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troubleshooting

1. 6 LP amp Detector Maintenance 7 Smoke Deco Paseante eolica 7 DEI rei 4 MON Spare TO Covenant f Wood Cuiftine BOATS E 3 JACKS TOWABLE 29 30 Pili WV CEI Landing Jac Re ee asa 29 L l een 30 Tongue Jacks PP o e er 29 sono ee 29 LP SYSTEM 45 46 LP Gas Systems and Appliances 45 MAINTENANCE CHARTS 53 58 Cs T 53 55 ST OA c 56 58 MISCELLANEOUS succionar 49 50 OPE POE O T 49 Or 0 ta os ee 49 Hibees Locks ateos resorts tcp n 49 BOGE VCH 49 PLUMBING imc lolli Enric Sanitizing The Fresh Water System WIE NO RN _ e e Coachmen ROOFS ias 13 14 WALES sins 15 16 Al usa m OO Ersan rc A 15 B Y 13 Gelcoat Fiberglass Walls Caps amp Bumper 15 R bper Root Material societat 19 AA re 15 Rubber Roof Sealan censeat sese potias phas io 15 WINDOWS wi RR RR cC WB 17 18 RV STORAGE RV START UP 51 52 Escape Slider lona 17 ro on tre merrier tre rere 51 52 LOMAS O ol SLIDE OUT amp LEVELING SYSTEM 47
2. A SLIDE OUT ROOM MANUAL OPERATION LIFTCO CLASS C LEPRECHAUN SANTARA CATALINA SPORT MAIN SLIDE OUT ROOM amp BEDROOM SLIDE OUT ROOM v Locate manual override switch It can be found next to slide out operation switch or on the exterior of the dinette cushion base Turn to off position Locate and remove plug on outside of slide out that covers manual crank access port Insert manual crank that is provided or use 3 4 socket begin cranking the room in lt lt lt lt When the room is fully retracted return the override switch to the normal position IMPORTANT Please be sure to place override switch in on position before traveling Should you require additional assistance please do not hesitate to call Coachmen Customer Service at 800 453 6064 SLIDE OUT ROOM MANUAL OPERATION LIFTCO CLASS A MIRADA PATHFINDER RENDEZVOUS MAIN SLIDE OUT ROOM amp BEDROOM SLIDE OUT ROOM Locate manual override switch It can be found next to slide out operation switch or on the exterior of the dinette cushion base Turn to off position Locate and remove plug on outside of slide out that covers manual crank access port Insert manual crank that is provided or use 3 4 socket begin cranking the room in lt lt lt lt When the room is fully retracted return the override switch to the normal position IMPORTANT Please be sure to place override switch in on position
3. 1969 SAU ING siii jo NILSAS u QIVM3a ren p hasada eos ou 9 ee ee SUL K lt Te INEILSAS 0002 Isn ny SNIUNLJUANNUW Y DELAS SNOILINYLSNI EY GIVMAG HOIVH3SdO H3NMO 75 oach men 5 2 m APPENDIX A NOTES IN THE EVENT OF A LOSS OF ELECTRIC POWER THE BEDROOM SLIDE CAN BE RETRACTED USING ANY WRENCH APPLIED TO THE HEX NUT AT THE BACK OF THE MOTOR AS SHOWN 5 8 HEX POWER GEAR SLIDE OUT Il BEDROOM TOWABLES DESCRIPTION ECR amp DATE BY LISS TOLERANCES DWG TITLE EE DEIURLD 0000 005 MANUAL OVERRIDE BEDROOM SLIDE WEE MANUFACTURING 0 03 PRODUCT TITLE SON Cee Elect Bed Slide RUY INCORPORATED ANGULAR 1 Bed DATE 07 16 00 DRAWN BY APPR av SOME 172120 RAW KIT PART ASS YNO OK een 1217 E SEVENTH STREET MISHAWAKA INDIANA 46544 0703 FAX 219 255 5029 1 888 DEWALDS 339 2537 PH 219 254 5265 This document and the information contained herein is the sole property of DEWALD MANUFACTURING INC DMI It contains proprietary information which is confidential Any use or reproduction of this drawing without authorization from DMI may warrant legal action against user 76 oji Coach men APPLIANCES usus usuis
4. Plumbing Systems P Sanitize plumbing stem Winterize plumbing system Check plumbing systemfitings W W oo J jJ J pp Appliances Tt Water Heater _ pp ee Water Heater maintenance instructions T m Operate pressure reietvae 11 pas po All J po Check buer for properadustment Jm Check electrode gas amp porcelain T m_ J Check module board cuts o C Ww Pu MAINTENANCE CHARTS Towable Maintenance Chart Appliances J Refrigerator Refrigerator maintenance instructions Inspect 8 clean exteriorvent InspectLP fitings Y Inspect amp cean batte Y pm Furnace maintenance instructions J po j Jj p j A C maintenance instructions J J J j m Clean air filter J mga j Inspect for exterior damage W ly yy RageTop j j j O j Range maintenance instructions Inspect 8 clean burner assemby Jmf _ Eo J J jJ _ Miscellaneous Lubricate locks hinges latches ED EM 58 AT hmer TROUBLESHOOTING This troubleshooting section has been developed to help solve some of the simple problems which could occur in your recreational vehicle It is not intended to be a re
5. 4 0 to 4 6 amps Exterior Lights Clearance Light Ea 1 amps Refrigerator Dometutic 14 6 to 13 8 amps Headlights Low Beam 16 0 amps Refrigerator Norcold 1 8 amps Headlights High Beam 24 5 amps Security System 1 0 amps Landing LES u ua ee 5 5 amps EED O 20 milliamps Parking Lig DIS 9 4 amps LED Armed 30 milliamps Porco Lie seti ini ds 1 1 amps 4 9 amps POr Lio Diarran 7 0 amps VCR Recorder 2 0 amps Storage Comp Light Ea 1 4 amps i spare 1 0 amps Fil ie 2 4 amps VV Her PUP nasa 4 0 amps LEE 0 Ls OPA On E E 11 0 amps Windshield Washers 3 0 amps Generator Cranking soria 300 0 amps Windshield Wipers Wet 8 0 amps 1 amps Range ODO u uu 2 9 amps POWER CENTER amp DISTRIBUTION PANEL This 1 the breaker box of your Coachmen recreational vehicle 120 volt circuit breakers are located here as well as most of the 12 volt fuses v At the beginning of camping season inspect all breakers and fuses with shore line plugged in Y Turn each breaker OFF and back ON Replace breaker with one of the same rating if breaker trips WARNING DO NOT use a larger rated amperage breaker Doing so will increase the risk of an electrical fire
6. Y Inspect 12 volt fuses replace if necessary Always use a replacement fuse of the same rating WARNING DO NOT use a larger rate amperage fuse Doing so will increase the risk of an electrical fire Pu ELECTRICAL 17 men INVERTER Y In motorhomes where an inverter is available it is important to remember that the inverter system is designed to temporarily run appliances such as the TV microwave and a few 110 volt receptacles Y The switch on outside for most cases should be left in the Off position System can be turned on and off from remote panel inside of coach This will prevent premature wear down and discharge on batteries v Inverters step up 12 volts battery power to 120 volts AC power v They require fully charged batteries to operate properly GENERATORS Onan Generators Starting amp Stopping Procedures For simple steps for star ng and stopping your Onan genset see your Onan operator manual RV Genset Exercise It may seem strange that not using a machine could cause per formance problems but with RV gensets that s exactly the case RV genset exercise is important both in terms of moisture and fuel system damage Often RV gensets are used infrequently and over time in as little as 50 days the gasoline housed in a genset can break down into gums and var nishes Gum and varnish can clog the fuel system causing fuel pump fuel line and carburetor plugging result
7. 8 Replace if necessary 9 Perform more frequently if there are extended periods of non use MISCELLANEOUS ELECTRICAL Receptacles v Test all GFI receptacles monthly e Push in test button the reset button should pop out e Push in reset button and it should hold Replace receptacle if reset button does not hold and pops out Breakaway Switch v Inspect at beginning of camping season and prior to each trip and make sure it is securely fastened to trailer v Have tested during brake system maintenance 35 ELECTRICAL achmen Exterior Fuses and Circuit Breaker Y Primarily located by the RV battery Inspect regularly prior to each trip or on a monthly basis to ver ify condition Guard against corrosion Clean if necessary and replace any that are damaged corrod ed or non functional A Dash fuse location Gas Class A Dash fuse location Rear Diesel Class A Left side of driver s area Under cup holders on dash Travel Trailer 12V mini breakers Fifth Wheel 12V mini breakers Front frame Front compartment Mini Home Class C 12V mini breakers Rear Diesel battery disconnect solenoid and Under step area 12V mini breakers Rear compartment 36 Dm ELECTRICAL CIRCUIT DEFINITIONS MOTORIZED 120 Volt Circuits Breaker Rating Location Microwave 15 Power Center Converter 15 Power Center Air Conditioner 20 Power Center Generator Wa
8. 5 1 Recommended range 60 80 p s 1 depending on load Y Check inflation pressure weekly Air bags will normally lose 3 4 p s i per week A higher rate indicates leakage Allow 1 p s i of air pressure for every 40 lbs of weight i e 50 p s i to support 2000 lbs v Periodically check bags for any cracking If cracking is noticed contact your Coachmen dealer for repair or replacement of the bag if necessary CAUTION Be sure the wheels are blocked before crawling underneath the unit to inspect the bags Front v Class A Motorhomes built on the Workhorse chassis have a coil spring air bag front suspension Air bags should be inflated to 80 90 p s i under load DO NOT allow air pressure to fall below 10 p s 1 v Routinely inspect brackets for loose bolts or damage 23 24 PS ach men SUSPENSION TOWABLE Weigh unit periodically to ensure you have loaded your unit within its weight specifications and have weight distributed as specified in your owner s manual If weights are exceeded remove and or redistribute cargo accordingly SUSPENSION Y Inspect suspension components at least every 6 months 6 000 miles for signs of excess wear elongation of bolt holes and loose fasteners v Replace worn parts if necessary WHEELS amp BEARINGS Y Inspect bearings clean and lubricate annually or at 12 000 miles Y Inspect wheels regularly if rust is noticed or paint is chipped sand and paint with rus
9. VEC VEHICLE COMPANY LLC GENERAL MAINTENANCE amp TROUBLESHG TING itt Coachimen INTRODUCTION TO THE GENERAL MAINTENANCE 8 TROUBLESHOOTING GUIDE Welcome to Coachmen s growing family of satisfied RV owners Hours of relaxation adventure and enjoyment await you in your new Coachmen RV This General Maintenance amp Troubleshooting Guide has been prepared to help you maintain your Coachmen RV to assure year of trouble free service This manual contains instructions for the general care and maintenance of your RV The manual also contains a Troubleshooting section that outlines some simple checks if by chance a component in your RV is not operating properly Any repair required beyond the procedures listed should be performed by your dealer or qualified technician It is also important that your read and follow the instructions in your Chassis if applica ble Appliance and Accessory booklets provided with your RV Maintenance amp Troubleshooting instructions for appliances and accessories were obtained from the respective manufacturer s owner s manuals and are used with the per mission of the various manufacturers Coachmen reserves the right to present edited por tions of this material Coachmen RV Company works year round to improve its product Therefore the infor mation within this manual is subject to change without prior notice or obligation to the consumer If you have any questions regarding the instruction
10. reduce load Lights dim or half bright Y Bad battery Check battery condition Y Possible converter malfunction Have converter checked by an authorized service center Y Possible low voltage from shoreline Make sure voltage to shoreline is not too low 108 volts minimum LEVELING JACKS The pump runs but the jacks will not extend v If the voltage is below 10 volts there is a connection cable ground or battery problem from the 12 volt source If voltage is OK check the 50 amp fuse at the coach disconnect located in one of the outside storage compartments NOTE Batteries under no load should read 12 7 volts Batteries must maintain good voltage underload and must be in good condition with no weak cells The system will draw up to 200 amps An alternator convert er or battery charger will not supply enough power for the system to operate properly The pump does not come on Y Check the pump fuse If the pump fuse is not blown check Terminal 1 of the pump relay for 12 volts on the pump If voltage is not present the problem is the connection the battery cable or the battery Location of fuses for the jack controller Diesel Units Driver s side under the dash Y Gas Units Passenger side under the dash 62 _ ach men TROUBLESHOOTING Jacks will not retract ee Y Jack pad may be stuck in the ground Free from earth Problem in solenoid manifold Turn T handles counter clockwise until seated Aft
