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caution - Hyosung

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1. NES CORES Front suspension Telescopic type Rear suspension Swingarm type Caster 255 lt Trail 85mm 3 35 in 74mm 2 91 in Steering angle 30 right amp left 27 right amp left lt Front tire size 120 60 ZR 17 55W Rear tire size 160 60 ZR 17 69W Front brake Double disk lt lt Rear brake Disk E ELECTRICAL d ped eT COINS RR Ignition type Igniter type lt lt Ignition timing 5 B T D C at 1 500rpm lt lt Spark plug CR8E lt lt Battery 12V 12Ah lt x Fuse Main 30A Head lamp 15A HI 42V H4 60W x 4 HI 2V H1 55Wx 1 lt Head lamp LO 12V H4 55Wx1 LO 12V H3 55Wx1 License plate lamp 12V 5Wx 1 lt oe Tum signal lamp 12V 10W x4 lt lt c Brake Tail lamp 12V 24 5W X 1 lt 573 CAPACITIES Comares ze Fuel tank 17 0 4 s s lt 3 000 mf Replace lt lt Engine oil 3 200 m Cilfiter replace lt lt lt 3 400 Overhaul lt 5 MEMO 85 MEMO MEMO 87 Prepared by HYOSUNG MOTORS amp MACHINERY INC 2nd Ed JAN 2005 W Printed in KOREA J
2. 9 SIDE COWLING INNER FOR amp Conmetesosy amp Cometeso have the side cowling inner at the rightside Use the side cowling inner to operate the radiator To disassemble the side cowling inner remove the two bolts A WARNING Do not open the radiator cap when the engine is hot as you may be injured by escaping hot liquid or vapor Comeatosor a 49 RIDING TIPS C STARTING THE ENGINE D Before attempting to start the engine make sure 1 The transmission is in neutral 2 The ignition switch is in the ON position 3 The engine stop switch is in the position 4 Moving the side stand to the fully upper position 5 Pull in the clutch lever 6 Inspect every day once before riding the motorcycle A WARNING 298507 is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding CAUTION These motorcycles always come on the head lamp meter lamp and tail lamp when starting the engine M 9 When the engine i
3. 2 Place a drain pan under the engine 3 Remove the engine oil filler cap 4 Drain the oil by removing the drain plug located on the bottom of the engine Necessarily confirm and clean the oil strainer when replace the Engine oil specially when first replacement 5 Remove the three nuts 3 holding the filter cap in place CAUTION Insert the filter so that surface of the fil ter hole turn toward the engine OIL FILTER INSTALLATION INSERTION DIRECTION LUSTER MATERIAL HYOSUNG 16510HN910 OUTSIDE CAUTION When install the oil filter necessarily HYOSUNG character and 16510 910 part s NO install toward the outside otherwise can damage the engine WA A WARNING Engine oil and exhaust pipes can be hot enough to burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil A WARNING New and used oil and solvent can be hazardous Children and pets may be harmed by swallowing new or used engine oil or solvent Continuous con tact with used engine oil has been found to cause skin cancer in laboratory ani mals Brief contact with used oil or sol vent may irritate skin Keep new and used oil and solvent away from children and pets Wear a long sleeve shirt an
4. Refuel in a well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away during T refueling To open the fuel tank cap insert the igni V J tion key into the lock and turn it clockwise With the key inserted lift the cap up with the key To close the fuel tank cap push the cap down firmly with the key in the cap lock A WARNING Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bot tom of the filler neck If you fill the tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun ENGINE OIL C 2 Long engine life depends much on the selection of quality oil and the periodic changing of the oil Daily oil level checks and periodic changes are two of the most important maintenances to be performed 9 ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level 1 Start the engine and run it for a few minutes 2 Stop the engine and wait three minutes 3 Hold the motorcycle vertically and inspect the engine oil level through the engine oil level lens on the right side on the engine COO 45 CAUTION F
5. ir weni Tire wear indicator mark indicator KANG NE N M A 2 Loosen the four front axle pinch bolt right and left 3 Loosen the front axle 2 4 Carefully position a jack or block under engine and raise until the front wheel is slightly off the ground ACAUTION Improper jacking may cause damage Operating the motorcycle with excessively worn tire will decrease riding stability and can lead to loss of control Inspect storage of tire thread s depth by the tire wear indicators Replace the front and rear tires at once when appear the tire wear indicators A CAUTION to the oil filter Do not apply the jack head to the oil The standard tire sco filter when jacking up the motorcycle is 120 60 ZR 17 55W for front and 160 60 ZR 17 69W for rear 5 Draw out the axle shaft The use of a tire other than standard 6 Slide the front wheel forward may cause trouble 7 To reinstall the wheel assembly It is highly recommended to use the reverse the sequence as described standard tire supplied by Hyosung uu REAR AXLE NUT REAR TIRE REPLACEMENT Inspect the rear axle shaft and jointing nut 1 the motorcycle on the jack or ock for loosening 9 TIRE REPLACEMENT FRONT TIRE REPLACEMENT 1 Place the motorcycle on the jack or block 74 2 Loosen the rear axle 3 Carefull
6. C ENGINE OIL ENGINE OIL SPECIFICATION system API Over SG SAE 10 40 If a SAE 10W 40 motor oil is not avail able select alternative according to the following chart EE EE 20W50 15W40 15W50 ENGINE OIL na 10W40 10W50 Q 10 20 30 40 32 50 68 8 104 Temperature p F Using a premium quality four stroke motor oil will increase the service life of your motorcycle A WARNING Don t mix the unrecommended oil It could damage the engine When refilling the don t allow the dust to get inside Mop the oil spilt Don t put the patch on the filler cap It could disturb the oil to be provided and damage the engine 2 15 COOLANT Use an anti freeze compatible with alu minium radiator mixed with distilled water only at the ratio of 50 50 AS WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solu tion If swallowed do induce vomiting Immediately contact a poison control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical atten tion Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animals CAUTION Spilled engine coolant can damage painted surfaces Do not
7. Service should may be peformed before 1 000km 600miles on motorcycle that are used under severe conditions EY CAUTION The 1 000km 600miles service should be performed as outlined in the INSPECTION AND MAINTENANCE sec tion of this Owner s Manual Pay partic ular attention to the T CAUTION and FWARNING in that section M INSPECTION BEFORE RIDING Before riding the motorcycle be sure to check the following item Inspect every day once them before rid ing motorcycle WHAT TO CHECK CHECK FOR Smoothness Steering No restriction of movement No play or looseness Correct play in the throttle cable Throttle e Smooth operation and pos itive return of the throttle grip to the closed position Correct lever play Clutch Smooth and progressive action Fluid level in the reservoir to be above LOWER line Correct pedal and lever Brakes play No sponginess No fluid leakage Brake pads not to be worn down to the limit line Suspension Smooth movement Fuel Enough fuel for the planned distance of operation e Correct tension or slack Drive Adequate lubrication chain No excessive wear or dam age e Correct pressure Tires Adequate tread depth e No cracks or cuts Engine oil Correct level and pollution degree of engine oil Cooling Proper coolant level system No coolant leakge Lighting Operation of all lig
8. 42 Front brake fluid reservoir 48 Coolant reserve tank 98 Front brake lamp switch 49 Rear brake fluid reservoir NOTE ut 1 means the invisable parts 28 CONTROLS IGNITION SWITCH C KEY The ignition switch has three positions OFF POSITION All electrical circuits are cut off The engine will not start The key can be removed 9 ON POSITION The ignition circuit is completed and the engine can now start The key cannot be removed from the ignition switch in this position STEERING LOCK REY 29 LOCK POSITION To lock the steering turn the handlebar all the way to the left Push down the key to the OFF position and turn it to the LOCK position after come up again and remove the key All electrical circuits are disconnected WARNING Turning the ignition switch to the OFF or LOCK position while the motorcy cle is moving can be hazardous Moving the motorcycle while the steering is locked can be hazardous You could lose your balance and fall or you could drop the motorcycle Stop the motorcycle and place it on the side stand if equipped before locking the steering Never attempt to move the motorcycle when the steering is locked C I CONNSEESO S _ comes equipped with pair of identical ignition keys Keep the spare key in a safe place IGNITION KEY Your motorcycle ignition keys are st
9. from the footrests reduces the rider s ability to control the motorcycle and could lead to an accident M A WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident AS WARNING Ne Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of control and an accident i A CAUTION WHEN KEEPING FOR LONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Do drain wholly the fuel in the carbu retor 3 Remove the battery from the motorcy cle A CAUTION The trunk could be heated Don t keep anything that doesn t endure heat Don t keep the fragile Check if it is locked The unlocking of rear seat could cause serious accident Don t allow water to get inside the trunk or it could damage Don t keep the valuables in the trunk when leaving unattended Loading limit of trunk 1kg 2 21 Ibs P A WARNING Do not operate the ignition switch in the OFF or LOCK position or the engine stop switch in the 52 position while driving at one s pleasure 9 WEAR A HELMET AS WARNING Motorcycle safety equipment starts with a quality safety helmet One of the most serious injuries that can happen is a head injury ALWAYS wear a
