AirPal Patient Transfer System Service Manual
Contents
1. AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 27 6 0 Maintenance 6 4 Filter and Accessory Cleaning Continued 6 4 2 AirPal Air Supply Exterior Surfaces WARNING Electrical hazard Remove AirPal Air Supply from electrical outlet before following this procedure WARNING Prior to any procedure please abide by your facility s standards for protective clothing and eyewear Due to the environment that the AirPal Air Supply is operated in it is recom mended that the AirPal Air Supply be routinely cleaned In between patient use or whenever soiled the Air Supply and Hose should be wiped down with a ger micidal solution Phenolic is preferred or as per hospital protocol for a similar type of equipment Use a clean sponge or paper towels dampened with the ger micidal solution to wipe down all exterior surfaces Wipe up any excess cleaning solution with clean dry paper towels and dispose of or rinse out cleaning tools properly A diluted 1 10 solution of chlorine bleach to water can be used but note that stainless steel surfaces must be immediately dried after application chlo rine residues can be aggressive to stainless steel and metals in general 6 4 3 AirPal Stand Exterior Surfaces and Storage Basket WARNING Prior to any procedure please abide by your facility s standards for protective clothing and eyewear Due to the environment that the AirPal Stand is operated in it is recommended that the AirPal Stand be rout2. AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 24 6 0 Maintenance 6 1 AirPal Platform Wipe Down Disinfectant Procedure Continued 6 1 2 Recommended Disinfectants N Series Trade Name Type Manufacturer A33 Blue Chip Eli staph Forward DC Lysol C Quaternary Omega Pro Tech RDI 36B Quat Sanitizer Sanikleen Virex 128 Super SaniCloth SaniCloth Plus Quaternary lsopropyl rofessional Disposables Inc 6 1 3 Recommended Disinfectants L amp N Series Trade Name Type Manufacturer Viro Chek Hypochlorite Bob Barker Co Alcide LD Chlorine Oxide Alcide Corporation 6 2 AirPal Platform Stain Removal WARNING Prior to any procedure please abide by your facilities standards for protective clothing and eyewear In general stains to AirPal Platforms can be treated in the same way a common garment stain is treated Using a standard household laundry stain remover colorfast safe treat the spot per manufacturer s direction in place of a laundry stain remover a concentrat ed mild detergent can be used Work the stain for five minutes then rinse thoroughly with cold water Remove excess rinse water with paper towels and allow to dry thor oughly Use of a soft bristle brush may aid in stain removal For stubborn stains soak the affected area in cold water and a diluted mild detergent mix of 1 5 detergent to water Remove from diluted solution 2 3 hrs rinse and re peat stain removal procedure from
3. O IM HMM HH Mi a N W Uh OH hd j Ad lt O gt AIRPAL PLATFORM Service Manual AirPal Inc Rev c009 Uc OLA The AirPal Platform is manufactured by AirPal Inc 1488 Limeport Pike Coopersburg PA 18036 USA Contact Phone 1 800 633 4725 Fax 1 610 965 2460 http www airpal com info airpal com Copyright Copyright 2009 by AirPal Inc All rights reserved worldwide No part of this document may be reproduced by any means nor translated to any electronic medium without the written consent of AirPal Inc Specifications are subject to change without notice Information contained in this document is believed to be accurate at time of publication however AirPal Inc assumes no responsibility for its use AirPal is a registered trademark of AirPal Inc in the United States of America and worldwide RAMP is a registered trademark of AirPal Inc in the United States of America and worldwide Best Choice for Best Practice 1s a registered trademark of AirPal Inc in the United States of America and worldwide Our Mission is Patient Position is a registered trademark of AirPal Inc in the United States of America and worldwide First Choice for Best Practice is a registered trademark of AirPal Inc in the United States of Amer ica and worldwide All other trademarks mentioned in this document are the property of their respective owners Linea 70 is a register
4. s Warranty since it is considered a routine maintenance item Additionally the AirPal Air Supply uses two fuses to protect the AirPal Air Supply from power surges When required replacement of the fuses is considered a routine maintenance item and will not inter fere with the Manufacturer s Warranty 5 2 Tools and Supplies To maintain the AirPal Patient Transfer System please have the following tools and supplies on hand see following page AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 13 5 0 Disassembly and Replacement Instructions 5 2 Tools and Supplies Continued Tools and Supplies Large Standard Slot Head Screwdriver 1 AirPal Air Supply handle removal Medium Phillips Screwdriver 9mm 5 16 AirPal Air Supply filter removal Point Torx Driver T20 1 AirPal Air Supply power cord lock 2 AirPal Air Supply motor enclosure removal 3 AirPal Air Supply access to fuses motor enclosure removal Disinfectant Cleaning Solution 1 Cleaning prior to disassembly or returning for service warranty re pair WARNING Always use protective eyewear and gloves when cleaning and disin fecting any equipment Always clean and disinfect equipment prior to disassembly WARNING Risk of electric shock Always disconnect equipment from power sources prior to disassembly or cleaning 5 3 AirPal Air Supply 5 3 1 Handle and Hose Adapter Removal Tools Large Slot Head Screwdriver 1 Switch the AirPal Air Supply
