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Generac SE10000 Owner's Manual

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1. 120 240 Volts Rated Maximum Current at 240 Volts 41 6 Amps Rated Maximum Current at 120 Volts coi e 83 3 Amps Pase e 1 Rated AC Frequency 60 Hertz Number of Rotor Poles 2 Driven Speed of Rotor 3600 rpm Generac Portable Products SE10000 Generator NOTES 13 TROUBLESHOOTING Problem Cause Generac Portable Products SE10000 Generator Solution Engine is running but no AC output is available 1 Circuit breaker is open 2 Poor connection or defective cord set Connected device is bad 3 4 Fault in generator 1 Reset circuit breaker 2 Check and repair 3 Connect another device that is in good condition 4 Contact Generac service facility Engine runs good but bogs down when loads are connected Short circuit in a connected load Generator is overloaded N Engine speed is too slow Shorted generator circuit RO Disconnect shorted electrical load See Don t Overload the Generator on page 11 Contact Robin service facility Contact Generac service facility RO Engine will not start or starts and runs rough Dirty air cleaner Out of gasoline Stale gasoline O N Spark plug wire not connected
2. STORAGE The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for e 12 Generac Portable Products SE10000 Generator more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in To Clean the Generator Check that the cooling air slots and openings on the generator are open and unobstructed Remove the negative battery cable from the battery to prevent the battery from being depleted DANGER The battery is water based If you are storing the generator in an area that will go below freezing you must remove the battery and store it separately in an area that will not freeze If you allow the battery to freeze the water in it will expand and crack open the battery spilling the contents Prepare the engine in accordance with the storage instructions in the engine owner manual Let the unit completely cool for at least 5 minutes before placing any cover over the unit Store the unit in a clean dry place Other Storage Tips Do not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in a gasoline can cause problems when you use that fuel with this unit Store in clean and dry area SPECIFICATIONS Rated Maximum Continuous AC Power Output 10 000 Watts Rated
3. Carbon monoxide if breathed in sufficient concentrations can cause unconsciousness or death Operate this equipment outdoors where adequate ventilation is available 9 9 9 9 9 9 e Generac Portable Products SE10000 Generator The generator produces a very powerful voltage that can cause serious injury or death by electrocution Never touch bare wires or receptacles Never permit a child or any unqualified person to operate the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work Never use worn bare frayed or otherwise damaged electrical cords with the generator Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Never allow smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel tank Allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause a FIRE or an EXPLOSION Never store a generator with fuel in the tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater clothes dryer FIRE or an EXPLOSION may result Do not insert any object through cooli
4. ERST COIL CAPACITOR POWER POWER WINDING WINDING KEY SWITCH 14 1 m TDRI 18 2 CARB 18 FUEL SHUTOFF DIL i PRESSURE SWITCH L 5 D 18A SPARK j 18A PLUG 2 ENG IGNITIDN I X 30A CB SPARK 120V 30A L ENG IGNITIDN 11 m 44B 30A 118 224 C B 120 240V 11B Bs 114 250V 44A SOA 16 Generac Portable Products SE10000 Generator WIRING DIAGRAM Es SCHEMATICS 444 18 18 LIA 30A 30A 20A 6 8 B C B 18 T 18 16 1 13 M 11B ee B 250V 50A 120 240V S KEY S OA 120V 304 120V 20A 44c 12 0 A C SWITCH 44D 9 e Y y CAUTION ie G 13 KW 22 OUTLET TAB L MUST BE 18 44 x Y BROKEN OFF OOO OUTLET IS x O REPLACED Ca mj 18 14 7 22 9 11 T 22 Oo O 1 0 GRN ss s ua B I 22 BATTERY 2ohn RESISTOR le
