Alliance Laundry Systems UW50P-4 User's Manual
Contents
1. Checklist Machine Month Operator Week Ending Checks ARR EAbae Observe All Safety Warnings Disconnect power to the washer extractor before performing the weekly maintenance procedures 1 Check the washer extractor for leaks a Start an unloaded cycle to fill the washer extractor b Verify that door and door gasket do not leak c Verify that the drain valve is operating S de 4 5 6 7 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Monthly Preventive Maintenance Maintenance Checklist Machine Month Operator Checks Observe All Safety Warnings Disconnect power to the washer extractor before performing the monthly maintenance procedures 1 Each month OR after every 200 hours of operation lubricate bearings 2 Clean the AC drive fins 3 Determine if V belts require replacement or adjustment a Check V belts for uneven wear and frayed edges b Verify that V belts are properly tensioned c Verify that V belts are properly aligned 4 Remove back panel and check hoses for leaks 5 Unlock the hinged lid and check supply dispenser hoses and connections 6 Clean inlet hose filter screens Replace if worn or damaged 7 Tighten motor mounting bolt locknuts and bearing bolt locknuts if necessary 8 Use compressed air to clean lint from motor 9 Clea2. After the foundation for the machine has been prepared and the concrete has cured proceed as follows 1 Place the machine adjacent to the foundation Do not attempt to move the machine by pushing on the sides Always use a pry bar or other device at the bottom of the machine Remove the wood skid F232158 27 63 in 702 mm 35 63 in 905 mm GROUTING DIAGRAM APPLY GROUT IN ALL SHADED AREAS UNDER FRAME MEMBERS REMOVE COVER PANELS FOR ACCESS PHM519N Figure 5 2 Set machine over bolts and shim the machine so that it sits level and is 1 2 inch off the floor Apply machine grout between the floor and all frame members of the base of the machine remove front panel and expanded metal back panel to gain access to all frame members Force grout under machine base until all voids are filled Refer to Figure 5 Leave a small opening for water drainage at the rear of the machine Do not omit this step 3 After grout has cured place washers and nuts on bolts and tighten securely Be sure nuts are tightened evenly all around DO NOT DISTORT MACHINE BY BOLTING DOWN ON AN UNEVEN FLOOR SURFACE NOTE Make sure to retighten the anchor bolts after a few days of operation F232158 Installation Drain Connection Providing an adequate drain arrangement and capacity is essential Ideally the machine should dump through a 3 inch pipe directly into a sump or floor drain Connection to a drai
3. Checks Observe All Safety Warnings Disconnect power to the washer extractor before performing the daily maintenance procedures Beginning of Day 1 Inspect water inlet valve hose connections on the back of the washer extractor for leaks 2 Inspect steam hose connections for leaks where applicable 3 Verify that insulation is intact on all external wires and that all connections are secure 4 Check door lock and interlock before starting operation a Attempt to start the washer extractor with door open b Close the door without locking it and attempt to start the washer extractor c Close and lock the door start a cycle and attempt to open the door while the cycle is in progress End of Day 1 Clean the AC drive box filters 2 Clean the door gasket of all foreign matter 3 Clean automatic supply dispenser and lid 4 Clean the washer extractor s top front and side panels 5 Leave loading door open at the end of each day to allow moisture to evaporate NOTE Unload the washer extractor promptly after each completed cycle to prevent moisture buildup NOTE Leave loading door open after each completed cycle to allow moisture to evaporate F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Maintenance Weekly Preventive Maintenance
4. 60 psi flexible copper tubing should be used in place of the rubber hoses Water and Drain Line Requirements er of Pipe Sizes Minimum Drain 1 3 4 in 3 in I D 2 1 1 4 in 4 in I D 3 1 1 2 in 5 in I D 4 1 1 2 in 5 in I D 5 2 in 6 in I D Table 3 PHM184N _ Risers Air Cushions 2 Water Supply Faucets Figure 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Installation Electrical Installation Hazardous Voltage Can cause shock burn or cause death Allow machine power to remain off for two minutes prior to working in and around AC inverter drive Hazardous Voltage Can cause shock burn or death Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine W360 Input Voltage Requirements If input voltage measures above 240 Volt for a 200 Volt drive or above 440 Volt for a 400 Volt drive ask the power company to lower voltage For voltages above or below listed specifications contact Customer Service or a distributor for buck boost transformer recommendation If machine is intended for four wire service a neutral leg must be provided by power company If a delta supply system is used on a four wire model connect high leg to L3 IMPORTANT Improper connections will result in equipment damage and will void warranty Connection Specifications IM
