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Poulan PO14542LT User's Manual

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1. 6 8 OPERATION E nennen nnns 9 13 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 19 23 STORAGE M 24 TROUBLESHOOTING eene 25 26 REPAIR PARTS 28 43 VO TL 1 LATE 45 PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OIL TYPE API SF SJ OIL CAPACITY SPARK PLUG GAP 030 GROUND SPEED MPH TIRE PRESSURE CHARGING SYSTEM BATTERY BLADE BOLT TORQUE 1 25 GALLONS UNLEADED REGULAR SAE 30 above 32 F SAE 5W 30 below 32 F 3 PINTS CHAMPION RC12YC FORWARD 1st 1 1 2nd 1 4 2 2 4th 3 3 5th 4 4 6th 4 9 REVERSE 1 4 FRONT 14 PSI REAR 12 PSI 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 25 MIN CCA 190 CASE SIZE U1R 27 35 FT LBS CONGRATULATIONS on your purchase of anew tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properl
2. 5 16 18 x Gr 5 150 175456 Spacer Retainer 151 19133210 Washer 13 32 x 2 x 10 Ga 170 178394 Keeper Belt 202 72110614 Bolt Carr Sh 3 8 16 x 1 3 4 Gr 5 212 145212 Nut Hex Flange Lock NOTE component dimensions given in U S inches 1 inch z 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PO14542D STEERING ASSEMBLY REPAIR PARTS TRACTOR MODEL NUMBER PO14542D STEERING ASSEMBLY KEY PART NO NO 1 140044X428 2 154427 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 175121 11 10040600 13 136518 15 145212 17 177876 26 126847X 28 19131416 29 17060612 30 76020412 32 130465 36 155099 37 152927 38 140045X428 39 19133812 40 7810H 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 51 73800500 54 74780520 63 74780616 65 160367 67 72140618 68 169827 71 175146 82 169835 85 133835 88 175118 91 175553 DESCRIPTION Wheel Steering Auto Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip 5304 75 Bearing Col Strg Link Drag Lockwasher Spacer Bearing Axle Front Hex Flange Lock Shaft Asm Strg Bushing Rod Tie Blk Lt Washer 13 32 X 7 8 X 16ga Screw 3 8 16x3 4 Pin Rod Tie Wire Form 19 75 Mech Bushing Strg 5 8 Id Dash Screw TT 10 32 x 5 x 3 8 Flange Insert Cap Strg Washer 13 32 x 2 3 8 x 12Ga Locknut Center Adaptor Wheel Strg
3. MANDREL ASSEMBLY CENTER FLAT WASHER HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 9 TO SHARPEN BLADE See Fig 10 NOTE We do notrecommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer followthe instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE CUSTOMER RESPONSIBILITIES TO CHANGE ENGINE OIL See Figs 11 and 12 Determine temperature range expected before oil change All oil must meet API service classification SF SJ BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive ch
4. Adjust Motion Drive Belt s Tension Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter Service more often when operating in dirty or dusty conditions If equipped with oil filter change oil every 50 hours Replace blades more often when mowing in sandy soil RON A GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjectedto operator abuse or negligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e Onceayearyoushouldreplacethe spark plug clean or replace airfilter and checkblades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer gm EACH USE Check engine oil level e Checkbrake operation e Check tire pressure e Checkoperator presence and interlock systems for proper operation e Check for loose fasteners 14 fe fl Change more often when operating under a heavy load or in high ambient temperatures
5. Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 26 CORRECTION Aarons PO eer Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position
6. OWNER S MANUAL MODEL NO PO14542D 14 5 HP 42 Inch Lawn Tractor Assembly Operation Customer Responsibilities Service and Adjustments Troubleshooting Repair Parts For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 Poulan 179416 4 20 01 TR PRINTED IN U S A SAFETY RULES SAFE OPERATION PRACTICES RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH DO NOT GENERAL OPERATION e Read understand and follow allinstructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Besure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Beawareofthe mowerdischarge direction and do notpoint itatanyone Do not operate the mower without either the entire grass catcher or the guard in place e Slowdown before turning e Neverleave a running machine unattended Always turn
7. e Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely e Close battery box door BATTERY BOX DOOR POSITIVE RED NEGATIVE CABLE BLACK CABLE FIG 27 REPLACE HEADLIGHT BULB Raise hood e Pullbulb holder out of the hole inthe backside ofthe grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Closehood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram in Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY Fig 28 Raise hood e Unsnap headlight wire connector e Standinfrontoftractor Grasp hood at sides tilttoward engine and lift off of tractor e Toreplace reverse above procedure HEADLIGHT WIRE CONNECTOR FIG 28 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 29 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follo
8. Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine MODEL NUMBER 145420 SCHEMATIC RED 5 BLACK BATTERY Cat Olm 1 FUSE i STARTER OPTIONAL R e e WHITE O4 E SOLENOID CLUTCH BRAKE PEDAL UP Gu SEAT SWITCH IGNITION 5 NE Bee NOT OCCUPIED WHITE Q Q 1 1 1 77 gt Ev 47 BAR 5 ATTMENT CLUTC SIDE HOUR Black CLUTCH OFF CONNECTOR meter 2 OPTIONAL _ si ww SPARK BLACK IGNITION PLUG IT 7 UNIT mO O ANE TWIN CYL ENGINES e 1 CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM
9. e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e fpossible store yourtractor indoors and cover itto give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 0 097 Out of fuel Engine not properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loos
10. off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before removing grass catcherorunclogging chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road ways e Useextracare when loading or unloading the machine a trailer or truck e Dataindicates that operators age 60 years and above involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury e Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool beforestorage SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the
11. to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way 46 sedo s uonoauip 9ul9J X9 9SI249X3 JO 550 4 Aug aye 922 Y ssoJoe 1912916 sedo s umop pue dn SL 99334 HO AMS SIHL ATOH LHDIS oU EEUU 4 gn SY no um cM SSOHOV LON 2 CN SESS NMOG ANY AINO NOILVH3dO 5 404 5340156 ONILHDIS 903 GALSADONS 47
12. 2 52 Nut Push Phos amp Oil Shield Deflector 42 Washer 11 32 x 5 8 x 16 Gauge Rod Hinge 42 6 75 W G Screw Thdrol Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Toplock Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Guard Mandrel LH Retainer Screw Thdrol 1 4 20 x 5 8 T Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC 43 KEY PART NO NO DESCRIPTION 53 131845 Arm Assembly Pad Brake 54 133943 Washer Hardened 55 155046 Arm Idler 56 165723 Spacer Retainer 59 141043 Guard TUV Idler 67 106932X Knob 68 144959 V Belt 42 Mower 111 179292 Bracket Gauge Wheel LH 112 179293 Bracket Gauge Wheel RH 113 17060508 Screw Tapping 5 16 18 1 2 114 73510500 Nut Keps 5 16 18 UNC 115 72110505 Bolt Carriage 5 16 18 x 1 2 116 4898H Bolt Shoulder 117 105455X Wheel Gauge 118 73930600 Nut Centerlock 3 8 16 119 19121414 Washer 3 8 x 7 8 x 14 Ga 120 19171512 Washer 17 32 x 15 16 x 12 Ga 142 165890 Arm Spring Brake Mower 143 157109 Bracket Arm Idler 42 144 158634 Keeper Belt 42 Clutch Cable 145 165888 Pulley Idler Flat 146 171977 Bolt Carriage Idler 147 131335 Spring Extension 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow 150 19091216 Washer 9 32 x 3 4 x 16 Ga 151 169670 Bracket Clutch Cable 152 169676 Clutch Cable 42 153 169674 Washer Flat 3 8 Type B 154 169675 S
13. 3 8 16x1 1 4 81 73510400 Nut Keps Hex 1 4 20 Unc NOTE component dimensions given in U S inches 1 inch z 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D SEAT ASSEMBLY KEY PART NO NO 140116 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 121246X 121248X SS DESCRIPTION Seat Bracket Pnt Pivot Seat blk Bolt Washer 13 32 x 1 x 10 Ga Clip Push In Hinged Nut Spring Seat Cprsn 2 250 BIk Zi Screw 3 8 16 x 1 5 Washer 13 32 x 1 x 14 Ga Pan Pnt Seat blk Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id 38 KEY NO 14 15 16 17 21 22 23 24 25 26 PART NO 72050412 134300 121250X 123976X 171852 73800500 71110814 19171912 127018X 10040800 DESCRIPTION Bolt Sht Nk 1 4 20 x 1 1 2 Spacer Split 28 x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 Unc Blkz 2A Nut Bolt Hex Black Washer 17 32 x 1 3 16 x 12 Ga Bolt Shoulder 5 16 18 x 62 Lockwasher NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PO14542D DECALS 9 12 12 16 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 157163 Decal Instruction Operat English 11 101892 Decal Clutch brake English 2 158168 Decal Ins Strg Wh 12 173493 Decal Fender 3 158037 Decal Hood Rh 14 160396 Decal V belt Schematic 42 4 158038
14. 3 At it om REVERSE FORWARD WARNING FAST m LIGHTS ON OVER TEMP a M Ang G c M MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED SLOW ENGINE ON ENGINE OFF OIL PRESSURE Gei RNHL ATTACHMENT REVERSE CLUTCH ENGAGED PARKING BRAKE NEUTRAL HIGH LOW In AREA CLEAR ATTACHMENT IGNITION SLOPE HAZARDS CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with yourtractorto familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER AMMETER THROTTLE CHOKE CONTROL LIGHT SWITCH IGNITION SWITCH CLUTCH BRAKE LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE FIG 4 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or otherattachments mountedto yourtractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting a
15. 5 If equipped with adjustable system 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART SPINDLE SPINDLE ZERK p ZERK rv IL A WHEEL BEARING ZERK WHEEL 1 BEARING ZERK ENGINE 1 4 CP M ZZ GENERAL PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRAILING EDGE UP TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION Iftractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See ADJUST inthe Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To se
16. 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 45 SERVICE poticy TECUMSEH TECUMSEH sued January 1980 WARRANTY Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company Tecumseh subject to the limitations contained below will at its option repair or replace without charge for parts or labor only any part of a new Power Train Component which as used herein means and includes the transaxle gear box transmission differential and right angle drives and any part of the Power Train Component EXCEPT any new Power Train Component incorporated in
