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Multiquip Mixer EM-900SD User's Manual

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Contents

1. MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 23 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Section 1 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Section 2 Items Found In the Items Number Column All parts with same symbol in the number column or gt belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this parts catalog are subject to change without notice PAGE 24 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER SUGGESTED SPARE PARTS EM 900SDCE 770 3 UNITS Qty P N Description 491010 RUBBER LATCH ASSY diss 200293 PADDLE ARM TOW SIDE EM200294 PADDLE ARM CENTER TOW SIDE docu EM200295 PADDLE ARM CENTER ENGINE SIDE Tuza EM200296 PADDLE ARM ENGINE SIDE Siar Git EM200863 RUBBER BLADE KIT STEEL DRUM EM200297 U BOLT Di
2. 15 INSPECTION za a una aa 16 17 18 Maintenance 19 20 Troubleshooting Engine 21 Troubleshooting Engine Mixer 22 Explanation Of Codes In Remarks Column 24 Suggested Spare Parts 25 Nameplate and Decals 26 29 Mixing Drum 30 31 Paddle Shaft Assembly 32 33 Cabinet Assembly 34 35 Frame Assembly 36 37 Specification and part number are subject to change without notice Engine Hatz Engine Assembly 38 39 Transmission Transmission Assembly 40 41 Terms and Conditions Of Sale Parts 42 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 3 EM 900SDCE MIXER SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others NOTE This Owner s Manual has been d
3. CLUTCH LEVER P N DCL224 lt 2 2 PIN DCL211 9 P N DCL218 19 7 PIN DCL216 PIN DCL217 14 CAUTION 46 CAUTION DO NOT CLEAN MIXER 16 WHILE ENGINE IS RUNNING WHILE ENGINE IS RUNNING P N DCL225 P N DCL226 P N DCL222 ENGINE SIDE DO NOT MOVE MIXER WHILE ENGINE IS RUNNING P N DCL226 CLEAN MIXER WHILE ENGINE IS RUNNING P N DCL225 474747 PIN DCL211 PIN DCL210 PAGE 28 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE NAME PLATE AND DECALS NAME PLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 DCL216 DECAL DANGEROUS FUMES 1 2 DCL211 DECAL EYE PROTECTION 1 3 DCL210 DECAL HEARING PROTECTION 1 4 DCL224 DECAL CLUTCH LEVER 1 5 DCL215 DECAL READ SERVICE MANUAL 1 6 DCL214 DECAL READ OPERATION MANUAL 1 Y EM948630 DECAL PUSH TO STOP 1 8 DCL227 DECAL MULTIQUIP SMALL 2 9 CIPDCL160 DECAL WARNING CRUSH HAZD 2 10 504713 DECAL WARNING READ OWNER S MANUAL 1 11 35137 DECAL WARNING AVOID INJURY READ MANUAL 1 12 DCL219 DECAL NO SMOKING 1 13 DCL218 DECAL NO MAINT WHEN RUNNING 1 14 DCL217 DECAL KEEP GRATE CLOSED 1 15 DCL225 DECAL DO NOT CLEAN MIXER 1 16 DCL226 DECAL DO NOT MOVE MIXER 1 17 DCL222 DECAL INSPECTION 1 18 DCL228 DECAL MULTIQUIP LARGE 1 19 DCL330 DECAL NOISE LEVEL 1 SEE DECAL ILLUSTRATIONS ON PAGES 6
4. PAGE 8 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER SPECIFICATIONS Table 1 EM 900 SDCE Mixer Specifications liters Weight less wheels 471 Kg 1 038 Ibs X 127 x 150 Transmission Mechanical Table 2 HATZ Engine Specifications Air cooled 4 stroke DIESEL engine MC D4 05 CD Engine Oil Type E CF CG OR SHPD O EN 590 DIN 51601 BS 2869 A1 A2 Type Fuel ASTM D 975 1D 2D Type Air Cleaner Dry Element Weight includes fuel tank air cleaner exhaust silencer and 38 kg 83 77 lbs recoil starter In accordance with our established policy of constant improvement we reserve the right to amend these specifications at any time without notice MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 9 EM 900SDCE MIXER RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the EM 900SD CE mixer GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protec
5. UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com MEXICO MQ CIPSA Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx UNITED KINGDOM MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Ashton under Lyne Lancashire OL7 OTL Contact kcassell multiquip com uk CANADA MULTIQUIP 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com BRAZIL MULTIQUIP Av Evandro Lins e Silva 840 grupo 505 Barra de Tijuca Rio de Janeiro RJ CEP 22631 470 Tel 800 421 1244 Fax 310 537 3927 Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Tel 450 625 2244 Fax 450 625 8664 Tel 011 55 21 3433 9055 Fax 011 55 21 3433 9055 Contact cnavarro multiquip com br srentes multiquip com br Your Local Dealer is MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Ashton under Lyne Lancashire OL7 OTL Tel 0161 339 2223 MULTIQUIP Fax 0161 339 3226 Contact kcassell multiquip com uk Internet multiquip com
6. NOTES COMPLETE TRANSMISSION ASSEMBLY ITEM 49 P N 600000 INCLUDES ALL ITEMS WITHIN BRACKET EXCEPT ITEMS 19 20 21 22 23 37 AND 44 45 46 AND 48 PAGE 40 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE TRANSMISSION ASSY TRANSMISSION ASSY PARTNO PART NAME QTY REMARKS 1 2200 SCREW 5 3 8 24 2 1 28 EM600029 SHIFTER SHAFT 1 3 EM914005 SEAL 1 4 600028 CLUTCH YOKE 1 5 0181 LOCK WASHER 1 4 2 6 0730 SCREW HHCS 1 4 20 X 1 2 7 926029 SNAP RING 2 8 600023 BEARING RETAINER 1 9 600022 BEARING RETAINER GASKET 1 10 914209 SEAL 1 11 902091 BALL BEARING 4 12 600016 INPUT PINION SHAFT 1 1 911329 SQ HEAD MAG PINE PLUG 3 8 2 14 0020 INTERNAL GEAR 1 15 010062 SQ KEY 3 8 X 1 3 8 1 16 600131 OUTPUT DRIVE PINION 1 17 10136 FLAT WASHER 3 8 1 18 902161 BALL BEARING 1 19 507658 SCREW 5 5 8 X 4 1 2 G5 1 20 961019 SET SCREW SQHSS 3 8 16 X 1 1 4 CUP 2 REPLACES P N 492484 21 512991 PADDLE SHAFT COUPLER 1 22 010022 SQ KEY 3 8 X 3 8 X 1 3 4 1 23 969023 LOCK 3 8 1 1 4 REPLACES P N 492586 24 600015 OUTPUT SHAFT 1 258 914207 OIL SEAL 1 26 600014 TRANSMISSION COVER 1 27 1729 ROLL PIN 1 28 926036 SNAP RING 1 29 911064 SQ HEAD PINE PLUG 1 2 NPT 2 30 600012 MAIN TRANSMISSION HOUSING 1 31 911356 BREATHER VENT PI
