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Detroit Electric V.5/05 User's Manual

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1. Kj n9 SI I9ULIOJSU J 0 Surpues oY 9UuLIOISU J JO Opis T 1 Bison ama ui Sf oa i J JO SHA ON f opis Kreurrid uo S oq pue Ane P ua 99 AOCI 9799 ST uius D SI 9 lt Preog 10 L osed Abt Ple0q uo pue 1900 99S POO use noo uo 8 pue uo euru p109 ouoo Ao oA LAOZI uo j neJ 2 3194 SI 4 uo ou 550108 s JO NYM pue 1939y uey 5200 SHA HL ssoroe amod s sso1oe yooyD Z Y spud postwmo1du0s sneuxo oy 9q Ssursmigeuoour 002113891 SI 10 5 ur Inq 5 Ayney oq qojrAs Jo possed q 2315 Z NN oInssoid ses Surnenjon x peuonisod o pg g x JUSWIUOIIAUD AMIA x diInssoid ysneyxy om EMO 2118591 seg 51 998 Sun YOY uo se syndur pue ue goud 4 01 o1nssoJd
2. Locate intake away from any steam source Use caution when Burner 1 4 Bird placing intake above curtain walls as they leak Screen See adjacent figure Use light gauge 4 inch PVC air intake a material from curtain sidewall to heater Do not exceed 25 feet With elbow drop below curtain top one foot in length Cap with 1 4 inch birdscreen RE VERBER RAY AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Electrical Requirements 120 Volt 60 Hz GRD 3 wire 24V thermostat connection e Starting current 4 8 amps e Running current 1 1 amps Gas Requirements Manifold Pressure Nat 3 5 LP 10 0 e Minimum Inlet Pressure Nat 5 0 LP 11 0 Maximum Inlet Nat 14 0 LP 14 0 Allowances must be made for the system to expand Consult installation manual for further gas supply instructions Ventilation Requirements n agricultural applications these heaters are generally unvented Consult the generic supplement for venting instructions For unvented operation there must be a positive air displacement of at least 4 0 CFM per 1000 BTU H for natural gas or 4 5 CFM per 1000 BTU H for LP gas WVE 4 termination cap must also be used Theory of Operation Standby The Micro 60U24 control continually checks for internal faults safety circuit integrity and relay contact p
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5. 1 AG2 40 BTU 9 1 AG2 40 BTU 8 1 AG2 40 BTU 9 1 40 11 40 11 SIDE WALL INSTALLATION NOTE Mount Reflector at a 45 angle toward center AG2 40 BTU 9 40 11 40 11 40 11 4 On Center Truss x Hanging Location O RCS 5 10 On Center Truss x Hanging Location O RCS 30 40 and 50 TRUSS INSTALLATION RE VERBER RAY FED INFRARED f N 101081 ooe doq 1481 AIDA spuLw usmnq oovds on 271 oxejur JO OY je dInssoid L JOU SI SOY ON sax SMOQ 9 10 199 jou an ES SOUSE 20 c 7 dSV 1031181 Ssuononusqo pue WO i 10 dS V 10 e st possed 0 OZ sr dn 991 pue ueo o sneuxo pue o xejul Sep UODEISUOSUOU JO QE Jomod jo spuodes Is SUMA ogeo Jonbs ut y Joumq 159 s oqni SI s o geg x Uornonsqo SUIMOT OJ L OY SUIAJLIOA Y 49 SHA sax AO 039
6. BARN T ANSEORMERB Black CONTROLLER i aay 24V YELLOW CONTROL CORD EXTERNAL TRANSFORMER A REQUIRED White LOW FIRE a 40VA TRANSFORMER IS Green Ground Black HIGH FIRE 120 Volt Power SUFFICIENT TO OPERATE Observe Polarity I TEN APPLIANCES B L TYPICAL WIRING DIAGRAM TO BARN CONTROLLER SINGLE STAGE EXISTING CONTROL WATERTIGHT MODULE T STAT IN ROOM SET 3 F BELOW CONTROL SETPOINT gt e C L2 or N 24V TRANSFORMER This wiring diagram may be used if a two stage barn controller is not available Two stage barn controllers are always preferred TWO STAGE CONTROL WIRING WITH SINGLE STAGE BARN CONTROLLER ELECTRICIAN 24V must be field supplied to each unit s yellow cord Supply 120V to black cord Observe polarity Confirm proper two stage electrical wiring by cycling heaters between stages Proper operation of high fire low fire and off should be confirmed on all two stage AG2 Heaters AG2 model heaters require a 24 volt two stage thermostat controller to operate AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Sample Brooder Installation Diagrams 30 46 CENTER HOUSE INSTALLATION NOTE Utilize CH hangers on houses 60 feet or more with center house mounting 250 500 5 AG2 40 BTU 9
