Billy Goat QB1601SP User's Manual
Contents
1. A Spark Plug Fig 12 Part No 430149 Page 15 of 16 Form No F110802A 20 TROUBLESHOOTING Before Requesting Service Review These Suggestions Problem Possible Cause Solution Poor air performance Air intake or exhaust clogged Clear clog Machine is difficult to maneuver Low tire air pressure Inflate front and rear tires to correct pressure See tire pressures on page 14 Abnormal vibration Loose or out of balance impeller or loose Check impeller and replace if required Check engine Engine Engine will not start Stop switches off Choke lever not in on Check switches choke gasoline and oil Check cleaner position Out of gasoline Bad or old gasoline for spark with an approved tester Clean or Spark Plug wire disconnected Dirty air replace air cleaner Contact qualified service person Engine is locked will not pull over Engine problem Self Propelled Units Only Contact your nearest engine manufacturers servicing dealer No self propelling Transmission not in gear Operator s bail not Check transmission gear selection Check clutch engaging belt or out of adjustment Worn out or cable adjustment belt and chain See page 14 broken chain Broken or mispositioned belt Self propelled drive will not release Sticking belt idler arm Belt fingers bent or Check idler Idler arm mounting screw may be broken too tight or too loose Check belt guide Replace if broken2. A Gy DN A y U AN i DA NA 5 AMA x NS sia x o Ral VA E o 0 CZEK amp Je AA spe RRP f FN c a a 4 yf r 7 gt 7 M s y INS NURSE CE Y YN CO TN J DALI DS GU MSZA A OS E 4 NZ 2 2 EA QB1601SP Form No F110802A QB1601 18 PARTS DRAWING Page 8 of 16 Part No 430149 OKL IC BILLY GOAT WY PARTS DRAWING QB1601SP QB1601 Form No F110802A Page 9 of 16 Part No 430149 Part No 430149 R Continued Description ENGINE 16 HP VANGUARD QB1601 811057 QB1601SP 811057 GRILL SCROLL W A 400652 400652 FRAME FRONT WHEEL WAA 400656 400656 SCREW CAP 1 4 20 x 2 1 4 8041011 8041011 NUT LOCK 1 4 20 8160001 8160001 WASHER FLAT 5 16 SAE 8172008 8172008 NUT LOCK 5 16 18 8160002 8160002 CO NI O On ADN gt CONTROL THROTTLE 850270 850270 GUARD MUFFLER 811058 811058 IMPELLER ASSY QB1601 400720 430107 KEY 1 4 SQ X 2 25 9201123 9201123 WASHER LOCK 3 8 TWISTED TOOTH 400502 400502 SCREW CAP 3 8 24 X 1 1 4 GR 8 TORQ 50 ft lbs 68 Nm 400946 SCREW CAP 3 8 24 x 2 1 4 GR 8 TORQ 50 ft lbs 68 Nm 810932 SCREW CAP 5 16 18 X 1 8041028 8041028 WHEEL FRONT 400295 400295 AXLE FRONT 400730 400730
3. 850190 NUT 1 4 20 WASHER FACE 900455 SCREW CAP 1 4 20 x 1 8041006 WASHER LOCK 1 4 EXT 8181007 PLATE FRICTION LIFT 850191 NUT JAM 1 4 20 8150001 PLATE QUAD LIFT 850192 WASHER 1 4 FLAT CUT 8171002 BALL 1 4 850194 PLATE CLAMP LIFT 850193 WASHER 1 4 BELLVILLE 850207 THROTTLE CONTROL ASSY Incl items 5 6 9 156 810135 810135 SPACER 850198 BAR MOUNT BRAKE 430112 EA EIER EOG o TEE AEE 3 3 pala aja pl a BAR MOUNT SPRING 430111 DEFLECTOR SIDE WA 400679 SWITCH ENGINE ASSY 430140 430140 WASHER LOCK 5 16 TWISTED TOOTH Page 10 of 16 800177 800177 O a a 2 Form No F110802A Part No 430149 R Continued Description LABEL OIL CHAIN QB1601 QB1601SP 830502 LABEL SHIFT 830237 WHEEL TIRE ASSY 16 850147 WHEEL 8 TIRE ASSY 16 SP 850229 LABEL 1601 430114 430114 WASHER LOCK 1 4 SPLIT 8177010 8177010 GUARD CLUTCH QB1601SP 430145 GUARD MANIFOLD 811059 811059 SPACER WHEEL 800421 800421 AXLE REAR PUSH 400770 PULLEY IDLER 800260 LABEL READ OWNERS MANUAL 890301 890301 HANDLE UPPER ASSY W GRIP 400984 430136 IDLER PIVOT WA 430157 PARTS BAG QB 1601 400776 PANEL FRONT CLOSE 400846 400846 DEFLECTOR LOW W A 40084
