Honeywell Blood Pressure Monitor 40002083 User's Manual
Contents
1. 3 8 3 4 FLASH HEAD STATUS REPORTING RELAY INSTALLATION WIRING eem 3 11 3 5 FINAL INSTALLATION ERR 3 13 Exo MEE nnam P 3 13 3 5 2 Verify Correct Wiring from the PLCHMR Module to Master Controller 3 13 3 6 POWER UP AND SYSTEM TESTS eco Lectt ee et tede x b P A nese 3 13 3 6 1 PLCHMR Status Indicators 3 13 36 22 System Power Up critt ete 3 13 3 7 PLCHMR SYSTEM MAINTENANCE AND CONFIGURATION MENUS seen 3 16 3 7 1 PLCHMR System Maintenance amp Configuration Menus Overview 3 16 3 7 2 HMS Maintenance Menu 3 18 3 7 3 HMS Light Configuration 3 19 3 7 4 Report Configuration 3 21 3 7 5 Facility Configuration 3 22 3 7 6 Verify Local Mode 2 2400 0 enm nennen menn nnns 3 23 SECTION 4 PRINCIPLES OF 4222 4 1 4 1 OVERALL DESCRIPTION Ur beo P NO ne de ee mele nemus sete n in 4 1 SECTION 5 5 1 5 1 PEGEMR MODU LE eti RU RR SERERE Rd ER 5 1 SECTION 6 REPLACEMENT2. 6 1 SECTION 7 APPENDIX A 7 1 7 1 LIGHT CONFIGURATION 7 1 PLC Health Monitoring amp Reporting Sys iii Manual EPM40002083 001 Rev TABLE OF FIGURES Figure 2 2 1 d pcm te boe Lie eg 2 3 Figure 2 2 2 Master Controller with PLCHMR Module Installed 2 4 Figure 2 2 3 Model SGF 60E Flash Head 2 5 Figure 3 3 1 Model SGC 60 Master Controller with MCU High lighted 3 4 Figure 3 3 2 PLCHMR Module Mounted on and Wired to Master Controller 3 6 Figure 3 3 3 Terminal Block 8 16V GND Black Wire Connections 3 7 Figure 3 3 4 StrobeGuard Control amp Status Network Wiring Connections 3 8 Figure 3 3 5 MCU Location on Flash Head Digital Logic Controler 3 10 Figure 3 4 1 PLCHMR s Output Relay connection 3 12 Figure 3 6 1 Master Controller Circuit Board 3 15 Figure 3 7 1 PC to PLCHMR RS 232 Serial Port Interface Cable Connections 3 17 Figure 3 7 2 HMS Maintenance Menu Hierarchy 3 18 Figure 3 7 3 HMS Maintenance
3. 525590 V SECTION 2 GENERAL nennen nnn nnn nnn 2 1 2 1 SCOPE EE 2 1 2 2 GENERAL DESCRIPTION ince ER ar Dn e ren RENE e er een 2 1 224 PLCHMR System Module ertet it reli edipi hl enero de LE denne 2 1 2 2 2 Model SGC 60 Master Controller replacement Micro Controller Unit 2 1 2 2 3 Model SGF 60 E Flash head replacement Micro Controller 2 2 SAFETY PRECAUTIONS ta ee P Puta tede 2 6 2 3 SPECIFICATIONS eet rr RE UH Br E HOD Ga t nne a 2 9 SECTION 3 INSTALLATION amp POWER 4 3 1 3 1 By edem ems 3 1 3 2 USER SUPPLIED TOOLS or erue rete esa nr e ae esa RE RR ERR ur 3 1 3 2 1 Master Controls Switch Setting For Installation 3 1 3 2 2 Power ConfIguration 3 3 2 3 3 INSTALLATION S ea ner eed eee eee XR ee e RR E 3 2 3 3 1 Installation QVERVIOW c rre rr deed ee 3 2 3 3 3 SGC 60 Master Controller MCU Upgrade 3 2 3 3 3 PLCHMR Module Installation 3 5 3 3 4 SGF 60 E Flash head Digital Controller MCU
4. dg Location of 4 ge S ge 0 T 2 3 7 x go Screws to be a x removed for the P S PLCHMR Module a8 SE E Standoffs S755 an el ERI Lj ge eese E TB6 TB7 2 J Figure 3 3 1 Model SGC 60 Master Controller with MCU High lighted PLC Health Monitoring amp Reporting Sys 3 4 Manual EPM40002083 001 Rev 3 3 3 PLCHMR Module Installation The installation kit provides a PLCHMR module P N 40002083 that is mounted inside the Master Controller Enclosure This module is mounted to four 2 5 high standoffs and has five 5 wires to connect to the Master Controller board 3 3 3 1 PLCHMR Module 2 5 Standoff Installation Remove and save the four 4 6 32 screws that secure the Master Controller to the enclosure s bottom panel Refer to Figure 3 3 1 for exact screw locations The four saved screws will be used in a later step to secure the PLCHMR module mounting plate to the standoffs 3 3 3 2 PLCHMR Module Power Supply Connections The PLCHMR module receives 16VDC power from Terminal Block 8 located on the top left hand corner of the Master Controller PCB as shown in Figure 3 3 2 Note the orientation and locations of the two positions on the plug in terminal with respect to the 16 and GND Labels shown on the Master Controller PCB Remove the two position plug in terminal and loo
5. Press 1 1 Light Configuration 2 Report Configuration 3 Facility Information 4 Exit Press 3 Press 9 Press 25 Press 2 Press 5 HMS Report Configuration Menu Current Report Method Relays ETHERNET HMS Facility Configuration Menu 1 NONE Change report method to none OWNER 2 Relays Change report method to relays 3 ETHERNET Change report to ethernet CONTACT NUMBER ADDRESS LINE 1 4 Relays amp ETHERNET Change report method to include both 5 Exit HMS Light Configuration Menu Lamp ID Tier Lvl Height Facing Dir Priority Press 1 HMS Modify Light Menu 1 Lamp ID 1 2 Tier Level 1 3 Height 151 Feet AGL 4 Direction NW 6 Clear All fields Press 7 7 Exit maint gt 1 FCC NUMBER Altitude Longitude Latitude Exit UW A WIN eR Figure 3 7 2 HMS Maintenance Menu Hierarchy The following is a detailed set of instructions for navigating and utilizing PLCHMR s maintenance menu system 3 7 2 HMS Maintenance Menu Login Access to the Maintenance Mode menus is restricted A login id and password are used to control access to the Maintenance Mode Menus To gain access to the maintenance mode menu use the following steps a Connect one of the PC Laptop s serial ports to the PLCHMR s serial port using a female female null mode
6. 4 FLASH VERIS Flash Fail Status 13 Relay 5 HEAD u Relay O _ FLASH gt State HEAD 15 TRM 5 FLASH HEAD 16 Flash Fail Status PERSH Relay 6 HEAD u lt lt Relay 9 _ FLASH State HEAD 18 TRM 6 FLASH Lan Flash Fail Status Relay 7 HEAD A a 5 Relay oa FLASH 222 State HEAD 21 7 FLASH HEAD 22 Flash Fail Status Relay 48 HEAD amp _ Eu Relay Se ON FLASH State HEAD 24 TRM Z8 Figure 7 1 5 System Configuration with 24 Flash Heads using 8 relays PLC Health Monitoring amp Reporting Sys Manual EPM40002083 001 Rev
7. QUALIFIED PERSONNEL The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to see that its personnel meet these requirements INTERLOCKS This equipment contains interlocks for your protection To ensure safety always remove power from the equipment prior to opening access panels or doors if possible Do not depend on the interlocks or door switches when working with the equipment Do not short circuit or tamper with any access gate door or other safety interlock switch Discharge capacitors with an approved insulated grounding rod prior to touching any part When it is absolutely mandatory that an interlock be bypassed for the purpose of tracing or correcting a malfunction authorized maintenance personnel may perform the bypass for the specific test to be made Immediately after completing the test restore the interlock to working condition WARNING HONEYWELL IS NOT RESPONSIBLE FOR INJURIES OR DAMAGES RESULTING FROM NONSTANDARD UNINTENDED APPLICATIONS OF ITS EQUIPMENT THIS EQUIPMENT IS DESIGNED AND INTENDED ONLY FOR THE PURPOSE DESCRIBED IN THIS MANUAL U
8. sse 3 19 Figure 3 7 4 HMS Light Configuration 3 20 Figure 3 7 5 HMS Modify Light 3 21 Figure 3 7 6 HMS Report Confguration 4 3 22 Figure 3 7 7 HMS Facility Conguration Menu 3 22 Figure 7 1 1 Tower Example with 9 Flash Heads on Three Physical Tiers 7 2 Figure 7 1 2 Light Configuration Menus Settings for 9 Lights and 7 Relay Outputs 7 3 Figure 7 1 3 System Configuration with 9 Flash Heads using 7 relays 7 4 Figure 7 1 4 Light Configuration Menus Settings for 24 Light and 8 Relay Outputs 7 5 Figure 7 1 5 System Configuration with 24 Flash Heads using 8 relays 7 6 PLC Health Monitoring amp Reporting Sys iv Manual EPM40002083 001 Rev SAFETY INFORMATION This section contains general safety instructions for using your Honeywell equipment Task and equipment specific Warnings are included in other sections of this manual where appropriate Read all Warnings and follow all instructions carefully Failure to do so may result in personal injury death or property damage To use this equipment safely refer to the following 1 Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions 2 Observe all safety regulations