5. a short rinse cycle to clean detergent and gt machine using a crowbar chemical residues from the interior of the machine e Use crowbars at the front corners to lift the machine a few inches so that the forks of a 2 Disconnect electrical power S forklift truck can reach under the machine a Shut off main power supply at the breaker box or main control panel f Bolting the base frame to a pallet will facilitate removal to a transport vehicle b Have a qualified electrician disconnect power to the machine at its source 6 Recycle Alliance Laundry Systems uses the highest quality materials in their products so that those a Disconnect drain hose from sump gutter or materials may be recycled at the end of the drain product s service life 3 Disconnect hoses b Turn off water supply Disconnect individual hot and cold water inlet hoses from the machine c Allow time for residual water in the machine to drain Then disconnect drain hose from the machine 4 Disconnect steam hoses if applicable a Turn off steam supply and allow time for the valves to cool b Disconnect steam hoses from machine F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Notes 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158
6. any safety devices Failure to install maintain and or operate this washer according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage NOTE The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the washer Any problems or conditions not understood should be reported to the dealer distributor service agent or the manufacturer F232158 Installation Specifications and Dimensions Description UW50 shall be a Heavy Duty Stainless Steel Open End Open Pocket combination laundry washer extractor equipped with standard deep rinse plus through the door spray rinse which is capable of rinsing during the extract cycle and producing up to three loads per hour Machine shall have direct V belt drive without transmission gears or variable speed pulleys to reduce mechanical problems Stainless Steel Type 304 corrosion resistant stainless steel must be used for the front panel cylinder shell shell door basket side panels control unit and top Cylinder Cylinder size shall be 32 inch diameter by 18 inch depth There shall be four lifters with a tie rod through lifter being not less than 1 2 inch stainless steel The cylinder shall have a full size steel back plate not
7. less than 1 2 inch in thickness Frame Note The frame shall be heavy duty gamma A type with main support sides being 9 inch channel steel The A face plates will be a minimum of 3 8 inch thickness The frame base will be constructed of 4 inch steel H beam Various other supports will be of 2 1 2 inch x 2 1 2 inch x 1 4 inch angle and 2 inch x 1 2 inch flat steel The cylinder shaft shall be of AISI C 1042 turned ground and polished It shall have a minimum Shaft diameter of 2 7 16 inches Shell The entire shell shall be of stainless steel including all fittings and means of securing the shell All welds are heliarced The shell door shall be of stainless steel suitably polished The door opening shall be a minimum of Shell Door 17 1 2 inches in diameter and door shall be fitted with a proper door gasket and a suitable operating door handle A circular door glass of specially treated high tensile strength glass capable of withstanding high mechanical and thermal shock shall be provided Safety Interlock The shell door shall have an interlock device which shall prevent operation of the machine until the door is closed and locked There shall also be a fail safe type of lock that will prevent the door from being opened until the end of the cycle and also in case of loss of power to the machine Spray Flush Rinse The spray flush rinse shall consist of a suitable hose of a minimum inside diameter of 3 4 inch an
8. ores SSSR Rss SSeS RSS RSS SSSSSSSSS ESS ESS SRE SSS PHM517N Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Installation Machine Foundation The machine must be secured to a foundation or floor of adequate construction Detail must be stressed with all foundation work to ensure a stable unit installation eliminating possibilities of excessive vibration The machine must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface Do not support the machine on only four points Anchor bolts must be a minimum of 3 4 inch diameter grade 2 Refer to Mechanical Installation Floor Load Data A base designed to elevate the UW50 to a comfortable and more accessible height for loading and unloading laundry may be used Care must be exercised in the design of such a base due to the force exerted by the machine during extract 222 Gs Static and dynamic loads on the floor or foundation are shown in Table 2 This table can be used as a reference when designing floors and foundations NOTE Machine must be installed on concrete floor that is a minimum of 12 inches thick Do not mount on wooden floors Do not install above ground floor Floor must be solid Frequency of c x Maximum Floor Load Combined Static and Dynamic at Extraction Speed aynam Floor Load M
