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Dell C510 User's Manual

1. batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure Remove the hard drive Remove the display assembly Use a plastic scribe to pry the six rubber screw covers out of the screw holes located on the front of the bezel Remove the six M2 5 x 5 mm screws located on the front of the bezel NOTI CE Carefully separate the bezel from the top cover to avoid damage to the bezel 5 Starting at the bottom of the display panel by the Dell logo use your fingers to separate the bezel from the top cover by lifting up the inside of the bezel while pushing in on the outside Removing the 14 1 Inch Display Panel NOTI CE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure Remove the hard drive Remove the display assembly Remove the display bezel Remove the hinge covers Remove the two M2 x 4 mm screws on the left side of the display panel and the two M2 x 4 mm screws on the right side of the display panel NOTE If you have a Hi
2. Flashing the BIOS Flashing the BIOS To update the basic input output system BIOS 1 2 Make sure that the AC adapter is plugged in and that the main battery is installed properly Turn on the computer The following error message appears System hardware failures 0010 Strike the Fl key to shutdown Instead of pressing lt F1 gt insert the flash BIOS update floppy disk or CD into the appropriate drive and press lt F6 gt and then press lt F4 gt The computer displays the following message on the screen Failure override Processor update failure Reload current BIOS Strike the Fl key to continue F2 to run the setup utility Press lt F1 gt The computer continues to boot and updates the new BIOS Press lt F2 gt to enter the system setup program and reset the boot sequence with the appropriate drive if required Press lt ESC gt to exit the system setup program Remove the flash BIOS update floppy disk or CD from the drive and restart the computer Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual bios htm 2 1 2013 11 00 50 AM Speaker Assemblies Dell Latitude C610 C510 Service Manual Back to Contents Page Speaker Assemblies Dell Latitude C610 C510 Service Manual Removing the Speaker Assemblies Replacing the Speaker Assemblies Removing the Speaker Assemblies NOTICE Disconnect the computer and any attached devices from electrical
3. Replacing the Modem 1 Connect the modem cable to the modem NOTI CE The connectors are keyed for correct insertion do not force the connections 2 Align the modem with the screw holes and press the modem into the connector on the system board 3 Install the two M2 x 3 mm screws that secure the modem to the system board 4 Replace the memory module cover and tighten the two captive screws Back to Contents Page file C Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual upgrades htm 2 1 2013 11 00 44 AM Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual upgrades htm 2 1 2013 11 00 44 AM Keyboard Dell Latitude C610 C510 Service Manual Back to Contents Page Keyboard Dell Latitude C610 C510 Service Manual Removing the Keyboard Replacing the Keyboard Removing the Keyboard NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the hard drive 2 Turn the computer over and remove the five M2 5 x 12 mm screws labeled circle K Screw Removal M2 5 x 12 mm M2 5 x 12 mm sc
4. 3 mm screws on the EMI shield bracket which is attached to the display feed flex cable see Display Assembly 8 Remove the two M2 x 3 mm screws that secure the display feed flex cable to the system board see Display Feed Flex Cable Connector Display Feed Flex Cable Connector NOTICE When reconnecting the display feed flex cable connector to the system board push down on the top left and right ends of the connector Pressing on the center of the connector may damage resistors and compromise EMI protection in the computer M2 x 3 mm file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual E M2 x 3 mm screws 2 9 Pull up on the pull tab that is attached to the display feed flex cable connector to remove it from the interface connector on the system board 10 Lift the display assembly up and out of the bottom case 14 1 Inch Display Bezel and Panel 2 9250 mm screws dspiay feed fex cane afiwe Ta assiayponet Removing the 14 1 Inch Display Bezel NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual
5. Dell Latitude C610 C510 Service Manual 1 system board interface connector 5 M2 x 3 mm screw El fan power cable g M2 5 x 5 mm screws spring fingers hybrid cooling fan afra PO 7 Disconnect the fan power cable from the system board interface connector and remove the hybrid cooling fan Y NOTE The fan power cable is long and can be pulled out from under the EMI shield to provide access to the connector NOTICE Do not block the keyboard screw hole when reinstalling the fan Route the fan power cable under the spring fingers and behind the keyboard screw hole to prevent damage to the fan power cable Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual fan htm 2 1 2013 11 00 49 AM Reserve Battery Dell Latitude C610 C510 Service Manual Back to Contents Page Reserve Battery Dell Latitude C610 C510 Service Manual Removing the Reserve Battery Replacing the Reserve Battery Removing the Reserve Battery NOTICE The reserve battery provides power to the computer s RTC and NVRAM when the computer is turned off Removing the battery causes the computer to lose the date and time information as well as all user specified parameters in the BIOS If possible make a copy of this information before you remove the reserve battery NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To av
6. Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual Removing the Memory Modules NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the memory module cover NOTICE To prevent damage to the memory module connector do not use tools to spread the inner metal tabs that secure the memory module 2 Use your fingertips to carefully spread apart the inner tabs on each end of the memory module socket The module should pop up Memory Module Removal 1 JDIM1 2 JDIM 2 3 memory module sockets 2 inner tabs 2 per socket 3 Lift the memory module out of its socket Replacing the Memory Modules file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual upgrades htm 2 1 2013 11 00 44 AM Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual 1 If you only have one memory module install it in the connector labeled DIM1 on the system board Install a second memory module in the connector labeled J DIM2 K NOTE Memory modules are keyed or designed to fit into their sockets in only one direction NOTI CE The memory module must be
7. outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure The speakers are located on the front left and right sides of the bottom case Each speaker assembly is marked with a left or right label Take note of the speaker and antenna wire routing so that you can replace them properly under their routing clips Routing the Left Speaker Cable Speaker Orientation file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual speakers htm 2 1 2013 11 00 51 AM Speaker Assemblies Dell Latitude C610 C510 Service Manual aller speaker Speaker Assemblies file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual speakers htm 2 1 2013 11 00 51 AM Speaker Assemblies Dell Latitude C610 C510 Service Manual NY 1 arema cone Jo anemna cle let socios e mounting rng a mounting na fo frone speaker DE Ea Remove the hard drive 2 Remove the keyboard 3 Remove the display assembly 4 Remove the palm rest 5 Disconnect the speaker interface cable connectors file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual speakers htm 2 1 2013 11 00 51 AM Speaker Assemblies Dell Latitude C610 C510 Service Manual NOTICE Do not pull the antenna wire wh
8. 20DOC 20Posting latc6 1 0 service 20manual keyboard htm 2 1 2013 11 00 45 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual Back to Contents Page Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual Display Assembly Display Latch Hinge Covers Display Assembly NOTICE You must remove the display assembly before you remove the palm rest NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure Display Assembly PT file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual 1 M2 x 3 mm screws 4 4 M2 5 x 5 mm screws 5 al EMI shield bracket Remove the hard drive 2 Remove the center control cover 3 Remove the keyboard 4 Close the display 5 From the back of the computer remove the five M2 5 x 5 mm screws labeled circle D 6 Open the display assembly approximately 180 degrees and support the display assembly so that it does not open past this position 7 Remove the two M2 x
9. 5 2 3 5 10 Remove the keyboard from the bottom case Replacing the Keyboard 1 Place the keyboard on the palm rest at the front of the computer with the keys face down and the connector toward the back of the computer NOTICE To avoid damage to the connector pins press the keyboard connector evenly into the interface connector on the system board and do not reverse the keyboard connector 2 Connect the keyboard connector to the interface connector on the system board The keyboard connector may have a label on it that shows the correct orientation of the keyboard connector to the system board interface connector 3 Carefully turn the keyboard over Align the keyboard boss support fit the left side of the keyboard into place and then file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual keyboard htm 2 1 2013 11 00 45 AM Keyboard Dell Latitude C610 C510 Service Manual snap the right side of the keyboard into place NOTICE Position the keyboard flex and track stick cables so that they are not pinched when you replace the keyboard in the bottom case Check that the keyboard is correctly installed The keys should be flush with the left and right surfaces of the palm rest Replace the center control cover close the display assembly and turn the computer over Reinstall the five M2 5 x 12 mm screws in the holes labeled circle K Back to Contents Page file Cl Work 20Area 20 20A E
10. Dell Latitude C610 C510 Service Manual Dell Latitude C610 C510 Service Manual Before You Begin System Components Hard Drive Memory Modules Mini PCI Card and Modem Keyboard Display Assembly Display Latch and Hinge Covers Palm Rest Microprocessor Thermal Cooling Assembly Microprocessor Module Hybrid Cooling Fan Reserve Battery Flashing the BIOS Speaker Assemblies System Board Battery and Module Bay Latches Pin Assignments for I O Connectors Notes Notices and Cautions K NOTE A NOTE indicates important information that helps you make better use of your computer NOTICE A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem A CAUTION A CAUTION indicates a potential for property damage personal injury or death Information in this document is subject to change without notice O 2002 Dell Computer Corporation All rights reserved Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden Trademarks used in this text Dell the DELL logo and Latitude are trademarks of Dell Computer Corporation Intel is a registered trademark of Intel Corporation Microsoft and Windows are registered trademarks of Microsoft Corporation Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Dell Computer Corporation di
