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Duracell Air Cleaner 75 User's Manual

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Contents

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6. F F F 11 02 mea 7 qu dE 5 1001 1002 218 3 1042 mas MU 6 120 FROM 2 JP orp 3 y 822 Gre PLC CONTROLLER isa p 104 5 9 1042 1041 PTIDNAL JUMPERS WHEN FIELD WIRING B 3 AND B 4 IS NOT USED Ba 144 8 _ 110 o 120 FRIM 8 WI 5 PLC CONTROLI m 160 CR parle 120Vac FROM 7 CR dx 5 4 PLC CONTROLLE 1161 1 0 406 118 1 P S 278 1 11001 4 e 122 D Pa P 1002 FI IT BLK WHT 1 PS 1 LED LINE P S He EU S P6 P8 ZA RI BLK WHT PS 82 LED a 218 1 6 14 13 1 1 Sch une 11 eTB 1 1001 4 2 1361 E 1002 RI BLK WHT PS 3 LED LINE PS 8 x P6 8 e CT BLK WHT PS 4 LED p eTB e 6 14 13 210 2 ISCH 118 1 unc Fei 1001 2 21 5 pg Ph 1002 1 BLK WHT JL PS 85 LED LINE P S pS P6 P8 14 BLK WHT kn PS 86 LED m x 218 2 6 14 13 24 20Voc NEUTRAL FROM PLC CONTROLLER 1 amp 2 POWER SUPPLY CUNTRUL RELAY 22 3 amp 4 POWER SUPPLY CONTROL RELAY OPTIONAL 136 8358 6 P ER SUPPLY RELAY OPTIONAL 158 C2 ze mz PWM POWER SUPP
7. 92 0 ASVA Sa 2 0X E ONT TATISIOS S d SAL 90 bae 2 19 O 5 13S dULI SAT 10015 IIA 22 v2 S d NEHHA 5 TSS AULI SAL Idas JJA Ec La My HSVM NI dd Wa ONINN I ae T2 0 JU gt lt AV 1 IN 1015 Qc Ud PUC 139 J HSV N leve 11 Ud 491 a JUS uy 0 01 ld 45 gt gt gt AV 1808 IDdINIJ HSVA i 0 l 19 gt lt gt gt lt QILN4 IUS lt 90 DJ 35S gt gt lt gt lt gt gt gt TEES Ss Yara Ses S de x 1 JINUJ SAJVA E 18127 v0 8 15 118 8100 SHIH 8 2 0 Ue 1 ESj AN 149 80 eg 800 20 149 ALNUS 81 ld e 10 UJ AN 13 ALNUS e iv c 00 Da 4 gt lt gt lt 144 IDdHINIJ IMD la O _ 12 5 O O ee ea an x E PS EU ES Url CO Go UN E nop WEE SF AE AE Ee U om lt A e a s lt ME a E O a olz L3 mie O CO S SS o aes 5 2 cou io gt lt Ss ei Li Al co COL
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9. 22 Figure 12 ATS Control Standard Field Wiring Sequence of Operations 23 Figure 13 ATS Remote optional Schematic 24 Figure 14 ATS Remote optional Field Wiring 25 Figure 15 Air Boss Control optional Schematic 26 Figure 16 Air Boss Control optional Schematic Field Wiring 27 Figure 17 Air Boss Control optional Sequence of Operations 28 SECTION I DESIGN FOR THE SYSTEM DESIGN ENGINEER 1 General Description The standard major components supplied with each unit for installation are as follows electronic air cleaner controller power supplies The electronic air cleaner contains the ionizing collecting cells collecting elements and metal mesh pre fillers and after filters Perforated plate or impingement type mist suppressors in lieu of the metal pre filters are options when specified Gasketed access doors located on one end of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors may be specified as right or left handed The hand designation is determined by standing in the ductwork on the air entering side of the unit so the airflow strikes your back The Pulse Width Modulated PWM power supplies providi
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17. an inspection report completed and a claim filed at the receiving point The unit cabinet is shipped completely assembled and where size permits the ionizing collecting cells are shipped inside the cabinet On large units the upper tier of cells may be shipped in separate containers The controller and other separate accessories are shipped in the containers as noted on the packing list 2 Position Air Cleaner Cabinet To reduce weight for ease in handling remove the pre filters after filters and the ionizing collecting cells from the cabinet and place them safely aside Position the cabinet in the designated location giving consideration to the following points a Provide sufficient clearance in front of the access doors for ionizing collecting cell and mechanical filter removal A minimum of 39 inches is required see figure 5 b Level the cabinet to assure proper drainage from the drain pan c Unless specific design features have been prearranged the direction of airflow through the cabinet mav be either from the right or the left When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow through the cabinet mist suppressors have been specified thev are to be installed on the air entering side of the unit After the cabinet has been properly located it may be secured into place at the predrilled factory mounting pads either by bolting or we
18. 00 2 0 4 ET 50937 301105 LON 06 837310 NIV NV CINDILdD SA TWA 0 272 T SXOvd 03 00 N33136 SLINGNOD 31989035 NI SQV31 NOM HSWA NILUS B OE Quest 9 8 B N2DIE B 4 0S HION31 029032915 NOL A8 50931 301170 HOIH 7 062 4 9 1 SILON CIWNULLdU dV deb O 7 J LN l 97 m 0100 2 035 9 2 ME um 9y8 9 4 1 51113 3711101 81730 00310817 51113 711101 CIVNDILAD INDI m Da E 311 d 1 I MAL NOLOW 10210 2 0011335 9 7 CC 23 bre 1 001911413384 01 8019114133824 Ul 801 11013380 DL ES m Lu Ee QUE 5 6 oot 4 33 9 8 2 3 7 Use deve 1 were 2 Aya 0 10 201001 CTO4INVW 1 2011335 9 5 E SC We WW Ove Ore 4085 E E ug B 35 1 089 188 pal n HTIA3 4 XLW 4 vcr O O O 8010 0410 NDII23S c glo I BEE ES 23 BEE J8EE u 3 1 61013105 Q 501 1 DENTS RE E 0014 m et Laf Ce Lat TS E See 49 811 yg 3072 Sd 0 Sd 812 Sd 3 9 2 bee EIS SIN Sin M Y 8 6 SS 201 2 OSE Dee 1 12 30 1 812 35 4 26 1 812 ISNA 6 0 2 a 8 28 1ND23 am DION dWnd l LD 1 0 0 7080 NOLOW 10 RE CIVNDILAD 5 D GDIDA AJADI 871 T 5 SC Beds 9 G E m Bee 1133136 NOLINOW VW AN z B 2 SIDA TddAS 1 fei Ele 1 08 cay c pe
