EPA Caddy - Sunburst Sales
Contents
1. REVISION NOVEMBER 4TH 2008 o WOOD OIL HONEYWELL HONEYWELL L6064 L6064 FAN Tr LIMIT FAN ty LIMIT OIL D OSTAT E 2 ON 150 z 2 ON 100 F THERM e OFF 110 F Xy OFF 100 F LIMIT 250 F LIMIT 250 F LINE LOAD LINE LOAD a LOW HIGH LINE LOW HIGH LINE e e SERVO MOTOR _ 5 5 4 E 4 5 e WOOD BLAC BLACK THERMOSTAT BLUE BLUE RED 1 WHITE RED e FAN 1 lt 2 d BURNER RELAY BLACK 120 VOLT F F T T 60 HERTZ m WHITE e BLOWER 4 SPEED MOTOR TERMINAL WHITE Je commun INTERLOCK RED 8 d BLACK a we R Ge Ye NOTE ALL WIRES ON OIL 6 LIMIT TEW 105 600V 14AWG TYPE g m BLACK WHITE 8 TECHNICAL DATA UH CADDY UH CADDY BECKETT AFG 91 000 0 65 709 W DELAVAN 120 PSI UH CADDY RIELLO F3 91 000 0 65 709 W DELAVAN 120 PSI UH CADDY For any additional informations consult the rating plate on the left hand side of the appliance AERO FAF C 2X 91 000 0 65 709 W DELAVAN 35 120 PSI PSG LIMITED LIFETIME WARRANTY The warranty of the manufacturer2. aaa 15 DOOR GASKET MAINTENANGE 15 D REPLACEMENT PAISES oe co ul qi mee qut mud quoe p id SE amada 16 0 9 9 Mri IL 16 GASKET oa aeoe E EELEE E EE OTA 16 TWIRING DIAGRAM ie tanie ea ae eh a Be ea aaa ge eas 17 CADDY WOOD ONL Y SNMP 17 8 CADDY TECHNICAL C m 18 GENERAL TECHNICAL DATA uiui 18 TECHNICAL DATA ELECTRIC MODE ati qa Rura ddnde Raid 18 9 DUCTS AND DAMPERS DIMENSIONS EXAMPLES OF CALCULATION 18 TO CADDY BRICKS LAYOU gc 20 UNS RENZO e mI tuc 21 SECTION B WOOD OIL COMBINED FURNACES 22 GENERAL NOT ES b sua qaqa ga yapasqa Bawa kaqa 23 T DESAE T ANDE GHIMNEY Ree vers aur EE ERR eH En ELE 23 2 OIL TANK AND PIPING u 23 BURNER PUMP T bain laya laba aaa bo 24 3 APPLIANCE INSTALLATIOPN eee eee 24 LOCATING UNI s ord dui o a oo E wo Rd aD 24 CLEARANCES TO COMBUSTIBLE 18 2022 20000 2 000000000000 00 24 POSITIONING THE APPLIANCE 26 PIPE GONNEGTOR AND DAMPER
3. CEILING UN MINIMUM DRAFT IN WOOD FLUE PIPE L REDUCER 7 TO 6 BAROMETRIC DAMPER 5 DRAFT 0 02 W C TO 0 04 W C 2 VERIFICATION HOLE FOR OIL COMBUSTION 26 COMBUSTION AIR Take note that an airtight house is liable to lack the fresh air needed for proper combustion specially if you are using appliances that evacuate air from the house such as Range hood Air exchanger Clothes dryer Bathroom fan Central vacuum cleaning system In that case it is recommended to install a 4 fresh air inlet in the room or next to the room where the heating appliance is located see drawing below choose a wall which is not exposed to dominant winds depending on the conditions surrounding your house INSULATED PIPE AIR AIR INLET SUPPLY EXTERIOR WALL N B The owner is responsible for the salubrity of the premises in case of negative pressure or temporary negative pressure 27 ELECTRIC COMPONENTS INSTALLATION All the wires joining the electric components must have the proper length Run the wires connecting the servo motor to the relay transformer away from surfaces that may get hot see figure 1 FIGURE 1 SERVO MOTOR FAN LIMIT INSTALLATION ON PSG UH CADDY MODELS The wood fan limit control must be installed with the mounting bracket in the warm air plenum on the left hand si
4. an kana 26 COMBUSTION AIRE aedis denda ipn lu p Pli atr du a RE rl E Eu bd lt dade mda ee 27 ELECTRIC COMPONENTS INSTALLATION uides idit da uio Ria 28 29 THERMOSTAT oinin an EE EE AE 29 PAIN CON TAOL MT E 29 COMBUSTION SAFETY 30 COMBUSTION ADJUSTMENT AND VERIFICATION essen 30 ELEGIHODES SET TING uu iR bia e DAD DRM Des bs oix sayas sapu sis RE 31 AAPPLIANCE STAR UP ecce 32 5 PROLONGED CLOSING 32 6 MAINTENANCE 32 Nr GEHE MERE 32 MAINTENANCE xu suan 33 a NP M HE 33 7 ELECTRICAL DIAGRAMS 34 8 TECHNICAL DAT Ay 35 PSG LIMITED LIFETIME canned teens etapa ld ea du Sta e ites caeteros 36 REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you purchased your stove Keep your sales invoice We also recommend that you register your warranty online at www psg distribution com Registering your warranty online will help us track rapidly the information
5. 2 To increase the pressure of the door on the gasket turn the handle counter clockwise to decrease the pressure of the door on the gasket turn the handle clockwise until desired pressure is attained 3 Then screw back the locking pin about 1 4 deep and make sure you lock it in place with the nut 6 REPLACEMENT PARTS Your PSG furnace is designed to burn clean and requires little maintenance It s recommended to conduct a visual inspection at least once a month to uncover any damage to the unit Any defect must be repaired without delay using genuine PSG replacement parts You can find a complete list of replacement parts in our website at www psg distribution com DOOR GLASS Inspect the glass regularly to detect any glass failure If you find any defect stop using the furnace immediately Never operate a wood furnace with a broken glass If you have to change your door glass you must use Pyroceram 3 16 bmm thick Use genuine parts sold by a PSG authorized dealer To replace the glass remove the screws that hold the glass retainers in place Removed these retainers and replace the defective glass the glass gasket should be replace at the same time To put back in place reverse the procedure Do not used abrasive cleanser Special cleansers for wood stoves glass are available in any good hardware store Clean glass ONLY when the unit has cooled down GASKET We recommend to replace gasket that seals the door once a yea
6. WARNING USE WIRING SUITABLE FOR 75 C e With all reserves the minimum combustion air to be increased depending on the type and quality of the combustible ELECTRIC ELEMENT CADDY WOOD ELECTRIC The WOOD ELECTRIC combined model uses two thermostats one thermostat controls the electric heating the other one controls the wood heating With this system the electric heating has priority over the wood heating When the thermostat activates the electric heating the air inlet damper closes down if opened the blower starts and the electric elements are successively activated per block of 5 kW The system may be equipped with an outdoor sensor not included which will allow the last block of elements 5 kW to start up only when the outside temperature is cold enough This will reduce the power of the systems by 5 kW during mild temperature for more comfort and economy When the call for electric heating is satisfied the wood system will take over if the starting point of the wood system thermostat is superior to that of the electric system so in normal bi energy use you should set the wood system thermostat 2 to 3 C higher than the electric system thermostat the bigger the gap the more the wood heating will contribute to the overall heating needs Take note that this furnace is equipped with a four speed blower motor Aside from low speed you may select medium low medium high or high speed If the temperature of the electr