11. UN D 128 129 2 O OCK_PWR_SRC 128 SGNTA 5VDOCK SGNTO 5VDOCK SREQO 5VDOCK SPCIRST 5VDOCK SH1SEL 5VDOCK GND SURTE DOCK_PWR_SRC SDSKCHG DRQ DOCK_PWR_SRC SDIR DOCK_PWR_SRC STRKO DOCK_PWR_SRC SSTEP DOCK_ DC_IN 141 DOCK_ DC_IN SMRT1 DOCK_ DC_IN SWRDATA DOCK_ DC_IN SWGATE DOCK_ DC_IN SRDATA m D m O 2 U DOCK_ DC_IN SINDEX DOCK_ DC_IN GND DOCK_ DC_IN NC So LOW_PWR NC HSYN GND VSYNC CLK_SPCI DOCKED SADO USB_VD1 SAD1 USB_VD1 SAD2 USB_VD2 SAD4 USB_VD2 SAD5 60 DOCKOCI SAD6 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 45 47 50 51 52 54 55 56 57 file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual 61 RUN_ON 161 GND eo foo e f CE Roo fe TXDO SAD31 NC 2 O O 2 U dm 00 un gt U m N Rie alo Rio nm un gt gt U U Rea AJU N NIIN of N WNIT WN O alal a a aa ofj m 00 N O 2 1s o OJU S 5 ZARN ul 62 63 65 67 70 71 72 73 74 75 76 77 78 79 81 82 83 85 87 88 91 92 RXDO GND K Nea ea onus fiaa e CC COM E CIS 95 97 file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manu
12. al Back to Contents Page file Cl Work 20Area 20 20A E 20DO0C 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM
13. co fe fose a ron fe fes jor e ja ow file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual Parallel Connector 13 1211109 8 765 4932 41 25 24 23 22 21 20 19 18 17 16 15 14 a rozwee a arore roses 16 imrenme ros Ja jono o eor foe oroo Video Connector reo fo fervo a ne fiz EA 5 GND 13 file Cl Work 20Area 20 20A E 20DO0C 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual ono Jr Je 7 EPT PS 2 Connector Pin Signal ONCE NENE S Video TV Out Connector S Video Signal file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual 4 DCRMA L Composite Video DCMPS L Docking Connector 1 STRB 5V VGA_GRN roo ia en 11 DOCK_SPKR SPIRQC DOCK_MIC DAT_DDC2 DOCK_LINE CLK_DDC2 DOCK_CDROM SPAR POWER_SW SSERR QPCIEN SPERR S1 6M_EN SLOCK DFDD LPT SSTOP file Cl Work 20Area 20 20A E 20DO0C 20Posting latc6 1 0 service 20manual pinouts htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual 21 GND 121 GND Nc 122 SDEVSEL SCLKR
14. dge of the display panel in the bottom of the top cover and elevate the top of the panel with your hand 5 Lay the display panel in the top cover 6 Reinstall the five M2 x 4 mm screws that secure the display panel to the top cover file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual Display Latch NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer Removing the Display Latch 1 Remove the hard drive 2 Remove the display assembly 3 Remove the display bezel 4 Remove the two M2 5 x 5 mm screws and the two M1 7 x 3 5 mm screws that secure the display latch and bracket to the top cover 5 Lift the display latch and bracket up and out of the top cover Display Latch Removal 14 1 Inch XGA Panel Shown M1 7x3 5mm M2 5x5mm eee Replacing the Display Latch 1 On 14 1 inch XGA panels place the display latch on top of its screw holes and then place the bracket on top of the display latch aligning the bracket and display latch screw holes file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Disp
15. en removing the speaker see Speaker Orientation NOTICE Handle the speaker assemblies and speakers with care to avoid damaging the speaker cones 6 Remove the speaker assemblies by pulling them straight up and out of the bottom case 74 NOTE The left speaker has an in line connector and its antenna cable is longer than the antenna cable of the right speaker Replacing the Speaker Assemblies 1 Place the mounting ring over the front palm rest screw post NOTICE Make sure the speaker wires are under their routing clips Route the left soeaker wire properly between the battery bay and hard drive area 2 Slide the speaker assembly down in to the bottom case K NOTE Speakers face out in the bottom case holders Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual speakers htm 2 1 2013 11 00 51 AM System Board Dell Latitude C610 C510 Service Manual Back to Contents Page System Board Dell Latitude C610 C510 Service Manual Removing the System Board Replacing the System Board Removing the System Board The system board s BIOS chip contains the service tag sequence which is also visible on a barcode label on the bottom of the computer The replacement kit for the system board includes a CD that provides a utility for transferring the service tag sequence to the replacement system board D NOTI CE Disconnect the computer and any attached devices from elect