19. 4 2 General Describir 2077 4 2 9 9 1 9 000 4 4 0 6 uu EE uu uu uu 5 5 Periodie 0010101010101 5 6 116 11518 EE 6 TSO Al US uu oa 7 8 Troubleshooting Reference Chart 8 9 Page 9 through T1 uuruuu u u EE NOT USED SECTION IV REFERENCE lllustrations and Drawings Figure 1 General Component Arrangement 12 Figure 2 High Voltage Lead Terminal Connections 13 Figure 3 Typical Outdoor Installation 14 Figure 4 Model 79 Junction Box 15 Figure 5 Ji e dl uuu 16 Figure 6 ATS Control Outline STANDARD I7 Figure 7 ATS PWM Remote Box OPTIONAL eene eene 18 Figure 8 AIR BOSS CONTROL OPTIONAL 19 Figure 9 NOU 56 0 Cc cS 20 Figure 0 NOT SC E 21 Figure 11 ATS Control Standard Schematic
20. 83 8 03 SLY T NADO yava 0 0 2 MD aie fu eo 0 9 SCH 2 IMdNI 0 O 32 0 0 No 2 0350100 2 8 9 E 6 0 e Y y 007 2 0 Te 1 0 0 Id 6 9 NDISNV4X3 3 CH 0092 18 375 2 E 122 n mee 001 I 6 1 OMID NW e T 1911 0 0 8 6 8 A Od 6 SINGING 138 3100011 830 04 009 18 15 f cuc 92 3011 DD V per 19m 59 ope n EF 8 ere td 803110811031 31 ne 1911 1 09 09 09 85 955 056 06 8ve 9v 7706 ove Ove BEE EE vee cee 06 82 9 5 cct 00 E 02 04 06 08 20 4 26 28 30 de 34 36 38 40 42 144 146 48 30 Jg JA 36 158 115 60 HZ 1 PH r Y
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22. Remove clean and replace MAIN STEPS N INSTALLATION POSITION UNIT ATTACH ADJ OINING DUCTWORK CONNEC CONNEC EE MOUNT CO MOUNT DETERGE DRA NT SYSTEM 0 WASH WATER SUPPLY TROL POWER PACK COMPLETE WIRING NOT SHOWN Sas 9 gt GENE RAL COMPONENT RRANGEMEN FIGURE 12 FRO CON COLL R ECTOR CON PWM POW CHON PO ED FAD NT ER SUPPLY COLL 10 JUNCTION BOX EC ION POINT ECTOR FROM P CONN R ION BOX 7 ED W CON WM POW ER SU ECTION POINT TO JU ER CONN ECTION BLACK EC ZER CONN EACH RING OF H IO SS ERO BLUE CH VO E BRASS 1 4 20 X 1 4 PAN CON COLL BLACK EAD ERMINAL RACER LEAD FROM JUNCTION BOX IONIZ ON POINT TO C ECTION POI THE AI AGE CABLE SECURE ECT ECTO EAD X Si e Sy INSULATOR 8 LAD SC JUNCTION BOX COLL ON
23. WAS 2 81 5 811 180805 86 072 38 65 71 0001 HILIAS 00 8111 1115 3000 5533319 WJISAS DI 3 alq HQ zb a N E lt gt 09 85 96 yG eS 05 8 9 ve ae 0 82 ER ve Ce 02 0 1 0 1 l all _ L GI ANO MAA Si kl 138 IVASTD 00 1 OL an WNO ape JOU EL 2 DANDO HSVA d NOLLIS ET see 7001 Ely 7089100 HSVA T 11338 2 ne 2 7 ale Ove 700 7 JAS 2 14 2 x 0 WA 1101 308 8 jns 2882 42 18 2 de 00 why 57 55300209 NI HSWM D o 5 8 vez 800 80110100 S d 61 EES 90 2 2 S 0 140 m 5 8 AlddNS 83 008 EX 81311 01 2 ILNA 6 58 S d 81 5402 CWNOLLaD J00 2 I AlddNS 831 00 EF 81311 l ogle SE fd SDLINOW 616 11 E 60 E T 5 T 2 uM Co Laf a 5 1 SE H MINOW 5 9 6 8 S d 91 1 nar 21 1 Sde CMD LA 00 Ad Od 2 Q 0 0 3 76 seb 0d
24. in large accumulations in a relatively short period Therefore maintenance must encompass two areas the operation of the equipment for efficient collection and the systematic removal of the collected contaminate 2 General Description The ionizing collecting cells contaminate collecting elements are housed in the cabinet on slide rails They can be removed from the cabinet as required through the end access door by sliding them out like drawers On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors On the access end the high voltage cables from the power supplies are connected to the junction box on top of the cabinet The high voltage cables from the junction box to the individual tiers are factory wired When installing cells into the cabinet observe the directional arrows on the cell end plates The side of the cell containing the spiked ionizer blades always must be located on the air entering side The spring plunger connectors located on one end of each cell will always face toward the back of the Model 75 Cabinet Both the air entering and air leaving side of the cabinet contain either metal mesh filters or perforated plate whichever was specified These items act as trash screens and provide resistance for even air distribution The Power Supply s convert the 115 volt 60HZ single phase AC supply to the high voltage DC needed to
25. insulation and gasket seals Electrical Operation The Air Boss controller Optional contains a digital LED display for kilovolt and milliampere readings The milliammeter should be observed on a routine basis to be sure that it is reading within the prescribed operating range as marked on the data plate For those units containing a voltmeter the ionizer readings should be between 12 5 and 13 5 KV D HEAT AND PRESSURE WILL CAUSE THE PLATES TO WARP AND IN TURN POSSIBLY CAUSE EXCESSIVE ARCING Filter Devices Every 4 to 6 Months Hoods impingers metal mesh filters ducts and other appurtenances shall be cleaned to bare metal at frequent intervals prior to surfaces becoming heavily contaminated with grease oil or other contaminate It may be advantageous to clean readily removable items such as impingers metal mesh filters or other permanent filter devices in a soak tank with a pressure hose or pressure cleaner set low After cleaning to bare metal components shall not be coated with powder or other substance When a cleaning service is used a certificate showing dates of inspection and or cleaning shall be maintained on the premises WARNING Flammable solvents or other flammable cleaning aids shall not be used At the start of the cleaning process electrical switches that could be accidentally activated shall be locked out Components of the fire suppression system if installed shall not be rendered in