5. 9UO UI I V ANVAN Edy AJANVY Edy wuoyeyg Edy Yq suomua ALNVUAUVM AO LNAWALVLS A _ Naav O Yv Table of Contents 1 0 Introduction 1 1 Typographical Key l 1 2 Common Acronyms l 2 0 Specifications 2 1 Electrical Specification 2 2 2 Physical Specification 2 2 3 Regulatory Certification 4 2 4 Labels and Color Coding 5 3 0 Operation 3 1 General Description 6 3 2 Power Requirement 8 3 3 Component Connections 8 3 4 Component Operation as a System 9 4 0 Troubleshooting 4 1 General Guidelines 10 4 2 Identifying Issues 10 4 3 Function Checks 11 5 0 Disassembly and Replacement Instructions 5 1 Consequence to Warranty 13 5 2 Tools and Supplies 13 5 3 AirPal Air Supply 14 5 3 1 Handle 14 5 3 2 Power Cord Socket 15 5 3 3 Top Cover 16 5 3 4 Fuses 17 5 3 5 Air Supply Filter 18 5 4 AirPal Stand 19 5 5 AirPal Platform 19 5 6 AirPal Replacement Parts List 19 6 0 Maintenance 6 1 AirPal Platform Wipe Down Disinfectant Procedure 24 6 1 1 Recommended Disinfectants L Series 24 6 1 2 Recommended Disinfectants N Series 25 6 1 3 Recommended
6. AirPal Air Supply for infla tion and patient transfer The airflow is filtered through a sock type filter lo cated inside the stainless steel filter enclosure Cleaning of the filter 1s consid ered routine maintenance and under no condition will it void the manufactur er s warranty to follow the filter cleaning procedure AirPal Air Supplies are covered under warranty from date of shipment for two years Filter cleaning schedules are dependent upon amount of use and operating environment AirPal recommends cleaning the filter on a minimum basis of once a quarter Filters should be replaced every two to three years or as needed To access the filter remove the three Phillips Head screws that attach the stain less steel filter enclosure to the main body of the motor housing Release the ground strap green wire and remove the stainless steel filter enclosure off to the side Remove the sock type filter the filter 1s held in place by tension with elastic at the open end Once the filter is removed clean under cold running water Place clean filter in a germicidal solution and let soak for five minutes a 1 10 solution of chlorine bleach to water can be used Remove from germicidal solution remove excess solution paper towels can be used to accelerate drying place filter between towels and pat dry Allow the filter to thoroughly dry before reinstalling into the AirPal Air Supply Replace filter by performing removal steps in reverse
7. above AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 20 6 0 Maintenance 6 3 AirPal Platform Laundry Procedure N Series Only WARNING Prior to any procedure please abide by your facility s standards for protective clothing and eyewear N Series AirPal Platforms can be laundered according to the instructions below Located at the foot end of the AirPal Platform is a label with laundry and cleaning instructions Verify that the AirPal Platform is an N Series L and N series AirPal Platforms can be denoted by the use of different fabrics for the patient surfaces L Series AirPal Platforms are a dark Navy Blue color and have a patient surface made from Lectrolite The Lectrolite fabric is vinyl coated N Series AirPal Platforms will be light blue in color The latest models will have a Royal Blue patient surface made from Sure Chek Fusion III This fabric has stretch characteris tics and will have a little give when pulled on 1 Soils or Strains Wipe fabric clean with neutral suds and lukewarm water Rinse with water 2 Hard to Clean Spots Use standard liquid household stain removers colorfast and or soft bristle brush Pre soak as needed See Stain Removal above 3 Disinfection Dilute disinfectants and germicides as specified on manufacturer s product label 4 Laundering Wash and rinse according to the Synthetic Washing Procedure for Coated Fabrics described below Synthetic Washing Proced
8. conforms to MDD93 42 EEC for Class 1 The SGS USTC mark was developed in the US to certify conformity of a product to the valid US standard through a third party testing and inspection UL 60601 1 is the U S national stand ard for safety testing electrical medical devices The SGS USTC mark certifies AirPal PTS Inc has met with testing and inspection requirements The PSQ mark certifies compliance with CSA 601 1 M90 for Medical Electric Equipment AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 4 2 0 Specifications 2 4 Labels and Color Coding The complete system AirPal Platform Airpal Air Supply AirPal Stand AirPal Sani Liner has several labels which list various types of data AirPal employs a color coding system for easy staff identification of sizes and to match AirPal Platforms with the correct sized AirPal Sani Liners AirPal Air Supply The AirPal Air Supply is labeled on the filter housing and on top of the motor enclosure additionally attached to the handle 1s a User s Guide The label on the filter housing provides information to contact AirPal Inc The label located on the motor enclosure lists electrical specifications and certifications The Users Manual is required and should never be removed from the AirPal Air Supply AirPal Platform The foot end of the AirPal Platform contains an instructional label The label 1s located on the top surface and part of its function is to help staff orient the AirPal Pl
