Crown Equipment Walkie Pallet Truck WP 2300 User's Manual
Contents
1. Battery and Charger Two battery compartments are available to suit your duty cycle N U N The 7 9 battery compartment WP 2330 WP 2335 is designed for the battery package Battery package options are as follows WP 2300 Series aintenance free battery pack four 6 volt batteries at 195 amp hour e Wet cell swing out battery pack four 6 volt batteries at 160 amp hour e Dry cell swing out battery pack four 6 volt batteries at 160 amp hour The optional nylon battery straps secure the batteries to the stand to minimize vibration in rough floor or over dock applications reducing potential damage to the batteries or the stand The 9 1 battery compartment WP 2340 WP 2345 will accept an industrial storage battery up to 300 amp hour capacity A built in 30 amp charger is available as an option on all models This premium fan cooled solid state charger is durable and efficient It has an advanced memory feature to allow for opportunity charging The charger can be set for either maintenance free wet cell or industrial batteries An extension cord is included with any truck equipped with the built in battery charger Technical Information Operator Controls The WP s robust X10 control handle is designed to allow for an optimum turning radius with low steer effort All control but tons can be operated with either hand and can be accessed with minimum hand and wrist move ment The h2. CROWN WP 2300 Series CROUN WP 2300 Series Walkie Pallet Truck 6 7 Hill Z WP 2335 8 WP a SU sl a A BRAKE WP 2330 8 ail ar BRAKE OVERRIDE WP 2300 Series Specifications 5 1 Manufacturer Crown Equipment Corporation E 2 Model WP 2330 WP 2335 WP 2340 WP 2345 E 3 Load Capacity b 4500 4500 4500 4500 4 Power Electric 24 Volts 24 Volts 24 Volts 24 Volts 5 Operator Type Stand up Walkie Walkie Walkie Walkie 8 Lift Height in 9 25 8 5 9 25 8 5 9 Lift in 6 5 2 6 5 2 5 Battery Compartment Length in 7 9 7 9 9 1 9 1 10 Head Length in 23 2 23 2 24 4 24 4 16 Outside Fork Spread in 21 3 26 4 21 3 26 4 21 3 26 4 21 3 26 4 As enr Min Max in 31 1 47 5 18 Travel Speed Empty Loaded mph 3 7 3 4 WP 2300 Series WP 2330 WP 2335 WP 2340 WP 2345 Nominal Fork Length in 36 42 48 48 36 42 48 48 11 Actual Fork Length in 35 6 41 7 47 6 45 5 35 6 41 7 47 6 45 5 12 Overall Length in 58 8 65 0 70 9 67 7 60 0 66 1 72 0 69 9 13 Wheelbase Lowered in 44 2 50 3 56 2 59 2 45 4 51 5 57 4 56 4 Raised in 39 7 45 8 51 7 52 1 40 8 46 9 52 8 53 3 14 Grade Clearance 52 7 44 5 38 7 31 6 50 9 43 2 37 8 30 6 Gradeability Loaded 10 10 10 10 15 Turning Radius in 51 6 57 7 63 6 62 6 52 8 58 9 64 8 63 8 7_ Truck Weight Less Ba
3. cess is excellent Color coded wiring speeds troubleshooting and the Crown transistor uses visible LED flashes for fault communication Optional plug in analyzer for servicing and programming capability Control handle switch cap is easily removed to expose components InfoPoint allows your techni cian to troubleshoot without complicated schematics wiring diagrams or cumbersome ser vice manuals for over 95 percent of your repairs Simplicity is complete with InfoPoint Quick Reference Guide color compo nent maps and Information nuggets located on the truck Wheels and Tires Drive tire solid rubber 10 dia x 4 wide x 6 5 hub Load wheels Vulkollan 3 25 dia x 4 5 wide Optional casters are 3 5 dia x 2 wide CROWN Technical Information Pallet Planning Guide On WP 2300 models the load wheel will drop into the second opening of the pallet When A dimension equals nominal fork length C dimension is 6 maxi mum and B is 14 minimum First Second Opening Opening Other Options 1 Audible travel alarm 2 Flashing lights Safety considerations and dangers associated with audible travel alarms and flashing lights include e Multiple alarms and or lights can cause confusion e Workers ignore the alarms and or lights after day in and day out exposure e Operator may transfer the responsibility for looking out to the pedestrians e Ann
4. lectromagnetic disc brake that is spring applied and electrically released Brake is activated by the control handle position Brake rotor and disc are easily accessed for inspection and replacement Regenerative motor braking assists brake effort and improves component life Drive unit mounts in truck frame with a permanently lubricated twin conical roller bearing that disperses load forces evenly reducing maintenance and downtime Forks The WP 2300 has two fork styles to suit the application The Crown profiled fork offers tapered fork tips with shorter lengths and wheelbase to improve the turning radius and facilitate load handling in tighter areas WP 2300 Series The standard fork design has 6 of lift with a conventional fork tip and comes in 36 42 and 48 lengths Fork spreads are 22 or 27 wide The forks are roll formed for maximum strength and the pull rods incorporate fork tip adjust ment to aid in pallet entry exit All pivot points have Teflon impregnated bronze steel backed bushings In addition each pivot point is provided with a grease fitting to flush out dirt and moisture reducing down time and providing increased service life Serviceability One piece steel power unit cover is removed easily for access to all major components Fork adjustment is done easily using the threaded pull rod Brake rotor and disc inspection and replacement are easy Drive motor brush ac
