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Graco 313289S User's Manual

1. Ref 276 277 278 279 280 281 282 268 r 256991 313293 9 72 Part 156971 115243 112307 15W017 115841 104655 156823 256991 313293 Description NIPPLE short 2 x 1 4 18 npt REGULATOR air 1 4 ELBOW union 90 deg 1 8 npt f x 1 8 npt m carbon steel VALVE safety regulator ELBOW swivel male 1 4 npt GAUGE air pressure SWIVEL union 2 x 1 4 18 npt Qty 3132895 Wall Power Supply Assembly 256991 313293 Wall Power Supply Assembly Cable Connections 256991 313293 10 3132895 Ref Part 262 102063 263 110637 266 15V778 270 15 747 271 115306 272 272 15 407 272 15Y685 195551 242001 242005 273 100035 274 15 779 Parts Description Qty WASHER lock carbon steel 1 SCREW machine pan head 3 CABLE CAN IS female B female 1 B 20 in POWER SUPPLY 24V 2 5 60W 1 FILTER power supply 1 CABLE power control box 1 CABLE power US plug 1 CORD 240V 10A IEC320 1 RETAINER a
2. r 312359 313289 23a 6 Follow steps in reverse order to install new USB module 7 Load software See Update USB Module Soft ware 33 Update Fluid Control Module FCM Software 1 Remove shroud See Remove Shroud 2 Use software token 16A265 See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com 34 Replace Fluid Control Module FCM NOTE The USB module does not need to be removed prior to replacing the FCM 1 Remove shroud See Remove Shroud 2 Disconnect power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Remove all cables from FCM 218 Take note of cable locations 5 Loosen four mounting screws 235 r 31235
3. 43 1 in 1094 7 mm 848 4 mm 5 MIL 3 Em x 79 1 in 2009 1 mm Two 7 Gallon Hoppers 70 0 in 1788 0 mm 13 2014 E TI 59 7 in 1516 4 mm 84 3132895 Technical Data Technical Data Mixed ratio 1 1 10 1 in 0 1 increments Ratio tolerance range before alarm 5 Flow rates MAMUT E 1 qt min 0 95 liter min 2 22 25 22 ep RR eg don 3 gal min 11 4 liter min Fluid viscosity 200 20 000 cps heavier viscosities can be mixed using heat circulation and or pressure feeding lupa sas a ST eee donee 60 mesh 238 micron standard on pump outlets filter assembly not included on some models eo oue etos as 3 4 npt f Fluid inlets without feed 1 1 4 npt m Maximum fluid working pressure of mixed material 20 ES ied apap ua s Sa 5200 psi 35 8 MPa 358 bar CHEF 6300 psi 43 5 MPa 435 bar Maximum fluid temperature 160
4. yg m 101 0211 21 N 510088 3 Te 2601 1601 0201 ASVHd 5 0 gt vcl 1 611 811 LLI 911 SUL vil CLL LLL 011 601 101 901 SOL 70 01 COL LOL 001 Sd31V1H 55 3132895 Junction Box Wiring Schematics Hopper Heaters 00403 OL C LIVM 009 418 v Li 18 518 p 0661 yng vis 18 018 2 OSEL 8 1 LIVM 0051 c bli p 0161 vol ON yngvis L 18 vis 0 71 551 ESI 151 051 Lvl orl Syl vr rl Lvl Ofl 6EL 961 SEL vel 33 cel LEL 051 6cl 8cl 901 Sul 54 1 344 3132895 56 3132895 Junction Box Wiring Schematics 57 Parts Parts XM Plural Component Sprayers VAN Do not use swivel union end on mixer inlet Use female pipe thread XM Models 15 attaches to 317 XM1 XM2 XM3 XM4 Models 60 61 ti21279a 58 3132895 XM Plural Component Sprayers
5. 209 7 Remove and replace solenoid 209 8 Reassemble screws 210 solenoid cable con nectors 242 NOTE From left to right solenoid functions are as follows Dosing valve A DVA normally open e Dosing valve B DVB normally open Pump A PA normally closed e Pump B PA normally closed DVA DVB PB r xm1a00 312359 313289 9 3 3132895 Update USB Module Software 1 Remove shroud See Remove Shroud 2 Use software token 16A265 See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com 3132895 Replace USB Module 1 Remove shroud See Remove Shroud 2 Disconnect power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Disconnect CAN cables and USB cable from USB module 219 5 Remove two mounting screws from USB module and remove module from base
6. k xi SONS eee ER Ref Part 59 15B729 60 262478 61 248927 62 150287 63 H72510 64 XTR704 65 162024 75 206995 95 150655 96 150654 1017 114593 103 257463 104 256169 105 106 112395 107 248208 113 117666 114 100028 115 115901 120 121 122 109025 124 125 162449 128 257150 129 101712 131 15H392 132 244819 133 244820 134 197340 135 113796 136 114958 137 054760 138 256561 139 111799 140 256421 141 181073 142 116935 143 100081 144 157350 145 151258 146 159239 147 16 004 156 126786 Description COUPLING 3 8 18 npsm x 3 8 18 npt HOUSING mixer KIT mixer element pack of 25 COUPLING 1 4 18 npsm x 3 8 18 npt HOSE coupled 1 4 18 nosm 10 ft GUN COUPLING 3 8 18 npt x 3 8 18 npt TSL 1 qt LABEL identification LABEL identification KNOB PUMP solvent Merkur see manual 312794 PLATE pump solvent SCREW hex hd flanged SCREW cap flanged HOSE coupled 4 ft TERMINAL ground WASHER lock TRIM edge WIRE ground assy WIRE electric copper RING terminal LABEL pressure control NIPPLE reducing 1 2 x 1 4 npt ROD tie NUT lock ROD adapter COUPLING assy CLIP hairpin with lanyard COVER coupler SCREW flanged hex head TIE strap TUBE polyurethane black 3 5 ft PLATE mounting solvent pump SCREW cap hex head HOSE siphon assy STRAINER inlet SCREW cap BUSHING pipe ADAPTER 3
7. SNBA 17 NLAJ N 20 TI LAN TL 800 594 LC Ajdding 1emod eulqini 46164161 548 loyeinbey om n JOJBLUENY 6 lt 0 706 1014 eqn 8 6 OL dund oL 084 7 9 EdW 29 159 06 3132895 Ot ueq any 16114 Ul P E LOE edA peeq EG H E eq amp 6 6470 159 8 G ony eneg sly ul 8 6 2 JA 14 43 JI ves NN e Hol JO leq eq ebnes 6 9 86 011 06 27 v6 T dund gt gt 19 e V g 1010 1 V 1010 60 PJONUBIN M ISNBYX3 Adding any 48 Electrical Schematics 6 151 A YAMS WOO hay 96 L ssouJeH ES w 033 01 1 Gs aasn LON u MOTI3A 011 4165 vl 96461 SNOLLNG WOD l NOLLNE e jud NOlIn8 LL md NOLIN 01 1431 1119 6 lt NOLLNE 8 1 15 NOLIN L DNA NOLLAG 9 HINNA 0119 S Wat NOLLNG t Muvdn NOLLNG MYYNMOG gt 0 4165 gt HND NYD 65 NYD A T NY L 0 59 0 67 G10H 62
8. 0 L145C3 LOWER B side without fil pepe posse ABEL oi Bae a AJ OJ 752 295 SCREW cap ZZY z SE 11 11 13 11 11 8 _ 158891 neee 2 2 2 2 2 2 2 2 ee p 106 PLUG pipe _ uuu e persz BLOCK 1 10 7160084 UNON adapter O 1 0 L B que RING PTFE 85 15694 HOUSING check valve J T 6 153916 HANDLE __ _ 1 1 L 1 1 _ 788380 HANDLE oreen 255747 J T C T TL T T sl 2 gt gt P 9 256540 junction MEM P X TG EGG ass Tue TUE 90 psi 0 63 MPa 6 3 281 1027 58840 pre ERN CAN IS display USB female B female 1161 158683 ELBOW 90 ELBOW 90 deg 0 0 00 2 Ste _ heater Ws MG ns N N c a 128 2506 HOSE coupled 4800 4 I 1 3 a a fi ZA 64 3132895 Parts XM3 _ and 4 _ Models continued XM Plural Component Sprayer Models Description XM3A00 XM3B00 00 4 00 4 00 4 00
9. 7 RUN Ww N 99 Ud Ww N N HH B Green CAN_L V_CAN V_CAN_RTN CAN_H SHLD Harness Stop 15M976 NC NC COM SIG STOP NC Harness Solenoid 15M977 NC NC COM SIG MOTOR SIG DOSE EXE 5VDC PRESSURE EXE COM PRESSURE SHLD Harness Air Motor 150542 LINEAR_SENS NC REED TOPCHGOVR REED BTMCHGOVR COM REED 5V LINEAR SENS COM LINEAR SENS SHLD EXCITE SHLD CONDUCTOR SENSE UNUSED UNUSED UNUSED UNUSED Manifold Switch Stop NC 121619 Pressure Transducer 15M669 Air Motor Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 3132895 Junction Box Wiring Schematics Junction Box Wiring Schematics NOTE See manual 312359 for power connection instructions Fluid Heaters ECOL CCOL gt 010 5 ASVHd L NOEZ F LZOL 5 L1 TN 0007 MEDIE u31V3H n TT 0007 u31V3H 394138 e s 0201 X18 CL 318 cli 1811 X18 219 X18 cli L601 x x X18 219 1d CL 0811 i 218 v 0611 ON 85201 7 L x18 cut c 060L ASVHd AOET 0211 ETLL 0211 18 Ol 88011 48211 0211 0211 278 014
10. 17 19 20 and XM E Models 3132895 XM7 XM8 Models ti21280b Parts 59 Parts XM Plural Component Sprayers 58 ti21281a i ae J ag EAS O gt Q VE ee H Z 2916 i Si M Y lt k 0 Oc 05 0 157 1 LS A Se eo SO e 53 2 m est 17 i IN 4 IR 5 057 AK W ima D L E 6 7 TT NL p Ni N Y 2779 ns e s 1 7 QT lt s 8 E OG lt S 0 e SIN T CENS q 2 H 2 2 SLT b 24 V x Dat W Z 42 BE Mo 2025 lli 7 22 5 113 114 120 121 122 135 70 24 3132895 60 Common Parts Ref 1 2 2a 2b 30 31 32A 34 35 38 51 53 54 954 5 57 58 Part 257055 256893 NXT102 100133 100101 255761 255762 112958 255771 256177 16 815 117623 240900 111801 121471 151568 151567 112380 054172 054175 C12508 160327
11. 82 N SI N 8 aft e pe tc 8 70 0 in He OOO 1788 0 mm eu QOo 9 7 9 7 2 38 0 in i p 965 2 mm 121282 3132895 Dimensions System Dimensions with Hoppers Two 20 Gallon Hoppers Side Mounted Br C To s I ae Sr 72 5 in as 1841 5 mm A C 1 deo B 185 i Re 9 43 1 in 1094 7 98 2504 4 mm 54 0 in 1371 6 mm 49 7 in 1262 4 mm Two 20 Gallon Hoppers Rear Mounted View 5 62 8 in 1595 1 mm 38 4 in 975 4 mm 56 2 in ti21283a 1427 5 mm 3132895 83 Dimensions System Dimensions with Hoppers One 20 Gallon Hopper and One 7 Gallon Hopper 72 5 in 1841 5 mm 70 0 in 1788 0 mm
12. SPECIAL CONDITIONS FOR SAFE USE To prevent the risk of electrostatic sparking the equipment s non metallic parts must be cleaned with only a damp cloth e Refer to the Viscon HP Heater manual for special conditions for safe use ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 4 3132895 3132895 Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regula tions and the following safety requirements Only models with model number XM D _ orXM E and packaged models with part numbers ending in 00 13 17 23 27 29 31 utilizing the air driven alternator are approved for installation in a Hazardous explosive atmosphere Location see Approvals page 8 Only the models stated above meet all local safety fire codes including NFPA 33 NEC 500 and 516 and OSHA 1910 107 To help prevent fire and explosion e Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for intrinsic safety rating
13. iN V CAN RIN CAN_H SHLD Harness Sart Alram CO N P JA 1 ALARM 2 3 STARTI 4 5 Harness Solenoid 15M977 Ju SIG MOTOR ic DOSE EXE 5VDC PRESSURE EXE COM PRESSURE SHLD Harness Air Motor 15U542 LINEAR_SENS NC REED TOPCHGOVR REED BTMCHGOVR COMIREED 5V LINEAR SENS COM LINEAR SENS SHLD Un Ww N Ww N J14 O Un CO N CO UNUSED UNUSED UNUSED UNUSED lt gt DUCTOR SENSE FLUID CONTROL MODULE 255920 NOTE NC indicates the wire is not connected CONSID lt CO a m m A Un CO N Ww N H a 99 w RUN Harness Stop 15M976 NC NC Switch seis Top E NC 121619 Harness Solenoid Manifold NC NC COM SIG MOTOR SIG DOSE EXE 5VDC p PRESSURE 169906 Transducer Harness Air Motor 15U542 LINEAR_SENS NC REED_TOPCHGOVR REED_BTMCHGOVR COM REED 5V LINEAR_SENS COM LINEAR_SENS SHLD EXCITE Temp SHLD Sensor CONDUCTOR SENSE UNUSED UNUSED UNUSED UNUSED Air Motor Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 3132895 Electrical Schematics Simplified Electrical schematic XM Sprayer with Wall Power XM PLURAL COMPONENT SPRAYER WITH WALL POWER Contro
14. Check the identification plate ID for the 6 digit part number of the sprayer Use the following matrix to define the construction of the sprayer based on the six digits For example Part XM1A00 represents an XM Plural Component sprayer XM 5200 psi pump set with pump filters 1 wall power supply no heaters no junction box and is not approved for hazardous areas A with no additional kits 00 NOTE Some configurations in the following matrix cannot be built Consult with distributor or Graco representative To order replacement parts see Parts section in this manual The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists Fifth and First and Sixth Second Digits Third Digit Fourth Digit Digits System Choice Additional See Table 1 for lower models Kit Choice Kit Approvals PES Table Pump Set Remote Control Fluid Junction Location See page 8 for Heaters 2 XM Wall Power CE FM plural 5200 Supply FMc ponent sprayer Wall Power CE FM mounted 5200 Supply FMc on a frame V Wall Power CE FM 6300 psi C Supply FMc IS CE FM 6300 psi Alternator FMc Ex IS CE FM 5200 psi 6 sm v ts am repe 11 12 1 j Location Category Key NE Not for use in European explosive atmosphere locations or hazardous locations EH For use in explosive atmospheres and hazardous loca