7. Phone number 5 MAINTENANCE MAINTENANCE OF THE EXCHANGERS The evacuation pipe and the exchangers should be inspected regularly during the burning season Easy access is provided without the use of tools simply unscrew the wing nut on the exchangers access door See pictures below Insulation pad Exchangers cover Before cleaning the three exchanger pipes move the upper plate of the combustion chamber forward see drawing on next page Using the scraper clean the three exchanger pipes The accumulated dirt in the lateral exchangers will fall into the combustion chamber the dirt in the central exchanger will have to be removed from the front or the back of the furnace Then ensure that the upper plate is free of ashes Do not forget to push the upper plate back to it s original position Finally close the exchanger access door CADDY SECTION VIEW _ e P SUPERIOR PLATE EVACUATION FIPE PURPOSE ONLY CREOSOTE E vn 14 CHIMNEY MAINTENANCE The most efficient method to sweep the chimney is using a hard brush Brush downwards so soot and creosote residues will come off the inner surface and fall at the bottom of the chimney where they can be removed easily The chimney must be checked regularly and if creosote has accumulated i
8. BTU HR AMPERES BREAKER FEEDER VOLTAGE ELEMENTS CFM 0 F TOTAL REQUIRED GAUGE SINGLE PHASE QTY 950 50 15 KW 1300 36 51195 75 100 4 120 240 3 5 KW 950 60 18 KW 1300 44 61434 87 125 4 120 240 2 5KW 2 4KW 950 67 20 KW 1300 49 68260 95 125 3 120 240 4 5KW 950 83 25 KW 1300 61 85325 115 150 2 120 240 5 5 KW 1800 44 WOOD 15 120 18 9 DUCTS AND DAMPERS DIMENSIONS EXAMPLES OF CALCULATION SIMPLIFIED METHOD DISTRIBUTION SYSTEM Ducts size heat 4 inch outlet reduce by 1 5 inch outlet reduce by 2 Always by 8 thick 6 inch outlet reduce by 3 N B The main duct must be reduced every 2 outlets Ducts specifications heat Dimensions Length Elbow Average equivalence 4 10 1x90 Max 4 000 Btu 5 10 1x90 Max 6 000 Btu 6 10 1 x 90 Max 7 000 Btu DAMPER For a 4 warm air outlet 2 x 10 damper For a 5 warm air outlet 2 x 12 damper or 4 x 10 For a 6 warm air outlet 2 x 14 damper or 4 x 12 19 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr Exposed walls 40 40 28 28 136 x 8 1 088 cu ft x 22 Number of windows 12 of 3 x 4 144 x 60 Number of doors 2x3x 7 42 x 100 Non insulated basement 25 Insulated basement 15 or 54 Btu per sq ft FOR ELECTRIC ELEMENTS 80 TO BE ADDED House 1 1 2 floor 25 House 2 floors 40 BE
9. UA 24 24 cus N B THE SIZE OF THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE SIZE OF THE COLD AIR PLENUM OPENING FLUE AND BAROMETRIC DAMPER CONNECTION Before connecting stove pipe make sure you have removed the accessories from the flue pipe as the scraper shovel and the poker The flue outlet on the Caddy furnace is 6 in diameter and the wood only or wood electric models may be installed with a 6 chimney approved for use with wood burning heating appliances 2100 F However we recommend the use of a 7 chimney to allow the retrofit to wood oil configuration if desired without changing the chimney in that case a 6 to 7 reducer must be installed at the flue outlet of the furnace If the draft exceed 0 06 w c a barometric control must installed see Damper Never install a manual damper UH CADDY PIPE OPTION DIAMETER 7 For a proper installation follow the advices below 1 All the evacuation pipe joints must be secured with three screws Make sure that each screw goes through the inner walls of both connectors male and female See pictures below showing a male female coupling PROPER INSTALLATION IMPROPER INSTALLATION DAMPER If the draft exceeds 0 06 w c a barometric damper must installed The barometric damper must be adjusted so that the maximum draft measured at the furnace outlet is limited to 0 06 in w c Please note that a draft higher t
10. bed of coals in the bottom of the furnace go to Pre heating 2 Remove the steel plate on the ash grid and dump the ashes in the ash drawer 3 Put the steel plate back in place making sure it is properly seated The steel plate on the ash grid is intended to optimize the heat retention into the combustion chamber 4 Place one or two dry kindlings at the front of the furnace 5 Place newspaper strips on top of the kindlings 6 Cover the newspaper with more kindlings and small pieces of dry wood 7 Add newspaper strips then light the fire a low as possible and leave the door 1 2 13 mm opened If you fail lighting the fire you might experience a back draft through the air inlets PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs then close the door It is important to respect these loading sequences so that the wood will burn from the front to the back of the furnace 2 Wait 15 to 20 minutes then proceed with loading the furnace HEATING 1 When loading the furnace lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the combustion chamber in order to obtain an efficient operation of the appliance Please note that a small hot fire will produce much less residues than a large smouldering one IMPORTA
11. the smoke pipe Never install a manual damper The barometric control must be adjusted so that the maximum draft measured at the furnace outlet does not exceed 0 06 in w c Please note that a draft exceeding 0 06 in w c will reduce the efficiency and could produce an uncontrollable fire On the other hand the minimum draft required is 0 04 in w c in the evacuation pipe on the wood side no matter what type of furnace WOOD WOOD ELECTRIC OR WOOD OIL 2 SAFETY RULES GENERAL REQUIREMENTS Make sure the chimney outlet and the pipes are clean and in good condition Do not use chemical products or liquids to light the fire Do not burn wood coated with paint glue or chemical products Do not burn wastes or flammable liquids such as gasoline naphtha or motor oil Do not install an automatic feeder on this furnace Do not store wood in the vicinity of the furnace Respect the required clearances between combustible materials and the source of heat WARNING THE ASH DRAWER AND EXCHANGERS ACCESS PANEL GET VERY HOT DO NOT MANIPULATE WITH BARE HANDS ODOUR FROM THE PAINT It is normal that smoke and odours emanate from the unit when you first light it It is recommended to burn it at high rate and ventilate the building until the odours resorb ASH DISPOSAL Ashes must be placed in a metal container with a tight fitting lid The container should be stored outdoors well away from combustible materials If the ashes are