7. SS Upgrade burner box from coated steel to 304 Series Stainless ALUM AO Upgrade hot rolled steel radiant tubes to black coated 16ga aluminized steel for maximum efficiency and longevity Highly recommended in any contaminated or moisture laden environment ex poultry applications See chart above for quantity needed Warranty registration options 1 Register online at www reverberray com warranty 2 Complete the information above and fax to Detroit Radiant Products Co 3 Complete the information above and mail to Detroit Radiant Products Co Printed in U S A 2005 Detroit Radiant Products Co 21400 Hoover Rd Warren MI 48089 REMERBERRAY 586 756 0950 586 756 2626 Ze Form LIOAG2 2M 9 05 ID Replaces Form LIOAG2 1M 03 01 AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series AWARNING NOT FOR RESIDENTIAL USE Do not use in the home sleeping quarters attached garages etc AWARNING This heater must be installed and serviced by trained gas installation and service personnel only Read and understand these instructions thoroughly before attempting to install operate or service this heater Failure to comply could result in personal injury asphyxiation death fire and or property damage Retain these instructions for future reference AWARNING This is not an explosion proof heater Where there is the possibility of exposure to flammable va
8. __ l3MOvH8 ONILNNOW Za X 80cdl 13M9Vusg8 ONILNNOW HOLIMS 34553 S0 SA 208 911 8 079 S0Zcdl LINSNOOD 3014140 SVO v0Zcdl SONVI1S M SEN YINYNG QE 202 1 H NLEW OSL OL H NLEW SZL 10 1 H NLAN 001 OL OS __ 002 1 NOILdl42S3G YVT1IOO 9 SOISINO 19 5 9 1 41 HOlOdTJ3H _ 901 9 40120874384 6041 ONILLIS d3 v8 SONIV LX3 LNI SSVi8 ___ 46 HOIO3NNOO 19315 SSAFINIVIS amp dl LYOddNS H31N3O HOIO31J3H c amp dl l3WIWNONHO38g8nH 9 LOO Hid L34SV9 H3AOO lOHINOO __ Ordl NIHSNG 4373Y NiIVHIS 89 1 3144V8 YASNASIG LV3H 9NIMOOTH3INI S9dl __ _ VSS AL MACIAIG s3Nung __ ___ 09 AHO LOV4d LINSNOO N33HOS M SOISINO HIV ___ 000989 Eed l3MO9VH8 IlOHINOO 8i dl J3gNL LNVIGVY 13315 GATION LOH GALVOONN 140 1 292 91 LL TV LHOIVYLS 38 1 LNVIGVY 1401 89cdl lH9IVHIS 3801 INVIGVY 1H01 __ V9 d L WTI ______________ YOOO Oza NH SIM 86l dL ____ HJHSVM SSVIO LHOIS 9 4 __________ 19 5 9 SSV1O 1 915 XO8MHOLlINOINHV8 O19 2 4 HOLINDI NVE O19 __ Lidl 121 Xubv LINGNOO
9. ______ IOMLNOO bdl LUWd MIO 1 YNILSIT SLYVd 531935 COV RE VERBER RAY jee RED INFE RE P q q AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual Kit Contents amp Product Features Kit contents for the AG2 Series are shown below Reference the proper column for your particular models length TP DESCRIPTION 20 FOOT 30 FOOT 40 FOOT 50 FOOT 60 FOOT we Generic IOM LIOGT 4 Hanger 4 Butt Clamp 1 2 Gas Cock 4 Reflector Center 24 SS Flex TP 19B TP 21B TP 33B Support TP 82 Connect TP 83 PRODUCT FEATURES CONTROLS OPERATIONAL LIGHTS e 100 safety shut off e Light 1 Indicates high fire APPROVALS Differential pressure switch Light Z2 Indicates low fire IAS CSA e Stainless steel flame swirl burner Light 3 red Indicates diagnostic e Indoor outdoor approval Silicon carbide hot surface igniter fault code see status chart on page 4 e Commercial agricultural approval Flame rod sensing Preand post purge controls WARRANTY BURNER SIGHT GLASS Microprocessor circuit board provides 1 year Burner box components Forburner inspection soft lockout and self diagnostic 3 years Combustion and radiant tubes features 5 years Burner COMBUSTION AIR INLET amp VENT 4 Male duct EMITTER amp COMBUSTION TUBES OTHER e Black coated aluminized steel
