P011021 TOC Instruction Manual
Contents
1. Application TOC Gas Generator Instruction Manual Models P011008F1 PO011008F4 PO11008F5 The TOC Gas Generator is designed for TOC Analyzers or any system requiring up to 500 cc min of ultra dry CO free air System Requirements and Specifications DOY GT OMOLE Inspection Inlet Air Pressure 100 125 PSIG Oil Free Compressed Air Minimum Inlet Air Flow 1 liter min 100 PSIG Outlet Air Pressure User Regulated from 0 80 PSIG Outlet Air Flow Purity Up to 500 cc min at less than 1 ppm moisture and CO Inlet Connection 1 8 NPT or 1 4 NPT Using Supplied Adapter Outlet Connection 1 8 NPT or 1 8 Tube Using Supplied Elbow Power Requirements 100 240 Vac 47 63 Hz Single Phase 400 mA Upon receipt of the TOC Gas Generator please inspect the system to verify all parts are present and that no shipping damage has occurred If damaged immediately file a claim with the shipping company The following parts should be included If any are missing please contact PUREGAS Item t Part Description PUREGAS Part No 1 1 TOC Gas Generator Assembly N A 2 1 Filter Coalescing Inlet P010616 10F05ED 3 1 Filter Carbon Inlet P010976F1 14F05Z 4 1 Filter Regulator Outlet P010618 14E01B13FC 5 1 Gauge 1 8 NPT PAT15093 9692678 6 3 1 8 NPT Hex Nipple PTM3 7 1 Power Supply w Plug Adapters P011011F1 8 1 Adapter 1 8 NPT X 1 4 FPT PMP25A1 9 1 Elbow 1 8 NPT X 1 8 Tube P011007F1 10 1 Mounting Template P011020 11 1 P2. propriate plug for US or European style electrical outlets For other types of connections utilize the European plug cord and cut the plug off to mount the appropriate plug Note that the inlet power must be between 100 240 Vac at 47 63 Hertz single phase Note that a push button ON OFF switch is located on the inlet side of the unit When the switch is in the OFF position no outlet air will be available 7 Run the unit with the on off switch in the ON position pushed in with the inlet air pressure set between 100 125 PSI The TOC Generator will cycle towers every 45 seconds at which time a pulse of air will be released inside the generator The unit continually purges a small stream of air for regeneration This is normal 8 Set the desired application pressure using the pressure regulator First pull up to unlock then turn the knob until the desired outlet pressure is achieved Relock by pushing down 9 Outlet flow must be regulated by the application or by means of a flow meter such that no more than 500 cc min flow is allowed 10 The TOC Gas Generator will require 3 5 hours of initial run time before best results are achieved Revised 12 29 05 Page 2 of 3 P N PO11021 TOC Gas Generator Instruction Manual Models P011008F1 PO011008F4 P011008F5 Maintenance At 6 month intervals the inlet and outlet filter elements should be replaced To replace filter elements de energize the system and drain pressure to 0 PSIG Unsc
3. rew the filter bowl counterclockwise to access the filter element Carefully unscrew the element counterclockwise and replace with new element It is recommended that the filter bowl be cleaned with a mild soap solution before installing it back on the filter housing After completing the element replacement leak test the filter with soapy water prior to returning the unit to service e P010617 Replacement Element for P010616 Inlet Coalescing Filter 1 Required P010668 Replacement Element for P010976F1 Inlet Carbon Filter 1 Required e P010621 Replacement Element for Outlet Filter Regulator 1 Required These parts are available in one convenient maintenance kit PO11048F27 TOC Maintenance Kit Be sure to schedule your next maintenance for 6 months and re order the TOC Maintenance Kit For additional maintenance and replacement parts information please see the supplied PUREGAS manual P010535 Further Assistance If further assistance is required please contact PUREGAS LLC 226A Commerce Street Broomfield Colorado 80020 Tel 800 521 5351 Tel 303 427 3700 Fax 303 657 2205 info puregas com www puregas com Revised 12 29 05 Page 3 of 3 P N PO11021
4. uregas Dryer Adsorber Manual P010535 12 1 TOC Instruction Manual P011021 Tools Required for Installation The following tools will be required for installation Wrenches 7 16 9 16 11 16 Adjustable Wrench 3 16 Hex Key Drill and 3 8 Bit if wall mounting is desired Pipe Thread Sealant or Teflon Thread Tape OPW Nr Revised 12 29 05 Page 1 of 3 P N PO11021 TOC Gas Generator Instruction Manual Models P011008F1 PO011008F4 PO011008F5 COALESCING E CARBON INLET OUTLET 5 125 416 1 2 PUREGAS LOGO LJ Lj a w NOTE GENERATOR DEPTH IS 5 e 8 1725 la 13 FIGURE 1 TOC Generator Installation Diagram Set up Procedure 1 Apply thread seal on all pipe fittings to be assembled 2 Assemble inlet filters as per Figure 1 Note flow direction and sequence 3 Install pressure gauge to front port of outlet filter regulator and plug to back port using a 3 16 hex key Assemble to outlet as per Figure 1 4 Connect compressed air inlet line to TOC Gas Generator at filter inlet using either 1 8 NPT connection or the supplied adapter to convert to 1 4 NPT Do not allow air to flow through unit until energized Step 6 5 Pipe outlet from TOC Gas Generator using either 1 8 NPT connection or the supplied 1 8 Tube fitting 6 Connect inlet power to the TOC Gas Generator using the power supply with the ap
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