16. en you are removing and replacing components photocopy the placemat as a tool to lay out and keep track of the screws The placemat provides the number of screws and their sizes Screw Identification file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual begin htm 2 1 2013 11 00 42 AM Before You Begin Dell Latitude C610 C510 Service Manual bp bb bh P eee A Mm H ASA M2 5x12mm M3x5mm M25x5mm M2x4mm M2x3 mm M1 7 x 3 5 mm NOTICE When reinstalling a screw you must use a screw of the correct diameter and length Make sure that the screw is properly aligned with its corresponding hole and avoid over tightening Hard Drive Door Keyboard to Bottom Case 1 each 5 each oo M3 x 5mm H M2 5 x12 mm Display Bezel Hinge Bracket to Bottom Case 6 each 5 each fa fa H H M2 5 x 5 mm M2 5 x5 mm Rubber Screw Covers 6 each Display Assembly to Top Cover 5 each Display Feed Flex Cable 4 each Ip H M2 x 3 mm Palm Rest to Hybrid Cooling Fan Bottom Case 2 each 1 each 5 each 3 each file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual begin htm 2 1 2013 11 00 42 AM Before You Begin Dell Latitude C610 C510 Service Manual b fw m p H Fo H H M2x3mm M25x12mm M2 5 x 5 mm M2 x 3 mm System Board to Bottom Case Modem to System Board 10 each 2 each lo f M2 5x5 mm Massom Display Latch Memory Module Cover 2 eac
17. h 2 each 2 captive screws 1 each NOTE The single screw is one of the five keyboard screws H H ia M2 5x5mm M1 7 x 3 5 mm M2 5 x12 mm Back to Contents Page file C Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual begin htm 2 1 2013 11 00 42 AM System Components Dell Latitude C610 C510 Service Manual Back to Contents Page System Components Dell Latitude C610 C510 Service Manual Exploded View NOTICE Only a certified service technician should perform repairs on your computer Damage due to servicing that is not authorized by Dell is not covered by your warranty NOTICE Unless otherwise noted each procedure in this manual assumes that a part can be replaced by performing the removal procedure in reverse order ryan coo ton fate ayer pod tee 8 modem and network adapter connector covers 17 keyboard file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual system htm 2 1 2013 11 00 43 AM System Components Dell Latitude C610 C510 Service Manual Oer 10 IE Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual system htm 2 1 2013 11 00 43 AM Hard Drive Dell Latitude C610 C510 Service Manual Back to Contents Page Hard Drive Dell Latitude C610 C510 Service Manual Removing the Hard Drive Replacing the Hard Drive Removing the Hard Drive 1 Save and close any open files exit any open prog
18. he Palm Rest Removing the Palm Rest NOTI CE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure Remove the hard drive Remove the keyboard NOTICE You must remove the display assembly before you remove the palm rest the display hinges pass through the back of the palm rest Remove the display assembly and hinge covers Turn the computer over and remove the three M2 5 x 12 mm screws labeled circle P Palm Rest Screw Removal 1 ae RS KH H M2 5 x 12 mm M2 x 3 mm file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual palmrest htm 2 1 2013 11 00 48 AM Palm Rest Dell Latitude C610 C510 Service Manual M2 5 x 12 mm screws 3 M2 x 3 mm screws 2 hard drive bay door 5 Remove the two M2 x 3 mm screws that are located in the hard drive bay door labeled circle P 6 Turn the computer over and remove the three M2 x 3 mm screws that secure the palm rest to the bottom case a Remove the two M2 x 3 mm screws that are located on the back edge of the bottom case underneath the display assembly b Remove the M2 x 3 mm screw located underneath the keyboard on the right side of t
19. he bottom case next to the microprocessor thermal cooling assembly 7 Pull up on the pull tab that is attached to the palm rest flex cable connector to remove it from the interface connector on the system board Palm Rest Removal afomo 6 back center ofthe pam rest NOTICE Carefully separate the palm rest from the bottom case to avoid damage to the palm rest file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual palmrest htm 2 1 2013 11 00 48 AM Palm Rest Dell Latitude C610 C510 Service Manual 8 Starting at the back center of the palm rest use your fingers to separate the palm rest from the bottom case by lifting up the inside of the palm rest while pushing in on the outside Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual palmrest htm 2 1 2013 11 00 48 AM Microprocessor Thermal Cooling Assembly Dell Latitude C610 C510 Service Manual Back to Contents Page Microprocessor Thermal Cooling Assembly Dell Latitude C610 C510 Service Manual Removing the Microprocessor Thermal Cooling Assembly Replacing the Microprocessor Thermal Cooling Assembly Removing the Microprocessor Thermal Cooling Assembly NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the com
20. il you hear a click Push the hard drive into the drive bay until it is fully seated in the bay 2 Press the hard drive door down 3 Replace the M3 x 5 mm screw in the hard drive door Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual hdd htm 2 1 2013 11 00 44 AM Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual Back to Contents Page Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual Memory Modules Mini PCI Card Modem Memory Modules Removing the Memory Module Cover NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure 1 Turn the computer over and use a flat blade screwdriver to release the two captive screws from the memory module cover 2 Remove the M2 5 x 12 mm screw labeled circle K The screw is one of the five keyboard screws 3 Place your finger under the cover at the indentation and lift and slide the cover open Memory Module Cover M2 5 x 12 mm screw 1 captive screws 2 file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual upgrades htm 2 1 2013 11 00 44 AM