5. OUTLET 120 250V 50 Amp 21 Item Part Z 16 43437 17 80077 18 92953 19 90576 20 84135 21 75477 22 B4894 23 43181 24 43182 25 77314 26 B4737 27 B95906 28 51716 29 B4893 30 B4892 31 51714 Qty 1 4 1 1 1 1 1 4 4 1 1 1 1 2 1 1 Description OUTLET 120 240V 30 Amp Locking PPHMS M4 x 20mm BLOCK 50 Amp 3 Terminal GROMMET Rubber GROMMET Rubber PPHMS M5 0 8 x 20mm RECTIFIER Battery Charge PHMS M3 0 5 x 10mm LOCK WASHER M3 RELAY Thermal ASSEMBLY Wire Harness BOX Control Panel NUT Hex M5 0 8 STAND OFF RESISTOR 2ohm 25 watt NUT Hex M3 Generac Portable Products SE10000 Generator Item Part Qty Description 1 93393B 1 HANDLE 2 39287 4 HHCS M8 1 25 x 45mm 3 52858 5 NUT Locking M8 1 25 4 93394 1 LEG Mounting Support 5 27007 1 MOUNT Vibration 6 22145 3 FLAT WASHER 5 16 M8 7 42909 1 HHCS M8 1 25 x 30mm 8 39253 2 HHCS M8 1 25 x 20mm 9 93693B 1 AXLE 10 89635 2 SPACER Wheel 11 89742 2 WHEEL 12 22247 2 WASHER Wheel 13 87005 2 PIN Retaining 14 22129 2 WASHER M8 Lock 22 Generac Portable Products SE10000 Generator NOTES 23 LIMITED WARRANTY FOR OVERHEAD VALVE V TWIN ENGINE DRIVEN PORTABLE GENERATORS GENERAC PORTABLE PRODUCTS hereafter referred to as the COMPANY warrants to the original purchaser that all components originally equipped with the generator excludin
6. so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For service see your nearest COMPANY authorized warranty service facility or call 1 877 544 0982 Warranty service can be performed only by a COMPANY authorized service facility This warranty will not apply to service at any other facility At the time of requesting warranty service evidence of original purchase date must be presented GENERAC PORTABLE PRODUCTS Jefferson Wisconsin 53549
7. 8 x 12 GROMMET Generator Cover SCREW 12 Self Driller DECAL Oil Fill NUT Locking M6 1 0 WING NUT M6 1 0 WASHER M5 Lock NUT Hex M6 1 0 SAE 30 Oil Oil Bottle Funnel 125 Volt 30 Amp Plug 240 Volt 30 Amp Plug 125 Volt 20 Amp Plug Owner s Manual Generator Reference Card Engine Owner s Manual Generac Portable Products SE10000 Generator Item Qty Description Item Part Qty Description 1 B4906 1 SHIELD Front 10 B4915 1 BEARING 62052RS C3 2 B4907 2 GRID Front 11 B4916 1 CAPACITOR Diode Varistor 3 B4908 1 BOLT Shaft Stay EMC 4 B4909 4 STAY BOLT M8 x 30 12 B4917 1 ROTOR Includes Item 13 5 B4910 1 ASSEMBLY Housing 13 B4918 1 FAN 6 B4911 1 CAP 14 B4919 2 SCREW 1 0 x 10mm 7 B4912 1 COVER Blind End 15 B4920 8 SCREW M5 0 8 x 10mm 8 B4913 1 COVER Top Black 16 49820 1 LOCK NUT M8 1 25 9 B4914 2 CAPACITOR 25mF 450V 20 Item Part 1 BB4504 2 23897 3 91526 4 49226 5 75207 6 23365 7 68759 8 38150 9 22264 10 51715 11 75207A 12 74190 13 68868 14 B4445 15 B4262 Generac Portable Products SE10000 Generator Qty Description 1 O O1 O1 PANEL Control FLAT WASHER 10 M5 PPHMS M5 08 x 12mm LOCK WASHER M5 CIRCUIT BREAKER 20 Amp WASHER 8 Shakeproof OUTLET 120V 20 Amp Duplex FLAT WASHER 8 LOCK WASHER 8 NUT M4 0 7 Hex CIRCUIT BREAKER 30 Amp OUTLET 120V 20A Locking OUTLET 120V 30 Amp Locking CIRCUIT BREAKER 45 Amp
8. To install Remove nut on the negative battery terminal Slide the negative battery cable over the screw on the terminal Figure 2 Figure 2 Negative Battery Connection Reattach nut and tighten Ensure the connections to the battery and generator are tight and secure Generac Portable Products SE10000 Generator WHEEL KIT INSTALLATION You will need a 13mm metric box open end or socket wrench to install this kit Install Wheel Kit as follows Figure 3 1 Place the bottom of the generator cradle on a flat even surface It may help to raise the cradle on temporary blocks Slide axle through both axle mounting brackets on cradle frame Slide spacer over each end of axle Install the wheel Secure wheel on axle with retaining pin and washer Be sure to install the wheel with the raised hub inboard Figure 3 Wheel Kit Washer Hand 5 Install other wheel in the same manner Secure the vibration mount on the support leg with lock nut washer and 30mm capscrew Fasten the support leg to the bottom of the generator cradle using 20mm capscrews lock washers and flat washers T Position the handle below the muffler bracket on the engine side of the generator Attach the handle with 45mm capscrews and lock nuts 8 Recheck all nuts to make sure they are tight and secure Remove the temporary blocks Locking Nut 6 Y a oN