15. NOTE Upgrade all modules the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com 1 Remove shroud See Remove Shroud 2 Disconnect power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Remove four screws 204f and then access cover 204 204 t Battery 204e AR VAR 5 ACC 5 Insert and press token firmly into slot NOTE There is no preferred orientation of token 6 Turn power on 7 The red indicator light L will flash until new soft ware is completely loaded 8 Turn power off 9 Remove token T 10 Reassemble access cover 204e and screws 204f 35 Replace Display Battery Replace Display NOTE Order kit 257484 for replacement A Y Do not replace battery when an explosive gas atmo To avoid damaging circuit board wear a grounding sphere may be present strap 1 Remove shroud See Remove Shroud NOTICE E 2 Disconnect power
16. 006682 7 id 668687 9 ainpow ainpow TM i wusuoqtuo gsn ous s NS p102 05 731 6 NYA Ne a eee NYD A d ND O E END ___ vd dm eI Se eet he 906611 O sayy Ajddns J9MOd Q 02111 LL 8 1 1 2_ _ NE v NY A NV At HEREIN ___ 53 3132895 Electrical Schematics Detailed Electrical Schematic XM Sprayer with Wall Power page 2 Switch Start NO 121618 Buzzer 122000 Manifold Pressure Transducer 15M669 Air Motor Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 Temp Sensor RTD 15R347 NOTE NC indicates the wire is not connected 54 A Blue lt CO N Harness Sart Alram JA 1 ALARM 2 3 SIG STARTI 4 5 Harness Solenoid 15M977 Ju NC NC COM SIG MOTOR SIG DOSE EXE 5VDC PRESSURE EXE COM PRESSURE SHLD Harness Air Motor 15U542 LINEAR_SENS NC REED TOPCHGOVR REED BTMCHGOVR COM REED 5V LINEAR SENS COM LINEAR SENS SHLD RUN Q CO N CON WN gt SENSE UNUSED UNUSED UNUSED UNUSED CONDUCTOR A WN FLUID CONTROL MODULE 255920 O BW gt
17. was added to sprayer Not using enough integration hose Poor spray pattern Also see System runs erratically below Fluid pressure too low Fluid temperature too low Spray tip dirty or worn Fluid A or B filters plugged Mixer or hoses partially plugged or too restrictive 3132895 Material not properly conditioned before it Increase pressure to 50 psi 0 35 MPa 3 5 bar or greater Check pilot lines for kinks or pinches Actuate solenoid manually if it does not operate replace solenoid Page 32 Replace valve s Page 42 Service or replace valve s Page 42 See manual 311238 Incorrect pumps were selected in System See Appendix A in manual 312359 Repeat Pump Test with fresh fluid the specific gravity of each fluid is known check samples by weight 750cc x specific gravity equals weight in grams If weight is correct extra volume in bea ker Is air See solutions for previous pump test problem Check start switch and wiring harness continuity switch is normally open circuit See Electrical Schematics starting on page 47 Check stop switch and wiring harness continuity stop switch is normally closed circuit See Electrical Schematics start ing on page 47 Fluid valves leaking Loose or worn packings Tighten packing nut If leak continues replace packings Check that correct ratio is set and set by volume See manual 312359 Test pump Make sure mix
18. 4 00 XM4E00 128 224458 STRAINER pump 30 mesh 1 1 1 1 1 qty of 2 152 1162505 UNION swivel 3 8 male 1 2 female npt 153 155699 street 3 8 18 ELBOW street 3 8 18 npt EET is 64672 ADAPTER 2 2 2 00 0 T T j 01 6 Must purchase when installing fluid heaters on non heated sprayer Not shown Not assembled 3132895 65 Parts Parts Varying by Model continued XM5 andXM6 Models XM Plural Component Sprayer Models XM5B00 5 00 5000 XM5E00 XM6A00 6 00 6 00 XM6D00 XM6E00 117623 cap 242212727 2 aww manual 311762 Pee CUL manual 311762 C QOEM v 1 1 21 70 5654 76 121205 SCREW cap socket head 8 8 8 8 8 8 8 8 8 8 7 4 me mn ms gt ___ 5 7 7 5 7 7 7 s josi PLUG pe 12 2 2 2 2 2 2 2 22 l U E EEN E EEE 5 jesa NON adapier 2 2 2 2 2 12139 504 HOUSING checkvave 2 2 2 2 2 2 2 2 2 2 x ys 3 JG mm uuu umama DNG SG VG s pnus CARTRIDGE RS ES EV umami upa ae E Em EN ae 24A034 AGE mix m 50 45869 HEATER 000 pepe 256540 BOX jundlen 3 1 1 T 0
19. 255771 Parts 70 Junction Box 256540 Parts 75 Fluid Control Assembly Parts 76 Air Inlet Manifold 255762 Parts 77 Accessories and Kits 80 DIMENSIONS aoc eet 82 Te hricar xm eee ce 85 Graco Standard Warranty 86 Graco Information 86 3132895 Related Manuals Related Manuals Manuals are available at www graco com Component Manuals in U S English Manual Description XM Plural Component Sprayers XM Plural Component OEM Sprayers 313292 Instructions Parts 311762 Xtreme Displacement Pumps Instructions Parts 311238 Air Motor Instructions Parts Double Wall Hopper Kit 312747 Instructions Parts 309524 Viscon HP Heater Instructions Parts 312145 XTR 5 and 7 Spray Guns Instructions Parts Feed Pump and Agitator Kits 312769 Instructions Parts 312794 Merkur Pump Assembly Instructions Parts 7 Gallon Hopper Installation Kit 406699 Instructions Parts 406739 Desiccant Kit Instructions Parts 406690 Caster Kit Instructions Parts 406691 Hose Rack Kit Instructions Parts Electric Heated Hose Power Supply Kit 919298 Instructions Parts Hopper or Hose Heat Circulation Kit 913259 Instructions Parts Lower Strainer and Valve Kit 312770 Instructions Parts XM Mix Manifold Kit Instructions Parts Alternator Conversion Kits 313293 Inst
20. 114601 115313 121688 108636 114434 157468 150926 V 15X126 15W598 15U656 293547 15M987 H75003 H75002 H53806 15T396 551390 H73825 3132895 Description FRAME MOTOR 6500 de icing see manual 311238 HOUSING linear sensor see manual 311328 CONTROL assy de ice WASHER lock SCREW cap hex hd AIR CONTROLS module upper see Air Controls Module 255761 Parts page 74 MANIFOLD inlet air distribution see Air Inlet Manifold 255762 Parts page 77 NUT hex flanged FLUID CONTROL assy see Fluid Control Assembly Parts page 76 BOX control see Control Box 255771 Parts page 70 SHROUD front SHROUD rear cap 3 8 16 HOSE coupled 30 in SCREW cap hex hd HINGE friction positioning DOOR control shroud NUT backup plate hinge SCREW mach pan head TUBE nylon 1 4 OD black 10 ft TUBE nylon 1 4 OD natural 7 ft TUBE nylon round 1 3 ft FITTING union adapter 90 deg CONDUIT flexible non metallic 3 ft PLUG tube CONNECTOR 3 8 npt x 3 8 tube ptc MUFFLER GAUGE pressure fluid sst LABEL warning LABEL codes alerts English All languages LABEL warning LABEL identification LABEL identification ELBOW 60 deg HOSE coupled 1 2 14 npsm 3 ft HOSE coupled 1 2 14 npsm 2 ft HOSE coupled 3 8 18 npsm 6 ft TUBE recirculation SIGHTGLASS beaker graduated HOSE coupled 3 8 18 npsm 25 ft Qty NO
21. O 97 0401 87 Ic N3401A I E 97 ate 97 fad SZ SZ v NLY 9 amp EZ 44 1NV2 IZ OG NLY OZ 6l 6l 8l 8l Ll NYDA Ll ol 9 15 v 05 v l 325 l TIE 01 619 01 6 6 65 9 8 1 OND SISSYH 1 O 9 GND SISSYH 9 r r NYDA NYDA 7 O 006682 L NYJA L npoW ld juauodwo gsn CHS HND LLI NIM A NYD A 7 1 001580 14014 166880 Jeay NPON e dsiq 668682 9509 8511 CN st NMN 9f d GIHS NYD A NYD A TNYD 0195 HND NIM NY A NYD At TNYD HS HND NLY NV2 A NYD A GIHS H NYD NYD A NYD A NV2 HS HND NIM NyO A NYD At 1 ef ON cn STE CN cn ST 82 880 SINPON 1 t connected Ire IS tes the w NC ind NOTE UN W23S 15481 49 3132895 Electrical Schematics 50 Detailed Electrical Schematic XM Sprayer with Alternator page 2 Switch Start NO 121618 Buzzer 122000 Pressure Transducer 15M669 Air Motor Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 Temp Sensor RTD 15R347 A Blue
22. Ratio screen bar graph stays to hoses until correct spray pressure is achieved one side until pressure balances Select correct hose size to balance your volume ratio See manual 312749 Change pressure slowly while spraying Erratic pressure at spray gun when using Feed pressure is too high Feed pressure Use lowest feed pressure needed to feed pumps at metering pump is too high on up maintain feed stroke Doubles the feed pressure to out let pressure on up stroke only 22 3132895 Alarms View Alarms When an alarm occurs the alarm information screen automatically displays It shows the current alarm code along with a bell icon It also shows the alarm location with top and side views of the sprayer 01 06 11 13 31 AL N6C 23 04 VOC There are two levels of alarms warnings and advisories A bell icon indicates an alarm A solid bell icon with an exclamation point and three audible alerts indicate a warning And an outlined hollow bell icon and a single audible alert indicate an advisory Advisories are notifications that require attention but not immediately Alarms require immediate correction therefore sprayer operation automatically stops This screen also shows diagnostic information There are three lines of data on the left side The top line shows the power supply or alternator power supply This should be between 23 25 Volts for power supply sys tems and 10 14 Volts for alte
23. nm III 20 S I mms m ms mis IO mm MPa 7 6 bar 1007 222200 VALVE restrictor restrictor se wes foss PPE 5 _ mus wana BENE NND __ __ mama sas S USB female B female X x as gt gt in gt PA tas POSE coua ems mm mr 0057 8 pg 8 8 66 313289S Parts 5 and 6 Models XM Plural Component Sprayer Models 3 128 024458 STRAINER pump 30 1 1 1 1 1 mesh qty of 2 162505 swivel 3 8 male x 1 2 female npt 153 155699 street 3 8 18 ELBOW street 3 8 18 1 eo T T T T DT mS ADAPTER 1 1 1 Fr 1 2 x 3 5 in Must purchase when installing fluid heaters on a non heated sprayer Not shown 4 Not assembled Assemble remote restrictor valve 3132895 67 Parts Parts Varying by Model continued 7_ _ _ and 8 _ Models Plural Component Sprayer Models 7 00 7 00 7 000 7 0 8 00 8 00 8 00 8 00 117623 copo us Wawa manual 311762 FE
24. pan head COVER dust bulkhead receptacle BLOCK switch n o BLOCK switch n c HARNESS key switch HARNESS start alarm HARNESS stop HARNESS solenoid RETAINER routing wire harness SCREW machine pan head WASHER lock CABLE motor LABEL warning USB English All languages CONDUIT 0 75 ft Qty G AP N Replacement Danger and Warning labels tags and cards are available at no cost Not shown Base electronic components do not have XM spe cific software installed Therefore use software upgrade token 206 to install software before use f Includes software token 206 and instruction sheet 3132895 Parts 71 Parts Control Box Power Supply Options Alternator Assembly Ref 260 261 262 263 264 265 266 267 268 SN 256991 313293 7a Part 15B090 100284 102063 110637 C12508 255728 15V778 15V782 15V783 Description WIRE grounding door NUT hex WASHER lock carbon steel SCREW machine pan head TUBING round nylon 5 0 ft ALTERNATOR module see page 78 CABLE CAN IS female B female B 20 in CABLE CAN IS male B female B 20 in CABLE CAN IS female A male B 39 in Air Regulator Assembly Alternator Assembly Cable Connections
25. 5 Follow instructions to avoid serious injury or damage to equipment Never lift with the hopper s filled Lift Using a Forklift Power must be off Sprayer can be raised and moved using a forklift Carefully lift the sprayer make sure it balances evenly Lift Using a Hoist Sprayer can also be lifted and moved using a hoist Connect a bridle swing hooking an end to each of the air motor lift rings Hook the center ring to a hoist Care fully lift the sprayer make sure it balances evenly 2 0 ft 0 61 m minimum o gt 9 ti21274a 11 Before Repair Pressure Relief Procedure Follow Pressure Relief Procedure when you stop spraying or dispensing and before cleaning check ing servicing or transporting equipment Relieve A and B Fluid Pressure 1 Engage trigger lock A 22 1949 2 Press V If fluid heaters are used shut them off using the controls on the heater control box Fluid Heater B Fluid Heater A ti21275a 4 Shut off feed pumps if used 5 Remove spray tip and clean 6 Disengage trigger lock 1950 12 7 Hold a metal part of the gun firmly to grounded metal pail with a splash guard in place Trigger gun to relieve pressure in material hoses 22 1949 Relieve Pu