17. R e 1 3 AMP 3600 RPM CHARGING SYSTEM DISCONNECTED SR UPS AUR 0 tet FUEL SHUT OFF SOLENOID e 80 G i ORANGE ese RPM s DIODE ALTERNATOR i NC p 14 VOLTS 3600 RPM LIGHTS OFF NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL 6 eo ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS F77 WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS o WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH Q REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 27 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D ELECTRICAL 28 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D ELECTRICAL KEY PART NO NO 1 144925 2 74760412 8 156417 16 153664 21 166181 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140401 40 178437 41 71110408 42 131563 43 178861 45 121433X 52 141940 DESCRIPTION Battery 12 Volt 25 Amp Bolt Hex Hd 1 4 20unc X 3 4 Case Battery Switch Interlock Push In Harness Asm Light W 4152J Bulb Light 1156 Cable Battery 6 Ga 11 red Cable Battery 6 Ga w 16 wire red F
18. again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above e Whenengine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above 13 COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several secondsto several minutes depending on the tempera ture The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor e Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual e The lefthand side of mower should be used for trimming e Drive sothat clippings are discharged onto the area that has been cut Have the cut area to the right of
19. in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers 4 Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline V vd Become familiar with all controls their location and V S lt lt lt lt lt function Operate them before you start the engine Be sure brake system is in safe operating condition These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning
20. on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick OIL DRAIN VALVE FIG 12 CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed airto remove dirtand stubborn dried gum fibers ENGINE COOLING FINS See Fig 13 Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating e Remove oil fill cap dipstick e Remove hex bolts from blower housing and lift housing off engine e Cover oil fill opening to prevent entry of dirt Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins Toreassemble reverse above procedure BLOWER HOUSING T AIR SCREEN OILL FILL DIPSTICK TUBE ENGINE COOLING FINS FIG 13 17 AIR FILTER See Fig 14 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob s and cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge e Wash it in detergent and water e Squeeze it dry in a clean cloth e Saturateitinengin
21. pan forward and assemble adjustment bolt lockwasher and flat washer loosely Do nottighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows youto press clutch brake pedal allthe way down Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt securely SHOULDER BOLT FLAT WASHER LOCK WASHER E ADJUSTMENT BOLT FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section page 10 for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position Roll tractor forward off skid Remove banding holding deflector shield up against tractor ASSEMBLY TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e sure all the above assembly steps have been completed e Check engine oil level and fill fuel tank with gasoline e Sit on seat in opera
22. the machine This will result ina more even distribution of clippings and more uniform cutting e Whenmowing large areas start by turning tothe right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 8 e If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing e Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by selecting a low enough gear to give the mower cutting perfor mance as well as the quality of cut desired e When operating attachments select a ground speed that will suitthe terrain and give best performance of the attachment being used FIG 8 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level I R A C T 0 R Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt s Tension
23. 640 635id Boot Dash Steering Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Non Adjust Cap Spindle Fr Top Fitting Grease Nut Lock Hex W Ins Bolt Fin Hex 5 16 18 Unc P Bolt Fin Hex 3 8 16unc x Gr 5 Spacer Brace Axle Bolt Rdhd Sq 3 8 16 Unc x 2 3 4 Brace Axle Steering Asm Bracket Susp Chassis Front Fastener Christmas Tree Bolt Shoulder 7 16 20 Unc Clip Steering NOTE component dimensions given in U S inches 1 inch 25 4 mm 35 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D ENGINE OPTIONAL EQUIPMENT Spark Arrester 36 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D ENGINE KEY PART NO NO DESCRIPTION 1 170551 Control Throt Ch Flag 2 17720410 Screw Hex Thd Cut 1 4 20x5 8 T Engine Briggs Model 287707 Order Parts From Engine Manufacturer 4 137352 Muffler Exhaust B amp S Lt 13 165291 Gasket 1 313 Id Tin Plated 14 148356 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3 8 23 169837 Shield Browning Debris Guard 29 137180 Arrestor Spark 31 109202X Tank Fuel 1 25 Fr 32 140527 Cap Asm Fuel W sym Vented 33 123487X Clamp Hose 37 137040 Line Fuel 20 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl BIk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1 4 20x3 4 45 17000612 Screw Hex Wsh Thdrol 3 8 16 46 19091416 Washer 9 32 X 7 8 X 16ga 62 10040500 Washer Lock Hlcl Spr 5 16 72 71070512 Screw Hexhd Cap 5 16 18x3 4 78 17060620 Screw