9. ii NW ii E SE S S vii SW ix NW v Priority Maintenance Priority associated with Flash Head The range of valid values is 0 25 Typically a value of 1 is used to represent the highest priority maintenance issue test HyperTerminal File Edi Transfer Help s 4 Dg 8 HMS Light Configuration Menu Lamp ID Tier Lvl 1 2 3 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 cOOOOooooocoooooooooooocornmtuim e Height 151 152 153 164 0 oooo0oo0o0000 0000000000 Auto detect Facing Dir Priority NW SE Sw N OOOOOOoOOoooooooooooooo tm Auto detect Figure 3 7 4 HMS Light Configuration Menu To edit the contents of a specific row the HMS Light Configuration Menu enter the row number and press the enter key This action will bring up the HMS Modify Light PLC Health Monitoring amp Reporting Sys 3 20 Manual EPM40002083 001 Rev Airport Systems Honeywell Menu see Figure 3 7 5 Once in the Modify Light Menus select the menu item to edit by entering the row number of the menu item and pressing enter To erase all configuration data for a specific light listed in the HMS Light Configuration Menu enter the row number of the light This action brings up the HMS Modify Light Menu Next input the number 6 followed by the Enter key After clearing all data values input the number 7 along with an Enter key to exit to t
10. 1 3 which shows the individual groups Flash Head groups reporting status to their assigned TRM which is connected to the reporting relay PLC Health Monitoring amp Reporting Sys 7 1 Manual EPM40002083 001 Rev Tier 1 3 2 1 Flash Head Installation with 9 Flash Heads installed on three tiers levels Each tier has three Flash Heads Flash Heads numbers correspond to the unique Tier 2 6 5 4 ID or address set on the Flash Head s digital logic board switch 3 9 7 8 Flash Head 2 Figure 7 1 1 Tower Example with 9 Flash Heads on Three Physical Tiers PLC Health Monitoring amp Reporting Sys 7 2 Manual 40002083 001 Rev Airport Systems Honeywell test Hyper Terminal File Edt View Cal Transfer Help 2 2 8 eG HMS Light Configuration Menu Lamp ID Tier Lvl Height Facing Dir Priority 151 152 153 133 133 133 113 113 113 aAannnnrd 1 2 3 4 5 6 7 8 9 Auto detect Auto detect Figure 7 1 2 Light Configuration Menus Settings for 9 Lights and 7 Relay Outputs PLC Health Monitoring amp Reporting Sys 7 3 Manual 40002083 001 Rev Honeywell Airport
11. Configuration Menu Lamp ID Tier Lvl Height Facing Dir Priority 1510 1520 1530 1330 1330 1330 1130 1130 1130 1030 1030 1030 930 930 930 830 830 830 530 530 530 230 230 230 amp PgdgooNNNaaza Auto detect Auto detect Figure 7 1 4 Light Configuration Menus Settings for 24 Light and 8 Relay Outputs PLC Health Monitoring amp Reporting Sys 7 5 Manual 40002083 001 Rev Airport Systems Honeywell FLASH HEAD 1 Flash Fail Status FLASH HEAD 2 amp Relay 1 o Relay ES x FLASH HEAD 3 FLASH HEAD 4 Flash Fail Status FLASH HEAD 5 amp State TRM 1 2 2 FLASH HEAD 6 FLASH HEAD7 Flash Fail Status FLASH HEAD 8 o State 3 Relay a FLASH State HEAD 9 3 FLASH HEAD A 10 Flash Fail Status FLASH HEAD Relay 4 11 amp Relay o FLASH gt HEAD State 2
12. Power Status Indicators Figure 2 2 1 Red LED after power up indicates Single Board Computer Fault Green LED indicates Power is OK 3 6 2 System Power Up switches and indicators listed in this section are in the Master Controller except for the external system circuit breakers PLC Health Monitoring amp Reporting Sys 3 13 Manual EPM40002083 001 Rev dod dus m Verify POWER SWITCH is turned OFF Verify LOCAL REMOTE switch is set to LOCAL Verify MODE switch is set to DAY Turn on circuit breaker to apply power to Master Controller Turn on circuit breaker to apply power to Flash heads Turn POWER SWITCH to ON Verify that the Master Controller LED test sequence has started See EPM 00001152 Installation and Operating Guide for High Intensity Obstruction lighting The test sequence will exercise every LED and relay e g it will quickly sweep through the Flash head Status LEDs in red and green mode After the test sequence completes the Flash head status LEDs for the selected number of Flash heads shall be lit red then change to green as the Flash heads report 051 0524 Figure 3 6 1 Item 4 After 1 minute verify the number of Flash head status LEDs 051 0524 Figure 3 6 1 Item 4 that are lit green matches the total number of white Flash head lights including AOL on the tower if there are n Flash heads on the tower Flash head status LEDs DS1 DSN shall be lit green Verify that the
13. Systems Capacitor Assembly High Voltage Board High Voltage Indicator Trigger Board Mode Interlock Switch Logic Control Board ER B E e z ON ON ON a Eeee dew Pa 9 9 e e dE 2 3 1 1 1 0 0 2 4 2 AC e wees e Figure 2 2 3 Model SGF 60E Flash Head PLC Health Monitoring amp Reporting Sys Honeywell Mode Test L Switch Ferroresonant Transformer Board Power ON Indicator Power Interlock Switch Terminal Block Assembly Manual EPM40002083 001 Rev Safety Precautions The following general safety precautions must be observed during all phases of operation service and repair of this equipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of this equipment Honeywell assumes no liability for the customer s failure to comply with these requirements as listed below 1 Any interruption of the protective grounding conductor inside or outside the instrument or disconnecting
14. Systems Relay 1 ien Flash Fail Status gt TRM Relay HEAD 1 1 Sae Relay 2 EES Flash Fail Status TRM Relay E HEAD 2 2 E Relay 3 FLASH Flash Fail Status HEAD 3 3 2 Relay 4 MED Flash Fail Status gt TRM Relay To HEAD 4 4 2 Relay 5 aa Flash Fail Status TRM Relay I 19 HEAD 5 5 oie Relay 6 MED Flash Fail Status TRM Relay in HEAD 6 6 I FLASH HEAD 7 Flash Fail Status FLASH Relay 7 HEAD 8 amp 5 7 S Relay o gt Fal a State A FLASH HEAD 9 TRM 7 Figure 7 1 3 System Configuration with 9 Flash Heads using 7 relays PLC Health Monitoring amp Reporting Sys Manual EPM40002083 001 Rev Airport Systems Honeywell A typical configuration would be to create eight tiers or groups Each tier would be collection of three Flash Heads Each tier s status would be collect by its assigned TRM and then reported by the relay whose number identifies the tier or TRM number The Light Configuration Menu setting would appear as shown in Figure 7 1 4 An alternative view is presented in Figure 7 1 5 which shows the individual groups Flash Head groups reporting status to their assigned TRM which is connected to the reporting relay test HyperTerminal File Edt View Transfer Help Oe 8 Dt HMS Light
15. To avoid injuries always remove power prior to making any wire connections and or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 3 Read and become familiar with the general safety instructions provided in this section of the manual before installing operating maintaining or repairing this equipment 4 Read and carefully follow the instructions given throughout this manual before performing specific tasks and working with specific equipment 5 Store this manual within easy reach of personnel installing operating maintaining or repairing this equipment 6 Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies 7 Obtain and read Material Safety Data Sheets MSDS for all materials used SAFETY AND WORKMANSHIP ALERTS This manual uses two types of markings when giving instructions requiring special attention The markings will be followed by indented text WARNING The WARNING sign in this manual denotes a hazard The WARNING calls attention to a procedure or practice which if not correctly performed or adhered to could result in property damage injury or death Do not proceed beyond a WARNING sign until the indicated conditions are fully understood and met CAUTION Failure to obey the instructions following a CAUTION marking may result in equipment damage PLC Health Monitoring amp Reporting Sys V Manual EPM40002083 001 Rev