9. PORTANT Connection must be made by a qualified electrician using wiring diagram provided with machine or according to accepted European standards for CE approved equipment Connect machine to an individual branch circuit not shared with lighting or other equipment Shield connection in a liquid tight or approved flexible conduit Proper conductors of correct size must be installed in accordance with National Electric Code or other applicable codes 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet 15 m Use next larger size for runs of 50 to 100 feet 15 to 30 m Use two sizes larger for runs greater than 100 feet 30 m The UW5S0 is provided with a thermal overload protector in the drive motor windings and a separate fuse for the control circuit However a separate three phase circuit breaker must be installed for protection against shorts DO NOT USE FUSES For proper over current protection the circuit breaker should be a 30 Amp capacity unit rated for 208 240 Volts and should be a three phase breaker so that in the event that one leg should be removed from the machine all three legs will be disconnected to prevent damage to the motor Turn off power and water before attempting any maintenance repairs or service or before opening any service panel or door This machine must be connected and grounded in a
10. Washer Extractors Pocket Hardmount WE 6 Control UWSOP 4 Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine i ance Part No F232158 Laund ry S ys tems www comlaundry com September 2002 JJUBUSJUIUIN UONEIIUISUT Table of Contents Introduction ce eee es eae ee a ae 3 Nameplate LOCatlon sr cumin tennis 3 R placement Parts pese ment eel ea nn 3 Customer SERVICE cree Mae Peete Rach mer le ane tee 3 Safety Information 5 Important Safety Instructions sss eee sees ee eee eee eee 5 Installation ss de laa a ee Laine Less 7 Specifications and Dimensions 7 Machine Se e ELT rein atin ni fe Sea tees 10 Floor Load SETT 10 Mechanical Installation ssi sessionis pensaissa tonnes iniisa 11 Drai Connection senors a a nei S 715 Ea VAES 13 Water Confection idee in ee e A k 15 Electrical Installation 16 Input Voltage Requirements sees eee ee eee ee eee eee 16 Connection Specifications ss sese eee eee 16 Electrical Connection Data 17 GrOundING amer nes tenants Meee a recone d 18 Phase e T frere ane une aa ns 18 Control Function Test Procedure 18 Maintenance cir re ia wah ein ee aera ene 19 General e ee Te en Ae ct acetates 19 Dassin dns Alaa th ee Sivd aol 19 Monthly fins din heeled eel See 19 Care and Maintenance of Stainless Steel 20 Daily Preve
11. aundry Systems LLC DO NOT COPY or TRANSMIT Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel They may cause corrosion Wash off the solution after using 6 Permanent direct contact with other materials such as wood or carbon steel should be avoided 7 Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time These solutions often contain chlorine which may cause pitting corrosion The stainless should be cleaned and rinsed thoroughly after using Rust appearing on stainless steel sometimes leads to the belief that the stainless is rusting The source of the rust may actually be some iron or steel part not made of stainless such as a nail or screw One remedy is to paint all carbon steel parts with a heavy protective coating Stainless steel fasteners should be employed whenever possible A cam Follow the manufacturer s advice whenever cleaning agents or other chemicals are used inside or outside the machine Some cleaners may be poisonous or flammable and improper use may cause personal injury or damage Do not use volatile cleaning solvents such as acetone lacquer thinners or enamel reducers Never use carbon tetrachloride gasoline benzene or naptha for any cleaning purpose W451 F232158 Daily Preventive Maintenance Checklist Maintenance Machine Operator Week Of Days
12. cated in Table 7 for runs up to 50 feet Use next larger size for runs of 50 199 feet Use two sizes larger for runs greater than 100 feet This protects against voltage drop which would result in a reduction of starting toque Electrical connections are made at the J box located on the rear of the control module The machine must be connected to the proper electrical supply shown on the identification plate attached to the side of the control module F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 11 Do not connect the ground to the neutral N white wire leg at the J box terminal strip If the machine is intended for 4 wire service a neutral leg must be provided by the power company Do not connect the neutral leg to the ground lug If a Delta Supply System is used the high leg must be connected to the red wire L3 at the J box terminal strip If three phase service is not available and a Roto Phase or other phase adder is used the artificial leg must be connected to the red wire L3 Improper connections will result in equipment damage and will void the warranty It is your responsibility to have all electrical connections made by a properly licensed and competent electrician assure that the electrical installation is adequate Rotation should be clockwise in spin To change direction of rotation interchange the black L1 and blue L2 leads 17 Installation Groundin