7. OPERATION amp PARTS MANUAL MULTIQUIP ESSICH SERIES MODEL EM 900SD PLASTER MORTAR MIXER HATZ DIESEL ENGINE Revision 1 07 02 04 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT ALL TIMES HERE S HOW TO GET HELP PLEASE HAVETHE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Tel 800 421 1244 Carson CA 90746 Fax 310 537 3927 Contact mq multiquip com MEXICO MQ CIPSA Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Contact pmastretta cipsa com mx UNITED KINGDOM MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Tel 0161 339 2223 Ashton under Lyne Fax 0161 339 3226 Lancashire OL7 OTL Contact kcassell multiquip com uk CANADA MULTIQUIP 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com BRAZIL MULTIQUIP Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 RJ CEP 22631 470 Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2004 MULTIQUIP INC Multiquip Inc the MQ logo and the Essick logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respecti
8. P N DCL226 WARNING SAFETY INSTRUCTIONS 54 1 Read owner s manual before operating 2 Keep unauthorized and untrained people away from machine during operation 3 Make sure all safety devices are in place before this machine is started 4 Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine 5 Keep hands and fingers away from moving objects 6 Do not operate machine in an enclosed area proper ventilation is required 7 Never leave machine EM 900SDCE MIXER OPERATION AND SAFETY DECALS To avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed P N 35137 unattended when operating 8 Always stop engine and allow engine to cool before adding fuel or oil P N 13118 P N 504713 MULTIQUIP NN PUSH TO STOP Q CONTACT MQ P N EM948630 DO NOT REMOVE SAFETY GRATE PARTS DEPT P N 11092 SHUT OFF ENGINE MOTOR BEFORE PUTTING HANDS IN MIXER DRUM SELF ADJUSTING SEALS PROTECT PADDLE SHAFT AND BALL Three easy safeguards TRANSMISSION CLUTCH FILLER OIL FILLER M 8012 aeria the factory No adjustments or P N 948013 P N 948012 2 MAINTENANCE Keep drum heads and spring areas clean Repack with one new ring of packing and waterproof grease when gland is about to bottom or w
9. 32 969023 LOGKNUT a REPLACES P N 492586 33 513035 SAFETY BAR 1 34 492600 WASHER FLAT 1 2 1 35 963102 a REPLACES P N 492393 36 3019092 REPLACES P N 492598 37 506488 WASHER LOCK 3 8 4 38 491008 CAP ZERK FITTING 4 39 492584 LOCK NUT 1 2 2 40 3249 CAP DUST 1 41 15081 GRIP 1 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 31 EM 900SDCE MIXER PADDLE SHAFT ASSEMBLY PADDLE SHAFT ASSEMBLY 6 ENGINE END CENTER ENGINE END WIPER AND 7 SCRAPPER HARDWARE KIT PAGE 32 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER PADDLE SHAFT ASSEMBLY ASSEMBLY PADDLE SHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 512990 PADDLE SHAFT 1 2 492584 NUT LOCK 1 2 6 3 EM200295 PADDLE CAST CENTER ENGINE END 1 4 510721 BOLT 1 2 X 6 G5 2 5 EM200292 INSERT PADDLE ARM 4 6 EM200296 PADDLE CAST ENGINE END 1 7 504322 WASHER FLAT 1 2 6 8 EM200297 U BOLT END PADDLES 2 9 EM200294 PADDLE CAST CENTER TOW END 1 10 492367 SCREW 5 16 18 X 1 3 4 G5 14 11 EM923023 WASHER FLAT 5 16 28 12 200212 WIPER BOTTOM RUBBER 4 13 203432 TOP SCRAPPER BLADE 4 14 2105164 NUT HEX 5 16 NC G5 14 15 923343 WASHER LOCK 5 15 14 16 EM200293 PADDLE CAST TOW END 1
10. FUEL 1 Lift the fuel cap latch Figure 1 located on top of the fuel tank then look inside the tank and determine if the engine fuel is low If fuel is low fill with diesel fuel Figure 4 Handle fuel safely Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attemptto refuel mixer if the engine is hot or running ALWAYS allow engine to cool before refueling FUEL i TANK Figure 4 Fuel Tank ENGINE OIL 1 Remove the engine oil dipstick from its holder Figure 5 DIPSTICK Figure 5 Oil Filler Port Dipstick Determine if the engine oil is low Figure 6 add correct amount of engine oil to bring oil level to a normal safe level See Table 4 for recommended oil type MIN Figure 6 Dipstick ZERK GREASE FITTINGS Check the zerk grease fittings at each end of the mixing drum Figure 7 These grease fittings lubricate the dumping mechanism If the dumping handle is stiff or hard to move lubricate these fittings ZERK FITTING Figure 7 Zerk Fittings Bearings PAGE 16 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER INSPECTION LUBRICANTS CLUTCH OIL seep out as the plug is being removed then it can be assumed that the clutch oil is at the proper operating level 2 foil doesnot seep out as the oil level plug is being removed then remove the clutch oil fill plug and fill wi
11. position lever is pointing towards the engine end 2 PUSHtihe RED button Figure 9 on the throttle control and pull the round black knob about halfway out Make sure that the throttle lock knob has been dis engaged PUSH IN THEN PULL TO SET THROTTLE RPM s THROTTLE LOCK KNOB TURN CLOCKWISE TO LOCK THROTTLE CABLE THROTTLE RELEASE AND STOP BUTTON PUSH ALL THE DOWN TO STOP ENGINE Figure 9 Throttle Control Knob 6 Pull the starter grip Figure 10 lightly until you feel resistance then pull briskly Return the starter grip gently 7 HATZ DIESEL Figure 10 Starter Grip 7 Push the clutch engagement lever forward Figure 11 toward the tow end of the mixer When engine starts adjust throttle lever so that paddle shaft inside mixer rotates between 30 40 RPM s The number of RPM s will vary depending on engine type and load ENGINE DIS ENGAGE Figure 11 Clutch Engagement Lever MIXING 1 The paddle shaft inside the drum should be rotating at this time 2 Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum 3 Add water and mix compound to desired consistency Be sure to stand clear of the dump handle when the mixer is operational Any binding of material between the mixer blades and the drum will cause the drum handle to move to the discharge position thus causing bodily harm STOPPING THE ENG
