Craftsman 486.243201 User's Manual
Contents
1. J Tighten e At this time tighten all bolts which were left loose D 1 4 x 1 3 4 HEX BOLT 1 1 4 FLAT WASHER J 1 4 NYLOCK NUT FIGURE 9 CART WITH TONGUE ARRANGED FOR TOWING H 3 8 x 1 CLEVIS PIN G 3 8 x 4 CLEVIS PIN FIGURE 10 STEP 10 SEE FIGURE 11 e Assemble the hitch pin Q through the tongue and hitch bracket and secure it with the 1 8 hairpin cotter M Q HITCH PIN M 1 8 HAIRPIN COTTER FIGURE 11 STEP 11 SEE FIGURE 12 e Attach two noise reduction pads R on each side of the front tongue FIGURE 12 OPERATION KNOW YOUR CART LATCH LOCK CLEVIS PIN 3 8 x 4 CLEVIS PIN HANDLE TUBE LEG STAND BRACKET __ HITCH PIN FRONT TONGUE Used to transport and dump the cart when it is converted into a push cart Extends forward or folds under the cart for towing with a tractor or pushing by hand Supports the front of the cart when the front tongue is folded under the cart HANDLE TUBE LATCH LOCK Secures the cart bed to the tongue FRONT TONGUE LEG STAND BRACKET HITCH PIN Use to attach the cart to your tractor 3 8 x 4 CLEVIS PIN LATCH LOCK CLEVIS PIN HOW TO USE YOUR TOW CART DO NOT EXCEED 500 LB CAPACITY OF CART One cubic foot of dirt weighs approximately 80 Ibs CAUTION Vehicle braking and stability may be affected with the addition of an accessory or attachment Be aware of changing conditions on slopes USING AS A2. if this Convertible Cart fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible If this product is used for commercial or rental purposes this warranty applies for only 90 days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co D817WA Hoffman Estates IL 60179 The model number and serial numbers will be found on MODEL NUMBER 486 243201 attached to th t a decal attached to the car SERIAL NUMBER DATE OF PURCHASE You should record both the serial number and the date of purchase and keep in a safe place for future reference HARDWARE PACKAGE CONTENTS HARDWARE SHOWN FULL SIZE J iets ees ID Not Shown Full Size Hex Bolt 3 8 x 4 Hex Bolt 3 8 x 1 Hex Bolt 5 16 x 1 Hex Bolt 1 4 x 1 3 4 Hex Bolt 1 4 x 1 Truss Head Bolt 5 16 x 3 4 Lg Clevis Pin 3 8 x 4 Clevis Pin 3 8 x 1 Flat Washer 1 4 Nylock Nut 1 4 k Oo Nylock Nut 5 16 Nylock Nut 3 8 Hairpin Cotter 1 8 Extension Spring Plastic Cap Hub Cap Hitch Pin Noise Reduction Pad Axle Clip ce TrOa7mMvODOS OMA AWANND ODOVOZECA NOAM A WwW ASSEMBLY CARTON CONTENTS
3. Loose Parts in Carton 1 Poly Tray 6 Latch Stand Bracket 11 Wheel Support 2 Handle Tube 7 Hitch Bracket 12 Axle 3 Front Tongue 8 Leg Stand Bracket 13 Wheels 2 4 Rear Tongue 9 Latch Lock 14 Handle Grip 5 Latch Stand Plate 10 Latch Mount Brackets 2 10 R CARTON CONTENTS TOOLS REQUIRED FOR ASSEMBLY Insert the 3 8 x 1 clevis pin H through the holes 1 Screwdriver in the latch mount brackets and secure with an 1 8 1 Pliers hairpin cotter M 2 7 16 Wrenches 2 1 2 Wrenches ce 2 9 16 Wrenches E 1 4 x 1 HEX BOLT N EXTENSION e Remove the hardware pack and all loose parts from the carton Be sure the carton is empty before discarding e Lay out all the parts shown on pages 3 and 4 NOTE All 1 4 flat washers should be assembled so that they rest directly against the poly tray surface STEP 1 SEE FIGURE 1 M 1 8 HAIRPIN e Assemble the latch lock between the latch mount COTTER brackets using a 1 4 x 1 hex bolt E and a 1 4 nylock nut J Tighten so that the latch lock can still pivot Attach the extension spring N to the latch lock and the latch mount bracket H 3 8 x 1 CLEVIS PIN LATCH LOCK FIGURE 1 STEP 2 SEE FIGURE 2 e Assemble the latch lock subassembly to the rear tongue using two 1 4 x 1 hex bolts E and 1 4 nylock nuts J Tighten e Assemble the plastic cap O to the front end of the rear tongue LATCH LOCK
4. SUB ASSEMBLY E 1 4 x 1 HEX BOLT __ cm REAR TONGUE J 1 4 NYLOCK NUT O PLASTIC CAP FIGURE 2 STEP 3 SEE FIGURE 3 e Lay the rear tongue open side facing up onto the Wheel Support Assemble the axle through the wheel support and the second hole from the end of the tongue SUPPORT FIGURE 3 STEP 4 SEE FIGURE 4 e Assemble the hitch bracket to the front tongue using two 3 8 x 1 hex bolts B and 3 8 hex nylock nuts L Tighten e Assemble the leg stand bracket to the front tongue using two 5 16 x 1 hex bolts C and 5 16 nylock nuts K Tighten LEG STAND B 3 8 x 1 aa HEX BOLT C 5 16 x 1 HEX BOLT HITCH BRACKET TONGUE K 5 16 NYLOCK NUT L 3 8 NYLOCK NUT FIGURE 4 STEP 5 SEE FIGURE 5 e Place the front tongue inside the rear tongue as shown in figure 5 Fasten the tongues together using a 3 8 x 4 hex bolt A and a 3 8 nylock nut L Tighten leaving the nut just loose enough that the tongues can pivot freely e Insert the 3 8 x 4 clevis pin G through the tongues and secure with a 1 8 hairpin cotter M M 1 8 HAIRPIN L 3 8 NYLOCK NUT G 3 8 x 4 CLEVIS PIN A 3 8 x 4 HEX BOLT FIGURE 5 STEP 6 SEE FIGURE 6 e Assemble an axle clip S and a wheel with the valve stem facing out onto the axle Assemble a hub cap P by pressing or tapping it onto the axle Repeat on other end of axle P HUB