12. we need on your furnace SECTION A woop oR WOOD ELECTRIC COMBINED FURNACES INTRODUCTION Take note that this furnace operates like an EPA wood burning stove This applies to the lighting the embers and the minimum combustion air intake which depends on the type and the grade of the combustible This model line is certified as meeting the emissions limits in 40 C F R part 60 section 60 532 B per EPA methods 28 and 5G 3 February 1988 Average emissions rate 6 56 g hr Average heating efficiency 71 43 To optimize the efficiency of your furnace here are few advices you should follow when installing or operating your Caddy Respect the local codes when in doubt consult your local dealer Make sure your furnace is installed according to the instructions on the certification plate All controls adjustments must be performed by a qualified technician The controls settings and the blower speed must conform to the recommendations of the National Warm Air Heating and Air Conditioning Association and respect the recommended static pressure ranges in the warm air bonnet of the furnace see General Technical data static pressure 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney certified for use with wood burning heating appliances a 7 inch chimney and connector are recommended for the Caddy see 3 Appliance installation paragraph C If draft exceed 0 06 in W C a barometric damper should be installed on
13. DROOM for example 12 x 12 12 x 12 x 8 1 152 cu ft x 1 8 Ch air hr Exposed walls 12 12 x 8 192 x 22 Windows 3x4x60 48 672 Btu or 16 128 Btu 23 936 Btu 8 640 Btu 4 200 Btu 52 904 Btu 7 906 Btu 60 840 Btu 14 28 kW 2 074 Btu 4 224 Btu 720 Btu 7 018 Btu 10 CADDY BRICKS LAYOUT WARNING INSTALL THE CERAMIC BLANKET PANEL BEFORE PUTTING BRICKS UP IN THE COMBUSTION CHAMBER T Las 1 42 14 EUH i i 316 2 1 12 9 5 18 UI 1 9 3 a 1 8 4 a k TS Item DESCRIPTION QTY us m OF 1 ASHGRATE 1 D 7 2 BRICK4X8 1 d 1 5 5 SI 3 BRICK4X9 8 eT al f 4 BRICK 4X9 SPECIAL 2 7 V Us 5 BRICK4 5X9 21 5 lt gt x la 6 BRICK 4 5X9 SPECIAL 2 gt eo AY 7 BRICK 1 25 X 9 1 x Ap l S ea 8 BRICK 4 5X9 SPECIAL 4 2 8 5 5 3 20 11 TROUBLE SHOOTING PROBLEM Heating inefficient during the first combustions Lack of draft Furnace heats well warm air plenum is very hot by there is not much heat coming out in the room Furnace consumes a lot of wood Fan start up is too slow A lot of creosote moderate heat output CAUSES Improper adjustment of the barometric damper opened too wide C
14. ELECTRODE SETTING FOR F HEAD 5 32 ELECTRODE 7 16 116 NOZZLE 31 WARNING 1 REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE 2 REFER TO THE BECKETT INSTRUCTION MANUAL FOR DETAILS ON THE BECKETT PUMP 3 FOR ELECTRODES SETTING SEE THE BECKETT MANUAL 4 FOR THE START UP AND ADJUSTMENT OF THE BURNER SEE THE INSTRUCTION MANUAL OF THE BURNER 5 IN CASE OF BURNER FAILURE REFER TO THE BURNER MANUAL 4 APPLIANCE START UP The start up must be performed by a qualified technician Make sure the installation is completed and the oil tank has been filled up The oil line must also have been purged CAUTION CLOSE THE BLOWER COMPARTMENT ACCESS PANEL BEFORE STARTING THE BURNER 5 PROLONGED CLOSING A Cut off the electric circuit B Close the oil shut off valve NOTE The shut off valve must be closed when the appliance is out of service for a prolonged period of time 6 MAINTENANCE At the beginning of heating season have the complete installation inspected by a qualified service man especially the lighting system and the controls NOTE THE UNIT S MAINTENANCE REPAIRS AND THE CLEANING OF THE OIL FILTER MUST BE DONE BY A QUALIFIED TECHNICIAN Before calling for service first check the following SERVICE Fuel supply Electric fuses or breakers Thermostat setting Fan limit controls settings The state of the green diagnostic LED on the burner control see section APPLIA
15. NCE INSTALLATION J COMBUSTION SAFETY CONTROL 32 MAINTENANCE WARNING Turn off electric power supply before servicing the unit 1 The furnace the burner and the flue pipe should be cleaned at least once a year 2 The nozzle should be inspected and replaced if needed Handle with care to avoid damaging its surface 3 The electrodes should be adjusted as indicated in the burner manual 4 Lubricate the burner motor bearings twice a year 2 or 3 drops of SAE 20 non detergent lubricating oil 5 The oil filter should be replaced annually Burner no Date of installation Service Telephone no Day Night Dealer s name and address TEST REPORT CO Temp at stack Draft at stack Nozzle output Smoke colour Inspected by FILTERS The furnace should never be operated without filters This applies especially to temporary heating during construction period Operating the furnace without filters would allow dust and other particles in the air to circulate freely and to penetrate into the fan and motor carters causing some defects Clean and replace filters as often as required Note The operation cost is higher when using a dirty filter 33 7 ELECTRICAL DIAGRAMS WIRING DIAGRAM FOR PSG UH CADDY The location of the wood limit is on the plenum and the location of the oil limit is on the panel towards exhaust pipe