10. combustion reflector center support per WATERPROOFED CONTROL BOX chamber first 10 section 65 125 heater Outside air collar 4 attached MBTU H models only Turbulator baffle included Totally enclosed components e Black coated titanium treated combustion Stainless steel upgrades available chamber first 10 section 150 MBTU H Made in U S A GAS CONNECTION models only Visit www detroitradiant com e 1 2 gas cock included coated with high temperature corrosion 718 flare 2 S S flex included resistant black coating 95 emissivity Uncoated aluminized combustion chamber second 10 section 150 MBTU H models only e 16ga 4 O D uncoated hot rolled steel radiant tubes e Slip fit connection 12
11. ses y ey oJns 0 YooyD ON X S BUSIS 9poo ysel 91778 uonsnquioo FUEL SPUIM YSIH dABIT JOU OG ATWO sosodind 801359 SI youims Aue Suissed g 99ed peu Surpuno18 gt ONINUVA UMOp MYS 0j osneo SurMO OJ 991 J popoou i S jt por Sursuos ooe do1 pue spuooes p1eoq 9qe Suner uo ON T Jo ON SHA jmoJro ooe do1 pue se oinssoid ses ye Sunejodo pue uo MO SI MMM 105095 SI J9 ouns 0 YooYD JoUINg 0 YoY yeom SI 10 Ane st por Sursuo L J 3 I U neg st p 15095 ulo qo1d 1591102 uo Ktjs 5204 ON SAA ON ON mes Logis dud um ox 1991109 Ajure od 5 1 2330 11 1 por H ipopunoi3 K rodoid ou s ynys u y pue spuooos g ON JD 103 uo y s oq Aeys soo q JO SHA posind soul seg 5 EN J ainssoid seg s oqe Suner JouInq uo juontsod NO 1148 1oumq sooq S pojeorpur se syndur pue urnuiurui
12. 45 0 0 0 BELOW 0 MOUNTING ANGLE FRONT 0 W 1 SIDE SHIELD 39 3 9 7 9 3 9 7 14 SIDE FRONT BELOW bod 9 2 9 9 9 9 N N N f a gj co o oo oo co ooogdojilooodgdoooosdgojlooogoooos3so FRONT BEHIND BELOW 45 MOUNTING ANGLE SIDE SIDE M BELOW 0 W 2 SIDE SHIELDS AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Mechanical Instructions This supplement is designed to address the specifics of the AG2 Series see page 12 for product features Product Summary AG2 Series heaters are available from 20 to 60 foot 65 000 to 150 000 BTU s natural or LP gas AG2 Series are positive pressure two stage heaters and feature uncoated hot rolled steel for it s radiant pipes Operational Features Outside air for combustion is required in all agricultural applications Place air inlet in a non contaminated area away from any steam or moisture sources Tube Installation Sequence The AG2 Series has a 4 uncoated combustion chamber identified by an orange sticker and 4 uncoated hot rolled steel HRT heat exchangers following the combustion chamber and every tube there after 150 000 BTU H models incorporate an aluminized tube to be placed directly following the combustion chamber Tube packages with the
13. AG2 Series V 5 05 4 Tube Heater Installation Operation Maintenance and Parts WARNING This heater must be installed and serviced by trained gas installation and service personnel only Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Protect yourself and others by observing all safety information Retain instructions for future reference AG2 Series Project Table of Contents For complete installation instructions see the General Manual that accompanied this piece Additional literature on this and other products are available at www detroitradiant com Customer Name Location City Models Warnings Contractor ___________ _ Clearances to Combustibles Engineer Product Summary Address Product Instructions Heater Requirements City Zip Serial Phone Theory of Operation Wiring Diagrams Local Representative eee Flowchart Date of Installation Parts Listing Notes Series Kit Contents Model v 5 05 Applications Suggested Uncoated Te eE Qty Model circle one High Fire Low Fire Swine Arena Dairy Poultry Shops Length Length EIN Chamber Emitter Tube Add On x M xs220 68 Nor Le 65 000 50000 No Yes 92309 Worte 66 000 50 000 No Yes No ves Yes s