10. Disassemble the front seat disassem ble the 4 positive battery wire after the negative battery wire Remove the battery 3 Clean the terminal If there is white dust clean it with warm water 4 Assemble the battery wires and grease the terminal lightly CAUTION Keep the battery away from fires When disassemble the battery wire take off O terminal first with the igni tion switch OFF position When assemble D terminal first Fasten certainly the battery wires Incorrect installation of the battery will reverse the terminal position resulting in possible electrical sys tem damage due to incorrect battery lead connection Never charge a battery while still in the machine as damage may result to the battery or regulator rectifier eit 62 AIR CLEANER C 2 If the air cleaner element has become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If riding under severe conditions must be cleaned or replaced more frequently than maintenance schedule Check and clean the air cleaner element periodically accord ing to the following procedure A CAUTION If the air cleaner element is polluted will occur to starting go out output insuffiency combustion effciency decline and sooty smoke black smoke This appearence is occurred at first to clean the air cleaner el
11. Muffler 4 Side cowling inner Rear carrier Radiator 60 Rear seat amp Trunk Cooling fan and motor 9 Front seat 42 Engine oil filter 62 Tools 43 Water pump 93 Battery 4 Engine oil level lens 85 Fuel pump 5 Engine oil filler cap amp Throttle stop screw Rear brake pedal 96 Air cleaner Rear brake lamp switch 97 Front brake fluid reservoir Coolant reserve tank 68 Front brake lamp switch 9 Rear brake fluid reservoir NOTE DEMENS means the invisable parts 22 NAMES OF EACH PARTS gt Sports type CD Clutch lever 7 Right handle switches Left handle switches 8 Front brake lever Choke lever 9 Throttle grip Tachometer Ignition switches 5 Speedometer Fuel tank cap Front brake fluid reservoir 23 Sports type 2 Spark pulg Front 3 Front turn signal lamp Head lamp 5 Ignition coil Front 6 Ignition coil Rear Spark Rear 8 Fuses 9 Seat lock 0 Rear turn signal lamp 0 Tail Brake lamp Q2 License plate lamp Q3 Passenger footrests Footrests Q9 Gearshift lever Q9 Side stand Engine oil drain plug ponere means the invisable parts Sports type Q3 Muffler 4 Side cowling inner Rear carrier 4 Radiator Rear seat amp Trunk Cooling fan and motor 9 Front seat 42 Engine oil filter 82 T
12. OF UNEXPECTED ACCIDENT WARNING AN IMPROPER TIRE PRESSURE CAN CAUSE DIFFICULTIES IN HANDL US INJURIES OR DEAT WEN TO TI A PROPER TIRE PRESSURE AS SHOWN IN THE BELOW 3 REAR FRONT 82 SPECIFICATIONS DIMENSIONS AND DRY MASS me caren A codi Gerak eso Overall length 2 060mm 81 1 in lt lt Overall width 740mm 29 1 in lt 655mm 25 8 Overall height 1 090mm 42 9 1 125mm 44 3 in lt lt Wheelbase 1 435mm 56 5 in Ground clearance 150mm 5 9 in lt lt 130mm 5 1 in Mass 195kg 430165 215kg 474lbs 219kg 483 Ibs ENGINE COMREEESO ST 4 2 COMORES Type Four stroke DOHC Liquid cooled lt lt Number of cylinder V 2 cylinder lt lt 81 5mm 3 21 lt Stroke 62 0mm 2 44 in Piston displacement 647o 39 5 in Carburetor BDSR39 TYPE DOUBLE Starter system ELECTRIC STARTER lt TRANSMISSION CR COANE Clutch Wet multi plate type lt Reduction ratio 2 93 lt lt lt Drive chain RK525XSO lt lt lt Transmission 1st 2 46 lt lt lt 2nd 1 60 lt lt lt 3rd 1 32 lt lt lt 4th 1 13 lt lt 5th 0 96 lt lt 6th 0 85 lt lt 83 CHASSIS
13. dealer is trained and equipped to perform this service Drain gasoline from the fuel tank and carburetor prior to transporting the COMOROS 1 Caution the rider and others near the gt not to get close to or touch any moving parts or any heat ed areas such as the engine and exhaust system Do not make any modifications to the Comstans Modifications may make the motor cycle unsafe or illegal in your state A WARNING The equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine pulling the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding CAUTION M These motorcycles always come on the head lamp meter lamp and tail lamp when starting engine gt A WARNING Do not run the engine indoors where there is little or no ventilation Exhaust gases contain carbon monoxide a potentially lethal gas that is colorless and odorless Never leave the motorcycle running while unattended even for a short time J Va A WARNING While operating the cavese0s 5 the rider should keep both feet on the footrests at all times or injuries resulting from accidents Moving the rider s feet
14. fuel indicator lamp comes on you should add fuel to the fuel tank at the first opportunity to avoid running out of fuel A CAUTION For checking the fuel indicator lamp hold the motorcycle vertically and the ignition switch M TURN SIGNAL INDICATOR LAMP When the turn signals are being operated either to the right or to the left the indicator will flash at the same time 9 NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral HIGH BEAM INDICATOR LAMP The high beam indicator lamp will come on when the head lamp high beam is turned on INSTRUMENT PANEL Consteass amp Comstsso 3 prose HIGH BEAM INDICATOR LAMP The high beam indicator lamp will come on when the head lamp high beam is turned on NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral 0 COOLANT TEMPERATURE METER A CAUTION When the ignition switch is turned to the ON position the display of speedome ter will come on lt A CAUTION adjust the light of speedometer dis play push the switch 9 in the normal mode for 0 6 1 seconds while you want to change Light of speedometer display 100
15. grip This can lead to loss of rider control Adjust the throttle cable play so that engine idle speed does not rise due to throttle grip movement V J CAUTION After completing throttle cable adjust ment check that throttle grip movement does not raise the engine idle speed and that the throttle grip return smoothly and automatically M CLUTCH ADJUSTMENT At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 2mm 0 08in as measured at the clutch lever holder before the clutch begins to disengage I Cornara Sports type 4 amp Terza The clutch lever play 2 The lock nut 3 The clutch lever adjuster 4 The rubber boot 5 The cable adjuster The clutch cable adjuster lock nut If you find the play of the clutch incorrect adjust it in the following way CLUTCH CABLE ADJUSTMENT basis adjustment be allowed by the clutch lever adjuster Loosen the clutch lever adjuster 2 Screw the lock nut clockwise fully after finishing adjustment After end of adjustment tighten the lock nut and cover the rubber boot 4 If not adjust by the adjuster 3 loosen the clutch cable adjuster lock nut Turn the clutch cable adjuster in or out to acquire the specified play After end of adjustment tighten the lock nut The clutch cable should
16. lever Side stand Q8 Engine oil drain plug ponere means the invisable parts j Muffler 69 Radiator Rear seat amp Trunk 4 Cooling fan and motor 6 Front seat 4p Engine oil filter 4 Tools 42 Engine oil filler cap 83 Battery 43 Water pump 8 Fuel pump Engine oil level lens 85 Throttle stop screw 45 Rear brake pedal 86 Air cleaner 46 Rear brake lamp switch 8 Front brake fluid reservoir Coolant reserve tank 88 Front brake lamp switch 48 Rear brake fluid reservoir NOTE U prem 1 means the invisable parts 19 NAMES OF EACH PARTS lt Standard type Standard type e D Clutch lever 7 Right handle switches Left handle switches Front brake lever 9 Choke lever 8 Throttle grip Tachometer Ignition switches 5 Speedometer Fuel tank cap Front brake fluid reservoir 20 Standard type 2 Spark Front 3 Front turn signal lamp Head lamp 5 Ignition coil Front 6 Ignition coil Rear Spark pulg Rear 48 Fuses 09 Seat lock 0 Rear turn signal lamp Tail Brake lamp License plate lamp Passenger footrests Footrests Gearshift lever Q9 Side stand Engine oil drain plug 1 means the invisable parts Standard type SEEK 8835 Y f N W 09
17. of the two cylinder The carburetor is factory setting for the best carburetion Do not attempt to alter its setting There are two items of adjustment how ever under your care engine idle speed and throttle cable play A CAUTION Never adjust CO adjust screw 8 of carburetor If adjust optionally exert a bad influence upon output of the engine as the two carburetor is disharmonious CARBURETOR 65 Start up the engine and let the engine run until it warms up fully After engine has warmed up turn the throttle stop screw D in or out so that the engine may run at 1 300 1 500 RPM A CAUTION E engine idle speed should be adjust ed with the engine fully warm 9 THROTTLE CABLE ADJUSTMENT These motorcycles has a twin throttle cable system Cable A is for throttle cable and cable B is for returing cable To adjust the cable play 1 Loosen the lock nut D 2 Turn in the adjuster 2 fully 3 Loosen the lock nut 4 Turn the adjuster 4 so that the throttle cable has 0 5 1 0mm 0 02 0 04 in play 5 Tighten the lock nut 3 while holding the adjuster 4 6 While holding the throttle grip at the closed position turn out the adjuster 2 to feel resistance 7 Tighten the lock nut D while holding the adjuster 2 A WARNING Inadequate throttle cable play can cause engine speed to rise suddenly when you turn the throttle
