Harbor Freight Tools 1 Horsepower Wood Shaper Product manual
Contents
1. 3 To set up the Fences 60 for cutting j h material from the whole edge of the p Z x nc Lu n Oo workpiece follow the steps below 4 Loosen the Lock Handle 61 iffi 68 5 Turn the Hand Knob 68 and adjust the infeed Fence 60 until the workpiece contacts Figure Z the Cutter at the desired location 7 Adjust the outfeed Fence 60 so that it 6 Tighten the Lock Handle 61 to lock is located as far back from the front of the infeed Fence 60 in position the Work Table 52 as possible 8 Turn on the Wood Shaper 9 Using a piece of scrap wood advance the workpiece 8 into the Cutter and turn off the machine DO NOT remove the workpiece from the infeed Fence 60 Item 95668 For technical questions please call 1 888 866 5797 Page 15 10 Once the Cutter has come to a complete stop adjust the outfeed Fence 60 so that it just touches the newly cut edge of the workpiece Always follow the direction of feed as shown in Figure AA 11 Check to make sure all Aluminum Fence INPUT FEED Lock Handles 61 are tight before Oy proceeding to finish the cut M GUARD NOT SHOWN FOR CLARITY lt lt DIRECTION OF FEED OUTPUT FEED Figure AA To Set Up The Aluminum Fences For Partial Edge Removal 1 WARNING ALWAYS use the aid of a jig GUARD NOT SHOWN FOR CLARITY not included when shaping small or narrow workpieces A jig will reduce the chance of your hands coming into cont2. advantage of making two profile cuts in a single pass Although there is a Rub Collar 98 99 100 beneath a Cutter this set up is safer than the previous set up Any lifting of the workpiece will still cause the Cutter to make an uneven cut Asecond pass will correct the profile on the bottom edge but the top profile will still have the gouge from lifting the workpiece into the Cutter RUB COLLAR 98 99 100 BETWEEN Figure X c Below the Cutter This set up allows the cut to be viewed by the operator However it is also the most dangerous Any slight lifting of the workpiece will cause the Cutter to make too deep of a cut There is also increased risk of kickback It is NOT recommended to shape with a Rub Collar below the Cutter L NOT RECOMMENDED Figure Y Page 14 For technical questions please call 1 888 866 5797 Item 95668 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly 1 Once assembly is complete and all adjust
3. and washers 65 in the front of the shaper and five Long Bolts 151 and Washer 65 for the rear corners and for the spindle housing Using the Cross Head Screws 12 and Washers 13 install each Fence 60 to the Right and Left Fence Bodies 57 59 Make sure the Screwheads are countersunk completely below the surface of the Right and Left Fence Bodies 57 59 RIGHT FENCE BODY not Shown 57 LEFT FENCE BODY CROSS HEAD SCREWS 12 WASHERS 13 N Figure E Page 8 For technical questions please call 1 888 866 5797 Item 95668 Installing The Safety Guard 1 Connect the Hold Down Bar 77 to the Hex Post 79 with two Bolts 75 and two Flat Washers 76 Connect the Hold Down Bar 77 to the Ring Guard 85 with two Cross Head Screws 78 and two Nuts 84 Position the Hold Down Bar 77 and Ring Guard 85 on the Housing Bracket 87 and install the Hex Post 79 on the Mounting Bracket 82 Installing The Spindle HOLD DOWN BAR 77 dd RING GUARD 85 CROSS HEAD SCREWS 78 NUTS 84 HOUSING BRACKET 87 MOUNTING BRACKET 82 Figure F 1 Remove any oil grease dirt and debris from the Spindle 105 Draw Bar 121 and Spindle Housing 110 surfaces before installing the Spindle Thread one end of the Draw Bar 121 into the bottom end of the Spindle 105 approximately 10 to 15 turns until tight SPINDLE 105 DRAW BAR 121 Figure G
4. contact with the Cutter 4 Make handles for safety and control 5 Use materials that will move easily across the Work Table 52 surface and Rub Collar 98 99 100 6 Remember to consider the Cutter and Rub Collar 98 99 100 diameter when making the pattern 7 Install hold down clamps not included at three sides of the pattern assembly or screw the pattern assembly to the back side of the workpiece PUSH BLOCK NOT INCLUDED SCRAP WOOD Figure AF WARNING To prevent accidents turn off the tool and unplug the tool from its electrical outlet after use Clean then store the tool indoors out of children s reach Page 18 For technical questions please call 1 888 866 5797 Item 95668 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 3 Periodically wear ANSI approved condition of the tool Check for safety goggles and NIOSH approved breathing protection and blow dust out of the motor vents