24. 8 73800800 Nut Lock w Wsh 1 2 13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 8 24 NOTE component dimensions given in U S inches 1 inch z 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D MOWER DECK 68 40 2 _ 36 40 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D MOWER DECK KEY PART NO NO 1 165892 2 72140506 3 138017 4 165460 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 138498 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 428 28 19111016 29 131491 30 157722 31 129963 32 153535 33 178342 34 72110614 36 131494 37 19131316 40 73680600 44 140088 45 4497 46 137729 48 133944 49 174284 50 131340 51 69180 52 139888 DESCRIPTION Mower Deck Assembly 42 Bolt Bracket Asm Fr Sway Bar 3 42 Bracket Asm Deck 42 Sway Bar Retainer Spring Arm Suspension Rear Bolt 3 8 24 x 25 Grade 8 patched Washer Lock Washer Hardened Blade Shaft Assembly Mandrel Vented Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Stiffener Bracket Bracket Deflector Mower 42 Cap Sleeve 80 x 112 BIk Mower Spring Torsion Deflector
25. ANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 11 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a yearifthe tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting Unlock drain valve by pushing inward and turning coun terclockwise To open pull out on the drain valve Afteroilhas drained completely close andlock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge
26. Decal Hood Lh 16 145005 Decal Battery Danger Poison 5 179128 Decal Deck B 42 20 176396 Decal HP Engine 6 170563 Decal Warning 138311 Decal Lift Handle 9 158166 Decal Fender Logo 133671 Pad Footrest 10 157140 Decal Danger English cis 179416 Manual Owner s English SE 179417 Manual Owner s French WHEELS amp TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 4 10 3 106222X Tire F Ts 15 X 6 0 6 Service 4 59904 Tube Front Service Item Only 5 106732X427 Rim Asm 6 front White Service 6 278H Fitting Grease Front Wheel Only 11 7 9040H Bearing Flange Front Wheel Only 8 106108X427 Rim Asm 8 rear White Service 9 106268X Tire R Ts 18x9 5 8 C Service 10 7152J Tube Rear Service Item Only 11 104757X428 Cap Axle 1 50 X 100 144334 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D MOWER LIFT 40 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D MOWER LIFT KEY PART NO NO DESCRIPTION 1 159460 Wire Asm Inner Sprg w Plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groove 4 12000002 E Ring 5133 62 5 19211621 Washer 21 32 x 1 x 21 Ga 6 120183X Bearing Nylon 7 109413X Grip Handle 8 124526X Button Plunger 11 139865 Link Lift Lh 12 139866 Link Lift Rh 13 4939 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 175689 Trunnion 1
27. F AN ATTACHMENT OTHER THAN THE e Move attachment lift lever forward to lower mower to its MOWER DECK IS BE MOUNTED ON THE TRAC lowest position TOR REMOVE THE FRONT LINKS AND HOOK THE e Roll belt off engine pulley CLUTCH SPRING INTO SQUARE HOLE IN FRAME e Remove small retainer spring and lift clutch spring off pulley bolt TO INSTALL MOWER See Fig 16 e Remove large retainer spring slide collar off and push Raise attachment lift lever to its highest position housing guide out of bracket e Slide mower under tractor with discharge guard to right e Disconnect anti swaybar from chassis bracket by re side of tractor moving retainer spring e Lower lift lever to its lowest position e Disconnect suspension arms from rear deck brackets e Install mower in reverse order of removal instructions by removing retainer springs E gt gt Zt TN E 222 5 LU d 2275 LUE CUR SUSPENSION ARMS ie E RETAINER 22 lt SPRING 4 HOLE CLUTCH SPRING RETAINER SPRING ANTI SWAY BAR RETAINER SPRINGS COLLAR BOTH SIDES HOUSING GUIDE LARGE RETAINER BRACKET SPRING Fig 16 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make suretires are properly inflated See PROD UCT SPECIFICATIONS section of this manual Iftires are over or underinflated you will not
28. ISENGAGED DEFLECTOR SHIELD POSITION 2 FIG 7 12 CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place TO OPERATE ON HILLS e Choose the slowest speed before starting up down hills e Avoid stopping or changing speed on hills e slowing is necessary move throttle control lever to slower position e f stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestartmovement slowly release parking brake and clutch brake pedal e Make all turns slowly TO TRANSPORT e Raise attachmentliftto highest position with attachment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Donot push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and securedtotractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose tr
29. MOWER BLADES Tostop mower blades move attachment clutch leverto DISENGAGED position GROUND DRIVE e Tostop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engineto idle before stopping may cause engine to backfire e ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine CLUTCH BRAKE PEDAL DRIVE POSITION 11 The operation of any tractor can resultin foreign objects thrown into the eyes which can result severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hotengine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas TO USE THROTTLE CONTROL See Fig 5 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery
30. POSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drainoil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDER S Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s e Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Donotstore gasoline from one season to another