26. 8 npt x 1 4 npt TOOL wrench Xtreme NIPPLE reducing 1 2 x 3 8 npt FLASH DRIVE USB 4 GB WRENCH restrictor Parts Qty 1 N DDD P OH NM N N Replacement Danger and Warning labels tags and cards are available at no cost Not shown Not assembled 61 Parts Parts Varying by Model 1 and 2 Models 50 Plural Component Sprayer Models 7 XM1B00 XM1C00 XM1D00 XM1E00 XM2A00 XM2B00 XM2C00 XM2D00 XM2E00 52 f 17623 250 4 LOWER side see manual 311762 L250C3 LOWER side without fil er see manual 311762 57 220 4 LOWER B side see 1 1 1 1 1 manual 311762 22063 LOWER B side without fil see manual 311762 69 5H652 motor A side fase 7s 21235 SCREW EE m Ss 2 gt 2 4 10061 PLUG ppe Brock quem 121199 O RING PTFE 15 594 HOUSING check mu 87 SRse0 HANDIT oreen s5747 CARTRIDGE vave J T T gt gt gt 2 91 256540 junction MEM BK EGG 58 11807 SC
27. F 71 C Air supply pressure range 50 150 psi 0 35 1 0 MPa 3 5 10 3 bar Maximum pump air set pressure DO 105 0 74 7 4 FOM se 85 psi 0 60 MPa 6 0 bar Maximum pump inlet fluid feed pressure 250 psi 1 7 MPa 17 bar Maximum air consumption at 100 psi 0 7 MPa 7 0 bar inscfm m3 min 70 scfm gpm 1 96 m min per Ipm Ambient temperature range PVP Tnm 32 135 F 0 57 C SOE a Gua up ti doses 30 160 F 1 71 C Environmental conditions 0 Indoor outdoor use Altitude up to 4000 m Maximum relative humidity to 9996 up to 130 F 54 C Pollution degree 11 Installation category 2 SOUNG pressule oret 86 dBA at 100 psi 0 7 MPa 7 bar Sound DOWER x Sew RIS 98 dBA at 100 psi 0 7 MPa 7 bar Wetted parts SUCHON mh E utum Re Rd aluminum FUSA Dm carbide PTFE stainless steel UHMWPE TIO SOS PM PEE nylon Pumps Azar d uu yuy y fobs d RC UR e carbon steel alloy steel 303 440 17 ph grades stainless steel zinc and nickel plating ductile iron tungsten car bide PTFE Metering valves carbon steel nickel plating carbide polyethylene leather Mannola PME DIM carbon steel nickel plating carbide 302 stainless steel PTFE UHMWPE MIXGE EC EP RO
28. Internal communication in progress 2220020 2 4 Red solid Hardware failure Replace module fluid control module or module Red flashing fast Uploading software 22220002024 Red flashing slow Token error Remove token and upload software token again 30 3132895 Repair AN AG Follow Shutdown Entire System procedure page 18 if service time may exceed pot life time before servicing fluid components and before transporting sprayer to a service area Replace Air Filter Element There are two air filters on the system the inlet air regu lator filter on the air controls and the main air inlet mani fold filter Check filters weekly and replace element as needed WAS Removing a pressurized air filter bowl could cause serious injury Do not service air filter until air line is depressurized Both Filters 1 Close main air shutoff valve on air supply line and on unit Depressurize air line Control Air Regulator Filter 2 Remove front and rear shrouds 12 13 Remove four nuts 14 and then shrouds ti21276a 3 Unscrew filter bowl from inlet air regulator 344 3132895 4 Remove and replace element Filter Bowl and Element lt 312359 313289 15 5 Screw filter bowl securely M
29. L180C3 dud c manual 311762 l Pee 55 sor LABEL mo Ree 70 154692 ABEL motor Bede 13 3 7 76 21295 SCREW cap sockethead 8 8 8 8 8 8 8 8 8 8 m 3 3 311 7111 2 wam __ __ peer ___ 7 7 8 7 7 7 5 1006 _____ 2 2 2 2 2 2 2 2 2 E ewsmoxmuamm 2 2 2 2 2 2 2 2 2 21139 PTFE Fonte 1 1 rr 5574 CARTRIDGE EN E E EN pe 24A034 ee mix 50 pase HEATER uid pel Em RA 91 56540 BOX junction 1 J j j 1 Zee HEEN R 55 SCREW hex EN 8 18 8 818 6 3 bar 1007 222200 VALVE restrictor restrictor ys es fases PFE reper 3 53 3 155 153 BN LABEL XM70 AX 1 d cow qp 51 op d CABLE CAN IS display to EN NM NM 2 2 2 2 T N N N renn BUSHING sta el ae wire ES 125 F42505 HOSE coupled 4500 pup T 0 7 6 pos wasHeR 118181 18181 UY m 68 313289S Parts XM7 and XM8 go Models XM Plural Comp
30. To avoid damaging circuit board wear a grounding strap 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 1 Perform steps 1 4 under Upgrade Software sec tion page 35 4 Disconnect CAN cable from display module 2 Use a head screwdriver to pry out old battery 5 Remove four screws 2040 from rear display panel 204c while holding front display panel 2044 in place Remove Old Battery x To ease removal process use clear tape to hold front display panel 2044 in place Connector Insert New Battery Tabs r_xm1a00_312359_313289_9 8a m 3 with new battery Ensure battery fits under e connector tabs before snapping other end in place 2 Use only Panasonic 2032 batteries for replacement 4 Reassemble access cover 204e and screws 2044 204b 6 Remove rear display panel 204 and disconnect display cable and key switch cable 239 from circuit board 36 3132895 xm1a00 312359 313289 25a 8 9 Remove front display panel 204d and gasket 2040 Display Cable 230 204d 2040 204b Discard old display assembly Place new front display panel 204d and gasket 204g on front panel of control box 11 NOTE To dis ease installation process
31. V V 1030W 52 Electrical Schematics oe 616 461 JN red WOD hay DIS I 5 ssoule H o 9 w 547102 6 c c 1350 10 8 gt 031 1 0361 ION 9 93119 031 4350 LON v N3385 Q31 wo yama 031 MOTI3A 031 O v 121560 qH vl 1004 2 966861 SNOLLNE WOD EL 266887 ZNN4_NOLING NN Jeay z NOLLNG 01 Q MYVT NOLIn8 6 9 NOLLNG 8 LYVIS L LINA NOLING 9 Q FINN NOLING lt 4015 NOLING Y UVI NOLLNG NOLLNG 7 o MYYNMOG lt o IHS 6 4165 t i HND E PERDE Me ae 58 1 i i N Or gt zc m m 6 5 og 5 OG gt 62 qoH 6 8c 0401 8c 12 9 0 G 018 G NYD A v ET ET 12 00 0c NY 0c 49 0 BWIN e Hi i 9 s m 9 A 91 ng I SI 15 SL i bl 05 bl 1 IHM i d 1 p409 YIM 01 1I8 038 ES L0 aA RE 6 NLY NYD A 6 9 NLY 8 1 AND SISSVH2 an 9 SISSVH5 9 i E E O NY A TA NYD i NYJA 3019
32. dE 14 Flush Mixed 14 Empty and Flush Entire System new sprayer or end O OD eo as 16 Shutdown Entire System 18 Cleaning Procedure 18 XM Setup and Troubleshooting Guide 19 Troubleshooting 20 Alarms sarc seal 23 VIEW Aas wend 23 Diagnose Alarms 23 Clear Alarms 23 CT 31 Replace Air Filter Element 31 User Interface Control Box 32 PIC COMMONS xs 40 Fluid Control Assembly 42 SENSO oue x dpi iren 43 Pump Assembly 44 Solvent PUMP 46 Fluid 5 46 Electrical Schematics 47 Simplified Electrical Schematic XM Sprayer with thor 47 Detailed Electrical Schematic XM Sprayer with Alternator page 1 49 Simplified Electrical Schematic XM Sprayer with Wall POWOF 3 51 Detailed Electrical Schematic XM Sprayer with Wall Power DAGE 1 e eacus 53 Junction Box Wiring Schematics 55 Fluid Heaters 55 Hopper Heaters 56 58 Control
33. is open 25 to 75 of the time e Ensure dosing valve needle packing nuts are not adjusted too tight They should be snug when there is no fluid pressure on the valve e f feed pumps are used don t use more than 250psi 17 bar Excess pressure adds double the amount of pressure on only the upstroke of the XM metering pump Motor Icing Air motors accumulate ice in the exhaust valving and muf fler under hot and humid conditions or under cold ambient conditions It can cause pressure loss or motor stalling e B fluid pressure should always be 15 to 30 higher than A pressure e larger pressure difference indicates A motor icing Asmaller or negative pressure difference indicates B motor icing 3132895 e Ensure that the NXT motor De Ice bleed valves open to bleed warm air across the ice e Ensure that the motor is left active when not spraying to keep the internal bleed air working Leave the motor active in Spray mode or Manual mode to keep the bleed air on Restrictions or Lost Pressure e Always use filter screens in the XM pump lowers Filter style pumps come with 60 mesh screens Optional 30 mesh elements are also supplied e Always use a gun filter 60 mesh is provided in the gun Check that the static mixer is clean e Early mix manifolds 2009 had a 40 mesh screen on the B side The screen could plug with materials that have filled B side fluids Remote Mix M
34. mount 10 000 psi 690 bar 1 Mixmanifold __ 508 114434 508d 185416 5088 121410 604a 106204 3132895 79 Accessories and Kits Accessories and Kits Not all accessories kits approved for use hazardous locations Refer to the specific accessory and kit manuals for approval details 20 Gallon Hopper Kit 255963 One complete double wall 20 gallon hopper See man ual 312747 for more information Hopper Heater Kit 240V 256257 For heating fluid in a 20 gallon hopper See manual 312747 for more information Universal Hopper Fluid Inlet Kit 256170 For connecting any of the four lower models included with XM sprayer to a 20 gallon hopper See manual 312747 for more information Universal Hopper Mounting Kit 256259 For mounting a 20 gallon hopper to the side or back of an XM sprayer See manual 312747 for more informa tion Twistork Agitator Kit 256274 For mixing viscous materials held within a 20 gallon hopper See manual 312769 for more information T2 Feed Pump Kit 256275 For supplying viscous material from a 20 gallon hopper to an XM sprayer See manual 312769 for more infor mation 80 5 1 Feed Pump Kit 256276 For supplying viscous materials from a 20 gallon hopper to an XM sprayer See manual 312769 for more infor mation 7 Gallon Hopper and Bracket Kit 256260 Green 24 011 Blue One 7 gallon hopper and mounting brac
35. moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if solashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 6 3132895 Models Models Zw AN XM sprayers are not approved for use in hazardous locations unless the base model all accessories all kits and all wiring meet local state and national codes
36. necessary 266 Green light in present on See Wall Power Supply Assembly 218 but is not present on USB module page 73 219 Green light is present on USB module Check CAN cable 274 Replace if nec 219 essary See Wall Power Supply Assem bly page 73 Display not lit on system with wall power Display module failed Replace display module See User Inter supply Green light is present on back of face Control Box page 32 display module 204 20 3132895 Troubleshooting mem Cu _ Pumps do not run when Run Mode is selected and the blue LED is illuminated Air pressure to pumps too low Air pilot lines are obstructed Solenoid valve stuck Air pilot valve s to motor stuck Metering valve s not opening Air motor stalled Pump Test completes without error but A or B component has more than 750cc of fluid in beaker Setup screens Air is trapped in fluid due to excessive agitation circulation and heat Fluid is measured by volume when it is com pressed under pressure Batch Test completes without error but A See causes for previous pump test prob or B component has more fluid in beaker than displayed on screen Sprayer does not start when start button is pressed Faulty start switch or wire harness Faulty stop switch or wiring harness Paint does not cure consistently Ratio not set correctly Material not mixing correctly
37. of your model Do not substitute system components as this may impair intrinsic safety Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety This includes DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when troubleshooting Do not connect download or remove USB device unless unit is removed from the hazardous explosive atmosphere location If explosion proof heaters are used ensure wiring wiring connections switches and electrical distri bution panel all meet flame proof explosion proof requirements SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow Pressure Relief Procedure in this manual when you stop
38. spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges
39. 15 change tips or adjust target set P5A Pressure exceeded alarm Always if enabled P5B limits 3132895 seconds point 27 Alarms Alarm Code Alarm Problem When Active Cause Optional User Settable Spray Limits T5A Temperature exceeded alarm Always if enabled T5B limits Pressure exceeded advisory Always if enabled P2A P2B T2A Temperature exceeded tem T2B perature limits N4D Pot life timer expired Mixed fluid will cure in hoses mixer and gun Always if enabled 28 Fluid temperature exceeded high or low alarm limits for more than four minutes Pressure exceeded high or low advisory limits for more than 15 seconds Fluid temperature exceeded high or low limits for more than four minutes Have not sprayed enough vol ume to keep fresh mixed fluid in the integration hose mixer whip hose and spray gun If fluid temperature is too low return to circulation mode to increase fluid temperature Adjust heater set point if needed See Heat Fluid section manual 312359 If fluid temperature is too high lower heater set point and return circulation mode to cool See Heat Fluid section in man ual 312359 Adjust temperature target set point See Heat Fluid section in manual 312359 Same as P5A or P5B Same as T5A or T5B Spray fluid or flush Resets when you leave spray mode See manual 312359 See Flush page 14 3132895 Alarms Possible Alarms by Mode
40. 2 Disconnect air motor air lines and system air line 3 Remove four nuts 7 from front of air control bracket 319 4 Pull out assembly 5 Remove two nuts 330 from front of air control bracket 319 6 Disconnect air line 832 running to ball valve assembly 326 7 Replace with new ball valve assembly See Air Controls Module 255761 Parts page 74 8 Follow steps in reverse order to reassemble Replace Solvent Air Regulator 1 Remove shroud See Remove Shroud page 32 2 Disconnect air motor air lines and system air line 3 Remove four nuts 7 from front of air control bracket 319 4 Pull out assembly 5 Remove regulator nut 331 and disconnect air lines 332 333 running to regulator 325 6 Remove regulator assembly and replace with new See Air Controls Module 255761 Parts page 74 7 Follow steps in reverse order to reassemble 40 Replace System Air Regulator 1 2 8 Remove shroud See Remove Shroud page 32 Disconnect air motor air lines and system air line Remove four nuts 7 from front of air control bracket 319 Pull out assembly Remove regulator nut 840 and disconnect system air line Remove screws from quick clamps and open clamps 342b 342c at hinge Remove regulator assembly 345 and replace with new See Air Controls Module 255761 Parts page 74 Follow steps in reverse order to reassemble Replace Solenoid Inlet Air Regul
41. 256170 312747 64 Refer to the Double Wall Hopper manual 312747 to ser vice or repair the fluid inlet assembly 4 Disconnect air motor a Disconnect sensor cable air line and ground wire from air motor b Remove mounting screws 4 and washers 3 holding air motor 2 to mounting bracket See illustration in Remove Air Motor section 44 5 Remove pump assembly by lift ring on air motor A 5 Do not lift pump assembly by the lift ring when the total weight of the pump assembly exceeds 550 Ib 250 kg 6 Refer to Xtreme Displacement Pump manual 311762 to service or repair the displacement pump Refer to NXT Air Motor manual 311238 to service or repair the air motor 7 Follow steps in reverse order to reinstall pump assembly Remove Displacement Pump Follow these instructions for removing only the displace ment pump the air motor will remain installed 1 Follow Pressure Relief Procedure page 12 2 Disconnect displacement pump from fluid inlet assembly See steps 2 and 3 under Remove Pump Assembly page 44 3 Remove clip 133 and slide coupling cover 134 up to remove coupling 132 134 133 i ti8264a 3132895 Use a wrench to hold the tie rod flats to keep the rods from turning Unscrew the nuts 129 from the tie rods 128 and carefully remove the displace ment pump 66 or 67 128 66 or 67 129 GE 5 Refer to the Xtreme Disp
42. 507 and fluid line adapter from each dosing valve 501 501 Fluid Line Bracket 16 IISI JA 121278 42 6 Remove dosing valves See manual 313342 for dosing valve service and repair instructions 7 Follow steps in reverse order to reassemble dosing valve assembly Mix Manifold Assembly 1 Follow Pressure Relief Procedure page 12 2 Disconnect fluid line and solvent lines from mix manifold assembly 3 Loosen four bolts securing mix manifold 508 to bracket O en 5 o LO CN eo Bolts 4 Unscrew dosing valve housing seats from adapters on mix manifold 5 Remove four bolts securing mix manifold 508 to bracket 6 Remove mix manifold assembly 508 from bracket See manual 312749 for mix manifold service and repair instructions 7 Follow steps in reverse order to reassemble mix manifold assembly 3132895 Sensors Replace Fluid Pressure Sensor 1 Close main air shutoff valve on air supply line and on system Relieve fluid pressure See Pressure Relief Proce dure page 12 Open control box cover See User Interface Con trol Box page 32 Disconnect pressure sensor 507 from FCM 218 Disconnect fluid pressure sensor 507 from dosing valve 501 501 CN 507 506 Cord Grip r 312359 313289 30 6 Replace with new fluid pressure se
43. 636 15 789 15 799 106084 15R379 15B056 122000 ti18050a Description Qty replacement display includes 1 204 and 206 TOKEN software KIT replacement FCM includes 218 and 206 SCREW pan head MODULE solenoid IS version VALVE solenoid din connector GASKET solenoid outlet GASKET solenoid inlet exhaust SCREW machine pan head GASKET box control LABEL LABEL air motor dosing valve ALARM panel mount DD FE 4 313289S Ref Part 218 255920 219 257088 219a 289899 e219b 289900 219c 277674 220 121618 221 15R324 222 121619 223 121617 223 123412 224 117745 225 117625 226 113505 227 15 090 228 558685 229 15 343 230 065213 231 172953 232 120493 233 15 189 234 150816 235 110637 236 15 325 237 120494 238 120495 239 15 974 240 15 975 241 15 976 242 15 977 243 121988 244 195875 245 102063 246 150542 251A 15X214 15X393 252 122829 Description MODULE fluid control MODULE USB assy BASE MODULE USB DOOR module SWITCH start push button green HARNESS USB plug bulkhead 32 SWITCH stop push button red SWITCH 2 position key controls KEY replacement pair BUSHING strain relief NUT locking NUT keps hex head WIRE grounding door WASHER lock external CLAMP ground electrical WIRE copper elect LABEL designation LATCH mounting BOOT wire feed through COVER plate wire SCREW machine
44. 685 ti18663a Description HARNESS junction box NUT keps hex head LABEL identification MARKER block terminal SCREW machine head NUT full hex LABEL identification wiring LABEL caution SCHEMATIC wiring WASHER 1 4 external Parts Qty NS L Replacement Danger and Warning labels tags and cards are available at no cost Not shown 5 Parts Fluid Control Assembly Parts 902 Ref 501 5021 503 5044 505 505a 506 507 507 508 509 510 511 512 513 76 512 255478 245143 15R381 255747 15J594 121139 15R347 15M669 121399 255684 214037 151072 151071 Ref 338 125 506 r 313289 68e 513 Description VALVE dosing VALVE sampling HANDLE valve recirculation black CARTRIDGE valve check HOUSING valve check O RING valve PTFE SENSOR RTD SENSOR fluid pressure O RING transducer pressure MANIFOLD mix assy VALVE restrictor assy VALVE solvent shutoff assy HANDLE valve mix manifold blue and green GRIP cord FITTING thermo well Qty NN PO N nr IN I I N FA NO Po 509 ro 2 B 1 7 8 g Og 2 508 Y lt L 510 504 511 312359 313289 37 See Dosing Valve manual 313342 for more informa tion See Xtreme Di
45. 9 313289 26 218 235 235 IFF 6 Slide FCM up and out of keyhole slots 7 Follow steps in reverse order to install new FCM 8 Load software See Update Fluid Control Module FCM Software 9 Most of the system configuration is stored in the FCM Use the display to change the configuration to the values in the old FCM See XM plural compo nent operation manual for instructions 3132895 Replace Alarm 1 Remove shroud See Remove Shroud 2 Disconnect power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Disconnect alarm wires from alarm 217 Unscrew alarm 217 and replace r 312359 313289 22 U 217 6 Screw in new alarm Reconnect alarm wires Refer to Electrical Schematics page 47 7 Reassemble air control front shroud 12 Display Upgrade Software Do not upgrade software when an explosive gas atmo sphere may be present NOTICE To avoid damaging circuit board wear a grounding strap Use software token 16A265 See Graco Control Archi tecture Module Programming manual for instructions 3132895
46. ABEL grounding N lo Replacement Danger and Warning labels tags and cards are available at no cost Not shown 78 3132895 Parts Repair and Spare Parts Reference NOTE Part numbers and sub assemblies may change See www graco com for most current part numbers and manuals 2 NXT600 Motor seal kit 2 Motor 2 NXT135 Motor 2 NXT136 2 256893 262478 ystem e4 XTR704 64b System 66 225004 Xtreme displacement pump L250C3 wo 1 pump 244903 7 6 A pump 244853 Repair kit with Xtreme seals 1 50 A pump L180C4 70 A pump 244901 1 70 pump 244851 1 XM70 A pump 67 L220C4 Xtremedisplacementpumpl220C3w ofiter 1 1 50 pump 67 244902 B pump XM50 B pump 70 B pump XM70 B pump 70 B pump 67a ____ 224458 674 224459 67b 244805 67b 262484 67b 262483 System 88 255747 88a 256239 100a 223016 147 16 004 Flash drive for USB download 4 GB 1 ontrol 2044 15 483 T Contra 209a 121636 22 Spare key nepar OO tts 123454 5014 234098 502 502a 245145 5050 121139 irculation vave seal ace 0 210 PIPE 2 Dosingvalve 507b 121399 Transducer seal o ring 012 solvent resistantrubber 2 _ Dosingvave 508a 256238 Repair kit includes seals balls seats shutoffstems 1 Mixmanifold 508b 551387 Fluid gauge bottom
47. NOTE Avoid causing a kink in the flexible circuit board when you reconnect the circuit board assembly 705 12 Start machine Check control voltage on Alarm information screen Voltage should be between 10 14 Vdc 3132895 Replace Alternator Regulator 5 Loosen air regulator swivel fitting 276 and remove 1 Remove shroud See Remove Shroud page 32 2 Disconnect main power 209 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Disconnect supply air line from alternator assembly 265 6 Repair or replace alternator regulator parts as nec essary See Alternator Assembly page 72 for repair parts Replace air regulator swivel fitting 276 256991 313293 8 7 Set regulator to 18 1 psi 12 6 10 kPa 1 26 0 07 bar 8 Start machine Check voltage on the alarm informa tion screen Voltage should be between 10 14 volts 3132895 39 Air Controls Remove Air Control Assembly 1 Remove shroud See Remove Shroud page 32 2 Disconnect air motor air lines and system air line 3 Remove four nuts 7 from front of air control bracket 319 4 Pull out assembly 5 Follow steps in reverse order to reinstall air control assembly Replace Solvent Pump Ball Valve 1 Remove shroud See Remove Shroud page 32
48. NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the ISO lube pump reservoir filled with Graco Throat Seal Liquid TSL Part 206995 The lubri cant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been con taminated from the other side e Always park pumps when you shutdown e Always lubricate threaded parts with Part 217374 ISO pump oil or grease when reassembling Overview Components A and B IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that in this manual Component A refers to resin or major volume Component B refers to the hardener or minor volume NOTE This equipment doses the B component into the A com ponent flow An integration hose must always be used after the mix manifold Follow these recommendations for reassembly and setup use least a 3 8 in 10 mm x 25 ft 7 m hose e install a 24 element static mix tube after th