9. cover normal maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices the generator needs periodic parts service and replacement to perform well This warranty will not cover repair when normal use has exhausted the life of a part or generator THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANT Y Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages
10. 14 iU CHARGE 1 44 44 7 77 RECTIFIER 85 us u Q oto i RELAY 55 22 eq 22 T T 66 66 TERMINAL BLOCK CONTROL PANEL CARB FUEL LOW DIL SHUTOFF E SWITCH 13 13 13 FUSE 16 i 10 AMP 13 emi 18A SPARK 13 13 STATOR uns 0 ia GRN 4 rh 55 GROUND TO REAR PLUS 2 ires BEARING CARRIER x L S D IGNITION SYSTEM DIODE SUPPLIED GRDUND BATTERY 17 Generac Portable Products SE10000 Generator GENERATOR EXPLODED VIEW Tad ARS j Detail of Battery Tray 18 Generac Portable Products SE10000 Generator GENERATOR PARTS LIST Item w Q2 w Q9 Q9 Q2 Q9 Q2 Q9 Q9 NN NN NN NO NO 2 2 3 md cd IO GO N Oq0 0 100 amp O0IWN OqO 00 100 NE EXO 08 CN A eo Part NSP BB4509 ATT304 BB4811 80270 78299 B4325 38353 78831B B1696 AB4426 83465 23152 22237 22241 22746 22131 BB5117 B4425 195 53621 38750 B4502 22145 26850 20566 B4986 92982 B4865 B4866 78817 77816 B4826 B4824 79552 73054 B4268 BB4481 20441 B4489 Qty Description ENGINE Robin 18HP SHIELD Heat SUPPORT Engine SHIELD Heat VALVE Fuel Shut Off BUSHING Fuel Valve CAP Fuel Tank MOUNTS Vibration CAPSCREW M6 1 0 x 60mm TANK Fuel 10 Gal CRADLE GROMMET Mounting CAPSCREW 3 8 16 x 3 4 WASHER 3 8 Lock NUT 3 8 16 He
11. E10000 Generator SAFETY RULES This generator set was designed and manufactured for specific applications Do not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Read this manual carefully and become familiar with your generator set Know its applications its limitations and any hazards involved IN WARNING PN The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER You must isolate the generator from the electric utility by opening the electrical system s main circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator DANGER Generator exhaust gases contain DEADLY carbon monoxide gas
12. GENERAC The Reliable Ones SE 10000 Portable Generator Owner s Manual DANGER This generator is designed for outdoor use only Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors DANGER You must isolate the generator from the electric utility by opening the electrical system s main circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine Owner s manual Model No 1339 0 10000 Watt AC Generator Manual B4472 Revision 2 8 17 1999 Visit our Generac website www generac portables com This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death EQUIPMENT DESCRI
13. NS The Owner Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored Never operate a damaged or defective generator Engine Maintenance See your engine owner s manual for instructions Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Make sure the cooling air slots in the generator do not become clogged with leaves or other foreign material NOTE DO NOT use a garden hose to clean generator Water can enter the engine fuel system and cause problems In addition if water enters the generator through the cooling air slots some water will be retained in the voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a damp cloth to wipe exterior surfaces clean Soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed
14. PTION This generator is an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliance tool and motor loads This manual contains information for a generator that operates 120 and or 240 Volt single phase 60Hz devices that require up to 10 000 watts 10 0 kW of power that pull up to 83 3 Amps at 120 Volts or 41 6 Amps at 240 Volts wattage amperage capacity Add up the rated watts of all devices you are connecting to generator receptacles at one time This total should not be greater than 10 000 watts for this generator See Don t Overload the Generator on page 11 T CAUTION Do not exceed the generator s Every effort has been expended to make sure that the information in this manual is both accurate and current However Generac reserves the right to change alter or otherwise improve the product at any time without prior notice DANGER Do not tamper with engine governed speed High operating speeds are dangerous and increase the risk of personal injury or damage to equipment The generator supplies correctly rated frequency and voltage only when running at proper governed speed Incorrect frequency and or voltage can damage some connected electrical loads Operating at excessively low speeds imposes a heavy load and when adequate engine power is not available may shorten engine life Generac Portable Products S