31. action with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e Tochange engine see the Customer Responsibilities section in this manual CAUTION Donotdrive up or down hills with slopes greater than 15 and do not drive across any slope OPERATION ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING Experience indicates thatalcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to
32. al tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the brake pedal is fully depressed and attachement clutch controlis in the disengaged position e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e Whenthe engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e Theattachmentclutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades mustbe kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 9 Raise mower to highest position to allow access to blades e Remove hex bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Reassemble hex bolt lock washer and flat washer in exact order as shown e Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED
33. arger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Open battery box door Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor e Rinse the battery with plain water and dry e Cleanterminals and battery cable ends with wire brush until bright e Coatterminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the Service and Adjustments section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keeptransaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE R
34. charging rate Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 5 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gearshift lever to desired position e Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height e Grasp lift lever Press plunger with thumb and move lever to desired position Thecutting height rangeis approximately 1 1 2to 4 The heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn shouldbe cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches height should be mowed twice Make the first cut relatively high the second to desired height CAUTION Always stop tractor com pletely as described above before leavingthe
35. ctor requires more than six 6 feet stopping distance at high speed in highest gear on level dry concrete or paved surface then brake must be adjusted e Depressclutch brake pedal and engage parking brake e Measure distance between brake operating arm and nut A on brake rod e fdistanceisotherthan 1 1 2 loosen jam nut and turn until distance becomes 1 1 2 Retighten jam nut against nut A e Roadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING BRAKE ENGAGED NUT A OPERATING TO REPLACE MOTION DRIVE BELT See Fig 23 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest e Remove mower TO REMOVE MOWER in this section of this manual e Remove belt from stationary idler and clutching idler e Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e belt toward front of tractor and remove downwards from around engine pulley e Install new belt by reversing above procedure ENGINE PULLEY PULLEY 21 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to r
36. e Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION In orderto prevent acciden tal starting when setting up transport ing adjusting or making repairs al ways disconnect spark plug wire and place wire where it cannotcontact spark plug CAUTION Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor WARNING A Engine exhaust some of its constituents and tain vehicle components contain or emit chemicals knowntothe State of Californiato cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain leadand lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling TABLE OF CONTENTS SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 14 18 ASSEMBLY
37. e or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 mm 10 NOaRWN DO A ON D gt gt CONDARWONS CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace ba
38. ency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connecteach endofthe RED cable to the POSITIVE terminal of each battery taking care notto short against chassis SERVICE AND ADJUSTMENTS NEGATIVE TERMINAL POSITIVE TERMINAL NEGATIVE TERMINAL CHARGED BATTERY POSITIVE TERMINAL FIG 25 e Connectoneendofthe BLACK cable to the NEGATIVE terminal of fully charged battery e Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries REPLACING BATTERY See Figs 26 and 27 CAUTION Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding e Liftseatpanto raised position and open battery box door e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor e Install new battery with terminals same position as old battery
39. eoil Wrapitin clean absorbentcloth and squeeze to remove excess oil e fvery dirty or damaged replace pre cleaner e Reinstall pre cleaner over cartridge e Reinstall cover and secure with knob s SERVICE CARTRIDGE Remove cartridge nut e Carefully remove cartridge to prevent debris from enter ing carburetor Clean base carefully to prevent debris from entering carburetor e Cleancartridge by tapping gently on flat surface If very dirty or damaged replace cartridge e Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE CARTRIDGE NUT PAPER CARTRIDGE FOAM PRE CLEANER FIG 14 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 15 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacementis required With engine cool remo