49. REW cap hexhead pa MMMMMMMMM MPa 7 6 par 1027 15580 pre nesen 2 2 2 3 2 ABEL AO eee ee ER USB female B female B 1167 158683 ELBOW 90 ELBOW 90 deg DEL heater mus LU mm gt gt 122992 ROT w vir Wes Jum HOSE cowed 1 1 1 1 1 T 127 0057 WASMER _ Tm Eu 5 R ME N N i T 62 313289S Parts XM1 and 2_ _ _ Models continued XM 50 Plural Component Sprayer Models Description 1 00 1 00 1 00 1 00 1 2 00 2 00 2 00 2000 2 00 128 224458 STRAINER pump 30 mesh 1 1 1 1 1 qty of 2 152 162505 UNION swivel 3 8 male x 1 2 female npt 153 155699 street 3 8 18 ELBOW street 3 8 18 npt 154 158235 NIPRLE per O E E iss 6672 ADAPTER L T TL f Must purchase when installing fluid heaters on non heated sprayer Not shown Not assembled 3132895 63 Parts Parts Varying by Model continued and 4 Models XM Plural Component Sprayer Models m XM3B00 3 0 XM3D00 XMS3EO00 4 00 4 00 4 00 4000 XM4E00 s 18064 LOWER A side see 1 1 1 1 pean MANN L180C3 LOWER side without fil TT L145C4 LOWER B side see
50. RRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www grac
51. Repair Parts gt 7 XM Plural Component Sprayers Waaa For spraying two component epoxy and urethane protective coatings in hazardous and non hazardous locations For professional use only See pages 7 and 8 for model information and Important Safety Instructions e agency approvals Read all warnings and instructions in this manual Save these instructions See page 85 for maximum working pressure wee 5 2 i 5 SE t be BA p 8 v E ti21272a PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 22 Dod ned dix Moo dica 4 MOGEIS aera eoe ed nd ane 7 usica aos a cu cu bass 9 Isocyanate Hazard 9 Material Self Ignition 9 Moisture Sensitivity of Isocyanates 9 Components A and B 10 Changing Materials 10 resena 11 LOCANON pees 11 Grounding a 11 Proper Lifting of Sprayer 11 Pressure Relief Procedure 12 Flush Before Using Equipment 13 PS s cox sure t meds dus du tents
52. The following table outlines the alarms that you may receive while operating the system The alarms are categorized according to each mode Spray Dosing valves close for startup test green light blinks If fluid pressure is under 1000 psi 7 MPa 70 bar STOP If pumps move indicating internal leakage STOP FHA FHB fluid pressure is more than 103 of allowed maximum air motor shuts None off until fluid pressure drops If is pressure more than 110 of allowed maximum STOP Dosing valve A opens and dosing valve B cycles to maintain ratio om A and B blue lights illuminate when dosing valves are operating there is not enough component to hold ratio dosing valve A closes R2D momentarily A and dosing valves close momentary each pump changeover User opens circulation valves or sprays gun When pump reaches bot tom stroke the blue light turns off If park does not complete in 10 minutes turn off air to both motors DEA DEB Circulation A and or B dosing valves open and motor air turns on If fluid pressure exceeds 3000 psi 21 0 MPa 210 bar on the A pump P4A receive yellow light advisory If fluid pressure exceeds 5600 psi 39 2 MPa 392 bar on the A pump P4A STOP If pumps move indicating leakage STOP FHA FHB DGA Open A dose valve and dispense total of 750 ml material close valve turn off blue light Repeat for B side DFB DGB DHB If both pumps pass pump test display sh
53. V tiem stainless steel housing with acetal elements Spray GUN IEEE Refer to spray gun manual E See Dimensions page 82 ETG EEE y b Sum n Base sprayer XM1A00 and XM5A00 models 742 lbs 336 87 kg Add component weight s to base sprayer weight for your specific model weight See component manuals Minimum flow rate is dependent on material being sprayed and mixing capability Test your material specific to flow rate 3132895 85 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or
54. ain Air Inlet Manifold Filter 2 Unscrew filter bowl from main air inlet manifold 6 3 Remove and replace filter element 604a See Air Inlet Manifold 255762 Parts page 77 604a Filter Bowl 312359 313289 b 6 a Reassemble filter bowl e Replace front and rear shrouds 12 13 using four nuts 14 31 User Interface Control Box NOTE This section covers all components included in the wall power supply control box option and the instrinsically safe pneumatic power supply control box option Remove Shroud 1 Close main air shutoff valve on air supply line and on system 2 Remove shrouds 12 13 covering control box Remove four nuts 14 and front shroud 12 first ti21276a Replace Solenoid Module Follow this procedure to replace a single solenoid 1 Remove shroud See Remove Shroud 2 Disconnect power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 ti21277a 4 Disconnect solenoid cable connectors 242 from solenoids 32 5 Disconnect air tubing from solenoid manifold block 209 NOTE If your sprayer is an intrinsically safe model you will need to remove the alternator air regulator from the solenoid module See Replace Alternator Regulator page 39 for removal instructions 6 Remove two screws 210 r 312359 313289 28
55. anifold Applications Ensure remote mix manifold outlet kit is installed See XM Repair parts manual The kit includes outlet check valves which isolate the pump pressure sensors from the outlet hoses and includes a B side restrictor valve for the machine outlet NOTE Early remote manifold machines didn t include the B restrictor valve from the factory e Ensure that the A and outlet hose sizes volume balanced close to the mix ratio Unbalanced hose sizes can cause off ratio slugs at the mix manifold during pressure and or flow transitions See XM Mix Manifold Kits manual fa minimum of integration and mix hose is used ensure that Fast Dosing is selected in the setup Screens Software Version e Ensure all modules in the system use software from same token Different software versions may not be compatible e The latest software version for each system can be found at Tech Support at www graco com 19 Troubleshooting Troubleshooting NOTE AQ El If an error code displays see Alarms on page 23 NOTE The sprayer operates using air pressure Many prob lems are caused by inadequate air supply The inlet air pressure gauge cannot drop below 50 psi 0 35 MPa 3 5 bar while running Problem Cause Solution Display not lit on system with alternator not lit on system with alternator Air valve notturnedon valve not turned on Turn on main air valve to system power supply Ai
56. ator 1 2 3 Remove shroud See Remove Shroud page 32 Disconnect air motor air lines and system air line Remove four nuts 7 from front of air control bracket 319 Pull out assembly Disconnect air line Remove gauge from block 343 Remove screws from quick clamps 342a 342b holding air regulator assembly 344 in place Open clamps 342 342b at hinge and pull apart from block 343 Remove regulator assembly 344 and replace with new See Air Controls Module 255761 Parts page 74 Follow steps in reverse order to reassemble Set new air pressure regulator to 80 85 psi 0 55 0 58 MPa 5 5 5 8 bar 3132895 342a 319 A gt xm1a00 312359 313289 9 9 Gauge 41 3132895 Fluid Control Assembly ASW Dosing Valve Assembly 1 Follow Pressure Relief Procedure page 12 2 Disconnect all fluid lines from dosing valve assem bly 8 3 Remove three bolts 16 on back of each dosing valve 501 from bracket 4 Unscrew dosing valve housing seats from adapters on mix manifold e F Si Q O lt C B Housing FLUSH EI S o o o eat 8 S SS 8 e lt Q 2 Adapter 5 Disconnect RTD 506 from cord grip Disconnect pressure sensor
57. creen 10 14 Vdc when spraying Check turbine and electrical control exhaust air for restrictions Replace turbine cartridge See Alterna tor Power Supply Control Compo nents page 38 Flow rate too low Air supply hose is too small or too long Use 3 4 in minimum ID hose See Technical Data page 85 Inadequate air supply Use larger CFM compressor Fluid A or B filters plugged Clean filters See pump manual Spray tip too small Relieve pressure Install larger tip Follow gun manual instructions Mixer or hoses partially plugged or too Inspect parts for cured material Clean or restrictive replace or use larger hoses and mixer Receive ratio alarm after starting in spray A and B hoses do not fill to correct pres While in circulation mode close circula mode while using remote mix manifold sure ratio simultaneously Therefore tion valves and increase pressure in spray time increases in order to balance hoses until correct spray pressure is pressure Ratio screen bar graph stays to achieved one side until pressure balances Select correct hose size to balance your volume ratio See manual 312749 Receive ratio alarm while using remote A and B hoses do not fill to correct pres While in circulation mode close circula mix manifold after a significant change in sure ratio simultaneously Therefore tion valves and increase pressure in pressure spray time increases in order to balance pressure
58. d 4 325 116513 REGULATOR air 1 Parts included in Air Controls Kit 255772 purchase 326 121457 VALVE ball air panel mounted 1 separately 327 121424 QGAUGE pressure panel mount 1 1 5 in Early models used 114469 for 5 82 tube 328 100451 COUPLING 1 329 114151 ELBOW male swivel 2 330 100264 SCREW machine pan head 2 331 116514 NUT regulator 1 74 3132895 Junction Box 256540 Parts 417 Ref 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 419 420 421 422 425 426 427 Part 117545 117564 117553 15U423 255047 255048 116171 117745 117625 150543 150544 117666 115942 255045 255050 121623 120570 117679 120573 3132895 Description ENCLOSURE electrical KNOB operator disconnect SWITCH disconnect 100A SWITCH disconnect phase expander 100A SWITCH 25A BUSHING strain relief m40 thread NUT strain relief M40 thread BUSHING strain relief BUSHING strain relief NUT locking PLUG hole 7 8 in PLUG hole 1 1 8 in TERMINAL ground NUT hex flange head RAIL mounting 3 in RAIL mounting BLOCK clamp end COVER end CIRCUIT BREAKER 25A CIRCUIT BREAKER 10A BLOCK terminal BAR power bus 6 pin CONNECTOR power lug BRIDGE plug in Qty N N AWN A 0 NYO SOSA 406 Ref Part 428 150954 430 113505 431 150662 432 434 112948 435 100166 436 15R344 437 196548 438 439 558
59. d Metering test in man ual 312359 See Mix Manifold Assembly page 42 Dosing sizes are not opti Spray Dosing valve is operating near Adjust mix manifold B restrictor mized high or low timing limits stem clockwise or counter clockwise as indicated by bar graph on restrictor screen See Adjust B Mix Manifold Restric tion in manual 312359 24 3132895 Pump filter plugged side Alarm Code P4A Pressure high Always Fluid pressure is above maxi P4B mum Pump runaway above 80 DAA DAB cpm for 10 sec DDA Pump cavitation dives more DDB than 3 4 of stroke P1A Pressure low Spray Pump P1B Test Leak Test Pressure high Pressure high R P9A A pump pressure is abnor mally low compared to B pump pressure B A 4 5 9 pump pressure is mally low compared to A pump pressure Dosing size A advisory 3132895 Fluid pressure is below 1000 psi 7 MPa 70 bar Pressure is above maximum advisory limit of 3000 psi 21 MPa 210 bar on A side Pressure is above maximum warning limit of 5200 psi 35 9 MPa 359 bar on A side Recirculation Recirculation Spray The fluid dosing size is greater than 35 cc when fast dosing is turned off The fluid dosing size is greater than 20 cc when fast dosing is turned on Alarm Problem When Active Spray A air motor is icing up causing restriction and lower fluid pres sure A pump is binding A motor i