4. TUBE SPACER QB 1600 400733 400733 CAP PLUG 1 25 SQ 400640 Ppalajaja lalala a 400640 N a Aa oa SCREW CAP 3 8 16 X 1 3 4 8041053 SCREW CAP 3 8 16 x 2 8041054 SCREW SHEET METAL 1 4 AB X 3 4 8122082 8122082 HANDLE LOWER W A 400735 400735 SCREW CAP 5 16 18 X 2 8041032 8041032 DEFECTOR EXHAUST 400677 400677 WASHER WEAR PLATE 400684 400684 ROD DIVERTER QB1600 400697 400697 SPACER 400330 1 ofotaltpolp airols SPRING COMPRESSION 400332 RING GRIP 400340 400340 WASHER FLAT CUT 5 16 8171003 8171003 SCREW CAP 5 16 18 X 3 4 8041026 SCREW MACH 10 24 X 5 8 HEX WF 8059135 8059135 NUT LOCK 10 24 8164005 8164005 WASHER FLAT CUT 3 8 8171004 8171004 WASHER 3 4 SAE 8172015 8172015 WASHER HUB CAP 850237 850237 WASHER 0 765 X 1 25 OD X 0 06 850238 850238 PIN COTTER 1 8 X1 8197031 8197031 CAP HUB 900486 900486 WASHER FENDER 8172020 8172020 ROD END BALL JOINT 3 8 24 BRIRR RJO N o gt o N gt gt gt gt gt gt RJN lt N 400886 ROD DIVERTER REMOTE 400887 NINA HR AR BR A A A ool A eei NUT LOCK 3 8 16 8160003 NUT JAM 3 8 24 8149003 LEVER FRICTION ASSY 400875 BAR LEVER REMOTE 400839 GRIP HANDLE
5. 3 CHANGE OIL 4 REPLACE OIL FILTER 5 CLEAN COOLING FINS 8 HOURS 25 HOURS 50 HOURS 100 HOURS 100 HOURS See Operating and Maintenance Instructions Form No F110802A ASSEMBLY Exhaust door control Handle mounting hardware Fig 6 Stop switch bracket A Mounting hardware Stop switch grounding wire Fig 7 A Exhaust Door a Control Jam nut F a B 5 0 ch Clutch cable N M QUA Brake cable ON Fig 8 Part No 430149 Page 5 of 16 Exhaust door A pivot rod Deflector screws sg Jam nut Br Fig 9 Form No F110802A OPERATION INTENDED USE This machine is designed for cleaning outdoor surfaces where the debris can be effectively blown into a consolidated area for convenient pickup and removal Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifi cations See trouble shooting section on page 16 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety REA PUT OIL IN ENGINE BEFORE START
6. Replace if badly worn or damaged Skip to CHAIN REPLACEMENT 4 Check chain tension There should be no more than 0 25 total movement when chain is flexed from top to bottom 5 To increase chain tension loosen do not remove the bolts that hold the bearings in place on each side and in the center of the differential 6 Loosen do not remove the Jam nut that locks the bolt into the chain tensioner on each side of the differential 7 With the bolts loose equally tighten the chain tensioner bolt on both the left and right side of the differential 8 Adjust in small increments checking chain alignment tension and axle squareness between steps Roll wheels to check that there are no excessively tight areas in the chain Repeat adjustment steps if necessary A slightly loose chain is better than an over tightened one 9 With chain properly adjusted securely tighten the jam nuts and bearing mount bolts 10 Reinstall drive guard 11 Reconnect spark plug wire Chain Lubrication With machine not running oil chain using general purpose S A E 30 weight oil every 25 hours or as needed Chain oiling hole is located on operator s left at rear of engine base Note Be sure that entire length of chain is properly oiled Oiling only a few positions in the chain rotation will not properly oil the chain Part No 430149 Page 14 of 16 Belt Adjustment As V belt wears adjustments may be required to maintain proper clutch engagemen
7. parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings fre quently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit 12 DO NOT run engine at excessive 7 N N VIBRATION LEVEL 4 0g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 06 24 94 under the conditions listed speeds This may result in injury amp or damage to unit 8 SAFETY INSTRUCTIONS Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 13 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 99 dBA at operator position TABLE OF CONTENTS PARTS BAG amp CONTROLS GENERAL CONDITION
8. place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4h 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor
9. Noisy or broken chain No chain lubrication Chain out of alignment or See Chain Adjustments on page 14 over tensioned 22 1 Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer Record your machine model serial number 21 Serial Plate and date of purchase and where purchased 1803 S Jefferson BiLLY ro ene Lee s Summit GO AT MO 64063 USA Tel 816 524 9666 INDUSTRIES INC Fax 816 524 6983 Serial No mm Ibs kw Purchase Purchased Date from Part No 430149 WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service
10. bracket and front intake plate from the Oil control pivot points housing 4 Self propelled models only Remove the clutch guard Lubricate Drive Chain from the left side of the unit between housing and engine Check belt adjustment p 14 5 Remove impeller bolt and lock washer 6 Self propelled models only Slide belt toward engine out Grease wheel zerks of belt groove in impeller hub drive pulley 7 If impeller slides off freely proceed to step 12 Note Do not pull or pry on impeller blades Do not drop impeller 7 8 If impeller does not slide off crankshaft place two crowbars Maintenance History between impeller and housing on opposite sides Pry impeller PESTE away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 Ifthe impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 Slide impeller off of crank shaft and remove impeller from housing 11 Reinstall new impeller and all applicable spacers new impeller bolt and lockwasher in reverse order of removal See the parts drawing on pages 8 and 9 for parts break down and pa
11. department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model 8 Serial number who are printed on the Billy Goat Serial Plate BILLY GOAT INDUSTRIES INC P O BOX 308 1803 S JEFFERSON LEE S SUMMIT MO 64082 2312 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Page 16 of 16 Form No F110802A
12. housing exhaust pre mounted screw and lock nut Assemble stop switch outlet using screws provided on unit See fig 9 Page 5 bracket and throttle to handle using same hardware See fig NOTE The panel front close can be used to completely block off the 7 Page 5 forward exhaust outlet for jobs where only the side exhaust is needed 1 PACKING CHECKLIST These items should be included in your carton If D Boxing Checklist any of these parts are missing contact your dealer 8 SS Handle Upper W Assembly 65 400984 QB1601 0 4 AE wy 430136 QB1601SP y Y Rod Diverter Nf Remote 400887 Self Propelled C amp W p AfE SP ONLY Unit Shown Deflector Low W A 400845 Deflector Front 400680 Panel Front Close 400846 Deflector Side W A 400679 SP ONLY Parts Bag amp Litera Parts Bag amp ture Assy eee ssy Check Briggs Stratton Vanguard Twin 16 HP P N MS5356 Multi Lang Engine Manual Per Model Part No 430149 Page 3 of 16 Form No F110802A PARTS BAG 8 LITERATURE ASSY P N 400983 Owner s Literature Checklist Throttle 158 Clamp Cable 1 Manual Control 900813 Qty 4 Owner s Manual 430149 Start SM Literature Literature position QB1601 QB 1601 Accessories Accessories 400909 Briggs Vanguard Units have a choke type Warranty Card 400972 carburetor that is operated using choke lever on side of engine Warranty Card 10 Screw Cap 1 4 20X2 1 4 8041