11. 10 800 5 400 20 Ib Bottle BTU Available At Full 4 20 0 5 10 15 60 36 000 18 000 12 750 8 500 4 250 50 32 400 16 200 12 150 8 100 4 050 40 28 800 14 400 11 400 7 600 3 800 30 25 200 12 600 10 450 7 300 3 15 20 21 600 10 800 8 100 5 400 2 700 1096 16 200 8 100 6 075 4 050 2 025 30 Ib Bottle multiply x 1 40 It is important to remember that your furnace refrigerator water heater and range all use LP gas to operate Each appliance has a different BTU rating and you will need to take them into consideration to determine how long your LP gas supply will last To determine this simply take BTU ratings for your LP appliances and divide into BTU availability 30 of LP approx 650 000 BTU s at 70 sea level In the example below you would have approximately 16 hours of LP gas availability Of course these do not run 100 of the time you are camping but this is an easy way to anticipate your LP gas availability Example Furnace 30 000 BTU s Refrigerator 1 500 BTU s Water Heater 9 000 BTU s Total 40 500 BTU s 46 PS ach men SLIDE OUT amp LEVELING SYSTEM SLIDE OUTS Y The slide out mechanisms are virtually maintenance free Keep slide out rails clean and free of dirt and road grime build up It is recommended that a dry silicone lubricant be applied to the slide out rails gears and rollers A DO NOT use petroleum based lubricants grease as they will collect dirt and cause premature
12. 4 NUT DRIVER IS USED TO OPEN 11 2 DIAMETER THE VALVE RELEASE ON THE 1 1 2 SOLENOID VALVE Push room by hand until closed VALVE RELEASE DIAMETER SOLENOID VALVES NUT v Return valve on pump to closed position NOTE DO NOT turn the valve release nut more than 4 and 1 2 four and one half turns counter clockwise Damage to the valve may result Should you require additional assistance please do not hesitate to call Coachmen Customer Service at 800 453 6064 74 APPENDIX A Coach mewn Ayauive 9372349 AYVLNINON POWER GEAR SLIDE OUT ROOM TOWABLES 3unssaud 1 38 OL LNitdd 114 118 00 51 60 SNOLLONHLSNI HO1VU3dO H3NMO 1419145 34 dINV 0 HOLIMS 13838 OLNV NOILISOd 33HHL AV 13H HOLON 39V9ON3SIO OL HOLON OL 3SIMM2O TOH31NnOO 3SIMX2012 Nun 8 1 NYNL 8 1 NOILVH3dO 4 TVWHON w LAN ININIOVINISIO Xoauvao9 LNO SI NMOQ NI SI WOOd dl dn NIVW AH MO138 33S 413343 NN OL LAN LN3A39VON3SIO DNIMOTIV 13VHS 3AIHQ 31V LOU 3UIHH3AO TVANVN HO3 Aa 3ani aans L4VHS 21915509 SI 8 9 HOLON JHL HSNOHHL SNILJIHG WOOH N A131010s8v IOV 1d OOH 3H4 4201 ATSATLISOd OL SQ1VM30 888 1 3383 1101 5 HV3O WHOM 53211111
13. Coleman 316 832 3400 Duo Therm Dometic 800 544 4881 Alarm Systems Code Alarm Security 800 421 3209 Magnadyne Security 310 639 2200 MTI CO amp LP 800 383 0269 Antenna Winegard 800 288 8094 Awning A amp E 800 544 4881 Carefree 800 622 3230 Zip Dee 708 437 0980 Back Up Cameras Audiovox 800 688 3135 Sony 800 222 7669 Batteries Douglas 800 368 4527 Interstate 800 237 6126 Interstate Locator 800 582 7000 Battery Disconnect Intellitec 800 251 2408 KIB 574 262 0518 Chassis Contacts Chevrolet Chevrolet Customer Assistance 800 367 2438 Chevrolet Motorhome Assistance 800 222 1020 Chassis Contacts Ford Ford Customer Assistance Hotline 800 392 3673 Ford Motorhome Assistance Hotline 800 444 3311 Chassis Contacts Freightliner Freightliner Customer Assistance 800 385 4357 Chassis Contacts Spartan Spartan Service 800 543 4277 Allison Transmission 317 242 3549 Cummins Diesel 800 343 7357 800 DIESELS Chassis Contacts Workhorse Workhorse Custom Chassis 877 946 7731 Converters Power Centers Parallax 800 443 4859 Heart Interface 800 446 6180 Countertops Bristol Laminating 574 848 4461 Marble Creations ONYX 574 269 7242 Kevco ARVAN 574 262 2531 Fiberglass Filon Kemlite 800 467 8600 Hi Gloss Gelcoat Goldshield 260 728 3219 Food Center Nutone 800 543 8687 Furnace Hydro Flame 800 873 4328 Furniture Flexsteel 574 831 4050 Pilotseats IA 563 556 7730 Lux 574 295 0229 Mastercraft 574 294 2541 Generators Generac 414 544 4811 Kohler 41
14. LP gas appliances we recommend having your appliance main tenance requirements performed by your Coachmen dealer or an appliance manufacturer authorized service center WATER HEATER Refer to your water heater owner s guide for operation and maintenance instructions Twice a year do the following Y Check electrode for cracked porcelain and make sure gap between electrode and ground is set at 1 8 v Clean module board circuits with a pencil eraser v Inspect and clean flu baffle Presence of heavy soot formation indicates improper burner operation Have a qualified technician clean flu baffle or follow instructions in water heater owner s manual v Maintain proper LP gas pressure at 11 inches Water Column this needs to be done by a qualified technician REFRIGERATOR Refer to your refrigerator owner s guide for operation and maintenance instructions Twice a year do the following Y Check for obstructions in upper amp lower vent areas i e spider webs birds nests etc Use a soft bristled brush to dust off the debris Keep area at the back of refrigerator clean and free of debris Y Check LP connections to ensure they are tight and not leaking With LP gas supply on use non corrosive bubble solution on LP fittings If bubbles are noticed IMMEDIATELY shut off gas supply and have a qualified RV Service technician repair leak source Y Maintain proper LP gas pressure at 11 inches Water Column this needs to be d
15. Panel 33 Snore Line Lore 32 EXTERIOR unn rn 11 12 Puntod serenata dee 11 11 FRAME 8 CHASSIS MOTORIZED 19 20 oooO AAA po un 19 Frame Metal BUM PES esa ae a 19 Receiver 19 Times and i uu u E E Ei 19 Pe Pe ly Mater Em 19 FRAME amp CHASSIS TOWABLE 21 22 ui m 21 EDEN DNE RR 21 yi CONDI een ee 21 kFiameand Meral DUI POIS 21 17 Sal ET OOO ROO 21 Underbelly Material uu a ash apto 21 INTERIOR cora 3 8 CEDE E 4 D 3 Jael ili 3 Laminate surface countertops and sinks css 3 Solid surface countertops and IHR 3 De ca I tio 4 5 Pleated shades and zu 5 Wall paper DOOR em I m 5 Window treatments curtains and bedspreads 5 5 Dl T nee 3 Flooring Materials ae 5 6 irj 5 cui TIC D 6 Linol 6 I Wa i Ol uu en 5 Wood plank parquet and composite flooring 6 APA Ue ied uu dte aeu SU EE 6 7 Leather chars and SOLAS 6 Solas AO ENS 6 AA o o dE d br rM NE 7 Vinyl seat apnd
16. Shut off the service valve s on the LP gas tank or bottles Cover the LP regulator to prevent mois ture from freezing and damaging regulator Turn thermostat on furnace to the OFF position v Light a gas burner on range to consume any gas remaining in the lines Once flame extinguishes itself turn burner valve off v Remove all perishables from refrigerator freezer and cabinets Defrost wash and dry interior of refrigerator freezer Prop door open so air can circulate and prevent mildew v Leave cabinet and closed doors ajar to allow air circulation and prevent mildew and musty odors v Disconnect battery ground cable first Add water and recharge if necessary Store battery in a cool dry ventilated area away from where extreme heat or sparks can occur Y Cover windows on the inside with a dark fabric newspaper or cardboard to protect interior fabrics from fading Y Close all exterior vents on roof amp sidewall tightly Y Lubricate locks and hinges on exterior doors v Inspect under trailer for any tears in underbelly material or openings into floor where animals may enter seal if necessary v cardboard inside of refrigerator and water heater exterior vent doors to help prevent dust and debris from building up on burner components v Wash and wax exterior of unit for easier spring start up v Cover furnace intake and exhaust vents with tape and foil to prevent dust and debris and varmints from
17. TYPES Any ventilating window may permit some water inside especially during heavy rainstorms or while driving This is normal and water should only be seen in the lower track portion of the window frame Condensation will also cause water to accumulate on windows and in the tracks Drainage is accomplished by the sloping sill and weep holes in the frame v Periodically vacuum inside window tracks to prevent dirt and dust from building up and clogging weep holes v Periodically check outside weep slots for obstructions and clean if necessary NOTE If water is noticed entering the window between the glass and frame take unit to a Coachmen dealer to have sealed Y If water is entering between window frame and clamp ring and running down wall have your Coachmen dealer inspect window sealant to locate source of leak and correct as needed Y Ensure that escape windows latches are properly adjusted Window will pop open if not adjusted tight enough 17 18 Dm amen FRAME amp CHASSIS MOTORIZED You will need to refer to your chassis owner s manual for maintenance instructions set by the manufacturer of Coachmen motorhomes chassis e g Workhorse Ford Spartan Freightliner or Chevrolet TIRES AND ALIGNMENT Y Prior to each trip perform a general exterior inspection Inspect and monitor closely tire wear and pressure v Abnormal tire wear improper pressures and alignment can adversely affect your driving ex
18. before traveling Should you require additional assistance please do not hesitate to call Coachmen Customer Service at 800 453 6064 SLIDE OUT ROOM MANUAL OPERATION AURORA MAIN SLIDE OUT ROOM Locate the manual override switch at the main control panel and have someone depress and hold v Locate override shaft in driver s side rear wheel well in front of dual tires v Usingal 1 8 socket and ratchet crank room in v When retracted release switch SLIDE OUT ROOM Remove access panel located on bed base side facing back of coach This will expose a 3 4 manual override hex collar v Locate the manual override switch at the main control panel and have someone depress and hold Y Using a 3 4 socket and ratchet crank room in v When retracted release switch Should you require additional assistance please do not hesitate to call Coachmen Customer Service at 800 453 6064 13 Pu APPENDIX A ACoachmen SLIDE OUT ROOM MANUAL OPERATION SPORTSCOACH MAIN SLIDE OUT ROOM v Locate the manual override switch at the main control panel and have someone depress and hold the switch for the front slide Locate override shaft in driver s side front wheel well behind tire Using a 1 1 8 socket and ratchet crank room in lt lt lt When retracted release switch ROOM SLIDE OUT ROOM IF EQUIPPED Remove access panel located on bed base side facing living quarters front of coach This wil
19. manual 52 Al ach CHARTS Motorized Maintenance Chart Y y zl gt gt ES gt 5 5 2 2 gt med YO Clean amp dust interior fabries Y Clean 8 dust countertops amp cabinets Oil hardwood doors Y Cea 8 dust floors o o m om AS Exterior Cleanroof j m Cleanwals Y jJ mj j om Al J J po Sealants o _ j Electrical System j ___ Inspectbattery w m Check battery fluid level Check 12V fuses amp 120V breaker m Ww ChekGFlReepades All J J pop Generator P InspectGenerator pop Follow Generator maintenance instructions m LPSystem _ Have LP pressure checked setat Im LP tanks secured properly Y m _ Tooo s 53 Pu MAINTENANCE CHARTS Ih men Motorized Maintenance Chart Plumbing Systems Sanitize plumbing system Ww Winterize plumbing system J m Check plumbing system fittings m MW D VASOS FS Appliances WaterHeater Y j pop Water Heater maintenance instructions Operate pressure retietvave T Im Fui J J yy Check burner for prop
20. u u 111003 Rendezvous Headlight LOW uuu een H7U 9 su state H7U Ion np ON ete 168 Front ne 3457 Clearance Lights FRT RR 194 a AA wudu 194 DIOC Marker AMS cando 11194 BENI BI Eo oo Rc 2157 Tail Light Turn Stop 2157 Tail Light Running 2157 Tail Light Back Up 2156 JB ere oem late bi 11194 Dome LS 111003 Por rb oi rp eT 111003 O Coach men ELECTRICAL CIRCUIT RATINGS amp LOCATIONS NON MOTORIZED 120 Volt Circuits Breaker Rating Location Microwave 15 Amp Power Center Water Heater 15 Amp Power Center Main Air Conditioner 20 Amp Power Center 2nd Air Conditioner 20 Amp Distribution Panel Refrigerator GFCI 15 Amp Power Center Receptacles amp 120 V Lights 15 Amp Power Center most receptacles are GFCI protected through kitchen or bath GFCI receptacles Washer Dryer 15 Amp Distribution Panel Ceiling Fan 15 Amp Power Center Converter 50A system 30 Amp Distribution Panel Distribution panel is separate from the power center but is located right next to the power center 12 Volt Circuits Fuse Rating Location Slide out switch 5 Amp Behind Switch Slide out 25 Amp Battery Compartment LP leak detector 1 Amp Behind Detector 5 Amp Power Center Monitor Panel 5 Amp Power Center Range
21. valve while water heater is running DOES NOT mean it is defective The Atwood water heater tank is designed internally with an air gap at the top of the tank to reduce the possibility of this occurring In time the expanding water will absorb this air To replace air e Turn off water heater e Turn off incoming water supply e Open a faucet in the coach Pull handle of relief valve straight out and allow water to flow until it stops e Allow relief valve to snap shut close faucet turn on water supply Removing odor Y If your fresh water source has the rotten egg odor you will need to find another source of fresh water before flushing and refilling the entire RV water storage system Y Turn off your main water supply that is your pump or your water hook up source Y Drain your water heater tank Approximately two quarts of water will remain in the bottom of the tank If you notice during draining that the water is flowing sporadically or trickling instead of flowing you 69 Pu TROUBLESHOOTING E mem Water Heaters Continued should first open your relief valve to allow air into the tank Secondly take a small gauge wire or coat hanger device and prod through the drain opening to eliminate any obstructions v After thoroughly draining the tank flush the entire system from water inlet all the way to holding tank Y Fresh water should be pumped into the tank with the assistance of the on board pump or with th