14. ALUM AO upgrade will have 4 black coated aluminized heat exchangers replacing the uncoated hot rolled steel See the Tube Installation Sequence chart below for an illustration gs Uncoated Hot rolled B Burner location Baffle location Combustion Chamber oe Uncoated Hot rolled Uncoated Hot rolled Combustion Chamber Aluminized or Titani Hot R ea inized uminizeda or titanium or Aluminize 65 125 MBTU H 150 MBTU H 65 125 MBTU H 150 MBTU H Uncoated Hot rolled Uncoated Hot rolled Combustion Chamber Uncoated Aluminized or Titanium Hot Rolled or Aluminized 100 125 MBTU M 150 MBTU H 100 125 MBTU H 150 MBTU H Uncoated Hot rolled Uncoated Hot rolled Uncoated Hot rolled Combustion Chamber itani Uncoated Aluminized 150 MBTU H Uncoated Hot rolled Uncoated Hot rolled Uncoated Hot rolled Uncoated Hot rolled Combustion Chamber Air Intake through attic Combustion Air for broiler houses The combustion air intake collar is also a factory preset air orifice Non contaminated air for combustion must be ducted to the heater in all agricultural applications OER ER Do not take combustion air from positively or negatively pressurized attic spaces except in broiler houses
15. ANSFORMER BK IGNITOR FLAME 1 BK PRESSURE SWITCH INDICATOR 2 STAGE T STAT LIGHTS FIELD SUPPLIED BK es zx i BK X NM BK MICRO 60U 24 IGNITION BK MODULE 120V 120 24V G TRANSFORMER GAS VALVE FIELD SUPPLIED LIGHT MICRO 60U 24 BLOCK DIAGRAM WITH RELAY BOARD 2 STAGE T STAT FIELD SUPPLIED r I I I I I I I AN I I y I SS I I STATUS I LIGHT LLL 8 MICRO 60U 24 GNITION MODUL TY I LH O CH FLAME E ROD 120 24V TRANSFORMER FIELD SUPPLIED IGNITOR BK L1 BK L2 w 120 VOLT LINE PLUG 3 PRONG GAS VALVE BLOWER FIELD SUPPLIED L2 INDICATOR LIGHTS AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Field Wiring Diagrams AG2 FIELD WIRING WITH INTERNAL RELAY YELLOW CONTROL CORD ATTACH 24V CONTROL CORD TO BARN CONTOLLER AS SHOWN WHITE LOW FIRE 120V BLACK BLACK HIGH FIRE POWER CORD A PANEL GROUND NOTE STAGE 115 THE HIGHER TEMPERATURE SETPOINT AND STAGE 2 IS THE LOWER TEMPERATURE SETPOINT 24V OUT STAGE 1 LOW FIRE White LOW FIRE Green Ground Black HIGH FIRE 24V OUT STAGE 2 HIGH FIRE 24V IN 120V BLACK POWER CORD ES PANEL GROUND EXTERNAL White 24V TWO STAGE
16. II OS JOU SIOP JI AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Parts Breakdown 828 10 Tube Heater Installation Operation Maintenance and Parts Manual 2 4 AG2 Series Basic Parts List AG2 Series Xog Y AO SADCA YALNO OL GACSAN 9 xx H N LEWIOSL YOUMS jenueJegd O N OL 001 YMS eunsseuqd jenuejeyid 92 1 H NLEWSZ OL 99 YMS eunsseug jenuejeyiQ O N 9 1 HOLIMS 1VILN333dJId N3dO ATIVINHON SdON dL ________________ _ 1431 TANVd ZOtL d L JHIM TlOHINOO AvZ MOTI3A 9 __ 6dl 9NOHd 33HHLAOZLMOV1H 9 6 91 90 91 d 3ATVA SVO ADVIS 92 96398 __ OLZd L G10 LVN 3ATVA SVO 39 15 OML vZZ 9639 Ob8 dl 9LZd1 G10 LHOI1 QNI TVNOlLVH3dO MOTI3A 828 911 1H917 OILSON9YIA Q31Q03H _ 8 1 6LZd1 G10 H3 NHOJSNVHL VAOvV 98 41 GHVOd AVIAN SHIH _ Sc amp dl LHSIN TANVd E0E d LL Po CNIO3dINVWSVO Ezd _____ Veccdl pO NWI 2 l3MSVO HVE O19 1 91 TANIA 881 ANNSSAYd LSNYHXI 812 91 ONLLLIJ dHV8 3H SSaHd _ 2 1 SS3NHVH ONIMIM HV8 OTO viZdl JlddIN3dld 21 _ 1 95335 SLOWSY GHVOE 7Z NZL MHVIN _ GHVOd LINDMIO vc XZ4L
17. ent of an external interruption wind gas etc the heater will go into a soft lockout feature In this mode the heater will attempt a normal start up after approximately 30 seconds In the event of continued problems the heater will go into a hard lock out mode Lockout Codes In event of a component failure a red LED diagnostic light located on the burner box end panel will flash a code identifying the fault Lockout codes are summarized in the table below fault codes have a time delay before the LED will flash Refer to the FAULT CODE DELAY on the chart to see the approximate time delay LED CODE FAULT STATUS FAULT CODE DELAY Initial flash on power up Normal operation Immediate then steady off _Normal operation Immediate Steady on Module failure Internal fault Immediate 1 flash 2 or 3 flashes Ignition failure 30 32 minutes APS Note fan intake exhaust 10 12 minutes Solenoid valve fault Leaky valve Immediate Flame amplifier fault No flash on 117V start up Transformer fault NOTE Hard lockout LED CODE will appear upon completion of the soft lockout sequence of operation 4 flashes AG2 Series 4 Tube Heater Installation Operation Maintenance and Parts Manual AG2 Series Wiring Diagrams MICRO 60U 24 Single Pressure Switch WITH HLRB RELAY BOARD MICRO 60U 24 LADDER DIAGRAM WITH RELAY BOARD 120 VOLT LINE PLUG 3 PRONG L1 120VAC HL RELAY BOARD TR