21. inserted at a 45 degree angle to avoid damaging the connector 2 Align the notch in the memory module with the slot in the center of the socket 3 Slide the edge connector of the module firmly into the socket at a 45 degree angle and rotate the module down until you hear a click If you do not hear the click remove the module and reinstall it 4 Replace the cover and tighten the two captive screws Mini PCI Card You must remove the Mini PCI card before the system board can be removed Removing the Mini PCI Card NOTI CE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the memory module cover 2 Disconnect the Mini PCI card from the antenna cables 3 To release a Mini PCI card from its socket spread apart the metal securing tabs until the card pops up slightly 4 Lift the Mini PCI card out of its connector Mini PCI Card file Cl Work 20Area 20 20A E 20DO0C 20Posting latc6 1 0 service 20manual upgrades htm 2 1 2013 11 00 44 AM Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual Replacing the Mini PCI Card antenna connectors on card 2 antenna cables 2 1 Align the Mi
22. lay Latch and Hinge Covers Dell Latitude C610 C510 Service Manual On 14 1 inch SXGA panels align the screw holes and place the display latch and attached bracket in the top cover 2 Replace the two M2 5 x 5 mm screws and the two M1 7 x 3 5 mm screws that secure the display latch and bracket to the top cover Hinge Covers Removing the Hinge Covers 1 Remove the display assembly 2 Rotate the hinges forward at an angle of approximately 90 degrees to the front of the display assembly 3 To remove the hinge covers slide them off the hinges Hinge Cover Removal Replacing the Hinge Covers 1 Attach the display assembly to the bottom case 2 Close the display assembly 3 Snap the hinge covers in place over the hinges NOTE The right plastic hinge cover label includes an R and the left plastic hinge cover label includes an L The hinge cover labels face the back of the computer Hinge Cover Replacement file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual right hinge cover left hinge cover Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual display htm 2 1 2013 11 00 46 AM Palm Rest Dell Latitude C610 C510 Service Manual Back to Contents Page Palm Rest Dell Latitude C610 C510 Service Manual Removing t
23. led batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure oo Microprocessor Module Removal NOTICE Do not touch the processor die Press and hold the microprocessor down on the substrate on which the die is mounted while turning the cam screw to prevent intermittent contact between the cam screw and microprocessor oo NOTICE To avoid damage to the microprocessor hold the screwdriver so that it is perpendicular to the microprocessor when turning the cam screw 1 2 EAN pi comer o 3 processor de ao noreo Sar soam 1 Remove the hard drive 2 Remove the keyboard file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual cpu htm 2 1 2013 11 00 49 AM Microprocessor Module Dell Latitude C610 C510 Service Manual NOTICE To ensure maximum cooling for the microprocessor do not touch the heat transfer areas on the microprocessor thermal cooling assembly The oils in your skin reduce the heat transfer capability of the thermal pads Remove the microprocessor thermal cooling assembly NOTICE When removing the microprocessor module pull the module straight up Be careful not to bend the pins on the microprocessor module To loosen the ZIF socket use a small flat blade screwdriver and rotate the ZIF socket cam screw c
24. lider on the latch and reinstall the latch into the holding features on the inside of the bottom case b Ensure that the slider is inserted into the hole that the side of the latch with the two bumps is facing the back of the case and that the side with the wear rib is facing the front of the case K NOTE The latch will not function properly if the slider is oriented incorrectly Battery and Module Bay Latches file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual baylatch htm 2 1 2013 11 00 53 AM Battery and Module Bay Latches Dell Latitude C610 C510 Service Manual 1 afse enanas 2 per atch puro boom ese Replacing the Battery and Module Bay Latches 1 Snap in the new latch button from behind the bottom case making certain that the snap tabs are fully engaged in the latch To prevent the latch assembly from coming loose apply pressure to the latch and spring while replacing the latch button 2 Ensure that the newly installed latch moves smoothly and freely when pushed and released Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual baylatch htm 2 1 2013 11 00 53 AM Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual Back to Contents Page Pin Assignments for I O Connectors Dell Latitude C610 C510 Service Manual USB Connector fa_ Groune Serial Connector 12345 67859 Pin signa in sional e
25. ni PCI card with the socket at a 45 degree angle and press the Mini PCI card into the socket NOTICE The connectors are keyed for correct insertion do not force the connections 2 Lower the Mini PCI card toward the inner tabs to approximately a 20 degree angle 3 Continue lowering the Mini PCI card until it snaps into the inner tabs of the socket 4 Attach the antenna cables to the Mini PCI card 5 Replace the cover and tighten the two captive screws Modem Removing the Modem NOTI CE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure Turn the computer over and remove the memory module cover Remove the two M2 x 3 mm screws that secure the modem to the system board file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual upgrades htm 2 1 2013 11 00 44 AM Memory Modules Mini PCI Card and Modem Dell Latitude C610 C510 Service Manual NOTICE Do not pull on the modem cable Pull from the modem connector to disconnect the cable 3 Pull straight up on the attached pull tab to lift the modem out of its connector on the system board and disconnect the modem cable Modem Removal paros