16. NT DURING THE HEATING PROCESS REMOVE THE ASHES AND WOOD THAT COULD OBSTRUCT THE 1 4 6 4 mm HOLE LOCATED BELOW THE DOOR INSIDE THE FURNACE PROCEDURE TO OPEN THE LOADING DOOR TO MINIMIZE THE RISK OF SMOKE SPILLAGE OPEN THE DOOR 1 AND WAIT ABOUT 10 SECONDS BEFORE OPENING COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE Prolonged power failure At the time of a prolonged power failure you can still use your furnace The air intake register remains in closed position and the furnace functions at the minimal combustion mode It is very important to ensure that the holes located under the loading door inside the furnace are free to ensure a good performance small holes of 74 12 EARLY SIGNS OF OVERFIRED FURNACE 1 Roaring fire 2 Chimney connector is glowing red 3 Extreme heat coming from the furnace If this occurs DO NOT OPEN THE DOOR shut off the air inlet opening completely and wait until the glow has completely subsided ALWAYS KEEP THE DOOR AND THE ASH DRAWER CLOSED except for lighting and maintenance WOOD AS HEATING FUEL We recommend that you burn dry hard wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Hardwood such as maple oak and beech will provide better results because of the high density and minimal tar produced during combustion It is highly recommended to use wood that has been dried at
17. RIFICATION PROCEDURE A B CG E G H N B DRILL A 9 32 DIAMETER HOLE IN THE EVACUATION PIPE APPROXIMATELY 18 FROM THE OUTLET CLOSE THE DOOR AND THE AIR INTAKE S OF THE WOOD BURNING FURNACE LIGHT THE BURNER FOR AT LEAST 10 TO 15 MINUTES OVER THE FIRE DRAUCHT 0 01 TO 0 02 W C THE DRAFT OVER THE FIRE MUST BE MEASURED IN THE OPENING IN THE PULSATION TRAP SMOKE TEST BETWEEN 0 AND 1 ON THE SHELL BACHARACH SCALE TRACES DRAFT IN THE CHIMNEY 0 02 TO 0 04 W C PERCENTAGE OF EXCESS AIR 20 TO 40 12 CO2 4 6 AVERAGE EFFICIENCY OF 80 TO 85 TIGHTEN ALL THE LOCKING SCREWS AFTER COMPLETING THE FINAL ADJUSTMENT The barometric damper provided with the appliance must be properly installed on the flue pipe of the oil burning unit The purpose of the damper is to adjust the draft in the evacuation pipe of the oil burning unit to the recommended level Since the evacuation pipe of the oil burning unit is connected on the evacuation pipe of the wood burning furnace the minimum draft to be respected is 0 04 W C in the evacuation pipe of the wood burning side at all time In fact a barometric damper that would be opened too wide could cause an important loss of draft in the evacuation pipe of the wood burning furnace ELECTRODES SETTING The electrodes must be adjusted by a qualified technician A proper positioning of the electrodes is important to get an efficient lighting of the oil
18. a 5 D RECHNER TREE 5 3 APPLIANCE INSTALLATION gale tos hone tuts 6 UNIEEOQOGCATION iat rnm 6 CLEARANCES TO COMBUSTIBLE MATERIALS seen 6 FLUE AND BAROMETRIC DAMPER CONNECTION essent nnne 7 LV AMA M MM MM d M D a aa 8 COMBUSTION AIF nan Pensa tdt ean Puertas 8 ELECTRICAL CONNECTIQON bad etes Mad ba 9 ELECTRIC ELEMENT CADDY WOOD ELECTRIC essen 10 THERMOSTA anieri neran FE RA l a 11 FAN CONTROL AM A A M a A 11 A OPERATING INGTRUCTIONS FRED FER Etre EE heh 11 CONTROL SYSTEM itii EHE EE AREE UA EUER ls 11 HGATING Pep 12 Ec 12 HEATING a y 12 EARLY SIGNS OF OVEHFIHED FUBNAGE uitio dd iei n Eri p deis 13 WOOD AS HEATING FUEL uba baa 13 CHM NE digi nime Dpto opp EMT 13 Dy MAIN TENAING cc 14 MAINTENANCE OF THE EXCHANGERS ir es aa hc a dau ESAE A E RR 14 CHIMNEY MAINTENANGCGE 15 MAINTENANCE OF THE BLOWER MO MOR edel 15 dE INIM
19. damages to the furnace The drawer must be cleaned regularly It is important that the door and the ash drawer be kept closed while the appliance is in use Maintain all gaskets in good condition in case of deterioration contact your dealer for replacement gasket ASH GRATE You must replace the ash grate if it is damaged and a replacement may be obtained from your dealer The steel plate on the ash grid is meant to optimize the heat inside the combustion chamber and should only be removed to empty the ashes 3 APPLIANCE INSTALLATION UNIT LOCATION The furnace must be installed where outside air supply is sufficient for proper combustion In airtight houses it might be necessary to install an outside air inlet see details in COMBUSTION AIR The furnace must be positioned so that the connector is as short as possible minimize the use of 90 elbows The owner must ensure a proper installation to allow a safe operation of the appliance CLEARANCES TO COMBUSTIBLE MATERIALS N B This appliance must be installed according to the instructions on the unit s certification plate MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR CADDY FURNACE CEILIN G i HOT AIR PLENUM ELBOW LEm gt lt static PRESSURE CHECK POINT MIN 020 WC ELECTRIC ELEMENTS LEFT WALL Kj
20. de of the appliance four holes are pre drilled on the edge to match the holes on the mounting bracket see fig 3 Use the front holes on the Caddy The fan limit control for the oil unit affixed to the junction box and relay transformer see figure 2 must be installed on the lower left hand side removable panel near the oil flue outlet a 1 diameter hole is pre punched to allow the insertion of the fan limit s sensor FIGURE 2 RELAY TRANSFORMER 28 FIGURE 3 HOLES FOR LIMIT SUPPORT ELECTRICAL WIRING The whole wiring from the distribution panel to the heating unit shall comply with the applicable electrical standards and local codes The unit should be connected to its own 15 amp 120VAC electric circuit see electrical diagram on page 18 THERMOSTAT Both the wood and oil thermostats must be installed side by side on an interior wall in a location where they are not affected by the air draft coming from the furnace s blower they must be level and at least 55 inches above the floor FAN CONTROL The oil fan limit control settings may vary depending on the type of building and heating installation The fan off temperature is factory set at 100 and the fan on setting should be positioned as close as physically possible to the fan off setting the high limit is set at 250 and these settings should allow proper operation in most installations In order for the blower to run for long enough
21. e must be installed For more details see INSTALLATION INFORMATIONS Part No 21844 on the burner pump If the rise is higher than 10 feet a two stage pump may be required along with an oil return pipe 3 APPLIANCE INSTALLATION LOCATING THE UNIT The furnace must be installed in a location where combustion air is available in sufficient quantity In airtight houses the installation of an outside air intake might be required See details in 3 APPLIANCE INSTALLATION COMBUSTION AIR The owner is responsible for ensuring a proper installation to allow a salubrious operation of the appliance Position the furnace so that the connecting pipe is as short as possible and limit the use of 90 elbows to a minimum Provide sufficient clearance to permit easy access for maintenance of the filters motors controls and pipe connectors CLEARANCES TO COMBUSTIBLE MATERIALS WARM AIR PLENUM AND FIRST 6 FEET OF DUCT 6 in 152 mm PLENUM AFTER THE FIRST 6 FEET B 1 in 25 4 mm REAR INCLUDING CLEARANCE FOR MAINTENANCE A 24 in 610 mm SIDES INCLUDING CLEARANCE FOR MAINTENANCE 24 in 610 mm OIL BURNING UNIT FLUE PIPE 9 in 229 mm WOOD BURNING FURNACE FLUE PIPE 18 in 458 mm FLOOR 0 in O mm ON A COMBUSTIBLE FLOOR THE USE OF A FLOOR PROTECTION EXCEEDING THE FURNACE BY 8 AT THE REAR AND SIDES AND 18 IN FRONT IS RECOMMENDED 24 N B These appliances must be installed in conformity with the instructions on t