16. following sections If any test does not pass please consult Sections 3 3 3 2 and 3 3 3 4 in this manual or call Honeywell Technical Support at 805 581 5591 3 5 1 Preliminary 1 Verify that all AC input power circuit breakers are turned off 2 Check that the MCU on the Master Controller s printed circuit boards is properly seated in its socket 3 Check that any user installed wiring does not interfere with relay operation when covers are closed 4 Check that replacement MCUs have been installed in all Flash heads Check that all Flash head covers are shut properly for a weather tight seal with all latches closed 5 Set Master Controller switches as follows POWER SWITCH OFF LOCAL REMOTE Switch LOCAL MODE Switch DAY 3 5 2 Verify Correct Wiring from the PLCHMR Module to Master Controller Check that power supply and StrobeGuard Network connectors on the printed circuit boards are properly seated in their sockets Re Verify that Sections 3 3 3 2 and 3 3 3 4 were performed correctly 3 6 Power Up and System Tests During the power up of the system there are two LED lights which will be checked to verify correct operation and installation The following is a description of all the indicators on PLCHMR 3 6 1 PLCHMR Status Indicators
17. remaining unused Flash head status LEDs DSr 1 0524 are turned off After all the flash heads report good green check the Master Control board s relay monitoring LEDs which should display following i 0529 0532 GREEN ii DS33 OFF 0529 0533 Figure 3 6 1 Item 5 Verify Photocell status LED 0528 Figure 3 6 1 Item 3 is lit green iii Verify Day Mode LED 0525 Figure 3 6 1 Item 3 is lit red and the Twilight and Night LEDs DS26 and DS27 respectively Figure 3 6 1 Item 3 are not lit iv Hold down the RESET switch for approximately 1 second and verify the LED test sequence has restarted PLC Health Monitoring amp Reporting Sys 3 14 Manual EPM40002083 001 Rev Airport Systems Wait 1 minute and measure the voltage between TB1 1 TB1 2 to verify the voltage is 12 18 VAC Repeat steps 7 10 to assure proper recovery after reset Figure 3 6 1 Master Controller Circuit Board PLC Health Monitoring amp Reporting Sys 3 15 Manual 40002083 001 Rev Note Before performing any tests of the Flash Head Reporting Relay wiring the system must be configured using the PLCHMR System Maintenance Configuration Menus 3 7 PLCHMR System Maintenance and Configuration Menus 3 7 1 PLCHMR System Maintenance amp Configuration Menus Overview The PLCHMR system must be configured as part of the on site installation PLCHMR s maintenance menus are used to view and modify t
18. the protective earth ground terminal is likely to make this equipment dangerous interruption is prohibited 2 Whenever it is likely that the ground protection has been impaired the equipment must be made inoperative by removing AC line power and then shall be secured against any unintended operation 3 Ensure that only fuse Breakers with the required rated current and of the specified type normal blow time delay etc are used for replacement The use of repaired fuses and the short circuiting of fuse holders must be avoided 4 Electrical energy available at many points may result in personal injury or death if touched Any adjustment maintenance and repair of the opened equipment while power is applied shall be avoided as much as possible however some maintenance described in this manual is performed with power supplied to the equipment while protective covers are removed When repair with power applied is unavoidable only a skilled person who is aware of the hazard involved shall carry out maintenance Do not attempt internal service or adjustment unless another person capable of rendering first aid and resuscitation is present 5 Do not install substitute parts or perform any unauthorized modification to the equipment 6 Make sure the input voltage selection on the Ferroresonant transformer assembly matches the line voltage before applying power to the unit Capacitors inside the equipment may
19. 328 001 PLC Health Monitoring amp Reporting Sys 2 1 Manual EPM40002083 001 Rev 2 2 3 Model SGF 60 E Flash head replacement Micro Controller Unit The SGF 60E Flash head see Figure 2 2 3 is a micro controller based system that is designed to control a capacitor discharge xenon flash tube unit The Flash head receives its flash interval timing flash intensity commands from and returns status to the Master Controller via the SCSM Replacement MCUS are provided as part of the upgrade kit P N 40002084 001 and replaces old MCU P N40000324 001 PLC Health Monitoring amp Reporting Sys 2 2 Manual EPM40002083 001 Rev Airport Systems Honeywell PLCHMR Configuration Power On LED Serial Port Single Board Computer Top view Relay Interface Mounting Plate Card Power Supply Side view StrobeGuard Control and Status Network wiring Figure 2 2 1 PLCHMR Module PLC Health Monitoring amp Reporting Sys 2 3 Manual EPM40002083 001 Rev Airport Systems Honeywell e HOLIMS uaMOd IHOITIML LHOIN 3LOWSY 32010Hd 193735 300W 7 201 m e M 1 SWOOW WOUS 3HIM 37nOOW WOHs SHIM IMA 370804 HWH2 ld WOH4 SHIM XOVG Figure 2 2 2 Master Controller with PLCHMR Module Installed PLC Health Monitoring amp Reporting Sys 2 4 Manual EPM40002083 001 Rev Airport
20. 5 and DS27 respectively Figure 3 6 1 Item 3 are and the Twilight mode LED 0526 is lit red After 6 seconds Verify all Flash heads are flashing in sync and in Twilight mode medium brightness Verify that the Flash head Status LED for each Flash head on the tower is lit green including any AOL Unused Flash head status LEDs shall be off DS1 DS24 Figure 3 6 1 Item 4 Verify relay status LEDs DS29 DS32 are lit green and DS33 is off Figure 3 6 1 Item 5 If you have a Dual Red White System the Red Lights should be OFF Night Mode Set MODE Switch to NIGHT Verify Day and Twilight mode LEDs 0525 and 0526 respectively Figure 3 6 1 Item 3 are unlit and Night mode LED 0527 is lit red Verify that the Flash head Status LED for each Flash head on the tower is lit green including any AOL Unused Flash head status LEDs shall be off DS1 DS24 Figure 3 6 1 Item 4 PLC Health Monitoring amp Reporting Sys 3 23 Manual EPM40002083 001 Rev Airport Systems Honeywell 5 Verify relay status LEDs 0529 0531 are lit green and 0532 and 0533 are off DS29 0533 Figure 3 6 1 Item 5 6 If you have a White Only System After 6 seconds Verify all Flash heads are flashing in sync in Night mode lowest brightness 1 8 second duration bursts at 40 bursts per minute T If you have a Dual Red White System Verify normal red night mode operation a b c Verify that all Flash heads
21. Figure 3 7 7 The Facility Configuration menu can be recognized by the HMS Facility Configuration Menu title along with its 9 numbered rows of facility data test HyperTerminal File Edi View Call Transfer Help 05 HMS Facility Configuration Menu 1 OWNER Obstruction Lighting 2 CONTACT NUMBER 937 484 2000 3 ADDRESS LINE 1 550 State Route 55 4 ADDRESS LINE 2 Urbana Oh 43078 5 FCC NUMBER 10108227 6 Altitude 1500 00 7 Longitude 40 16 8 Latitude 83 8 9 Exit maint Auto detect Auto detect Figure 3 7 7 HMS Facility Conguration Menu PLC Health Monitoring amp Reporting Sys 3 22 Manual EPM40002083 001 Rev 3 7 6 Verify Local Mode Operation All switches and indicators listed in this section are the Master Controller 3 7 6 1 1 2 3 Day Mode Verify MODE Switch is set to DAY Verify Day mode LED 0525 Figure 3 6 1 Item 3 is lit red After about 6 seconds verify all Flash heads are flashing in sync and in Day mode maximum brightness Verify that the Flash head Status LED for each Flash head on the tower is lit green including any AOL Unused Flash head status LEDs shall be off DS1 DS24 Figure 3 6 1 Item 4 Verify relay status LEDs DS29 DS32 are lit green and DS33 is OFF Figure 3 6 1 Item 5 If you have a Dual Red White System the Red Lights should be OFF Twilight Mode Set MODE Switch to TWILIGHT Verify Day and Night mode LEDs DS2