26. oid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure oo m Remove the hard drive N Remove the keyboard w Disconnect the reserve battery cable from the system board connector 4 Pry the reserve battery free from the system board The reserve battery is attached to the system board with a piece of adhesive tape 5 Remove any remnants of the adhesive tape from the system board Reserve Battery Removal reserve battery 2 speaker connector file C Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual rsrvbatt htm 2 1 2013 11 00 50 AM Reserve Battery Dell Latitude C610 C510 Service Manual system board connector 4 reserve battery cable Replacing the Reserve Battery 1 Connect the reserve battery cable to the system board connector 2 Position the reserve battery above the speaker connector on the system board 3 Update the BIOS using a flash BIOS update program floppy disk or CD For instructions on how to flash the BIOS see Flashing the BIOS Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual rsrvbatt htm 2 1 2013 11 00 50 AM Flashing the BIOS Dell Latitude C610 C510 Service Manual Back to Contents Page Flashing the BIOS Dell Latitude C610 C510 Service Manual
27. ollow the instructions on the screen NOTE After replacing the system board be sure to enter the computer service tag sequence into the BIOS of the replacement system board Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual sysboard htm 2 1 2013 11 00 52 AM Battery and Module Bay Latches Dell Latitude C610 C510 Service Manual Back to Contents Page Battery and Module Bay Latches Dell Latitude C610 C510 Service Manual Removing the Battery and Module Bay Latches Replacing the Battery and Module Bay Latches Removing the Battery and Module Bay Latches NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTICE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the hard drive 2 Remove the keyboard 3 Remove the display assembly 4 Remove the palm rest 5 Remove the system board 6 Remove the latch button by using a plastic scribe to push on the snap tabs until the latch button is released from the bottom case To prevent the latch assembly from coming loose apply pressure to the latch and spring while removing the latch button If the latch assembly does come loose from the case a Slide the spring onto the s
28. ounter clockwise until it comes to the cam stop The ZIF socket cam screw secures the microprocessor to the system board Take note of the arrow on the ZIF socket cam screw see Microprocessor Module Removal Use a microprocessor extraction tool to remove the microprocessor module Replacing the Microprocessor Module NOTI CE Ensure that the cam lock is in the fully open position before seating the microprocessor module Seating the microprocessor module properly in the ZIF socket does not require force NOTI CE A microprocessor module that is not properly seated can result in an intermittent connection or permanent damage to the microprocessor and ZIF socket Align the pin 1 corner of the microprocessor module with the pin 1 corner of the ZIF socket and insert the microprocessor module K NOTE The pin 1 corner of the microprocessor module has a triangle that aligns with the triangle on the pin 1 corner of the ZIF socket NOTI CE You must position the microprocessor module correctly in the ZIF socket to avoid permanent damage to the module and the socket When the microprocessor module is correctly seated all four corners are aligned at the same height If one or more corners of the module are higher than the others the module is not seated correctly NOTI CE Hold the microprocessor down while turning the cam screw to prevent intermittent contact between the cam screw and microprocessor see Microprocesso
29. puter NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the hard drive 2 Remove the keyboard w Loosen the four captive screws that secure the microprocessor thermal cooling assembly to the system board Microprocessor Thermal Cooling Assembly Removal microprocessor thermal cooling assembly captive screws 4 file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual thermal htm 2 1 2013 11 00 48 AM Microprocessor Thermal Cooling Assembly Dell Latitude C610 C510 Service Manual 3 right side 4 Lift the microprocessor thermal cooling assembly up and out of the system board Replacing the Microprocessor Thermal Cooling Assembly 1 Place the right side of the microprocessor thermal cooling assembly under the palm rest and lower the assembly onto the system board 2 Tighten the four captive screws labeled 1 through 4 in consecutive order Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual thermal htm 2 1 2013 11 00 48 AM Microprocessor Module Dell Latitude C610 C510 Service Manual Back to Contents Page Microprocessor Module Dell Latitude C610 C510 Service Manual Removing the Microprocessor Module Replacing the Microprocessor Module Removing the Microprocessor Module NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any instal