26. insulator s Clean Defective insulator s Replace Foreign Object Between lonizing Bar and Ground electrode Remove Collecting Section of Cell Dirty insulator s Clean Defective insulator s Replace Short Circuit Foreign Material Bridging Plates Remove Bent Plates Straighten or Replace High Voltage Leads Disconnected High Voltage Lead Contacting Ground EE Reconnect Indicating Light a GE e ee Defective Lead Insulation Breakdown Replace 0 Entire Lead Power Supply Charred Over Heated Components Replace Power Supply Control 1 Disconnected Supply Line Power Reconnect 2 Faulty indicting Light Replace Power Supply Blown In line Fuse Replace Power Supply Disconnected Wire Replace Indicating Light Open Circuit Charred Over Heated Components Replace Not Glowing Power Suppl Electronic Air Cleaner 1 Electrical Interlock Switch Not Closed Close Housing Access Door 2 Junction Box interlock switch not closed Secure Cover 3 Faulty Electrical Interlock Switch Replace lonizer High Voltage Lead Connected to Plate Section and Plate Lead to lonizer Reconnect Leads Loose or Disconnect high Voltage Lead Tighten or Indicating Light High Resistance High Voltage Circuit Reconnect Flickering Short Loose or Defective Intercell Connection on Multicell Units Tighten or Replace Foreign Object Adrift in lonizer or Plate Section of Cell Remove Dirty Cells
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28. time from their respective terminals at the power supply When a lead is found to be defective replace it in its entirety Do not repair or splice b If the light glows steady with the leads disconnected at the ionizing collecting cell s the trouble is then indicated to be in the ionizing collecting cell s The trouble can then be isolated to a single cell or the ionizing or collector section of a given cell as follows 1 First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not con nected must be supported away from any point of contact The short symptoms will still exist for the section in which the short is located If the trouble causing the short is bridging both sections then the short will be indicated in both sections when they are individually connected 2 When the short is isolated to a cell tier remove all the cells within the tier and visually check the sec tions indicated to contain the short a If the short is in the ionizer section look for a broken or defective insulator b If the short is in the collector section look for a large piece of foreign material bridging the collector plates or a defective insulator c If the short is indicated to be in both sections it will probably be a foreign object bridging the air gap between the ionizer and the c
29. transition any attached ducting If possible a contraction ratio of 1 in 3 approximately 20 should be maintained If space prohibits turning vanes air baffles or other means may be utilized Ducting where attached to the cabinet collars should be gasketed caulked or otherwise made watertight When there is a danger of rain snow or debris being drawn into the system with outside air the make up air intake should be protected with rain louvers hooding and hardware cloth to prevent the rain snow or debris from entering the electronic air cleaner Contaminants to be collected such as oils in vaporous state must be condensed into particulate form prior to entering the ionizing collecting cells in order to maintain the anticipated efficiency Gases vapors or any non particulate cannot be precipitated and will therefore pass through the air cleaner Any condensing that takes place downstream from the air cleaner defeats the purpose By the same token heavy concentrations of water vapor or other matter that becomes highly conductive when condensed must be prevented from entering and or condensing in the collecting elements to prevent electrical arc over and shorting SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high
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31. 5 2 lo 135 ZH 09 IVA SIT IV SILVA FSI 09 3016838 SAWA 003 GVNDLLAD 4991 n lt x 7H09 IVA GIL LY 0 S38I0833 SOLOW 0110 HOVI NADH NVI 11 4 9 5 2 6 SIN3W381003N 2 9 816 NES mU 3189011009 133N 15 3001800 181 01103103831 1 ANVWINd TW 2 089 18 3 NV 1 115 2 gt WANLINHIS OL 3010080 38 LSAW XIV NV 300301003 9 Z C 5 ONIJIM 1001 0 1 lt SS 31893 307110 HDIH 319 051 50931 301108 LON DQ 23119310 8 2 83 08 NIJMLIE 1 31VN3d NI 50931 NAY dy 23 E 294 18 03 8371001 14 HI9N31 02900915 NOINL 50931 307110 HI T 0 8 eo 0 d31S 8 0 X X 3 uw 09 33801 1 9 91 ul y ANT 8 x x 6 0 1 ul 2 3SNIN 1 5 X y 661 UM 2 AVOS I 23 x xX 3 gel T HSVA T 335 x x 0 33S 0 HSVA 384 1 35 X fel uu 1 5 NIV 5 x 0 0 8 011038 TV 37779 ena TT n 9 81c pelea ON 4115 4315 1X3N OL 0 ZIZ 8 NON3nos 01 5331830 SIMIL 0 1 1810 SWALSAS 2 gt Co o E 5 00 811 I SZ NMOHS 0110338 0 15 0 asi X 0319 1159 101 SNI IVa DNIWIL PUO 1030039 1811 1922 18 290 CINdNI SOWNY 3
32. AH 01231102 118 3 AH 06 MOTI MOT Jv Jv 007 7 MODE M SFIG4 DWO GURE 4 el 0 W 30013 ANT LINA JINN 49 01 NOILO3S ILE 338 901 617