9. into the AirPal Platform causing it to inflate Excess pressure is released through the bottom of the AirPal Platform through hundreds of tiny perforations a cushion of air forms under the AirPal Platform to provide a friction reducing surface on which to transfer the patient NOTE Use of an additional Airpal Air Supply is optional and not required The use of an additional Air Pal Air Supply is usually only warranted when transferring the heaviest patients and is subjective AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 9 4 0 Troubleshooting 4 1 General Guidelines WARNING While troubleshooting can be helpful in isolating a problem only AirPal Inc personnel or their duly authorized representatives should effect re pairs It should be further recognized that some troubleshooting steps could result in personal injury or equipment damage and could void Manufacturer s Warranty A copy of the AirPal Inc Statement of Warranty can be found on page ii of this Service Manual Troubleshooting steps are outlined below Each step assumes the previous step has been com pleted If troubleshooting does not isolate the problem contact AirPal Inc at info airpal com or call 1 800 633 4725 Please retain a written record of any issues you encounter Maintain records of issues that have been resolved as well as those that could not Maintain the record in a secure document that can be made available to maintenance technicians in the even
10. jegity 104 AJUBIIEM IRDA SAT OY SPIOA ATTeOeUIOINe OUT yegIry Vey 1970 suUOAUR Aq sedar p 10 opuewsp 0 duIaye AUY OUT Pedy Aq poptaoid Aqjng st syonpoid soy UO INAS POLLE M ONINYV M Jour T lues IQLIM egiry pue ouQ Ul V dINVU EdV dNVe Edy woed edy 104 syonpoid sovjdol 10 medos o UOTJVSITGO sy ostape pue ssosse Apdwod j OUT egiry Sdra uodA suoponysur Surddiys nod apraoid IM OUJ ediy STL P E9 008 1 OUT Tedy 187000 JIN Pool JUOMONLTAoyY 10 pue Aredoy AJULITEA OUI 1940 Osn JO SUSIS MOUS LM sjonpod AyuBLIeM sty Aq PoIdA09 JOU ST JeaM EWON AJURIIBM sy JapuN 92499379P 9q 0 punoy zuowdinbo uoydo sy ye aovydol 10 eda 0 9q preys OUT Jeqiry JO UONRSITGO ojos dU SATWeJUASOIdaI pozLIOYINe SH JO OUT egiry Woy Apop poseyoind usaq jou sey Jonpo d 9y JI JO drysueUryIOM JO Jene UI S Oazop JO JNO SUISLIL JOU s sneo 19470 IO DdTAIOS JOdoidumt joo Sau osn jqeuose sun uopo Aq poseulep Ud9q sey JONPOI Iy JI PIOA JIB OSTMIOYIO IO pordu sonuenem TV SW Juowdys FO Ip WOY SILVIA OM OF SPOOJOP S JOINJOVJNULUT JsUTeSe PoJUL LILM OI SPULI edy jJUoUdIYs zo gep Woy SIVA om JO poned B 10 S 93J9Pp S 19 InjovjNueU jsuregZe poyuenem Ajy st Ajddng ny yory juourdrys Jo Ip WOI SIELI OM I0 SPOOFOpP S JOINJORJNULU JSUTeSe PAULEM IB SID OIUOD ITY JNV juourdrys JO IP WOY SIVA 9A OJ SJOOFOP S JOINJORJNUeU JsUTeSe poyURLIeEM AJN SI IDUN T IULS AQEMA Vq Yy pUe
11. prongs and fits snugly into the outlet Cycle the on off switch located on the AirPal Air Supply the power indicator should glow green if connected to power and in the on position Check 12 Amp circuit fuses in motor enclosure qty 2 Replace as necessary Defective AirPal Air Supply 1 Replace the AirPal Air Supply Air Flow AirPal Hose not properly connect Check hose connection points Refer to User s Platform will not in ed Manual for instruction flate or does not cre Air Flow is not sufficient 1 Check hose connection points for proper attach ate a proper cushion ment of air 2 Check hose for tears or kinking 3 Check stitched seams for failure 4 Check for punctures or rips on Platform surfac es 5 Check AirPal Air Supply filter for restrictions clean replace as necessary Improper Surface 1 Place AirPal Transfer Bridge or AirPal Sani Liner under the AirPal Platform Worn out AirPal Platform 1 Over time the special coatings on the interior of the AirPal Platform can become worn The AirPal Platform will inflate but will fail to pro duce a sufficient cushion of air Replace the AirPal Platform NOTE Disassembly or attempts to make repairs may void Manufacturer s Warranty Please consult AirPal s Statement of Warranty located on page ii of this Service Manual for more information AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 12 5 0 Disassembly and Replacement Instructions 5 1 Conse
12. reinforced aS sz with metal wire Complete py OT with couplers CHA002 AirPal Air Supply Complete Handle Assembly GR02 AirPal Air Supply Air Inlet Grommet for Canister H007 AirPal Air Supply Hanging Hook PC112 AirPal Air Supply Power i Cord SSMC012 AirPal Air Supply Filter Can ister AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 20 5 0 Disassembly and Replacement Instructions 5 6 Replacement Parts List Continued AirPal Patient Transfer System Parts List Part Number Illustration Part Description P25 AHNM Air Hose Assembly Extended Length 25 Hose is reinforced with metal wire Complete with couplers gt ANN Aa e a AirPal Stand 5 Legged Base Fendered Caster for AirPal Stand Equipment Basket for AirPal Stand Retention Bracket for Equip ment Basket AirPal Stand Retention Bracket for Single AirPal Air Supply AirPal Stand Retention Bracket for Dual AirPal Air Supplies AirPal Stand AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 21 5 0 Disassembly and Replacement Instructions 5 6 Replacement Parts List Continued AirPal Patient Transfer System Parts List Part Number Illustration Part Description 894 Cord Hooks for AirPal Stand OQ 6 _ 1032D5 e Green LED Power Indicator AirPal Air Supply Handle 4 A Filter for AirPal Air Supply z gt AirPal Air Supply Plug Re ceptacle N Air Supply Ground AirPal Inc AIRPAL PLATF