40. equal in length adjust one link to same length as other link e Tolowerfrontof mowerloosen nut E on both front links an equal number of turns e When distance D is 1 8 to 1 2 loweratfrontthan rear tighten nuts F against trunnion on both front links e Toraisefrontof mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns e When distance D is 1 8 to 1 2 loweratfrontthan rear tighten nut F against trunnion on both front links e Recheck side to side adjustment FIG 19 N T TRUNNION FRONT LINKS FIG 20 TO REPLACE MOWER BLADE DRIVE BELT See Fig 21 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Install new belt in reverse order of removal Make sure beltis in all pulley grooves and inside all belt guides e Install mower in reverse order of removal instructions Je PULLEYS PULLEY SERVICE AND ADJUSTMENTS TO ADJUST BRAKE See Fig 22 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle Iftra
41. equipment used for commercial or rental purposes which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton Wisconsin to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such ex amination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 900 910 915 920 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products New Power Train Components incorpo rated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY 90 DAYS ONLY and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser New Power Train Components In corporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY 30 DAYS ONLY and must be received by Tecumseh or a Tecumseh Authorized Ser vice Outlet within 30 days from the date of sale to the original purchaser B Products And Items Not Warranted 1 Alterations or Modifications of Power Train Components 2 Accidents Normal Maintenance Failure to follow the Original Equipment Manufacturers Manual This warranty covers only parts of new Power Tra
42. er Asm Bracket Fender Footrest Footrest Bolt RdHd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 Tyt Bracket Asm Pivot Mower Rear Nut Lock Hex W Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille LH Screw Hex Wshd 8 18 x 7 8 Bracket Grille RH Bolt Fin Hex 1 4 20 x 75 Air Duct Private Label Rod Pivot Chassis Hood Screw Thdrol 3 8 16 x 1 2 Bolt shoulder 5 16 18 Screw Thdrol 3 8 16 x 1 2 Screw Hex Wsh Thdrol 3 8 16 Insert Lens Reflector Plug Btn BIk NOTE component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D DRIVE g ge N 32 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D DRIVE KEY PART NO NO do 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 7 162240 8 131679 10 76020416 11 105701 12 19151216 13 74550412 14 10040400 18 74780616 19 73800600 21 106933 22 130804 24 73350600 25 106888 26 19131316 27 76020412 28 175765 29 71673 30 174973 32 74760512 34 175578 35 120183X 36 19211616 37 1572H 38 165936 39 74760648 40 175461 41 175556 42 19131312 47 127783 DESCRIPTION Transaxle Peerless Model 206 545C Order Parts From Transaxle Manufacturer Spring Extension Brake Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque Rh Pnt Screw 5 16 18 X 3 4 Bracket T A Saddle Shift Rod Shifter Black dana Pin Cotter Washer Plate Shf 388 S
43. ight when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camberare not adjustable on your tractor Ifdamage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 24 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repairtire and reassemble e Onrearwheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING 5 AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 24 TO START ENGINE WITH A WEAK BATTERY See Fig 25 CAUTION Lead acid batteries generate H explosive gases Keep sparks and smoking materials away from bat teries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY inthe Customer Responsibili ties section of this manual If jumper cables are used for emerg
44. in Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor or by contacting Tecumseh c o Service Manager Engine and Transmission Group Service Division 900 North Street Grafton Wisconsin 53024 Warranty ser vice can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton Wisconsin the time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transporting the product to and from the place where the inspection and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Powe
45. machine grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability e Useextracare with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments Themower could suddenly turn over if a wheel is overthe edge of a cliff or ditch or if an edge caves in Do on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine andthe mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for s
46. mall children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Cleanoilorfuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subjectto wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts whennecessary Mower blades are sharp andcan cut Wrap the blade s
47. nd controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locks clutch brake pedal into the brake position AMMETER Indicates charging or discharging of battery 10 GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjustthe mower deckor otherattachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine OPERATION WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sensing switch When engineis running any attemptby the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE CONTROL LEVER IGNITION KEY Y DISENGAGED 62 POSITION PARKING BRAKE ENGAGED POSITION GEARSHIFT LEVER J BRAKE POSITION PARKING BRAKE DISENGAGED POSITION FIG 5 STOPPING See Fig 5