22. GES UNDER THIS WARRANTY EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES INCLUDING WITHOUT LIMITATION INTERRUPTION OF BUSINESS LOSS OF PROFITS OR LOSS OF USE THE EXCLUSION OF INCIDENTAL AND CONSEQUENTIAL DAMAGES AS SET FORTH IN THIS WARRANTY SHALL BE DEEMED INDEPENDENT OF AND SHALL SURVIVE ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY LIMITED REMEDY UNDER THE TERMS OF THIS WARRANTY PLC Health Monitoring amp Reporting Sys Manual 40002083 001 Rev DISCLAIMERS This manual could contain technical inaccuracies or typographical errors Honeywell reserves the right to revise this manual from time to time of the contents thereof without obligation of Honeywell to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and Honeywell disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of product processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights The information given does not release the buyers from making their own experiments and tests PLC Health Monitoring amp Reporting Sys ii Manual EPM40002083 001 Rev TABLE OF CONTENTS 1 1 EIMITED WARRANNEY 9 tenute SAFETY
23. ION Do not use excessive force when you remove or install the chip from into its socket Excessive force can bend or damage the MCU Pins or the socket Step 1 Gently remove the old MCU using a small flat head screwdriver to pry it free of its socket Set aside the old MCU Step 2 Carefully place the new MCU in the empty socket with top of the MCU and pin 1 in the same locations as noted earlier Inspect all of MCU s pins checking that each pin is inserted into its respective contact and that none of the pins of have been rolled under or bent out of the socket Step 3 Carefully press the new MCU into the empty socket until it is firmly seated on the socket Step 4 Place the old MCU into its replacement s empty shipping container A detailed drawing showing the location of the MCU in the Flash Head s Digital Master Controller is shown in Figure 3 3 5 PLC Health Monitoring amp Reporting Sys 3 9 Manual EPM40002083 001 Rev db dg D m Replace existing e MCU PN 40000324 with Lm gt gt MCU PN meo 40002084 4 N e E re e e i ME E re AN E 1 Homeywelll s Figure 3 3 5 MCU Location on Flash Head Digital Logic Controler PLC Health Monitoring amp Reporting Sys 3 10 Manual 40002083 001 Rev 3 4 Flash Head Status Reporting Relay Installation Wiring The PLCHMR features eight 8 c
24. Installation and Operation Guide for Programmable Logic Controller Health Monitoring System Model 40002083 Manual Number EPM40002083 001 Honeywell Airport Systems 550 State Route Urbana OH 43078 Phone 937 484 2000 Fax 937 484 2101 www oblighting com Copyright 2007 Honeywell International All Rights Reserved HISTORY OF REVISIONS Rev Comment ECO Approved Date 1 Preliminary NOTICE The integrity and reliability of Honeywell airport lighting systems are dependent on the use of Honeywell parts and components To ensure the optimum performance and reliability of your Honeywell system it is strongly advised that only components and modules provided by Honeywell be used The following is Honeywell s standard Limited Warranty for Airport Systems Products Products This warranty applies unless a different warranty has been specifically agreed to and signed by Honeywell s authorized representative 1 1 LIMITED WARRANTY Nonconformance means a defect in workmanship or material a failure to comply with applicable Honeywell drawings or a failure to comply with applicable FAA specifications Normal wear and tear including but not limited to incandescent lamp failure or the need for periodic maintenance shall not constitute a Nonconformance b Honeywell warrants that at time of delivery to Buyer its Products will comply with applicable Honeywell drawings and FAA specification
25. LOCAL position to use this switch 3 2 2 Power Configuration The PLCHMR input voltage selection is set at the factory prior to shipping 3 3 Installation 3 3 1 Installation Overview The installation has four major activities First replace the Master controllers MCU with the one MCU provided by the kit Second mount and wire the PLCHMR module L Third replace the MCU in each Flash head s digital control board with the MCU provided by the kit O Fourth the PLCHMR s site specific configuration table must be edited to match the configuration of the high intensity strobe system this activity is described in Section 3 7 The following sub sections feature detailed instructions for completing the installation outlined above 3 3 2 SGC 60 Master Controller MCU Upgrade The installation kit provides one new MCU P N 40002085 001 to replace the old MCU P N 40000328 001 It is important to install the MCU with the proper orientation since more often than not installing a MCU backwards will result in damage to the chip and or surrounding circuitry First note the location of pin 1 To find pin 1 look for a small rectangular notch on one of its short ends this denotes the top side of MCU the first pin counter clockwise from this notch is pin 1 The MCU is pressed into a socket The PLC Health Monitoring amp Reporting Sys 3 2 Manual EPM40002083 001 Rev MCU s socket has a notch along the outside edge one of the short sides t
26. SES NOT DESCRIBED IN THIS MANUAL ARE CONSIDERED UNINTENDED USES AND MAY RESULT IN SERIOUS PERSONAL INJURY DEATH OR PROPERTY DAMAGE UNINTENDED USES MAY RESULT FROM TAKING ANY OF THE ACTIONS LISTED BELOW INTENDED USE 1 Making changes to the equipment that have not been recommended or described in this manual or using parts that are not genuine Honeywell replacement parts 2 Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards 3 Using materials or auxiliary equipment that are inappropriate or incompatible with your Honeywell equipment 4 Allowing unqualified personnel to perform any task PLC Health Monitoring amp Reporting Sys vi Manual EPM40002083 001 Rev WARNING KEEP AWAY FROM LIVE CIRCUITS OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SAFETY REGULATIONS AT ALL TIMES DO NOT CHANGE PLUG IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMENT WITH THE HIGH VOLTAGE SUPPLY ON UNDER CERTAIN CONDITIONS THERE IS A POTENTIAL FOR SERIOUS INJURY FROM CIRCUITS WITH POWER CONTROLS IN THE OFF POSITION THIS IS DUE TO CHARGES RETAINED BY THE CAPACITORS TO AVOID SERIOUS INJURY ALWAYS DISCONNECT POWER THEN DISCHARGE CAPACITORS BY USING AN APPROVED GROUNDING ROD PRIOR TO TOUCHING ANY PART RESUSCITATION MAINTENANCE PERSONNEL SHOULD BE TRAINED IN CARDIOPULMONARY RESUSCITATION CPR CAUTION This equipment contains static sensitive sem