13. 5 5 0 Disassembly and Replacement Instructions 5 3 AirPal Air Supply Continued NOTE Remove the two Torx screws Set aside Power Cord Adapter Lock and two screws in a safe location so that they are available for reassembly Figure 3 5 3 2 Power Cord Adapter Socket Lock Replacement 1 Perform steps 1 3 in reverse order 5 3 3 Top Cover Motor Enclosure Removal Torx Screw Locations NOTE Remove the two Torx screws and screw lock brackets and clips Set aside the two screws brackets and clips in a safe location so that they are available for reassembly Figure 4 Tools T20 Torx Driver 1 Remove handle and hose adapter 5 1 Figures 1 amp 2 previous page 2 Remove the two Torx screws located on the power cord adapter socket The power cord adapter socket lock is located immediately below the hose adapter location see Figure 3 above AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 16 5 0 Disassembly and Replacement Instructions 5 3 AirPal Air Supply Continued 3 With handle removed remove two Torx screws located at handle attach ment points Remove brackets and clips see Figure 4 previous page 4 Remove top cover by easing it around power cord adapter socket while lift ing up Wiring to the green power LED can remain in place Carefully rotate the top cover so that it rests on the side of the Air Supply See Figure 5 be low 5 3 3 Top Cover Motor Enclosure R
14. Disinfectantss L amp N Series 25 6 2 AirPal Platform Stain Removal L amp N Series 25 6 3 AirPal Platform Laundry Procedure N Series Only 26 6 4 Filter and Accessory Cleaning 2J 6 4 1 Air Supply Filter 2i 6 4 2 Air Supply Exterior Surfaces 28 6 4 3 AirPal Stand Exterior Surfaces 28 6 5 Consumables 29 6 5 1 Air Supply Filter 29 6 5 2 Disposable Protective Liners 29 il 1 0 Introduction 1 1 Typographical Key Before you start using this Service Manual it is important to understand the terms and typographical conventions used in the documentation This Service Manual has been designed to enhance readability and the understanding of the content Use of Text e Standard text used throughout the Service Manual without emphasis e Boldface text used to emphasize a word or phrase sed to highlight important concepts or special information Use of Symbols e Warning or Caution Symbol AN e Electric Shock Hazard Warning A e Toxic Chemical Hazard Warning 1 2 Use of Acronyms e db Decibel a measure of loudness e P N Part Number e VAC Volts Alternating Current e VDC Volts Direct Current AirPal Inc AIRPAL PLATFORM SERVICE MANUAL l 2 0 Specifications 2 1 Electrical Specifications When the AirPal Platform is used as a system AirPal Platfo
15. ORM SERVICE MANUAL 22 5 0 Disassembly and Replacement Instructions 5 6 Replacement Parts List Continued AirPal Patient Transfer System Parts List Part Number Illustration Part Description 22131200 3 AirPal Air Supply Fuse Wire S A Harness 22232300 i AirPal Air Supply Motor En closure Top Cover 22232500 AirPal Air Supply Motor En closure Support Ring 22410400 ppa J AirPal Air Supply Clip and ran Bracket for Handle to Motor 22410500 AirPal Air Supply On Off Power Switch 81527801 AirPal Air Supply Handle Screw Locks AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 23 6 0 Maintenance WARNING In general disinfectants chlorine bleach and detergents called for in this section have chemical properties which render them toxic Use care and read the manufacturer s directions when handling these substances 6 1 AirPal Platform Wipe Down Disinfectant Procedure WARNING Prior to any procedure please abide by your facility s standards for protective clothing and eyewear All AirPal Platform Transfer Pads can be wiped down AirPal recommends that the Platforms be used with the supplied or a disposable AirPal brand liner In place of the liner the AirPal Platform can be used with a linen sheet incontinent pad disposable chucks etc The AirPal brand reusable liners and Platforms require disinfectant wipe downs or laundry between patient use Use of the AirPal Liner is recommended as it c
16. an easily be removed and replaced with a spare liner to facilitate rapid turnaround of the AirPal Platform between patients Only AirPal N Series Platforms may be laundered See Laundry Guidelines below for more information The CDC recommends disinfecting with the use of household chlorine bleach diluted to a 1 10 ratio of bleach to water This solution can be applied to all L amp N Series AirPal Platforms Bleach solution can be applied with a suitable cloth or sponge and applied via spray bottle or bucket All surfaces should be wiped down liberally and allowed to air dry To speed up drying excess solution can be removed with clean paper towels and or a clean cloth towel Rinse or dispose of all cleaning tools In addition to wiping down the AirPal Platform and liner it is recommended that the air supply hose end be inspected and wiped down with a disinfectant Inspect and wipe down the interior of hose attachment point on the AirPal Platform as well In addition to a bleach water solution the following disinfectants have been tested by AirPal s materials manufacturer and are safe to use on the fabrics found in AirPal Platforms All disin fectants should be used in accordance with the manufacturer s recommended dilutions and in structions for use 6 1 1 Recommended Disinfectants L Series Trade Name Type Manufacturer Galahad Puritan Steris Corp One Stroke Steris Corp Amphy Reckitt Benckiser Vesphene II Steris Corp