5. job better 3 KEEP WORK AREA CLEAN and safer at the rate for which it was designed Cluttered areas and benches invite accidents 8 USE RIGHT TOOL Don t force tool or attachment 4 DON T USE INDANGEROUS ENVIRONMENT to do a job for which it was not designed Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Page 2 For technical questions please call 1 888 866 5797 Item 95668 Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD 25 s 100 2 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord NAMEPLATE AMPERES at full load 150 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they a
6. span the entire length of the two Fences 60 2 Ifthe Fences 60 are not parallel place shims not included between the back of the Fence and the face of the Right or Left Fence Body 57 59 STRAIGHTEDGE NOT INCLUDED Figure O Table Inserts 1 Table Inserts 53 53A are used to reduce wood chips falling into the machine which could AB P Se cause flying debris Using the smallest Table Insert also covers any unused portion of the bit below the surface of the Work Table 52 2 Position and snap in the Table Insert 53 53A you wish to use 3 Make sure the Table Insert 53 53A is seated and flush with the Work Table 52 surface Figure P Item 95668 For technical questions please call 1 888 866 5797 Page 11 Belt Adjustment The Wood Shaper uses a Belt 123 on two Pulleys 113 127 to compensate for different Belt positions as the Spindle 105 height is adjusted To adjust the V Belt V BELT 123 Loosen the two Hex Head Screws 134 HEX HEAD SCREW 134 Slide the Motor 129 position to increase or decrease V Belt 123 tension so that the Belt is snug with about 1 4 deflection when pressed lightly with your finger Then retighten the Hex Head Screws Cutter Direction 1 The Wood Shaper is capable of operating in two directions by the use of the Forward Reverse Switch 144 It is very important that the workpiece be fed against the direction of the Cutter rotation Cu
7. 8 866 5797 02 pindle ey 4 x 4 x 20mm terior Retaining Ring 47mm 3 Spindle Housing Ball Bearing Sleeve Spindle Pulle ower Spindle Nut Bearing Cone Coil Spring Set Screw M8 1 25 x 8 Spring Collar r ES zo w mz gt 5 lt oi w wo x AERA A 5 O 7 S T 3 3 3 Draw Bar M8 1 0 Draw Bar Nut M8 1 0 Belt 690 x 10mm Bolt M8 1 25 x 12 Flat Washer 3 8 Belt Guard Motor Pulle Set Screw M6 1 x 10 Motor Start Capacitor Capacitor Cover Wiring Box Motor Fan Motor Fan Cover Carriage Bolt M8 1 25 x 40 Lock Washer 8mm Flat Washer 3 8 Hex Head Screw M12 1 75 x 35 lat Washer 1 2 otor Mount Plate ut M8 1 25 lat Washer 1 4 ross Head Screw M6 1 x 12 eft Fence Lid 2 Spacer ong Bolt M12 x 1 75 x 40 hort Bolts M12 x 1 75 x 30 i Dix Item 95668 Assembly Diagram 124 N Of mem LUN s Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 95668 For technical questions please call 1 888 866 5797 Page 23 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and d
8. F FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Page 3 o gt Tl m lt Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an 6 Repair or replace damaged or worn cord immediately equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified ele
9. Insert the Spindle Draw Bar assembly into the Spindle Housing 110 from the top side of the Work Table 52 SPINDLE HOUSING Figure H Item 95668 For technical questions please call 1 888 866 5797 Thread the tapered Draw Bar Nut 122 onto the end of the Draw Bar 121 under the Work Table 52 making sure the tapered side of the Nut is facing upward Figure I Place a wrench not included on the top end of the Spindle 105 Using an open end wrench not included tighten the Draw Bar Nut 122 while holding the Spindle 105 securely DO NOT over tighten the Draw Bar Nut Figure J Page 9 Router Bit Assembly 1 Prior to installation remove any oil grease 5 Insert the Router Bit not included into dirt and debris from the Collet 103 104 the center of the Collet 103 104 Draw Bar 121 and Spindle Housing 110 surfaces before installing a Router Bit 6 Hold the flat edge on the Spindle Housing 110 with the Arbor Wrench 146 and 2 Remove the Spindle 105 if installed tighten the Collet Nut 102 follow the reverse of instructions from page 9 ROUTER BIT not included Is COLLET 103 104 __ COLLET NUT 102 Figure K SPINDLE HOUSING FLAT EDGE 3 Insert the selected Collet 103 104 into the Collet Nut 102 broad end first until it snaps together Figure M 7 Rotate the assembly by hand making sure the Collet 103 104 and bit rotate free