22. 11 inches Water Column Be sure LP tank is properly secured in place before each trip If you notice any skunk odor smell have your LP Gas System checked immediately DO NOT light any of the appliances or other flammables 1 e matches cigarettes etc LP system should be checked every 30 days of use or 5 000 miles of travel by a Coachmen dealer or an authorized recreational vehicle LP gas center Propane is sold with a small percentage of butane with it The further south you travel or live it is more likely that the butane percentage becomes greater Because of the different freezing points of propane and butane butane s being considerably higher it is advisable to have anhydrous methanol added to the tanks when returning or traveling to colder climates This will also have any moisture in the LP system absorbed and prevent freeze ups As temperatures change so does the pressure given by LP gas As pressure changes so does the DTU output Below is a chart detailing BTU ratings relating to pressure and temperature ratings One pound of LP gas will give 21 500 BTU s So in colder climates you will need to figure BTU usage accordingly 65 Ib Under Mtd LP Gas Tank BTU Available At Full 4 20 0 5 10 15 60 95 600 47 800 36 000 23 900 12 100 50 86 000 43 000 32 250 21 500 11 750 40 77 000 38 500 29 250 19 250 9 625 30 68 000 34 000 25 500 17 000 8 500 20 58 000 29 000 21 750 14 500 7 250 10 43 200 21 600 16 200
23. 4 457 4441 Onan Referral 800 888 6626 Onan Service 612 574 5000 Ice Makers Dometic 800 554 4881 U Line 414 354 0300 71 TROUBLESHOOTING p achmen COMPONENT MANUFACTURER PHONE NO Inverter Heart Interface 800 446 6180 Jacks Atwood 800 825 4328 Travel Trailer Truck Camper amp Fifth Wheel HWH Leveling 800 321 3494 Liftco Bumper Jack 574 266 5551 Microwaves Samsun 800 726 7864 Dometic 800 544 4881 Mirrors Ramco 574 294 7691 Velvac 414 786 0700 Monitor Panels KIB 574 262 0518 Pumps Shurflo 800 854 3218 Refrigerator Dometic 800 544 488 1 Rubber Roof Dicor 574 264 2699 Slide Outs Power Gear Dewald 800 334 4712 HWH 800 321 3494 Liftco 574 266 5551 Steps Electric Kwikee 800 736 9961 Suspension Hickory Springs 800 643 2102 Dexter Axle 574 295 1900 Mor Ryde 574 293 1581 Ride Rite 800 248 0892 Tanks Fuel LP Manchester LP 800 877 8265 Tanks Fresh Holding Amerikart 574 848 7462 Televisions VCRS Audiovox 800 688 3135 Samsung 800 726 7864 RCA 800 626 2224 Sony 800 222 7669 Tires B F Goodrich 800 521 9796 Carlisle 800 827 1001 Firestone 800 356 4644 Good Year 800 321 2136 Michelin 800 847 3435 Toilets Sealand 800 321 9886 Thetford 800 521 3032 Tubs Duo Form 616 663 8525 Washer Dryer Splendide 800 736 4127 504 229 4922 Water Heater Atwood 800 825 4328 Windows amp Windshields Hehr 219 935 5122 Creation 800 862 3131 Windshield Wipers Diesel Equipment 910 373 8334 72 P Coachmem
24. 48 HWH Slide Out amp Leveling System Motorized 47 P 47 SUSPENSION MOTORIZED 23 24 ADOS M 23 23 cd ese ee I M RN CR MU 23 SUSPENSION TOWALBLE 25 26 A cuadra vend cs dt E Od 25 29 co Bear mig AAA ee 25 irc 27 28 Tite Wear Diagnostic Chart 27 TROUBLE SHOOTING 59 72 La 0 59 Battery DISCO nenne 59 60 Component Manufacturer List 71 72 Electrical Brakine SySteIWMms 60 Electrical POW rarigi aa 61 61 61 e ORO EURO Eo 62 ro al In onen u erahnen 62 Lo AE om 62 63 PRE AA o 63 aro AN 63 N On One I ie ee 63 Oide Receptace una a 64 64 go gadget a 64 j l i d DL 65 RET NT 65 naa EA 65 Ut ROOM RE 65 RBW Electric DI OU RN m 66 HWH Hydraulic Side UE da 66 LIFTCO Electric Slide Out Room 66 Power Gear Electric Slide Out Room
25. 66 la nassen 66 Satelite amp IV Ai emi dis 66 69 Waste eT 69 Water I 69 70 Water 70 71 78 uid Coachmen COACHMEN RECREATIONAL VEHICLE COMPANY LLC P O BOX 1000 MIDDLEBURY INDIANA 46540 REVISED 07 03 916552
26. CAL STEP Step will not extend retract Check that step switch is in the on position Check battery power voltage Charge or replace battery Check step frame for damage lubrication Replace or lubricate lt lt lt lt Check 5 amp fuses located at step Check secondary breaker located e Battery compartment Mini Motor Home 30 Amp e By battery disconnect solenoids or under hood on driver s side Class A Y Check door switch alignment Re align or repair Step operates intermittently v Check door switch alignment Realign Y Check step frame for damage lubrication Replace or lubricate FURNACE Furnace does not ignite v sure gas bottles are full and have gas pressure set to 11 water column pressure with three appliances running Gas pressure should be checked periodically by dealer 4 v Return grille should not be obstructed DO NOT store anything in furnace compartment Y Check fuse in fuse panel and replace if necessary v Remove any obstructions that may be covering floor or wall heat outlets Make sure that any closeable registers are open Y Remove any screens over furnace exhaust v Inspect and clean exhaust tube of furnace Y Voltage below 10 8 volts Blower motor will not run Y Check fuse panel v Make sure thermostat is set above current temperature Furnace breaker exterior Y Make sure thermostat is on location v Check breaker on furnace exterior Furnace does not ligh
27. ELECTRICAL Generators Continued Refer to your operator s manual for specific instructions Below is a chart showing required periodic maintenance as provided by Onan After Each Cycle of Indicated Hours Service These Items 150 hrs 300 hrs 500 hrs e Otte T T X T ean Governor Linkage L o Change Grankease Oi and OWI ar TL Cinara __ CO lean Carburetor amp Combustion Chamber n Onan x Inspect and Clean Internally Engine Combustion Chamber Replace Fuck Filter Gasoline or Glean Fuel ier PG To beperandResweTerhelRGSmem 1 Before operating the set each day or at least every 8 hours check for oil and fuel leaks Check exhaust system audibly and visually with generator set running Shut down the set and repair any leaks immediately Replace corroded exhaust and fuel line components before leaks occur Make sure exhaust pipe extends beyond the perimeter of the RV 2 Or once a year whichever is first Perform more often in extremely dusty conditions i e check monthly and change if dirty 3 Replace fuel filter at carburetor clean screen at fuel pump 4 Refer to Out of Service Protection if unit is to be stored 5 Have your Onan service center perform 6 First oil change during first year or 50 hours of operation whichever is first 7 During periods of non use exercise for 2 hours every 4 weeks
28. Hood 5 Amp Power Center Radio Cassette 15 Amp Power Center 5 Amp Behind Radio TV Booster 15 Amp Power Center Interior Lights 15 Amp Power Center Refrigerator 15 Amp Power Center Furnace 15 Amp Power Center Water Heater 5 Amp Power Center Water Pump 15 Amp Power Center CO Detector 1 Amp Behind Detector 5 Amp Power Center Landing Jacks 30Amp Battery Compartment Battery Power Charge Line 30 Amp Fuse Battery Compartment Battery Power Charge Line 40 Amp Breaker Battery Compartment Generator 175 Amp Battery Compartment LIGHTS 8 BULB RATINGS NON MOTORIZED Interior Bulb Size e 1141 120V C cilin 60W KON Lan Men 60W 120V 3 bulb Ceiling Light 40W Namco Phillips 12866 RVW Ranae 912 Exterior Bulb Size Tao at APP ee 1157 Porch 2 195 105 11194 39 40 A 1 ACoach men CLUMBING For the most part the fresh water system needs just periodic sanitization and winterization These two func tions will take care of all the components within the plumbing system v Sanitize your system At the beginning of each season When the system becomes contaminated After 5 months of use At end of each camping season v Winterize the water system At end of camping season or When temperatures will fall below 322 Y Atend of every trip drain water from the fresh water tank water lines and hot water heater This will discourage the gr
29. P NM ee 1295 a Ao 1076 p 17 4 Round Halogemn 10W 12V Wardrobe Lights Lu uu aleron 2112 12V Frosted Van P 9019 nern ae 161 Dame asien eigenen 901 PA Eo ciui AA 1156 12V Single Contact Bulb 1383 37 Pu ELECTRICAL Ao men LIGHTS amp BULB RATINGS MOTORIZED CONTINUED Exterior Lighting Aurora Heads Dt edo noria H1 qu Hl 168 Front MAA 1156 Clearance Lights FRT RR 194 Al Li L erea 194 nara 11194 SIOP 2157 TaibEighit Turn Stop 2157 parc 3157 Tail Light Back Up 2156 License Tl ichi i aus C ere terres 53 Dome L ener ee 1003 Lorca err ee 1003 Mirada Headlight Low smtp H7U Headlight High H7U ODA tre nr NN NN E 168 Front RUN AAA 3457A Clearance Lights FRT RR 194 Miror bil uu 194 deM ION ee 11194 REIS BS e Edo 6 MM 1157 Tal Light Turn Stop 1157 Tail Light Run nee 1157 Tail Light Back Up 1156 License Plate Lit Miseni 194 AA O ner 1003 111003 S
30. ROUBLESHOOTING hm en RBW ELECTRIC SLIDE OUT Room will not retract Y Check for correct voltage or blown fuse v Check inner slide tubes for corrosion Clean rust v For manual operation instructions see Appendix A on page 73 HWH HYDRAULIC SLIDE OUT Room will not retract Check for correct voltage or blown fuse lt Leveling Jacks not fully retracted Perform extend and retract sequence For manual operation instructions see Appendix A on page 73 Disconnect switch must be turned to use position V V V Y Use provided 1 4 nut driver to open the release valve on the hydraulic solenoid see page 74 LIFTCO ELECTRIC SLIDE OUT ROOM Room will not retract Make sure ignition switch is off Check for disconnected battery or blown fuse Check for a low charge in the battery Check for bad connections at the switch control and motor NN lt S For manual operation instructions see Appendix A on page 73 POWER GEAR ELECTRIC SLIDE OUT ROOM Room will not retract Y Check for disconnected battery or blown fuse v Check for a low charge in the battery v Check bad connections at the switch control and motor v For manual operation instructions see Appendix A on page 73 TERMINATION VALVE Termination valve leaks v Debris blocking valve from seating properly Clear debris from and around valve O ring seat v Bad gasket Replace gasket SATELLITE amp TV ANTENNA TV
31. The final connection can cause sparking and sparks could ignite hydrogen formed at discharged battery resulting in an explosion e Wait approximately 60 seconds before using any 12 volt devices e Remove the jumper cables in reverse order from above Batteries are charged one of two ways while a RV is in use e A trickle charge from the converter charger e A fast charge from the motor vehicle alternator Take into consideration the condition of the battery while dry camping If it isn t being recharged and power is being drawn from it it will eventually discharge Typically a deep cycle battery contains 75 100 amps If you run the furnace and refrigerator you will be using 7 5 2 0 9 5 amps per hour Not including 12 volt lights water heater or other appliances At that rate a 75 amp battery will only last 9 12 hours depending on frequency of operation Batteries discharge at a faster rate as energy levels become depleted SHORE LINE CORD v Recreational vehicles may carry a 30 Amp or a 50 Amp shoreline service power cord depending on your particular model and option v v v v v v Inspect and clean prongs on cord plug regularly Shine prongs with a soft emery cloth if corroded Inspect cord for cuts cracks and worn insulation Replace cord if these symptoms are noticed Not all locations have 50 amp service campsites and sometimes 30 amp service isn t available In these cases you may need to adapt down t
32. a tire the stop ping capability 15 significantly reduced even if underlying cause is corrected Adjust pressure to particu Center Wear Over Inflation lar load per tire catalog Adjust pressure to particu Edge Wear Under Inflation lar load per tire catalog Make sure load doesn t L f b Side Wear exceed axle rating Align at overloading alignment shop Incorrect toe in Align at alignment shop Check bearing adjustment Cupping Out of balance and balneo EA Wheel lockup and Avoid sudden stops when Flat Spot 27 28 Dm JACKS TOWABLE TONGUE JACKS ELECTRICIMANUAL TRAVEL TRAILERS amp CAMPING TRAILERS ELECTRIC JACK Check connections at battery and keep clean and tight Prior to camping season or at least twice a year extend jack leg as far as possible and clean inner ram tube Coat tube with a light coat of a quality silicone spray lubricant lt lt lt lt The Electric Drive Motor Landing Leg system is protected by a 30 amp fuse at or near battery compartment If replacement is necessary replace only with a Buss Type AGC 30 fuse or equivalent avallable in automotive supply stores Inspect jack prior to each use for damages and bent parts Should jack become difficult to operate remove clean and oil Inspect for bent and worn parts lt lt lt If unable to get jack to operate freely replace immediately MANUAL JACK E