12. AND 7 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 29 MIXING DRUM ASSEMBLY 900SDCE MIXER EM PAGE 30 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 MIXING DRUM ASSY EM 900SDCE MIXER MIXING DRUM ASSEMBLY MIXING DRUM ASSY PART NAME QTY REMARKS 1 512990 PADDLE SHAFT 1 2 963610 SCREW 3 8 NC X 1 1 4 G5 Dias REPLACES P N 492375 3 EM201537 HANDLE DUMP 1 4 6109160 NUT HEX 00 REPLACES P N 492556 5 EM963692 BOLT 1 2 UNC X 1 1 2 2 6 EM966048 CARRIAGE BOLT 3 8 16 x 1 1 4 8 7 EM200286 CARRIAGE BOLT SPECIAL 4 8 512983 DRUM ASSY 1 9 200237 PACKING BOX WELDMENT 2 10 EM200303 FOLLOWER RING 2 11 EM200301 PACKING RING 12 12 EM200285 PACKING GLAND 4 13 EM200288 PRESSURE PLATE 2 14 507844 SPRING 4 15 492602 WASHER FLAT 5 8 4 16 EM200287 ADJUSTMENT BOLT 4 17 EM200018 SET COLLAR 2 18 492470 SET SCREEN 4 19 EM963057 SCREW HHCS 3 8 X 1 1 2 REPLACES P N 505196 20 20561 001 BEARING SEALED 2 21 EM201648 DRUM HEAD 2 22 EM916019 GREASE ZERK FITTING REPLACES P N 491705 23 513153 BRACKET DRUM 2 24 512943 END LINER SET 1 25 512944 SIDE LINER 1 26 512960 MOVING GRATE 1 27 512989 FIXED GRATE 1 29 969013 cia DU Don REPLACES P N 492583 31 506109 WASHER 1
13. MECHANICAL 1 17 492555 NUT HEX 7 16 G5 4 18 492625 WASHER LOCK 4 19 510229 THROTTLE CABLE 1 20 492581 NUT HEX 1 4 1 21 512900 BRACKET THROTTLE CABLE 1 22 EM963007 CAP SCREW 1 1 4 X 1 1 2 G5 REPLACES 492359 23 TBD THROTTLE CABLE CLAMP 1 24 511123 SHIM 0 018 2 25 511122 SHIM 0 030 2 28 491089 SCREW CG 8 NC X 1 4 G 2 29 EM501102 NIPPLE THROTTLE ANCHOR 1 30 492581 NUT HEX 1 4 1 31 513213 GUIDE THROTTLE CABLE 1 32 EM934022 CLUTCH INCLUDES ITEMS W 33 9503 SLOTTED HHCS 1 4 20 1 2 344 934040 ADJUSTING LOCK 35 934039 CLUTCH HOUSING 364 934043 RELEASE SLEEVE 37 EM492359 ADJUSTMENT RING 38 969009 LOCK NUT 39 934044 RELEASE BEARING ASM 40 963289 BOLT 414 934042 PRESSURE PLATE ASM 42 934041 SPLINED CENTER W FACING 43 918009 SPRING 44 961045 SET SCREW 5 16 18 X 1 2 NYLOC 45 492365 BOLT 5 16 NC X 1 1 4 G5 46 505679 WASHER FLAT 5 16 47 492623 WASHER LOCK 48 492553 NUT HEX 5 16 G5 49 959012 LEVER 50 925016 LONG LINK PIN 51 925018 SHORT LINK PIN 52 4 925013 LEVER PIN 53 934053 CONNECTING LINK 54 5117 COTTER PIN 55 934054 ROLLER OO 0 lO A IO TO MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 39 EM 900SDCE TRANSMISSION ASSY TRANSMISSION ASSY TO ENGINE BLOCK
14. case as the clutch lever Fill the reduction gear compartment with 90 SAE transmission oil until it overflows the oil level plug Check this oil level every two or three months and add oil as required Drain and refill once a year PADDLE SHAFT BEARINGS The paddle shafts in the Multiquip EM900SDCE mixers rotate in sealed ball bearings which require no additional lubrication as they are packed and sealed at the factory There is on each end of the mixing drum a zerk grease fitting pivot point Grease these fittings once a week as they lubricate the dumping mechanism of the mixing drum Failure to lubricate the zerk grease fittings once a week will cause the dumping mechanism to stiffen making the mixer hard to dump EM 900SDCE MIXER MAINTENANCE ENGINE OIL 1 If engine oil is low fill engine crankcase with lubricating oil through filler hole Figure 1 but DO NOT overfill 2 The oil listed in Table 4 is recommended to ensure better engine performance Use class CD or higher grade motor oll Table 4 Engine Oil OIL SAE AIR CLEANER DRY TYPE 1 Change the air cleaner every 500 hours See Figure 1 for location of air cleaner FUEL FILTER FUEL TANK 1 Change the fuel filter every 500 hours Fuel filter is located inside fuel tank 2 Siphon water out of fuel tank once a year CLEANING ALWAYS make sure engine is OFF before cleaning the inside of the drum NEVER put hands fingers or arms inside m
15. engine can be tumed over Compression too low Fuel injector not working correctly Oil pressure too low Low starting temperature limit exceeded Fuel separates has inadequate resistance to At low temperatures engine will low temperatures not start Engine oil too thick Throttle lever in STOP position Engine fires but stops soon as Fuel filter blocked starter is switched off Fuel supply blocked Engine stops by itself during FUSE ampir normal operation Fuel filter blocked Replace fuel filter and clean tank Replace or repair fuel line Check piston cylinder and valves Adjust or repair per engine repair manual Repair or replace injector in accordance with engine repair manual Check engine oil pressure Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection pump If the fuel is turbid or separated warm up the engine or drain the complete fuel supply system Refuel with winter grade diesel fuel for winter environment Replace fuel filter MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 21 EM 900SDCE MIXER TOUBLESHOOTING ENGINE MIXER TABLE 5 ENGINE TROUBLESHOOTING CONTINUED Fuel filter clogged Low engine power output and Fuel tank venting is inadequate speed m 4 Speed control lever does not remain selected See engine manual
16. explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed A Rotating Parts NEVER operate mixer with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury This MIXER other property or the surrounding environment could be damaged if you do not follow instructions PAGE 4 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF 2 ALWAYS make sure the engine is turned OFF ALWAYS wear approved respiratory before servicing the engine or equipment 40 protection A Sight and Hearing hazard A Equipment Damage Messages Other important messages are provided throughout this manual MN ALWAYS wear approved eye and hearing to help pr
17. 17 203433 SIDE SCRAPPER BLADE 2 18 200213 WIPER RUBBER SIDE 2 19 EM200863 KIT WIPERS SCRAPERS AND HARDWARE INCLUDES ITEMS W MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 33 EM 900SDCE MIXER CABINET ASSY CABINET ASSEMBLY NOTES COMPLETE LATCH ASSEMBLY N INCLUDES ITEMS WITHIN DASHED LINES ITEMS CANNOT BE PURCHASED SEPARATELY PAGE 34 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE CABINET ASSY CABINET ASSY PARTNO PART NAME QTY REMARKS 1 513053 CABINET ENGINE W DECALS INCLUDES ITEMS W 2 490202 RUBBER PROTECTOR 4 3 13287 LOCK REPLACEMENT PART ONLY 4 2203 WASHER FLAT 10 Diui REPLACEMENT PART ONLY 5 1307 SCREW RHMS 8 32 X 1 2 REPLACEMENT PART ONLY 6 491010 LATCH ASSY COMPLETE 2 7 492375 BOLT 3 8 NC X 1 G5 4 8 492598 WASHER FLAT 3 8 4 9 492583 NUT 3 8 NC G5 4 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 35 EM 900SDCE MIXER FRAME ASSY FRAME ASSY NOTES TIRES AND WHEEL RIM ARE PROVIDED BY MULTIQUIP UK PAGE 36 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER FRAME ASSY FRAME ASSY NO PART NAME QTY REMARKS 1 514842 DRUM
18. AYS read understand and follow procedures in Operators Manual before attempting to operate equipment CAUTION must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted Keep all inexperienced and unauthorized people away from the equipment at all times Unauthorized equipment modifications will void all warranties Check all fasteners periodically for tightness Stop the engine before allowing anybody s hands in the mixing drum NEVER pour or spray water over the engine E ALWAYS stand clear of dump handle when mixer is operation Any binding of material between the mixer blades and drum will cause drum and handle to quickly move in the discharge position NEVER operate the mixer with the grate grill open or removed DO NOT operate this equipment unless all guards and safety devices are attached and in place Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Emergencies Emergencies II ALWAYS know the l
19. EMOVE SAFETY GRATE SHUT OFF ENGINE MOTOR BEFORE PUTTING HANDS IN MIXER DRUM P N 513479 5959555925215 oo TRANSMISSION OIL FILLER 0200006008 77 SSS CLUTCH 2222220 2 OIL FILLER 948012 TRANSMISSION PAGE 26 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 DCL212 DECAL FORKLIFT LEFT 1 2 DCL213 DECAL FORKLIFT RIGHT 1 3 DCL280 DECAL WARNING STAND CLEAR OF DUMP HANDLE 1 4 513479 DECAL WARNING DO NOT REMOVE SAFETY GRATE 1 5 948121 DECAL IMPORTANT SELF ADJUSTING SEALS 1 6 PLATE SERIAL 9 CONTACT MQ PARTS ai eeu ae DEPT W MODEL amp S N 7 11092 DECAL 1 8 13118 DECAL POWDER COATED 1 9 948013 DECAL TRANSMISSION OIL FILLER 1 10 948012 DECAL CLUTCH OIL FILLER 1 SEE DECAL ILLUSTRATIONS ON PAGES 6 AND 7 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 27 EM 900SDCE NAME PLATE AND DECALS NAME PLATE AND DECALS ENGINE ENCLOSURE TRANSMISSION SIDE IMULTIGUIP PIN DCL227 SMALL PIN DCL214 P N EM948630 PUSH TO STOP S m P N DCL215 P N 504713 Ask for ti 9 as needed P N 35137 P N DCL219
20. INE 1 Place the clutch engagement lever in the dis engage position lever is pointing towards the engine end 2 PUSH the RED throttle button halfway in idle speed Allow the engine to cool for 3 5 minutes 3 PUSH the RED throttle button all the way in this will stop the engine PAGE 18 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 SHAFT SEALS IMPORTANT DRUM HEAD SEAL CARE Grease seals every 40 hours of operation using any grade 1 lithium base grease Apply grease until visible inside of mixing tub over grease This will purge seal system of contamination The clutch reduction assembly has two separate compartments Each of which must be filled with its proper lubricant and checked at regular intervals The clutch compartment should be filled with a good grade of number 30 SAE engine oil which can be poured through the filler hole located just above the clutch inspection door on the opposite side of the transmission Fill the clutch compartment with 30 SAE engine oil until it overflows the oil level plug located on the shifter side of the clutch compartment Check this oil level every two or three months and add oil as required Drain and refill once a year The reduction gear upper compartment should be filled with number 90 SAE oil as used in automobile transmissions The filler plug is at the top of the reduction gear case and the oil level plug is on the same side of the
21. LATCH 1 2 491692 COTTER PIN 3 16 X 1 1 4 1 3 530023 SPRING COMPRESSION 1 4 507444 WASHER FLAT 3 4 1 5 492584 NUT HEX 1 2 10 6 504322 WASHER FLAT 1 2 4 7 492394 BOLT 1 2 NC X 1 1 2 G5 10 8 513050 SUPPORT BRACKET TRAMSMISSION 1 9 490957 RETENTION RING 5100 100 4 10 512937 AXLE REAR ASSY RIGID 1 11 513010 FRAME EM900SD 1 13 491008 GREASE FITTING 1 14 491700 GREASE FITTING 1 4 NPT 1 15 512942 AXLE FRONT ASSY 1 16 492400 BOLT 1 2 NC 3 1 2 G5 1 17 491692 COTTER PIN 3 16 X 2 1 18 492537 CASTLE NUT 1 1 4 NF 1 19 513042 HANDLE TOW 1 20 15081 HAND GRIP 2 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 37 EM 900SDCE MIXER HATZ ENGINE ASSY HATZ ENGINE ASSY COMPLETE CLUTCH ASSEMBLY ITEM 32 P N EM934022 INCLUDES ALL ITEMS WITHIN DASHED LINES PAGE 38 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER HATZ ENGINE ASSY HATZ ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 1B30 HATZ DIESEL 6 8 HP 1 2 506257 U BOLT 1 3 504322 WASHER FLAT 1 2 1 4 492394 BOLT 1 2 NC X 1 1 2 G5 1 5 513973 EXHAUST MOUNTING TUBE 1 6 492584 NUT HEX 1 2 1 7 513716 STUB SHAFT 1 8 502625 KEY 1 4 X25 MM 1 9 513954 ADAPTER PLATE 1 10 512899 OIL SEAL 1 11 13379 WASHER LOCK 3 8 4 12 506612 BOLT M10 X 35 P 1 5G 4 13 492468 SET SCREW 1 14 801965 GASKET 1 15 512223 STUD 7 16 X 2 4 16 511121 TRANSMISSION