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference LC MACHINERY INDUSTRIAL SHAPER ROUTER Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com ITEM 95668 REV 141 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely ou ern tette beg it 2 Maintenant E diete tecti i edet 19 Specifications 7 Parts Li
11. Slowly pivot and feed the workpiece into the Cutter Avoid starting the cut on the corner of the workpiece as kickback could occur Once the cut is started the workpiece should be pulled away from the Taper Pin 56 Z lt nc Lu ou Oo For technical questions please call 1 888 866 5797 Page 17 v m 5 2 Pattern Shaping 1 Sometimes the location of the Taper Pin 56 holes on the Work Table 52 will not always be in the safest position You can clamp a piece of scrap wood to the Work Table so the edge of the scrap wood can be used as the starting support 2 The use of patterns templates allows identical parts to be cut with speed and accuracy Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece The edge of the template rides against a Rub Collar 98 99 100 on the Spindle 105 as the Cutter cuts the matching profile on the workpiece edge Also you can incorporate extra features into the template assembly such as toggle clamps not included to hold the workpiece or you can use custom guards for safety and protection CAUTION Make sure to design jigs and fixtures So screws and clamps DO NOT contact the Cutter and the workpiece is held securely to the jig The jig must be stable on the Work Table 52 3 To make a template design the assembly So that cutting will occur underneath the workpiece Make sure screws or clamps will not come into
12. act with the Cutter 2 Loosen the Lock Handle 61 ERE 3 Turn the Hand Knob 68 and adjust the infeed Fence 60 until the workpiece contacts the Cutter at the desired location 4 Retighten the Lock Handle 61 to lock the infeed Fence 60 in position 5 Adjust the outfeed Fence 60 so that it comes into alignment with the infeed Aluminum Fence 60 6 Place a straight edge against the infeed and outfeed Aluminum Fences 60 to check alignment Once they are both in alignment make sure the Lock Handle 61 is tightened 7 Always feed the wood against the rotation of m the Cutter Also examine the grain on the side gt edge of the board Whenever possible run the l board so the Cutter is cutting with the grain gt 4 Oo DIRECTION OF FEED Figure AC Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 2 Route the power cord along a safe route to reach The work area must not allow access by children the work area without creating a tripping hazard or or pets to prevent distraction and injury exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 There must not be objects such as utility lines nearby that will present a hazard while working Page 16 For technical questions please call 1 888 866 5797 Item 95668 Freehand Shaping 1 Freehand shaping is shaping
13. ctrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Grounding Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet Shaper Router Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Shaper Router 1 Wear eye protection 2 Besure keyed washer is directly under spindle nut and spindle nut is tight 3 Feed workpiece against rotation of cutter Page 4 For technical questions please call 1 888 866 5797 Do not use awkward hand positions Keep fingers away from revolving cutter use fixtures when necessary Use overhead guard when adjustable fence is not in place Construct an appropriate Push Stick out of wood according to the guidelines on the following page Item 95668 Essential Straight Push stick Features and Functions Not
14. dle 105 height is crucial to most 3 Move the Spindle Height Knob 120 to the right to shaping applications Make sure to use a piece raise the Spindle 105 or to of scrap wood to confirm the correct Spindle the left to lower the Spindle 105 height before cutting expensive lumber 2 Loosen the Spindle Hand Knob 92 located on the side of the Wood Shaper SPINDLE HAND KNOB 92 SPINDLE HEIGHT KNOB 120 Figure V 4 Retighten the Spindle Hand Knob 92 on the side of the Wood Shaper DO NOT overtighten the Knob Figure U Only a small amount of tension is needed to keep the Spindle 105 from moving during operation Rub Collars 1 When shaping workpieces that have irregular shapes Rub Collars 98 99 100 are a necessity Some examples of when you would 90 99 300 use a Rub Collar are raising arched or tombstone door panels round table tops or any other cut that needs to have its depth of cut limited 2 There are three set up positions for Rub Collars 98 99 100 a Above the Cutter This set up is the safest and produces a most consistent result The only drawback is that the cut is on the Figure W underside of the workpiece out of view of the operator However if the workpiece lifts off the Work Table 52 you simply run it through a second time to finish the cut Item 95668 For technical questions please call 1 888 866 5797 Page 13 b Between two Cutters This set up has the