18. ositioning Starting Circuit Upon a call for heat the control will verify that the differential pressure switch is in the proper position The fan relay energizes the fan an operational static pressure is achieved and the normally open differential pressure switch will close initiating the ignition sequence The glow bar is powered and after 45 seconds the main gas valve opens If flame is not established the heater will attempt to re ignite for a total of three trials for ignition and then proceed to lockout First Stage Running Circuit After ignition the flame rod monitors the main burner flame If flame is lost the control acts to close the gas valve within one second and a new trial sequence identical to the start up sequence is initiated If proof is not established within 8 5 seconds the unit will retry 2 additional ignition sequences and then proceed to hard lock out The control can be reset by interrupting the power source or at the thermostat Second Stage Running Circuit Stage two on the gas valve is powered directly from the second stage of the controller or thermostat In order for the second stage to flow the higher output the first stage has to be energized as well The controller or thermostat will determine which stage is required to maintain the desired comfort level Shut Down When the controller or thermostat is satisfied the fan will enter into a 2 minute post purge cycle Soft Lockout In the ev
19. pors consult the local fire marshal the fire insurance carrier and other authorities for approval of the proposed installation AWARNING Failure to comply with the stated clearances to combustibles could result in personal injury death and or property damage AWARNING In locations used for the storage of combustible materials signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles Signs must either be posted adjacent to the heater thermostats or inthe absence of such thermostats in a conspicuous location AWARNING This heater should be installed so that the minimum clearances to vehicles as marked on the heater will be maintained If vehicle lifts are present ensure that these clearances will be maintained from the highest raised vehicle CLEARANCES COMBUSTIBLES IN MODEL NO A G2 20 30 40 65 N P W 1 side shield W 2 side shields 20 ft from burner AG2 20 30 40 75 N P W 1 side shield W 2 side shields 20 ft from burner AG2 30 40 50 100 N P W 1 side shield W 2 side shields 20 ft from burner AG2 40 50 60 125 N P W 1 side shield W 2 side shields 20 ft from burner AG2 40 50 60 150 N P W 1 side shield W 2 side shields 20 ft from burner TOP MOUNTING 0 45 0 0 0 0 45 0 0 0 0 45 0 0 0 0 45 0 0 0 0
20. ra 17 6 1608 2 6 9 Auminzed 2 5 92307 76 000 50 000 No Yes Yes Yes ves sra 608 2 7 10 Auminzed Hot ay 2 5 9 00 N or LP 100000 No Yes Yes Yes ves sra ir 608 2 8 14 Auminzed Hot Roles 2 6 wer non sono ne Yes vx Yes aor sas wor s 6 9 5 N or LP 78000 No Yes Yes Yes ves 40 17 287 190 2 7 10 Auminzed Hot Roles 3 5 00 N or LP 100000 o Yes Yes Yes ves 140 17 279 808 2 7 11 Auminzed 5 5 ace 40 105 N or LP 125000 95 00 o Yes Yes Yes ves 140 17 279 805 2 9 14 Auminzed 5 5 010 N or LP 160 000 100000 No Yes Yes No ves 40 17 28 190 2 10 14 Tianum 3 5 92 50100 N or LP 160000 65000 wo Yes Yes Yes vararzsss 2 8 17 Auminzed aya 5 __ 25 N or LP 125 00 95 00 o Yes Yes Yes ves 50 7 var zn68 2 9 M Auminzed Hot y 4 5 92 50180 wore 10000 100000 No Yes Yes No ves 50 7 varar ze8 2 10 14 Tianium 4 5 AG2 60 150 150000 19000 No ves Yes No Yes sa zros 3 10 14 Tamum 4 HotRoles 5 5 Model requires 5EA SUB accessory package e AGAO

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