22. PE PLUG 1 2 2 32 600133 OUTPUT SHAFT GEAR 1 33 600024 LOCK PLATE 1 344 927048 WOODRUFF A 1 35 10133 LOCK NUT 3 8 1 1 36 600021 TRANSMISSION COVER GASKET 1 37 EM600018 SHIFTER LEVER 1 38 01616 LOCK WASHER 3 8 17 39 0202 SCREW 5 5 8 16 X 1 17 40 4196 SCREW HHCS 3 8 16 X 3 4 6 41 1875 INTER SHKP WASHER 3 8 6 404 931233 SHIFTER COVER 1 43 600026 SHIFTER COVER GASKET 1 44 EM300999 STUD 7 16 14 X 2 1 16 4 45 2955 LOCK WASHER 7 16 4 46 EM968010 HEX NUT 7 16 14 4 47 EM925109 DOWEL PIN 3 48 EM801965 GASKET 1 49 EM600000 COMPLETE TRANS ASSY INCLUDES ITEMS W MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 41 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Mul tiquipis 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be a
23. Remember each compartment requires a different type of lubricating oil 3 To gain access to the clutch Inspection door remove the six 12 mm 1 2 inch cap screws Figure 12 and lock washers that secure the clutch inspection door Remove door and gasket HEX HEAD CAP SCREWS CLUTCH INSPECTION DOOR CS 2 Figure 12 Clutch Inspection Door 4 Check that the clutch is disengaged by pulling the shifter lever towards the engine end of the mixer 5 Referto Figure 13 forsteps 5A through A Rotate the clutch using the recoil starter until the adjustment lock Figure 13 P N EM934040 is visible Using a flat blade screwdriver loosen the adjustment bolt just enough to release the adjustment lock B Using a punch rotate the adjusting ring P N EM 934045 one notch at a time in the counter clockwise direction until a firm 47 45 74 57 N m 35 55 lbs pressure is felt when engaging the clutch lever the lever should snap into the engaged position ROTATE COUNTER CLOCKWISE TO INCREASE CLUTCH PRESSURE ADJUSTMENT RING ENGINE SIDE ADJUSTMENT LOCK ROTATE CLOCKWISE TO DECREASE CLUTCH PRESSURE Figure 13 Clutch Adjustment Lock Location If the clutch cannot be adjusted it may be necessary to inspect or replace the clutch C When the clutch has been satisfactorily adjusted reinstall the adjustment lock P N EM 934040 and tighten lock bolt D Reinstall the clu
24. an 5 00 d Specialorder items Electrical components f Paint chemicals and lubricants g Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender athis expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Governmentagencies and to Origi nal Equipment Manufacturer accounts who use ourproducts as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge willbe addedto the invoice for special handling including bus shi
25. ccepted and credit willbe allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased The list must include the name and phone number of the person request ing the RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the senders expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itisobsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased more than six months priorto the return date c Anylineitemwith an extended dealer netprice of less th
26. ed in the mixing of material This unit uses four different types of paddles to provide a fast uniform mix Bunjee Latch Use this latch to secure the engine compartment cabinet Fork Lift Pocket When lifting of the mixer is required use these fork lift pockets to lift the mixer Remember to insert the forks of the fork lift a minimum of 60 96 cm 24 inches into the mixer s fork lift pocket 44 aa Z 77 14 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER PADDLE BLADE ADJUSTMENT Figure 3 illustrates the paddle blade adjustment steel drum STEEL DRUM LSS SS ZZ E ES lt lt Z 2 LL lt lt TOW END CENTER TOW END CAST PADDLE DRUM END ENGINE END CAST PADDLE PADDLE BLADE IS TOO TIGHT AGAINST DRUM SIDE WALLS CENTER ENGINE DRUM SIDE i END CAST PADDLE E N u ZN x z y N N LIJ correct 4 PADDLE BLADE IS TOO TIGHT AGAINST DRUM K SIDE WALLS ROTATION DRUM END AND SIDE WALLS Figure 3 Paddle Blade Adjustment Steel Drum MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 15 EM 900SDCE MIXER INSPECTION See Figures 1 and2 Pages 11 and 12 forthe location of any 2 control or component referenced in this manual
27. en flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine operate the mixer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel PAGE 10 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER RULES FOR SAFE OPERATION GENERAL SAFETY Stop the engine when leaving the mixer unattended li Block the unit when leaving or when using on a slope Maintain this equipment a safe operating condition at all times ALWAYS stop the engine before servicing adding fuel and oil NEVER Run engine without air filter Severe engine damage may occur lll ALWAYS service air cleaner frequently ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using mixer ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result WE ALW