27. are OFF Verify that all Red Lights are ON and flashing properly and the Red Light Controller does not indicate any alarms in the top most Red Beacons Verify that LED 0536 EXT RED READY is lit green See Item 10 Figure 3 6 1 8 If you have a Dual Red White System Perform the following steps to check white night backup operation a NON n k Simulate a Top Red Beacon failure On a Honeywell 9LCA Series Control this may be done with the B1 circuit breaker in the Control Turn the B1 breaker off to activate the 9LCA Beacon Failure Alarm or toggle the breaker momentarily to activate the 9LCA Flasher Bypass Alarm Other Redlight systems have different controls and may require removing Red Beacon power at the input power circuit breakers Verify that the 0536 External Red Ready LED is OFF Verify that the DS32 Night Red LED is ON Verify that the 0533 Backup LED is ON Verify that all the Red Lights are OFF Verify that all Flash heads are flashing in sync and in Night mode lowest brightness 7 1 8 second duration bursts at 40 bursts per minute Repair the simulated Red Beacon failure Verify that 0536 External Red Ready LED is ON Verify that the lighting system is still operating white strobes and not red lights Set the MODE switch to DAY Wait for the Flash heads to switch to DAY mode about 6 seconds Set the MODE switch back to NIGHT Wait for the Flash heads to swit
28. ch to OFF mode about 6 seconds Verify normal red night mode operation per Step 6 above PLC Health Monitoring amp Reporting Sys 3 24 Manual EPM40002083 001 Rev If you have more than one Red Beacon at the top level repeat the simulated failure test for each Red Beacon PLC Health Monitoring amp Reporting Sys 3 25 Manual EPM40002083 001 Rev SECTION 4 PRINCIPLES OF OPERATION 4 1 Overall Description The PLCHMR is a product that consists of hardware and software to provide health monitoring and remote reporting services PLCHMR 15 integrated into the StrobeGuard System The PLCHMR uses a single board computer manufactured by a respected industrial supplier of single board computers SBC The SBC provides sufficient processor bandwidth and memory support the intended health monitoring and reporting tasks The SBC has an industry standard PC 104 bus to provide a common interface bus for a variety of off the shelf daughter boards Industry standard daughter boards have been selected to provide the required input output interfaces consistent with the demand of customer provided monitoring systems In addition the SBC provides a 10 100 Ethernet interface and an RS 485 serial port interface The PLCHMR will use its RS 485 serial network connection to receive and process health status data from the SGC 60 The RS 485 serial network bus will be referred to as the StrobeGuard Control and Status Network SCSN SCSN will be used to se
29. conforming Product in an amount not to exceed normal ground shipping charges to the warranty service facility designated by Honeywell The risk of loss or damage to all Products in transit shall be borne by the Party initiating the transportation of such Products d Honeywell shall not be liable under this warranty if the Product has been exposed or subjected to 1 any maintenance repair installation handling transportation storage operation or use which is improper or otherwise is not in compliance with Honeywell s instructions or 2 any alteration modification or repair by anyone other than Honeywell or those specifically authorized in writing by Honeywell or 3 any accident contamination foreign object damage abuse neglect or negligence after delivery to Buyer or 4 any damage precipitated by failure of a Honeywell supplied Product not under warranty or by any product not supplied by Honeywell e THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN OR ORAL EXPRESS IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR NON INFRINGEMENT ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED NO EXTENSION OR EXPANSION OF THIS WARRANTY SHALL BE BINDING UPON HONEYWELL UNLESS SET FORTH IN WRITING AND SIGNED BY HONEYWELL S AUTHORIZED REPRESENTATIVE f IN NO EVENT SHALL HONEYWELL BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMA
30. e and place it approximately as shown per Figure 3 3 2 on the 2 5 high standoffs Then re connect the two position PLCHMR power supply plug in with its mating header block on the Master Controller Carefully position the PLCHMR module so that the four 4 mounting plate holes line up with four tapped bores in the 2 5 standoff Secure the mounting plate to the standoff by installing the four 4 6 32 screws removed during the Section 3 3 3 1 activities 3 3 3 4 PLCHMR Module StrobeGuard Control and Status Network Connections The PLCHMR module connects to the StrobeGuard Control and Status Network via Terminal Block 5 which is located near the bottom center of the Master Controller PCB as shown in Figure 3 3 2 Before starting this task note any existing wiring connections along with their orientation and locations relative to the four position plug in terminal connected to the Master Controller Remove the four position plug in terminal Install the White Blue and Black PLCHMR s network wires as directed a Loosen the plug in terminal s screw labeled 1 as shown in Figure 3 3 4 sufficiently to insert the PLCHMR module s White wire into terminal position along with maintaining any existing wiring connections PLC Health Monitoring amp Reporting Sys 3 7 Manual EPM40002083 001 Rev b Next loosen the plug in terminal s screw labeled 2 as shown in Figure 3 3 4 sufficiently to insert the PLCHMR module s Blue wire into this terminal p
31. g Sys 2 9 Manual EPM40002083 001 Rev SECTION 3 INSTALLATION amp POWER UP WARNING Modifications to the Power Supply are required for certain applications Remove input power at circuit breakers and discharge capacitors with an approved grounding rod before attempting any necessary modifications 3 1 Unpacking Carefully unpack each item and remove any internal packing material from the PLCHMR Carefully check the supplied materials with the PLCHMR bill of materials There are many small items that should be supplied inside clear plastic bags verify each of these bags contain the proper amount of parts per the bill of materials Report any shortages of materials immediately to the Honeywell Technical Support Examine each item for obvious physical damage Report any claims to the carrier immediately information such as installation drawings schematics interconnection drawings and operation manuals are included in the carton The upgraded 8051 micro controllers MCU replacements for the master control and each flash head are in a separate package s inside the carton Do not remove 8051 MCUs from their respective packaging until you are ready to install them 3 2 User Supplied Tools PC computer with RS232 serial port Serial port parameters 115200 baud 8 data bits no parity 1 stop bit Terminal Emulator MS Windows Hyper Terminal Tera Term Screwdriver slot type Screwdriver 1 16 slot type Sma
32. he HMS Light Configuration Menu Selecting the Exit menu option commits any changes made in that menu to memory 3 7 4 test HyperTerminal File Edit View Call Transfer Help Dees 28 F HMS Modify Light Menu 1 Lamp ID 1 2 Tier Level 1 3 Height 151 Feet AGL 4 Direction NW 5 Priority 1 6 Clear all fields 7 Exit maint gt l Auto detect Auto detect Figure 3 7 5 HMS Modify Light Menu PLCHMR Report Configuration Menu The Report Configuration Menu displays the current reporting configuration and allows the user to select one of four reporting methods See Figure 3 7 6 Do not change this setting PLC Health Monitoring amp Reporting Sys 3 21 Manual EPM40002083 001 Rev Airport Systems Honeywell test HyperTerminal File Edit View Call Transfer Help Dg am e HMS Report Configuration Menu Current Report Method RELAYS ETHERNET 1 NONE Change Report method to none 2 RELAYS Change Report method to relays 3 ETHERNET Change Report method to ethernet 4 RELAYS ETHERNET Change Report method to include both 5 Exit maint gt Auto detect detect Figure 3 7 6 HMS Report Confguration Menu 3 7 5 PLCHMR Facility Configuration Menu The Facility Configuration menu displays data about the facility s operator and its location With this menu the user may edit any data line by selecting its line number at the User Prompt and pressing the enter key See