18. properly approved helmet You should also wear a suitable eye protection 9 RIDING APPAREL A WARNING Loose fancy clothing can be uncomfort able and unsafe in terms of riding your motorcycle Choose good quality motorcycle riding apparel in terms of riding your motorcy cle 9 INSPECTION BEFORE RIDING WARNING Review thoroughly the instructions in the INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger FAMILIARIZE YOURSELF WITH THE MOTORCYCLE A WARNING Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest that you practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls Remember practice makes perfect 9 KNOW YOUR LIMITS WARNING Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you to avoid accidents 9 BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS WARNING Riding on bad weather days especially wet ones requires extra caution Braking distances double on a rainy day Stay off of the painted surface marks manhole covers and greasy appearing areas as they can be espe cially slippery Use extreme caution at railway cross ings and on metal gratings and brid
19. the minutes of clock f B H seconds 9 km h Clock reset mode 28800049 Normal mode RESET SWITCH The speedometer indicates the road Use this switch to adjust the following speed in kilometers or miles per hour e In the normal mode Push it for Adjustment 0 6 1 Odometer gt Trip meter A seconds Trip meter B Odometer To reset the trip meter to 2 seconds zero while the display indi cates trip meter A or B e In the clock reset mode Push it for Adjustment 0 6 1 Increase the hour of clock seconds C LEFT HANDLE SWITCH CLUTCH LEVER The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear Squeezing the lever disengages the clutch Q PASS SWITCH Press the PASS switch to operate the head lamp high beam for using when pass With the ignition switch in the ON posi tion push the PASS switch to operate the head lamp high beam A CAUTION Do not operate when the dimmer switch p position DIMMER SWITCH Change the direction of head lamp light D The head lamp high beam come on The high beam indicator lamp also comes on head lamp low beam come on 9 D WARNING Set the dimmer switch when other vehicle is runnin
20. to wear more quickly and may shorten its useful life Use only genuine Hyosung replacement parts or their equivalent 2 Clutch lever holder and clutch cable 2 Footrests pivot 8 Passenger footrests pivot 4 Drive chain 5 Side stand pivot and spring hook 58 6 Speedometer gear box 7 Front brake lever holder Throttle cable 9 Rear brake pedal pivot 8 Motor oil Grease ENGINE Interval First Every Every Item 1 000 km 6 000 km 12 000 km Air cleaner element Clean every 3 000 km Replace every 12 000 km Exhaust pipe bolts and muffler mounting bolts Tighten Tighten Valve clearance adjust Inspect Inspect Cylinder head bolt Tighten Tighten Cylinder head amp Cylinder X Remove carbon Spark plug Clean Clean Replace Inspect Inspect Fuel hose Replace every 4 years Engine oil filter Replace Replace Engine oil Replace Replace Throttle cable Inspect Inspect Idle speed Inspect Inspect Clutch Inspect Inspect Engine coolant Replace every 2 years Inspect Radiator hose Replace every 4 years 9 CHASSIS Interval First Every Every Item 1 000 km 6 000 km 12 000 km Drive chain Clean and lubricate every 1 000 km Brake Inspect Inspect mE Bi k hoses Inspect Inspect Replace every 4 year
21. AS WARNING Operating the display while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the motorcycle Always keep both hands on the handle C bars while riding CLOCK The clock indicates 12 hour mode Follow the procedure below to adjust the clock 1 Push the switch 9 in the normal mode for 2 seconds until the hour and minutes display blink It is the clock reset mode 2 Adjust the hour display by pushing the switch 4 in the clock reset mode for 0 6 1 seconds 3 Adjust the minutes display by pushing the switch 9 in the clock reset mode for 0 6 1 seconds 4 Push the switch 9 for 2 seconds to resume in the normal mode CLOCK ADJUSTMENT E Push it for Select 2 seconds Adjustment Normal mode Clock reset mode Reset q 0 6 1 seconds Increase the hour of clock 0 6 1 seconds Select Increase the minutes of clock Select 2 seconds 33 Clock reset mode Normal mode SELECT SWITCH SPEEDOMETER Use this switch to adjust the following In the normal mode Push it for Adjustment To adjust light of i moh secon ds speedometer display jj 100 gt 75 50 gt 25 gt 100 Normal mode Clock reset mode 2 seconds e In the clock reset mode Push it for Adjustment poc Increase
22. J 75 50 25 TACHOMETER The tachometer indicates the engine speed in revolutions per minutes rpm 2 TURN SIGNAL INDICATOR LAMP When the turn signals are being operated either to the right or to the left the indicator will flash at the same time H C amp Cometew 43 s the speedometer is VFD Vacuum Fluorescent Display type it indicates the coolant tem perature The H Hot mark indicates the coolant temperature is hot When the coolant temperature is higher than 125 the red lamp of H Hot mark comes on The C Cool mark indicates the coolant temperature is cool CAUTION Running the engine with high engine coolant temperature can cause serious engine damage If the engine coolant temperature meter comes on the red lamp of H mark stop the engine to let it cool 8 FUEL METER 000000004129 E U 1981 Comares speedometer is VFD Vacuum Fluorescent Display type it indicates the remaining fuel amount in the fuel tank The F Full mark indicates the fuel tank is full The mark indicates the fuel tank is empty or nearly so When the remaining fuel is approximately 3 41 the red lamp of E Empty mark comes on only Fill the fu
23. LEANER SPARK PLUG CARBURETOR CLUTCH ADJUSTMENT DRIVE CHAIN BRAKES TIRE REPLACEMENT OF THE LAMP WHEN THE ENGINE REFUSES TO START WHEN KEEPING FOR LONG PERIOD CLEANING PROCEDURE dA LABEE 5 2 RARE dk ds do dane alee oh aed eI 81 15 SPECIFICATIONS o ns 83 SERIAL NUMBER LOCATION The frame and or engine serial numbers are used to register the motorcycle They are also to assist your dealer in terms of ordering parts or referring to special ser vice information The frame number 1 is stamped on the Steering head tube The engine serial number 2 is stamped on the left downside of the crankcase assembly Please write down the numbers in the box provided below for your future reference Frame number Engine number FUEL ENGINE OIL AND COOLANT RECOMMENDATION C 2 Use unleaded gasoline with an octane rating of 91 or higher Unleaded gasoline can extend spark plug life and exhaust components life A CAUTION Spilling gasoline can damage the paint ed surfaces Be careful not to spill any fuel when fill ing the fuel tank Wipe spilled gasoline up immediately AS WARNING When refueling always shut the engine off and turn the ignition key to the OFF position Never refuel near the flames sparks and heat Sources Do not overfill the fuel tank Do not fill the fuel tank above the entrance lower end Sooo J FUEL Va
24. N THE NEW TIRES New tires need proper break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160km 100miles before attempting maximum performance Avoid hard acceleration hard cornering and hard braking for the first 160km 100miles AS WARNING Failure to perform break in of the tires could cause tire slip and loss of control Use extra care when riding on new tire Perform proper break in of the tire as described in this section and avoid hard acceleration hard cornering and hard braking for the first 160km 100miles ALLOW THE ENGINE OIL TO CIR CULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricating oil to reach all critical engine components OBSERVE YOUR FIRST AND MOST 1 000km SERVICE The 1 000km 600miles service is the most important service your motorcycle will receive During break in procedures all of the engine components will have worn in and all of the other parts will have seated in All adjustments will be restored all fas teners will be tightened and the dirty engine oil and engine oil filter will be replaced 55 Timely performance of the 1 000km 600miles service will ensure optimum service life and performance from the engine N CAUTION
25. NG AND PARKING 1 Turn the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly and at the same time 3 Downshift through the gears as road Speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle Stops Neutral position can be confirmed by observing the neutral indicator lamp WARNING Inexperienced riders tend to underutilize the front brake This can cause exces sive stopping distance and lead to a col lision Using only the front or rear brake can cause skidding and loss of control Apply both brakes evenly and at the same time WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn WARNING Hard braking on wet loose rough or other slippery surfaces can cause wheel skid and loss of control Brake lightly and carefully on slippery or irregular surfaces A WARNING Following another vehicle too closely can lead to a collision As vehicle speeds increase stopping distance increases progressively Be sure you have a safe stopping dis tance between you and the vehicle in front of you 5 Park the motorcycle on a firm flat sur face where it will not fall over A WARNING A hot muffler can burn you The muffler will be hot enough to burn you for some time
26. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety informa tion and instructions which should be read carefully before operating the motorcycle EOS Standard type CCOSPASU ESOP FOREWORD THANK YOU for choosing Hyosung motorcycle We at Hyosung have designed tested and produced these motorcycles using the most modern tech nology available to provide you with much happy enjoyable safe riding Motorcycling is one of the most exhilarating sports and insure you to enjoy riding and you should become thoroughly familiar with the infor mation presented in this Owner s Manual before riding the motorcycle The proper care and maintenance that your motorcycle requires are outlined in this manual By following these instructions explicitly you will insure a long trouble free operating life for your motorcycle Your Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Hyosung reserves the right to make changes at any ti
27. ULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding while the motorcy cle vertically If the coolant is found lower than the L level line add properly mixed coolant in the following way If the reservoir tank is emptied pour the engine coolant to the reservoir tank and radiator 1 Remove the front and rear seat 2 Remove the filler cap and add properly mixed coolant through the filler hole until it reaches F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMMENDATION section 14 page A WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do not induce vomiting Immediately contact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to ani mals Keep out of the reach of chil dren and aminals NOTE Adding only water will dilute the engine coolant and reduce its effectiveness Add 50 50 mixture of engine coolant and water 9 CHANGING THE COOLANT Change the coolant every two years NOTE About 1 62 of coolant will required when filling the radiator and reservoir tank
28. after stopping the engine Park the motorcycle where pedestrians or children are not likely to touch the muffler J Va 6 Push down the key to the OFF posi tion and turn it to the LOCK position after come up again 7 Remove the ignition key BREAK IN The opening explains how important proper break in is to achieve maximum life and performance from your new Hyosung The following guidelines explain proper break in procedures MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period Initial 800km 500miles Less than 1 2 throttle Up to 1 600km 1 000miles Less than 3 4 throttle AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat in Allow the engine to acceler ate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1 600km 1 000 miles VARY THE ENGINE SPEED The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components during break in to ensure this mating process Do not though apply excessive load on the engine BREAKING I
29. amped with an identifying number This number is used when making replacement keys Please write your key number in the box provided for your future reference Key number INSTRUMENT PANEL c o C D TRIP METER The trip meter is a resettable odometer located in the speedometer assembly It can be used to indicate the distance traveled on short trip or between fuel stops Turning control button 2 counter clockwise will return the meter to zero 8 ODOMETER The odometer registers the total distance that the motorcycle has been ridden SPEEDOMETER The speedometer indicates the road speed in kilometers and miles per hour 8 COOLANT TEMPERATURE METER When the ignition switch is turned to the ON position it indicates the coolant tem perature CAUTION Running the engine with high engine coolant temperature can cause serious engine damage If the engine coolant temperature meter indicates the mark stop the engine to let it cool lt J 30 0 TACHOMETER The tachometer indicates the engine speed in revolutions per minutes rpm FUEL INDICATOR LAMP When the fuel drop below approximately 8 51 the 1 2 indicator lamp lit When the fuel drop below approximately 3 01 the E indicator lamp lit _ Fill the fuel tank before the E indicator lamp lit u The fuel tank capacity is 17 0 A CAUTION fa When the E
30. andle The size of the load can also affect the aerody namics and handling of the motorcycle Balance the load between the left and right side of the motorcycle and fasten it securely AS WARNING Modification of the motorcycle or removal of original equipment may ren der the vehicle unsafe or illegal 11 TABLE OF CONTENTS 1 SERIAL NUMBER LOCATION gt gt o r a 14 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATION 14 FUEL ENGINE OIL COOLANT 3 NAMES OF EACH PARTS 4 NAMES OF EACH PARTS 5 NAMES OF EACH PARTS 6 NAMES OF EACH PARTS Z CONTROLS 3p 259 bey GP RR 29 IGNITION SWITCH IGNITION KEY INSTRUMENT PANEL lt INSTRUMENT PANEL lt LEFT HANDLE SWITCH RIGHT HANDLE SWITCH CARBURETOR CHOKE LEVER REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK TRUNK REAR SHOCK ABSORBER FRONT FORK 8 SUPPLY OF GASOLINE ENGINE OIL AND COOLANT 44 GASOLINE ENGINE OIL COOLANT 9 RIDING TIPS 5 s ko Re be uo dern 50 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING 40 BREAK N see on xus y Rick EC 60 54 11 INSPECTION BEFORE RIDING 56 12 PERIODIC MAINTENANCE 57 13 INSPECTION AND MAINTENANCE 60 TOOL FUEL HOSE ENGINE OIL GASOLINE COOLANT RADIATOR RADIATOR HOSE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER BATTERY AIR C
31. ator coolant hose 4 Check if there is damage from the radiator 4 Check to see the radiator hose for crack damage or engine coolant leakage If any defects are found replace the radia tor hose with new ones RADIATOR RADIATOR HOSE C RUBBER CAP OF CABLES D Mop them up with a patch when washing EXHAUST PIPE AND MUFFLER Inspect the exhaust pipe and muffler joint for loosening C Check if there is any noise by bend of front fork while moving the handle upward and downward Inspect whether the steering stem is well assembled while moving front fork up downwards and or foreward backward FRONT FORK 61 9 INSPECTION OF BATTERY SOLUTION LEVEL MF Maintenance Free battery of airtight type is used for these motorcycles It is not necessary to inspect or supple ment battery fluid The battery is located under the front seat However have your dealer check the charging condition of battery periodically CAUTION N Do not remove absolutely airtight cover as airtight type battery Keep after separate at the motorcycle for the minimum of self electric dis charge and electric leakage when don t use for a long time Remove the negative terminal when keep intact at the motorcycle ka a A a o 9 CLEAN OF BATTERY TERMINAL Clean the battery terminal when it is dusty or rusted 1 Set the ignition switch OFF position 2
32. be lubricated with a light weight oil whenever it is adjusted le ANE 2mm 0 08 in 67 C The chain may require more frequent adjustment that it is with periodic mainte nance depending upon your riding condi tions Check the chain every 1 000km DRIVE CHAIN AS WARNING Riding with the chain in poor condition or improperly adjusted can lead to an accident Inspect adjust and maintain the chain properly before each ride according to this section Insepcting the Drive Chain When inspecting the chain look for the fol lowing Loose pins Damaged rollers Dry or rusted links Missing X O ring seals Kinked or binding links Excessive wear Improper chain adjustment If you find something wrong with the drive chain condition or adjustment correct the problem if you know how If necessary con sult your authorized Hyosung dealer Damage to the drive chain means that the sprockets may also be damaged Inspect the sprockets for the following Excessively worn teeth Broken or damaged teeth Loose sprocket mounting nuts Good Excessive wear 20 30mm 0 79 1 18 in C 4 If you find any of these problems with your sprocket consult your Hyosung dealer A CAUTION The two sprockets should be inspected for wear when a new chain is installed and replace them if necessary DRIVE CHAIN ADJUSTMENT Adjust the drive cha
33. cycle This may result in an accident Always ride within the limits of your skills your motorcycle and the riding conditions P WARNING Removing your hands from the handle bars or feet from the footrests during operation can be hazardous If you remove even one hand or foot from the motorcycle you can reduce your ability to control the motorcycle Always keep both hands on the handle bars and both feet on the footrests of your motorcycle during operation AS WARNING Sudden side winds which can occur when being passed by large vehicles at tunnel exits or in hilly areas can upset your control Reduce your speed and be alert to side winds Pull the clutch lever in and pause momentarily Engage first gear by depress ing the gearshift lever downward Turn the throttle grip toward you and at the same time release the clutch lever gen tly and smoothly As the clutch engages the motorcycle will start moving forward To shift to the next higher gear accelerate gently then close the throttle and pull the clutch lever in simultaneously Lift the gearshift lever upward to select the next gear and release the clutch lever and open the throttle again Select the gears in this manner until sixth gear is reached A WARNING Downshifting while the motorcycle is leaned over in a corner may cause rear wheel skid and loss of control Reduce your speed and downshift before entering c
34. d water proof gloves Wash with soap if oil or solvent con tact your skin 6 Replace the engine oil filter with a new one 7 Before replacing the engine oil filter cap be sure to check that the engine oil filter spring and the O ring are installed correctly Use new O ring each time the engine oil filter element is replaced 8 Replace the oil filter cap 6 and tighten the nuts securely but do not over tighten them 9 Replace the drain plug and tighten it securely This time insert the gasket nec essarily Pour fresh oil through the filler hole Approximately 3 200m of oil will be required CAUTION Approximately 3 000m of oil must be required when changing oil only without replacing the oil filter CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour engine oil M A 10 Operate the engine a few seconds by idling speed Inspect the oil leakage at the oil filter cap 1 Confirm the oil level with the oil level lens after waiting about a minute next to stop ping the engine The oil level is located between the Lower line L and the Upper line F When below the Lower line L refill the oil between the Lower line L and the Upper line F COOLANT 2 9 COOLANT LEVEL The coolant should be kept between the F F