28. es 200268 U BOLT 902153 BEARING PADDLE SHAFT dosis EM963157 CONNECTOR BOLT dne EM934041 CLUTCH DRIVEN MEMBER 200301 PACKING RING 3249 CAP DUST 20561 001 BEARING SEALED EM200285 PACKING GLAND 507844 SPRING EM200286 CARRIAGEBOLT SPECIAL V 200287 ADJUSTMENT BOLT EM 900SDCE 5 TO 10 UNITS Qty P N Description A tne 491010 RUBBER LATCH ASSY 200293 PADDLE ARM TOW SIDE Zaa haku EM200294 PADDLE ARM CENTER TOW SIDE 200295 PADDLE ARM CENTER ENGINE SIDE PN EM200296 PADDLE ARM ENGINE SIDE 200863 RUBBER BLADE KIT STEEL DRUM d sth EM200297 U BOLT 200268 U BOLT 4 902153 BEARING PADDLE SHAFT Dii EM963157 CONNECTOR BOLT 934041 CLUTCH DRIVEN MEMBER 24 EM200301 PACKING RING 2 nene 3249 CAP DUST 20561 001 BEARING SEALED EM200285 PACKING GLAND Bussi 507844 SPRING EM200286 CARRIAGEBOLT SPECIAL 45 sits 200287 ADJUSTMENT BOLT MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 25 EM 900SDCE MIXER NAME PLATE AND DECALS NAME PLATE AND DECALS FRAME AND TRANSMISSION AWARNING DO NOT R
29. eveloped to provide complete instructions for the safe and efficient operation of Multiquip s EM 900SDCE mixer For specific engine operating questions please refer to the engine manufacturers instructions for data relative to its safe operation Before using this MIXER ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with MIXER operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols oN Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Diesel fuel is extremely flammable and its vapors can cause an
30. event damage to your mixer other property or the P protection surrounding environment Md This mixer other property or the surrounding environment could be damaged if you do not follow instructions MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 5 EM 900SDCE MIXER OPERATION AND SAFETY DECALS Machine Safety Decals The Multiquip EM 900SDCE mixer is equipped with a number of safety decals see below and on the proceeding page These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine If any of these decals become unreadable replacements can be obtained from your dealer DCL210 DCL211 P N DCL210 P N DCL211 DCL218 DCL219 P N DCL213 P N DCL212 P N DCL218 P N DCL219 ZAMULTIQUIP P N DCL228 LARGE ZAMULTIQUIP P N DCL227 SMALL CLUTCH LEVER ENGAGE DISENGAGE aem gt DCLXXX P N DCL224 P N DCL330 CRUSH hazard Moving parts can cut and Keep guards and crush SHUT OFF engine doors in place before putting hands shut off engine in mixing drum before inspection or maintenance P N CIPDCL160 P N DCL260 PAGE 6 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 DO NOT CLEAN MIXER WHILE ENGINE IS RUNNING DCL225 P N DCL225 DO NOT MOVE MIXER WHILE ENGINE IS RUNNING DCL226
31. for corrective action position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke 5 Malfunction at injector See engine manual Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Mixer Troubleshooting Table 6 information shown below If the problem cannot be remedied please leave the unit just as it is and consult our company s business Office or service plant TABLE 6 MIXER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Broken connector pin Replace connector pin Use P N 963157 when ordering Blades will not rotate Defective or mis adjusted clutch Adjust or replace clutch Material leaking from drum Worn or defective paddle shaft ends seals Adjust or replace seals Malfunction in air cleaner system air filter clogged Clean or replace air filter Drum difficult to discharge tilt Defective or worn drum support Apply grease to bracket or replace brackets Blades adjusted too tight Adjust blades until they almost touch side walls of drum PAGE 22 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 NOTE PAGE
32. hen springs have extended to a length of 2 inches Retighten springs to 1 1 2 inches 3 NEW PACKING Coat shaft and packing generously with a good grade of waterproof grease Also pack this grease around the paddle shaft ball bearings in drum head cavity when shaft is removed Tighten the two spring nuts on each end until length is compressed to 1 1 2 inches Remember It is easier to take care of this mixer than to repair it 55 CONSTRUCTION PRODUCTS A MULTIQUIP COMPANY P N DCL222 P N 948121 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 7 EM 900SDCE MIXER SPECIFICATIONS NOISE AND VIBRATION EC Declaration of Conformity C C 0 A In accordance with EN 45014 1998 Equipment Diesel powered Mortar Plaster Mixer Model Name Number EM 900SDCE In accordance with the following Directive s 98 37 EC The Machinery Directive has been designed and manufactured to the following specifications BS EN 292 2 1991 Safety of Machinery General Requirements prEN12152 1995 Machinery and Plant for the Preparation of Mortar BS EN1679 1 1998 Compression Ignition Engines Noise Values The sound level according to appendix 1 paragraph 1 7 4 f of the EC machinery regulation is defined as Sound pressure level at the operator s stand L 81 1 db A Sound capacity level L a 100 0 db A These sound values were determined according to ISO EN 3744 1994 E and 2000 14 EL
33. ibute to early component failure and poor performance Use Table 3 Torque Chart as a general guideline and keep all hardware tight DIESEL ENGINE CARE For care and operation of the HATZ diesel engine refer to the engine manufacturer s operating instructions furnished with the engine We recommend draining and refilling the engine crankcase at least every thirty hours of operation Check the engine oil level daily Table 3 Torque Chart 117 kgf m 24 ft lbs Hardware Diameter 7 94 mm 5 16 18 9 53 mm 3 8 24 180 kgf m 37 ft lbs 12 70 mm 1 2 13 190 kgf m 39 ft lbs 12 70 mm 1 2 13 Grade 8 439 kgf m 90 ft lbs PAGE 12 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER ENGINE COMPONENTS AE HATZ DIESEL FRONT VIEW Figure 1 Basic Engine Components 6 INITIAL SERVICING The engine Figure 1 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions details of operation and servicing 1 Fuel Filler Cap Fuel tank Pull this latch to add diesel fuel to the tank After refueling always make sure the fuel cap is latched properly DO NOT over fill For additional information refer to engine owner s manual Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down I