13. ccordance with the National Electric Code and or any other applicable code W448 The wire for the service connection should be a minimum size of 8 gauge AWG for 208 240 Volt installations Refer to Table 7 The connections should be made by a qualified electrician and in accordance with the wiring diagram provided with the machine When the machine is started check that the cylinder rotates in the correct direction during the spin extract step i e clockwise as seen from the front of the machine If the machine rotates in the wrong direction two of the lines are to be interchanged at the power connection terminal reverse L1 and L2 do not reverse L3 F232158 Electrical Connection Data Installation White N Red O T L3 MODULE Blue O S L2 Black O R L1 D J BOX MOUNTED ON REAR OF CONTROL MODULE PHM185N 1 Ground Lug Connect to Proven Earth Ground Model Volt Phase Cycle Max Amps UW50 240 3 60 13 Table 4 Circuit Breaker Wire Size 30 Amp 8 AWG Table 5 For Machines with Other Voltages Volt Max Amps Wire Size Circuit Breaker 440 480 8 10 AWG 25 Amp 380 415 8 10 AWG 25 Amp Table 6 For Machines with Electric Heat Volt Max Amps Wire Size Circuit Breaker 220 65 6 AWG 70 Amp 380 415 37 8 AWG 40 Amp Table 7 Use wire size indi
14. d suitable fittings to introduce a spray through the center of the glass on the door Bearings and Seals The front and rear main bearings shall be self aligning double row spherical roller bearings Bearings shall be installed in an adequate bearing housing which can be rigidly secured to the frame Seal design shall be of a mechanical face seal giving good protection against alkalis and acids The seal incorporates means to compensate for variation in shaft length due to expansion and contraction Suds Overflow A 2 inch pipe size overflow connection will be provided Connection Drain Valve The machine shall be equipped with a 2 1 2 inch pinch type gravity drain valve which will be open with power removed Water Inlet The machine shall be equipped with two or four 1 2 inch two hot and two cold solenoid operated Valves inlet valves of heavy brass The solenoid coils must be waterproof and mechanically protected Automatic A four pocket supply injector shall automatically add washing supplies at correct time in formula Supply Supply compartments shall be filled at beginning of each load Supplies shall not be flushed into Injection washer until the proper water level has been reached F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Installation Specification UW50 Dimensions Width 36 in 915 mm Depth 40 in 1015
15. g For personal safety and proper operation the machine must be grounded in accordance with state and local codes If such codes are not available grounding must conform to the National Electric Code article 250 95 The ground connection must be made to a proven earth ground not to conduit or water pipes Do not connect ground to neutral N white wire leg at J box terminal strip Phase Adder If three phase service is unavailable for a 2 speed model and a Roto Phase or other phase adder is used connect artificial leg to L3 in input power junction box IMPORTANT Do not use a phase adder on any variable speed machine Control Function Test Procedure In the machine you will find the warranty registration card the wiring diagram and other pertinent material The warranty card should be filled out and returned to Alliance Laundry Systems The other material should be removed and put in a safe place for future reference as needed The machine should be cleaned when the installation is completed and a function test executed without a load in the machine as follows 1 Check power supply for correct characteristics as to voltage phase and cycles to be sure they are correct for the machine 2 Open manual water shut off valves to the machine 3 Turn on electric power Select Cycle 01 by pressing 0 and 1 on the keyboard and press START To fast advance through the test cycle press the ADVANCE ke
16. g containing wax or chemicals such as in mops and cleaning cloths must not be put into the washer These flammable substances may cause the fabric to catch on fire by itself Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product Keep washer in good condition Bumping or dropping the washer can damage safety features If this occurs have washer checked by a qualified service person Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 20 21 22 23 24 25 26 27 Replace worn power cords and or loose plugs Be sure water connections have a shut off valve and that fill hose connections are tight CLOSE the shut off valves at the end of each wash day Loading door MUST BE CLOSED any time the washer is to fill tumble or spin DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open Always read and follow manufacturer s instructions on packages of laundry and cleaning aids Heed all warnings or precautions To reduce the risk of poisoning or chemical burns keep them out of the reach of children at all times preferably in a locked cabinet Always follow the fabric care instructions supplied by the textile manufacturer Never operate the washer with any guards and or panels removed DO NOT operate the washer with missing or broken parts DO NOT bypass