30. r Module Removal Tighten the ZIF socket by turning the cam screw clockwise to secure the microprocessor module to the system board Update the BIOS using a flash BIOS update program floppy disk or CD For instructions on how to flash the BIOS see Flashing the BIOS Back to Contents Page file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual cpu htm 2 1 2013 11 00 49 AM Hybrid Cooling Fan Dell Latitude C610 C510 Service Manual Back to Contents Page Hybrid Cooling Fan Dell Latitude C610 C510 Service Manual Removing the Hybrid Cooling Fan Removing the Hybrid Cooling Fan NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure 1 Remove the hard drive 2 Remove the keyboard 3 Remove the display assembly 4 Remove the palm rest 5 Remove the microprocessor thermal cooling assembly 6 Remove the two M2 5 x 5 mm screws and one M2 x 3 mm screw that secure the hybrid cooling fan to the system board Hybrid Cooling Fan Removal H H M2 5 x 5 mm M2x3mm file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual fan htm 2 1 2013 11 00 49 AM Hybrid Cooling Fan
31. rams and shut down the computer Pr Coe CO NOTICE Disconnect the computer and any attached devices from electrical outlets and remove any installed batteries NOTICE The hard drive is very sensitive to shock Handle the hard drive by its edges do not squeeze the top of the hard drive case and avoid dropping it NOTICE Read Preparing to Work Inside the Computer before performing the following procedure NOTICE To prevent data loss turn off your computer before removing the hard drive Do not remove the hard drive while the computer is running in standby mode or in hibernate mode CAUTION If you remove the hard drive from the computer when the drive is hot do not touch the metal housing of the hard drive Ground yourself by touching a metal connector on the back of the computer Turn the computer over Remove the M3 x 5 mm screw from the hard drive door Hard Drive Removal M3x5mm bottom of computer 3 hard drive door file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual hdd htm 2 1 2013 11 00 44 AM Hard Drive Dell Latitude C610 C510 Service Manual Lol 4 Lift up the hard drive door until you hear a click 5 Slide the hard drive out of the computer Replacing the Hard Drive NOTICE Use firm and even pressure to slide the hard drive into place If you force the hard drive into place using excessive force you may damage the connector 1 Lift up the hard drive door unt
32. rews 5 3 Turn the computer over and open the display NOTICE The key caps on the keyboard are fragile easily dislodged and time consuming to replace Be careful when removing and handling the keyboard 4 Remove the center control cover a Use a small flat blade screwdriver or plastic scribe to lift the right edge of the center control cover and pry it loose from the bottom case file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual keyboard htm 2 1 2013 11 00 45 AM Keyboard Dell Latitude C610 C510 Service Manual b Lift the center control cover up and away from the bottom case Center Control Cover Removal 5 To release the keyboard from the palm rest use a small flat blade screwdriver or plastic scribe to pull up on the scalloped edge of the blank key on the keyboard Keyboard Removal 2 ajome 6 Lift the keyboard straight up until it clears the keyboard boss support in the bottom case file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual keyboard htm 2 1 2013 11 00 45 AM Keyboard Dell Latitude C610 C510 Service Manual 7 Rotate the keyboard forward toward the front of the computer 8 Rest the key face of the keyboard on the palm rest NOTICE Do not pull on the keyboard flex and track stick cables 9 Pull up on the keyboard connector to disconnect it from the interface connector on the system board Keyboard Connector Removal 1 boss support
33. rical outlets and remove any installed batteries NOTI CE To avoid ESD ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer NOTI CE Read Preparing to Work Inside the Computer before performing the following procedure Remove the hard drive Remove the keyboard Remove the display assembly Remove the palm rest Remove the microprocessor thermal cooling assembly Remove the microprocessor Remove the modem memory modules and Mini PCI card Turn the computer over and remove the six M2 5 x 5 mm screws labeled circle B that secure the system board to the bottom case Remove the three M2 5 x 5 mm screws labeled circle B that secure the fan guard to the bottom case System Board Screw Removal file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual sysboard htm 2 1 2013 11 00 52 AM System Board Dell Latitude C610 C510 Service Manual M2 5 x 5 mm A 2 M2 5 x 5 mm screws 9 10 Turn the computer over and remove the M2 5 x 5 mm screw which is labeled circle B with an arrow on the front center of the system board by the battery connector see System Board Removal System Board Removal M2 5 x 5 mm M2 5 x 5 mm screw 1 file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual sysboard htm 2 1 2013 11 00 52 AM System Board Dell Latitude C610 C510 Service Manual 11 Remove the speakers f