35. eaning CAUTION High pressure washers can damage your motorcycle especially the radiator pin High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your motorcycle It may cause rust cor rosion and increase wear Do not use high pressure washers to clean your motorcycle P 9 WASHING YOUR motorcycle With some care your motorcycle can be washed in a similar manner to washing an automobile NOTE Avoid spraying or allowing water to flow over the following places Spark plug Fuel tank cap Carburetor Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your motorcycle with a mild soap or detergent and water Try to thor oughly remove all dirt and debris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the motorcycle thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth 9 INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your motorcycle lubricate according to GENERAL LUBRICATION section A WARNING Operating motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Te
36. el tank before the red lamp of E Empty mark came on only The fuel tank capacity is 17 02 CAUTION When the red lamp of E mark comes on only you should add fuel to the fuel tank at the first opportunity to avoid run ning out of fuel CAUTION For checking the fuel meter hold the motorcycle vertically and the ignition switch ON ODOMETER METER The display in it has three functions odometer and two trip meters The display changes odometer or trip meter as indicated before turning the igni tion switch off me The odometer registers the total distance that the motorcycle has been ridden The two trip meters are resettable odometer They can register two kinds of distance at the same time For instance trip meter can register the trip distance and trip meter B can register the distance between fuel stops To change the display push the switch 09 the normal mode for 0 6 1 seconds while the display indicates the odometer trip meter A or trip meter B you want to change 986888 jn mip 984984 2888888 Trip meterB To reset the trip meter to zero push the switch in the normal mode for 2 sec onds while the display indicates trip meter A you want to reset
37. ement and con firm S 1 The air cleaner is located under the fuel tank Remove the fuel tank 2 Remove the four screw 1 3 Pull up the air cleaner cover and the air cleaner element 2 5 N CAUTION Before and during the cleaning opera tion inspect the element for tears A torn element must be replaced Be sure position the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element J No CAUTION 4 Clean the air cleaner element for the fol lowing 1 When the air cleaner element clean with the air gun necessarily blow at the inside by compressed air 2 Carefully examine the air cleaner ele ment for tears during cleaning Replace it with a new one if it is torn 3 Assemble the element completely or damage severely the engine 4 Be careful not to allow water to go inside the air cleaner element CAUTION When the assembly of air cleaner ele ment is not completely done dusts can go inside and damage severely engine Be careful not to allow water to go into the element while washing CAUTION Assemble the element completely or damage severely the engine Be careful not to allow water to go inside the air cleaner element More frequent servicing may be per formed on motorcycl
38. ere is still no spark consult your Hyosung dealer for repairs AS WARNING Performing the spark test improperly can cause a high voltage electrical shock or an explosion Avoid performing this check if you are not familiar with this procedure or if you have a heart condition or wear a pace maker Keep the spark plug away from the spark plug hole during this test Engine Stalling Check the fuel supply the fuel tank 2 Check the ignition system for intermit tent spark 3 Check the engine idle speed ACAUTION When occur any trouble the best way is to consult your Hyosung dealer for repairs WHEN KEEPING FOR LONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Do drain wholly the fuel in the carburetor 3 Remove the battery from the motorcycle C CLEANING PROCEDURE 2 A thorough cleaning of your motorcycle is a necessary part of maintenance and will help keep your motorcycle looking and per forming its best Proper cleaning can also extend the life of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust sys tem can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cl
39. es that are used under severe conditions also clean the air cleaner element when replacing the oil to prevent damage of the engine 9 AIR CLEANER OIL DRAIN PLUG Inspect the plug D and drain water and oil at the periodic maintenance interval The air cleaner oil drain plug is located beneath the air cleaner case SPARK PLUG Remove the carbon deposits periodically from the spark plug with a piece of hard wire or pin 1 0 8mm 0 028 0 032 in Readjust the spark plug gap to 0 7 0 8mm 0 028 0 032 in by using a spark plug gap thickness gauge PLUG REPLACEMENT GUIDE Hotter type CR7E Standard type CR8E Colder type CR9E A CAUTION Do not over torque or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to enter the engine through the spark plug holes when the plug is removed The standard spark plug for these motorcycles has been carefully selected to meet the vast majority of all operational ranges If the spark plug color indicates that other than a standard spark plug be used it is best to consult your Hyosung dealer before selecting an alternate plug or heat range The selection of an improper spark plug can lead to severe engine damage C 2 equipped one set of composed the two carburetors for efficiency increase
40. g in front or against TURN SIGNAL SWITCH Using when left right turn or change direction Position Flash the left turn sig nal lamp C gt Position Flash the right turn signal lamp CAUTION Always use the turn signals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after com pleting the turn or lane change M HORN SWITCH Press the switch to operate the horn RIGHT HANDLE SWITCH E ENGINE STOP SWITCH 54 Position Using when dangerous condition of falling down during drive and others or engine stop suddenly The ignition circuit is off The engine cannot start or run Position Using when need operation of engine as drive and others The ignition circuit is on and the engine can run WARNING Do not operate for the engine stop switch is in the gj position while dri ving at one s pleasure FRONT BRAKE LEVER The front brake is applied by squeezing the brake lever gently toward the throttle grip Front brake be anxious about motorcycle falling down when braking suddenly as disk brake system The brake lamp will come on when the lever is squeezed A WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding THROTTLE GRIP Engine speed is controlled by position of
41. ges Whenever you have a doubt about road condition slow down ACCESSORY INSTALLATION AND PRECAUTION SAFETY TIPS There are a great variety of accessories available to Hyosung owners Hyosung can not have direct control over the quality or suitability of accessories you may wish to purchase except genuine parts The addition of unsuitable accessories can lead to unsafe operating conditions It is not possible for Hyosung to test each accessory on the market or combinations of all the available accessories however your dealer can assist you in selecting qual ity accessories and installing them correct ly Use extreme caution when selecting and installing the accessories for your Hyosung We have developed some gen eral guidelines which will aid you when deciding what kind of accessories you will select and how to equip them into motorcy cle 1 In case that additional weight or aero dynamic affecting accessories are installed they should be mounted as low as possible as close to the motor cycle and as near the center of gravity as is feasible The mounting brackets and other attachment hardware should be carefully checked to ensure that it provides for a rigid nonmovable mount Weak mounts can allow the shifting of the weight and create a dan gerous unstable condition 2 Inspect for proper ground clearance and bank angle An improperly mount ed load could critically reduce these two safety factors Als
42. he screw and open the cap 4 Replenish with brake fluid to the upper line CAUTION Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely NOTE The recommended brake fluid DOT4 Va M 5 Fasten the cap 9 REAR BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Turn the cap to the counter clockwise 4 Replenish with brake fluid to the upper line NOTE recommended brake fluid DOT4 5 Fasten the cap 72 9 FRONT BRAKE LAMP SWITCH The front brake lamp switch is located beneath the front brake lever Loosen the Switch fitting screws and adjust the timing by moving the switch body forward or back ward 9 REAL BRAKE LAMP SWITCH The rear brake lamp switch is located at right side of the engine Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed TIRE 1 2 Inspect the tire pressure and the tire thread depth periodically Inspect frequently the tire pressure for the safety and the tire life A WARNING Failure to follow these warnings may result in an accident due to tire failure The tires on your motorcycle form the crucial link between your motorcycle and the road Follow