15. Support Leg Locking Vibration _ Mount ST Flat Washer nt e M8 Flat Der Washer e Washer 30mm 20mm Capscrew Capscrew Retaining Pin KNOW YOUR GENERATOR Generac Portable Products SE10000 Generator Read this owner s manual and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Fuel Tank Circuit Breakers AC 120 Volt AC 20 Amp Duplex Receptacle 120 Volt AC 20 Amp Locking Receptacle 120 Volt AC 30 Amp Locking Receptacle Locking Receptacle 120 Volt AC 20 Amp Duplex Receptacle Each supplies electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 Volt AC 20 Amp Locking Receptacle Supplies electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Fuel Shu
16. al NEMA 14 50 Use this receptacle to operate 240 Volt AC 60 Hz single phase loads requiring up to 10 000 watts 10 0 kW of power CAUTIONI Although this outlet states it has a 240 Volt AC 50 Amp rating up to 12 500 watts the generator is only rated for 10 000 watts Powering loads that exceed the wattage amperage capacity of the generator can damage it and cause serious injuries Generac Portable Products SE10000 Generator If wattage is not given multiply volts times ampere rating to determine watts volts x amps watts DON T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage Capacity can ou in damage Tote generator and 1S only seconds when starting such motors Make sure connected electrical devices Observe the following to to allow for this high starting wattage when selecting prevent overloading the unit electrical devices to connect to your generator Add up the total wattage of all electrical devices to 4 Figure the watts needed to start the largest motor be connected at one time This total should NOT be I 9 l greater than the generator s wattage capacity 2 Add to the running watts all other connected loads The rated wattage of lights can be taken from light The Wattage Reference Guide below Figure 13 is bulbs The rated wattage of tools appliances and E j motors can usually be found on a data plate or provided to assist you in deter
17. eceptacle Connect a 3 wire cord set rated for 125 Volts AC at 30 Amps or greater to the plug Figure 10 Figure 10 120 Volt 30 Amp Locking Receptacle 3 Wire Cord Set Neutral 120V Ground Green NEMA L5 30 Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps The outlet is protected by a 30 Amp push to reset circuit breaker 120 240 Volt AC 30 Amp Receptacle Use a NEMA L14 30 plug with this receptacle Connect a suitable 4 wire grounded cord set to the plug and to the desired load Figure 11 The cord set should be rated for 250 Volts at 30 Amps or greater Figure 11 120 240 Volt 30 Amp Locking Receptacle S 4 Wire Cord Set Q 7 Neutral Ground Green NEMA L14 30 Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps or 240 Volt AC 60 Hz single phase loads requiring up to 7200 watts 7 2 kW of power at 30 Amps The outlet is protected by a 30 Amp push to reset circuit breaker 10 Generac Portable Products SE10000 Generator 240 Volt AC 50 Amp Receptacle Use a NEMA 14 50 plug with this receptacle Connect a 4 wire cord set rated for 250 Volts at 50 Amps to the plug Figure 12 Figure 12 120 240 Volt 50 Amp Receptacle 240 Volts AC Frame Ground W Neutr
18. er opens and electrical output to that receptacle is lost Read Don t Overload the Generator on page 11 carefully If the Engine Will Not Start Refer to the engine owner s manual STOPPING THE ENGINE Remove all electrical loads connected to unit s receptacles Never start or stop engine with devices plugged in and turned on Let engine run at no load for 30 seconds to stabilize the unit s internal temperatures Turn the key switch to the Stop position Close the fuel valve STOPPING THE ENGINE WITH THE FUEL VALVE This procedure eliminates fuel from the carburetor Use this method to stop the generator if you plan to store the generator over a long period Fuel will clog the internal passages