Graco 313840G User's Manual
Contents
1. Damaged valve carriage Runaway protection may be enabled with pump that is not equipped with a runaway sole noid valve Enter setup screen and disable runaway protec tion Disconnected Solenoid is disconnected Solenoid unplugged Solenoid Damaged solenoid wires Blown Fuse Fuse is blown Replace Faulty solenoid or solenoid fuse see page 11 wiring Extreme temperatures above 140 F 60 C Runaway protection may be enabled with pump that is not equipped with a runaway sole noid valve Enter setup screen and disable runaway protec tion 10 313840G Replace DataTrak Battery or Fuse aw To reduce the risk of fire and explosion the battery and fuse must be replaced in a non hazardous loca tion Use only an approved replacement battery shown in Table 2 and an approved fuse shown in Table 3 Use of an unapproved battery or fuse will void Graco s war ranty and Intertek and Ex approvals Replace Battery 1 Unscrew cable from the reed switch assembly See Fig 2 ti14054a Fig 2 Disconnect DataTrak 2 Remove DatalTrak module from bracket See Fig 3 Take module to a non hazardous location ti14053a Fig 3 Remove DataTrak 313840G DataTrak Operation 3 Remove two screws on back of module to access battery 4 Disconnect the used battery and replace with an approved battery See Fig 4 Table 2 Approved Batteries Energizer alkaline2. 522 Varta alkaline 4922 Ultralife lithium U9V Duracell alkaline MN1604 17 DataTrak Operation Replace Fuse Table 3 Approved Fuses Fuse Required 1 Remove the screw metal strap and plastic holder DataTrak Part Number 2 Pull the fuse away from the board 289822 All other part numbers 3 Replace with a new fuse Solenoid Cable Connection Fuse Sensor Cable Connection Series Letter last digit of code ti11994b Fig 4 DataTrak Battery and Fuse Location 12 AorB 24C580 C and later 24V216 A 24C580 B and later 24V216 Fig 4 shows where to find the Series letter 313840G DataTrak Operation 313840G 13 Parts Parts Conversion Kits Cycle Count and Runaway Protection Husky 1050 24B777 Aluminum 24B784 Polypropylene and 24B793 Conductive Polypropylene Husky 3300 24K861 Aluminum and 24K862 Polypropylene Aluminum ti14225a Plastic ti14052a 14 313840G CABLE 1 DATATRAK module see pages 11 and 12 for battery and fuse replacement information T BRACKET wall SOLENOID REED SWITCH kit includes Parts 4a 4d a REED SWITCH wih SOLENOID 1 4b SCREW reed switch 8 32 x 1 50 taptite aluminum air 6 19 x 1 5 8 plastite plastic air valve Me ie BRACKET solenoid LS 4d FASTENER solenoid M6 x 25 screw aluminum air valve M6 hex nut plastic
3. Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision G July 2014
4. setup mode and set runaway value to O zero See Fig 1 Prime Flush 1 See Fig 1 To enter Prime Flush mode press any key to wake up the display then press The Prime Flush symbol will appear in the display and the LED will flash ojo oloo 11010 l lh 60 imin 2 While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not count 3 To exit Prime Flush mode press any key to wake up the display then press D The Prime Flush sym bol will disappear from the display and the LED will stop flashing Counter Totalizer To reset the totalizer press any key to wake up the dis play then press and hold rza for 3 seconds e f AC is set to gallons or ounces BT and GT dis play gallons e If AC is set to liters or cc BT and GT display liters e If AC is set to cycles BT and GT display cycles NOTE Press amp to toggle between flow rate units and cycles A letter under the BT display indicates that both BT and GT are displaying gallons g or liters I No let ter means both BT and GT are displaying cycles Display See Fig 1 The display AE will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode Press any key to wake up the display NOTE Data Trak will continue to count cycles when dis play is off NOTE The display AE may turn off if a high level static discharge is applied to the DataTrak Press any key to wake up the d
5. AC Flow Rate Units user settable to X min gpm US RK Reset Key Resets faults Press and hold for 3 seconds to gpm Imperial oz min US oz min Imperial min or clear the batch totalizer Push to toggle between flow rate and cycle rate cc min AD LED fault indicator when flashing ee ait a AE Display atch Totalizer resettable GT Grand Totalizer not resettable GT AE see details at right Run Mode MADE EN eee 50 min ti8622b CF BT TI11883a Setup Mode AB imin DataTfrak y ELECTRONIC MONITORING SYSTEM GRACO 5 m 5 oe RK 100 min ti8623b AA Fig 1 DataTrak Controls and Indicators 6 313840G DataTrak Operation NOTE The display AE will turn off after 1 minute to save battery life Press any key to wake up the display NOTE DataTrak is factory set to 685 cc cycle This set ting is accurate for pumping water at a medium speed on a Husky 1050 pump approximately 20 gpm The Data Trak can be calibrated for use with a different Husky model for greater accuracy for different pump speeds or for different viscosity fluids See Calibration Proce dure page 9 Setup Mode 1 See Fig 1 Press and hold gt for 5 seconds until Setup menu appears 2 To enter settings for flow rate units and displace ment press R to change the value then to save the value and move the cursor to the next data field 3 To enter setting for runaway if equipped enter pump