15. e 105 DOES NOT touch the floor or the weight of the Wood Shaper may damage the Spindle Optional Table Spacer Installation a STAND ASSEMBLY er 08 gt WORK TABLE 52 Figure D Place the Stand assembly on the Wood Shaper and attach it with the Carriage Bolts 9 3 8 Flat Washers 10 and Nuts 11 Then have an assistant help you turn the Wood Shaper unit upright Level the Wood Shaper with a carpenter s level If necessary move the Stand slightly until it is level Then tighten all Bolts and Nuts on the Stand 1 Your shaper comes with a Table Spacer Installation 3 Kit that will enable you to make shallow cuts and utilize the upper blade area of most router bits with standard length shanks This is an optional feature that is not required for most applications 2 Unplug the shaper power cord Remove the four table corner Bolts 66 then remove the three Spindle Housing Bolts 95 Lift 4 the Table 52 off of the stand assembly Installing The Fences Locate the package included with your shaper that contains all the hardware for installing the spacers There should be five M12 Long Bolts 151 two M12 Short Bolts 152 and seven 1 2 Spacers 150 Position one spacer over each of the four corner bolt holes and one over each of the three spindle housing bolt holes Carefully place the Table 52 over the Table Legs 28 Secure the Table 52 using two Short Bolts 152
16. e Straight style traditional stick shown A different stick design may be used if it properly protects against all hazards Handle Notch Diagram not to scale Must be far enough down the stick to allow a comfortable and firm grip Push sticks must be made from sturdy defect free plywood or normal wood to prevent unexpected breakage Material must be at least 1 4 thick but no thicker than the finished wood SAFETY Inspect push stick before use and do not use a damaged or deteriorated push stick Must be deep enough to prevent hand from slipping down the stick Push stick dimensions will vary depending on the application and user Do not cut more than halfway into the stick to prevent weakening Corners may be rounded to increase comfort SETUP Stick Length Must be long SN to keep hand clear of blade At least 6 from end of handle to closest part of notch OPERATION Notch Must be right 90 angle cut at 30 40 from the angle of the stick to keep hands out of the line of the blade The lower lip of the notch must be no longer than the workpiece is thick MAINTENANCE Item 95668 For technical questions please call 1 888 866 5797 Page 5 o gt m lt 10 13 DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly The use of accessories or attachments not recommended by th
17. e manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Page 6 Anyone using vibrating tool
18. en you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state C ENT RAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
19. ly on center 8 WARNING When using a Router Bit operate the Wood Shaper only in a counterclockwise direction Router Bits are designed to cut in the counterclockwise direction only DO NOT operate the Wood Shaper in the clockwise direction i If this warning is ignored the workpiece can Figure L Collet Assembly kickback The Collet Nut 102 can loosen and throw the Router Bit causing severe injury 4 Insert the Collet assembly into the Spindle Housing 110 and thread it into place by hand Page 10 For technical questions please call 1 888 866 5797 Item 95668 Adjustment Instructions TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Fence Positioning 1 The two Fences 60 are independently adjustable to allow for different shaping tasks The Fences 60 can be set at different positions to remove material from the entire edge of the wood stock or set at the same position to shape part of the edge 2 Loosen the Lock Handle 61 3 Adjust the position of the Fence 60 by turning the Knob 64 4 Once the Fence 60 is in the desired position re tighten the Lock Handle 61 LOCK HANDLE 61 SETUP Figure N Fence Alignment 1 To align the Fences 60 so they are parallel with FENCE 60 each other use a straightedge that is long enough to