60. dapter cord 1 CORD set adapter Europe 1 CORD set adapter Australia 1 SCREW machine pan head 4 CABLE CAN IS female B female 1 B 39 4 in Used on XM A models only Not shown 73 Parts Air Controls Module 255761 Parts 313 Ref Part Description Qty Ref Part Description Qty 303 157350 NIPPLE pipe 1 2 x 3 8 npt 1 332 054760 TUBE polyurethane round black 304 108307 ELBOW pipe male 1 1 25 in 306 101689 GAUGE press air 2 333 TUBE polyurethane round 0 6 ft 307 117346 VALVE ball vented 1 334 100840 ELBOW street 1 308 114316 ELBOW male swivel 1 335 162453 FITTING 1 4 npsm x 1 4 2 309 114109 ELBOW male swivel 1 4 ODtube 2 336 114114 ELBOW male swivel 1 310 158962 ELBOW street 1 4 f x 1 8 m 1 337 114128 ELBOW male swivel 1 311 116643 VALVE safety relief air 1 338 164259 ELBOW street 1 312 100721 PLUG pipe 3 340 122336 NUT panel regulator 1 313 119992 PIPE nipple 3 4 x 3 4 npt 2 341x 113440 ADAPTER 2 315 156589 ADAPTER union 90 deg 1 342 113431 CLAMP quick 4 316 113911 GAUGE pressure air 1 343 113442 BLOCK porting 2 317 160327 ADAPTER union 90 deg 2 344 158488 REGULATOR 1 318 151119 LABEL control 1 344a 123454 FILTER element 5 micron 1 319 BRACKET air controls 1 345 158487 REGULATOR 1 320 158437 BRACKET adapter air controls 2 346 158486 MUFFLER 1 321 121432 SCREW machine hex flat head 2 347 158485 VALVE dual pilot 1 322 115942 NUT hex flange hea
61. e integra tion hose Keep Components A and B Separate NOTICE To prevent cross contamination of the equipment s wetted parts never interchange component A resin and component B hardener parts 10 Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers and outlet filter after flushing See Flush on page 14 Check with your material manufacturer for chemical compatibility e Epoxies often have amines on hardener side Polyureas often have amines on the A resin side NOTE the amine will switch between the two sides see Flush on page 14 3132895 Before Repair Location Zw AR XM sprayers are not approved for use in hazardous locations unless the base model all accessories all kits and all wiring meet local state and national codes See Models page 7 to determine the appro priate location for your particular model Grounding Connect ground wire clamp FG true earth ground If wall power is used to power controls or heaters ground electrical connection properly according to local codes ERN gt FG Sl ti21273a 3132895 Before Repair Proper Lifting of Sprayer A
62. egulator See Replace Air Fil ter Element page 31 Voltage dropping below 9 Vdc from power supply Check the pressure setting is 18 psi 0 12 MPa 1 24 bar on turbine air regulator Check voltage on information screen Turbine not spinning with air on Replace air turbine cartridge See Alternator Power Supply Control Components page 38 No display communication sig Check cable connections nal Replace display Machine powered down in Press stop button before turning spray mode off power Reed switch does not see the Replace air motor reed switch air motor magnet magnet Reed switches are bad Replace air motor reed switch Air motor is icing up Prevent air motor icing See advisory P9A and P9B Reed switch does not see the Replace air motor reed switch air motor magnet magnet Reed switches are bad Replace air motor reed switch Air motor is icing up Prevent air motor icing See advisory P9A and P9B e Maintenance Warnings Pump usage exceeds user set Service pump See Pump limit Maintenance due Assembly page 44 Dosing valve usage exceeds Service dosing valve See Dos user set limit Maintenance ing Valve Assembly page 42 due Air filter exceeds user set limit Service main air filter and con Maintenance due trol filter regulator See Replace Air Filter Element page 31 Pressure exceeded high or low Adjust pump pressure regulator alarm limits for more than
63. er is clean flush as needed See manual 312359 Position mixer after integrator hose Mix material thoroughly Add more integration hose Select fast dosing in setup Increase pump pressure Increase fluid temperature Relieve pressure Clean or replace tip Follow gun manual instructions Clean filters See pump manual Inspect parts for cured material Clean or replace or use larger hoses and mixer 2 Troubleshooting System runs erratically Clean Replace element s See page 31 Replace hoses with appropriate size Air compressor undersized Inlet air pressure gauge drops below 50 psi 0 35 MPa 3 5 bar while spraying erratically problem A and or B air motor has ice Open air motor de ice bleed air control Allow ice to melt Dry the compressed air Heat the compressed air Use a smaller tip and lower flow rate Pump is binding Repair lower See Remove Displace ment Pump page 44 Air supply relief valve opens Air regulator set too high Lower setting Turbine alternator makes high pitched Turbine bearings worn Setting turbine Replace turbine cartridge See Alterna whining noise or quits air regulator too high wears bearings tor Power Supply Control Compo nents page 38 Display module cycles on and off Turbine is not supplying enough power to Increase turbine regulator setting to board 18 1 psi 12 6 10 kPa 1 26 0 07 bar Check voltages on information s
64. fluid lines and electrical wiring from fluid heater 3 Refer to Viscon HP heater manual 309524 to ser vice or repair heater 4 Reconnect fluid lines and electrical wiring Replace 1 Follow steps 1 through 2 above 2 Loosen four mounting screws X lock washers Y and plain washers 127 on back of heater 90 Slide heater up and remove from mounting plate M A Mounting Plate Bg 312359 313289 34 Replace heater Follow steps in reverse order to install new heater 3132895 Electrical Schematics Electrical Schematics Simplified Electrical Schematic XM Sprayer with Alternator 18 1PSI 1 5FCM ES Min 3132895 Cable CAN 15V783 Cable CAN Alternator Module 15 782 255728 Cable 15V778 XM PLURAL COMPONENT SPRAYER WITH ALTERNATOR Control Pressure Transducer A Side 15M669 Temp Sensor RTD A Side 15R347 Air Motor A Side Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 Display Module Rear 288997 Front 255727 USB MODULE Base 289899 Top 289900 Fluid Control Module 255920 Pressure Transducer B Side 15M669 Temp Sensor RTD B Side 15R347 Air Motor B Side Junction Box NXT411 Linear Sensor 256893 Reed Switch 119700 47 Electrical Schematics Simplified Pneumatic Schematic XM Sprayer with Alternator 9011 Ud9X COU Z SABA
65. ile power is on B trol module Swap and sensors Replace sensor if problem fol lows sensor Power sprayer off and back on Do not plug in linear sensor while power is on ad connection inside fluid con Replace fluid control module See page 34 Linear sensor is beyond range Replace sensor or sensor mag net Sprayer is not properly See Grounding page 11 grounded Bad motor cable connections or bad reed switch Reed switch cable is plugged in while power is on Swap A and B motor cables Replace cable if problem per sists Otherwise replace reed sensor assembly Power sprayer off and back on Do not plug in reed switch cable while power is on Bad connection inside fluid con Replace fluid control module trol module See page 34 Pressure sensor or cable is bad on the A or B side Replace sensor and cable assembly See Pump Assem bly page 44 3132895 Alarm Code Alarm Problem When Active Voltage low control m A air motor reed switch signal Always missing advisory B air motor reed switch signal Always missing advisory air motor linear sensor Always jump advisory B air motor linear sensor Always jump advisory Optional User Settabl MAA Maintain pump Always if enabled MAB MEA Maintain dosing valve Always if enabled MEB Maintain air filter Always if enabled Alarms Change air filter in control filter r
66. ion by turn ing B restrictor stem clockwise See Adjust B Mix Manifold Restriction in manual 312359 Pump filter plugged on A side Clean filter See manual 311762 Use alternate 30 mesh screen See manual 311762 for part number Inlet air dropping below 80 psi Check air filters See Air Con 0 55 MPa 5 5 bar while trols page 40 ing B dosing valve not closing Use larger air hose correctly Use larger compressor Use smaller gun tips or less guns to reduce flow rate Solenoid air regulator set below Adjust air regulator 80 psi 0 55 MPa 5 5 bar H1B Ratio Low B under dose B Spray B dosing valve will not open Check for air signal to valve system delivering not enough B mix manifold valve closed Open green mix manifold valve B component Use alternate 30 mesh screen See manual 311762 for part number Clean pump filter See manual 311762 REC System detected five R4B Spray See R4B or R1B alarm causes See R4B or R1B alarm solu ratio high B or five R1B tions Flush mixed material if ratio low B alarms within five necessary and purge off ratio minutes Sprayer shuts down mixed material in hose for five minutes to resolve problem System detects pump move Spray Recirculation valve or dosing Close or repair recirculation ment fluid flow when valves valve open or leaking for more valve and run Pump Test See are closed than 5 seconds Pump an
67. kets Mounts to the side or back of an XM sprayer See manual 406699 for more information 2 1 Drum Feed Kit 256232 One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55 gallon drum to an XM sprayer See manual 312769 for more information 5 1 Drum Feed Kit 256255 One 5 1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55 gallon drum to an XM sprayer See manual 312769 for more information Hopper Hose Heat Circulation Kit 256273 For circulating heated water mixture through 20 gallon hoppers heated hose and Viscon HP heater See man ual 313259 for more information 3132895 Desiccant Dryer Kit 256512 For use with 20 gallon hoppers See manual 406739 for more information Caster Kit 256262 For mounting casters on XM sprayer frame See manual 406690 for more information Hose Rack Kit 256263 For mounting to side front or back of XM sprayer frame See manual 406691 for more information Lower Strainer and Valve Kit 256653 For straining material from a feed pump to an XM sprayer fluid inlet See manual 312770 for more infor mation Electric Heated Hose Power Supply Kit 256876 For monitoring and controlling fluid temperature in low voltage heated hoses See manual 313258 for more information 5000 psi Two Component Main Heated Hose Set Kit Electric heated hose set for adding additional sec
68. l Display Module Rear 288997 Front 255727 Cable CAN 15V779 Power USB MODULE Supply Base 289899 115306 15V747 Top 289900 Cable CAN 15V778 Fluid Cable CAN Control Module 255920 Pressure Transducer Pressure Transducer A Side B Side 15M669 15M669 Temp Temp Sensor Sensor RTD RTD A Side B Side 15R347 15R347 Air Motor A Side Air Motor B Side Junction Box Junction Box NXT411 NXT411 Linear Sensor Linear Sensor 256893 256893 Reed Switch Reed Switch 119700 119700 3132895 51 Electrical Schematics Simplified Pneumatic Schematic XM Sprayer with Wall Power CASA BULION CASA V 10 dund oL uonisod QI plouelos 4 Y oL 29 4 8 3 x 60C PJOJUEIN JON M QNL Buoy GB LOE peejq Ul 9 6 6 S 650 159 58 G u A HV eqn 8 6 OL 27 LLE 129 T9 LdIN 09 50 06 NEA Jaja 249185 24 1 97 86 ISA 011 06 v6 1010W XN 10119 dung jddng IK 3132895 UOJOIW Ot JONI Ul P E JAX ve ener JoyeinBey
69. lacement Pump manual ti8301a 311762 to service or repair the displacement pump 6 Follow steps in reverse order to reinstall displace ment pump 3132895 Remove Air Motor Follow Pressure Relief Procedure page 12 2 Disconnect displacement pump from air motor See steps 2 and 3 under Remove Displacement Pump page 44 3 Disconnect sensor cable air line and ground wire from air motor 4 Remove mounting screws 4 and washers 3 hold ing air motor 2 to mounting bracket Bracket 312359 313289 32 5 Referto NXT Air Motor manual 311238 to service or repair the air motor 6 Follow steps in reverse order to reinstall air motor 45 Solvent Pump Fluid Heaters 1 Follow Pressure Relief Procedure page 12 NOTE m Wiring for explosion proof heaters 245863 is not pro 2 Disconnect fluid line 140 and air lines 107 126 vided See Viscon HP heater manual 309524 for wiring from solvent pump repair and parts information for explosion proof heat ers 3 Remove four screws 106 that attach solvent pump 103 to bracket 138 and remove solvent pump 312359 313289 22 1 4 Refer to Merkur Pump Assembly manual 312794 to service or repair solvent pump 5 Follow steps in reverse order to reinstall solvent pump 3 46 Service and Repair 1 Follow Pressure Relief Procedure page 12 2 Disconnect