43. he seat snaps into the locked position Make sure that the side stand ignition interlock system is working properly before riding To remove the front seat pull the knob located under the rear seat 41 TRUNK A small and light article such as mainte nance manual or Owner s manual can be placed under the rear seat NOTE Loading limit of trunk 1kg 2 21 Ibs CAUTION The trunk could be heated Don t keep anything that doesn t endure heat Don t keep the fragile Check if it is locked The unlocking of rear seat could cause serious accident Don t allow water to get inside the trunk or it could damage Don t keep the valuables in the trunk when leaving unattended REAR SHOCK ABSORBER To adjust the spring pre load turn the adjuster counter clockwise to the desired position with the clamp wrench Position 1 provides the softest spring pre load and position 5 provides the stiffest Comente is delivered from the factory with its adjuster set on position 3 C FRONT FORK The standard settings of front forks are selected to meet various riding conditions such as low to high motorcycle speed and light to heavy load on the motorcycle The front forks settings can be adjusted for your preference and fine tuning 9 DAMPING FORCE ADJUSTMENT The rebound and compressio
44. hts and indi cators Horn Correct function Correct function Side stand Ignition interlock Proper operation switch PERIODIC MAINTENANCE The chart indicates the intervals between periodic service in kilometers At the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress conditions such as continuous full throttle operation or is operated in a dusty climate certain services should be per formed more often to ensure reliability of the machine as explained in the mainte nance section Your Hyosung dealer can provide you with further guide lines Steering components suspensions and require very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a quali fied service mechanic 57 9 LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motorcycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it Major lubrication points are indicated as follows WARNING Improper maintenance or failure to per form recommended maintenance increases the chance of an accident or motorcycle damage CAUTION Using poor quality replacement parts can cause your motorcycle
45. in slack to the proper specification The chain may require more frequent adjustments than periodic mainte nance schedule depending upon your riding conditions Chain adjust in the following way 1 Place the motorcycle on the jack or block 2 Loosen the axle nut D 3 Loosen the lock nut 4 Adjust the slack in the drive chain by adjuster 3 as turning toward the left and right 5 For alignment of the rear sprocket and the front sprocket there are reference mark 4 on the same position After aligning and adjusting the slack in the drive chain to 20 30mm 0 79 1 18 in retighten the lock nut and axle nut securely and perform a final inspection A CAUTION The drive chain for these motorcycles is made of the special material The chain should be replaced with a RK525XSO for Gemes sz Use of another chain may lead to prema ture chain failure A CAUTION The drive chain should be inspected every time before riding Excessive chain slack could cause the chain to come off the sprockets and result in accident or serious engine damage A WARNING Be careful not to touch the muffler when itis hot a hot muffler can burn you 9 DRIVE CHAIN CLEANING AND OILING This drive chain has special rings Clean and oil the chain periodically as fol lows 1 Clean the chain with kerosene If the chain tends to rust the interval must be shor
46. me Please note that this manual applies to all specifications for all respective destinations and explains all equipments Therefore your model may have different standard features than shown in this manual lt p HYOSUNG MOTORS amp MACHINERY INC COPYRIGHT HYOSUNG MOTORS amp MACHINERY INC IMPORTANT BREAK IN INFORMATION FOR YOUR MOTORCYCLE The first 1 600km 1 000miles are the most important in the life of your motorcycle Proper break in operation during this time will help ensure maximum life and perfor mance from your new motorcycle Hyosung parts are manufactured of high quality materials and manufactured parts are finished to close tolerances Proper break in operation allows the machined sur faces to polish each other and mate smoothly Motorcycle reliability and performance depend on special care and restraint exer cise during the break in period It is espe cially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION NOTE 1 WARNING The personal safety of the rider may be involved Disregarding this information could result in injury to the rider CAUTION These instructions point out s
47. n damping force can be individually adjusted by turn ing the respective adjusters The rebound damping force adjuster is located at the top of the front fork The compression damping force adjuster 2 is located at the bottom of the front fork To adjust the damping force turn in the adjuster fully for 5 or direction Count the number of clicks from the fully turned in position Fully turned in direction provides stiffest damping force and turning S direction the adjuster will soften damping force The rebound and compression damping force is set on Solo riding standard refer to below chart position at the factory AS WARNING Be sure to adjust the damping force on both front forks equally Setting one front fork harder than the other will inter fere the stability of the motorcycle STANDARD FRONT FORK DAMPING FORCE 27 Softer Turn to S direction to S direction Standard 3 clicks out from end of direction End of S direction Stiffer Turn to H direction Turn to direction Dual riding 3 clicks out from end of direction 2 clicks out from end of S direction SUPPLY OF GASOLINE A WARNING ENGINE OIL AND COOLANT mum Gasoline is extremely flammable and toxic Always observe the following pre cautions when refueling your GASOLINE Cai OS Never permit motorcycle refueling by anyone other than an adult
48. o determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessories fitted to the handlebars or the front fork area can create serious stability problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause oscillations in the front end and lead to instability problems Accessories added to the machine should be as light as possible and kept to a minimum 4 The motorcycle may be affected by a lifting condition or by an instability in cross winds or when being passed or passing large vehicles Improperly mounted or poorly designed acces sories can result in an unsafe riding condition therefore caution should be used when selecting and installing all accessories 5 Certain accessories displace the rider from his or her normal riding position This limits the freedom of movement of the rider and may limit his or her control ability 6 Additional electrical accessories may damage the existing electrical system Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machine An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to h
49. ools 43 Water pump 93 Battery 44 Engine oil level lens Fuel pump Engine oil filler cap 85 Throttle stop screw 46 Rear brake pedal 86 Air cleaner Rear brake lamp switch 37 Front brake fluid reservoir 48 Coolant reserve tank 88 Front brake lamp switch 49 Rear brake fluid reservoir NOTE A means the invisable parts 25 NAMES OF EACH PARTS D Clutch lever 7 Right handle switches Left handle switches Front brake lever 3 Choke lever 8 Throttle grip Tachometer Ignition switches 5 Speedometer Fuel tank cap Front brake fluid reservoir 26 FD 2 Spark Front 3 Front turn signal lamp Head lamp 5 Ignition coil Front 6 Ignition coil Rear Spark pulg Rear 48 Fuses 09 Seat lock 0 Rear turn signal lamp 0 Tail Brake lamp License plate lamp Passenger footrests Footrests Gearshift lever Q9 Side stand Engine oil drain plug o pu 1 means the invisable parts 27 09 Muffler 4 Side cowling inner Rear carrier 4 Radiator Rear seat amp Trunk Cooling fan and motor Gp Front seat 42 Engine oil filter 82 Tools 43 Water pump 83 Battery 4 Engine oil level lens Fuel pump Engine oil filler cap amp Throttle stop screw 46 Rear brake pedal 96 Air cleaner Rear brake lamp switch
50. orner A WARNING Do not operate the ignition switch of its OFF or LOCK position or the engine stop switch of its 52 position while driving at one s pleasure 52 USING THE TRANSMISSION The transmission is provided to keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suitable gear for the prevailing conditions A WARNING Downshifting when engine speed is too high can cause the rear wheel to skid and lose traction due to increased engine braking resulting in an accident or force the engine to overrev in the lower gear resulting in engine dam age Reduce speed before downshifting Ne CAUTION Revving the engine into the red zone can cause severe engine damage Never allow the engine to rev into the red zone in any gear C When climbing steep hills the motorcycle may begin to slow down and show lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gear rapidly to prevent the motorcycle from losing momentum When riding down a steep hill the engine may be used for braking by shifting to a lower gear Be careful however not to allow the engine to overrev RIDING ON HILLS 53 C STOPPI
51. otrest can come off unexpectedly Tighten Torque 2 2 3 5 22 35 N m Footrest mounting bolt 9 GEARSHIFT LINK ROD FOR amp lermae sS OPTIONAL PARTS When the footrests in position exchange the gearshift link rod for appropri ate riding position Position 4 or Install the gearshift link rod 3 Position Install the gearshift link rod 40 D 4 Optional parts COE The gearshift link rod is optional parts SIDE STAND is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling the clutch lever This side stand ignition interlock system pre vents the motorcycle from being started with Side stand down Neutral Clutch Side Engine a NO switch lever stand Srt V SEAT LOCK 1 o A Possible 2 A e Possible A A Impossible 4 A o A eImpossible 5 A A Impossible NOTE OnoUp The rear seat lock is located under the left rear seat Offor Down To remove the rear seat insert the ignition keyinto the lock and turn it clockwise To reinstall the rear seat slide the seat hook into the seat hook retainer and push WARNING down firmly until t