33. he site specific configuration data The maintenance menus use a text window interface along with a command entry prompt The command entry prompt is posted at the bottom of terminal window and is marked with gt Configuration data in the maintenance menus contains information about the site s lights its reporting mechanism and the facility information The site s light configuration data contains information on how many lights which tiers the lights are located and height above ground level The reporting configuration will specify if the reports are to be made via Ethernet or relays The facility information will include the owner contact number address FCC number Altitude Longitude and Latitude The maintenance menu system has a hierarchical structure which begins with the Health Monitoring System HMS home maintenance menu see Figure 3 7 2 The home maintenance menu is the initial menu presented after the maintenance login is completed home maintenance menu can be recognized by the HMS Maintenance Menu title along with its four numbered menu items See Figure 3 7 3 PLC Health Monitoring amp Reporting Sys 3 16 Manual EPM40002083 001 Rev Airport systems Figure 3 7 1 PC to PLCHMR RS 232 Serial Port Interface Cable Connections PLC Health Monitoring amp Reporting Sys 3 17 Manual 40002083 001 Rev Airport Systems Honeywell HMS Maintenance Menu
34. his is the top side of the socket CAUTION Do not use excessive force when you remove or install the chip from into its socket Excessive force can bend or damage the MCU Pins or the socket Step 1 Gently remove the old MCU using a small flat head screwdriver to pry it free of its socket Set aside the old MCU Step 2 Carefully place the new MCU in the empty socket with top of the MCU and pin 1 in the same locations as noted earlier Inspect all of MCU s pins checking that each pin is inserted into its respective contact and that none of the pins of have roll under or bend out of the socket Step 3 Carefully press the new MCU into the empty socket until it is firmly seated on the socket Step 4 Place the old MCU into the new MCUs empty shipping container A detailed drawing showing the location of the MCU in the Master Controller is shown in Figure 3 3 1 PLC Health Monitoring amp Reporting Sys 3 3 Manual EPM40002083 001 Rev 168 Replace existing m S MCU PN EN 40000328 with A E ce Xem new MCU PN el Jes 40002085 9 QI 5 Sp Wo E iH 799
35. iconductor devices and integrated circuits that may be damaged by Electro Static Discharge ESD Take the necessary precautions before attempting service Any replacement circuit boards should be kept in metallized anti static bags until immediately before installation Ground yourself touch the outside of a grounded metal enclosure before removing circuit boards from their protective bags Avoid touching components when handling the boards PLC Health Monitoring amp Reporting Sys vii Manual EPM40002083 001 Rev SECTION 2 GENERAL INFORMATION 2 1 Scope This manual provides information about the installation operation and maintenance of the Programmable Logic Controller Health Monitoring and Reporting PLCHMR System manufactured by Honeywell 2 2 General Description The PLCHMR system is a retrofitable health monitoring and reporting system for Honeywell s high intensity flashing white obstruction lighting system majority of the system s functionality is contributed by the PLCHMR module It is designed for use with the StrobeGuard Model SG 60E High Intensity Obstruction Lighting System The system is designed and manufactured in compliance with Federal Aviation Administration Advisory Circular 150 5345 43E The PLCHMR system will monitor and report on up to 24 flash heads controlled by a single controller at distances up to 2500 feet The PLCHMR System module is shown in Figure 2 2 1 The major components of the retrofit k
36. it consist of the following e PLCHMR System Module P N 40002083 001 e Model SGC 60 Master Controller replacement Micro Controller Unit MCU P N 40002085 001 e Model SGF 60 Flash head replacement micro controller units one for every flash head P N 40002084 001 2 2 1 PLCHMR System Module The PLCHMR module see Figure 2 2 1 is a configurable microprocessor based system that monitors a StrobeGuard Model SG 60E High Intensity Obstruction Lighting system via the RS485 control and status network The PLCHMR outputs alarm status via dry contact relays to a remote alarm monitoring system The PLCHMR module is preassembled and consists of three circuit card assemblies affixed to mounting plate The module provides 2 wiring harnesses that must be attached to two terminal connectors located on the Model SGC 60 Master Controller See Figure 2 2 2 2 2 2 Model SGC 60 Master Controller replacement Micro Controller Unit The Master Controller see Figure 3 3 1 is a micro controller based system that controls the flash interval and timing flash intensity and monitors the complete StrobeGuard system via the StrobeGuard RS485 control and status network SCSN The MCU must be replaced during the installation process in order for the PLCHMR to monitor the SCSN Software in the new micro controller changes the baud rate of the SCSN from 300 to 9600 baud A replacement MCU is provided as part of the upgrade kit P N 40002085 001 and replaces P N40000
37. ll Phillips screwdriver DB9 to DB9 Female Female RS2232 Null Modem Serial Interface Cable Radio Shack Model 03044 Catalog 55010600 or equivalent 3 2 1 Master Controls Switch Setting For Installation Set Master Controller switches Shown in Figure 2 2 2 as follows POWER SWIT Harria a OFF LOCAL REMOTE SWIICI LOCAL MODE a tuis ca DAY The Master Controller has the following control switches Figure 2 2 2 PLC Health Monitoring amp Reporting Sys 3 1 Manual EPM40002083 001 Rev POWER SWITCH Toggle switch that turns input AC line power on off in the Master Controller Does not affect AC power to the Flash heads Input voltage is present at terminal block PB1 even with the power switch turned off RESET Switch Momentary pushbutton that resets the Master Controller Switch must be held for about one second to activate REMOTE LOCAL Mode Switch Two position toggle switch that permits manual local selection of the flash intensity level using the DAY TWILIGHT NIGHT rotary switch In normal remote operation permits automatic operation controlled by the Ambient Light Sensor photocell DAY TWILIGHT NIGHT Switch Three position rotary switch that allows manual selection of three light intensities of the system DAY high TWILIGHT intermediate and NIGHT low The REMOTE LOCAL Mode Switch must be in the
38. m serial interface cable as shown in Figure 3 7 1 Radio Shack Model 03044 Catalog 55010600 or equivalent The PLCHMR s serial port connection requires a DB 9 female connector b On the PC Laptop start a terminal emulator Either HyperTerminal or Tera Term is a suitable terminal emulator c Configure the PC Laptop s terminal emulator s serial port parameters to i 115200 baud ii 8 data bits PLC Health Monitoring amp Reporting Sys 3 18 Manual EPM40002083 001 Rev no parity iv 1 stop bit d Apply power and wait for login prompt If power is already applied and a login prompt is not shown press the enter key e After the login prompt login gt is displayed then type maint and wait for the password prompt f At the password prompt password gt type grimes and wait for Home Maintenance Window to be displayed See Figure 3 7 3 test HyperTerminal File Edit view Transfer Dag sme gs HMS Maintenance Menuw M Titl enu Title 1 Light Configuration M It 2 Report Configurations enu ttem 3 Facility Information 4 Exit Maintenance Mode La oa Command Prompt Figure 3 7 3 HMS Maintenance Menu 3 7 3 HMS Light Configuration Menu The Light Configuration menu displays the current light configuration and allows the user to modify the configuration lines by selecting a line number at the User Prompt See Figure 3 7 4 The Light Configura
