Harbor Freight Tools Air Grease Gun with 6 In. Extension Product manual
Contents
1. approximately 2 inches into the grease container not included 3 Slowly pull back and fully extend the Handle 21 to draw grease upward into the Tube 18 When the Handle 21 is fully extended lock it into place with the Locking Plate 20 4 Carefully reassemble the Tube 18 to the top on the Head 7 Press the Locking Plate 20 and release the Handle 21 Press the Handle 21 in as far as it will go REV 05g SKU 00219 For technical questions please call 1 800 444 3353 Page 6 Loading with a Filler Pump not included See the Assembly Drawing on page 10 Figures A B and C on page 5 and FIGURE 1 on page 6 is Slowly pull back and fully extend the Handle 21 Lock it into place with the Locking Plate 20 2 Insert the Filler Plug on the end of the hose of the Filler Pump not included into the Nozzle 10 3 Follow the instructions provided in the Filler Pump manual not included to operate the Filler Pump until the Tube 18 is full 4 Disconnect the Grease Gun from the Filler Pump not included 5 Press the Locking Plate 20 and release the Handle 21 Press the Handle 21 in as far as it will go Operating the Grease Gun Note If your application requires the Flexible Hose 9b attach it to the Rigid Coupler 9 Note If your Grease Gun fails to work it is usually because air pockets have formed in the Gun To remove them disconnect the Grease gun from the air supply Pull back and fully e2. 21 REV 05g SKU 00219 For technical questions please call 1 800 444 3353 Page 5 Grease Loading Instructions Warning Make sure the Grease Gun is not attached to the air source hose when loading grease Grease can be loaded into the Grease Gun by loading with a filler pump FIGURE 1 using suction filling FIGURE 2 or loading with a cartridge FIGURE 3 Loading a grease cartridge not included See the Assembly Drawing on page 10 Figures A B and C on page 5 and FIGURE 3 below Remove the Tube 18 from the top of the Front Housing 7 2 Pull back on the Handle 21 until it is fully extended Lock it into place with the Locking Plate 20 3 Remove the caps lids from both ends of the cartridge not included Insert the cartridge into the Tube 18 in the orientation indicated on the cartridge making sure that it is in as far as possible 4 Reassemble the Tube 18 to the top on the Front Housing 7 Press the Locking Plate 20 and release the Handle 21 Press the Handle 21 in as far as it will go FIGURE 1 FIGURE 2 FIGURE 3 Filler Hose with Cartridge Plug on the Pump not included enters the Nozzle 10 Filler Pump Filling Suction Filling Cartridge Filling Suction Filling FIGURE 2 See the Assembly Drawing on page 10 Figures A B and C on page 5 and FIGURE 2 above le Remove the Tube 18 from the top of the Front Housing 7 2 Submerge the open end of the Tube 18
3. invoice number on the inside of the front cover Keep the manual and in voice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lit 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or air hoses 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up the Air Grease Gun and the grease in a location that is out of reach of children 5 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrict
4. CENTRAL PNEUMATIC e ya S AIR GREASE GUN Model 00219 ASSEMBLY and OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 h REV 11 Specifications Air Inlet 1 4 18 NPT Female Maximum Air Pressure 100 PSI Capacity 400 cc Bulk 14 oz Canister Flex Hose Length 9 L Air Consumption 4 CFM 90 PSI Recommended Hose Size 3 8 Stiff Nozzle Length 6 Canister Dimensions 10 7 8 x 2 1 4 Dia Air Inlet Screen 20 Mesh Spout Tip Dimensions 1 1 2 L x 9 16 Dia Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the
5. R NOR DISTRIBU TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO NOTE Some parts are listed and shown for illustration purposes only and are not available individually as re placement parts SKU 00219 For technical questions please call 1 800 444 3353 REV 05g 06g Page 9 Assembly Drawing REV 05g SKU 00219 For technical questions please call 1 800 444 3353 Page 10 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from de fects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenanc
6. ction should be performed regularly For your safety this product should be serviced or repaired regularly only by a qualified technician Compressed air only Never use combustible gas as a power source SKU 00219 For technical questions please call 1 800 444 3353 Page 3 21 Check hoses carefully Never use the Grease Gun if the hoses are cracked frayed or kinked Avoid problems by not severely bending the hoses If hoses appear damaged have them replaced 22 This Grease Gun is designed only to hold and dispense grease Never use it to hold and dispense any other material Note Performance of the compressor if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool performance Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Unpacking When unpacking check to make sure the parts listed on page 9 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Operation Air Hose Line Valve Grease i AIR Gn 7 7 See OE compressor 1 4 18 NPT Female Air Hose on Reel Regulator Recommended Air Line Co
7. e We shall in no event be liable for death in juries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with trans portation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353 REV 11h SKU 00219 For technical questions please call 1 800 444 3353 Page 11