33. antenna has poor reception Power jack not turned on Turn power jack switch on Bad connections at or wall plate Make sure the connections are good at both TV and wall plate Cut or nicked cable Replace bad cable where needed at TV and antenna lt lt lt lt Antenna not pointed in direction of sending station Point antenna in direction of sending station 66 PS ach men TROUBLESHOOTING Water entering vehicle through gear housing Y Lubricate rubber quad ring on elevating shaft Diag A which is below WAVE worm gear with silicone spray lubricant at least twice yearly This will keep WASHER quad ring from becoming brittle which could result in leaks down elevat ing shaft F oes WA Y Apply non hardening sealing compound such as silicon or butyl caulking between base plate and roof of vehicle Diag RUBBER CAUTION DO get sealing compound on bearing surface between base BINDUNG plate and rotating gear housing DO NOT paint top of base plate or around rotating gear housing Diagram A Tuning antenna Step 1 Your receiver should indicate it is receiving a signal To tune your antenna for the best signal strength SLOWLY move the antenna left then right until you have found position that gives highest signal strength It is important to turn the antenna slowly since the signal is digital the receiver takes a few second to lock on Step 2 Place ro
34. ay be prevented or remedied by cleaning off each leveling jack if they become excessively muddy DO NOT move vehicle while leveling jacks are still in contact with the ground Make sure Jacks are in the store position and then visually check to see if the leveling jacks have returned to the STORE TRAVEL position Y In wet or icy weather leveling jacks may become encrusted with ice This may cause the leveling sys tem to function improperly To eliminate this problem periodically check the leveling jacks and break loose any ice that may be causing improper operation 47 48 O MISCELLANEOUS HINGES LOCKS LATCHES v Lubricate with a high quality silicone lubricant every 3 months or sooner if necessary Salty air and dusty environments will require more frequent maintenance EXTERIOR DOORS Follow Filon sidewall maintenance instructions v Water Heater Furnace and Refrigerator exterior doors need to be kept clean and free of obstruc tions 1 e insect nests mud daubers while appliances are in use AWNINGS Awnings can be kept in great condition and costly repairs prevented if these steps are followed v looks like rain drop one corner for water to drain off Prevent water from pooling on fabric If there is heavy rain or high winds roll up and lock awning Leaving awning down in these conditions may cause damage to the awning and the RV Y Keep clean e Clean har
35. cessary Turn on circuit breakers test GFCI circuits Inspect LP containers repair if necessary Uncover regulator and turn on service valves Inspect LP system as per instructions in LP Gas section on page 45 Remove coverings on furnace refrigerator and water heater exterior vent doors Clean these areas be sure combustion areas are free from debris Inspect and perform suspension and brake system maintenance Uncover tires check inflation pressures and let unit off of jack stands Lube frame components according to maintenance requirements Plug in shore line cord Turn on 12V lights and check outlets for polarity Remove window coverings open windows and vents and let unit air out Test pilot lights on range refrigerator furnace and water heater Install new dry cell batteries and test smoke detector De winterize and sanitize water system according to instruction in the Plumbing section Inspect and clean air conditioner filter and test run Inspect and work exterior latches and locks lube if necessary Inspect jacks for operation lube as necessary Connect trailer to tow vehicle and test all exterior lights Replace bulbs if they are burnt out Clean and dust interior of unit Have all maintenance requirements performed to appliances and generator if equipped as required by the manufacturers Prepare motorized chassis portion of motorhome for the camping season in accordance with the chassis manufacturer s owner s
36. commercially available carpet and upholstery cleaners will do an excellent job removing stains From time to time additional cleaning methods may need to be employed to remove stubborn or difficult stains As with any stain or contamination a quick response is the best especially when performed in conjunction with the proper cleaner for the type of stain IMPORTANT make sure you have selected the right cleaning agent from the list below before you begin the cleaning process Always check to see that the cleaner used will not cause damage to the material or fabric by testing on an area out of sight Stain Treatment Type of Stain Cleaning Agent How to Remove NOS EAT ee diy clean en scrub soak blot dry ISCEC BH SE high strength detergent scrub rinse blot dr high strength detergent scrub rinse blot dry Chocolate OOE O oe scrub rinse blot dry 2 E EE N high strength detergent scrub rinse blot dry Chewing GUM osse das scrub soak blot dry M high strength detergent u saa scrub soak blot dry 1er EE high strength detergent degreaser scrub soak blot dry Tar Asphalus aza Kel kerosene thinner scrub soak blot dry hr AAN e OI S 227 2 1 M hot iron on detergent soaked towel or cloth ISE E BUSCH TION PD M reos soak rinse blot dry inci A scrub rinse blot dr
37. ctions with leak detector solution Never use a match or flame to check for leaks NOTE All LP connections should be checked periodically as vibrations from travel may cause them to loosen Cakes burn on bottom Y Oven too full for proper circulation Y Using pan with dark bottom Oven door not closing properly v Because of expansion and contraction of metal sometimes the oven door will slightly open at left or right hand corner Adjustments can be made by opening the oven door and slightly loosen four sheet metal screws holding the door panel to the liner Reset door and tighten screws back down POWER CONVERTER Converter makes a clicking noise Y Circuit overload Reduce load on circuit Y Circuit breaker 120V may be off or tripped Reset breaker s at power center v Short in recharge line Locate and fix short Y Battery wires reversed 64 AT TROUBLESHOOTING REFRIGERATORS The control panel lights are not illuminated Y Check coach circuit breakers amp GFI receptacle Y Check 12 volt DC at terminal block on rear of refrigerator Lights are illuminated but no cooling Y Use a proper power source that is available and operating to specification Y Make sure the refrigerator is level v Make sure the vents and chimney at the rear of the refrigerator are clear and unobstructed Y Make sure the burner jets or burners are not dirty or damaged v Check the fuses in the black electrical box on
38. d be made aware that the items are fire retardant v Occasionally vacuum with soft brush attachment Pleated Shades including day night and Doors Dust occasionally with a vacuum and soft brush attachment If soiled use a mild soap and water on area only DO NOT use upholstery or fabric cleaners Plastic rails can be cleaned with Formula 4098 applied with a soft cloth lt lt lt lt Pleated shades have a tension adjustment cord These cords may stretch after a period of time caus ing the shades to hang unevenly This can be corrected by removing the bottom of the shade and pulling the cord tighter and tying a new knot Spool attachments may also be tightened by wrapping the cord around the spool Venetian Blinds v Periodically dust with a vacuum and soft brush attachment or venetian blind duster DO NOT soak venetian blinds in water Wall Paper Border v Wipe clean with damp cloth FLOORING MATERIALS Coachmen uses a quality continuous nylon filament carpet featured in select products It has passed exten sive testing for appearance retention pile density height color fastness adhesion of backing and more It is important to keep your carpet as clean as possible To keep your carpet attractive Carpet Y Vacuum regularly with a vacuum cleaner equipped with revolving brush or beater bar Be sure vacu um has no teeth combs or rough edges as they may damage the carpet It is important to remove loose soil and debris
39. d flush tank using four parts vinegar mixed to two parts water LPG Display indicates E all the time v Check sending unit for damage or sticking Y Add gas to tank and retest Display indicates F all the time v Disconnect orange wire and short to ground and retest If display is E the problem is in the wiring or sending unit Y Check for open connection at gauge on tank or sending unit 63 s TROUBLESHOOTING hm em OUTSIDE RECEPTACLE No power to outside receptacle v GFI Ground Fault Interrupt receptacle switch may be off or tripped Reset GFI at receptacle kitchen or bath Y Bad power source Make sure you have power from shoreline OVENS Oven too hot burns food v large of a baking dish being used restricting air circulation Oven is slow heating up poor baking poor ignition of burners popping sound from top burners carbon on the pilot shield or flame burns too low or too high v These conditions may be caused by a defective gas pressure regulator Have the regulator tested by your gas dealer Oven pilots will not light or stay lit v Have gas pressure regulator tested v sure oven control knob is not in the Pilot Off position Top burners won t light Y Check the position top burners and flash tubing v Clogged burner ports Clean with a toothpick Oven burner won t light Y Check to see that the constant pilot is lit Gas smell Ik Y Check all conne
40. dware items once a year to make sure they are tight clean and lubricated Inspect bolts and screws for tightness e For vinyl fabric clean with mild soap and water or 1 4 cup of bleach to 5 gallons of water for heavy soil and stains e For acrylic fabric spray often with water dry completely before storing Apply a water repellent once a year e Be sure fabric is dry before rolling up awning e Vinyl fabrics may develop pinholes and can be easily repaired with a vinyl liquid patch and a cotton swab IMPORTANT Awning must be closed and locked during travel or when you will be away for an extended period of time ROOF VENTS Y Inspect roof vents for cracks replace if necessary Clean them as you are cleaning the roof assembly Y Inspect sealants twice a year refer to Sealant Maintenance on page 11 Y Inspect refrigerator and holding tank vents for blockages from birds and insects i e nests amp webs 49 50 Za RV STORAGE RV START U STORAGE Properly preparing your recreational vehicle during lengthy time periods of non use will prevent problems from arising It will also make it easier to get started again for the following camping trip or season Y prevent costly freeze ups winterize the plumbing system in colder climates Refer to winterization instructions on page 42 Y In warmer regions drain and sanitize fresh water system Refer to sanitization instructions on page 41 v
41. e city wall connection and complete filling the tank with clean fresh water Turn water pump off Place valves in the USE position after tank is filled Turn the water pump on to pressurize the water system U 2 A lt lt deti ied TANK FILL TANK DRAIN WINTERIZE lt gt 0 0 9 0 165 im Four Valve Water Works Panel Five Valve Water Works Panel 41 ois PLUMBING ACoachmen Y Open hot water lines on all faucets kitchen lavatory tub shower and if equipped the outside shower until the solution begins to flow continuously and a chlorine smell is noticed Close and repeat with the cold side of the faucets Y Let solution remain in system for at least 3 hours Y After required period of time open faucets low point line drains and remove water heater drain plug to drain the system Drain fresh water tank Some solution will remain in the water heater but will flush out in the following steps Y Close all drains and faucets and reinstall water heater drain plug Fill fresh water tank with clean fresh water Turn pump on and allow water to flow through water heater all faucets lines and drains until tank is empty If a chlorine taste lingers flush system with a solution consisting of one quart of vinegar to five gallons of fresh water Follow with another clean fresh water flush Y Follow local public codes regarding dumping gray water
42. e assis tance of external water pressure Once again external pressure may be hosed into the unit either through the inlet or outlet found on the rear or the relief valve support located on the front of the unit Continue this flushing process for approximately five minutes allowing ample time for the fresh water to agitate the stagnant water on the bottom of the tank and force the deposits through the drain opening Y Upon completion of the steps above close off the drain valve as well as the relief valve NOTE If you use your vehicle frequently or for long periods of time flushing the water heater several times a year will prolong the life of the storage tank WATER PUMPS Pump will not start blows circuit Check electrical connections fuse or breaker main switch and ground connection System pressurized Relieve pressure If the motor is hot the thermal breaker may have triggered It will reset when cool Check charging system for correct voltage and good ground lt lt lt lt lt Check an open or grounded circuit or motor Will not prime sputters No discharge Motor runs Check for hose kinked between tank and pump Check the in tank strainer to see if clogged with debris Check if there is water in the tank or if air collected in the hot water heater Check to see if the inlet tubing plumbing is sucking in air at plumbing connections vacuum leak Proper voltage with the pump operating 10VDC minim