39. nd commands and collect status data from each SGF 60 Flash Head connected to the RS 485 network The PLCHMR is collocated within the SGC 60 Master Controller enclosure The PLCHMR reports each flash heads health status via discrete outputs Each flash heads discretely reported status data will be a Flash Fail report PLCHMR System uses a uniquely configured relay output daughter board This daughter board drives logic inputs provide by the customer at the remote facility The relay output daughter board will provides 8 Form C relays to report the system s status Screw terminals on the relay output board will enable setting the relay s output voltage The normally closed relay contact will be used to report the fail condition The PLCHMR provides an interactive character based menu oriented Maintenance Mode Service MMS The MMS is accessed via the SBC s Serial RS232 interface The MMS is an interactive character oriented communications session A PC based client terminal service initiates a MMS session by logging onto the system as the maint user The MMS validates the maint user via a password it proceeds to establish a session with the client terminal service by initially presenting the Maintenance Mode menu 4 1 1 1 Power Supply The PLCHMR receive 16VDC power from the Master Controllers TB8 terminal connector The 16VDC power is fed to a single output DC DC Converter which produces 5VDC for the SBC 4 1 1 2 Commu
40. nications The PLCHMR monitors commands from the Master Controller and Flash Head status reports via the RS485 serial link PLC Health Monitoring amp Reporting Sys 4 1 Manual EPM40002083 001 Rev SECTION 5 MAINTENANCE 5 1 PLCHMR Module The PLCHMR module requires no periodic maintenance PLC Health Monitoring amp Reporting Sys 5 1 Manual EPM40002083 001 Rev SECTION 6 REPLACEMENT PARTS Description Part Number SGC 60 Master Controller Master Controller Replacement MCU 40002085 001 SGF 60 E Flash head Digital Controller Replacement MCU 40002084 001 PLCHMR Module Module Assembly 40002083 001 PLC Health Monitoring amp Reporting Sys 6 1 Manual EPM40002083 001 Rev SECTION 7 APPENDIX A EXAMPLES 7 1 Light Configuration Examples The HMS Light Configuration Menu provides the flexibility and configurability to address most field installations This section provides specific examples that demonstrate some possible configuration values that are the results of choices made in the Light Configuration Menu The PLCHMR system has eight 8 relays that can report the status of up to 24 Flash Heads The Light Configuration menu enables the user to map the status reporting from any combination of Flash Heads to any one or all 8 of the relays In section 3 4 it was declared that the relay s state is controlled by the software configured Tier Repo
41. onal manner No interlock is provided when other means of access are used Do not tamper with the interlocks by opening or shorting the terminals The POWER ON Indicator is ON when the Ferroresonant Transformer is powered If the POWER ON Indicator is OFF Line input AC power may still be present in the system AC LINE VOLTAGE IS STILL PRESENT WHEN INTERLOCKS ARE ACTIVATED DISCONNECT POWER AT THE MAIN AC CIRCUIT BREAKERS BEFORE INSPECTING OR SERVICING UNLESS ABSOLUTELY NECESSARY TO PERFORM MAINTENANCE WITH POWER ON WARNING Flash tubes in this lighting system produce brilliant flashes of light containing some ultraviolet radiation that can cause temporary or permanent eye damage DO NOT LOOK DIRECTLY AT THE FLASH HEAD WHILE IT IS IN OPERATION PLC Health Monitoring amp Reporting Sys 2 8 Manual EPM40002083 001 Rev 2 3 Specifications Electrical Input PRC RIMES MOG utes tub teintes et nolite Mite i testudo tul 3 Watts 5 VDC Mechanical Properties PLCHMR Module Wei 2 pounds 4 4 kg DifflerislOFis c uoce eee reine 5 6 w 142mm x 5 7 h 145mm x 2 d 51mm Operating Environment Operating Temperature 55 C to 55 ME NONE 95 relative humidity System Operating Status Indicators PLCHMR DC line power present Green LED POWER ON Indicator PLC Health Monitoring amp Reportin
42. onfigurable status reporting outputs Each output connects to a form c relay via three screw terminal connections Each screw terminal connection is uniquely tied to one of the relay s contacts In accordance with Figure 3 4 1 1 Terminal labeled 1 connects to the normally open contact 2 Terminal labeled 2 connects to the common contact 3 Terminal labeled connects to the normally closed contact Typically each discrete alarm reporting connections is made to the site s alarm monitoring system uses terminals 1 amp 2 Using the typical connection ensures that a fail fault indication is reported in the event that power is interrupted to the SG 60 High Intensity Strobe Light System Each relay s state is controlled uniquely by its software Tier Reporting Mechanism TRM The TRM is software configurable and enables the operator via a menu to combine tier related flash heads into a group that can be associated with a TRM See Section 3 7 3 for additional details on software configuration The two operating states activated deactivated of each relay represent the state of its corresponding TRM The TRM s two states are Flash OK and Fail Fault The TRM state FLASH OK represents a normal operation alarm level and is indicated by an activated relay The TRM state Fail Fault represents an abnormal operation alarm level and is indicated by a deactivated relay For example Assume that all the flash heads on tier 1 are operating normally
43. osition along with maintaining any existing wiring connections c Finally sufficiently loosen the plug in terminal s screw labeled 4 as shown in Figure 3 3 4 and insert the PLCHMR module s Black wire into the terminal position while maintaining any existing wiring connections Reinstall the plug in terminal onto its corresponding fixed mating header located on the Master Controller COMMUNICATIONS COMMUNICATIONS C S C S White Wire Black Wire Blue Wire Figure 3 3 4 StrobeGuard Control amp Status Network Wiring Connections 3 3 4 SGF 60 E Flash head Digital Controller MCU Upgrade The installation kit provides new MCUs P N 40002084 001 to replace all existing old MCUs P N 40000324 001 in Flash Head Logic Control Board See Figure 2 2 3 for the location of Logic Control Board in the Flash Head Enclosure It is important to install the MCU with the proper orientation since more often than not installing a MCU backwards will result in damage to the chip and or surrounding circuitry First note the location of pin 1 To find pin 1 look for a small rectangular notch on one of its short ends this denotes the top side of MCU the first pin counter clockwise from this notch is pin 1 PLC Health Monitoring amp Reporting Sys 3 8 Manual 40002083 001 Rev The MCU is pressed into a rectangular socket This socket has a notch along the outside edge on one of the short sides this is the top side of the socket CAUT