20. ments 4 Plug the Wood Shaper s Power Cord 22 have been made the Wood Shaper is ready for start into the nearest 110 volt grounded electrical up Always pay attention to any unusual noises outlet Then start the Wood Shaper by flipping and vibrations on every start up as well as making the Power Switch 5 to the ON position sure the Wood Shaper operates as intended 5 Once the machine is running listen for any 2 Make sure the Fences 60 any accessories unusual noises The Wood Shaper should jigs Spindle Cutter or Router Bit Collet Nut 102 run smoothly with little or no vibrations being used are tight and no loose items are on the Work Table 52 WARNING If there is an unusual noise or vibration shut off the machine immediately DO 3 Make sure the Forward Reverse Switch 144 is NOT use the Wood Shaper any further until the set to the correct direction for the Cutter installed problem s is corrected If the problem s continues and cannot be easily identified have a qualified service technician check out the machine To Set Up The Wooden Fences For Straight Shaping 1 Because the Wood Shaper s Fences 60 are independently adjustable you can set up the DUNS OUTF ED SIDE machine to cut part or all of the workpiece edge INFEED SIDE 2 WARNING DO NOT use the Miter Gauge 45 in conjunction with the Fences 60 The Fences may not be parallel to the miter slot and binding of the workpiece could result
21. ncer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip workpiece as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 Item 95668 Specifications Electrical Requirements 110 VAC 60 Hz 10 54 Amps With Load Motor Size 1 HP Single Phase Motor RPM 3450 Spindle Speed 11 000 Power Cord Length 70 Power Cord Specifications SUT 16 AWG x 3C Plug Type 3 Prong Grounded Spindle Thread 12mm x 1 5 pitch finethread and 7 included 2 718 24 Wide x 19 Deep 18 7 8 Wide x 16 5 8 Deep 0 60 Left to Righ
22. rate properly Switch it from its electrical outlet Do not operate machine until a qualified service technician repairs or replaces Forward Reverse Switch The Power Switch does Defective Power Switch Immediately unplug machine from its not turn off Machine electrical outlet Do not operate machine until a qualified service technician repairs or replaces Power Switch Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service CENTRAL CS MACHINERY 2 m gt Z m Page 20 For technical questions please call 1 888 866 5797 Item 95668 Parts List and Diagrams PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Wiring Diagram A DANGER Di
23. re NOT safety glasses 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool Item 95668 13 14 15 16 17 18 19 20 21 For technical questions please call 1 888 866 5797 DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like SAFETY REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION O
24. s regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 17 19 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause ca
25. sconnect power from machine before performing any electrical service Failure to do this will result in a shock hazard leading to injury nee POWER SWITCH CAPACITOR REAR VIEW OF SWITCH REAR VIEW OF SWITCH MAINTENANCE Item 95668 For technical questions please call 1 888 866 5797 Page 21 2 m gt Z O m Parts List Part Description M4 0 7x25 6 Switch Lamela 8 Nu M407 0 9 Carriage Bolt M8 1 25 x12 M5 0 8 x 12 M4 0 7 x6 3 5 x 12mm Table Insert 1 3 8 Hole Table Insert 1 3 4 Hole Page 22 n ence 1 2 M4 0 7 x 10 9 1 8 7 Rub Collar 1 2 x 1 3 16 x 3 16 Rub Collar 1 2 x 1 3 16 x 1 4 Rub Collar 1 2 x 1 3 16 x 3 8 01 102 CA Dini mim T NJ N ET o cH ET N e r r 60 66 68 69 71 80 86 89 90 91 96 A 0 eo oa j A AIO A 2 2 2 NININININ O1 o N NIN COIN N e 9 1 9 2 29 3 9 9 5 A 2 NIN A 2 2 esla olll 898 Co A Co wj NIO A 2 2 2 Ajello ojcdv o r APR Co h5 A 2 25 25 25 25 2 25 Jalal eleele Ae N Ijojdvo o o o For technical questions please call 1 88
26. st and Diagrams 21 Set p s i he Deed 7 Warranty teles eR AER 24 Operation eoe atre 15 o gt m lt CENTRAL CEMAEHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to 6 MAKE WORKSHOP KID PROOF with padlocks see that keys and adjusting wrenches are master switches or by removing starter keys removed from tool before turning it on 7 DON T FORCE TOOL It will do the
27. t 9 16 Long x 11 3 4 Wide x 2 3 4 High Qty 2 26 1 8 Long x 27 1 2 Wide x 36 1 2 High Gross Weight Setup Before Use SETUP Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Mounting Stand Assembly 1 Lay one Side Panel 1 on the floor and attach the Tie Bars 2 with the Carriage Bolts 9 3 8 Flat Washers 10 and Nuts 11 Do not WE fully tighten the Bolts and Nuts at this time CARRIAGE BOLTS 9 3 8 FLAT WASHERS 10 NUTS 11 SIDE PANEL 1 y I as RUBBER FEET e 3 TIE BAR 2 Figure A Figure B 2 Attach the second Side Panel 1 to the assembly Item 95668 For technical questions please call 1 888 866 5797 Page 7 Figure C 3 Attach the four Rubber Feet 3 to the bottom of the Side Panels 1 4 Place the Wood Shaper s Work Table 52 upside down on two sturdy blocks that are at least 3 1 2 off the floor Make sure the Spindl