48. on of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 9 16 wrench Pliers 2 1 2 wrenches Tire pressure gauge Utility knife Whenrightorlefthand is mentionedinthis manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside b
49. oot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insertinto center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES INSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 15 TO ROLL OFF SKID INSERT 3 8 HEX BOLT d 3 8 LOCK WASHER LARGE FLAT WASHER STEERING WHEEL STEERING EXTENSION SHAFT 5 16 HEX BOLT 5 16 LOCKNUT LOWER STEERING SHAFT ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 Lift seat pan to raised position and open battery box door If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY CUSTOMER RESPONSIBILITIES section of this manual for charging instructions FIG 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt Remove adjustment bolt lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and
50. operator s position to empty grass catcher etc OPERATION TO ADJUST GAUGE WHEELS See Fig 6 Gauge wheels are properly adjusted when they are slightly off the ground when moweris at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 17 32 washer 3 8 washer and 3 8 16 locknut and tighten securely e HRepeatforopposite side installing gauge wheel in same adjustment hole GAUGE WHEEL MOUNTING BRACKET 3 8 16 LOCKNUT 3 8 WASHER SHOULDER ell GAUGE WHEEL sc FIG 6 OPERATE MOWER See Fig 7 Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION ATTACHMENT CLUTCH LEVER D
51. or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required SAFETY RULES A Safe Operation Practices for Ride On Mowers e Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Al ways look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children and down slopes 15 Max not across e Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Useslow speed Choose low gear so that you will not have to stop or shift while on the slope e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope e f machine stops while going uphill disengage blades shift into reverse and back down slowly e Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possibl
52. pring Retainer 155 169671 Spring Retention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3 8 158 17720410 Screw Hex Thd Cut 1 4 20 x 5 8 159 72140614 Bolt 3 8 16 UNC x 1 3 4 130794 Mandrel Assembly Includes Key Numbers 8 10 13 15 31 and 33 171491 Replacement Mower Complete NOTE component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 44 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Batter
53. properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 17 and 18 e Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side e To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturns of adjustmentnut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 18 FRONT TO BACK ADJUSTMENT See Figs 19 and 20 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the moweris in its highest position Check adjustmenton right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown e Before making any necessary adjustments check that both front links are equal in length e flinks are not
54. q Hole Washer 15 32 X 3 4 X 16ga Bolt 1 4 28 UNF Gr 8 W Patch Washer Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 Nut Knob Rd 1 2 13 Plstc Thds Blk Rod Brake Lt Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking Cap Parking Brake Bracket Transmission Bolt Shaft Asm Pedal Foot Bearing Nylon 629 Id Washer Roll Pin Pulley Idler Flat Bolt Fin Hex 3 8 16 Unc x 3 Spacer Split Keeper Belt Idler Washer 13 32 X 13 16 X 12 Ga Pulley Idler V Groove Plastic 33 KEY PART NO NO DESCRIPTION 48 154407 Bellcrank Clutch 49 123205X Retainer Belt Style Spring 50 74760624 Bolt 51 73680600 Nut 52 73680500 Nut 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060616 Screw 3 8 16 x 1 0 57 130801 V belt Ground Drive 95 59 169691 Keeper Belt Chassis Span Ctr 61 17060612 Screw 3 8 16x3 4 62 8883R Cover Pedal BIk Round 63 175410 Pulley Engine 64 71170764 Bolt Hex 7 16 20 x 4 Grade 5 65 10040700 Washer Lock amp Spring 7 16 66 154778 Keeper Belt Engine Flproof 70 134683 Guide Belt Dr Mower Rh 74 137057 Spacer Axle 75 121749 Washer 25 32 X 1 1 4 X 16 Ga 76 12000001 E Ring 77 123583X Key Square 2 0 X 1845 1865 78 121748X Washer 25 32 X 1 5 8 X 16ga 79 2228M Key Woodruff 96 4497H Retainer Spring 1 112 19091210 Washer 9 32 X 3 4 X 10 Ga 113 127285X Strap Torque Lh 116 72140608 Bolt Rdhd Sqnk 3 8 16 x 1 00 120 73900600 Nut Lock Flg 3 8 16 145 74490540 Hex
55. r Train Components and or part s of the Power Train Components submitted for inspection and or warranty work D Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Neither Tecumseh nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the Power Train Component or any of its parts other than as set forth herein ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT EI THER MAY APPLY TO ANY PART S OF POWER TRAIN COMPONENTS SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state E No Dealer Warranty Tecumseh neither assumes nor authorizes any other person natural or corporate to assume for Tecumseh any other obliga tions or liabilities in connection with or with respect to any part s of a Power Train Component The seller or dealer of part s of a Power Train Component has no authority whatsoever
