for possible leaks Piping used should be of a type approved for hot water distribution The discharge line must be no smaller than the outlet of the valve and must p
67. r home may be interrupted Contact the local electric utility Improper wiring See the Installing the water heater section of this manual Manual reset limit ECO See the Temperature regulation of the water heater section of this manual Cold water inlet temperature may be colder during the winter months The thermostat is set too high Water is too hot This is normal The colder inlet water takes longer to heat See the Temperature regulation of the water heater section of this manual CAUTION For your safety DO NOT attempt repair of electrical wiring thermostats heating elements or other safety devices Refer repairs to qualified service personnel 15 Replacement Parts 16 Instructions For Placing a Parts Order Address parts orders to the distributor or store where the heater was purchased All parts orders should include 1 The model and serial number of the water heater from the rating plate 2 Specify voltage and wattage as marked on the rating plate Part description as noted below and number of parts desired A CAUTION For your safety DO NOT attempt repair of electrical wiring thermostat s heating elements or other operating controls Refer repairs to qualified service personnel Alternate Construction for certain m Temperature amp Pressure relief valve Dip tube internal heat tra Internal heat trap Dip tube gasket Internal heat trap Anode rod
68. t outlet line and cold water inlet openings Typical side connection arrangement Slip the insulation cover over the T amp P Valve through the center hole and align the hole in the side with the opening of the T amp P Valve NOTICE Do not apply heat to the HOT or COLD water connections If sweat connections are used sweat tubing to adapter before fitting adapter to the water connections on heater Any heat applied to the water supply fittings will permanently damage the dip tube and or heat traps Installation Checklist A Water Heater Location Close to area of heated water demand Indoors and protected from freezing temperatures Area free of flammable vapours Provisions made to protect area from water damage Sufficient room to service heater B Water Supply Water heater completely filled with water Air purged from water heater and piping Water connections tight and free of leaks C Relief Valve Temperature and Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing D Wiring Power Supply voltage agrees with water heater rating plate Branch circuit wire and fusing or circuit breaker of proper size Electrical connections tight and unit properly grounded 11 Operating the water heater CAUTION Hydrogen gas can be produced in a hot water system served by this water h
69. ystem however prevents the expanding water from flowing back into the main supply line and the result of thermal expansion can create a rapid and dangerous pressure increase in the water heater and system piping This rapid pressure increase can quickly reach the safety setting of the relief valve causing it to operate during each heating cycle Thermal expansion and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve and possibly the heater itself Replacing the relief valve will not correct the problem The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve refer to the illustration below The expansion tank is designed with an air cushion built in that compresses as the system pressure increases thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve Other methods of controlling thermal expansion are also available Contact your installing contractor water supplier or plumbing inspector for additional information regarding this subject Water Supply Connections NOTICE Do not apply heat to Refer to the illustration below for suggested typical installation The installation of unions the HOT or COLD water connections If sweat connections are used sweat tubing to ad
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