28. tter not included 2 When the Forward Reverse Switch 144 is FORWARD REVERSE SWITCH pointing to the FWD position the Spindle E 144 105 and Cutter rotate counterclockwise 3 When the Forward Reverse Switch 144 is pointing to the REV position the Spindle 105 and Cutter rotate clockwise 4 Always try to operate the Wood Shaper so the wood is cut from the underside Underside cutting is much Figure Q safer for the operator because when the wood is cut on the top side the Cutter can lift and grab the wood and cause possible injury to the operator Cutter Installation 1 Slide the Cutter not included onto the 3 Install the Keyed Washer 97 and Upper Spindle Spindle 105 making sure the rotation is Nut 96 securely Tighten the Upper Spindle correct for the specific application Nut with an open end wrench while holding the Spindle 105 at the top with a smaller 2 Place the required spacers also called open end wrench both sold separately Rub Collars 98 99 100 onto the Spindle 105 KEYED WASHER 97 SPINDLE 105 RUB COLLARS 98 99 100 CUTTER _ UPPER SPINDLE NUT 96 NOT INCLUDED Figure R Figure S Page 12 For technical questions please call 1 888 866 5797 Item 95668 4 Check to make sure the Cutter not included WRENCH will rotate in the correct direction UPPER SPINDLE NUT 96 Figure T Setting Spindle Height 1 Correct Spin
29. urability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty th
30. using dry compressed air e loose hardware e misalignment or binding of moving parts 4 Tostore keep the machine in a clean dry safe location out of reach of children e cracked or broken parts damaged electrical wiring and and other unauthorized people any other condition that may power tool is damaged it must be replaced 2 AFTER USE wipe external surfaces only by a qualified service technician of the tool with clean cloth MAINTENANCE Item 95668 For technical questions please call 1 888 866 5797 Page 19 Troubleshooting Possible Reason Possible Solution start or the circuit breaker trips voltage or high resistance 110 volt grounded electrical outlet The Wood Shaper runs slow Electrical supply circuit has low 1 Make sure machine is plugged voltage or high resistance into a working 110 volt grounded electrical outlet The V Belt is slipping Adjust V Belt tighter or replace Belt The Wood Shaper The Stand of the Wood Shaper 1 Stabilize the Stand on the floor vibrates The is unstable and wobbles Spindle is loose Or the The Spindle or Cutter is Reinstall the Spindle and or Cutter Cutter chatters loose or out of alignment The Wood Shaper has a loose 3 Have a qualified service technician Motor or Spindle Cartridge check Motor and or Spindle Cartridge The Forward Reverse Switch Defective Forward Reverse Immediately turn off machine and unplug does not ope
31. without the aid of the Miter Gauge 45 or Aluminum Fences 60 The most dangerous part of shaping freehand is beginning the cut where the Cutter first contacts the workpiece Often the workpiece will tend to jerk or kickback catching the operator off guard 2 To reduce this tendency use a Taper Pin 56 The Taper Pin allows you to anchor and slowly pivot the workpiece into the Cutter as the cut is started Thus shaping freehand is more stable and safer WARNING ALWAYS use an auxiliary jig not included and extreme care when shaping with the Fences 60 removed Freehand shaping often requires you to remove the Fences resulting in reduced protection from the Cutter TAPER PIN 56 ROTATION RUB COLLAR 98 99 100 WORKPIECE Figure AD Item 95668 To set up the Wood Shaper for freehand shaping remove the Fences 60 from the machine Insert the Taper Pin 56 in the best suited hole on the Work Table 52 so you can feed the workpiece into and against the rotation of the Cutter Install the Cutter so it will cut in the correct direction Then adjust the Spindle 105 height Install the Ring Guard 85 DO NOT use the Wood Shaper without the Ring Guard installed Use a supplemental hold down jig not included or you can use rubberized handle push blocks not included to support or guide the workpiece and protect your hands Place the workpiece against the Taper Pin 56
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