of carburetor if allowed to remain for an extended period Unplug all electrical loads connected to the unit s receptacles Never start or stop engine with devices plugged in and turned on Let engine run at no load for 30 seconds to stabilize the internal temperatures of engine and generator Close the fuel valve while the engine is running and wait until the engine stops Set the key switch to the Stop position after the engine quits Generac Portable Products SE10000 Generator Connecting Electrical Loads DO NOT connect 240 Volt loads to 120 Volt receptacles DO NOT connect 3 phase loads to the generator 9 DO NOT connect 50 Hz loads to the generator Let engine stabilize and warm up for a few minutes a
19. fter starting Plug in and turn on the desired 120 Volt or 240 Volt single phase 60 Hz electrical loads 9 Add up the rated watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator on page 11 RECEPTACLES 120 Volt AC 20 Amp Duplex Receptacle Use each receptacle to power 120 Volt AC single phase 60 Hz electrical loads requiring up to a combined 2400 watts 2 4 kW or 20 Amps of current Figure 8 Figure 8 120 Volt 20 Amp Duplex Receptacle Each outlet is protected against overload by a 20 Amp push to reset circuit breaker Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater 120 Volt AC 20 Amp Receptacle Use a NEMA L5 20 plug with this receptacle Connect a 3 wire cord set rated for 125 Volts AC at 20 Amps or greater to the plug Figure 9 Figure 9 120 Volt 20 Amp Locking Receptacle 3 Wire Cord Set a Neutral Ground NEMA L5 20 Green Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 2400 watts 2 4 kW of power at 20 Amps The outlet is protected by a 20 Amp push to reset circuit breaker 120 Volt AC 30 Amp Receptacle Use a NEMA L5 30 plug with this r
20. g the engine for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase This warranty is not transferable and applies only to portable generators driven by an overhead valve V Twin engine Consumer Commercial Alternator 2 years 2nd year parts only 1 year Engine Warranted solely by the engine manufacturer With the exception of European Community Countries all units bound for export shall be warranted for One 1 Year in Consumer applications and 90 days in Commercial applications as defined below NOTE For the purpose of this warranty consumer use means personal residential household use by original purchaser This warranty does not apply to units used for Prime Power in place of utility Commercial Use means all other uses including rental construction commercial and income producing purposes Once a generator has experienced commercial use it shall thereafter be considered a commercial use generator for the purposes of this warranty During said warranty period the COMPANY will at is option repair or replace any part which upon examination by the COMPANY is found to be defective under normal use and service Starting batteries are not warranted by the COMPANY All transportation costs under warranty including return to the factory if necessary are to be borne by the purchaser and prepaid by the purchaser This warranty does not
21. generator helps prevent electrical shock if ground fault conditions exists in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices Generac Portable Products SE10000 Generator Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel If you have any problems with the assembly of your generator please call the generator helpline at 1 800 270 1408 IMPORTANT Any attempt to run the engine before it has been serviced with the recommended oil will result in an engine failure REMOVE GENERATOR FROM CARTON Set the palleted carton on a rigid flat surface Carefully cut bands around the shipping carton Lift carton off the generator Remove all packing material carton fillers etc Remove the generator from the shipping pallet CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 Contents include 10 000 watt generator Generator owner s manual Engine owner s manual 2 Bottles of SAE 30 engine oil 28 oz Oil fill spout 125 Volt 30 Amp plug 125 Volt 20 Amp plug 120 240 Volt 30 Amp plug Wheel kit CHECK BATTERY ATTACH NEGATIVE BATTERY WIRE The battery on the generator is fully charged sealed and pre installed except for the negative black battery cable