8. ive hair covering to contain long hair REV 05g SKU 00219 For technical questions please call 1 800 444 3353 Page 2 10 Ti 12 13 14 15 16 17 18 19 20 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear an ANSI approved dust mask or respirator when working around chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines or air hoses Maintain tools with care Keep tools clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords and air hoses periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect air supply Disconnect air hose and turn off the compressor when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in Avoid unintentional starting Do not carry any tool with your finger on the trigger whether it is connected to the air compressor or not Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its i
9. mponents For best service you should incorporate an oiler regulator and inline filter as shown in the diagram above Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools 1 If desired for quick tool connection you will need to prepare a 1 4 quick air connector not included to connect to the air source hose First wrap the 1 4 quick air connec tor not included with pipe thread seal tape not included before threading it onto the 3 8 air source hose Then connect the 1 4 quick air connector to the Air Inlet 2 on the Grease Gun Note If you are not using an automatic oiler system before operation add a few drops of Pneumatic Tool Oil to the airline connection Add a few drops more after each hour of continual use 2 To check your air system set the air pressure on your compressor to 90 PSI Do not exceed the testing air pressure of 90 PSI 3 Check the air connection for leaks After test is complete disconnect from the air supply until grease is loaded into the Air Grease Gun SKU 00219 For technical questions please call 1 800 444 3353 Page 4 FIGURE A Front Housing 7 Rear Housing 1 ie alll ine wx Joint 8 Air Inlet 2 Rigid Coupler Assy 9 Handle Flexible Hose Assy 21 9b Tube 18 Follower Rod 19 FIGURE B FIGURE C Top of Tube 18 on the Head 7 Locking Plate 20 Air Vent 1 1 9 rt x y NI a Handle
10. ntended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Replacement parts and accessories This product is to be repaired and serviced only by a qualified technician When this product is serviced only identical replacement parts should be used Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate the Grease Gun Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the air compressor without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool Check your air compressor s manual for the appropriate size cord Maintenance The maintenance outlined in the maintenance se
11. pump grease 1 Repeat priming operation on page 7 2 Check to see if you are out of grease 3 Disconnect any extensions and prime until grease flows If the Grease Gun continues to lose prime 1 Release trapped air 2 Refill the Grease Gun and repeat priming 3 Have an qualified service technician check the position on the Follower Assembly If the Grease Gun still doesn t operate contact a qualified service technician Maintenance Always disconnect from the air source hose before attempting any maintenance tb After each use clean leftover grease from the Tube 18 2 Make sure the Nozzle 10 and the tip of the Grease Gun are clear of dirt grease or any debris 3 Wipe down the unit with a lint free cloth REV 09b SKU 00219 For technical questions please call 1 800 444 3353 Page 8 Parts List Description Rear Housing Air Inlet Trigger Assembly Pan HD Screw Piston Assembly Spring Front Housing Joint o CO NI DO oY A wT DY Rigid Coupler Assembly o Flexible Hose Assembly O Fill Nozzle Air Vent Valve Gasket Lock Nut Plunger O Ring Backlash Gasket Large Spring Tube Follower Rod Locking Plate Handle PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURE
12. xtend the Handle 21 Now push the Handle forward into the Grease Tube while depressing the Air Vent Valve 11 Reconnect the air supply to the Grease gun and then squeeze and release the Trigger 3 several times until the trapped air is ex pelled Repeat as needed See FIGURE C on page 5 Before every use prime the Grease Gun by operating the Gun see below until grease flows from the tip If it does not prime properly follow the directions above for venting trapped air ie Attach the Grease Gun to the air source hose following the directions on page four Set the air compressor to 30 100 PSI 2 Squeeze the Trigger 3 to inject a small amount of grease Release and squeeze the trigger repeatedly to inject more grease 3 Disconnect from the air source hose before refilling the Grease Gun Turn off the air compressor Warning The Grease Gun may still have air pressure after disconnected from the air source Point the Grease Gun into a suitable receptacle and fire it until all of the air is expended REV 051 06g SKU 00219 For technical questions please call 1 800 444 3353 Page 7 Troubleshooting If the Grease Gun does not operate 1 Check that gun is properly connected to the air source and the air compressor is set to 30 100 PSI 2 If it still doesn t operate take it to an qualified service technician to check the Springs 6 and 17 and the Piston Assembly 5 If the Grease Gun cycles and does not
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