22. ed with the appliance must be properly installed on the flue pipe of the oil unit The purpose of the damper is to limit the draft if necessary in the oil unit evacuation pipe Since the evacuation pipe of the oil unit is connected to the evacuation pipe of the wood burning furnace the minimum draft to be respected at all times in the evacuation pipe of the wood burning side is 0 04 W C 2 OIL TANK AND PIPING The maximum capacity of the tank must be 200 gallons and the tank must be located at least 7 feet from the burner Local codes will govern the size of the air inlets and filling openings as well as the type of plugs to be used 1 1 4 IPS and 2 IPS are usually accepted as minimum dimensions for the air intake pipes and fill pipes respectively The oil line to the burner must be a 3 8 outside diameter copper tubing for runs up to 50 feet and gt o d for longer runs A manual shut off valve and an oil filter shall follow in sequence on the oil line between the oil tank and the burner The oil line must be buried or protected adequately to avoid any damage 23 BURNER PUMP The burner is equipped with a single stage pump When the pump is connected to a single feeder pipe a maximum rise of 8 feet is allowed This height is measured from the tank outlet level to the burner inlet When the rise is more than 8 feet and not exceeding 10 feet a by pass plug provided with the burner must be inserted in the pump and an oil return pip
23. extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your PSG dealer This warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence accident during transportation power failures downdrafts or venting problems are not covered by this warranty This warranty does not cover any scratch corrosion warping or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Transportation fees to ship the product back to the purchaser will be paid by
24. ffle eee Oil burner electrical elements blowers heat sensors switches rheostat Dus l veut relays damper motor fan limit control PC board wiring and other controls LEE LA Ceramic glass thermal breakage only paint peeling gaskets insulation year 578 and ceramic fibre blankets i I i I Firebrick n a Pictures required Shall your unit or a components be defective contact immediately your PSG dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e Your name address and telephone number e Serial number and model name as indicated on the e Bill of sale and dealer s name nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your PSG dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 36
25. fs PSG 1700 L on Harmel P S G Qu bec Qu bec N G1N 4R9 Installation and operating instructions for CADDY furnaces READ THE MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE FURNACE MODELS INCLUDED IN THIS MANUAL CADDY WOOD AND COMBINED 15 Kw 18 Kw 20 Kw 25 Kw and UH Caddy Read these instructions carefully before installing and operating your furnace CONGRATULATIONS You have purchased one of the finest wood or combined furnaces available on the market We are confident that your furnace will provide years of comfort and safe operation Please keep this document 45162E 26 11 2008 TABLE OF CONTENTS SECTION A WOOD OR WOOD ELECTRIC COMBINED FURNACES 3 INTRODUCTION eco cet eet AQ eee dc C E 3 T CHIMNEY AND DRAF T aote us ha asha dose hao 3 2 SAFETY RULES uu 3 GENE RAE PEQUIREMENTS ru unpu asas giclee 3 ODOUR FROM THE PAINT esso aiite rds arido Lau ra RR tas FARE RE RARE 4 ASHDISFOSAD treat cdd cct d poa aT MA AE 4 CREOSOTE BUILD UP AND REMOVAL md roten iam rentre rome 4 SMOKE DETEC TOR iii vitu EAEH ERR RE EAE FEAR ERA REA RARE FA ARR RR A ERR 5 DOOR GPSS mtn 5 GLASS SPECIFICATION Shea a a aaa pp u ua 5 ASFDRAWER rar aec a a tse a sa dot dd R
26. han 0 06 w c will reduce efficiency and could result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 in w c in the evacuation pipe on the solid fuel side no matter what type of furnace WOOD WOOD ELECTRIC OR WOOD OIL COMBUSTION AIR When the furnace and the chimney are completely cold it might be necessary to provide fresh air by opening a door or a window for a few minutes while lighting the fire Take note that a house constructed or renovated in order to be airtight is liable to lack fresh air necessary for the proper combustion of a flame producing heating appliance In such a case when starting up the fire do not operate appliances which evacuate air outside the house such as Range hood Air exchanger Clothes dryer Bathroom fan Ventilated central vacuum system NOTE It is recommended to install an outside air inlet of minimum 4 diameter in the room where the heating appliance is installed see drawing below It is preferable to choose a wall which is not exposed to dominant winds depending on the conditions surrounding your house Insulated conduit full length Fresh air Free air entry intake Exterior wall N B The owner of the furnace is responsible for the room salubrity in case of negative pressure or temporary negative pressure ELECTRICAL CONNECTION The following instructions do not supersede the local code CADDY WOOD ONLY On the