34. ixing drum when engine is ON NEVER pour or spray water over engine For consistent performance long life and high quality mixing thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of dried mortar from forming and contamination of future batches DO NOT allow a buildup of materials to form on the blades or anywhere inside the drum MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 19 EM 900SDCE MIXER MAINTENANCE Clutch Adjustment Mechanical 9 CF Mixer If the rotating mixing paddles appear to be losing rotational speed it may be necessary to adjust the clutch For optimum performance Multiquip recommends 47 45 74 57 N m 35 55 ft lbs applied pressure to the hand clutch lever After the first initial operating hours 8 check the clutch for proper ensasment pressure Clutch Adjustment Procedure ALWAYS stop the engine before attempting this procedure 1 gain access to the Gear Reduction Compartment remove the four 14 mm 9 16 inch hex head bolts that secure the hood to the engine and remove engine hood 2 Drain the clutch compartment oil Figure 8 by removing the magnetic 9 mm 3 8 inch plug located at the bottom of the Gear Reduction Assembly The Gear Reduction Compartment consist of two compartments a lower and upper The lower compartment houses the clutch the upper compartment contains the actual gear
35. n the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Engine Lifting Straps Cover Remove the air cleaner cover then lift this cover the one with decals on it to gain access to the engine lifting straps 3 Air Cleaner Cover Prevents dirt and other debris from entering the fuel system Remove wing nut on side of air filter cover to gain access to filter element 4 Speed Control Lever This lever is connected to the throttle control which is located on the side of the engine compartment cover Use this lever to control engine speed 5 BDipStick Remove dipstick to determine if the engine oil level is low If low add oil as specified in Table 4 page 18 REAR VIEW Engine Motor Mounts Attach these engine mounts to the mixer frame Tighten securely Oil Filter Remove this bolt to gain access internal to the engine oil filter Service the oil filter as recommended in the maintenance section of this manual Oil Drain Plugs There are two oil drain plugs one is underneath the flywheel the other on the side of the engine Remove these plugs to drain engine oil from the engine Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions Nameplate Contains information about the engine Engine components can generate extreme heat T
36. o prevent burns DO NOT touch these areas while the engine is running or immediately after silii operating NEVER operate the engine with themit muffler removed Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirtto enter the engine causing rapid engine wear MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 13 EM 900SDCE MIXER CONTROLS AND COMPONENTS 1 Engine Cover Lift this cover to gain access to the engine compartment Clutch Engagement Lever Push the clutch lever forward toward the tow end of the mixer to engage clutch Once the clutch is engaged the paddle shaft will begin to rotate To disengage clutch pull the clutch backwards towards the engine Throttle Control Stop Switch Pull all the way out to achieved maximum engine RPM s To stop the engine push the RED stop button inwards Safety Grill Provided for operator safety This safety grill is designed to keep hands and solid objects out of the mixing drum when in use This grill should be closed at all times when mixer is in use DO NOT remove the grill or grill opening bar Keep the grill clean by washing it down daily Bag Cutter This feature allows compound mixing bags to be opened easily therefore allowing the contents of the bag to fall directly into the mixing drum Dump Handle Pull this handle downward to dump
37. ocation of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit FIRSTAID KIT emergencys always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency i a 2 fimm MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 11 EM 900SDCE MIXER GENERAL INFORMATION GENERAL Multiquip s EM 900SD CE series plaster and mortar mixer is shipped completely assembled and has been factory tested The drum batch capacity of this mixer is between 6 and 7 bags using DIN 1164 size bags 25 kg bag With proper care it will give continuous service year after year This mixer is powered by a 6 8 HP HATZ Model 1B30 diesel engine The power from the engine is transmitted via the clutch reduction assembly directly to the paddle shaft Therefore providing high mixer torque and eliminating V belts BEFORE STARTING Before starting the engine read the engine owners manual and thoroughly understand the safety information n OIL LEVELS Be sure to check the oil levels in the engine and engine reduction unit before starting the unit HARDWARE Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contr
38. pments insured parcel post orincases where Multiquip must personally deliverthe parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damagesinexcess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any otherspecial consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories norastoany enginenot manufac tured by Multiquip Such warranties made in connection with the sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom suchwritten statementof warranty there are no warranties express implied orstatutory which extendbeyondthe description ofthe products onthe face hereof PAGE 42 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 NOTE PAGE MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 43 PARTS AND OPERATION MANUAL HERE S HOW 0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING
39. tch Inspection door using the six 12 mm 1 2 inch cap screws and lock washers and also check that the gasket is not worn or broken E Remove the 9 mm 3 8 inch square head pipe plug located on the lower clutch compartment Refill the clutch compartment with 2 12 liters 2 1 4 quarts of SAE 30 motor oil to the level of the plug When done reinstall plug F Start engine check for proper clutch engagement and inspect for any oil leaks Any questions regarding the above procedure please contact the Multiquip Service Department PAGE 20 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 EM 900SDCE MIXER TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting Table 5 handling and maintenance inspections but in the event ofa information shown below and on the proceeding page If the breakdown please take a remedial action following the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 5 ENGINE TROUBLESHOOTING SOLUTION Set speed control lever to START position Add fuel Check entire fuel system Replace fuel pump SYMPTON POSSIBLE PROBLEM Speed control lever is in STOP position No fuel reaching injection pump Defective fuel pump Fuel filter clogged ine Engine will not start or start is Faulty fuel Supply delayed although
40. th SAE 30 2 engine oil to the proper operating level TRANSMISSION FILL PLUG CLUTCH DRAIN PLUG TRANSMISSION DRAIN PLUG GEAR REDUCTION OIL TRANSMISSION 1 Remove the clutch oil level plug Figure 8 Ifoilbeginsto 1 Remove the transmission oil level plug Figure 8 If oil begins to seep out as the plug is being removed then it can be assumed that the transmission oil is at the proper operating level If oil does not seep out as the oil level plug is being removed then remove the transmission oil fill plug and fill with SAE 90 transmission oil to the proper operating level CLUTCH FILL PLUG PLACE ENGAGEMENT CLUTCH LEVER HERE CLUTCH OIL LEVEL PLUG TRANSMISSION OIL LEVEL PLUG Figure 8 Transmission Clutch Lubrication MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 0 07 02 04 PAGE 17 EM 900SDCE MIXER INITIAL START UP This section is intended to assist the operator with the initial start up of the EM 900SDCE mixer It is extremely important that this section be read carefully before attempting to use the mixer in the field DO NOT use your mixer until this section is thoroughly understood Failure to understand the operation of the EM 900SDCE mixer could result in severe damage to the mixer or personal injury STARTING THE ENGINE The following steps outline the procedure for starting the engine 1 Make sure the clutch engagement lever is in the dis engage
41. the contents of the drum Push the handle upward to return the drum to its vertical position Transport Handle Use this T handle to transport the mixer NEVER tow this mixer on a highway Pivot Point Zerk Fitting There is on each end of the mixing drum a zerk grease fitting These fittings lubricate the dumping mechanism Lubricate both fittings at least twice a week Figure 2 Mixer Major Components 9 10 11 12 13 14 15 16 Dump Handle Release Pin Pull this pin outward spring loaded to release the drum then pull down on the dump handle to place the drum in the dump position When drum is in dump position pin will automatically lock drum Tires This unit employes the use of soild rubber tires Transport Bar Release Latch To transport the mixer un hook the transport bar from the latch When work is being performed ALWAYS have the transport bar latched in the upright position Safety Grill Lock Handle To prevent injury to hands and arms the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required Also when transporting the mixer the safety grill should be locked The safety grill should only be un locked when cleaning of the blades and drum is required Steel Mixing Drum Mixing materials such as concrete mortar plaster are to be placed into this drum for mixing Always clean the drum after each use Mixing Paddles Us
42. tive clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not 63 feeling well due to fatigue illness taking medicine NEVER operate this equipment under the influence or drugs or alcohol E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications E Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or mixer E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine section of this mixer requires an adequate free flow of cooling air Never operate the mixer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people Remember the mixer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a well ventilated area away from sparks and op
43. ve owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the EM 900SD CE Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations To find the latest revision of this publication visit our website at www multiquip com PAGE 2 MULTIQUIP EM 900SDCE PARTS amp OPERATION MANUAL REV 1 07 02 04 TABLE OF CONTENTS Multiquip Plaster Mortar Mixer Model EM 900SD CE Here s How To Get Help 2 Table Of Content 3 Safety Message Alert Symbols 4 5 Operation and Safety Decals 6 7 Specification Noise and Vibration 8 Specifications Mixer Engine 9 Rules For Safe Operation 10 11 General Information 12 Engine Components 13 Mixer Controls and Components 14 Paddle Blade Adjustment

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