Global Machinery Company BJ600 User's Manual
Contents
1. IMPORTANT After replacing the cutting blade check that it runs freely by first testing if it spins by hand 11 Replace the base plate and secure with the 4 screws 12 Plug the machine into a power socket and run the biscuit joiner under no load to check that it runs smoothly before using it to cut any material Turning on and off 1 Connect the plug to the power point 2 Push the on off switch 1 forward and up over the latching ramp to lock the switch on fig O 3 Once cutting is finished pull in and release the on off switch 1 to stop the motor fig P WARNING The blade continues to turn for a few seconds even though the switch is turned off Keep your hands well away from the moving blade Dust extraction CAUTION Always ensure that the biscuit joiner is switched off and unplugged from the power supply before making any adjustments or connecting accessories 1 Fit the dust extraction adaptor 13 to the port 12 when connecting the tool to a dust extraction system fig Q 2 The dust bag 14 can be connected to the adaptor fig R Operation overview A biscuit joiner is ideal for making a variety of strong and accurate joints the most common are Edge to Edge Mitre Joints Butt Joints T Joints To cut the biscuit slot the body of the joiner is moved toward the material By utilising the various features of the tool you can create a wide range of different types of joints2. Always make a reference line to line up the machine with the centre of the material to be plunged to ensure accurate biscuit placement Operation Making a cut 1 Mark the all the opposing boards at the point at which you intend on making a cut Clamp the material to a suitable work surface prior to making any cuts 2 Adjust the height of the fence as required for the application 3 Adjust the bevel angle of the fence as required for the application 4 Line up the cutting guide located centre to the front of the fence with the cutting line on the workpiece and place the biscuit joiner against the workpiece 5 Turn on the biscuit joiner using the on off switch 6 Whilst holding the rear handle push the biscuit joiner forward so that the blade plunges into the workpiece 7 Allow the return spring to retract the blade from the slot and then switch off Repeat this process for each marked point along the workpiece Making an edge to edge joint 1 Position the 2 pieces together and draw a reference mark at 90 to the centre point of each proposed joint location Space the joints about 4 inches apart 2 Set the cutting depth to suit the biscuits you are using Generally 20 biscuits suit most applications If you are using stock that is 482 6mm thick or less you will need smaller biscuits 3 Adjust the height of the fence as required Typically this is centre to the material thickness There is a red marke
3. effective ear protection is not worn Contents of carton The GMC BJ600 biscuit joiner is supplied with the following accessories as standard Pin wrench Allen key Dust extraction adaptor Dust bag Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Know your product 1 On off switch 2 Spindle lock button 3 Main handle 4 Secondary handle 5 Depth of cut adjustment knob 6 Main fence 7 Height and bevel adjustment fence 8 Bevel scale 9 Bevel adjustment knob 10 Height scale 11 Height adjustment knob 12 Dust extraction port 13 Dust extraction adaptor 14 Dust bag Overview The biscuit joiner is designed for the cutting and joining of dressed timber It provides an accurate effective and convenient alternative to other means of jointing such as dowelling and can be particularly useful for edge jointing long boards of natural wood or manufactured sheeting The 100mm TCT blade is plunged into the wood to the required depth which is pre set depending on the biscuit to be used PVA wood glue is applied and the biscuit is inserted into the elliptical slot that is left by the blade As the glue sets the water content in th
4. BISCUIT JOINER BJ600 INSTRUCTION MANUAL en Code BJ600 IM Date 080620 Edition 04 Op PS Warranty Introduction Environmental protection Description of symbols Specifications Safety instructions Additional safety rules for biscuit joiners Contents of carton Unpacking Know your product Overview Adjusting the cutting depth Adjusting the secondary handle Adjusting the bevel angle Adjusting the cutting height Anti slip rubber grips Changing the blade Turning on and off Dust extraction Operation overview Operation Making a cut Making an edge to edge joint Making a mitre joint Making a corner joint Making a T joint Maintenance Cleaning Trouble shooting om Oo 0908 BON OH OF PB W GW GW G PO Dima d Sr ee See ee ee Se NG EEE N Aa GQ Gd QDD GW PO N anan OoOO OO Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department The product is warranted for a 2 year repair warranty for home domestic use from the date of original purchase If found to be defective in materials or workmanship the tool will be repaired free of charge Asmall freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verifi