43. e more frequent cleaning if environment deem necessary i e smoky dusty etc Y Periodically check exterior cover for damages if damages are present have your Coachmen dealer repair Pu APPLIANCES ac 17 men RANGETOP Refer to range manufacturer s owner s manual for operation and maintenance instructions Y prevent undue damage to porcelain top use proper sized pans Pans should not be more than 1 larger than grate Maximum size 15 10 4 Clean acidic tomato and sugary foods off stove top as quickly as possible Be sure top grates are cool before cleaning Keep clean with mild detergent water and soft rag DO NOT use harsh or abrasive cleaners as they may scratch and stain the stovetop Y Keep burner assemblies clean and adjusted properly DO NOT use caustic cleaners on any part of oven range assembly A N EQUIPMENT TV VCR DVD STEREO Y Keep electronic equipment clean by frequently dusting with a soft cloth A Y DO NOT spray any type of liquid cleaner or water onto or around electronic equipment A Y Keep CD and DVD discs clean Wipe with a clean soft and moist cloth Wipe from the center of the disc outward DO NOT wipe in a circular motion Use water or cleaner designated for CD use Wipe dry before installing into CD or DVD player Y Follow all equipment manufacturer s operating and care instructions 10 O EXTERIOR SEALANTS Water is a recreational vehicle
44. ectrical switches 3 Shut off the gas supply at the tank valve s or gas supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Have the gas system checked and leakage source corrected before using again LP gas regulators must always be installed with the diaphragm vent facing downward Regulators that are not in compartments have been equipped with a protective cover Make sure that regulator vent faces downward and the cover is kept in place to minimize vent blockage that could result in excessive gas pressure causing fire or explosion LP GAS SYSTEM Regular maintenance of the LP Gas System is extremely important to ensure the proper operation and safe ty of the system At beginning of every camping season be sure to v Inspect lines and fittings for cracks v Make sure fittings are tight at LP tanks manifold and appliances If you smell gas at anytime 1 Extinguish any open flames pilot lights and all smoking materials 2 DO NOT touch electrical switches 45 Pu LP SYSTEM ACoachmen v 3 Shut off the gas supply at the tank valve s or gas supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Immediately have the gas system checked and leakage source corrected by a Coachmen dealer immediately De sure to have your Coachmen dealer check the LP gas pressure at least once a year Pressure should be set at
45. emove stains immediately Vinyl Soft Touch Fabric Ceiling v Periodically wipe vinyl ceiling material with a damp cloth to keep clean Y Use a mild soap detergent amp water solution or household cleaner i e Formula 409 to clean stubborn dirt areas Follow with a damp cloth moistened with fresh clean water Vinyl Spare Tire Cover v Follow the cleaning instructions above Protect tire cover from discoloration and premature deterioration by putting a plastic liner over tire before installing vinyl tire cover MISCELLANEOUS INTERIOR LP amp CO Detectors require minimal maintenance Y Test by pressing Test Reset button Beginning of camping season Prior to each trip Monthly Use damp cloth or towel to clean exterior covers v did Y DO NOT spray cleaners on or around detectors Y According to the manufacturer the LP detector sensor not the entire unit should be replaced annually Part number is SA 186 5 Smoke Detector v Replace dry cell battery at least yearly or as necessary v Test at Beginning of camping season e Prior to each trip e Monthly Important factors to remember in caring for and keeping your interior articles attractive are 1 Clean and dust regularly 2 Clean spills and dirt as quickly as possible 3 Soft cloths and mild detergents are the general rule for cleaning unless otherwise noted 7 Dm hmer APPLIANCES Unless you have experience in working with
46. entering v Doasealant inspection and repair as necessary Follow sealant maintenance instructions on page 11 v Inspect and clean tires Check for wear cracks and inflation pressure Take weight off of tires by placing your recreational vehicle on jack stands di CAUTION DO NOT use hydraulic jacks as they tend to seep down over time Y If unable to place unit on jack stands you will need to periodically move unit to prevent flat spots on tires Y Cover tires to protect them from ultraviolet rays Y areas of heavy snow and if unit is stored outside periodically brush snow off to prevent excessive accumulation and possible roof damage V Prepare motorized chassis portion of motorhome for storage in accordance with chassis manufacturer s owner s manual 1 e fuel stabilizers etc Y Follow generator storage instructions on page 34 START UP When Spring is around the corner or when you need to get ready for a trip your recreational vehicle will require some preparation for a fresh start to your camping season The following check list will help ensure a trouble free camping season v Wash exterior of unit v Doasealant inspection and repair as necessary Y Make sure 12V battery ies are fully charged and reinstall on your RV 51 Pu RV STORAGE RV START UP E mem v v v lt lt lt lt S lt lt lt lt S S lt lt S lt Inspect shore line cord clean contacts if ne
47. er jacks retract close valves Y Shuttle valve on manifold stuck Open bleeder screw One jack will not retract Y Jack tube is bent Remove Y Spring pad is off Re install Power Gear leveling system v Hose is kinked Locate and correct manifold LP GAS Smell gas in and or around unit W Stove burner valve open Identify and close Y Possible LP tanks over filled Excess gas will bleed off naturally through relief valve DO NOT bleed yourself Y Possible gas leak in system Follow these instructions e Extinguish any open flames pilot lights and all smoking materials e DO NOT touch electrical switches e Shut off the gas supply at the tank valve or gas supply connection e Open doors and other ventilating openings e Leave the area until odor clears e Have the gas system checked immediately and leakage source corrected by your dealer or qualified service center before using again MICROWAVE OVEN Microwave oven will not operate Y No power to oven Check power supply and circuit breaker v Door open or timer OFF Close door and turn timer ON MONITORING PANEL Full System No lights on panel when switch is pressed Y Check wiring or voltage supply Y Check fuse v If 12 volts DC is present at panel but display is dead the Printed Circuit Board may be bad Tanks False readings i e 1 3 or 2 3 indication in an empty tank Y Verify tank is empty Y Debris built up across probes Clean an
48. eradjustment Jmf Check electrode gas porcetain__ Check module board ASA pp pp Refrigerator pp py Refrigerator maintenance instructions T Inspect amp clean exteriorvet _ po j m__ j Inspect amp cleanbafie T L m T Inspect for exterior damage wm Ww J RageTop j poo pp Range maintenance instructions m Inspect 8 clean burner assemby L Ww 54 ac hmen MAINTENANCE CHARTS Motorized Maintenance Chart Follow Chassis Maintenance Instructions m Que Oil Filter amp Suspension To P RefertoChasssOwners Manual o T T T AAA Tag Axle Inspect Wheel Bearings Inspect Brake Assemblies Lubricate locks hinges latches gt O O gt 5 5 rl D D o o 5 O O O x TX 19 A A O D gt gt 2 F lt ty SIS UJ da 2 D IX I 28 lt a Y AJ 3 iG 2 lt lt Jo U Q Ic O E C 5 c 0 9 D P o D gt o Qo Qo r 5 2 2 5 ae o lt Fir 3 Ol Ol Pu MAINTENANCE CHARTS Ih men Towable Maintenance Chart Interior Op pp j _ Clean 8 dustinteriorfabries Clean amp dust countertops amp cabi
49. ge RV STORAGE Page MAINTENANCE CHARTS sa e esa 4 een naar Page TROUBLE SHOOTING es ira enge tan Page Page INDEX que Page Q9 11 13 15 17 19 31 41 45 47 49 51 ACoanchme INTERIOR The interior of your recreational vehicle is comprised of several different types of materials This section is a guide to the proper care and maintenance of the major interior components of your recreational vehicle COUNTERTOPS There are two types of countertop surface materials solid surface 1 e Corian and laminant Formica Solid surface countertops and sinks Solid surface materials are easy to care for and if damaged easy to repair Y Soapy water or ammonia based cleaners will remove most dirt and stains Y Adamp cloth followed by a dry towel will remove watermarks v Difficult stains can be removed with a soft scouring pad i e green Scotch Brite pad and a mild abrasive cleaner v Disinfect periodically with diluted household bleach 1 part bleach 1 part water Y For cuts and scratches sand lightly with 220 fine grit sandpaper until cut scratch is gone Restore hnish with soft scouring pad and mild abrasive cleaner Excessive and constant heat will damage the solid surface stove cover Remove cover when oven pilot is lit or when the stove or oven is in use Uret
50. hane or Fiberglass Surfaces Matte Finish Y For normal use simply wipe clean with soapy water and wipe dry For stubborn stains use a Scotch Brite pad and a household cleaner to maintain the matte satin finish Laminant surface countertops and sinks v Clean regularly with damp cloth and mild soap detergent Y Use a household cleaner detergent and a soft bristled brush to remove stains such as coffee or tea Y For persistent stains scrub lightly with a paste of baking soda and water Excessive or forceful scrubbing may cause damage to material Y Quick use of household bleach will work for stubborn stains Prolonged contact however may cause damage Helpful hints Y Use cutting boards to prevent unnecessary damage to tops Y Use potholders or trivets before placing hot pots and pans on countertop Heat will damage materials v Turn cold water on when pouring hot boiling water solid surface sinks WOOD CUTTING BOARDS v Warping and cracking can be prevented by seasoning cutting board with a vegetable oil e Before first use wash board with mild detergent soap and rinse Wipe dry Pour a dab of vegetable oil on a paper towel and wipe on cutting board wipe off excess oil e After using cutting board wash board and re apply vegetable oil Y Periodically disinfect by using a one part bleach to one part water solution on board DOORS amp CABINETS To keep hardwood doors and cabinet fronts looking like new v Regular
51. ing in hard start ing and surging never settling on a stable operating speed To prevent this Onan recom Location of Basic Genset Components GOVERNOR IGNITION POINTS ADJUSTMENTS SPARK PLUG SPARK PLUG AIR CLEANER NEGATIVE BATTERY CABLE CONNECTION BLOWER HOUSING CARBURETOR ADJUSTMENTS SUMMER WINTER ADJUSTMENT AC CIRCUIT BREAKERS REMOTE START OIL FILTER CABLE CONNECTION OIL FILL FUEL PUMP INLET DC FUSE POSITIVE BATTERY CABLE CONNECTION OIL DRAIN mends you run your generator at approximately 50 of its capacity 2000 watts or one air conditioner for a 4000 watt set for two hours at least once every four weeks a long two hour exercise period is preferable to several short periods lt lt lt lt necessary lt lt lt lt Inspect generator set prior to each trip and use Check oil level prior to each trip Keep unit clean and free from dirt and debris Inspect wire and fuel connections making certain they are tight and free of corrosion Repair if Inspect fuel lines for cuts cracks and abrasions replace if necessary Inspect exhaust system for leaks Use fuel stabilizer when RV is in storage Refer to your ONAN RV Genset Handbook for maintenance and service guidelines If any discrepancy or problem is noted contact your local Onan Service Center for repairs If necessary call 1 800 888 ONAN for your local Service Center 34 Ao schmen
52. ing parts monthly with a quality moisture and heat resistant penetrating grease Spray silicone and penetrating oils are not recommended Y Inspect for rust If found sand prime and paint using rust preventative paint SAFETY CHAINS v Inspect at beginning of camping season and prior to each trip v Replace if worn and weakened UNDERBELLY MATERIAL v Periodically inspect and clean underbelly fabric If damaged have your Coachmen dealer repair as soon as possible You may use duct tape as a temporary repair if a tear 1s noticed Clean area with mineral spirits to ensure tape will stick 21 22 PS ach men SUSPENSION MOTORIZED AIR BAGS As a vehicle is loaded the steel suspension springs are pushed down Your vehicle s suspension system is designed to give optimum performance and handling at one specific weight Often with an RV or truck you lose some of the performance when the unit is too heavily loaded As the springs deflect the ride may become mushy and you may encounter sway and handling problems Air helper springs become an active part of the suspension as weight is added to the vehicle The more air pressure in your air springs the more weight they support Air helper springs utilize this principle to keep your vehicle level and aid in reducing the sway and handling problems found in a heavily loaded vehicle Rear Y Minimum operating pressure 20 p s i Maximum operating pressure 100