13. 011 Qty 1 i Stop Check EU Declaration i of Conformity amp position EU Declaration EU Distributor of Conformity List amp EU 430150 Distributor List G U J ENGINE LABELS Briggs amp Stratton Vanguard 16HP INSTRUCTION LABELS These labels should be included on your Blower If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels Mm A WARNING EXPLOSIVE FUEL KEEP HANDS and FEET AWAY STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING Label Do Not Fill While Engine Is Hot Item 175 Label Danger Flying Material Item 173 Part Part No 400268 All Models Label Read item No 110 Part No 890301 Label Danger Keep Hands and Feet Away Item 172 Part No 400424 Label Ear Eye Breathing Item No 174 Part No 890254 No 810736 ol EVERY 10 HOURS Label Oil Chain Item 100 Part No 830502 t 4 RELEASE TO DISENGAGE CLUTCH GW PULLTO ENGAGE CLUTCH Label Clutch VQ Item 166 Part No 830503 _SP Models Only A WARNING 12 Label Danger Guards ltem 157 Part No 900327 Part No 430149 Label Speed Control ltem 101 Part No 830237 Page 4 of 16 STOP RUN gt FUEL SHUTOFF ON RUN CHOKE ENGINE MAINTENANCE 1 CHECK OIL LEVEL 2 CHECK 8 CLEAN AIR CLEANER
14. 4 8123128 SCREW CAP 5 16 18 X 1 3 4 8041031 8041031 CLAMP CABLE PLASTIC 1 900813 900813 LABEL DANGER GUARDS 900327 WASHER 3 4 FLAT CUT 8171009 KEY 3 16 SQ x 2 1 8 9201087 SCREW CAP 1 4 20 x 1 8041006 WASHER 3 8 SAE 8172009 SPRING TENSION 400217 SCREW CAP 5 16 18 x 3 4 8041026 SCREW CAP 1 4 28 x 1 2 GR 5 850408 WASHER 1 4 SAE 8172007 LABEL CLUTCH 830503 SCREW CAP WASHER FACE SEM 1 4 20 X 3 4 900450 900450 HSG ASSY 400914 400914 BASE ENGINE ASSY PUSH MODEL 430113 BASE ENGINE ASSY W LABELS SP MODEL Page 11 of 16 430105 a aAplajajaualajojnpaA a AIANPIpip Form No F110802A Denotes standard hardware item that may be purchased locally Part No 430149 RE l gntinued SCREW CAP 5 16 18 x 1 GR 5 Descri pti B1601 400912 QB1601SP 400912 LABEL WARNING OPEI 400424 400424 LABEL DANGER FLYING MATERIAL 810736 810736 LABEL EAR EYE BREATHING 890254 890254 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 400268 SCREW MACH 10 24 x 1 1 2 8059145 8059145 WASHER LOCK 1 4 SPLIT 8041029 Page 12 of 16 Form No F110802A MAINTENANCE IMPELLER REMOVAL continued Use only a qualified mechanic for any adjustments disassembly or any kind of repai
15. 5 400845 DEFLECTOR FRONT 400680 400680 SPACER ENGINE 830112 SWITCH ROCKER 500281 500281 HARNESS ASSY SV 890442 ua aajaja r aja r lajoja ala pl 890442 aa aaa aajaja p aaa A p aja TRANSMISSION 5 SPD 1 REV W BRAKE 830179 PULLEY 7 DIA 800251 BELT 4L x 34 O L 830223 CHAIN 40 x 46 PITCH HEAVY DUTY 430124 DIFFERENTIAL ASSY 28T 430103 BEARING 8 FLANGE ASSY 0 75 850232 BELT FINGER WA QB1601SP 430152 PLATE TENSION CHAIN W INSERT 430122 PLATE MOUNT BEARING 430110 ROD SHIFT WA QB1601SP 430129 aluvial afjulala a PLATE BUSHING SHIFTER 430123 CASTER ASSY 8 PNEU 400731 CASTER BRACKET WA QB16 430132 PLATE NEUTRAL STOP 430127 CABLE ASSY CLUTCH QB1601SP 430125 CABLE ASSY BRAKE QB1601SP 430126 PLATE GUARD DRIVE 430135 BAIL DRIVE WA QB1601SP 430137 WASHER LOCK 5 16 SPLIT 8177011 KEY HI PRO 3 16 x 3 4 850234 BOLT CARRIAGE 5 16 18 x 1 8024040 SCREW CAP 3 8 16 x 1 1 2 8041052 WASHER 3 8 SAE 8172009 NUT LOCK 3 8 16 THIN HT 8161042 aa ploalajaajajajaaja j2 BOLT SHOULDER 1 2 x 1 500114 SPRING 800242 SCREW CAP 5 16 24 x 3 4 GR 5 8042026 SCREW CAP 5 16 18 x 2 1 2 8041033 NUT JAM 5 16 18 8142002 SCREW SELF TAP 5 16 x 3