70. mp Fluid Pressure 9 Close mix manifold valves AH AJ then open sol vent flush valve AK on mix manifold S B LI E 6 E AH 10 Open solvent pump air control CB Use lowest pressure needed to flush material out of hose 312359 313289 14 3132895 11 Disengage trigger lock TI1950a 12 Hold part of gun 10 a grounded metal pail with a splash guard in place Trigger gun to flush mixed material out of line with clean solvent 13 Shut off solvent pump on air control panel 14 Repeat steps 11 and 12 Then continue to step 15 15 Close solvent flush valve AK on mix manifold ODA ate 312359 313289 5 16 Release any residual gun pressure and engage trig ger lock be 11949 3132895 Before Repair Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid con taminating your fluid with oil flush the equipment with a compatible solvent before use See Flush on page 14 13 Flush Flush Flush Mixed Material WS w e Flush Mix Manifold Use Solvent Pump 1 Press 9 to turn system Follow Pressure Relief Procedure page 12 Engage trigger lock Remove spray tip 4 k 223 11949 11948 2 Close sampling valves and mi
71. ng pumps independently set to p Or ps Press as needed to clean NOTE If sorayer does not start with static pressure increase air pressure by 10 psi 69 kPa 0 7 bar increments To avoid splashing do not exceed 40 psi 28 kPa 2 8 bar 3132895 5 Open recirculation valves for respective pump dispense side Run pumps until the A and B reservoirs are empty Salvage the material in sepa rate clean containers 7 STE lt When priming or flushing the pumps it is normal to cavitation or pump runaway alarms Clear the alarms 29 and press T again as necessary These alarms prevent excessive pump speeds that can dam age pump packings 6 Wipe the reservoirs clean then add solvent to each Move circulation lines to waste containers 7 Repeat Step 4 to flush through each side until clean solvent exits recirculation hose 8 Stop and move recirculation hoses back to reser voirs Continue recirculating until machine is thor oughly flushed 3132895 Flush 9 Close recirculation valves AC AD and open mix manifold valves AH AJ Dispense fresh solvent through mix manifold valves and out gun AJ 312359 313289 7 10 Close mix manifold valves Au 11 Slowly open sampling valves AE AF to flush sol vent through until clean Close sampling valves Press V 12 Follow Pressu
72. nsor and recon nect pressure sensor to FCM 3132895 Temperature RTD Sensor 1 Close main air shutoff valve on air supply line and on system 2 Relieve fluid pressure See Pressure Relief Proce dure page 12 Open control box cover See User Interface Con trol Box page 32 4 Disconnect temperature sensors 506 from FCM 218 OK 507 POO 5 506 262 7 6 18 5 r xm1a00 312359 313289 15a 5 Remove RTD 506 cable from cord grip 6 Replace with new temperature RTD sensor 7 Reassemble RTD cable 506 and cord grip 8 Connect temperature RTD sensor to connec tor 5 Do not use connect 6 9 Close control box cover 43 Pump Assembly AG ah Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displace ment pump and air motor individually Remove Pump Assembly 1 Follow Pressure Relief Procedure page 12 2 Close ball valve on hopper outlet assembly 3 Disconnect displacement pump from fluid inlet assembly e 50 1 Pump disconnect reducer bushing fitting from swivel fitting on fluid inlet assembly 70 1 Pump disconnect reducing swivel from fluid inlet assembly Reducing Swivel Fitting Swivel gt L C 5 Reducer C Bushing gt Ball Valve
73. o com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313289 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised March 2014
74. onent Sprayer Models Description 7 00 7 00 7 00 7000 XM7EO00 XM8A00 XM8B00 XM8C00 XM8D00 XM8E00 128 224458 STRAINER pump 30 mesh 1 1 1 1 1 qty of 2 1 2 female npt 158 155699 ELBOW sree seten 4 1 t t f 154 159299 NIPPLE pipe 2 1 1 1 1 5 35 5 16 155 164672 ADAPTER ADAPTER _ 172 COUPENG WEx3S m 3 3 31 3 T 3 3 1 3 1 3 Ti t Must purchase when installing fluid heaters on a non heated sprayer Not shown Not assembled Assemble remote restrictor valve 3132895 69 Parts Control Box 255771 Parts Air Power and Electric Power Versions 236 204g 204a 204d 214 219 Ref Part Description Qty 201 BOX control 1 202 LABEL control display 1 2031 262641 KIT replacement USB includes 1 219 206 204 257484 MODULE display kit 204a 15M483 204b 204c 288997 204d 255727 204e 277463 204f 113768 204g 15R458 SHIELD membrane display qty 10 SCREW pan head 6 x 7 8 in CASE rear display module IS version CASE front data module COVER access low level display SCREW socket flat head GASKET control front panel A204h 15W958 LABEL warning battery 70 P Ref 2051 206 2071 208 209 209 2090 209 210 214 215 216 217 Part 262642 16A265 262643 256555 121
75. ows two beakers of 750ml each Batch Dispense Test User selects total volume desired Open A dosing valve turn on blue light user opens sampling valve turn off blue light when complete Open B dosing valve turn on blue light user opens sampling valve turn off blue light when complete Display shows volume of A and B components at end of batch dispense test Valve Test If fluid pressure is not 1000 psi 7 MPa 70 bar STOP P1A Check for no movement of pumps stall within 10 seconds FHA FHB 3132895 2 Alarms Alarm Code Key Use the following table as a quick guide to determine alarm codes o F ow 2 Dean Mae N ms jOmmle _ P Presse e Hg R Rao 5 PoweorArsupy Temperature ______ Sensor or connection taue _ vos Je opm enaa UTC fo jPmedWewon 2 fe Punime 1 2 0 fr Pmewdtsslp _ 6 jPmehidtsaldws fm Pmewdtsal fu mersewriue _ fik jpenasWth lue 11 M Mamenaedus Pump fe 102 LED Diagnostic Information The following LED signals diagnosis and solutions are the same for the display module fluid control module and USB module LEDs are located next to the module power cable System is powered and power _ is powered up and power supply voltage is greater than 11 Yellow
76. r model Isocyanate Hazard 4 17 117 Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self Ignition 3 177 AN Some materials may become self igniting if applied too thick Read material manufacturer s warnings and material MSDS 3132895 Overview Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts
77. r supply pressure too low Increase pressure to 30 psi 0 21 MPa No electric power 2 1 bar or greater Air supply filters plugged Inlet manifold Clean filter bowls replace filter elements filter 604 or air regulator 344 filter Page 31 plugged Turbine air regulator 277 set too low Adjust to 18 1 psi 12 6 10 kPa 1 26 0 07 bar Alternator turbine failure Repair or replace turbine Page 38 Power supply not connected to main Check power connections to main board board See Electrical Schematics starting on page 47 Display board failure Replace display board Page 36 Display not lit on system with alternator Faulty CAN cable 268 Or CAN cable is Check cable and replace See Alternator power Green light is present on FCM disconnected Assembly page 72 218 and USB 219 but no green light is Faulty display module Replace display module See User Inter present on back of display module 204 face Control Box page 32 Display not lit on system with wall power electric power Disconnect off or Reset main disconnect and breaker supply No green light present on back of breaker open display module 204 No green lights present on display FCM Check for 24 Vdc on J1 pins 2 and 3 of or USB module power supply See Electrical Schemat ics starting on page 47 If there is not 24 replace with 15V747 No display power through CAN cable Check CAN cable Replace if
78. re Relief Procedure page 12 13 Remove pump fluid filters if installed and soak in solvent Clean and replace filter cap Clean filter o rings and leave out to dry Do not leave o rings in solvent 14 Close main air valve E NOTE Always leave some type of fluid such as solvent or oil in the system to prevent scale build up This build up can flake off later Do not use water 17 Shutdown Entire System Shutdown Entire System Follow this procedure before prolonged shutdown or before servicing equipment 1 Follow Pressure Relief Procedure page 12 Place gun over pail Trigger gun wait until pumps are down 11953 2 Engage trigger lock turn off air regulator and close main air shutoff valve Remove spray tip 243 11949 Follow flushing procedure see Flush 14 4 Follow Pressure Relief Procedure page 12 Engage trigger lock 4 N P 722 TH949a 5 For prolonged shutdown one week or longer e Follow flushing procedure see Empty and Flush Entire System new sprayer or end of job on page 16 e Cap fluid outlets to keep solvent in the lines e Fill pump A and B packing nuts with throat seal liquid TSL 18 Cleaning Procedure 7 7 AG 1 Ensure all equipment is grounded See Grounding page 11 2 Turn off all heaters and allow equipment to cool 3 Flush mixed material See Flush Mixed Ma
79. rnator systems The middle line shows the sensor voltage This should be between 4 9 5 1 Volts The center of the screen shows linear sensor vertical bar graphs and reed switch information The A side information is on the left and the B side information is on the right Linear sensor position is displayed on the bar graph that goes up and down when the pump moves This bar graph should move from top to bottom to match each pump stroke The state of the two reed switches in each air motor are shown with the arrow above each vertical bar graph 3132895 Alarms Moving up Moving down Top changeover Bottom changeover z One reed switch signal is missing Blank No reed switch signal Diagnose Alarms See Alarm Codes and Troubleshooting for causes and solutions to each alarm code Clear Alarms Press 59 to clear alarms and advisories From the alarm information screen press sis to return to the run fluid control screen 23 Alarms Alarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause General Performance Alarms R4B Ratio High B Overdose B Spray B Dosing valve not closing Perform Pump Test to test for system delivering too much B leakage See Pump and Meter component ing test in manual 312359 Loosen valve packing nut Check air signal at valve top Repair valve or air solenoid See Replace Solenoid Mod ule page 32 No B restriction at mix manifold Increase B Restrict
80. ructions Parts Dosing Valve Repair Kit 2159922 Instructions Parts 313343 High Flow Severe Duty Shutoff Check Valve Repair Kit Instructions Parts 312749 3132895 3 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Do not connect USB device in explosive atmospheres