33. CUSTOM PACKAGED ELECTRONIC AIR CLEANER 1 Model 75 Series Units WITHOUT Wash System e INSTALLATION e OPERATION e SERVICE For Model Numbers 5 01 amp 03 Electrostatic Precipitators for Commercial amp Industrial Applications TR air pu rification Systems A FEDDERS ENGINEERED PRODUCTS COMPANY 101 McNeill Road e Sanford NC 27330 919 775 2201 e Fax 919 774 8771 e 800 884 0002 www trioninc com MANUAL PART NO 154024 002e July 2002 B L EXHAUST FILTRATION SVSTEM 86LF Accepted For Use Citv of New Vork Department of Buildings MEA 288 01 E and 88 99 E TABLE OF CONTENTS SECTION DESIGN For The System Design Engineer Page 613110865 CM DU OM EE 1 2 System Design and LayOUt EE 1 3 Outdoor Installallolls 010101010101011 2 For The Installing Contractor 1 110 1610 1 1 1 1 05 10 001010101011 2 2 Position Air Cleaner Cabinet EE 2 3 Gonnect 0 RR ee Uu 2 4 CONNECT Dial 3 5 Mount Controller PWM Power Supply 3 6 Complete Wiring A High V ltag WINN Le E 3 B Pri iary WINO teet t EE 3 C GOUGING e o 3 7 Checkout for System Starts 3 SECTION OPERATION AND SERVICE For The Maintenance Engineer 1 Introduction and Principle of Operation
34. DIL AD 2 11235 I 011235 SEI e 124636 RE W eB QU RAT ILUN IIMING AND NI H N NGI AN JAR D
35. LY 1 PWM POWER SUPPLY 2 OPTIONAL POWER SUPPLY 1 amp e RELAY PWM POWER SUPPLY 3 OPTIONAL PWM POWER SUPPLY 4 UP TIONAL POWER SUPPLY 3 amp 4 RELAY PWM PDWER SUPPLY 5 OPTIONAL PWM POWER SUPPLY 6 OPTIONAL POWER SUPPLY 5 amp 6 RELAY 116 GU It 1 Ab W 5 134638 REV V Add 1 38 150 TINA ANS WA 3 18931 1009 133N LSAW 23 1001101015 OL 10 SAOWd 83 08 131 1138 111 Od 12 NININ SdNV GI SI SIN 38 ISAW 10 0 319890315 NI 1 11 31 830981 209 18 038 83211001 14 05 H S1130 010302701 1 0 110133180 Dl ENTE 301931109 8001 0 0 FN 07 5 50 9 SH 19N31 00901915 NOUIS 013 015010 A8 87878371 I 50931 301 105 1 WNINS3I SI 3910033 0 NV 11 3 ON 831193 8 50931 1 S1130 0103270201 8 0311 870 Ol 301931109 8001 0 0
36. POINT CONNE Q v C 001 WITH PPLY IONIZ CTION POINT ER D D ER ELL T SULATOR NUT WITH RE ECTOR ELL ION POINT EACH HIGH VOLTAGE CABLE ASS EMBLY NOTE EACH WIRED TO JUN IER ER OF Cno N C CABLE TO BE TO THE PW CONTROL HIGH VOLTAGE ECTING ERMINALS EAD CONN FIGURE 2 15 RO POW IED ER SU BOX FRO LLS FACTOR HIGH VO AGE M JUNCTIO BOX PPLIES IN M75FIG2 DWG SNOLVTIVISNI 0001110 NOIML A8 3AVA 65 NOIML AS M3NIVMIS 58310 AS M31N3A3Md MOT MOVE 65 SM3HIO AS 30 038 65 140008 0080 58310 A8 JAWA E NOIML A8 P m 5 60 583 10 18 NIVJd 59110 48 dvall NOIL N TL y E O q 58310 A8 9 00 POE E 301 3 9800011 0319001 LON N3HM V 1 7 007 20 0 0 0 oe 55 ln 1 I 55 L Y NOINL AS 44
37. S JA VA dD XOU SL LOIN SOLOW MOLON 041 0 08 T 010003105 HSWA 006 553309 d 3 JODA 38300 d 3 3 0 8 0 330333 T 011235 01035 2 5 05 d 11235 11035 1N39393130 am 81 am BEZ 92 0 7 Sree 182 5 Teel evi 20 2 O O Q 8 2 NJ9E2 5 12 1 81 bale 1 81 980 2 81 Tale 2 812 g gt 01 E 8 0 5 0 8 0 048 22 NID Ol Ol Ol HILIMS 60 8 sl B a 8 s e ki s z e o e o 0 o 2t CH E i CH BN SE 2 E s S E SE a ia 1 eT 3 E S E lg INID 98 0 G S d V S d C S d 2 S d T S d N d Wd WMd WMd Wd WMd E E El lt s 912 INIT FSVHd T 7009 11 3001500 A8 1 3601 088 0 061311 2 01 JNASOTINI 10981000 NI NOLLOINNDO TYNINJ3L 83100136 6 Tes sS 9 OTE NAHL 90 012 0 802 ANID 0 NAHL 808 60 NAHL 02 c 011 NHL 90T I GOI NAHL 201 TOJN 31100015 0 WAd TINA 31035 0 a 4 gt E SLINA 531835 02 130101 IHL 803 31103035 0 83 0 FHL SI 0 8 3181 8 N E 7H 09 OVA GIL LY SdWV SINIWIMINJIN N3ADd 03 HERES gt 1 70970 SIL 8 SdWV 21 830108388 010 dWAd 6 90 5 5 2 1 70970 SIT 8 SdWV 01 53210538 JOLON dnd 13923130 NOTIYD 08 91 9 01140 081 ay S Sao S ONILVS 804 3 1 5 10017 11073
38. be sealed with a trap or other means to prevent air by pass If a trap is used it should hold sufficient water column to overcome the system air pressure and to assure that loss of liquid from evaporation between cleaning periods will not break the seal The drain line should not be smaller than the drainpipe coupling 5 Mount Controller The Controller should be mounted at eye level and located as close to the air cleaner as practical It must be mounted indoors out of the weather unless supplied with a weatherproof cabinet Allow sufficient space in front of the access door s for service Refer to appropriate Control Remote PWM Box Outline Drawing for mounting hole layout and dimensions 6 Complete Wiring a High Voltage Wiring WARNING EXERCISE ALL THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE AND COMPLY WITH NEC AND ALL APPROPRIATE LOCAL CODES The high voltage wiring entails interconnecting the power supply s to the ionizing collecting cell s through the factory installed junction box on top of the cabinet All the wiring in the cabinet has been completed at the factory Refer to the Field Wiring Diagram Two high voltage leads Red Black Tracer for the ionizer and one Red for the collector are factory furnished Each lead is to be run in separate conduit and must be of continuous run do not splice between the controller and the ionizing collecting cell terminal connection in the junction box b P
39. ction does occur the outage is usually found in the electrical secondary circuit in the ionizing collecting cell s Indicating lights are installed in the face panel of the control to monitor the electrical operation of each power supply and the ionizing collecting cell s they energize The quantity of power supplies per unit is dependent upon unit size with one or two power supplies for each ionizing collecting cell tier in height Other than the basic hand tools it is advantageous to have a volt meter with a 20 KVDC high voltage probe These instruments are standard catalog items by several manufactures B Secondary Short Circuit The most common outage is a short in the secondary circuit and is best located through the process of elimination Symptoms are a flickering indicating light accompanied by an arcing nose in the ionizing collecting cell s or an indicating light that is not glowing A flickering light with an arcing noise is an indication of a high resistance short circuit and a light that is not glowing is an indication of a dead short A light that is not glowing can also be an indication of an open circuit in the primary circuit Refer to the paragraph on open circuits The short may be in the power supply the high voltage cables or the ionizing collecting cell s To isolate the short to any one of these three components proceed as follows WARNING When safety interlock switches are closed do not come in c