17. hildren is necessary when the washer is used near children This is a safety rule for all appliances 7 Before the washer is removed from service or discarded remove the door to the washing compartment 8 Do not reach into the washer if the wash drum is moving Safety Information 9 10 11 12 13 14 15 16 17 18 Do not install or store the washer where it will be exposed to water and or weather Do not tamper with the controls Do not repair or replace any part of the washer or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and has the skills to carry out To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the washer to the electrical power source Use washer only for its intended purpose washing textiles ALWAYS disconnect the washer from electrical supply before attempting any service Disconnect the power cord by grasping the plug not the cord Install the washer according to the INSTALLATION INSTRUCTIONS All connections for water drain electrical power and grounding must comply with local codes and be made by licensed personnel when required To reduce the risk of fire textiles which have traces of any flammable substances such as vegetable oil cooking oil machine oil flammable chemicals thinner or anythin
18. killed technician W450 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Maintenance Care and Maintenance of Stainless Steel The following points on the care and maintenance of stainless steel surfaces should be observed in order to maintain the natural beauty and prolong its service life 1 Cleanliness is of utmost importance Common deposits of dirt and grease can be quickly removed with a detergent and water solution Whenever possible the metal should be thoroughly rinsed and dried after washing Periodic cleaning will maintain the bright surface appearance and help prevent corrosion 2 Deposits that adhere to the surface of the stainless steel should be removed especially from crevices and corners When using abrasive cleaners always rub in the direction of the polish lines or grain of the stainless steel to avoid scratch marks showing Never use ordinary steel wool or steel brushes on stainless steel Iron particles from steel wool and brushes made of carbon steel may become imbedded in the surface causing rust Use stainless steel wool or soft non metal bristle brushes 3 Contact with dissimilar metals should be avoided whenever possible This will help prevent galvanic corrosion when salty or acidic solutions are present 4 Discolorations or heat tint from overheating may be removed by scouring with a powder or by employing special chemical solutions 20 Copyright Alliance L
19. maintenance or servicing information that is important but not hazard related F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Important Safety Instructions To reduce the risk of fire electric shock serious injury or death to persons when using your washer follow these basic precautions 1 Read all instructions before using the washer 2 Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer 3 Do not wash textiles that have been previously cleaned in washed in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode 4 Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode 5 Under certain conditions hydrogen gas may be produced in a hot water system that has not been used for two weeks or more HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such a period before using a washing machine or combination washer dryer turn on all hot water faucets and let the water flow from each for several minutes This will release any accumulated hydrogen gas The gas is flammable do not smoke or use an open flame during this time 6 Do not allow children to play on or in the washer Close supervision of c
20. mm Height 63 in 1600 mm Weight Net 1350 lbs 612 kg Gross 1410 Ibs 640 kg Cylinder Volume 8 40 cu ft 238 1 Diameter 32 in 810 mm Depth 18 in 457 mm Wash Speed 44 RPM Drain Speed 73 RPM Medium Speed 350 RPM Extract Speed 700 RPM G Factor Extract 222 Motor Power Wash Speed 0 60 HP 0 45 kW Drain Speed 0 75 HP 0 56 kW Medium Speed 3 0 HP 2 2 kW Extract 3 5 HP 2 6 kW Motor Speed Wash Speed 360 RPM 60 Hertz 290 RPM 50 Hertz Extract Speed 3350 RPM 60 Hertz 2780 RPM 50Hertz Water Connect Size 3 4 in DN20 Operating Pressure 10 120 psi 0 5 8 bar Recommended Pressure 30 85 psi 2 6 bar Maximum Temperature 200 F 90 C Steam Connect Size 1 2 in NPT DN15 mm Maximum Pressure 120 psi 8 bar Drain Connect LD Size 3 in 75 mm Shipping Volume 90 15 cu ft 2 55 m Table 1 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Installation 40 in 1016 mm 36 in tin 25 mm lt lt 36 in 915 mm Lg 28 5 in 725 mm 63 in 1600 mm o E E U S E o 88 JH d g g N S Se RE ESS Seeman