17. and remove the AirPal Air Supply Reverse step to replace Retention Ring Bracket and Cord Hooks Removal Replacement The retention ring s bracket and cord hooks are mounted to the AirPal Stand along the center pole The ring s bracket and hooks are adjustable along the length of the pole and are held in place with a set screw To remove loosen the set screw and slide ring s bracket or hook up the center pole until it is free To replace reverse order and be sure to note placement for final adjustment 5 5 AirPal Platform Inspection The AirPal Platform inflatable transfer device has no replaceable parts If de fects or damage is revealed under inspection contact AirPal Inc for repair or replacement 5 6 Replacement Parts List The replacement parts list on the following pages identifies replaceable parts available from AirPal Inc To acquire a replacement part please directly contact AirPal Inc This is not an all inclusive list Individual fasteners or parts not identified on the replacement parts list can be obtained by contacting AirPal Inc AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 19 5 0 Disassembly and Replacement Instructions 5 6 Replacement Parts List AirPal Patient Transfer System Parts List Part Number Illustration Part Description APLUM AirPal User s Manual Re ky quired to be attached to AirPal Air Supply Handle AH72 Oe Air Hose Assembly Standard A Length 6 Hose is
18. aned sanitized and placed back into service The life of the filter is dependent upon environmental conditions and the frequency of its cleaning Typically these filters should be inspected for signs of wear a thinning of the filter material and or damage to the filter material holes tears seam splitting or weakening of the elastic retention band If damage or wear is observed the filter should be replaced Airpal recommends replacement of the filter between 2 to 3 years of active service 6 5 2 Disposable Protective Liners Every AirPal Platform includes a durable protective liner These liners can be disinfected utilizing the procedures identified in this section Some users may opt to employ disposable protective liners The disposable protective liners avail able from AirPal Inc are for a single use and should NEVER be reused Contact AirPal Inc at 800 633 4725 to order disposable protective liners AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 29
19. atform to the patient AirPal Extended Protective Liner The AirPal Sani Liner is used to provide protection to the AirPal Platform from fluids and or soiling Since it is placed over the AirPal Platform when in use a duplicate instructional label is located at the foot end top surface Part of it s function is to help staff orient the AirPal Sani Liner to the AirPal Platform Color Coding AirPal Inc color codes to size The AirPal Platform handles edge trim and snap extensions are coded to size as well as the edge trim on a corresponding AirPal Sani Liner The following table can be used to identify AirPal Platforms AirPal Sani Liners to the width of the AirPal Platform Black 18 amp 26 Yellow 28 Blue 32 Grey 39 Orange 50 AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 5 3 0 Operation 3 1 General Description The AirPal Platform System is composed of a small number of components The illustrations below outline the major components and their features Extended Snaps For Connecting AirPal Protective Liner Patient Safety Straps 2nd Hose Connection Extended Ergonomic Handles sg AirPal Platform W Hose Connection Air Supply Hose On Off Switch Power Indicator AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 6 3 0 Operation 3 1 General Description Continued The illustrations below outline the AirPal Platform s component accessories AirPal Extended Prote
20. ctive Liner Logo Head End Snap Connectors Instruction Label se ss ae Foot End Un inflated AirPal Platform Removable Machine Washable Basket Retention Ring for AirPal Air Supply 2nd Retention Ring is Optional I V Footprint for Stability a i Three Inch Fendered Casters AirPal Stand AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 7 3 0 Operation 3 2 Power Requirement Power Requirement Voltage 100 120 VAC or 110 120 VAC or 230 VAC 50 60Hz Fuses 2x 12A Primary Internal 3 3 Component Connections The illustration below shows the interconnection of the system components 1 AirPal Air Supply 2 Power Cord 230VAC or 120VAC in 3 AirPal Stand 4 Air Supply Hose 5 AirPal Platform 6 Hose Connection Hose Connection Detail The hose is inserted into the sleeve located on either side of the foot end of the AirPal Plat form Once inserted firmly in place a system of snaps holds the hose end securely AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 8 3 0 Operation 3 4 Component Operation as a System The major components that make up the System include the AirPal Platform the AirPal Air Supply and an air supply hose Accessory components include the AirPal Sani Liner and the AirPal Stand The AirPal Air Supply operates as a high volume low pressure air blower The AirPal Air Sup ply operates on 120 240VAC dependant on model A standard ho