53. l expose a 3 4 manual override hex collar lt v Locate the manual override switch at the main control panel and have someone depress and hold the switch for the rear slide Y Insert socket not provided and begin to crank in the room in When the room is fully retracted return the override switch to the normal operation position Should you require additional assistance please do not hesitate to call Coachmen Customer Service at 800 453 6064 SLIDE OUT ROOM MANUAL OPERATION CROSS COUNTRY MAIN SLIDE OUT ROOM v Locate the manual override switch at the main control panel and have someone depress and hold Y Locate override shaft in driver s side front wheel well behind the tire v Usingal 1 8 socket and ratchet crank room in v When retracted release switch POWER GEAR ELECTRIC BEDROOM SLIDE OUT ROOM IF EQUIPPED v Remove access panel located on bed base side facing living quarters front of coach This will expose a 3 4 manual override hex collar Locate the manual override switch at the main control panel and have someone depress and hold the switch for the rear slide Y Insert socket not provided and begin to crank in the room in When the room is fully retracted return the override switch to the normal operation position HWH HYDRAULIC BEDROOM SLIDE OUT ROOM IF EQUIPPED v Locate slide out hydraulic pump located in compartment directly below driver s cockpit and open valve on pump THE 1
54. l Coachmen dealer or automotive body shop inspect and repair CAPS Gelcoat See care instructions for high gelcoat sidewalls on page 15 Y ABS Caps and Ground Effects For surface cleaning ABS Centrex Acetal plastics should not be cleaned with solvent based cleaners i e acetone MEK Citric based products should also be avoided as they can cause hazing or cracking On plastic components with a Korad UV prohibitor cap citric based cleaners can cause the Korad to peel Some recommended cleaners are Mild Soap Solution 5 Ivory Flakes in water Mild Detergent Solution 3 Tide in water 25 or less isopropyl isopropanol alcohol in water Household ammonia To maintain the components original beauty the part can be polished with any non abrasive car wax or silicone glaze If the surface becomes lightly scratched it can be polished using a light or soft polishing compound In addition baking soda may be used as an effective yet gentle abrasive for removing surface mars Deep scratches or gouges can not be polished out because there is only a 0 025 cap of Centrex over the ABS 13 14 oji Coach men ae FILON Filon sidewalls have a fiber look to them and are very easy to care for and protect the finish Wash the exterior of RV with a liquid non abrasive cleaner and water v Periodically wax with an automotive wax or cleaner polish developed for boats showers and tubs simply follow direction
55. ly dust with soft cloth Y Every 90 days wipe with soft cloth and dusting spray DO NOT use furniture polishes that have acid in their contents 1 e Lemon Pledge Your cabinet doors drawer fronts cabinet fronts and wall panels may be manufactured with simulated wood grain materials ETT INTERIOR ACoackhmen Y Use mild soap and water with soft cloth to clean and dust regularly di Y DO NOT use abrasive cleaners scour pads or harsh solvents to clean iv DO NOT use acid based cleaners and polishes such as Fantastic Formula 409 or lemon oil products v Fill scratches and nicks with a like colored putty stick Interior wall panels are covered with either vinyl or wood grain paper as described above Follow the above instructions to clean both types of wall panels With the vinyl wall board Fantastic or Formula 4098 can be used but only sparingly and applied to a soft cloth before wiping clean A v DO NOT use harsh cleaners or alcohol ih Y DO NOT scrub heavily on the soiled area as the print may fade discolor or rub off completely v DO NOT use tape or adhesive backed products on simulated wood grain materials as tearing will occur if removal is attempted CEILING FABRIC Ceiling fabric featured on select products and models is comprised of Polypropylene or Polyester fibers Because these materials are made from synthetic fibers they clean very well with virtually no damage to the color or construction itself Most
56. n dealer repair as soon as possible You may use duct tape for limited time RECEIVER HITCH Y Keep clean along with general frame maintenance Sand prime and paint if rust is present Y At beginning of season and monthly thereafter clean inside of receiver tube with a wire brush and spray with WD 40 v Always remove utility mount from receiver when not in use This will prevent the utility mount from rusting to tube Y Periodically check bolts for tightness They need to be torqued to 75 ft Ibs 19 20 Dm mem FRAME 8 CHASSIS TOWABLE FRAME amp METAL BUMPERS v Rinse off periodically or as use requires to remove road grime tar oil mud and salt Check frame for rust and if found sand and paint with rust preventing paint or undercoating Be sure vehicle is on a level surface and wheels blocked before working or cleaning underneath COUPLERS Y Clean amp lubricate ball socket and ball clamp with wheel bearing grease monthly Y Check towing latch ball and coupler for signs of wear before each trip Replace coupler if damaged Or worn v Immediately contact your dealer if you notice a problem FIFTH WHEEL COUPLER v Follow frame inspection and maintenance procedures Y Keep hitch plate and locking mechanism generously lubed with a quality high temperature grease Inspect prior to each trip ENTRANCE STEPS Y Clean regularly to keep step free of mud salt and road grime Y Lubricate all mov
57. nets MW hardwood doors o Clean amp dustfloors 1 ly yop Exterior Cleanwalls Al J J po Sealants Inspect j jJ m Replace S w Frame amp Chassis j Inspect 8 clean frame 1 Inspect amp lubricate couplers andsteps m Inspectjackassembly Clean amp lubejacks Slide outadjustment Inspect hydraulic lines where applicabe W W J o Inspect slide out hydraulic fluid where applicable Wi ASA yo J pp Adjustbrakes Checksupenion Inspect and repack bearings Checkwheeltorque Inspectbrakes Y ll J yy Check tire pressure andwear ASA J J po _ ll J yy lA l o 56 Ja men MAINTENANCE CHARTS Towable Maintenance Chart a gt amp 2 2 gt S 2 2 2 lt 2 N Z N N Z N Z N gt gt y wa v Electrical System Inspectbattey Check battery fuid eve wew Check 12V fuses 8 120V breaker MW MW J pop Generator J J Lolo Inspect Generator Follow Generator maintenance instructions 1 1 1 LP System y Have LP pressure checked setat 11 WO____ T LP tanks secured property Y W
58. nnecting battery cables is as follows Disconnect the ground negative cable first then e Disconnect the positive cable from the battery Battery Installation i DUAL 12V BATTERIES MH DUAL 6V BATTERIES Refer to the diagrams below for bat PARALLEL SERIES tery hook up examples v For most gas motorhomes the dual 12VDC battery hook up will apply Diag A COACH v Travel trailers and fifth COACH 6 VOLT wheels may also have this type of hook up Vehicles HAD 12 VOLTO CHASSIS FRAME with two or more QUAD 6V BATTERIES slide outs should have 2 bat DUI SERIES PARALLEL 12 VOLT teries Cross Country Rear Diesel motorhomes will usually have the dual 6VDC battery hook up Diag B Y Cross Country Elite and Sportscoach Rear Diesel motorhomes will typically have the Quad 6VDC battery hook up Diag C CHASSIS FRAME 31 Pu ELECTRICAL 17 men Helpful Hints Y A dead battery one with a low rate of charge may be jumped using the following procedure e Use approved or UL listed jumper cables they should be 4 gauge or larger e Connect the positive lead to the good battery e Connect the negative lead to the good battery e Connect the positive lead to the dead battery e Connect the negative lead to frame ground that is common to the dead battery ground WARNING DO NOT CONNECT ON TO NEGATIVE BATTERY POST
59. o the available service ratings with appropriate plug adapters or run a generator if available and appropriate If you adapt down to a lower amperage i e 50 amps to 15 amps be aware of the limitations that affect your RV For instance at 15 amps you will not be able to run your microwave along with any other 120 volt appliance or tool On the following page is a chart of typical amperage ratings for appliances and accessories An additional factor to take into consideration is your vehicle s circuit ratings There are applications where there are several receptacles on one circuit If the circuit is rated at 15 amps then you are limited to that usage For example from the chart you may not be able to make toast and coffee at the same time 10 amps 8 3 amps 18 3 amps on a 15 amp circuit You will experience the annoy ance of a circuit breaker tripping If extension cords are required be sure to use the heavy duty type Your amperage availability will also be limited to the extension cord rating A WARNING Using too small of an extension cord poses an electrical hazard and may cause a fire or other electrical problems Y You can determine appliance and tool amperage ratings by dividing watts used by voltage supply i e 1200W 120V 10 amps 32 Dm ACoac ELECTRICAL 110 VOLT AMP RATING Conce MARC 8 3 amps Retrigerator Dometic 2 7 amps CONVENCE E 8 0 amps Refrigerator N
60. ollow paint manufacturer s guidelines regarding the first 60 days of care Y Wash monthly or more frequently if needed Use a mild soap detergent Avoid alkaline or abrasive based cleaners v Wax once or twice a year with a high quality automotive wax Y If paint becomes chipped or damaged use touch up paint to repair or have your local body shop repair as necessary Paint codes are located inside the vehicle Mini motorhomes in driver s door jamb motorhomes behind driver s chair Towables in an overhead cabinet 11 12 Coachimen_ __RO0rs RUBBER ROOF MATERIAL Proper care and maintenance of the Carlisle Brite Ply roof is important for trouble free performance Normal main tenance is simple and easy Regions where fruit tree sap or harsh environmental fallout exist will require more fre quent cleaning and extended exposure will result in permanent stains At least four times a year clean the roof by Y Rinsing complete roof with clean water to remove loose dirt and debris Y Use a soap detergent and water and scrub roof with a medium bristle brush i e push broom Rinse thoroughly with clean water to avoid soap residue build up on roof and sidewalls A v DO NOT use general purpose cleaners containing petroleum solvents harsh abrasives or that are citric acid based Products like Armor dry out the rubber material and cause it to deteriorate prematurely Y Persistent stains ma
61. olvent DO NOT saturate DO NOT use water Pile fabric may require brushing to restore appearance Cushion covers should not be removed and dry cleaned WS Clean with shampoo foam or dry cleaning solvents as desired DO NOT saturate with liquid Pile fabrics may require brushing to restore appearance Cushion covers should not be removed and dry cleaned X DO NOT clean with either water or solvent based cleaner Use vacuuming or light brushing only Sofas and Chairs Y Itis recommended that they be professionally cleaned Y Spot cleaning with a damp soft cloth and a mild detergent will clean most types of soiling Y Grease oil and ink stains can be cleaned with a product called C 60 by Spray Away Over the counter upholstery cleaner will work too be sure to test in an inconspicuous area for discoloration Y Regularly vacuum using soft brush attachment Leather chairs and sofas Ih Y Routine maintenance involves simply wiping with a soft white damp cloth DO NOT use soaps detergents as they will upset the PH balance of the leather and cause premature aging and cracking Vinyl seat For vinyl utilized in seats use the following chart Regular cleaning with a damp cloth will help preserve the vinyl material Be Coachme INTERIOR m zm id A Medium soft brush warm soapy water rinse dry etadine Chewing Gum D B B Fantastic Spray Cleaner rin
62. one by a qualified technician Y Inspect and clean flu baffle Presence of heavy soot formation indicates improper burner operation Have a qualified technician clean flu baffle or follow instructions in refrigerator owner s manual FURNACE Due to the complex nature of the appliance a qualified RV technician should perform furnace mainte nance at least once a year more if use of furnace deems necessary There are four important areas for proper operation of the furnace They are Return Air Keep return air grill free from obstructions 2 Ducting The ducting system is designed to meet the furnace manufacturer s specifications Closing off ducts or covering them may cause unnecessary operation trouble A DO NOT store items on ductwork in cabinet spaces 3 Maintain proper LP gas pressure at 11 inches Water Column this needs to be done by a qualified technician 4 Voltage Fully charged batteries are also vital to the proper operation of the furnace Keep batteries in good working order and fully charged at all times Refer to battery maintenance on page 31 AIR CONDITIONER Refer to air conditioner manufacturer s owner s manual for operation and maintenance instructions Periodically remove return air filter Wash with warm water and soap let dry and reinstall dh e DO NOT run A C without filter in place dirt may accumulate on evaporator coil and substantially affect the performance of the unit e Filter may requir