5. TOW CART To convert the cart for towing remove the plastic cap from the tongue Remove the 4 long clevis pin and hairpin cotter which secure the front tongue in storage position underneath the rear tongue Pivot the front tongue outward and secure it in the towing position using the same clevis pin and hairpin cotter Refer to drawing above The maximum towing speed for this cart is 10 m p h Refer to the vehicle owners manual for instructions on safe operation on slopes Secures the front tongue in either the extended shown or folded position Prevents the latch lock mechanism from accidentally releasing Use the slope guide provided on page 11 of this manual to determine whether slope angle is too steep for safe operation Always test to make sure your tractor has adequate towing and braking capabilities whenever hauling a substantial amount of weight in your cart Use extra caution when operating on slopes For best handling and traction distribute the weight of the load evenly in the cart To dump material from the cart remove the 1 long clevis pin from the latch on the tongue and release the latch The cart bed will then tilt backwards to empty its contents After emptying pull the front of the bed down toward the cart tongue until the latch snaps into place Reinstall the clevis pin in the latch to prevent accidental release of the latch A CAUTION To avoid possible injury be sure no one is near the cart before re
6. checking the capability of the operate your tractor before using the cart attachment towing vehicle to safely pull and stop with the cart e Do not at any time carry passengers in this cart It has attached not been designed to carry passengers e Before operating vehicle on any grade hill refer to e Never allow children to operate the tractor or the cart safety rules in the vehicle owner s manual concerning attachment safe operation on slopes Refer also to the slope guide e Do not allow adults to operate the tractor or cart on page 11 of this manual Be aware of changing attachment without proper instructions conditions on slopes Stay off steep slopes e Always begin with the transmission in first low and e Do not tow this cart on highways or public gradually increase speed as conditions permit thoroughfares e Tow the cart at reduced speed over rough terrain and e Maximum towing speed is 10 m p h hillsides or near creeks and ditches to prevent tipping e Do not load more weight into the push cart than you over and loss of control Do not drive too close to a can handle and control comfortably creek or ditch e Follow maintenance and lubrication instructions as outlined in this manual Look for this symbol to point out important safety precautions It means Attention Become alert Your safety is involved WARRANTY ONE YEAR FULL WARRANTY When operated and maintained according to the instructions supplied with it
7. of your nearest Sears Parts amp Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en frangais a domicilio y para ordenar piezas 41 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Sears eal Registered Trademark Trademark Service Mark of Sears Brands LLC Marca Registrada Marca de Fabrica S Marca de Servicio de Sears Brands LLC MC Marque de commerce MP Marque d pos e de Sears Brands LLC Sears Brands LLC
8. CAP FIGURE 6 STEP 7 SEE FIGURE 7 e Attach two noise reduction pads R to the bottom of the latch stand bracket e Turn the assembled tongue wheel support and wheels over to the upright position Place the latch stand bracket onto the tongue between the latch lock assembly and the raised tab Place the poly tray onto the wheel support and latch stand bracket Fasten the tray to the wheel support using eight 5 16 x 3 4 truss head bolts F and 5 16 nylock nuts K Do not tighten yet e Place the latch stand plate between the latch stand bracket and the poly tray F 5 16 x 3 4 TRUSS HEAD K 5 16 NYLOCK NUTS LATCH STAND IS lt Ss BRACKET FIGURE 7 STEP 8 SEE FIGURE 8 e Insert two 1 4 x 1 3 4 hex bolts D through the handle tube as shown in figure 8 Holding the bolts in place in the handle insert the bolts through the holes in the poly tray allowing the legs of the handle to slip beneath the latch stand bracket Secure the two bolts with two 1 4 flat washers I and 1 4 nylock nuts J Do not tighten yet I 1 4 FLAT J 1 4 NYLOCK WASHER NUT D 1 4 x 1 3 4 HEX BOLT LATCH STAND BRACKET M O O Qe lt A FIGURE 8 STEP 9 SEE FIGURE 9 e Align the holes in the handle with the holes in the bottom of the poly tray the latch stand plate and the latch stand bracket Fasten together using four 1 4 x 1 3 4 hex bolts D 1 4 flat washers I and 1 4 nylock nuts