5. T joint 1 Place the 2 pieces to be joined on a level bench 2 Mark the centreline for each biscuit 4 13 3 Cut the slots into the workpiece that will become the vertical board 4 Cut the slots into the workpiece that will become the horizontal board 5 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 6 Insert a water based glue into the slots 7 When all slots have been cut clean the edge and slots of any remaining sawdust 8 Place the biscuits into position and fit the matching timber pieces together 9 Clamp the boards and wipe clean any excess glue and leave to set as per the glues specifications Maintenance All the bearings are sealed ball bearings lubricated for life and require no maintenance Regularly check that all the fixing screws are tight They may vibrate loose over time Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a rag Wear safety goggles or an eye shield and gloves whist cleaning 3 Keep all moving parts free of built up sawdust and other foreign matter 4 Never use caustic agents to clean plasti
6. ave been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead ayy of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and Description of symbols The rating plate on your tool may show symbols These represent important information about the disposed of in an environmentally safe way product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection o Double insulated for additional protection Conforms to relevant standards N380 Specifications Nominal voltage Input power No load speed Depth of cut Thickness of cut Biscuit size Blade size Bore size Bevel fence Height of cut adjustment Insulation class Weight for electromagnetic compatibility 230 240V 50Hz 600W 11000 min 8mm 10mm 12mm 14mm 4mm 0 10 20 100mm 6TCT 022mm 0 90 7mm to 30mm Double insulated 2 8kg General safety rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions 1 Work area a Keep work area clean and well lit Clutt
7. c parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Trouble shooting WARNING Turn the on off switch to the off position and unplug the tool from the power supply before performing trouble shooting procedures reach full speed Tool is overheating Turn off the tool and let it cool down to room temperature Inspect and clean the ventilation slots abnormal noise adjustment knob and height adjustment knob Use qualified electrical repairer to repair or replace Biscuit does Incorrect biscuit being used Check to see that the biscuit is the same size as not fit into slot the slot cut ie use a 10 biscuit for a 10 slot 14 GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual f
8. e glue is absorbed into and expands the biscuit resulting in an extremely strong joint Note You must use PVA glue designed for woodworking applications ae E AA 0 16mmx 48mm b a AR E Pe 4 e AL Se u PA gt 7 N A o N t T a y 10 20mm x 52mm ss a Zr wrr eur Pay ie PA 2 ee A de a ed A SE gt Yan ze AN te EA AT an e gt P 20 24mmx60mm 00 GA VITE A l ey Ad A po AA A ER ls F au vee gt 3 er F Shil hia y dd 7 A Ba oy ees baer ES iy E e i k TE ee Pea IA y pp a E a Ar The adjustable fence allows the height and angle of the blade to be positioned to suit different joint requirements The depth of cut can be set on the depth of cut control dial depending on the biscuit to be used The joiner can also be used to create a continuous groove the width of which can be increased simply by adjusting the fence up or down and carrying out several passes Adjusting the cutting depth The depth of cut can be set to match the dimensions of the particular size biscuit being used The numbers on the depth adjustment dial 0 10 amp 20 coincide with the three most common biscuit sizes The letter M stands for maximum depth capacity of the tool The table below indicates the cutting depth for each setting Depth of Cut 8mm 10mm 12mm Depth Setting 14mm The width of a biscuit may vary slightly due to variances in manufacture The blad
9. e has been designed to allow fitment of up to the largest biscuits in the slot cut 1 To select a depth align the appropriate number with the mark on the tool s housing that matches with the size of biscuit you will be using Rotate the depth adjustment dial 5 to the desired position until it clicks into place fig A Adjusting the secondary handle 1 Using an Allen key loosen the set screw on each side of the handle fig B N 2 Position the handle to the desired position fig 3 Tighten the 2 hex screws to secure the handle in position Fitting the height and bevel adjustment fence 1 Attach the height and bevel adjustment fence to the main fence by sliding it over the top of the main fence fig D Adjusting the bevel angle The adjustable tilt feature allows slots to be cut on a bevelled edge 1 Loosen the bevel adjustment knob 9 by rotating it in an anti clockwise direction fig E Y h u i 2 Move the fence to the desired angle between 0 and 90 using the bevel scale 8 and pointer as a guide fig F 3 Tighten the bevel adjustment knob 9 to secure the fence in position fig G Adjusting the cutting height The height of the fence can be adjusted to let you make biscuit slots at different depths down from the surface of the workpiece 1 Ensure that the fence is set at 0 2 Position fence 7 to the desired height using the scale 10 on the ma
10. ed This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability h
11. ered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of dr