40. e 2 NDII23 138 SOLINON ON 2 2 e 9 2 2504 9 812 380 9 2 ISNA Ove 6 812 ISNA BEE 25310110205 83 0 T 1 c Tr orale 12061 y ect 3 18084 30 CNDA b 1 SOLOW 0 0 080 0 0 001001 080 2 th e oe 01160 2 5 19 11 0 2 5 5 1 36 43d 08 1 16 Balle ane A je 11911 e ale 4 0 3 2 IN 0 818 ol yo ol yo ol yo 10 16 105 6 105 US US 8 2 91 l EO 1 818 35031 6 9 12 380 6 812 ISNA JEE 8 0 ISNA 20 HSWM 3AWA 03 TUS 5 3 58 3 JANA ONTOS es vie Cat 140 75 CWN LLdD 2 5 HSVA 5 030 201 L bl 1 8013 1803 dhnd 1N3033130 QALA 33 FIA de IN wr IN T 802 902 702 92 CANOT Lal SFE 001 Elgar 1081 02 HSVA 1395 EN T TA us Ole 1001 2 2 11 811 2 412 01 11 2 412 811 6 98 6 1 16 o 10001 8 101000 008 000 31 CONDUCT 7 1 01140 2 6 0 10 011915021033 d CIWWNIILAD 5 vledi Fad SUM p ee ane 0 _ 1 1911 1 zm di S1 vel S1 1 e ETE 120 008 S 1 i 202 1 1 00 5 6 l ale 15 81 138 3VASID NOD rO ANd LAD 118 30 1 21 25006 7 01831 1 5 8000 9 MA 092 3111 WoN4 0 INDI 84 NDISNVdX3 222 N3 qe ACID 01 0304 3 20191901032 3 jsvud D 7H09 CII WONI WONG CIUN
41. in the ductwork and on the Model 75 in cases where these contaminates are collected on the cell plates and collect on the attached ductwork Contact the factory for questions or concerns regarding a fire suppression svstem 3 Outdoor Installations Requirements for outdoor protection vary in accordance to climate and equipment component arrangement for the particular job The best approach for equipment protection is the construction of a heated shed or building over the installation As an alternative the installing contractor should treat the equipment as required to meet the specific needs Detailed discussions of the Model 75 components are as follows using a rooftop installation as an example refer to Figure 3 Adjoining Duct Work not supplied by Trion The ductwork located on the air entering side of the cabinet between the point where it enters the roof and the cabinet must be air tight to prevent the entrance of moisture especially if it is under negative pressure It must also be adequately insulated or other means taken to prevent the formation of condensation through temperature change Condensation will short out the ionizing collecting cells Insulation must be of the outdoor variety Trion Model 75 Cabinet The access doors on the Model 75 cabinet are gasketed and the unit is basically sealed against air leakage The paint finish epoxy is for interior and exterior use Like the air entering duct the cabine
42. lding 3 Connect Adjoining Duct Work Depending on the application the installation plan may or may not call for adjoining ductwork on the air entering and or air leaving sides of the cabinet When adjoining ducting is to be installed the bottom of the horizontal duct runs should be relatively flat and sloped toward the cabinet drain pan for an 18 inch length Duct securement to the collar may be completed using the predrilled flange The seam should be made air and watertight by caulking or gasketing When a blower is installed downstream from the Trion cabinet the ducting between the cabinet and the blower will be under negative pressure and should be made air tight to prevent infiltration of contaminated air After the ductwork has been installed clear remaining material or debris from inside ducts and bottom of cabinet and then re install both the mechanical filters and the ionizing collecting cells NOTE Follow the directional arrows located on the cell end plates The side of each cell containing the spiked ionizer blades must be located on the air entering side of the cabinet The brass contact plungers on the cell should be inserted toward the back of cabinet Also mist suppressors when specified must be located on the air entering side of the cabinet 4 Connect Drain Connect a drain line to the pipe coupling provided in the cabinet drain basin in accordance with the governing plumbing codes The drain line must
43. ler and the system fan H Turn the controller selector switch to the ON position The blower should run if installed and the power supply s should be energized Electrical arcing within the ionizing collecting cells may occur It is a normal occurrence caused by accumulation of dusts from construction or other sources in the cell s and should subside quickly If the arcing is continuous and does not subside recheck the routing of the high voltage leads between the power supply s and the cell s Refer to the field wiring diagram The ionizer lead must be connected to the ionizer and the collector lead to the collector Kitchen Exhaust Applications For safe and proper operation adhere to the following instructions and procedures 1 Exhaust systems shall be operated during all periods of cooking in restaurant applications 2 Filter equipped exhaust systems shall not be operated with filters removed 3 The posted instructions for manually operating the fire extinguishing system shall be kept conspicuously 5 posted in the kitchen and reviewed periodically with A employees by the management 4 Listed exhaust hoods shall be operated in accordance with the terms of their listings and the manufacture instructions 5 Cooking equipment shall not be operated while its fire extinguishing system or exhaust system is not operating or otherwise impaired Routine Maintenance Washing Frequency The frequency that the c