22. gure 5 Fuel Shut off Valve _ Fuel Tank Pull the choke knob to close If the engine is warm or the ambient temperature is high pull the choke knob half way or keep it fully open Figure 6 Figure 6 Choke Knob Generac Portable Products SE10000 Generator DANGER Engine exhaust contains carbon monoxide a colorless and odorless gas which causes unconsciousness and death Never run engine indoors or in poorly ventilated areas DANGERI Burn hazard Temperature of muffler and nearby areas may exceed 150 F 65 C Do not touch these areas on the generator Turn key switch to the Start position Figure 7 Figure 7 Key Switch IMPORTANT Do not operate the electric starter continuously for more than 5 seconds even if the engine does not start Extended cranking can damage the starter motor NOTE If the engine fails to start set the key to the Run position and wait for about 10 seconds before retrying IMPORTANT Never turn the key switch to the Start position while the engine is running You could damage the starter motor When the engine starts gradually open choke by pushing the choke knob in and keep it fully opened while running IMPORTANT Do not overload the generator Do not overload individual panel receptacles These outlets are protected against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that break
23. mining how many items your generator can operate at one time decal affixed to the device Some electric motors such as induction types require about three times more watts of power for starting than for running This power surge lasts Figure 13 Wattage Reference Guide Device Running Watts Device Running Watts Air Conditioner 12 000 Btu Hedge Trimmer Air Conditioner 24 000 Btu Impact Wrench Air Conditioner 40 000 Btu Battery Charger 20 Amp Jet Pump Belt Sander 3 Lawn Mower Chain Saw Light Bulb Circular Saw 6 1 2 Microwave Oven Clothes Dryer Electric Milk Cooler Clothes Dryer Gas Oil Burner on Furnace Clothes Washer Oil Fired Space Heater 140 000 Btu Coffee Maker Oil Fired Space Heater 85 000 Btu Compressor 1 HP Oil Fired Space Heater 30 000 Btu Compressor 3 4 HP Paint Sprayer Airless 1 3 HP Compressor 1 2 HP Paint Sprayer Airless handheld Curling Iron Freezer Refrigerator Dehumidifier Slow Cooker Disc Sander 9 Submersible Pump 1 1 2 HP Edge Trimmer Submersible Pump 1 HP Electric Blanket Submersible Pump 1 2 HP Electric Nail Gun Sump Pump Electric Range per element Table Saw 10 Electric Skillet Television 200 to 500 Furnace Fan 3 5 HP Toaster 1000 to 1650 Garage Door Opener Weed Trimmer Hair Dryer Allow 3 times the listed watts for starting these devices Hand Drill 11 MAINTENANCE GENERAL MAINTENANCE RECOMMENDATIO
24. ng slots of the engine You could damage the unit or injure yourself The unit requires an adequate flow of cooling air for its continued proper operation Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed Allow at least 3 feet of clearance on all sides of generator or you could damage the unit Never operate the generator in rain in any enclosed compartment if connected electrical devices overheat if electrical output is lost if engine or generator sparks if flame or smoke is observed while unit is running if unit vibrates excessively GROUNDING THE GENERATOR The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to approved earth ground Local electrical codes may also require proper grounding of the unit For this purpose a grounding wing nut Figure 1 is provided on the cradle Figure 1 Location of Grounding Wing Nut Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock However local codes may vary widely Consult with a local electrician for grounding requirements in your area Be sure to keep the ground wire attached while you connect the electrode Properly grounding the
