Cecilware JAVA 2-QB User's Manual
Contents
1. 2 QB machines The water flow rate adjustment for the dispense valve should remain fixed at 1 3 0z per sec Page 3 CLEANING AND SANITIZING SANITIZING All food dispensing units should be sanitized periodically All parts to be sanitized must be cleaned first To prepare a sanitizing solution ADD 2 TSP OF LIQUID CLOROX BLEACH 5 25 CONCENTRATION TO 1 GALLON OF WATER AT ROOM TEMPERATURE 70 F 90 F Soak all parts for a minimum of 3 min in the sanitizing solution Note Always start with an unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span Let all sanitized parts drain and dry naturally DO NOT WIPE THEM DRY Before using the sanitized unit or parts with foodstuffs rinse all parts thoroughly with water CARE FOR STAINLESS STEEL STAINLESS STEEL surfaces that comes in contact with food substances MUST BE CLEANED EVERY DAY WHEN CLEANING STAINLESS STEEL ONLY A PH NEUTRAL CLEANER IS TO BE USED Use nylon or brass brushes not steel wire brushes for removing food deposit Many food products contain acids alkalis or other substances which corrode Stainless Steel RECOMMENDED DAILY CLEANING AND MAINTENANCE 1 Empty drip tray and wash with dish detergent Rinse Chamber Flip Toggle SWITCH to RINSE position and press DISPENSE BUTTON When done flip toggle switch to SERVE position Remove and refill Hopper Note Turn PRODUCT GUIDE UP to reduce spillage Return to2. COVER CD106 AUGER MOTOR CD151 83 RPM TN NUT 60278 2 BEVELLED SOCKET 20271 AUGER BUSHING BACK 60279 HOPPER BASE 0140 HOPPER CD68A CUT TU SIZE AUGER BUSHING FRONT CD277 NYLON AUGER CD130 22 5mm DIA 18mm PITCH W 0 RING CD139 PRODUCT GUIDE SHORT CD326 Page 8 HOPPERS WITH 12 0 mm PITCH WIRE AUGER LOW THROUGHPUT COFFEE HOPPER 0374 CUVER 0268 AUGER MOTOR 60151 AGITATOR GEAR CD320 83 RPM WITHOUT SPRINGS i LABEL NA38A lt AUGER BUSHING FRONT CD306 d NUT 600278 2 BEVELLED SOCKET 60271 AUGER BUSHING BACK 60279 HOPPER BASE CD140 WIRE AUGER CD74A 17mm DIA 12 0mm mm PRODUCT GUIDE SHORT CD70A DECAF HOPPER HOPPER COVER CD106 CD325 AUGER MOTOR CD151 AGITATOR GEAR CD320 83 RPM WITHOUT SPRINGS LABEL NA38A ENS d NUT 60278 2 AUGER BUSHING FRONT CD306 d BEVELLED SOCKET CD271 AUGER BUSHING BACK CD279 WIRE AUGER CD74A HOPPER BASE CD140 PRODUCT GUIDE SHORT CD326 Page 9 PARTS LIST JAVA 2 QB ITEM DESCRIPTION PARTNO QTY 1 HEATER 3200W 240V G358A 2 2 THERMOSTAT L681A 1 3 SILICONE GROMMET 12 mm M461A 8 4 HI LIMIT 220 CUTOUT L573A 1 5 PUSH BUTTON SWITCH GREEN DISPENSE L455A 2 6 PUSH BUTTON SWITCH RED STOP L574A 1 7 PILOT LIGHT GREEN READY C072A 1 8 RELAY 120V B138A 2 8 RELAY 220V FOR 240 V UNITS B172A 2 9 POTENTIOMETER L557A 2 10 SPEED CONTROLLER L556A 2 11 TOGGLE SWITCH DPST POWER ON OFF L299A 1 12 T
3. 59A Used with Airpot Dispenser 3 Make electrical connection to Warmer Deck SH73Q 2 pin plug and socket 4 Drain Water Tank Remove drain plug M391A from hot water hose then connect hose to hot water faucet Install hose clamp P21 7A 5 Install Tower Cover SJ73Q and Warmer Deck SH73Q Used with CAR 1 CARRIER Dispenser Page 3 AIRPOT CONVERSION KIT 5 670 FOR USE WITH 2 2 LITER AIRPOT 2 FOR MODELS ORIGINALLY EQUIPPED WITH CAR 1 CARRIER DISPENSER TOWER COVER 91620 DRAIN PLUG 391 a BASE COVER SH59A CAP PLUG B155A m TO CONVERT TO AIRPOT DISPENSER 1 Disconnect Electrical Power to the Machine 2 Remove Tower Cover SJ73Q and Warmer Deck SH73Q Used with Carrier Dispenser 3 Disconnect electrical connection to Warmer Deck 3 pin plug and socket Insulate with cap plug B155A and tape connector back into the main harness 4 Drain Water Tank Disconnect hot water hose from hot water faucet and plug the end of the hose with drain plug M391A 5 Install Tower Cover SH62Q and Base Cover SH59A Used with Airpot Dispenser Page 14 RETROFIT CARRIER KIT 2 0 FOR USE WITH CAR 1 CARRIER J 2 08 SHIPPED PRIOR TO APRIL 2002 70 GUIDE UST DRAWER 3J89A Ge HOSE CLAMP Rau TOWER COVER 9J 730 WARMER DECK SH730 G10BA 120V 15