81. s hanging up Spray B air motor is icing up causing restriction and lower fluid pres sure B pump is binding Alarms Decrease main air regulator or feed pump pressure u Always No material in pump or lines no Refill material in tank or hoses fluid restriction install fluid tip Always No fluid or valve closed Refill supply and open inlet valve Material is too cold or thick Pump inlet check valve not closing Feed pump not providing mate Check feed pump if used rial Inlet strainer plugged if used Increase material temperature to reduce viscosity See Heat Fluid section in manual 312359 Shear material with agitation to reduce viscosity Clear debris from check valve Or replace ball seat and seal See Pump Assembly page 44 Check and clean strainer See Pump Assembly page 44 Increase main air regulator Decrease pump air regulator pressure Decrease pump air regulator pressure Open the air motor de ice bleed air controls Allow ice to melt Dry compressed air Heat com pressed air Use a smaller tip Repair lower See Remove Displacement Pump page 44 Repair air motor See Remove Air Motor page 45 Open the air motor de ice bleed air controls Allow ice to melt Dry compressed air Heat com pressed air Use a smaller tip Repair lower See Remove Displacement Pump page 44 Adjust the B side fluid restric tion Decrease the air motor veloci
82. splacement Pumps manual 311762 for more information Repair kit 245145 is available for order See High Flow Severe Duty Shutoff Check Valve manual 313343 for more information See XM Mix Manifold Kits manual 312749 for more information and part numbers Seal kit 256239 is available for order 3132895 Air Inlet Manifold 255762 Parts Ref Part 601 207675 602 119992 603 15E145 604 117628 604 106204 605 122327 606 113218 607 157785 608 156172 609 100509 610 114234 611 155699 614 166590 616 157350 617 115781 Not shown 3132895 601 Description MANIFOLD air PIPE NIPPLE 3 4 x 3 4 npt MANIFOLD air distribution FILTER air auto drain 3 4 npt ELEMENT filter 3 4 npt ELBOW pipe male VALVE ball vented SWIVEL UNION swivel PLUG pipe PLUG hex head ELBOW street ELBOW street ADAPTER CAP PLUG Qty 0 a Parts 605 602 606 604 r xm1a00 312359 313289 21a 77 Parts Alternator Module 255728 Parts 708 702 S 703 OD 701 OD r 255278 313289a Ref Part Description Qty 701 HOUSING upper and lower 702 GASKET stacked internal 703 GASKET housing 704 257147 TURBINE 705 BOARD assy 706 122161 FITTING air 707 15R337 LABEL warning 708 114380 SCREW cap socket head 709 C12508 TUBING nylon 2 ft 710 122848 FITTING air 711A 172953 L
83. terial page 14 4 Relieve pressure See Pressure Relief Procedure page 12 5 Shutdown sprayer and turn off all power See Shut down Entire System page 18 6 Ensure the area where the sprayer will be cleaned is well ventilated and remove all ignition sources 7 Clean external surfaces using only rag soaked in solvent that is compatible with the spray material and the surfaces being cleaned 8 Allow enough time for solvent to dry before using sprayer 3132895 XM Setup Troubleshooting Guide XM Setup and Troubleshooting Guide The following setup information will help ensure the system is setup properly See the XM repair parts manual for trouble shooting and repair instructions Grounding Ground system to a true earth ground e Ensure incoming power is grounded Air Supply e Use at least a 3 4 in 19mm ID air hose no longer than 50 feet 15m e Ensure the first gauge supply stays above 80 psi 0 55 MPa 5 5bar while spraying e Ensure that the pump spray pressure regulator is set to at least 35 psi 2 4 bar for spraying e Ensure that the solenoid air filter regulator behind the air panel is set to at least 80 85 psi e Check that the air filter element in the solenoid air fil ter regulator behind the air panel is clean Calibration e Adjust the B side fluid restrictor so that the calibration bar graph averages center to right middle This means that the B dosing valve
84. ters and heated hose turn them off and allow to cool before flushing Do not turn on heaters until fluid lines are clear of sol vent e Use the lowest possible pressure when flushing to avoid splashing e Before color change or shutdown for storage flush at a higher flow rate and for a longer time e To flush only mix manifold see Flush Mix Manifold procedure page 14 Guidelines Flush new systems if coating materials will be contami nated by 10W oil Flush system when any of the following situations occur Flushing will help prevent materials from clogging the line between hoppers and pump inlets anytime sprayer will not be used for more than one week e if materials used will settle e if using thixotropic resins that require agitation 16 Procedure 1 Follow Pressure Relief Procedure page 12 and Flush Mixed Material page 14 as required Engage trigger lock Turn main pump air regulator CD fully counter clockwise to shut off 243 TI1949a r 312359 313289 13 NOTE When flushing coating materials remove pump fluid fil ters if installed and soak in solvent to decrease clean ing time Proceed with Step 2 If flushing new system leave filters in place 2 Move circulation return lines to separate fluid con tainers to pump remaining fluid out of system 3 Increase main pump air regulator CD pressure to 30 psi 21 kPa 2 1 bar 4 Select Ta Press When runni
85. tions 3132895 7 Models Approvals See appropriate column on page 7 C US APPROVED APPROVED Intrinsically safe for Class I Div 1 Group D 2 II 26 0015 Class I Division 1 Group D T2 0 to 54 C d ia px 2 Tamb 0 to 54 See Special Conditions for Safe Use in Warnings page 4 Table 1 Lower Models and Corresponding Identification Codes System Pressure A Lower B Lower Sor bar manual 311762 see manual 311762 5200 psi 35 5200psi 35 350 0 250 4 220 4 ELI 5200 psi 35 350 L250C3 L220C3 6300 psi 49 490 18004 1145 4 6300 49 490 ss L180C3 L145C3 Table 2 Additional Kits Identification Code Index Hopper Hopper Heated Hopper Hopper Hopper Hopper Twistork Feed Kit Feed Kit Dual T2 Dual 5 1 Hose Hopper Heater Fluid Universal Agitator Bracket Bracket Circulation i Kit 240V Inlet Kit Mount Kit i hopper hopper i i Agitator Agitator Kit k I N NOTE See Repair and Spare Parts Reference page 79 for more information See Related Manuals page 3 for kit manual numbers 8 3132895 Overview Zw AR XM sprayers are not approved for use in hazardous locations unless the base model all accessories all kits and all wiring meet local state and national codes See Models page 7 to determine the appro priate location for your particula
86. tions Part Description 248907 Heated hose set 1 4 in ID x 3 8 in ID 50 ft 248908 Heated hose set 3 8 in ID x 3 8 in ID 50 ft 10 1 Drum Feed Kit 256433 For supplying highly viscous material from a 55 gallon drum to an XM sprayer See manual 312769 for more information 3132895 Accessories and Kits Shutoff Check Valve Kit 255278 For replacing shutoff valve or check valve See manual 313343 for more information Alternator Conversion Kit 256991 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply See manual 313293 for more information Mix Manifold Kit 255684 See manual 312749 for more information Remote Mix Manifold and Carriage Kit 256980 For converting to a remote mix manifold kit with a pro tective guard See manual 312749 for more information Restrictor Valve Kit 24F284 For B dosing outlet on remote mix manifold machines Use to convert early XM machines without the valve on the B outlet Restrictor Valve Wrench 126786 For adjusting restrictor 509 See page 76 Xtreme Pump Wet Cup Wrench 15T258 Xtreme Pump Filter Wrench 16G819 81 Dimensions Dimensions System Dimensions without Hoppers 39 5 in 1003 3 mm rel IH Stool 1 IQ AL IE LU 14 11 1 2 T
87. ty with a smaller tip 25 Alarms Alarm Code Alarm Problem When Active Cause The fluid dosing size is greater than 45 cc when fast dosing is turned off Dosing size A alarm The fluid dosing size is greater than 30 cc when fast dosing is turned on Pump Test Daily Check Recommended Pump did not stall against fluid pressure on up stroke only DFA DFB DGA DGB Pump Test Pump Test Pump did not stall against fluid pressure on down stroke only Pump piston check valve pis ton packings or dosing valve are not holding fluid pressure Adjust the B side fluid restric tion Decrease the air motor velocity with a smaller tip Flush pump See Flush page 14 Recheck Remove clean and repair lower See Pump Pump inlet check or dose valve is fouled or damaged Assembly page 44 Remove inlet housing amp clean and inspect See Pump Assembly page 44 DEA Pump does not move in 10 Park or Pump Recirculation valves were not Open recirculation valves DEB minutes Test opened to allow flow General System Component Alarms Pump motor linear sensor has no signal Always Pump motor linear sensor is out of range DJA DJB DKA DKB Pump motor reed switch fail ure missing signals from one or both switches Pressure sensor failure no signal P6A Always P6B 26 No linear sensor signal from motor Linear sensor plugged in wh
88. use clear tape to hold front play panel in place 10 Carefully connect display cables and key switch 11 12 13 14 15 16 17 Re cable to new circuit board Install new rear display panel 204c and secure with four screws 204b Ensure key switch cable protrudes from opening in top of display module Install access cover and screws Apply warning label to access cover Reconnect CAN cable to display module Reconnect power Load software See Upgrade Software 35 Replace shroud Configure system settings as they were set on old display See XM Plural Component Operation man ual 312359 for instructions place Front Panel See Replace Display page 36 for instructions 3132895 Wall Power Supply Control Components Replace Power Supply Module 1 Remove shroud See Remove Shroud 2 Disconnect main power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Disconnect incoming power cable connections to power supply module and ground lead 260 from control box 5 Disconnect power supply cable 272 from FCM 218 6 Remove four screws 273 holding power supply module 270 bracket in place 2 2 270 256991 313293 1 260 7 Remove replace power supply module 270 8 Follow steps in reverse order to install new power suppl
89. wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WA
90. x manifold valves AH AJ A 7 N Z Q e m _ 4 e Q E i 3 Open solvent shutoff valve at mix manifold 14 Open solvent pump air control CB Pull out and slowly turn solvent pump air regulator CG clock wise to increase air pressure Use lowest possible pressure Disengage trigger lock Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place Use a pail lid with a hole in it to dispense through Be careful to keep fingers away from the front of the gun Trigger gun until solvent appears 195 11953 6 Engage trigger lock p 1949 3132895 Flush 7 Close solvent pump air valve CB and solvent shut 8 Follow Pressure Relief Procedure page 12 off valve AK at mix manifold P 9 Engage trigger lock 312359 313289 5 AK 11949 10 Disassemble and clean spray tip with solvent by hand Reinstall on the gun 3132895 15 Flush Empty and Flush Entire System new sprayer or end of job NOTE e If system includes hea
91. y module 37 Alternator Power Supply Control Components Alternator Module Repair Alternator Repair Kit 257147 is available to replace tur bine bearings 1 Remove shroud See Remove Shroud 2 Disconnect main power 3 Remove four nuts 4 leave two nuts on left side of panel tight Open front panel of control box 11 4 Disconnect output power cable connections from alternator module and ground lead from control box 5 Disconnect power supply cables from FCM USB and display Air Reg spill LL 6 9 i D e YI a O LO if 5 B Display USB c Exhaust 6 Disconnect air regulator air line and exhaust air line 7 Remove four screws 263 from mounting to remove alternator from control box r 256991 313293 7 38 8 Remove seven screws 708 to separate alternator housings 9 Replace turbine 704 if necessary Lightly lubricate turbine o ring to ease alternator housing reassem bly 10 Replace gasket 702 and or circuit board assembly 705 if damaged 11 Follow steps in reverse order to reassemble alterna tor regulator assembly and to reconnect power cables and air lines Refer to Electrical Schemat ics page 47

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