6. Kit Instructions Parts G GRACO 313840G DataTrak Kits For providing pump diagnostics and material usage information for diaphragm pumps Conversion Kits DataTrak with Pulse Count and Runaway Protection Husky 1050 24B777 24B784 and 24B793 Husky 3300 24K861 and 24K862 Conversion Kits DataTrak with Pulse Count Husky 1050 and Husky 3300 24B794 and 24B795 Replacement Parts Kits 24B771 24B772 24B796 24B798 24K863 and 24K864 See page 3 for model information including agency approvals Model 24B777 shown Read all warnings and instructions in the Husky 1050 or Husky 3300 Air Operated Diaphragm Pump manuals Save all instructions ee Important Safety Instructions ti14052a PROVEN QUALITY LEADING TECHNOLOGY Contents Contents Related Manuals Contents 0 000 ce eee ees 2 a ies au ea ieee e ee ede eo ee a 2 Manual Description DataTrak Kits 3 1050 Air Operated Diaphragm Pump PONE ais eee eal nt oie ret aee a 312877 a Installation 0 0c ee 4 Prepare to Install 00 0 cc cece eee eee 4 313435 1050 Air Operated Diaphragm Pump Install the Kit 0 0 0 ccc ee aaraa 4 Repair ote Check DataTrak Operation 5 3300 Air Operated Diaphragm Pump 3A0410 Operation DataTrak Controls and Indicators 6 DataTrak Operation 000ece eee eeeees 7 3300 Air Operated Diaphragm Pump Setup Mode 7 Repair Parts RUNMOQG acho oy a4 bh ee ome r
7. a reae be 7 Calibration Procedure 005 9 DataTrak includes agency approvals listed PONS vay bona ene ee Lee pe eee eee eae 14 below Graco Standard Warranty 000055 18 Graco Information 00ceceeeu eu eeues 18 ll c us H 1G 0359 Intertek Ex ia IIA T3 Ga 9902471 ITS13ATEX27862X Class I Div 1 Group D T3A 2 313840G DataTrak Kits DataTrak Kits Conversion Kits Use to add data monitoring capabilities to an existing pump Data Monitoring Pulse Count and Husky Husky Diaphragm Runaway Pulse 1050 3300 Pump Material Protection Count a Polypropylene a a ical Conductive v Polypropylene o Kit includes replacement air valve compatible with solenoid Replacement Part Kits Aluminum Husky Husky 1050A 3300A Description Solenoid Reed Switch Assembly 24B772 24K864 pulse count and runaway protection Reed Switch Assembly 24B798 24B798 pulse count only Polypropylene and Conductive Polypropylene Husky 1050P Husky or 1050C 3300P Description Solenoid Reed Switch Assembly 24B771 24K863 pulse count and runaway protection Reed Switch Assembly 24B796 24B796 pulse count only 313840G 3 Installation Installation 4 Select the Diagnostic Codes card that matches the operator s preferred language Insert it in the inside of the DataTrak cover for quick reference SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the foll
8. air valve 313840G Parts AIR VALVE kit includes Parts 6a 6c Husky 1050 Aluminum Husky 1050 Polypropylene Husky 1050 Conductive Polypropylene Husky 3300 Aluminum Husky 3300 Polypropylene Ce AN EE E 6c FASTENERS air valve M6 x 25 screw Aluminum air valve A hex nut Plastic air valve hakai SAAD reference language not shown A Replacement Warning labels signs tags and cards are available at no cost Not sold separately 15 Parts Conversion Kits Cycle Count Only Husky 1050 and Husky 3300 24B794 Aluminum and 24B795 Polypropylene and Conductive Polypropylene ti14224a Nov PartNo posonpuon a DATATRAK module see pages 11 and 12 for battery and fuse replacement information CABLE CAN siie sar BRACKET wall wall J REED SWITCH kit i includes Parts 5a 5b 24B796 Plastic air valve a Aluminum air valve f REED REED SWITCH gt ca m e e reed switch 8 32 x 1 50 taptite aluminum air valve 6 19 x 1 5 8 plastite plastic air valve 64 15V262 LABEL LABEL warning not shown not LABEL warning not shown G Hail CARD reference language not shown A Replacement Warning labels signs tags and cards are available at no cost 16 313840G Replacement Kits Solenoid Reed Switch Husky Husky 1050 3300 Air Valve Material 24B771 24K863 Reed switch and solenoid 4a bracket 4c and fasteners 4b 4d Reed Switch Air Val
9. ch of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313840
10. fect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for brea