16. BILLY 2 GOAT We CE Thank You for Selecting The Powerful QUIET BLOW BLOWER Operator Owner s Manual Push Model Self Propelled Model QB1601 QB1601SP 2 ACCESSORIES Specifications GUST ADJUSTERKIT P N 400685 Increases blowing distance and Engine HP kW 16 H P 11 93 kW 16 H P 11 93 kW blowing control Engine Type B amp S VANGUARD TWINOHV B amp S VANGUARD TWIN OHV Engine Fuel cap 9 qt 8 52 L 9 qt 8 52 L Engine Oil Cap 1 75 qt 1 66 L 1 75 qt 1 66 L DEFLECTOR REMOTE KIT Weight Unit 234 106 1 kg 274 124 3 kg P N 400686 Adds operator Weight Shipping 268 121 6 kg 3224 146 1 kg remote control for quickly Engine Weight kg 794 35 8 kg 79 35 8 Kg changing between side and forward direction blowing R i Standard on Self UNIT SIZE OVERALL LENGTH 55 1 4m OVERALL WIDTH 35 0 89m OVERALL HEIGHT 44 5 1 13m QB1601 QB1601SP Propelled models Part No 430149 Page 1 of 16 Form No F110802A 5 IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN GINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY 4 WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 4d 1 D
17. ING STARTING 4 ENGINE See engine manufacturer s instructions a for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task STOP SWITCH Located on engine for Push models and on upper handle for SP models Switch must be in ON position to start engine FUEL VALVE Move fuel valve to ON position CHOKE Operated with choke lever on side of engine THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 16 16 2 BLOWING OPERATION The diverter rod controls the closing O and opening I of the exhaust outlet Adjust diverter rod to side discharge for normal blowing or to forward discharge for blowing along walls fences or hard to reach areas see Fig 1 Diverter Rod Fig 1 Part No 430149 Page 6 of 16 OPTIONAL GUST ADJUSTER KIT increases blowing distance and blowing control can be purchased separately see page 1 for optional accessories Deflectors adjusted upward increases air volume and blowing distance Fig 2 Deflectors adjusted downward increases air velocity for cleaning crevices and blowing heavier debris Pl Fig 3 Debris in the air stream can be blown fart
18. O NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recommended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded
19. Sunny GENERAL CONDITION Sunny GENERAL SAFETY PACKING CHECKLIST TEMPERATURE 43 F 6 1 C TEMPERATURE 84 F 28 9 C ASSEMBLY Lua WIND SPEED 10 MPH 16 1 kmh WIND SPEED 5 MPH 8 kmh OPERATION PARTS DRAWING amp LIST NE WIND DIRECTION North West WIND DIRECTION North East MAINTENANCE TROUBLE 115 dB sien 82 2 HUMIDITY 71 SHOOTING WARRANTY PROCEDURE BAROMETRIC PRESSURE ___ 29 72 Hg 754mm Hg BAROMETRIC PRESSURE ___ 29 81 Hg 757mm Hg Part No 430149 Page 2 of 16 Form No F110802A 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed 4 Do not operate this machine without first reading wv owner s manual and engine manufacturer s manual A O Use of Ear Protection is recommended while Spetatingithis machine DO NOT direct exhaust outlet toward any bystanders A A Use of Eye and breathing protection is recom DO NOT operate this equipment without first inspecting RZ mended when using this machine especially in work area dry and dusty conditions DO NOT operate this equipment during excessive vibration DO NOT start engine without housing front plate attached DO NOT place hands or feet inside air intake opening near DO NOT operate this machine on slopes greater than 20 exhaust outlet or near any moving parts DO NOT blow any hot or burning debris or any toxic or DO NOT start engine without defl