9. OR SAFE OPERATION OF TRACTOR WITH ATTACHMENT ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL errr aaa f 10 DEGREES MAX e WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not operate on slopes greater than 10 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes Braking may be affected by tractor attachment Reduce speed on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill Get it fixed at your home or ours Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location
10. Owner s Manual CRAFTSMAN UTILITY 10 POLY CONVERTIBLE CART zie eel eles Questions Call 1 866 576 8388 Model No 486 243201 CAUTION e Safety Before using this product read a this manual and follow all Safety ASSEmOy Rules and Operating Instructions Operation e Maintenance e Parts Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com craftsman PRINTED IN USA FORM NO 40303 6 06 TABLE OF CONTENTS Salety RULES seerievs eresscesecesanccesadatiusseressasceceeuangeresdeinate 2 Maintenance ccccceccccceseeseeeeeeeeneeeeeeeceneeeeeeesaes 9 Warranty oee a r E 2 Stora gera endire e a ee a 9 Full Size Hardware Chart aaeeeeeeeenneeennnnnn 3 Repair Parts Illustration cccceeeeeeeeeeeeeeees 10 ASSOMDIY scsi ena Seneca ei eee 4 Repair Parts List c2 cc722 2hiiesti Seeded et 10 Operation e e EEO EEE 8 Slope GAuGe cccccccessececssecessseeeesseeeeseeeesseeeeenes 11 Parts Ordering Service 00 Back Cover A SAFETY A Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment Exercise caution at all times when using power equipment e Read this owners manual before attempting to e Vehicle braking and stability may be affected with the assemble or operate the cart attachment of this cart Do not fill cart to maximum e Read the vehicle owners manual and know how to weight capacity without
11. leasing the latch USING AS A PUSH CART IMPORTANT Leave the latch lock clevis pin in place at all times while using the cart as a push cart The clevis pin is shown in figure 1 on page 4 e To convert the cart for push operation remove the 4 long clevis pin and hairpin cotter which secure the tongue in the towing position See drawing on page 8 Pivot the front tongue into the storage position underneath the rear tongue and secure it using the same clevis pin and hairpin cotter See figure 5 on page 5 Place the plastic cap over the exposed end of the tongue For best handling and to help prevent accidental tipping distribute the weight of the load evenly in the cart Do not load more weight into the push cart than you can handle and control comfortably To dump material from the push cart lift up on the handle and tilt the cart forward Be sure that the latch mechanism on the tongue is locked and secured with the clevis pin to prevent accidental release of the latch MAINTENANCE STORAGE CUSTOMER RESPONSIBILITIES e Read and follow the maintenance schedule and the procedures listed in the maintenance section MAINTENANCE SCHEDULE Fill in dates as you complete regular service Xx gt SCHEDULED MAINTENANCE Check for loose fasteners before each use Check for worn or damaged parts before each use Keep tires filled to recommended tire pressure printed on the tire CAUTION DO NOT inflate ti
12. res beyond A the maximum recommended pressure printed on side of tire At the beginning of each season using a light machine oil lubricate the latch the latch pivot bolt and the area of the axle where the draw bar tongue pivots See figure 13 Grease or oil the wheel bearings periodically at least once each season Use grease or 20 weight oil See figure 13 STORAGE Clean thoroughly before storing Remove any rust from painted surfaces and coat with touch up paint Store in a dry area GREASE FIGURE 13 CART SPECIFICATIONS Tires 14 x 4 Pneumatic Axle 5 8 Dia Steel Capacity Up to 500 Lbs Max Approx Sh Wt 55 Lbs ot Ss Ss Ss PO SH HS Ss Ss Ss Ss St PD eS et Poly Tray Axle Wheel Assembly Tongue Front Tongue Rear Latch Stand Plate Latch Stand Bracket Handle Tube Wheel Support Latch Lock Bracket Latch Mounting Hitch Pin Hitch Bracket Leg Stand Bracket Clevis Pin 3 8 x 4 Clevis Pin 3 8 x 1 Nylock Nut 1 4 20 Thread NO AAMAANANWHAWOANAW Nylock Nut 3 8 16 Thread Washer Flat 1 4 Std Wrought Hex Bolt 3 8 16 x 1 Lg Truss Hd Bolt 5 16 18 x 3 4 Lg Nylock Nut 5 16 18 Thread Hex Bolt 1 4 20 x 1 Extension Spring Hairpin Cotter 1 8 Hub Cap Plastic Cap Hex Bolt 5 16 18 x 1 Lg Hex Bolt 3 8 16 x 4 Lg Hex Bolt 1 4 20 x 1 3 4 Lg Foam Grip Noise Reduction Pad Axle Clip 5 8 Owner s Manual SUGGESTED GUIDE FOR SIGHTING SLOPES F
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