11. isplay Diagnostics DataTrak can diagnose several problems with the pump When the monitor detects a problem the LED AD Fig 1 will flash and a diagnostic code will appear on the dis play See Table 1 page 10 To acknowledge the diagnosis and return to the normal operating screen press R once to wake up the display and once more to clear the diagnostic code screen 313840G Calibration Procedure 1 Press and hold gt for 5 seconds until Setup menu appears 2 Press gt once Change flow rate units to cycles min 3 Return to Run Screen Press and hold Ri for three seconds to reset batch totalizer 4 Dispense fluid from pump into a graduated con tainer 5 Convert the actual volume dispensed to cubic centi meters cc See conversion chart U S Cubicinches 1639 oo 6 Divide the actual volume dispensed cc by the num ber of cycles indicated on the DataTrak batch total izer display 7 Press gt to enter the Setup screen Enter the number from Step 6 in field 2 of the Setup screen 313840G DataTrak Operation DataTrak Operation Table 1 Diagnostic Codes Runaway Pump running faster than Increased air pressure pressure set runaway limit Increased fluid output Exhausted fluid supply Low Battery Battery voltage too low to Low battery Replace battery stop runaway see page 11 Service Problem with stopping Damaged solenoid Component 1 runaway
12. nt chafing Check DataTrak Operation 1 Enable runaway T Setup Mode page 7 2 Run the air motor at a speed slower than the run away limit 3 Check for proper reed switch operation 313840G and set the runaway limit See Installation a The DatalTrak pump icon should move when the air motor changes direction b The Grand Totalizer and Batch Totalizer should advance DataTrak with runaway protection Check for proper runaway operation a Run the air motor at a speed faster than the run away limit b After 5 consecutive cycles 14 the DataTrak should stop the pump and display the run oer hy a t away diagnostic screen c To reset turn the pressure off then push oza on the DataTrak module d After resetting turn on the air supply The air motor should run Shut off the air until ready to pump NOTE If the DataTrak does not reset turn air pressure down then use a screwdriver to push the solenoid release button on the side of the air valve ti14263a _ z Configure the DataTrak as needed See page 7 DataTrak Controls and Indicators DataTrak Controls and Indicators Key AA Runaway Limit in cycles per minute user settable PF Prime Flush Key Enables Prime Flush mode While in 00 0FF Prime Flush mode runaway protection is disabled and the AB Displacement user settable batch totalizer BT will not count LED will flash while in Prime Flush mode
13. owing conditions to avoid a hazardous condition which can cause fire or explosion e All label and marking material must be cleaned with a damp cloth or equiva lent The electronic monitoring system is required to be grounded See Ground ing instructions in your pump operation manual ti14223a 5 DataTrak with runaway protection Attach the sole Prepare to Install noid S and bracket 4d to the air valve Use the same screws 4c that attach the air valve to the 1 Relieve the pressure Follow instructions in your manifold as shown Operation manual 2 Disconnect the air line to the pump Install the Kit 1 Mount the bracket to the wall Use approximately 3 8 in bolts or screws 2 Install the DataTrak module 1 on the bracket ti14058a ti14055a 3 Conversion Kits include a new air valve that is com patible with the solenoid Remove the old air valve and gasket from the pump and install the replace ment air valve and gasket 4 313840G 6 Use the screw provided to attach the reed switch just behind the air inlet Remove the muffler if needed for easier access Rotate the air inlet fitting as needed so the wrench flat clears the reed switch ti14056a 7 Connect the DataTrak cable to the 5 pin connector on the reed switch Reconnect the air line to the motor ti14054a 8 Secure DataTrack data cable A plastic spiral con duit is provided to help preve
14. speed in cycles min The exact setting will vary by pump speed and viscosity of fluid Choose a setting that is just above the fastest speed expected during normal operation NOTE Set the value to zero to disable runaway protec tion or if your pump is not equipped with a runaway pro tection solenoid NOTE A flashing LED indicates an error that must be addressed The Runaway mode will not stop a runaway pump while the LED is flashing 4 Move the cursor to the last field then press gt once more to exit Setup mode 313840G DataTrak Operation Run Mode Runaway 1 If pump runaway occurs the runaway solenoid will actuate stopping the pump The LED AD will flash and the display AE will indicate a runaway condi tion The display will cycle through four instruction screens 2 To reset the runaway solenoid close the master air valve Wait for air to completely bleed off the air motor 3 Press R to clear the diagnostic code and reset the runaway solenoid 4 Open master air valve to restart pump DataTrak Operation NOTE If the DataTrak does not reset use a screwdriver to push the solenoid release button on the side of the air valve ey 5 If the solenoid doesn t actuate S Pi ti14263a a Close the master air valve to stop the pump The display will show the Service Component 1 screen b See Table 1 Diagnostic Codes on page 10 NOTE To disable runaway monitoring go to
15. ve Material _ Reed switch 5a ee 313840G Parts 17 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed de
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