21. d Brass Non Ferrous Safety Straps Linea 70 Double Stitched and Reinforced ABS Plastic Ad justable Buckles Attached to Platform Along Bottom Periphery AirPal Air Supply Noise Level 66db measured at one meter with an ambient noise level of 35db Weight 5 4Kg 121lbs Supply Hose 6ft Standard 25ft Extended Length Electrical Plug Three prong grounded Hospital Grade Dimensions 11 x 9 diameter x height Materials Filter housing stainless steel Motor enclosure plastic AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 3 2 0 Specifications 2 2 Physical Specifications Continued Extended Length Protective Liner Materials N Series Sure Chek Fusion III L Series Lectrolite Attachment Seven non ferrous snaps attached through extended tabs AirPal Stand Materials Stainless steel center pole handle non corrosive polished cast metal base powder coated welded steel retention rings brackets and cord retention hooks I V type footprint with five 3 fendered casters Removable machine washable plastic storage basket Accommodation 1 AirPal Platform 1 Sani Liner Up to 2 Air Supply Second air supply can be used as a supplement to bariatric transfers alt hough not required 2 3 Regulatory Certification CE Gr oe ape SGS LR1074 UL 60601 1 CSA 601 1 M90 The CE mark indicates that the product has met all relevant requirements set out in European Directives This product
22. ed trademark of Herculite Inc Lectrolite is a registered trademark of Herculite Inc Sure Chek Fusion JJ is a registered trademark of Herculite Inc Torx 1s a registered trademark of Textron Inc Phillips is a registered trademark of The Phillips Screw Co Warranty The AirPal Platform is warranted solely by the Statement of Warranty contained in this Service Manual AirPal Inc makes no other warranty express or implied and in particular makes no watranty of merchantability or fitness for a particular purpose Manufacturer s Specifications are Subject to Change Without Notice F E OLOTITO TOTTI TOTTI TOTTI ST ST ST STL ST OTOTOTOTOT u VdV yonpoid payo oy redo 0 Jou uodo oY sey OUT Jedy 809 mowed JUSLINI FO HI PIIOX9 s s09 Medor papusa JUDAS JY UJ Jonposd poppy Jod 00 SLS FO UMUTTUTUT L w spnpoId uom 10 poseurep nedas oU egy OJBUITISO SOO ITedo1 e OpPIAOId Ji OUT JedIry postape si nedas e J yUowsoe dol 10 nedor JO UONLPUSUIUIOSOI OSTApe pue ssosse Apdwosd ppm oug egury jdia90e01 uody suononysut Sutddrys nod sprod IM 9U TeGITV STZTLP EE9 008 W OUT Jedy yoRUOD I IMM PIO1dg JUVUIBOE GVY TO Pue ATEGIVY AJULCATEAA JO MO AJUBIIEM IRDA OMY OY SPIOA ATTBOTJeUTOJNe OUT edy Uey 19970 suUOAUR Aq siedo 3p 10 opuewsip 0 adure Auy ou jegiry Aq poptaoid Ajy st sjonpoid osoy UO IIIS POLLE M ONINUVM Ppuels Jedy pue Ouo iy ANVAN edy Ajddng ary
23. eplacement 1 Perform steps 1 4 in reverse order 5 3 4 Fuse Access and Removal 1 Per 5 3 remove the top cover motor enclosure Access the two 12 Amp fuses as necessary by opening the fuse holders See Figure 5 below for fuse location and identification 12 Amp Fuse Locations NOTE To access a fuse use a small standard screwdriver to release the screw lock cap Use a small amount of pressure against the spring ten sion to replace the screw lock cap Figure 5 5 3 4 Fuse Replacement 1 Replace faulty fuse as required Check that wiring is pressed back into clips and properly routed if removed during fuse replacement 2 Perform 5 3 steps 1 4 in reverse order AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 17 5 0 Disassembly and Replacement Instructions 5 3 AirPal Air Supply Continued 5 3 9 Filter Removal Tools Medium Phillips Screwdriver 9mm 5 16 Point 1 Remove the three canister screws located along the top edge of the filter can ister that secure it to the AirPal Air Supply motor enclosure Use a medium Phillips Screwdriver see Figure 6 below 2 Ease the canister away from the motor enclosure until you can see the green ground wire Maneuver the canister with the ground wire attached and place the canister to the side of the motor enclosure See Figure 7 below 3 Optional Remove the ground wire from the bottom of the canister by remov ing the nut which secures it and remove t
24. he canister completely from the mo tor enclosure 4 The filter is a sock type element with an elastic retaining system Stretch the elastic top of the filter element to remove it from the motor enclosure 5 3 5 Filter Replacement 1 Replace the filter by stretching the elastic top and positioning it evenly and completely around the bottom of the motor enclosure then push it up so it fits snugly Perform steps 1 5 in reverse order NOTE Filters can be reused after cleaning For filter cleaning instructions and recommended schedule please refer to the Maintenance section of this Service Manual Replacement filters can be ordered through AirPal Inc at 1 800 633 4725 AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 18 5 0 Disassembly and Replacement Instructions 5 4 AirPal Stand Storage Basket Removal Replacement The storage basket sits in a rectangular bracket With all contents removed push up on the bottom of the basket then lift out Reverse step to replace AirPal Air Supply Removal Replacement AN The AirPal Air Supply sits in a retention ring To remove or replace the AirPal Air Supply requires removal of the air inlet grommets on the Air Supply canister USE CAUTION metal edges can be sharp The grommets lock the Air Supply into the AirPal Stand so that the Air Supply is not inadvertently pulled out and damaged by a fall With the grommets removed use the AirPal Air Sup ply handle to lift up