44. rting Mechanism TRM Section 3 4 also indicated the TRM has two states FLASH OK and FAIL FAULT Software configuration of the is performed through the HMS Light Configuration Menu Each TRM can be assigned from zero to 24 Flash Heads A Flash Head is assigned to a specific TRM via a numeric entry in its corresponding Tier Lvl column in the Light Configuration Menu For a TRM to activate its relay the status reported of all Flash Heads assigned to that tier must be FLASH OK will deactivate its relay if any Flash Head assigned to it reports a FAIL FAULT status For instance consider the following example on how a system with 24 Flash Heads could be configured In the following example consider a system with nine Flash Heads arrange on 3 physical tiers as shown in Figure 7 1 1 A typical configuration could use seven Tier Reporting Mechanisms TRMs Each of the top six Flash Heads could be assigned to its own individual TRM The three lowest Flash Heads would be assigned to one of the remaining TRMs The Flash Fail status for the top six Flash Head would be collected by their assigned TRM and then reported by a relay whose number identifies the tier or TRM number This would result in the top six Flash Heads having individualized status reports and the bottom three flash Heads having a collective status report The Light Configuration Menu setting would appear as shown in Figure 7 1 2 An alternative view is presented in Figure 7
45. s and will be free from defects in workmanship and material These warranties shall run to Buyer its successors and assigns The duration of these warranties shall be as follows 1 for non LED based obstruction lights twenty four 24 months after shipment of the Product 2 for non LED based airfield lights and for Control and Monitoring Systems excluding software and third party components twenty four 24 months after shipment of the Product or twelve 12 months after date of first use whichever occurs first 3 for LED based airfield and obstruction lights five 5 years after shipment of the Product 4 for Control and Monitoring System software developed by Honeywell ninety 90 days from date of first use and 5 for third party hardware and software components of Control and Monitoring Systems in accordance with the warranty from the third party c Buyer must notify Honeywell in writing of a Nonconformance within the warranty period and return the Product to Honeywell within thirty 30 calendar days after such notice in accordance with instructions which shall be issued by Honeywell Honeywell s obligation and Buyer s remedy under this warranty is limited to either repair or replacement at Honeywell s option of the nonconforming Product Products repaired or replaced hereunder shall be warranted only for the unexpired portion of the original warranty period Honeywell agrees to assume round trip transportation costs for a non
46. sen both of the plug in terminal s screw sufficiently to install the PLCHMR module s red and black wires The red wire should be inserted into the screw terminal position labeled 2 as shown Figure 3 3 3 which connects to the 16 contact on the Master Controller PCB The black wire should be inserted into the screw terminal position labeled 1 as shown Figure 3 3 3 which connects to the GND contact on the Master Controller PCB PLC Health Monitoring amp Reporting Sys 3 5 Manual EPM40002083 001 Rev Honeywell Airport Systems PLCHMR Output Relay Terminal Blocks Module Ww 3x00 40 00 NE ASSY 34 00240 001 EY TB N T GI IT PHOTOCELL BLACK WIRE FROM PLCHMR MODULE T Lr EUR BLUE WIRE FROM PLCHMR MODULE WILIGHT REMOTE WHITE WIRE FROM PLCHMR MODULE ZX r DAY LOCAI m RESET POWER SWITCH e Figure 3 3 2 PLCHMR Module Mounted on and Wired to Master Controller PLC Health Monitoring amp Reporting Sys 3 6 Manual 40002083 001 Rev Black Wire Red Wire 16 GND Figure 3 3 3 Terminal Block 8 16V Red and GND Black Wire Connections 3 3 3 3 PLCHMR Module Mount The PLCHMR module mounts to the four 2 5 high standoffs that were installed per directions in Section 3 3 3 1 Note the location and orientation of the PLCHMR module as shown in Figure 3 3 2 relative to the Master Controller Oriented the PLCHMR modul
47. still be charged after the equipment has been disconnected from its power source even though the equipment was designed to drain charge from the capacitors when power is removed Do not put hands or tools in the Flash head if the High Voltage Indicator neon lamp NE1 is ON which is located on the High Voltage Circuit Board Refer to Figure 2 2 3 7 Do not confuse the High Voltage Indicator with the POWER ON Indicator located on the Ferro resonant Transformer Assembly It is possible for the High Voltage Indicator NE1 to be ON After the main AC power to the unit is turned OFF POWER ON Indicator is OFF If this happens the energy stored in the capacitor Assembly must be discharged before performing maintenance PLC Health Monitoring amp Reporting Sys 2 6 Manual EPM40002083 001 Rev 8 Capacitor Discharge Procedure Attach one end of the capacitor discharge tool to chassis ground first then the other end to any of the relay terminals Hold for 3 seconds or until the indicator turns off PLC Health Monitoring amp Reporting Sys 2 7 Manual 40002083 001 Rev WARNING This system uses lethal voltages in the Flash head Unless absolutely necessary do not attempt to service or adjust the equipment with AC line power applied Safety interlock switches are provided in the Flash head enclosure to interrupt main AC power to the power supply These interlock switches are activated when the Flash head door is opened in a conventi
48. tion menu can be recognized by the HMS Light Configuration Menu title along with its 24 numbered rows of light data The light configuration menu is a table with six columns and 25 rows The first column contains the row number the remaining five columns have a unique heading Each row represents the location orientation and priority data for a particular Flash head as identified by the number in the Lamp Id column its row The column heading definitions are i Lamp_ID The unique address or ID as set on Flash Head s digital logic board SW3 The maximum value for this entry is 24 Tier Lvl The tier or level number for the Flash Head defined s Typically the top tier of flash heads is numbered 1 The maximum value for this entry is 8 Each Tier Lvl is associated with a Tier Report Mechanism TRM which controls the state of its reporting relay The status of Tier Lvl 1 is reported via relay 1 Up to 24 flash heads could be assigned to one tier Typically 3 PLC Health Monitoring amp Reporting Sys 3 19 Manual 40002083 001 Rev Honeywell Airport Systems 4 flash heads are assigned to a tier as this would represent the physical installation of the flash heads on one tier of a tower iii Height The height as measured from ground level of the obstruction tower iv Facing Dir Nearest facing cardinal compass direction of the Flash Head System defines eight 8 valid cardinal directions and they are i N
49. when some event causes a tier s flash head to malfunction While all of the flash heads on tier 1 are ok 1 is set to FLASH OK and relay 1 is activated After the fault event occurs causing flash head on the tier to malfunction then 1 would automatically change to the Fail Fault state which would de activate relay 1 An activated relay cause the normally open contact to be closed allowing any signal applied to the common contact 2 to appear the normally open contact 1 For a deactivated relay the normally close contact is closed allowing any signal applied to the common contact 22 to appear normally closed contact 3 PLC Health Monitoring amp Reporting Sys 3 11 Manual EPM40002083 001 Rev Airport Systems Honeywell DIGITAL OUTPUTS Form Terninals 1 Relay 1 L 2 lS 1 PS Relay 2 22 2 S IKS 1 e Relay 3 L 2 2 t Digital Inputs Relay 4 4 2 4 Do Not Use 3 Relay 5 5 3 1 Relay 6 2 IMS 5 4 1 7 21 31 1 Relay 8 x 2 IS 9680 ZA VOLY e IK L MWWJ dinu 9 Figure 3 4 1 PLCHMR s Output Relay connection Diagram PLC Health Monitoring amp Reporting Sys 3 12 Manual 40002083 001 Rev 3 5 Final Installation Check Before applying power to the equipment perform the procedures in the
Download Pdf Manuals
Related Search