56. rk Allow the engine to cool before storing in any enclosure TRACTOR Remove mowerfromtractorfor winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING the Customer Responsibilities section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Customer Responsibilities section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting nds RY Fully charge the battery for storage e After a period of time in storage battery may require recharging e Tohelp prevent corrosion and power leakage duringlong periods of storage battery cables should be discon nectedandbattery cleanedthoroughly see TO CLEAN BATTERY AND TERMINALS in the Customer Respon sibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DE
57. separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and letit run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE See Fig 5 When starting the engine for the first time or ifthe engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place gear shift lever in neutral N position e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try
58. ting position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral position Press lift lever plunger and raise attachmentlift lever to its highest position e Startthe engine After engine has started move throttle control to idle position e Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear e Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place gearshift lever in neutral position e Turn ignition key to OFF position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE
59. ttery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge a ch Headlight s not working if so equipped Battery will not charge Engine backfires when turning engine OFF LIO QOL o grow CAUSE Faulty operator safety presence control system Worn bent or loose blade Mower deck not level
60. use 20 AMP Nut Keps Hex 1 4 20 unc Cable Ground 6 Ga 12 black Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt BIk Fin Hex 1 4 20 X 1 2 Cover Terminal Red Solenoid Ammeter Protection Wire Loop NOTE component dimensions give in U S inches 1 inch 2 25 4 mm 29 REPAIR PARTS TRACTOR MODEL NUMBER PO14542D CHASSIS AND ENCLOSURES REPAIR PARTS TRACTOR MODEL NUMBER PO14542D CHASSIS AND ENCLOSURES KEY PART NO NO 1 174620 2 176554 3 17060612 5 155272 6 174643 011 8 155138 9 168348 012 10 72140608 11 155927 12 145660 13 172107 010 15 74180512 16 73510500 17 159639 428 18 126938X 24 74780616 25 19131312 26 73800600 28 140434 29 140273X599 30 169465X428 31 136619 33 145244X428 34 145243X428 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 150127 145 156524 205 17490608 206 170165 208 17670608 209 17000612 212 156229 5479 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Saddle Slkscr Flat Lt 6 Sp Clip Retainer Slide On Dash Bolt RdHd Sqnk 3 8 16 Unc x 1 Panel Asm Dash Lh Clip Tinnerman Grile P L Panel Dash Rh Screw Mach Trhd 5 16 18 Unc x 3 4 Nut Keps 5 16 18 Unc Hood Bumper Hood Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 Washer 13 32 x 13 16 x 12 Ga Nut Lock Hex w Insert 3 8 16 UNC Grill Lens Asm Lens Grille Private label Fend
61. ve filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline 18 FUEL FILTER FIG 15 CLEANING Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR Geen front links from deck by removing retainer TO REMOVE MOWER See Fig 16 e Raise lift lever to raise suspension arms Slide mower Mower will be easier to remove from the right side of tractor out from under tractor e Place attachment clutch in DISENGAGED position IMPORTANT I
62. ws e With engine notrunning move throttle control lever from slow to choke position Slowly move lever from choke to fast position e Check that holes in governor control lever and hole in governor plate line up If holes A are not aligned loosen clamp screw and move throttle cable until holes are aligned Tighten clamp screw securely GOVERNOR CONTROL LEVER GOVERNOR CONTROL HOLES A THROTTLE CABLE TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual High speed stop is factory adjusted Do notadjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare yourtractorfor storage atthe end ofthe season orifthe tractor will notbe used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spa
63. y Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Followthe instructions under Customer Responsibili ties and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department See RE PAIR PARTS section of this manual UNASSEMBLED PARTS Steering Wheel Steering Wheel PIER Adapter Steering 1 Washer Extension 17 32 x 1 3 16 x 12 Gauge Steering Wheel 1 Lock Insert Washer 1 2 4 N 1 amp Steering 1 Lockwasher 3 8 1 Locknut 1 Large Flat Washer 1 Hex Bolt 3 8 16 x 1 1 Oil Drain Tube For Future Use 2 Keys Slope Sheet 1 Hex Bolt 5 16 18 x 1 1 4 ASSEMBLY Your new tractor has been assembled the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operati
64. y Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 nthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Electrolux Home Products In Canada contact a division of WC Outdoor Products Inc Electrolux Home Products Outdoor Products Customer Service Dept a division of WC Outdoor Products Inc 250 Bobby Jones Expressway

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