52. pecial ser vice procedures or precautions that must be followed to avoid damaging the machine E NOTE This provides special information to make maintenance easier or important instructions clearer A WARNING Noise Control System muffler assembly TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for the purpose of maintenance repair or replacement of any device or ele ment of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Running the engine with incorrectly operating spark plug or misadjusted carburetor may cause per manent damage to the catalyst and to the noise control system CONSUMER INFORMATION SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS Motorcycle riding is great fun and an excit ing sport Motorcycle riding also requires he she to take some extra precautions to ensure the safety of the rider and passen ger These precautions a
53. pshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or downshift more than one gear at a time When shifting from first to 2nd gear or 2nd gear to low neutral will be automatical ly skipped Reduce the motorcycle speed before down shifting When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire A CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the light is illumi nated cautiously release the clutch lever slowly to determine whether the transmission is positively in neutral 39 FOOTRESTS C FOOTREST POSITION ADJUSTMENT FOR amp Iri wo Comestesoxe have 3 type of the footrest position right and left To change the position remove the 6mm hexagon bolts D 2 and install the bolts to the desired position by using the hexagon spanner 6mm POSITION Verse amp mess deliv ered from the factory on position A WARNING When adjusting the footrest position the 6mm hexagon bolts be torqued to the proper specification If they are not the fo
54. r any electrical system fails to operate then the fuse must be checked In case a fuse blows there is a 30A for main and 15A for head lamp spare fuse 30A main fuse protects all electrical cir cuits Q 15A head lamp fuse protects the head lamp and high beam indicator lamp CAUTION Never use other than specified 30A or 15A fuse Installing a fuse of incorrect rating may seriously damage the electrical system You should consult your Hyosung deal er or a qualified service mechanic imme diately j 78 WHEN THE ENGINE REFUSES TO START 9 TROUBLE SHOOTING If the engine refuses to start perform the following inspections to determine the cause Fuel Supply Check D Is there enough fuel in the fuel tank 2 Make sure there is enough fuel reaching the carburetor from the fuel pump Ignition System Check Remove a spark plug and reattach to the spark lead 2 While holding the spark plug firmly against the crankcase of the engine push the starter switch with the ignition switch in the ON position the engine stop switch in the 7 position the transmission in neutral the side stand up and the clutch disengaged If the igntion system is operating proper ly a blue spark should jump a cross the spark plug gap 3 If there is no spark clean the spark plug Replace it if necessary Retry the above procedure with the cleaned spark plug or new one 4 If th
55. rcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding CAUTION These motorcycles always come on the head lamp meter lamp and tail lamp when starting the engine M The carburetor is equipped with a choke system to provide easy starting when the engine is cold When starting the cold engine turn the choke lever all the way toward you The choke works best when the throttle is in the closed position When the engine warm you do not need to use the choke system for starting ACAUTION If you keep running in condition of full choke lever causes fuel excess exhaus tion high speed not to run it may dam age ignition plug REAR BRAKE PEDAL Depressing the rear brake pedal will apply the rear brake The brake lamp will be illuminated when the rear brake is operated A WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding 38 GEARSHIFT LEVER has a 6 speed trans mission which operates as shown To shift properly pull the clutch lever and close the throttle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to u
56. re A WARNING Before first use of the C797 read this owner s manual carefully to become familiar with the Comsx650 S 2 3 6 features and safe ty and maintenance requirements Review all instructions requirements and warnings with the riders Keep the owner s manual in the owner s manual storage compartment located under the seat Before the rider s first use of the Comsiveso S make sure that he she is familiar with the location and operation of all controls and has been instructed in the proper opera tion of the motorcycle For first use of find a level open area for the rider to use to become familiar with the oper ation of controls and the operating and handling characteristics of the A WARNING Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 56 of this owner s man ual Make sure the rider wears a helmet eye protection and protective cloth ing gloves leather or heavy cloth pants long sleeved shirt or jacket boots Permit use only by dual rider These motorcycles is designed for use only by dual rider Do not permit anyone to operate the Comares under the influence of alcohol or other drugs caused by damage to the motorcycle or altered handling characteristics Observe periodic maintenance requirements your authorized HYOSUNG
57. s Brake fluid x Inspect Inspect Replace every 2 years Tire Inspect Inspect Steering Inspect Inspect mE Front forks Inspect Rear shock absorber E Inspect Chassis nuts and bolts Tighten Tighten Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked 59 INSPECTION AND MAINTENANCE 722 22 41 6 TOOL 3 To assist you in the performance of peri f odic maintenance a tool kit is supplied and is located under the front seat The tool kit consists of the following items 9 i Le NO NAME 1 Tool bag 7 2 10 X 12 mm open end wrench 3 14 17 mm open end wrench gt 8 4 Spark plug wrench 5 Combination screw driver Du S 6 Screw driver handle 7 Clamp wrench 2 _ 8 Clamp wrench handle 9 Pliers 10 Hexagon spanner 4mm o 11 Hexagon spanner 6mm 7 le C FUEL HOSE 9 Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years C ENGINE OIL Check if there is leakage from crankcase 60 GASOLINE C P Check if there is leakage from fuel tank fuel pump fule cock hose carburetor C COOLANT EL 4 REAR SHOCK ABSORBER Inspect the rear shock absorber for oil leakage and spring condition BATTERY Check if there is leakage from the radi
58. s cold 1 Turn the carburetor choke lever all the way toward you 2 Close the throttle grip and push the starter switch 3 Immediately after the engine starts return the choke lever halfway and warm up the engine 4 Return the choke lever all the way back to its disengaged position 9 When the engine is warm 1 Open the throttle grip 1 8 1 4 2 Push the starter switch ACAUTION Operation of the carburetor choke sys tem is not necessary when the engine is warm A WARNING Running the engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Only run the engine outdoors where there is a fresh air L A CAUTION Running the engine too long without rid ing may cause the engine to overheat Overheating can result in damage to internal engine components and discol oration of exhaust pipes Shut the engine off if you cannot begin your ride promptly M CAUTION C STARTING OFF Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting motor If the engine does not start after several attempts check the fuel supply and igin tion system Refer to Page 78 51 WARNING Riding these motorcycles at excessive speed increases your chances of losing control of the motor
59. spill any fluid when filling the radiator Wipe spilled engine coolant up immediately 9 WATER FOR MIXING Use distilled water only Water other than distilled water can corrode and clog the alu minium radiator 9 ANTI FREEZE The coolant performs as rust inhibitor and water pump lubricant as well as anti freeze Therefore the coolant should be used at all times even though the atmospheric temper ature in your area does not go down to freezing point Required amount of water coolant NOTE This 5096 mixture will protect the cooling system from freezing at temperatures above 31 C If the motorcycle is to be exposed to temperature below 31 C this mixing ratio should be increased up to 55 40 C or 60 55 C The mix ing ratio should not exceed 60 9 COOLANT RESERVOIR TANK Refer to 48 page NAMES OF EACH PARTS lt D Clutch lever 7 Front brake fluid reservoir Left handle switches amp Right handle switches 3 Choke lever 9 Front brake lever 4 Speedometer Throttle grip Coolant temperature meter Ignition switches Tachometer 2 Fuel tank cap 17 13 Spark pulg Front Head lamp 5 Front turn signal lamp 46 Ignition coil Front a Ignition coil Rear Spark pulg Rear 9 Fuses 0 Seat lock Rear turn signal lamp Q2 Tail Brake lamp Q5 License plate lamp Passenger footrests Q5 Footrests 6 Gearshift
60. st your brakes after washing motor cycle while riding at slow speed If nec essary apply brakes several times to let friction dry out the pads Follow the procedures in the INSPEC TION BEFORE RIDING section to check your motorcycle for any problems that may have arisen during your last ride 80 LABEL NOTE ___ means the invisable parts 81 A WARNING e BE FULLY AWARE OF THE OWNER S MANUAL BEFORE OPERATING AND RIDING MAKE SURE TO WEAR A HELMET OBSERVE THE RESTRICTED SPEED DO NOT BE TOUCHED ON MUFFLER BECAUSE IT IS HOT DO NOT MAKE ILLEGAL MODIFICATION FOR THE SAFE RIDING D TAKE THE INSPECTION AND THE MAINTENANCE ACCORDING TO THE REGULAR CHECKLIST OF THE OWNER S MANUAL e THE CHECKLIST BEFORE RIDING DASHBOARD HORN LAMP OIL BRAKE TIRE AIR PRESSURE DAMAGE ABNORMAL WEAR AND USE THE HYOSUNG GENUINE OIL 68319H05350 PL CAUTION e DO NOT LOAD OVER MAXIMUM 1kg IN THE TRUNK e DO NOT PUT EET BY THE HEAT BECAUSE THE INSIDE OF TRUNK M DO NOT PUT VALUABLES i FRAGLES INTH UNK MAKE SURE THE SEAT WERE LOCKED IN CASE oF RIDING WITH UN LOCKED IT CAN CAUSE AN AA RIDING mT DANGEROUS IN AN EMERGENCY WATER CAN COME INTO THE TRUNK ON WASHING AND ALSO BE CAREFUL WHE MEE IMPORTANT IS PUT IN THE TRUNK DO NOT LAY CLOTH PIECE IN THE TRUNK UNDER THE SEAT IT CAN BE A CAUSE