20. ector attached to exhaust explosive material outlet DO NOT allow children to operate this equipment ASSEMBLY 3 Attach throttle cable conduit and stop switch wire to right side of f 3 A E handle in two 2 places using two cable clamps provided in parts bag a before assembling or starting this unit See fig 7 Page 5 4 Self Propelled units only Remove nuts securing remote exhaust door control Use nuts to attach brake and clutch cables as pictured See 7 PUT OIL IN ENGINE BEFORE STARTING fig 8 Page 5 l 5 Self Propelled units only Attach ends of clutch cable and brake cable in holes provided in bail and secure bail in pivot holes in upper 4 Read all safety and operating instructions Your Billy Goat is shipped from the factory in one carton handle See fig 8 Page 5 completely assembled except for the upper handle assembly 6 Self Propelled units only With remote exhaust door control in side deflector front deflector and panel close rearmost position and exhaust door in closed position thread remote deflector rod into ball joints pre assembled on door control and exhaust 1 Attach upper handle using pre mounted hardware on door pivot rod Adjust to allow necessary range of motion and Icok in each side See fig 6 Page 5 place using jam nuts provided on rod See fig 8 amp 9 Page 5 2 Attach throttle control to upper handle assembly using 7 Assemble desired deflectors onto side and front of
21. her by adjusting the deflectors in a consistent up and down motion 16 4 HANDLING 8 TRANSPORTING Move diverter rod to closed O position Do not lift by hand Use loading ramps or other mechanical assistance Secure in place during transport A Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor Form No F110802A PROPULSION QB1601 self propelled blowers are equipped OPERATION continued PROPULSION self propelled only with 5 forward gears neutral and reverse see TABLE 1 below With the engine running and the bail in released position
22. r 12 Self propelled models only When impeller is installed slide belt into drive pulley WARNING TO AVOID PERSONAL INJURY ALWAYS 13 Reattach front intake plate and front wheel bracket A TURN MACHINE OFF MAKE SURE ALL MOVING in reverse order of removal PARTS COME TO A COMPLETE STOP 14 Self propelled models only Check operator s bail to ensure that it operates properly If not see drive adjust ments on page 14 Note Drive must completely disengage DISCONNECT SPARK PLUG WIRE with bail released and must engage when bail is depressed BEFORE SERVICING UNIT within 1 0 25 4mm of the operator s handle 15 Self propelled models only Reinstall clutch guard 16 Reconnect spark plug wire a ENGINE See engine manufacturer operator s instructions Follow these hourly maintenance intervals Maintenance Schedule More frequent service is required for extremely dusty conditions RECONNECT SPARK PLUG WIRE AND GUARDS BEFORE STARTING ENGINE Every 5 hrs Every 25 Every 50 or Daily hours hours Maintenance Operation Engine See Engine Manual Check for excessive vibration IMPELLER REMOVAL Inspect for loose parts Disconnect spark plug wires Inspect for damaged parts N gt Elevate front of machine using stable support blocks between housing and ground so that front wheel Check tire pressure p 14 is not touching ground 3 Remove front wheel