34. rom the bottom case 12 Pull the right side of the bottom case next to the external headphone and microphone connectors away from the system board as you simultaneously lift the front of the system board out and away from the bottom case Replacing the System Board 1 Install the microprocessor on the replacement system board 2 Connect the right and left speakers to the replacement system board 3 Install the replacement system board a Insert the external microphone and headphone connectors through the bottom case b Replace the six M2 5 x 5 mm screws starting on the right side of the bottom case see System Board Screw Removal c Replace the fan guard inserting the tab into the bottom case and replace the three M2 5 x 5 mm screws see System Board Screw Removal Replacing the screw opposite the tab first makes it easier to insert and replace the other two screws 4 Replace the modem the speaker assemblies and the microprocessor thermal cooling assembly that you removed from the old system board NOTE Be sure to route cables so that they will not be crimped or pinched when the complete assembly is put back together 5 Replace the palm rest the keyboard the display assembly and the hard drive 6 Replace the module bay devices and any PC Cards or plastic blanks in the PC Card slot 7 Insert the floppy disk or CD that accompanied the replacement system board into the appropriate drive and turn on the computer F
35. sclaims any proprietary interest in trademarks and trade names other than its own January 2002 Rev A01 file CI Work 20Area 20 20A E 20DOC 20Posting latc610 service o20manual index htm 2 1 2013 11 00 41 AM Before You Begin Dell Latitude C610 C510 Service Manual Back to Contents Page Before You Begin Dell Latitude C610 C510 Service Manual Preparing to Work Inside the Computer Recommended Tools Screw Identification Preparing to Work Inside the Computer A 10 11 12 13 CAUTI ON Before working inside your computer read Safety and EMC Instructions Portable Computers in your System Information Guide NOTICE Only a certified service technician should perform repairs on your computer Damage due to servicing that is not authorized by Dell is not covered by your warranty NOTICE To avoid damaging the computer perform the following steps before you begin working inside the computer Make sure that the work surface is clean to prevent scratching the computer cover Save any work in progress and close all open programs Turn off the computer and all attached devices Y NOTE Make sure the computer is turned off and not in suspend to disk or hibernate mode If you cannot shut down the computer using the computer operating system press and hold the power button for 4 seconds Make sure the computer is undocked Disconnect the computer from the electrical outlet To a
36. tachi display panel remove the two M2 x 4 mm screws from the center of the left side of the display panel Remove the M2 x 4 mm screw that secures the display feed flex cable to the display assembly through the black plastic flex cable retention bracket see 14 1 Inch Display Bezel and Panel Lift from the top and rotate the display panel out of the top cover Disconnect the bottom flex cable connector from the inverter connector by pulling straight up on the attached pull tab see Display Feed Flex Cable Connections Display Feed Flex Cable Connections file Cl Work 20Area 20 20A E 20DOC 20Posting latc6 1 0 service 20manual display htm 2 1 2013 11 00 46 AM Display Assembly Display Latch and Hinge Covers Dell Latitude C610 C510 Service Manual 1 display panel connector 2 top flex cable connector 3 pull tab 5 9 Remove the tape that secures the display panel connector and the tape that secures the middle of the display feed flex cable to the display panel 10 Pull the top flex cable connector down and away to remove it from the display panel connector Replacing the 14 1 Inch Display Panel 1 Reconnect the top flex cable connector to the display panel connector 2 Reconnect the bottom flex cable connector to the inverter connector 3 Replace the tape that secures the display panel connector and the tape that secures the middle of the display feed flex cable to the display panel 4 Place the bottom e
37. void possible damage to the system board wait 10 to 20 seconds and then disconnect any attached devices Disconnect all other external cables from the computer Remove any installed PC Cards or plastic blanks from the PC Card slot Close the display and turn the computer upside down on a flat work surface NOTICE To avoid damaging the system board you must remove the main battery and secondary battery if present before you service the computer Remove the primary battery from the battery bay and the secondary battery from the module bay if a secondary battery is in use Remove any installed device in the module bay To dissipate any static electricity while you work use a wrist grounding strap or periodically touch an unpainted metal surface Handle components and cards with care Do not touch the components or contacts on a card Hold a card by it edges or by its metal mounting bracket Hold a component such as a microprocessor by its edges not by its pins Recommended Tools file Cl Work 20Area 20 20A E 20DOC 20Posting latc610 service 20manual begin htm 2 1 2013 11 00 42 AM Before You Begin Dell Latitude C610 C510 Service Manual The procedures in this manual require the following tools e 1 magnetized Phillips screwdriver e Ya inch flat blade screwdriver e Small plastic scribe e Microprocessor extractor e Flash BIOS update program floppy disk or CD Computer Orientation ae Screw Identification Wh

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