44. ng other than that contained in the operating instructions unless you are qualified to do so FOR THE MAINTENANCE ENGINEER 1 Introduction and Principle of Operation The Trion electronic air cleaner is technically known as an electrostatic precipitator In this type of equipment all airborne particles even of microscopic size are electrically charged positively as they pass through a high voltage ionizer These charged particles are then attracted and adhere to a series of parallel collecting plates which form the negative elements of an electrostatic field The ionizer consists of charged stainless steel spiked blades spaced between grounded electrodes The collecting section consists of parallel plates arranged so that each alternate plate is charged while the intermediate plates are electrically grounded Periodically depending on the type and concentration of contamination in the air contaminate is washed from the plates by manually removing the cells and washing with a pressure washer Two major functional components comprise the air cleaner 1 lonizing collecting cells to ionize and collect airborne particulate matter 2 Power supply s to supply high voltage direct current to the ionizing collecting cells Normally systems are designed for collection efficiencies in the range of 90 percent or more Collecting a contaminate at these efficiencies especially when there are high concentrations can result
45. ng the necessary high voltage for the air cleaner and the controls are furnished in a NEMA 12 enclosure designed for remote mounting The distance between the controller and unit must be determined as the interconnecting high voltage leads are furnished to the specified length Consult factory for distances greater than 50 ft Cables are not to be spliced at any point along their length In addition the enclosure is a central junction for the primary wiring Note Trion Tridex Detergent is specially formulated for use with Trion electronic air cleaners Use of other cleaners and detergents not specifically approved by Trion can cause possible failures in the unit and will void any and all warranties on our equipment 2 System Design and Layout The arrangement of the supplied components and the general layout of the system will vary according to application adjoining equipment and available space However there are several basic factors pertaining to all installations that must be considered To maintain the selected cleaning efficiency it is important to assure that the total air volume capacity in CFM is uniformly distributed across the entire face area of the unit The metal mesh filters perforated plate or mist suppressors provide some resistance to effect even air distribution However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is necessary to properly
46. oc A 7 vel CH S d IWNOILL4O 031 rd Sd 2 LHM ane 7 fd 89 ai c 27 on wi 070707 9 077 NIN 3 acc INN 01 010 vf S d RU 0 7 dl od je DEE C9 Z IH 8 see 2 a 2 7001 247 52 2012 EE DON ann 702 7 96 d ef S d IWNOLL40 5 8 031 Z Sd IC 21 E 000 8d 9 Gd 7 1 a NIN 3N ebe 6 1 Lee N 01 ZH S d 7 10102 013 0 ato 8d 90 ests 807 sa 0 0 N 3 0 807 v alz 00 89 1 L S d 907 0 1 1 0 7 006 0 8 07 EA ADN a sk 001 006 7 1707 7 01 002 7 9 8 1 YOL 17001 001 5 007 091 091 097 GWNOLL4O AVIAN 1001 00 HSVM 5 COL 3 INNON 1 dAfid 0 3 1081109 HSVM 5 111011 55310080 NI HSVM 3 3 M3MOd 0 6 0 8 961 HOLIMS 3ALL 408 NO YOLOW 0 haa MONO 006 00 008 5 een 700 L eg pes 17 60 00 0 83 0 7 2d LL 00 I t H 2 7 17 Lae 05 cy 001 DA gt d 6 1 0 E 5 7 017 SE 9 0 wy I
47. ollected dirt is to be washed from the unit depends upon the type and amount of dirt in the air to be cleaned Dirt which is greasy in nature tends to harden after collection and should be washed away often Likewise units operating under extremely heavy dirt loads should be washed more often as a large build up of collected material will have a tendency to blow off if permitted to remain on the collecting elements for long periods of time In that the type and amount of dirt varies geographically and from one location to another in any given area it is recommended to start operation with a washing frequency of at least once a week This schedule may then be altered as needed after visual examinations of the collected material contained on the ionizing collecting cells Daily washing is not unusual for units operating on heavy welding fume kitchen exhaust hoods or similar contaminants The ATS controller and remote PWM box both have LED indicating lights to show power to the PWM power supplies Flickering or failed LED s indicate electrical arcing and or power failure Periodic Maintenance Fire Suppression System IF INSTALLED Every 6 Months Properly trained and qualified personnel shall complete inspection cleaning and servicing of the fire suppression system All actuation components including remote manual pull stations mechanical or electrical devices detectors fire actuated dampers etc shall be checked for proper
