Raypak Y-200 Series User's Manual
Contents
1. flood freezing or the like to accessories rubber or plastic parts light bulbs or glass parts if the System is moved from its original installation site or if the original owner no longer owns the site or the System LABOR AND SHIPPING COSTS This Limited Warranty does not cover labor costs for service removal or reinstallation of any part nor shipping charges to or from a Raypak designated repair center or to or from the installation site All such costs are your responsibility HOW TO MAKE A WARRANTY CLAIM To make a warranty claim promptly ship postage prepaid or carry the defective part to a designated Raypak Service Dealer or Service Station in the United States supplying proof of purchase and date of installation and the model and serial numbers If you cannot locate a dealer contact the Raypak Service Department at the address telephone listed below Raypak reserves the right at all times to inspect the claimed defect and verify warranty coverage at its factory EXCLUSIVE WARRANTY LIMITATION OF LIABILITY This is the only warranty given by Raypak No one is authorized to make any other warranties on behalf of Raypak ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE RAYPAK S SOLE LIABILITY WITH RESPECT TO ANY DEFECT SHALL BE AS SET FORTH IN THIS LIMITED WARRANTY ANY CLAIMS FOR IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING2. 1 dip switch 2 10 VDC to the OFF position 3 Green LED1 indicates Module is in 4 20 mA mode 4 Green LEDI flashing once per second indicates a weak less than 4 mA signal 5 Green LED1 flashing two times per second indi cates an overload over 20 mA signal 2 10 VDC Mode 1 Restore power to the Y 200 2 Set the SW1 1 dip switch 2 10 VDC to the ON position and the SW1 2 dip switch 4 20 mA to the OFF position 3 Red LED1 indicates Module is in 2 10 VDC mode 4 Red LED1 flashing once per second indicates a weak less than 2 VDC signal 5 Red LED1 flashing two times per second indi cates an overload over 10 VDC signal Pin Interface Pin Functions 1 5 VDC 2 4 20 VDC selector switch 3 2 10 mA selector switch 4 4 20 VDC LED drive 5 N C 6 N C 7 2 10 mA output 8 4 20 VDC output 9 2 10 mA LED drive 10 GND 4 20 mA 2 10 VDC Input Control Module MODULE 601740 LED1 50000000 fo RI R2 Po3 niwi RS Re R7 ON sw1 LED1 swi RED LED 2 TO 10 V Module set to 2 10 VDC mode Pin 10 MODULE 601740 Pin 1 J1 Po nri a rs R6 R7 7 ON 1C IR S ink 22 1 IR8 CI Potr je REO LEO 2 TO 10 V Engineering 4 20 mA 2 10 VDC Input Control Module Installation and Operating Manual Module Adjustment NOTE The instructions below use a 140 F setpoint POTI temperature MODULE 601740 4 20 mA Module 1 Set the input device signal to 12 mA 2 Remove 2 pin conne
3. Module into the Y 200 Control Board at the J20 expansion port 10 pin plug securing Module with nylon standoff Attach 4 20 mA 2 10 VDC signal wires to 2 pin plug connector P N 650935 Plug 2 pin connector into either the J1 or J2 con nection of Module J1 for 4 20 mA operation J2 for 2 10 VDC operation 4 20 mA 2 10 VDC Module P N 601740 Ree 25 a as RM v a a a wl o e coo mmm i im a_i Nylon stand off P N 550767 02 0 cio LONWORKS z8 221 MODULE R36 DI D2 D3 D4 C11 ass AUX 2 gt RIN ar l a a ar G o P2 11 og LONWORKS 0 J1 RESET 1 cee CONNECTION 1 n l if 0 12 n3 Z ng 2 pin plug connector P N 650935 E n rors RSS ye m Bge e he oo Cu BOARD 1 BB 353 ma i E o Ra E c R7 119 zs R20 oi E 2 geien vom x m z T z a on wit an cig P N BLANK BOARD 6 1669 4 in cet P N ASSEMBLY 601670 RS485 TA B GNDSHIELD PORT Ree s l ate J17 0 uy OO er S cat cgo 858218 MODEM MODULE sw3 alte O pa C17 R47 R44 RAS PROG PORT ae Power J11 1 l _ Y 200 Control Board P N 601670 Installation and Operating Manual Start up NOTE The 4 20 mA 2 10 VDC Module can be set up for 4 20 mA mode or 2 10 VDC mode not both 4 20 mA Mode 1 Restore power to the Y 200 2 Set the SW1 2 dip switch 4 20 mA to the ON position and the SW1
4. Reset Control System SCOPE OF WARRANTY Raypak Inc Raypak warrants to the original owner the Control System to be free from defects in materials and work manship under normal use and service for the applicable warranty period In accordance with the terms of this Limited Warranty Raypak will furnish a replacement or repair at our option any defective part which fails in normal use and ser vice during the applicable warranty period The replacement or repair will be warranted for only the unexpired portion of the original Warranty Period APPLICABLE WARRANTY PERIOD The effective date of warranty coverage is the date of original installation of the Control System by a qualified electrician or by a Raypak authorized service technician The Applicable Warranty Period is one 1 year from the effective date WARRANTY EXCLUSIONS This Limited Warranty does not apply 1 if the control system is not properly installed by a qualified technician in accordance with manufacture s installation instructions applicable codes ordinances and good trade practices 2 to damage or malfunctions resulting from failure to properly install operate or maintain the system in accordance with the manufacture s instructions if the rating plate s or serial number s are altered defaced or removed if the System is modified in any way or used with any non factory authorized accessories or components to damage or failure from abuse accident act of nature fire