25. room for expansion Use regular UNLEADED gasoline in the generator DO NOT use premium gasoline DO NOT mix oil with gasoline DO NOT overfill the gas tank Clean area around fuel fill cap remove cap Fill fuel tank with clean fresh unleaded gasoline Be careful not to overfill Allow 1 2 of tank space for fuel expansion Figure 4 Figure 4 Fuel Expansion Space Install fuel cap and wipe up any spilled gasoline IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 12 Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START THE ENGINE WARNING Never start or stop engine with electrical devices plugged into the panel receptacles and turned on You could damage both the generator and the electrical devices Unplug all electrical loads from unit s receptacles before starting the engine e Make sure the unit is in a level position Open the fuel shut off valve Figure 5 Fi
26. t Off Valve Air Filter on top of engine Key Switch Choke Oil Filter 120 240 Volt AC 50 Amp Receptacle 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50 Amp single phase 60 Hz welder or motor loads Air Filter Filters intake air as it is drawn into the engine Choke Used to start a cold engine Circuit Breakers AC Each receptacle is provided with a circuit breaker to protect the generator against electrical overload Breakers are push to reset type Fuel Shut Off Valve Always have the fuel shut off valve closed when engine is not running Fuel Tank Tank holds 10 U S gallons of unleaded gasoline Key Switch Used to start engine Always have key switch in the Stop position when not in use Oil Filter Filters engine oil to prolong engine life Generac Portable Products SE10000 Generator BEFORE STARTING THE GENERATOR Add Engine Oil For your convenience an oil filler spout has been supplied with your generator This cap fits over a standard bottle of oil and allows for easy access to the oil fill See engine owner s manual for oil recommendations and fill instructions Add Gasoline DANGER NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot DO NOT light a cigarette or smoke when filling the fuel tank DANGER Do not overfill the fuel tank Always leave
27. to spark plug 5 Bad spark plug 6 Water in gasoline 7 Overchoking 8 Low oil level 9 Excessively rich fuel mixture 10 Intake valve stuck open or closed 11 Engine has lost compression Clean or replace air cleaner Fill fuel tank Drain gas tank and fill with fresh fuel Connect wire to spark plug AR O N 5 Replace spark plug 6 Drain gas tank fill with fresh fuel 7 Put choke lever to no choke position 8 Fill crankcase to proper level 9 Contact Robin service facility 10 Contact Robin service facility 11 Contact Robin service facility Engine shuts down during operation 1 Out of gasoline 2 Low oil level 3 Fault in engine 1 Fill fuel tank 2 Fill crankcase to proper level 3 Contact Robin service facility Engine lacks power 1 Load is too high 2 Dirty air filter 3 Engine needs to be serviced 1 See Don t Overload the Generator on page 11 2 Replace air filter 3 Contact Robin service facility Engine hunts or falters 1 Choke is opened too soon 2 Carburetor is running too rich or too lean 14 1 Move choke to halfway position till engine runs smoothly 2 Contact Robin service facility Generac Portable Products SE10000 Generator NOTES 15 Generac Portable Products SE10000 Generator SCHEMATIC DIAGRAM 66 77 13 e 77 E ge EXCITATION
28. x CAPSCREW 3 8 16 x 1 3 4 WASHER 3 8 Flat SHIELD Heat ASSEMBLY Control Panel WIRE ASSEMBLY Ground HHCS M6 1 0 x 30 SWITCH Key Ignition WASHER M68 Flat WASHER M6 Shakeproof DECAL 1 800 DECAL Ground DECAL Danger DECAL Side Panel DECAL Control Panel DECAL Data Plate DECAL Caution Hot Muffler DECAL Start Instructions DECAL Start Run Stop DECAL Overlaminate DECAL Fuel Shut Off ALTERNATOR 10KW GUARD Muffler SCREW 1 4 x 3 4 Self Driller BATTERY 19 Item 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Items Not Illustrated Part B4627 AB4682 A96925 96924 193 53621 194 53621 52618 49226 52856 49820 39253 NSP 45771 27482 47411 22473 B4948 55934G 22511 B4803 52618 B4794 B2153 B4988 52857 87680 23897 49813 BB3061 B3518 37806 43438 93568 B4472 B4888 NA 1 1 1 2 1 1 2 1 2 2 1 Naa ARMAND N NN 2 1 1 1 1 1 1 1 Qty Description KEY Ignition Switch BRACKET Ignition Switch BRACKET Battery Tie Down J BOLT M8 1 25 CABLE Battery Positive CABLE Battery Negative HHCS M5 0 8 x 12 WASHER M5 Lock NUT M5 Flange Lock NUT Nylok M8 1 25 CAPSCREW M8 1 25 x 20 SUPPLIED WITH ENGINE NUT M8 1 25 WASHER 5 16 Shakeproof CAPSCREW M6 1 0 X 16 WASHER Flat M6 CLAMP Hose CLAMP Hose CAPSCREW 3 8 x 1 1 4 CONNECTOR 5 way HHCS M5 0

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