48. ollector c Open Circuits Although open circuits can occur in the secondary they usually take place in the primary If the unit contains only one power supply and the indicating light does not glow the outage is probably one of the following 1 Supply line power to the control disconnected Reconnect 2 Open access door interlock in control of electronic air cleaner Be sure all access doors are properly closed and secured 3 Blown in line fuse located on the power supply circuit board Replace power supply 4 Outage in the power supply Look for charred or burned components or a loose wiring connection Replace power supply or reconnect wiring 5 Defective indicating light Replace light d Malfunctions other than short or open circuits Refer to trouble reference chart in this section 7 Spare Parts Recommended spare part quantities are usually based on the unit size and the amount of units per installation For specific recommendations consult the Trion factory or nearest Sales Office Consideration however should be given to stocking the following components DESCRIPTION QTY PWM Power Supply 2 Junction Box Stand Off Insulators 2 Cell Insulators 6 LED 2 Part Numbers are not listed as they are subject to change Always state Unit Model and Serial Numbers when ordering parts Troubleshooting Reference Chart PROBLEM PROBABLE LOCATION REASON CORRECTION SYMPTOM CAUSE lonizing Section of Cell Dirty
49. ontact with high voltage components The operating output from the high voltage power supply s is 12 600 VDC and 6 MA to 11 0 MA When the power supply s is de energized there is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge 1 Disconnect both high voltage leads from their respective terminals in the power supply and support them away from any point of contact 2 Energize the power supply a If the light still flickers or does not glow the trouble is indicated to be in the power supply Replace the power supply in its entirety b If the light glows steady with the leads disconnected the power supply is indicated to be normal NOTE It will be necessary to close the access door electrical interlock switch operated by the access door and affix the junction box lid with hardware supplied to close the electrical interlock switch on the box to complete the primary circuit to the power supply 3 Next reconnect both high voltage leads to their respective terminals inside the power supply and disconnect them at the ionizing collecting cell s Support them away from any point of contact and energize the power supply a If either high voltage lead is defective the light will indicate the trouble Each lead may then be checked separately by disconnecting them one at a
50. operable during the cleaning process Care should be taken not to apply cleaning chemicals on any fusible links or other detection devices of the automatic extinguishing system 6 Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 15 000 VDC AND 5 5 MA to 11 0 MA WHEN IN PARALLEL IF SAFETY SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH HIGH VOLTAGE WHEN THE CIRCUIT IS DE ENERGIZED ALWAYS BLEED OFF REMAINING STATIC CHARGE WITH AN INSULATED HANDLED SCREW DRIVER BY SHORTING GROUND THE POINTS OF HIGH VOLTAGE DC POTENTIAL WARNING Risk of Electrical Shock The servicing Instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the service instructions unless you are qualified to do 50 A Introduction This section on trouble shooting provides a description of potential malfunctions their cause location and correction A Trouble Reference Chart listing the most probable causes and corrections follows the general text NOTE All repair to the fire suppression system If Supplied must be completed by the authorized fire control contractor The electronic air cleaner is the unit within the system that has the highest efficiency collection rating and is also the one with the highest potential for malfunction When a malfun
51. operation in accordance with the manufacturers listed procedures In addition to these requirements the specific inspection requirements of the applicable NFPA standard shall also be followed If required certificates of Inspection and maintenance shall be forwarded to the authority having jurisdiction Controller Every 12 Months The inside of the controller cabinet should be examined for accumulated dirt and dust If required the components should be cleaned using a good brand of electrical contact cleaner All terminal connections should be checked for securement and tightened or reworked as required lonizing Collecting Cell Every 6 to 12 Months Remove and inspect the ionizing collecting cells for excessive dirt accumulations Manually clean as required in a soak tank commercial car wash or with a pressure hose or pressure cleaner using a low pressure setting At this time particular care should be taken in cleaning each of the insulators WARNING DO NOT USE HIGH PRESSURE STEAM CLEANING Detergent EQUIPMENT TO CLEAN CELLS THE EXCESSIVE Effective washing is dependent upon detergent The detergent as supplied by Trion Inc is formulated specifically for electronic air cleaners If substitutes are used they must be approved by Trion so as to not void the warranty and should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum and special high voltage