4. 65A 2 4 FAUCET GUARD U812A 1 5 FAUCET SHANK ASSEMBLY 99461 1 6 CARRIER COVER SUB ASSEMBLY U811Q 1 7 GASKET CARRIER COVER M294A 1 8 LABEL FRONT CARRIER NG47A 1 9 GREEN DECAF HANDLE ONLY D097A 1 11 O ES GND BNL 2 WATER INLET VALVE BLU WATER LEVEL PROBES NN GRN gt THERMOSTAT HEATER SW ND 5 TERMINAL 1 BLOCK d BND 3 PIN Th 1 PHASE t 35 1 USE APPROPRIATE LINE CORD 5 15P FOR U S A 2 USE APPROPRIATE LINE CORD 5 20P FOR CANADA WARMER 100 W DESCRIPTION GECILWARE CORPORATION 43 05 Lic 11105 TITLE ELECTRICAL DIAGRAM JAVA 2 08 120V 1 PH REV DISPENSE Atle WATER INLET VALVE BLU WATER LEVEL THERMOSTAT HEATER SW N TERMINAL BLOCK an 3 PIN CONNECTOR a E WARMER 100 W enn APPD BY PART 225 DESCRIPTION CECILWARE CORPORATION 43 05 zo ave 1 1 5 1110 5 TITLE ELECTRICAL DIAGRAM JAVA 2 08 100V 1 PH JAPAN GCCAN REV CARRIER CONVERSION 790 FOR USE WITH 1 CARRIER FOR MODELS ORIGINALLY EQUIPPED WITH AIRPOT DISPENSER TOWER COVER 5730 HOSE CLAMP PITA WARMER DECK 120 CONVERT CAR 1 CARRIER DISPENSER 1 Disconnect Electrical Power to the Machine 2 Remove Tower Cover SH62Q and Base Cover SH
5. JAVA 2 COFFEE DISPENSER DISPENSE REGULAR DECAF COFFEE DISPENSE INTO AIRPOT OR CARRIER Cecilware sells Worldwide Cecilware Corporation 43 05 20th Avenue Long Island City NY 11105 Tel 718 932 1414 Fax 718 932 7860 1 800 935 2211 E Mail customer service cecilware com Operation Manual NJ56A A 11 2006 SPECIFICATIONS JAVA 2 08 JAVA 2 CARRIER SIDE BREW FUNNEL DISPENSE INTO CARRIER USING CARRIER ADAPTER WATER INLET CARRIER ADAPTER DRIP TRAY amp GRILLE 8 JAVA 2 DISPENSE INTO AIRPOT USING STD COVER BREW FUNNEL AIRPOT ce LITERS AIRPOT 22 LITERS STD COVER Electrical Specifications Shipped with 120V Line cord MODELNO VOLTS WATTS PHASE amp CYCLES POWER CORD RECEPTACLE T0 180 000 S5isPHSACUd JAVA 208 6 400 1 PH 50 60 Hz L6 30P 30A L6 30R Water Connection JAVA 2 0B Required Water Pressure 20 to 100 PSI Brewer is supplied with OD male flare fitting Page 1 INSTALLATION Water Inlet Connection This equipment is to be installed to comply with the applicable Federal State or local plumbing codes having jurisdiction In addition machine can be moved for cleaning underneath 2 An approved back flow prevention device such as a double check valve to be installed betw een the machine and the water supply The AVA2 QB is equipped with a 1 4 F
6. OGGLE SWITCH SPST RINSE SERVE amp HEATER L069A 2 13 DOOR LABEL NJ55A 1 14 PILOT LIGHT HEATING C165A 1 15 LATCH M705A 1 16 P HOPPER REGULAR COFFEE CD324 1 17 HOPPER DECAF CD325 1 18 WATER INLET VALVE CD257 1 19 DISPENSE VALVE L467A 1 20 STEAM CAP BLACK CD272 1 21 MIXING BOWL BLACK CD275 1 22 SOCKET MIXING BOWL CD67A 2 23 SPOUT K690A 1 24 O RING M863A 1 25 SPOUT ADAPTER M864A 1 26 TEACH ME TIMER L576A 2 27 LEVEL CONTROL L690A 1 28 BLOWER HOSE 1 DIA CD214 1 29 CONTACTOR 2 POLE 30 40 AMP 120V B177A 1 30 BLOWER FAN CD56A 1 31 TRANSFORMER 24V CF29A 2 32 TERMINAL BLOCK BOOOA 1 33 LABEL TERMINAL BLOCK L1 N L2 NJ72A 1 34 HOT WATER FAUCET 0085 1 35 LABEL WATER NG12A 1 36 POWER SWITCH ROCKER L155A 1 37 WARMER ELEMENT 120V 100W G108A 1 38 GROMMET WARMER M090A 2 39 WARMER REFLECTOR U485A 1 40 AUGER MOTOR 24V 83 RPM CD151 2 41 PRODUCT GUIDE LEFT CD70A 1 42 PRODUCT GUIDE RIGHT CD326 1 43 DRIP TRAY PLATFORM 7 1 44 DRIP TRAY 75014 1 45 DRIP TRAY GRILL 75015 1 46 DUAL LEVEL PROBE ASSEMBLY K659Q 1 47 POWER CORD 120 C032A 1 48 FUNNEL V260A 1 49 LABEL TERMINAL BLOCK INSTRUCTION 120 240 NJ78A 1 50 HOPPER GUIDE SJ89A 1 AUGER MOTOR WAS 24V 90 RPM Page 10 CARRIER CAR 1 NESTLES CAPACITY 1 5 GALLONS PARTS LIST CARRIER 1 ITEM DESCRIPTION PARTNO QTY 1 HOLD DOWN BRACKET U833A 2 2 THUMB SCREW 10 32 x 1 M299A 2 3 SCREW 1 4 20 x 5 8 SS TRUSS P4