23. rts list on page 10 for proper impeller bolt torque specifications Part No 430149 Page 13 of 16 Form No F110802A MAINTENANCE continued Clear intake screens on housing and engine throughout use Inspect machine for loose bolts before starting engine Lubrication Using S A E 30 weight oil or equivalent See maintenance schedule Chain See SP section below Lower Control Ends Oil moving parts such as bail and deflector door pivots Grease Front wheel and Caster SP only Tire air pressure Check at regular intervals amp maintain Low tire pressure will make unit hard to push and turn Front tire at 30 psi 21 1 kPa Rear push 16 tires at 30 psi 21 1 kPa Rear SP 16 tires at 35 psi 24 6 kPa Rear caster tire SP only at 30 psi 21 1 kPa DRIVE Chains and Belts are normal replaceable wear items A new chain should not be used on worn sprockets Sprockets should be inspected and replaced when worn MAINTENANCE SP MODELS ONLY Brake Adjustment As parking brake wears the brake discs may eventually require adjustment To adjust remove bottom guard from engine base and tighten brake adjusting nut on transmission Adjust cable nut as required Unit must free wheel in neutral with clutch engaged and brake off DO NOT OVER ADJUST Chain Adjustment See fig 11 1 Remove spark plug wire 2 Remove bottom drive guard 3 Inspect chain and sprockets for wear lubrication and tension
24. select desired drive gear see Fig 4 Pull bail against handle to automatically release brake and engage drive see Fig 5 Smoothly engage the bail Use good judgement when operating the self propelled drive Fifth gear is a fast walking speed and should be used only for moving quickly from place to place Using neutral on level terrain is advisable when maneuvering in tight areas This increases operator control and can prevent bumping into nearby objects Do not force shift gears of transmission Shift gears only when drive is disengaged To stop machine release operator s bail To move unit by hand freewheeling requires that the gear shift be in neutral see Fig 4 and the operator hold the drive bail against the handle to disengage the parking brake When using Reverse Set Throttle to Idle With operator s bail released move shift lever past neutral stop by pulling the shift lever back and moving it to the right into Reverse gear position Then smoothly pull operator s bail against handle Release bail to stop see figure 5 Gear EM Shift s Shown In l N gt Neutral e Fig 4 DRIVE GEAR SELECTION Q 3600 RPM Self Propelled Only Position Rev 1 2 Table 1 Part No 430149 Page 7 of 16 Bail Released Automatic Parking Brake Engages when bail is released MACHINE PARKED Fig 5 Form No F110802A CO ANS 2 SO A
25. t Adjust by tightening or by loosening clutch cable adjusting nut as required located on operators left near the face of the engine See fig 10 When replacing belt see BELT REPLACEMENT DO NOT OVER ADJUST Belt Replacemment 1 Remove impeller follow impeller removal instructions on page 13 2 Remove six screws securing blower housing 3 Inspect for worn or damaged pulleys Replace if necessary 4 Replace worn belt 5 Replace housing Note Be sure to replace lock clip on upper bolts in exact manner that it was originally installed 6 Replace impeller refer to impeller removal instructions on page 13 7 It may be necessary to adjust the belt engagement See Belt Adjustment Chain Replacement See fig 11 1 Remove spark plug wire 2 Remove bottom drive guard 3 Inspect sprockets for wear Replace if badly worn or dam aged 4 Release chain tension See Chain Adjustment 5 Remove operators right and center axle bearings 6 Remove old chain by sliding over the axle and out the hole that the right axle bearing was mounted in 7 Install new chain in the reverse order of removal 8 Set chain tension See Chain Adjustment 9 Replace bottom drive guard 10 Replace spark plug wire Fig 10 Form No F110802A DRIVE continued O apearing Bolt A Bearing Bolt i e STOP SWITCH 8 WIRING DIAGRAM Stop Switch Item 118 on engine push or Spark Plug on handle SP l A gt
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