52. power the ionizing collecting cells Potential of 13 KVDC are required for the ionizer sections and 6 5 KVDC for the collector sections of the cells 3 Initial Start up A Inspect the inside of the adjoining ductwork and Trion cabinet to be sure it is clean and free of any debris or construction materials Especially note the Opening in the drain basin for any restrictions The ducting where secured to the cabinet collars should be sealed water tight either with gasketing or caulking B Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side C Check the high voltage leads to see that they are connected to the proper terminal both at the ionizing collecting cells the junction box and inside the controller Refer to Figures 2 and 4 D Be sure that the drain lines from the Trion cabinet drain basin are completely connected and properly terminated A trap or seal of some type should be incorporated in the line to prevent air bypass E Be sure that electrical power is available that the wiring is completed and that the system blower is ready to energize F Be sure that all access door interlocks are closed G Close the system electrical supply switches making power available to the Trion control
53. rimary Wiring The Controller is the main distribution point for all primary wiring The various electrical components involved are connected to and powered from the controller These interlocks are safety switches that prevent access to the charged high voltage components without first turning OFF the high voltage by interrupting the 24 VDC input to the PLC Refer to the appropriate Field Wiring Diagram c Grounding An earth ground must be provided to the Model 75 cabinet and control All ground connections must be in contact with bare metal and securely affixed Ground conductor size and connection means will be in accordance with all applicable electrical code standards 7 Check Out for System Start up When the installation has been completed assure that the equipment is ready for start up by checking the following A All construction debris is removed from the ionizing collecting cells drain basin and ductwork B The drain line from the Trion drain basin is clear and completely connected to its point of termination C Supply line power is available and electrical wiring is completed to the following components Controller Electrical Interlocks lonizing Collecting Cells The System Fan EEN SECTION OPERATION amp SERVICE WARNING RISK OF ELECTRIC SHOCK These serving instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servici
54. t must be insulated or other means taken to prevent condensation from taking place which results in electrical shorting of the ionizing collecting cells Insulation when employed must be suitable for outdoor applications and when applied consideration given to all access door openings and electrical interlock box covers Controller PWM Power Supplies As the controller oower supplies are designed for remote mounting they can be in many cases located indoors and still be reasonably close to the main cabinet If located outdoors with the cabinet it must be weather protected Drain Line The drain line located under the ionizing collecting cell access door at the lowest point of the Trion cabinet drain pan should be piped with as short a run as possible to the heated interior of the building Preferably straight down from the drain pan supply through the floor The normally recommended drain line trap to seal off the cabinet from the drain against the system pressure should be located in the heated interior If not installed in this manner heat wrap or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines SECTION ILINSTALLATION FOR THE INSTALLING CONTRACTOR 1 Unpack and Inspect At the time the unit is received all shipping containers and their contents should be examined for damage Any damage occurring in shipment must be immediately reported to the carrier
55. voltage must be equipped with such interlocks Interlocks are readily available from the factory Drain lines from the cabinet drain basin should be trapped or otherwise sealed against the system pressure in accordance with local codes Each installation varies according to needs but normally the controller is located near the air cleaner Ideal mounting height is at eye level for ease in reading the instrumentation and to facilitate service For ease in maintenance and component removal adequate space 39 Minimum Required must be provided in front of all access doors motors pump and accessory equipment Special consideration should be given in this respect for installations where the unit is suspended overhead Catwalks or platforms should be provided CAUTION In addition to the above space requirement installation of the Model 75 in NFPA applications shall have a clearance of at least 18 to a 3 to limited combustible combustible material material and 0 to noncombustible material Any reduction in clearance or exceptions must be in compliance with NFPA and acceptable to the Authority Having Jurisdiction WARN N 3 Fire Suppression Systems Extreme caution should be exercised when this unit is installed in applications that are collecting volatile or potentially flammable contaminates such as cooking grease and petroleum based oils Trion strongly recommends a fire suppression system be installed

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