63. operation 1 Open overhead vent or turn on exhaust fan and 2 Open window A warning label has been located in the cooking area to remind you to provide an adequate supply of fresh air for combustion Unlike homes the amount of oxygen supply is limited due to the size of the recreation al vehicle and proper ventilation when using the cooking appliance s will avoid dangers of asphyxiation It is especially important that cooking appliances not be used for comfort heating as the danger of asphyxia tion is greater when the appliance is used for long periods of time WARNING Portable fuel burning equipment including wood and charcoal grills and stoves shall not be used inside this recreational vehicle The use of this equipment inside the recreational vehicle may cause fires or asphyxiation WARNING DO NOT bring or store LP gas containers gasoline or other flammable liquids inside the vehicle because a fire or explosion may result A warning label has been located near the LP gas container This label reads DO NOT FILL CONTAINER S TO MORE THAN 80 PERCENT OF CAPACITY Over filling the LP gas container can result in uncontrolled gas flow that can cause fire or explosion A properly filled container will contain approximately 80 percent of its volume as liquid LP gas The following label has been placed in the vehicle near the range area 1 Extinguish any open flames pilot lights and all smoking materials A 2 DO NOT touch el
64. orcold 2 0 amps Food PEIOCOSSOE isis 5 6 amps Roof Air Conditioner Cool 13 3 amps Jio i An 6 0 to 12 0 amps Roof Air Conditioner Heat 16 0 amps a DIO RR RER 9 0 to 12 0 amps T A 1 5 amps CS MARKET E P 2 9 amps JO OP 2 5 3 0 to 10 0 amps Ser 10 0 amps vacuna 6 2 amps Microwave Convection Oven 13 0 amps VOR LA 2 amps Power Enter elec 5 8 amps Waser DIV 14 6 amps TiGSSET 2 T PI E 6 amps 12 VOLT AMP RATING Bur Dag Gompressori 2 0 amps LE DECO iaa 1 amps Air Horn Compressor 12 0 amps Interior Lights Antenna DOGS Oir 8 0 amps bred 1 amps Auxiliary Auto Heater 8 0 amps Dar Li ee 2 8 amps Backup Carnet AA 1 8 amps Decorator Ceil per bulb 9 amps Back up Monitor 2 0 amps Fluiorescent 1 5 to 2 1 amps A 4 0 amps Map LO ota 1 0 amps RISE GOnro0 uuu naa cocoa 16 milliamps Pancake uu uuu uu ua 1 4 amps Dash ACA 18 0 amps Wall Lamp per bulb 9 amps Defroster Pa met pU rM MP 1 8 amps arte 4 0 to 300 0 amps Electric Mirror Adqjust 4 0 amps Power Roof Vent 1 4 amps Electric Mirror Defrost 2 8 amps 12 0 amps ISS CULTE DU Dee 12 0 amps Power Windowq 12 0 amps Radio CB Stereo
65. ose and connectors relatively clean Maintain tank freshness during travel by flushing tank with fresh water after emptying Keep tank clean by using holding tank chemicals 1 e Aqua Kem by Thetford Recreational vehicles shake and vibrate while going down the road It is possible for plumbing fit tings to come loose Check all fittings pressure and waste for leaks before each trip Inspect faucet and sink connections drain baskets Inspect connections at the water pump and water heater Remove access panels and inspect shower faucet fittings amp shower tub drain lines 45 44 Dm m LP SYSTEM IMPORTANT SAFETY REGULATIONS PLEASE READ CAREFULLY LP GAS SYSTEMS AND APPLIANCES Coachmen Industries is required to furnish the following consumer information as provided by the National Fire Prevention Association and the American National Standards Institute The information and warnings found here may also be found in sections of the Owner s Manual Please see sections in Owner s Manual titled Liquid Petroleum Gas System and Appliances for other safety and operating information WARNING LP gas containers shall not be placed or stored inside the vehicle LP gas containers are equipped with safety devices that relieve excessive pressure by discharging gas to the atmosphere WARNING It is not safe to use cooking appliances for comfort heating Cooking appliances need fresh air for safe operation Before
66. ower center that includes a converter to provide 120V AC and 12V DC when shore line is plugged in or when generator is running BATTERY CARE A battery is only a storage container for energy It cannot manufacture energy but only releases energy after it has been charged Coachmen uses heavy duty deep cycle batteries Replacement batteries should be of the RV Marine Deep Cycle type Proper maintenance will provide trouble free operation and help pro long the life of the battery WARNING Always disconnect the negative cable prior to working near batteries to reduce risk of arc ing and igniting explosive battery gas General Maintenance Instructions Y If under extensive or continuous use inspect and maintain battery electrolyte levels weekly by adding distilled water as needed to reach split level marker on battery Keep battery cable connections clean and tight Keep batteries fully charged specific gravity should read between 1 215 and 1 250 Be sure vent caps are tight replace if cracked lt lt lt S Periodically clean with diluted solution of baking soda and clean water followed by a clean water flush Battery Storage Instructions Y During storage it is important to inspect your batteries every two weeks v Prevent discharge and sulfation by disconnecting battery cables and re charging every month Hook up a battery charger at least once a month to prevent discharge and sulfation v The procedure for disco
67. owth of bacteria and other organisms that can contaminate the water supply NOTE Contaminants and minerals in the water cause fresh water system odors All water contains these particles and by using treated water with a controlled par cle content odors can be reduced significantly Untreated well water is a major source of water system odors SANITIZING THE FRESH WATER SYSTEM Y Prepare a chlorine solution using 1 4 cup of lt chlorine bleach to a gallon of water Prepare one gallon of solution for every 15 gallons of fresh water capacity e g 2 gallons of solution for 30 gallon system capacity DIAGRAM v For products with a Water Filter System remove filter and install bypass line or if equipped place bypass valve in the bypass position Replace with a new filter after the sanitizing procedures are completed v For products that have a Gravity Water Fill Diag A pour the chlorine solution into the Gravity water fill fresh water tank via the gravity fill Fill remain ing portion of tank with clean fresh water Y For products with the Water Works Panel Diag amp C remove fitting from the suction plug and con nect hose to it and place other end of hose in container with the chlorine solution Place water valves in the FILL position as indicated by the pictorial diagrams on the Water Works Panel Turn Water pump on and after the recommended amount of solution is in the tank connect a water supply hose to th
68. pair manual or a substitute for your dealer s involvement in making the necessary repairs to your unit WARNING LP Gas and electrical problems can cause personal injury and property damage For any LP Gas or electrical problems you should immediately return your recreational vehicle to a Coachmen dealer for service We have included some technical tips for qualified service personnel if your dealer should not be available The inconvenience of what may appear to be a problem may be avoided by following some of the trou bleshooting tips listed in this manual Never overlook the simple but obvious solutions For your convenience please find a list of phone numbers at the end of this guide of appliance compo nent manufacturers who can refer you to their local service centers Should you require Coachmen s assis tance please call the Coachmen RV Customer Service Department at 1 800 453 6064 AIR CONDITIONERS Nothing works v Check to make sure thermostat is set below room temperature Y Make sure 120 Volts AC is available from generator or shore power v Check coach circuit breakers v Make sure the unit is turned on Runs but coil freezes and compressor cycles too soon Y Control may be set too low v Make sure the filter is clean and unobstructed Y Check to see if too many outlet vents are closed Doesn t get cold enough a v Give the air a head start on the heat of the day Carm k Y To offset heat gain d e Close
69. perience safety and motorhome performance It is vital to have proper inflation pressures wheel alignment and cargo weight distribution Refer to Tire Maintenance on page 27 v Follow chassis manufacturer s recommendation for tire rotation Some recommend a side to side rotation only versus a front to rear rotation v Alignments are the responsibility of the consumer unless otherwise noted by the chassis manufacturer Y Contact your authorized chassis manufacturer servicing center for any alignment and or tire wear concerns FRAME amp METAL BUMPERS Y Rinse off periodically or as use requires to remove road grime tar oil mud and salt Periodically every 6 months check frame for rust and if found sand and paint with rust preventing paint or undercoating Be sure vehicle is on level surface and wheels blocked before working or cleaning underneath ENTRANCE STEPS Y Clean regularly to keep step free of mud salt and road grime Y Lubricate all moving parts monthly with a quality moisture and heat resistant penetrating grease Spray silicone and penetrating oils are not recommended Y Kwikee steps have specific lube points Refer to your Kwikee owner s manual for required procedures v Inspect for rust If found sand prime and paint using a rust preventative paint v Keep electrical connections clean and tight UNDERBELLY MATERIAL v Periodically inspect and clean underbelly material If damaged have your Coachme
70. portsCoach Headlight High Low 9007 Pi Epson 168 Front Turn Signal 3157 Front Tarn Sip u L u 194 Marker Lights Mirror LIS 194 Clearance Lights FRT RR 194 oide Marker Lig iS ee 194 Tail rem 3157 Center Brake Mosaic aa 912 Tail Light Turn Stop 3157 Tail Light Running 3157 Tail Light Back Up 3156 License Plate 53 Driving ii H3 Dore 111003 Fon LO ausente ere ere EI E 111003 Cometas DES sioe 3157 DOC Kino H7614 Center Docking 912 38 Cross Country l AC c Do IN quadr sU UE H1 Je ker OU nee H1 Run By yy a ee L ee MM M rr 168 Front Turm D dela 111156 Marker Lights Mirror LIS 94 Clearance Lights PRI RR 194 Side Marker 11194 Tillbipht SlOP u Mm 2157 Tail Light Turn Stop 2157 Tail Light Running 3157 Tail Light Back Up 2156 License 53 Li eee ee eee IE 894 111003 POTC T IL
71. re Contact your local Coachmen dealer for additional information DIAGRAM D F ipapa epar MINTEHI E POS LOGE Ut ay E LED PPS Tom Water heater bypass valve 42 v v oach mem PLUMBING For products with a Water Filter remove the filter cartridge and install the bypass line or if equipped place the bypass valve in the bypass position Turn the water pump on and the RV anti freeze will be drawn into the water system Turn cold water side of the faucets on until the anti freeze flows out Repeat with the hot water side of the faucets Flush toilet until anti freeze flows into the toilet bowl Pour one gallon of RV anti freeze down toilet to winterize the black holding tank Open and close termination valve quickly to let anti freeze coat termination valve blade and seal Pour RV anti freeze into the shower lavatory and kitchen drains to fill the p traps In either the lava tory or kitchen drain pour one gallon of RV anti freeze to winterize the gray holding tank Open and close termination valve quickly to let anti freeze coat termination valve blade and seal To de winterize flush system with fresh water and follow sanitizing procedures HOLDING TANKS To keep the sewage system in good working order v v lt lt lt lt lt lt Empty only when at least 1 2 full Always dump black toilet tank first and then follow with gray tank This will help keep sewer h
72. s in this manual please contact your dealer or Coachmen RV 1 800 453 6064 so we can assist you Your long term satisfaction is of utmost importance to us Thank you for selecting a Coachmen recreational vehicle LEGEND INTERIOR THE FOLLOWING LEGEND IS INTENDED TO EXPLAIN THE VARIOUS ICONS PICTURES WHICH ARE USED THROUGH OUT THE MANUAL THEY ARE USED PRIMARILY FOR YOUR CONVENIENCE AND TO BRING ATTENTION TO THE INFORMA TION AT HAND WARNING THIS SYMBOL IS USED TO ALERT THE USER TO PRECAU TIONS THAT INVOLVE YOUR PERSONAL SAFETY AS WELL AS VEHICLE DAMAGE CAUTION THIS SYMBOL INDICATES THAT A FAILURE TO OBSERVE OR FOLLOW THE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE VEHICLE OR EQUIPMENT Table of Contents M Page APPLIANCES ttd Page EXTERIOR me Page 1140010 PU gn oT Page WALLS vesical aaa ri PT Hr Page WINDOW Sn run Page FRAME amp CHASSIS MOTORIZED Page FRAME CHASSIS TOWABLE Page SUSPENSION MOTORIZED Page SUSPENSION TOWABLE unseren Page TIRES AA SNEINSA ES Page TACKS TOWABLE Page ELECTRICA AP CEES FEES Page PLUMBING TR Page CS STE E Nat Page SLIDE OUT amp LEVELING SYSTEM MAINTENANCE Page MISCELLANEOUS nana Pa