27. he name plate CEILING 4 CEILING 18 HOT AIR PLENUM MIN 12 STATIC PRESSURE CHECK POINT MIN 0 20 W C WALL OIL UNIT SMOKE PIPE Walla A 24 9 24 A 29 ALL MODELS EXEPT CADDY 24 B 2 ALL MODELS EXEPT CADDY 1 N B FOR AIR RETURN RESPECT THE OPENING SURFACE OF THE OUTSIDE AIR PLENUM OF THE FURNACE POSITIONING THE APPLIANCE 25 POSITIONING THE APPLIANCE For a safe and quiet operation the furnace must be levelled in both directions Give each U shape track an equal support so that the weight is evenly distributed PIPE CONNECTOR AND DAMPER The pipe connecting the furnace to the chimney must be as short as possible The use of 45 elbows is highly recommended for a better evacuation of the smoke in the wood burning furnace The barometric damper provided with the appliance must be installed in the oil unit evacuation pipe approximately 24 from the unit flue outlet of the unit PSG UH CADDY FOR PSG UH CADDY FIGURE 1 ELBOW 45 MINIMUM DRAUGHT IN WOOD FLUE PIPE 0 04 W C LJ REDUCER 7 TO 6 BAROMETRIC DAMPER 5 DRAFT 0 02 W C TO 0 04 W C VERIFICATION HOLE _ FOR OIL COMBUSTION FURNACE TYPE CHIMNEY PIPE DIAMETER CADDY A FIGURE 2 REQUIRE A FLUE PIPE REDUCER
28. himney flue restriction too long 90 elbows Improper installation of the ducts little static pressure unbalanced system too many warm air outlets and not enough cold air inlets The thermostat which controls the damper is continuously activated and is too close to a source of cold Damper not properly adjusted House not insulated enough Ash drawer is not tightly closed Furnace too small for the surface to be heated Unbalanced ventilation system very little heat where the thermostat is located Fan ON setting too high Return air is too cold temperature lower than 65 degrees Limit control not well located in the warm air plenum Wet wood lack of draft Barometric damper not properly adjusted Sooted up chimney SOLUTIONS Adjust the damper minimize the chimney length and use 45 elbows Reinstall the ducts correctly Respect the minimum static pressure of 0 20 in w c Relocate the thermostat Adjust the chain that links the damper to the servo motor Rebalance the ventilation system in order to increase the air flow in the room where the thermostat is located Lower the temperature starting point Usually the limit control is set at 150 degrees we can under certain conditions reduce this temperature Reduce the fresh air flow Relocate the limit control Use dry wood Adjust the barometric damper Clean the chimney flue and the furnace exchangers Furnace heats a lot but the war
29. ic unit exceeds the high limit the thermostatic captor will disengage the elements To reactivate press the red manual reset button on the thermostatic captor L 170 Thermodisc after finding and fixing the problem that has caused the unit to overheat static pressure too high fan breakdown etc INSIDE VIEW OF THE ELECTRIC ELEMENT i 95112277 Red button manual reset L 170 Thermodisc RESET 10 OUTSIDE VIEW OF THE ELECTRIC ELEMENT SUMMER SWITCH ET s de MOTOR BREAKER THERMOSTAT The thermostat must be installed on an inside wall in a location where it is not likely to be affected by the draft coming from an air outlet lt must be installed at a minimum of 55 inches above the floor N B Both thermostats used on the combined wood electric model should be installed at same height FAN CONTROL The fan limit control setting may vary depending on the type of installation The temperature setting out of service is preset at 110 F the temperature setting in service at 150 F and the high limit at 250 F at the factory These settings should provide a proper operation for most installations It is preferable for a prolonged operation of the blower that the setting out of service be low enough But a setting out of service too low will cause undesirable cold air circulation To modify the
30. least six months Do not use coal as heating fuel in this appliance Whenever a high rate of smoke is noticed in the room you must 1 Open doors and windows 2 Make sure the furnace door is closed as well as the damper if necessary lower the thermostat starting point or unhook the damper chain and close the barometric draft control manually 3 When the furnace has cooled down inspect the chimney to detect obstructions and consult a specialist to determine the cause of the smoke spillage CARBON MONOXYDE IS A LETHAL GAS ODOURLESS AND COLOURLESS WHICH YOU MUST BEWARE OF CHIMNEY FIRES This might occur when the fire gets extremely hot Burning cardboard branches or small pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot 3 Flames or sparks are coming out of the chimney In case of a chimney fire call your local fire department immediately and sprinkle the roof around the chimney with water Make sure that the furnace door is closed as well as the damper if necessary lower the thermostat starting point or release the chain from the damper and CLOSE the barometric draft control manually If the fire gets uncontrollable due to an improper use or because the draft is too strong follow the same procedure as in a chimney fire except that you will have to OPEN the barometric draft control manually LOCAL FIRE DEPARTMENT
31. low the advices below regarding the installation and operation of your WOOD OIL combination furnace Respect the local codes when in doubt consult your local heating appliances dealer Make sure that the clearances indicated on the instruction manual correspond to the specifications in the certification plate Make sure that your furnace is installed in conformity with the instructions on the name plate All the controls adjustments must be performed by a qualified technician The controls settings and the fan speed must be in compliance with the recommendations of the Warm Air Heating and Air Conditioning National Association and must respect the static pressure ranges in the warm air plenum of the furnace THE INSTALLATION OF THE WOOD OIL COMBINATION FURNACE MUST BE DONE IN ACCORDANCE WITH THE RULES OF THE AUTHORITIES HAVING JURISDICTION AND THE CAN CSA B 139 M 91 STANDARD FOR OIL BURNING HEATING APPLIANCES The oil burning furnaces are not approved for use with combustible heavier than No 2 oil furnace oil DO NOT USE GASOLINE TRANSMISSION OIL OR OTHER TYPE OF OIL CONTAINING GASOLINE 1 DRAFT AND CHIMNEY The chimney must be conform to the rules of the authorities having jurisdiction and the CAN CSA B139 M 91 amp NFPA 31 standard regarding installation of oil burning heating appliances The installation of the connecting pipes to the oil unit must be done and approved by a qualified pipe fitter The barometric damper provid