21. n Separate hot and cold plumbing lines 3 4 inch pipe or larger with individual shut off valves must be provided Hot water should be a minimum of 160 F Best performance will be realized if water is provided at a pressure of 30 85 psi Although the machine will function properly at a lower pressure excessive fill times will occur Use flexible hoses or equivalent flexible lines The hoses should hang in a large loop Do not allow to kink Flush the water system and check filters in machine inlet hoses for proper fit and cleanliness before connecting The UW50 has a total of four hose connections Each pair of hoses is connected to a hot and cold water faucet with a 3 4 inch hose bib Each machine requires incoming water connections as follows Four 3 4 inch faucets with 3 4 inch hose bib connected to two 3 4 inch hot water faucet lines and two 3 4 inch cold water faucet lines Y0411 1 3 4 in Cold Water Supply Line 2 3 4 in Faucet Lines Figure 9 F232158 Installation Each of the hoses should have a screen filter installed to keep rust and other foreign particles out of the solenoid valves These connections should be supplied by a hot and a cold water line at least 3 4 inch size for each Installation of additional washers will require proportionately larger water lines Refer to Table 3 Suitable air cushions should be installed in supply lines to prevent hammering If the water pressure is above
22. n interior of washer extractor both basket and shell by wiping with a water soaked sponge or cloth 10 Use compressed air to clean moisture and dust from all electrical components 11 12 13 14 F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Maintenance Quarterly Preventive Maintenance Checklist Machine Operator Quarter Checks Observe All Safety Warnings Disconnect power to the washer extractor before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary D Tighten anchor bolts if necessary Verify that the drain motor shield is in place and secure Check all painted surfaces for bare metal Repair if necessary Clean steam filter if applicable A L EAU 10 11 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Removal from Service Decommissioning 5 Remove the machine from its foundation pad a Keep all panels in place to provide stability when moving the machine In the event that the machine must be decommissioned follow these steps 1 Clean interior of machine both basket and shell b Verify that door is closed and secure a Flush supply system with water c Loosen and remove the mounting bolts d Break the grout seal at each corner of the b Run
23. n must be vented to prevent an air lock or siphon effect and must be flexible Increasing drain hose length installing elbows or causing bends will decrease drain flow rate which might harm washer performance If the drain arrangement is inadequate the machine will not extract properly nor will it discharge all the water If proper drain line size is not available or practical a surge tank of adequate design would be required PHM528N Rear of Machine Drain Assembly Waste Line Tee 3 in Minimum Waste Line 4 in Minimum 1 2 3 4 Figure 6 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Installation oa BR ND PHM183N Rear of Machine Drain Assembly Steel Grate Drain Trough Strainer Waste Line 530 mm 21in o a 17in 430 mm TOP VIEW Steam Inlet Connection 1 2 in NPT Drain Connection 3 in PVC Water Inlet Connection 3 4 in NPT Door Open BR ND PHM520N A surge tank should also be used in conjunction with a Figure 7 sump pump when gravity drainage is not possible At the rear of the machine on a centerline 15 1 2 inches from the floor is a 3 inch PVC pipe connection for the drain Drainage is by gravity 14 Figure 8 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Water Connectio
24. ntive Maintenance Checklist 21 Weekly Preventive Maintenance Checklist sss eee eee 22 Monthly Preventive Maintenance Checklist sss esse eee eee 23 Quarterly Preventive Maintenance Checklist sese ee eee 24 Removal from Service 25 DECOMMISSIONING Lt use nee dater Pa sendin Mist dre tete 25 Copyright 2002 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Introduction Nameplate Location The nameplate is located at the top of the machine Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance S Ls PHM516N 1 Nameplate F232158 Replacement Parts If literature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor Customer Service For technical assistance call any of the f
25. ollowing numbers 850 718 1025 850 718 1026 Marianna Florida U S A 920 748 3121 Ripon Wisconsin U S A Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Safety Information Precautionary statements DANGER WARNING and CAUTION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine DANGER indicates the presence of a hazard that will cause severe personal injury death or substantial property damage if the danger is ignored WARNING indicates the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored A CS CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation
26. ounting Bolt Size Model oa Ibs 2 Ibs kN Cycles Hz kN sq ft kN m inch mm UW50 4 1575 2220 7 0 9 9 11 67 3795 16 9 425 9 20 39 3 4 M20 Table 2 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Mechanical Installation A proper foundation is absolutely necessary for the UWSOP 4 due to its high extract speed and the G force exerted A bolt kit is available as an option consisting of eight 3 4 inch bolts 8 inches long which should be imbedded in a reinforced concrete floor that is a minimum of 12 inches thick Installation 0 75 in 19 mm TYPICAL METHOD OF MOUNTING USING INDIVIDUAL MOUNTING BOLTS PHM178N NOTE Existing floor must be a minimum of 12 inches thick 1 Machine Base 2 Piece of Angle Welded to Bolt to Prevent Turning 3 Grouting 1 2 in Thick 4 3 4 in 10 x 8 in Bolt 5 Conical hole drilled or chiseled into existing floor Fill with Sulfaset bolt or equivalent a ND TYPICAL METHOD OF MOUNTING USING BASE FRAME PHM179N Machine Base Bolt Threads Grouting 1 2 in Thick Reinforcing Rod 3 4 in x 8 in Bolt Figure 1 The threaded end of the bolts should extend 2 inches above the surface of the floor Refer to Figure 3 for the location of these bolts A bolt locator fixture base frame consisting of a rigid welded assembly made of reinforcing
27. rod welded to the eight 3 4 inch bolts which may be embedded in the concrete as one piece is also available as an option Refer to Figure 2 Be sure the bolt threads also extend 2 inches above the floor Figure 2 F232158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Installation 0 75 in 19 mm gt 34 12 in 867 mm 0 75 in am i 4 81in 122 mm 9in 1138 mm 229 mm 1 25 in 32 mm 39 25 in 997 mm 2in 31 62 in 0 75 in 51 mm gt m 803mm Fo in 19 mm 35 62 in 51 mm 905 mm MOUNTING BOLT LAYOUT PHM191N Figure 3 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ee X 5 FEET PHM518N Figure 4 If the existing floor is not reinforced concrete a minimum of 12 inches thick over a solid base it will be necessary to cut a hole through existing floor approximately 5 feet square and excavate to a depth of 36 inches from top of existing floor Slope the edges of the hole outwards so that the hole is pyramid shaped Excavate under existing floor 5 inches beyond the required 5 feet square all around Refer to Figure 4 where x 5 feet Refill with 24 inches of well compacted clean fill dirt topped with 12 inches of reinforced concrete Imbed mounting bolts or base frame when pouring concrete Make sure that the bolt threads extend 2 inches above the floor level
28. th clean water 4 Check drain for leaks and proper opening 5 Check loading door for leaks Clean the door seal of all foreign matter 6 Leave loading door open to air out the machine at the end of the cycle and at the end of the day Before performing any maintenance make sure that the main power to the machine is switched off and locked out W449 F232158 Monthly 1 Check V belt for wear proper tension and alignment 2 Check motor mounting bolts and clean lint from motor 3 Check all water connections and hose connections for leaks Tighten or replace as needed 4 Remove and clean water inlet valve and hose screen filters Replace if worn or damaged 5 Check anchor bolts tighten if necessary 6 Wipe clean the inside of the washer and check that all electrical components are free of moisture and dust IMPORTANT Replace any and all panels that were removed to perform daily or monthly maintenance A camo To help avoid personal injury take care when doing any maintenance or making any check or repair Follow manufacturer s instructions for all materials used during service and maintenance of this machine If used or handled improperly they can be hazardous Improper or incomplete service can also affect the machine and result in personal injury or damage to the machine and may void the warranty If you have any question about carrying out some service have the work done by a s
29. y drain steps must be allowed to complete Check the door interlock by opening the loading door press and hold the door unlock button and attempt to start the machine in the normal manner The machine must not start while the door is open Close the door without fully locking it Attempt to start the machine The machine must not start without the door being fully closed and fully locked Close and lock the door and start the machine Attempt to open the door while the machine is operating The door must remain locked and can not be opened while the machine is operating Runa complete cycle and check operation of water inlet valves drain and spin extract functions Rotation must be clockwise in spin extract step If not reverse line L1 and 12 at the J box 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232158 Maintenance General This section covers preventive maintenance Even if preventive maintenance has been reduced to a minimum by the careful design of this machine and the choice of components it is necessary to maintain and keep the machine clean This will prolong the life of the machine and avoid hours of probable service Daily 1 Check door lock and interlock before starting operation 2 Clean automatic supply dispenser and lid inside and out with mild detergent Rinse with clean water 3 Clean the shell front and side panels with mild detergent Rinse wi
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