7. down position when re inserting hopper CLEAN HOPPER once a week 1 Turn the product guide up and remove hopper 2 Empty out Hopper 3 Pull off Product Guide 4 Wash parts with dish detergent 5 Rinse dry and re assemble parts CLEAN DISPENSE CHAMBER once a week 1 Twist CW and pull off STEAM DEFLECTOR 2 Pull off DISPENSE CHAMBER 3 Wash components with dish detergent 4 Rinse dry and re assemble parts Page 4 AIC OO CD NO CAUTION Lat za i A t Page 5 NO NINNIN 8 8 NO NO Aj S 3 gt CO fels Is 16 17 WI 2 18 u i ETC ER Bos Kai To e Ken w NUI oom ei Tl e rd eee e c hl m La g Page 6 WATER TANK 893 CU 3 8 GALS WATER LEVEL DRAIN WATER INLET OVERFLOW STANDARD THROUGHPUT COFFEE HOPPER CD345 HOPPER COVER CD268 AGITATOR GEAR CD117 NO SPRINGS AUGER MOTOR CD151 83 RPM M HOPPER CD179 CUT TU SIZE AUGER BUSHING FRONT CD277 BEVELLED SOCKET CD271 AUGER BUSHING BACK CD279 HOPPER BASE 0140 NYLON AUGER 0130 22 5mm DIA 18mm PITCH W 0 RING CD139 PRODUCT GUIDE SHORT CD70A WG DECAF HOPPER 0313 AGITATOR GEAR CD117 NO SPRINGS
8. lare We iter Inlet Fitting located behind the unit near the bottom HIGHLY RECOM MENDED A WATER SHUT OFF VALVE and A WATER FILTER preferably a combination Charcoal Phosphate Filter to remove odors and inhibit lime and scale build up in the machine Note In areas with extremely hard water a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty STARTUP PROCEDURE Caution Make sure that the Heater Switch located behind unit near the bottom is in the OFF toggle dow n position Connect the 1 4 Dia copper waterline to the 1 4 flare water inlet fitting of the valve 2 Connect the power cord into a proper receptacle J Activate the Power Switch Toggle Up Thetank will start filling Allow approximately 5 minutes for the tank to fill 4 witch Allow approximately 20 45 minutes for the water to reach a preset temperature of 200 F will depend on the water inlet temperature the input voltage and the w attage of the elements in the 5 Place under nozzle and press dispense sw the rate of 1 3 oz per second Repeat it several times for each dispense switch to check for consistent output itch button will light while dispensing The machine will dispense water at 6 While the tank is heating up remove the hoppers load them with products and reposition them back in the machine NOTE Carrier capacity is 1 12 Gallon
9. s Machine is factory set to brew 1 Gallon of coffee at a time When volume drops below Gallon another 1 Gallon of coffee can be safely brewed without overfilling Page 2 PROGRAMMING FOR AUTOMATIC DISPENSE HEATING LIGHT See Door diagram T Power Switch ON toggle switch inside door PRESS and HOLD red STOP Button with one hand PRESS and HOLD green DISPENSE Button with other hand RELEASE red STOP Button ONLY Continue to HOLD green DISPENSE Button for5 SECONDS then RELEASE PRESS and RELEASE green DISPENSE Button Product begins dispensing CH When it reaches the DESIRED VOLUME yc PRESS and RELEASE green DISPENSE Button to SET DESIRED VOLUME DISPENSE Button be jogged to top off 2 PRESS and RELEASE red STOP Button to LOCK IN DESIRED VOLUME DISPENSE BUTTON STOP BUTTON Repeat steps 1 to 8 for each Dispense Button ES W N D Cep 9 The Automatic Dispense Buttons factory programmed to dispense 1 3 02 of water per second PRODUCT STRENGTH USTMENTS The 2 QB units have variable speed control auger motors with variable speed of 10 to 90 RPM Drink or Product Strength can be changed by adjusting the Gram Throw Dial on inside door panel The Gram Throw 15 factory preset at approx 2 2 gr per 8 02 for the
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