32. m air plenum does not get hot Wet wood or low grade wood Too much cold air return for the hot air ducts Unbalanced ventilation system Use dry wood Reinstall the ventilation system correctly IMPORTANT NOTE FOR INSTALLATION OF A CENTRAL HEATING VENTILATION SYSTEM IT IS HIGHLY RECOMMENDED TO CONSULT A HEATING SYSTEM VENTILATION SPECIALIST 21 SECTION B woop ott COMBINED FURNACES INSTALLATION AND OPERATION INSTRUCTIONS FOR UH CADDY WOOD OIL COMBINED FURNACES READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CERTIFIED BY OMNI ACCORDING TO CAN CSA B366 1 M91 UL391 3e ed 1995 rev 1999 amp CAN CSA B212 93 JUNE 2000 CAUTION CAUTION EXPLOSION OR FIRE HAZARD DO NOT ATTEMPT TO LIGHT THE FOR YOUR SAFETY DO NOT BURNER WHEN EXCESS OIL HAS STORE OR USE GASOLINE OR ACCUMULATED WHEN THE ANY FLAMMABLE LIQUIDS OR APPLIANCE IS FULL OF VAPOR OR VAPORS IN THE VICINITY OF WHEN THE COMBUSTION THIS HEATING UNIT CHAMBER IS VERY HOT DO NOT BURN WASTES OR PAPER IN THE APPLIANCE DO NOT LEAVE PAPER OR ANY COMBUSTIBLE MATERIAL AROUND THE APPLIANCE PLEASE SAVE THESE DOCUMENTS GENERAL NOTES This instruction manual treats mainly of the oil burning unit of your wood oil combination furnace For any additional information concerning the wood burning furnace please consult your installation and operation instructions manual for wood and wood electricity furnaces To obtain the optimal efficiency fol
33. meant to be buried in soil wait until all cinders have thoroughly cooled before burying CREOSOTE BUILD UP AND REMOVAL When wood is burned slowly it produces tar and other organic vapours which when combined with moisture form creosote The creosote vapours condensate in a relatively cool chimney flue As a result creosote residues accumulate on the flue lining N B To minimize the frequency of the chimney cleaning buy your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the installation minimum clearances or the space required to reload the appliance and remove the ashes When ignited creosote produces an extremely hot fire inside the chimney To avoid chimney fires it is important to do the turnover of wood Inspect the chimney system at regular intervals to determine a cleaning cycle A weekly cleaning might be required during mild temperature periods while a monthly cleaning should be sufficient during colder periods If a significant layer of creosote has accumulated it must be removed immediately to eliminate the risk of chimney fire Remember that a small hot fire is preferable to a large smouldering one to prevent creosote build ups within the system Prepare an emergency procedure in case of a chimney fire Its recommended to clean the heat exchangers thoroughly at the end of seaso
34. n in order to prevent corrosion SMOKE DETECTOR We highly recommend the use of a smoke detector It must be installed at least 15 feet 4 57 m from the appliance in order to prevent undue triggering of the detector when reloading DOOR GLASS To maintain a clean and safe installation do not build your fire too close to the glass or allow the fire logs to lean on the glass Do not operate your furnace at too low a setting Keep the air inlet opened long enough during the fire start up to prevent the fire from smouldering which could stain the glass An intense fire will help keeping the glass clean However in the event that your glass gets stained which should normally not occur you will have to clean it using a wet cloth and an oven cleaner Cleaned the glass ONLY when the unit has cooled down Do not use abrasive cleanser Wood stove glass cleaners are available on the market and their efficiency makes no doubt WARNING Avoid knocking or scratching the glass which could crack or break GLASS SPECIFICATIONS The glass is made of Pyroceram type of glass 3 16 5 mm thick Do not operate your furnace with a broken glass as this could seriously damage your furnace You can purchase a replacement glass from your PSG dealer ASH DRAWER Your furnace is equipped with an ash drawer to collect ashes produced by the combustion of wood This drawer must not be left open during combustion as this may cause over firing and serious
35. periods the fan off setting must not be set too high but too low a setting will result in undesirable cold air circulation To modify this setting turn the indicator to the desired position on the temperature scale of the fan limit control All adjustments of the controls must be performed by a qualified technician The controls settings and the blower speeds must be set in accordance with the recommendations of the Warm Air Heating and Air Conditioning National Association To obtain a continuous air circulation during summer months simply use the red manual switch located on the cover of the junction box which controls the low speed in either on or off position It is not recommended to let the blower run on continuous mode when heating with wood as the wood furnace must reach a certain temperature before the blower starts to perform adequately 29 COMBUSTION SAFETY CONTROL The AFG type oil burner is equipped with an electronic control R7184B1032 including a pre purge function and a new more durable drive motor PRE PURGE When there is a call for heat the burner s fan will run for 15 seconds before the actual ignition takes place to vent the combustion chamber and generate a proper draft This will result in a smoother ignition of the oil burner SAFE OPERATION If the flame goes out while the burner is running the CAD cell will detect it the control will then switch to the RECYCLE mode and cut the fuel supply to
36. r in order to maintain a good control of the combustion for maximum efficiency and security To replace your door gasket remove the old gasket and glue Clean the surface thoroughly apply glue sold for that particular use and put the new gasket onto the door Wait for at least 2 hours before lighting your furnace 16 7 WIRING DIAGRAM CADDY WOOD ONLY THERMOSTAT SERVO MOTOR 24 V A C 24 V A C SUMMER SWITCH REVISION JULY 6TH 2006 HONEYWELL L6064 E n 2 5 la e 5 8 m lt d m TRANSFORMER 24 V A C ON 150 F OFF 110 F LIMIT 250 F WHITE L1 BLACK 120 V A C WHITE L2 TERMINAL e em BLOWER 4 SPEED MOTOR DIRECT DRIVE OR 2 SPEED MOTOR G 12 BELT DRIVE 20 8 CADDY TECHNICAL DATA CADDY A 47 D E F B 25 1 2 C 47 4 D 15 28 F 24 1 G 44 ch TUYAU e E Q POIDS 560 AU Reducer required GENERAL TECHNICAL DATA MODEL DIRECT DRIVE OUTPUT AAT BTU INPUT STATIC PRESSURE FILTER FAN MOTOR SPEED CFM CF WOOD MIN MAX 2 CADDY 00 10 1 3 4 1300 78 140000 0 2 0 6 12 x 24 X 1 TECHNICAL DATA ELECTRIC MODE MODEL OUTPUT TEMP VAR