61. tem worn to the grooved limit line it must be 2 Leak or damage of the brake hose replaced with a new by your authorized 3 Operating of the brake lever and pedal Hyosung dealer or qualified service 4 Wear of the front and rear brake pads mechanic ACAUTION The front and rear brake system be replaced the brake hose or the brake fluid according to periodic inspection chart by your authorized Hyosung deal er for safety as in times of operating at high pressure WARNING Riding with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit Rear Brake N CAUTION After replaced the front or rear brake Limit line Then do not ride the motorcycle untill operating the brake fluid and becoming the brake distance 7 7 pads the brake lever and pedal pull and 2 release several times so that it is setting VA e 2 at the original place f 2 NANANG 71 9 BRAKE DISK INSPECTION Check the brake disk for damage or cracks 9 FRONT BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Loosen t
62. tened Kerosene is a petroleum product and will provide some lubrica tion as well as cleaning action 2 After thoroughly washing the chain and allowing it to dry oil the links with a Hyosung chain lube or an equivalent CAUTION Some drive chain lubricants contain sol vents and additives which could dam age the X O rings in your chain N Use Hyosung chain lube or an equiva lent that is specifically intended for use with X O rings chains 25 BRAKES J WARNIN G utilizes front and rear Kerosene can be hazardous Kerosene is flammable Children or pets may be harmed from contact with kerosene Keep flames and smoking materials away from kerosene Keep children and pets away from kerosene If swallowed do induce vomiting Call a physician immediately Dispose of used kerosene properly A CAUTION Cleaning the chain with gasoline or commercial cleaning solvents can dam age X O rings and ruin the chain Clean the drive chain with kerosene only 69 disk brakes Properly operating the brake systems are vital to safe riding Be sure to perform the brake inspection requirements as sched ules The brakes should be inspected at period ic inspection by your authorized Hyosung dealer 9 BRAKE FLUID Be sure to check the brake fluid level in the master cylinder If the level was found to be lower than the lower mark
63. the lamp of proper capacity 2 76 HEAD LAMP amp We suggest that you have eomas amp Commeteso e s S head lamp bulb replaced by your authorized Hyosung dealer or a qualified service machanic TURN SIGNAL LAMP 1 Remove the lens by removing the screw 2 Push the bulb turn it to the counter clockwise and pull it out 3 After stick in the new lamp assemble the lens A CAUTION Overtightening the screws may cause the lens to crack TAIL BRAKE LAMP 1 Remove the rear seat To remove the rear seat insert the igni tion key into the lock and turn it clock wise 77 2 Turn the socket to the counter clockwise and pull it out at the lamp housing 3 Push the bulb turn it to the counter clockwise and pull it out 4 To fit the replacement of bulb push it in and turn it to the clockwise while pushing 9 LICENSE PLATE LAMP 1 Remove the socket under the rear fend er 2 Push the bulb turn it to the counter clockwise and pull it out 3 To fit the replacement of bulb push it in and turn it of to the clockwise while push ing CAUTION Overtightening the screws may cause the lens to crack FUSE The fuse box is located behind the rear seat If the engine suddenly stops while run ning o
64. the throttle grip Turn it toward you to increase engine speed Turn it away from you to decrease the engine speed WARNING Avoid turning the throttle grip during brakes 9 HAZARD WARNING SWITCH A All four turn signal lamp and indicator lamp will flash simul taneously when the switch is turn on with the ignition switch in ON position e The turn signal lamp and indi cator lamp go off Use the hazard warning lamps to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard G G STARTER SWITCH Use this switch to operate the starting motor With the ignition switch in the posi tion the engine stop switch in the position and the transmission is in neutral pull in the clutch lever and side stand up and push the starter switch to start the engine CAUTION CARBURETOR CHOKE LEVER Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting motor If the engine does not start after several attempts check the fuel supply and igin tion system L Refer to Page 78 A WARNING The is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the moto
65. these instructions Check tire condition and pressure and adjust pressure before each ride Avoid overloading your motorcycle Replace a tire when worn to the spec ified limit or if you find damage such as cuts or cracks Always use the size and type of tires specified in this owner s manual TIRE PRESSURE Insufficient air pressure in the tires not only hasten tire wear but also seriously affects the stability of the motorcycle Under inflated tires make smooth corner ing difficult and over inflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Be sure that the tire pressure is within the specified limits at all times Tire pressure should only be adjusted when the tire is cold If you see the problem with the tire adjust the pressure with the pressure gauge 73 TIRE PRESSURE NORMAL RIDING COLD INFLATION SOLO RIDING DUAL RIDING 2 25 kg m 2 25 kg cm FRONT 221 kpa 221 kpa 33 0 psi 33 0 psi 2 50 kg o 2 50 kg ori REAR 245 kpa 245 kpa 36 0 psi 36 0 psi OVER NORMAL SHORT CAUTION If there are some problem with the tire pressure or cracks and cuts it will decrease the riding stability and lead to flat tire Ns 9 CRACKS AND CUTS Check if 1 there are visible cracks and cuts 2 there are pebbles stuck FOREIGN MATERIAL 9 TIRE TREAD CONDITION
66. uel Engine oil and Coolant use tainly to recommend at the front part CAUTION Never operate the motorcycle if the engine oil level is below the Lower line mark L in the engine oil level lens Never fill the engine oil above the Upper line mark F Engine oil level being most suitable about 1mm under the Upper line mark F of the engine oil level lens In case of the engine oil pouring excessively the engine output being made insufficient Be careful not to pour the engine oil excessively 9 ENGINE OIL AND FILTER CHANGE Change the engine oil and filter after first running 1 000km and every running 6 000km The oil should always be changed when the engine is hot so that the oil will drain thoroughly from the engine The procedure is as follows ENGINE OIL CAPACITY Replace 3 000 Oil filter replace 3 200 me Overhaul 3 400 CAUTION A CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour the engine oil excessively 1 Place the motorcycle on the jack or block CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions inspect 1 Quantity of Engine oil 2 Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine S
67. while holding the motorcycle upright replenish with the proper brake fluid that meets Hyosung s requirements As the brake pads wear the fluid level will drop to compensate for the new position of barke pads Replenishing the master cylinder to con sidered normal periodic maintenance LOWER Front Brake SSS Uf MEL UL Rear Brake A WARNING Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes Contact your doctor immediately if brake fluid is swallowed and induce vomiting If brake fluid gets into the eyes or in contact with the skin flush thor oughly with plenty of water 70 CAUTION These motorcycles uses glycol based brake fluid Do not use or mix different types of brake fluid otherwise serious damage will result in the brake system Use DOTA brake fluid Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely Never use any brake fluid that has been stored in a used or unsealed container Never reuse brake fluid left over from the last servicing and stored for long period as it absorbs moisture from the air 9 BRAKE PADS Inspect every day in the following point at Inspect the front brake pads by nothing the brake system whether or not the friction pads are worn 1 Brake fluid leakage of the front and rear down to the grooved limit line If a pad is brake sys
68. y position a jack or block under engine and raise until the rear wheel is slightly off the ground AS WARNING A hot muffler can burn you The muffler will be hot enough to burn yor for some time after stopping the engine Wait until the muffler cools to avoid burns 4 Draw out the rear axle shaft 5 Pull the rear wheel assembly rear ward 6 To replace the wheel reverse the com plete sequence listed REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart When replace the damaged lamp always use the equal capacity The use of a lamp other than rules may cause to excessive at the electric system or to damage the lamp CAPACITY NAMES a _M OO CIECO CAMEOS CNBR Head lamp HI 12V H4 60W x 1 12V H1 55W x 1 LO 12V H4 55W x 1 12V 55W x 1 Brake Tail lamp 12V 24 5W x 1 Turn signal lamp 12V 10W x 4 lt License plate lamp 12V 5W x 1 lt 75 1 Remove the three screw 1 right left and bottom and the headlamp assembly 2 Disconnect the headlamp coupler 3 Remove the dust cover 2 and socket spring 3 4 After removing the bulb at the socket replace the new bulb 5 To install the headlamp reverse the above sequence CAUTION The use of a lamp other than rules may cause to occur the vehicle fire and to damage electric parts Surely use only

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