5. orn switches are integrated in the hand grips An ergonomic forward reverse thumb wheel allows for precise maneuvering Depending on the conditions maximum travel speed can be reduced via the rabbit turtle switch The parking brake is activated at the lower and upper end of the tiller position WP 2300 Brake Override Function For easy operation in tight areas a brake override function is incorporated which allows the WP 2300 to be driven safely and precisely at creep speed with the handle in a near vertical position The control handle remains within the profile of the power unit at all times even when performing 90 turn When the forward reverse thumb wheel is in neutral the parking brake is immediately activated thus preventing unexpected movement Performance The WP 2300 benefits from Crown s design and engineering excellence The transistor control module works in conjunction with a new separately excited SEM drive motor to provide excellent acceleration and top travel speed loaded or empty Good acceleration enhances efficient pallet entry and exit to increase productivity Transistor control is programmable for specific tasks or operator skill levels Smooth travel and lift combine with excellent controls to reduce product damage and increase productivity Electrical System A heavy duty 24 volt fused electrical system provides good travel and lift speeds Separately excited motor control elimina
6. oys operators and pedestrians Other Options Available Contact your local Crown dealer Dimensions and performance data given may vary due to manufacturing tolerances Performance is based on an average size vehicle and is affected by weight condition of truck how it is equipped and the conditions of the operating area Crown products and specifica tions are subject to change without notice Crown Equipment Corporation New Bremen Ohio 45869 USA Tel 419 629 2311 Fax 419 629 3796 crown com Because Crown is continually improving its products specifications are subject to change without notice Crown the Momentum symbol InfoPoint and The X10 Handle are trademarks of Crown Equipment Corporation Copyright 2004 Crown Equipment Corporation SF14424 6 04 Printed in U S A
7. tes directional contactors reducing maintenance and downtime The transistor control is sealed from dirt dust and moisture for trouble free operation Transistor control features include over temperature protection polarity protection self test and visible diagnostics Regenerative motor braking is activated under a downhill con dition during plugging or when the directional control is returned to neutral Regen reduces heat build up and extends motor brush life An anti roll down feature will apply the brakes if the truck rolls without a travel command 175 amp battery connector with standard disconnect handle Hydraulic System Heavy duty 4 diameter hydraulic motor with integral pump and reservoir for maximum efficiency and durability Twin hard chromed lift cylinders provide improved load stability Additionally smaller twin lift cylinders reduce truck length improving maneuverability Hydraulic lines fittings and elbow connections are minimized to reduce heat from hydraulic oil flow and improve efficiency At full lift a top of stroke cutout switch shuts the lift motor off which saves energy and prevents motor overheating The totally enclosed system is protected by pressure suction and return line filtration A conve nient fill plug allows for easy fluid level checks Drive Unit and Brakes Heavy duty gear box with spur gears for low noise emission Drive unit is equipped with an e
8. ttery b 712 712 712 712 Determined with forks raised With 48 forks Standard Equipment 1 24 volt fused electrical system 2 MOSFET transistorized traction control system 3 Separately excited drive motor SEM Electric brake Brake override Anti roll down Regenerative motor braking Heavy duty drive unit Drive unit enclosed in high ductile strength steel frame 10 Stamped steel power unit cover 1 Safety reversing button 2 Roll formed forks with pull rod height adjustment 3 175 amp connector with quick disconnect 14 Color coded wiring 15 Two pre programmed performance levels 16 10 x 4 wide rubber drive tire 17 3 25 x 4 5 wide Vulkollan load wheels with debris guard 18 Low overall height for fork and load visibility 9 Paper retainer on battery cover WP 2330 and WP 2335 20 Horn 21 Key switch oo NOO E 4 4 4 Optional Eguipment 1 Casters 2 Hour meter 3 Discharge indicator 4 Curtis Unigage includes hour meter discharge indicator with interrupt 5 Handset analyzer for calibra tion or fault analyzing 6 30 amp fully automatic charger 7 48 60 or 72 high load backrest 8 Maintenance free or swing out battery package 9 Freezer corrosion conditioning Polyurethane drive tire Non marking rubber tire Siped rubber drive tire Keyless on off toggle switch in lieu of key switch 14 Drive tow switch 15 Battery straps
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