25. inely cleaned In between patient use or whenever soiled the AirPal Stand should be wiped down with a germicidal solution or as per hospital protocol for a similar type of equipment Use a clean sponge or pa per towels dampened with the germicidal solution to wipe down all exterior sur faces Wipe up any excess cleaning solution with clean dry paper towels and dis pose of or rinse out cleaning tools properly A diluted 1 10 solution of chlorine bleach to water can be used but note that stainless steel surfaces must be imme diately dried after application chlorine residues can be aggressive to stainless steel and metals in general The storage basket is designed to be easily removed for cleaning Place one hand on the stand and with your other hand push the bottom of the storage basket up and out from the retention bracket The storage basket can be cleaned in a suita ble laundry sink and is also dishwasher safe When clean and dry replace the storage basket in the retention bracket and push down to seat the storage basket AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 28 6 0 Maintenance 6 5 Consumables The AirPal Platform is considered durable medical equipment It is designed to be used then disinfected and put back into service There are two items that can be considered as consumables 6 5 1 AirPal Air Supply Filter The AirPal Air Supply utilizes a sock type filter that filters to two microns This filter can be cle
26. ion and maintain a written rec ord This information should be made available to maintenance technicians in the event service is required Preliminary Function Checks Electrical Operation 1 Check that the power cord is plugged into an operating electrical out let Verify that power is available at the outlet 2 Inspect the power cord for damage Air Flow 1 Inspect the AirPal Platform for unintentional leaks Cuts in the AirPal Platform can limit performance AirPal Platforms that are found to be damaged should be sent back to AirPal Inc for assessment and or repair If the preliminary function checks don t identify or isolate the issue please use the Troubleshooting Matrix on the following page NOTE Disassembly or attempts to make repairs may void Manufacturer s Warranty Please consult AirPal s Statement of Warranty located on page ii of this Service Manual for more information eee AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 11 4 0 Troubleshooting 4 3 Function Checks Continued WARNING SHOCK HAZARD Voltage is present on exposed connections when power is on Use caution when working on electrical devices Troubleshooting AirPal Air Supply will AirPal Air Supply is not Check the electrical outlet for correct voltage not turn on receiving power per AirPal Air Supply specification Check electrical outlet for proper ground Check power cord plug is securely connected with all three
27. quence to Warranty The AirPal Patient Transfer System is covered by a Manufacturer s Warranty for defects in workmanship or materials The table below outlines length of coverage for the major compo nents and component accessories AirPal Patient Transfer System Length of Coverage Warranty period commences upon shipment from AirPal Inc An example of a defect in materials would be a power switch that cannot turn on or off the Air Pal Air Supply An example of a defect in workmanship would be stitching that has come un done It is important to note that improper service can void your manufacturer s warranty If any component of your AirPal Patient Transfer System fails while under warranty coverage it is recommended that you notify AirPal Inc immediately without attempting repair A copy of the AirPal Inc Statement of Warranty can be found on page 11 of this Service Manual All compo nents should be cleaned and disinfected prior to return to AirPal Inc Products that are re turned to AirPal Inc for service or repair that have not been cleaned and disinfected will be immediately shipped back to their origin without repair or service There are however common maintenance procedures that are considered normal and will not void your warranty Primarily the AirPal Air Supply has a filter that should be cleaned on a reg ular interval This requires some disassembly of the AirPal Air Supply but will not effect the Manufacturer
28. rm AirPal Air Supply the fol lowing specifications apply Electrical Specifications Power Requirement USA 110 120 VAC 50 60Hz 1100 Watts Power Requirement 240V System 220 240 VAC 50 60Hz 1200 Watts Power Requirement Japan 110 120 VAC 50 60Hz 1100 Watts 2 2 Physical Specifications AirPal Platform Product Versions AirPal Platform Standard 78 Length Available Widths 24 26 28 30 32 39 AirPal Platform Trauma Available Widths 28 AirPal Platform EMS Available Widths 18 AirPal Platform Magna Bariatric Available Widths 50 AirPal Platform Half Length 39 Length Available Widths 28 30 32 39 Construction All AirPal Platforms are double stitched 141b Test Nylon Thread No heat sealed seams or attachment points to fail AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 2 2 0 Specifications 2 2 Physical Specifications Continued AirPal Platform Materials Panels N Series Lower Platform panels Linea 70 Doubled layer top panel Sure Chek Fusion III L Series Lower Platform panels Linea 70 Doubled layer top panel Lectrolite TR Series Lectrolite top sides portion of Bottom All other panels Linea 70 NSH Series Linea 70 LSH Series Lower Platform Panels Linea 70 Doubled layer top panel Lectrolite Extended Ergonomic Handles Mil Spec Tubular Nylon Reinforced Web bing CE Certification Snaps Nickel Plate