5. are intended for use by qualified personnel who are spe cifically trained and experienced in the installation of this type of equipment and related system compo nents Some states may require that installation and service personnel be licensed Only qualified persons shall attempt to repair this equipment Repair must be done according to the instructions provided WARNING Improper installation adjustment al teration service or maintenance may damage the equipment create a hazard resulting in asphyxiation explosion fire electric shock personal injury or property damage and void the warranty CAUTION This appliance has provisions to be con nected to more than one 1 supply source To reduce the risk of electric shock disconnect all connections before servicing CAUTION Risk of electric shock more than one 1 disconnect switch may be required to de energize the equipment before servicing 4 20 mA 2 10 VDC Input Control Module Installation 1 Verify that the control signal is within the 4 20 mA 2 10 VDC parameter 2 Turn off the power to the Y 200 3 Open the front cover of the Y 200 to access the display keypad door 4 Open the display keypad door to access the Y 200 Control Board P N 601670 5 Secure the nylon standoff P N 550767 onto the Y 200 Control Board Hole for nylon stand off MODULE 681748 geagrecgooe Installation and Operating Manual Plug the 4 20 mA 2 10 VDC
6. Catalog No 5000 64 Effective 3 1 04 Replaces NEW 4 20 mA 2 10 VDC Input Control Module Used with Y 200 Series Electronic Boiler Sequencer amp Outdoor Reset Control System nl J1 ges Tea z T ma R4 R5 ON Installation and Operating Manual a DIE A Rheem Company P N 241224 Installation and Operating Manual 4 20 mA 2 10 VDC Input Control Module Contents Introduction Introduction 3 pees eee sent noaa aee S TEE Esaias 1 The Raypak Y 200 Series Controller equipped with the 4 20 mA 2 10 VDC Module provides the ulti Important Safety Instructions 0 ccceccceeesseeeerseeeees 1 mate in temperature setpoint control for Raypak boiler applications Installation inpr ie a RE EA 2 The 4 20 mA 2 10 VDC Module provides a conver SLAPLAUP ois csseus seve vessepanniuntesseatieersntbersbussberee atiaee teen 3 sion from either a milliamp or a voltage input from an outside control source to a setpoint temperature Module Adjustment eee cee cseeereeeeeeeeeeeees 4 reading on the Y 200 series controller LCD panel Limited Warranty etiese eecseeecseeeeeseeeecseceeeseeneeees 5 The Module is provided in a kit which includes the necessary hardware to install the board onto the Y 200 control board This manual should be used in conjunction with the Y 200 Series Installation amp Operating Manual Cata log No 5000 62 P N 241125 IMPORTANT SAFETY INSTRUCTIONS IMPORTANT NOTICE These instructions
7. DAMAGE FROM WATER LEAKAGE ARE EXCLUDED Some states do not allow limitations on how long an implied warranty lasts or for the exclusion of incidental or conse quential damages so the above limitation or exclusion may not apply to you THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE We suggest you immediately complete the information below and retain this Limited Warranty Certificate in case warranty service is needed Raypak Inc Service Department 2151 Eastman Avenue Oxnard California 93030 Telephone 805 278 5300 Fax 805 278 5468 The following information must be provided when you write or call Original Owner Model Number Mailing Address Serial Number Date of Installation City State Zip Code Installation Site Daytime Telephone Number Contractor Installer Registered Quality Management System www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Raypak Canada Limited 2805 Slough St Mississauga Ontario Canada L4T 1G2 905 677 7999 Fax 905 677 8036 Litho in U S A
8. ctor from J1 connector on Module 3 Verify 12 mA input signal at 2 pin plug connec tor using a calibrated digital volt meter DVM POT2 4 Plug 2 pin connector back into the J1 connector 2 TO 10V 5 Set Y 200 display to screen 2 Refer to Y 200 RED LED 2 TO 10 V Installation amp Operating Manual Catalog No 5000 62 6 If necessary adjust POTI to achieve a 140 F setpoint temperature on Y 200 display POT1 Input vs Setpoint Temperature Clockwise adjustment increases temperature counter clockwise adjustment decreases tem mA Volt Setpoint perature Input Input Temp F 4 2 60 2 10 VDC Module 5 25 70 1 Set the input device signal to 6 VDC 6 3 80 2 Remove 2 pin connector from J2 connector on 7 3 5 90 Module 8 4 100 3 Verify 6 VDC input signal at 2 pin connector 9 45 110 using a calibrated digital volt meter DVM n 10 5 120 4 Plug 2 pin connector back into the J2 connector 11 5 5 130 5 Set Y 200 display to screen 2 Refer to Y 200 Installation amp Operating Manual Catalog No 12 6 ee 5000 62 13 6 5 150 6 If necessary adjust POT2 to achieve a 140 F 14 7 160 setpoint temperature on Y 200 display POT2 15 7 5 170 Counterclockwise adjustment increases tempera 16 8 180 ture clockwise adjustment decreases tempera ture 17 8 5 190 18 9 200 19 9 5 210 20 10 220 LIMITED WARRANTY 4 20 mA 2 10 VDC Module for Y 200 Series Electronic Boiler Sequencer amp Outdoor
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