37. settings simply move the tabs to the desired position on the temperature dial of the fan limit control The adjustment of all controls must be performed by a qualified technician The controls setting and the blower speed must conform to the recommendations of the Warm Air Heating and Air Conditioning National Association For continuous operation of the blower use the switch located below the fan limit control or on the electric unit which controls the low speed either at the on position or the off position It is not recommended to let the blower run on continuous mode when heating with wood since the wood furnace must reach a certain temperature before the blower starts in order to operate efficiently 4 OPERATING INSTRUCTIONS CONTROL SYSTEM On the wood furnaces only the thermostat controls the air inlet damper When the thermostat calls for heat the damper opens and the fire stirs up When the furnace gets hot enough the combined limit control activates the blower motor at the speed selected for wood heating 11 The chain that links the air inlet damper to the motor must have a play of 1 8 inch When there is no call for heat the air inlet damper must be completely closed and the chain must be affixed to the damper motor at the 8 o clock position With all reserve on the minimum air to be increased depending on the type and quality of the combustible LIGHTING 1 Open the door Note In the case that there is a
38. t must be removed without delay Cleaning on a monthly basis should be sufficient during the coldest months Smoke flue inspection The smoke flue should be inspected regularly during the heating season f possible the smoke flue should be dismantled and cleaned flue should be inspected for possible damage If itis in good condition put the flue back in place otherwise it must be replaced Use only wood as a combustible Seasoned hard wood logs 18 to 22 long are recommended as combustible MAINTENANCE OF THE BLOWER MOTOR The two motor bearings must be lubricated once a year using non detergent SAE 20 oil DO NOT OVERLUBRICATE FILTERS The furnace must not be operated without filters In order to efficiently and safely operate a slow combustion heating system you have to ensure a regular maintenance This means that the chimney the joints and the flue must be kept in good condition and the air filters must be replaced regularly use the same size and same type as the original filters Filters dimensions Caddy 12 x 24 filters part 21039 DOOR GASKET MAINTENANCE It is important to maintain the door gasket in good condition After a while the gasket might sag a door adjustment may then be required If the door adjustment is not sufficient replace the door gasket see 6 Gasket 15 Door adjustment procedure 1 Unscrew completely the locking pin see picture below 7 ot Locking pin
39. the burner for 60 seconds After this delay the control goes back to IGNITION mode If the flame goes out times in a row the control will switch to the LOCKOUT mode to prevent a continuous cycling of the ignition process which would cause a premature sooting of the combustion chamber and smoke pipe To deactivate the LOCKOUT mode press and hold the reset button of the control for 30 seconds A green diagnostic LED on the control has four states On Flame present No flame 2 seconds 2 seconds Off Recycle mode 1 2 second On 1 2 second Off Lockout mode TEMPORARY SHUT OFF By pressing and holding the reset button the burner will shut off until the reset button is released When the button is released the control will start over at the beginning of the normal cycle FOR ADDITIONAL INFORMATIONS ON OPERATION SEQUENCES OF THE BURNER CONSULT THE BURNER INSTRUCTION MANUAL COMBUSTION ADJUSTMENT AND VERIFICATION To enjoy the efficiency of our oil burning units you must respect the following criterias TOOLS REQUIRED DRAFT GAUGE SMOKE TESTER PUMP PRESSURE GAUGE NOZZLE AND ELECTRODES POSITION TESTER COMBUSTION TESTER CHECK LIST SELECTION OF NOZZLE AND HEAD NOZZLE ELECTRODES POSITION IN RELATION TO THE HEAD PUMP PRESSURE OILLINE IS BLEED LOW FIRING RATE BAFFLE INSIDE THE BURNER REQUIRED ON UH CADDY FAN SPEED BAROMETRIC DAMPER POSITION 30 COMBUSTION VE
40. the manufacturer Repair work covered by the warranty executed at the purchaser s domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product A one time replacement limit applies to all parts benefiting from a lifetime coverage WARRANTY APPLICATI DESCRIPTION i PARTS i LABOUR Castings combustion chamber welds only castings and heat exchanger welds only Huc EN e Stainless steel firebox components secondary air tubes surrounds and heat shields ash drawer and plating defective manufacture x IDEE Carbon steel firebox components glass retainers handle assembly C Cast 3 years 1 year and vermiculite ba
41. wood Caddy the fan limit control is installed with the support provided on the left side of the appliance four holes are pre drilled on the edge of the furnace use the two that are closer to the front of the furnace and connected to the electrical box along with the transformer Install the damper motor on the right side of the facade above the door use the pre drilled holes The chain that links the air inlet damper to the motor must have a play of 1 8 in When there is no call for heat the air inlet damper must be completely closed and the chain must be hooked to the servo motor at the 8 o clock position HOLES TO SECURE FAN LIMIT BRACKET SERVOMOTOR WARNING USE WIRING SUITABLE FOR 75 C CADDY WOOD ELECTRIC The high limit control is a manual reset thermostatic captor that is located inside the electric unit see WIRING DIAGRAMS The electric unit must be connected as shown on the diagram Install the wood fan limit control on the support provided at the determined location The connections must conform to the diagram Install the damper with the bracket included at the right location Install the damper motor on the right side of the fa ade above the door use the pre drilled holes The chain that links the air inlet damper to the motor must have play of 1 8 in When there is no call for heat the air inlet damper must be completely closed and the chain must be affixed to the damper motor at the 8 o clock position
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