29. spital grade three prong plug is used to connect to an electrical power source An on off power switch 1s located on the top of the motor enclosure When the switch is in the on position a nearby indicator will glow green indicating the AirPal Air Supply is switched on The AirPal Air Supply is circuit protect ed by two 12A fuses internal to the motor enclosure These fuses are inline with the live and neutral circuits of the AirPal Air Supply Ground is supplied to the AirPal Air Supply through a riveted connection at the bottom of the air filter canister The AirPal Air Supply employs a two micron filter to insure that the supplied air flow is clean The filter can be washed sterilized and reused The AirPal Air Supply operates at a constant speed Air flow cannot be increased or decreased In the event that additional air flow is desired 1 e a bariatric transfer an additional AirPal Air Supply can be accommodated Air flow is supplied to the AirPal Platform through the use of a flexible air supply hose One end is connected to the AirPal Air Supply and the other end is connected to one of two hose connection points located at the foot end of the AirPal Platform The standard supplied hose 1s 6 ft long and has a diameter of 15cm An extended 25ft version of the air supply hose is availa ble to accommodate transfers in an MRI environment where the metal parts of the AirPal Air Supply are not permitted Air flow is directed
30. t later service is required 4 2 Identifying Issues Use the following Initial Steps to ascertain whether an issue needs further troubleshooting Al ways note the symptoms and other information and maintain a written record This information should be made available to maintenance technicians in the event service is required The Initial Steps may identify the probable cause precluding Function Checks Initial Steps 1 Is the operator who encountered the issue available to explain Yes Go to Initial Step 4 No Go to Function Checks next page 2 Can the problem be duplicated or explained Yes Go to Initial Step 4 No Go to Function Checks next page 3 Is the issue related to improper operation Yes Go to Initial Step 4 No Go to Function Checks next page 4 Have the operator refer to the User s Manual NOTE A copy of the User s Manual is attached to the handle of the AirPal Air Supply If after review of the User s Manual the issue is not resolved Go to Function Checks next page AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 10 4 0 Troubleshooting 4 3 Function Checks Troubleshooting the AirPal Patient Transfer System is straightforward Most issues are either related to the electrical operation of the AirPal Air Supply or inadequate air flow pressure Use these simple preliminary function checks and re check operation of the AirPal Patient Transfer System Always note the symptoms and other informat
31. to the off position and remove power cord from electrical outlet and AirPal Air Supply 2 Disconnect the two large slotted screw locks on either side of the handle base by rotating 90 degrees in either direction until slot on screw lock is vertical See Figure 1 next page 3 Ease handle off of the motor enclosure by pulling outward on the handle ba Ses 4 With handle removed Lift out the hose adapter See Figure 2 next page AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 14 5 0 Disassembly and Replacement Instructions 5 3 AirPal Air Supply Continued Figure 2 5 3 1 Handle and Hose Adapter Replacement Tools Large Slot Head Screwdriver l Perform steps 1 4 in reverse 2 Remember to attach the AirPal User s Manual on the handle 5 3 2 Power Cord Adapter Socket Lock Removal Tools T20 Torx Driver l Remove the two Torx screws located on the power cord adapter socket The power cord adapter socket is located immediately below the hose adapt er location see Figure 3 on next page With Torx screws removed proceed to 5 3 Top Cover Motor Enclosure Removal With Top Cover Motor Enclosure removed remove power cord adapter socket by lifting up and out Wire terminals on the back of the power cord adapter socket can be removed with a gentle tugging and back and forth mo tion Note location and color of wiring for later replacement AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 1
32. ure for Coated Materials Operation Water Time Maximum Supplies om ee Neutral Neutral Soap amp Alkali amp Alkali 3 min cee pee ae er e A slow speed machine is used The wash wheel is stopped for drainage and refilling between each cycle e Extract with centrifugal extractor e Tumble dry in steam dryer not gas at lowest possible setting 140F maximum All synthetic fabrics are heat sensitive To prolong the life of your product always use the lowest temperature setting e Do Not Iron Although wrinkles may appear they will not affect performance AirPal Inc AIRPAL PLATFORM SERVICE MANUAL 26 6 0 Maintenance 6 3 AirPal Platform Laundry Procedure N Series Only Continued 5 Strict adherence to above described laundry procedures must be maintained Failure to fol low recommended procedures may prove harmful to fabrics resulting in loss of expected useful life and voiding of warranty This method of cleaning and disinfecting the Air Pal Patient Transfer System has been devel oped and conforms with guidelines issued by the Center for Disease Control Atlanta GA 6 4 Filter and Accessory Cleaning 6 4 1 Air Supply Filter WARNING Electrical hazard Remove AirPal Air Supply from electrical outlet before following this procedure WARNING Prior to any procedure please abide by your facility s standards for protective clothing and eyewear The AirPal Platform System requires the use of the
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