12. ference mark at the centre point of each proposed joint location 3 Place the cutting guide at the centre point of each slot in turn and press the fence against the edge of the workpiece 4 Switch on the biscuit joiner and plunge the blade forward to make the cut 5 Allow the return spring to retract the blade from the slot and then switch off 6 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 7 Insert a water based glue into the slots 8 When all slots have been cut clean the edge and slots of any remaining sawdust 9 Place the biscuits into position and fit the matching timber pieces together 10 Clamp the boards and wipe clean any excess glue and leave to set as per the glues specifications Making a corner joint 1 Set the 2 pieces together and draw the joint centres on the outside face and end 2 Cut the slots into the end piece 3 Cut the slots in the face piece 4 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 5 Insert a water based glue into the slots 6 When all slots have been cut clean the edge and slots of any remaining sawdust 7 Place the biscuits into position and fit the matching timber pieces together 8 Clamp the boards and wipe clean any excess glue and leave to set as per the glues specifications Making a
13. in fence as a guide fig H 3 Tighten the height adjustment knob 10 by rotating itin a clockwise direction to secure the fence in position fig Anti slip rubber grips Biscuit jointers tend to pull to the right when making a cut The anti slip rubber grips have been provided to reduce this effect and help keep the biscuit joiner steady on the workpiece fig J Changing the blade CAUTION Always ensure that the biscuit joiner is switched off and unplugged from the power supply before making any adjustments 1 Loosen and remove the 4 screws on the base of the biscuit joiner 2 Remove the base plate to reveal the blade fig K 3 Whilst holding the spindle lock button 2 rotate the blade by hand until the blade locks in place fig L 4 Whilst depressing the spindle lock button turn the blade flange anti clockwise using the pin wrench provided fig M S u 5 Remove the outer blade flange fig N 6 Remove the blade from the inner flange 7 Clean the blade flanges thoroughly before mounting the new blade Wipe a drop of oil onto the inner and outer flange where they will touch the blade 8 Mount the new blade onto the spindle and against the inner flange 9 Replace the outer flange and tighten 10 10 Ensure that the spindle lock button is released WARNING The direction in which the blade rotates has to be the same as the direction of the arrow marked on the housing
14. ng including safety gloves Wear a dust mask if the operation creates dust If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor Wear goggles Wear earmuffs Wear a breathing mask The tool must be used only for its prescribed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse To use this tool properly you must observe the safety regulations the assembly instructions and the operating instruction to be found in this Manual All persons who use and service the machine have to be acquainted with this manual and must be informed about its potential hazards Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tools construction and design Damage to the lungs if an effective dust mask is not worn Damage to the hearing if
15. or future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
16. r on the side of the machine to indicate where the blades extends out from 4 Place the cutting guide at the centre point of each slot in turn and press the fence against the edge of the workpiece 5 Switch on the biscuit joiner and plunge the blade forward to make the cut 6 Allow the return spring to retract the blade from the slot and then switch off 7 To cut a slot in the edge of the matching workpiece place this piece on a flat surface and place the biscuit joiner against the edge 8 Again line up the centre point of each slot and make the cuts 9 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 10 Insert a water based glue along the adjoining edges and in to the slots 12 11 When all slots have been cut clean the edge and slots of any remaining sawdust 12 Place the biscuits into position and fit the matching timber pieces together 13 Clamp the boards and wipe clean any excess glue and leave to set as per the glues specifications NOTE It is possible that thick pieces of timber may require two biscuits at each location one at a height of about 1 3rd the thickness of the wood and the other at about 2 3rd the thickness Making a mitre joint 1 Slots for a mitre joint can be cut with the workpiece secured flat on the bench and the fence tilted to the required angle 2 Position the 2 pieces together and draw a re
17. r tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This
18. ugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the powe
19. will ensure that the safety of the power tool is maintained Additional safety rules for biscuit joiners Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure that it has the right ampere rating for your power tool and is in safe electrical condition Ensure your mains supply voltage is the same as your tool rating plate voltage If possible always use clamps or a vice to hold your work Always switch off before you put the biscuit joiner down Ensure that the lighting is adequate Keep the area free of tripping hazards Do not let anyone under 18 years operate this tool Only use accessory blades that are in good condition Do not touch the blade after operation It will be hot Keep yours hands away from under the workpiece e Never use your hands to remove chips or waste close by the blade Rags cloths cord string and the like should never be left around the work area Support the work properly Periodically check that all nuts bolts and other fixings are properly tightened When using the tool use safety equipment including safety glasses or shield ear protection and protective clothi
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