73. s on package A Y DO NOT use abrasive cleaners or rubbing compounds as they may damage the surface Y DO NOT dry wipe surface always clean with water and liquid detergent v Filon can be affected by ultra violet exposure yellowing or fading may occur Regular cleaning and waxing will help protect the finish METAL SIDEWALL To protect painted finish v Wash regularly with a mild detergent and water solution especially after trips v Periodically wax with a quality automotive wax to protect paint and graphics v careful when waxing around tape graphics as the edge may curl up Wax along the tape not against it GELCOAT FIBERGLASS WALLS CAPS amp BUMPER v Wash monthly or more frequently if needed Wash with mild soap such as dish detergent soap Avoid using alkaline or abrasive cleaners Y Wax once or twice a year with a high quality paste wax formulated for gelcoat surfaces v If chalking occurs wash and try wax in a small area to see if the luster returns If not use a fine rub bing component followed by wax v If your gelcoat surfaces become scratched nicked or cracked have your local Coachmen dealer or automotive body shop inspect and repair NOTE Once you notice water not beading on the walls it is time to wax again Most automotive waxes will provide 2 9 months of protection if applied properly and according to package instructions 15 16 oji Coach men ESCAPE SLIDER JALOUSIE
74. s worst enemy when it is allowed to enter where it s not intended Sealants perform a very important function and should be inspected closely and maintained regularly Coachmen utilizes many different types of sealants including Butyl Putty Black Butyl encapsulated foam Silicone clear and colored Roof Lap Sealant and Foam Blocobond Sealants in general DO NOT have set lifetimes Varying environmental factors will affect pliability and adhesion of the sealants As a preventative measure we recommend you or your dealer Y Inspect all sealants a minimum of every six months A quick walkover before trips will help prevent potential problems during trips and vacations e Inspect the moldings windows clearance lights compartment doors and all exterior attachments e Check for cracks voids gaps breaks looseness and any sign of physical deterioration e Exterior cleaning roof and sides is a perfect time to inspect the sealants v Have the sealant replaced if you notice any of the above Your local Coachmen dealer has the correct and necessary parts and experience to help you maintain your sealants e Always use the same type sealant that was removed e Immediately have dealership check moldings windows and exterior attachmentsfor leak source if you notice water inside of unit PAINTED GRAPHICS There are several Coachmen amp Shasta models that have painted and clear coated body lines and graphics packages Y F
75. se dry Eye shadow B C One 1 tablespoon ammonia one fourth cup Motor O1l B hydrogen peroxide three fourths 0 cup Of water B E rinse drv Mildew or Wet Leaves D Wi Chill uhi Shoe Polish escorias its E ipe or scrape off excess Chill gum with ice Yellow Mustard M Citrus Base Cleaner rinse dry ou i I ire e F Denatured alcohol rinse dry il Base Pain ried A Suntan Lotion A B E NOTE All cleaning methods must be followed by Tar PESO OIC sesion S D A B flushing thoroughly with water Lipstick B Suntan lotion shoe polish wet leaves and some other nn Paint EAS ai a E products contain dyes that stain permanently EVO Momsen ttt NE D B E Ballpoint Ink E Household Soll Permanent Marker B C E Coffee Tea Chocolate B Certain household cleaners powdered abrasives steel wool and industrial cleaners can cause damage and discoloration and are not recommended Dry cleaning fluids and lacquer solvents should not be used as they will remove the printed pattern and gloss Waxes should be used with caution Many contain dyes or solvents that can permanently damage the protective coating Always r
76. sher Dryer optional 20 Power Center 110V Receptacles 15 Power Center 110V Power Center 30 Generator TV Lift 15 Power Center 12 Volt Circuits Breaker Rating Location CO Detector 1 Amp 15 Amp Behind Detector Power Center Radio Class C 5 Amp 15 Amp Battery Power Center Class A 15 Amp Battery Disconnects Area Leveling System Class A 175 Amp Battery Disc Solenoid Slide Out 30 Amp Battery Disc Solenoid 20 Amp Liftco Battery Disc Solenoid Electric Step 30 Amp Battery Disconnects Area LP Gas Detector 1 Amp 5 Amp Behind Detector TV Booster 15 Amp Power Center Furnace 15 Amp Power Center Water Heater 5 Amp Power Center Refer 15 Amp Power Center Water Pump 15 Amp Power Center Range Hood 5 Amp Power Center Interior Lights 15 Amp Power Center Generator 175 Amp Battery Compartment Converter Class C 40 Amp Battery Compartment manual reset Class A 50 Amp Battery Disconnects Area Distribution Panel Class C 40 Amp Battery Compartment manual reset Class A 50 Amp Battery Disconnects Area Ext Entertainment Center Class C 15Amp Power Center Compartment Lights 15 Amp Power Center LIGHTS amp BULB RATINGS MOTORIZED Coach Lighting IV DIOS 921 PA 93 va ares 1141 12V Single Compartment Laght 168 12V Large Fluorescent F8T5 WW amp F8T5 CW 12V Double Compartment Light 1003 12V Small Fluorescent F15T8 WW CAS II p PP
77. ssasssssisssassu ssssssusssssasssus 9 10 DI CONO O WGI u coarse etae paa 9 A Ei ee a 10 o 9 DESEO WO T e 10 sumo ON TN EE noo M 9 Water ale NR PTT 9 APPENDIA nica 73 74 Slide Out Room Manual Operation 0810 0 AMAS IA 73 74 CROSS COUNTRY ses 74 LIFTCO Class A 23 LIFT CO Class C 73 SEORTSCOACH ae u 74 ELECTRICAL iii ies E AGRO E a tnu vw i CE rr 31 40 III VOID AID RD 33 12 Volt Amp Rating PT 33 Cie ne nee 31 32 Battery instalado END 31 Datter Ecrire E 3l Contraloria 31 li D PAP ast o US p IRSE E 32 Circuit Definitions Motortzed 37 Circuit Ratings amp Locations Non Motorized 59 34 Onan Generators RV Pr MD AA Em 34 Starting and stopping procedutrces 34 35 34 Lights Bulb Ratings Motorized 37 38 Lights amp Bulb Ratings Non Motorized 39 Miscellaneous Electrical u s cueste cess 35 Dreakaway WEC iesi 35 Exterior fuses and circuit breaker 36 GELRe ACCS ee 35 Power Center amp Distribution
78. ssis battery is switched to Use Y Check 175A fuse at discon nect solenoid Battery Disconnect Panel Class C Rear Diesel battery disconnect solenoid and 12V mini breakers ELECTRICAL BRAKING SYSTEMS TRAVEL TRAILERS amp FIFTH WHEELS ONLY No brakes v Check fuse at battery connection v plug not fully connected Faulty controller test and correct Weak brakes Y Clean corroded connections at pigtail plug Y Adjust controller sensitivity a D Gas Chassis Mini Home Class C battery disconnect solenoid and 12V mini breakers 12V mini breakers v Weigh trailer to determine if weight is excessive See Federal sticker or weight sheet located in unit for guidelines Harsh brakes v Adjust controller sensitivity on controller Surging brakes v Faulty controller Test and correct Dragging brakes Y Faulty breakaway switch Repair or replace v Brake shoes need adjusting Return to dealer 60 AT achmer TROUBLESHOOTING ELECTRICAL POWER No electrical power to unit 110V or 12V Make sure you have power to the shoreline receptacle Circuit breaker 120V may be off or tripped Reset breaker s at power center Check for low battery or dead battery Circuit breaker 12V may be tripped Reset breaker at battery compartment lt lt lt lt lt Make sure the Battery Disconnect motorized product only is turned to USE ELECTRI
79. stops DO NOT apply paint over top of base plate or anywhere on lift v DO NOT apply sealing compound on gear housing 67 Pu TROUBLESHOOTING A E mem How To Hook A Satellite System To A RV Cable Input June 1997 Outside Receptacle for Cable TV To Second TV Off Air TV Signal From SENSAR Ant When power supply is turned OFF the satellite signal is sent to both TV sets When power supply is turned ON the SENSAR antenna is connected to both TV sets Rear View of Power Supply Satellite Receiver Run new coax b Es cable to sat receiver RG 6 EXISTING WIRING coax cable is recommended Remove coax cable from CABLE jack on power supply add FS 8100 inline coax splicer mm To Second Off Air TV Signal Outside Receptacle From SENSAR LY y for Cable TV Rear View of Power Supply WIRING MODIFIED FOR SATELLITE TV RD 9046 Portable Satellite System NY WINEGARD Clearly the World s Best Winegard Company 3000 Kirkwood Street Burlington 52601 2000 319 754 0600 Printed in U S A O 1997 Winegard Company FY 23 6 97 68 PS ach men TROUBLESHOOTING Satellite Antenna Continued You have no picture v sure you have a clear line of sight The signal from the satellite s WILL NOT pass through trees buildings mountains etc Remember the antenna has a 24 offset
80. t If replacement is necessary replace only with a Buss Type AGC 30 fuse or equivalent avallable in automotive supply stores Y Always be sure that you DO NOT exceed jack leg s rated capacity Jack failure will occur if weight capacity 1s exceeded and warranty will be voided Standard Duty models 237 to 279 Heavy Duty models 285 to 370 2 000 Ibs leg 4 000 Ibs system 3 000 lbs leg 6 000 lbs system Weigh unit periodically to ensure you have loaded your unit within its weight specifications and have weight distributed as specified in your owner s manual If weights are exceeded redistribute cargo accordingly 29 Pu JACKS TOWABLE E mem STABILIZER JACKS v Inspect jacks prior to each use for damage bent or worn parts v Along with frame maintenance inspect for rust if found sand prime and paint with rust preventative paint v Lubricate pivot points and gear assembly every 6 months with a quality silicone lubricant v Simply extend jacks to ground until they are snug CAUTION DO NOT htt trailer with stabilizer jacks this may cause damage and require replacement 30 O ELECTRICAL With the use of more electronic equipment in recreational vehicles the electrical system has become increasingly important The key to consistent performance and minimal trouble is to understand the functions of the basic components batteries generator and shore line cord Additionally there is a p
81. t preventing paint Y Using a torque wrench check wheel lug torque prior to each trip e 13 wheels require 50 75 ft lbs of torque e 14 15 amp 16 wheels require 90 120 ft lbs BRAKES Y Adjust brakes after first 200 miles then every 3 000 miles or as use requires Y Make sure brake controller and brakes are properly synchronized prior to each trip Y Inspect at beginning of season or annually e Check shoes for uneven wear contamination or wear down to 1 8 thickness e Check magnets for uneven wear replace if necessary e Make sure moving parts actuator arm and spring work freely e Lubricate with thin film of anti seize compound or grease e Check wire connectors replace if insulation is worn torn or cracked 25 26 ACoachmen lire pressure is the most important factor in the life and performance of your tire v Inflation pressure should be as recommended by the manufacturer or as the federal label for the trailer dictates A Y Pressure should be checked when tires are cold DO NOT bleed air from hot tires Check inflation pressures weekly to insure maximum tire life and travel wear v Periodically check spare tire inflation pressure The following tire wear diagnostic chart will help you pinpoint the causes and solutions to some common tire wear problems TIRE WEAR DIAGNOSTIC CHART NOTE Tire wear should be checked frequently Once a wear pattern becomes established in
82. t and fan does not run v Replace fuse with one of the same ampere rating The furnace does not light after several attempts A Y Turn the thermostat and the furnace gas control valve OFF and contact your Coachmen dealer or authorized service center DO NOT ATTEMPT REPAIR OR ADJUST THE FURNACE YOURSELF 61 Pu TROUBLESHOOTING E mem GENERATOR Generator cranks while holding start button down but will not start Y Generator may be out of fuel Check the fuel level should be at least 1 4 full v Generator may be low on oil Check the oil level Y Generator may be flooded Wait a few minutes before trying to start again Generator starts but no power v Fuse on the generator may have blown Replace fuse with one of the same ampere rating v Breaker switches may be off or tripped at generator Reset breaker v Distribution panel circuit breaker may be off or tripped inside power center Reset main breaker Generator has clicking sound when trying to start Y Check poor ground or battery connections v Low battery condition Y Battery disconnect switch not engaged in the proper position INTERIOR LIGHTS Lights flickering v Loose fuse holders Tighten or replace fuse holder v Blown fuse Replace fuse with one of the same ampere rating Y Broken connection or wire Replace connection and or wire Y Bad ground Make sure ground connection is secure Y Converter overheating Let converter cool down
83. tank WINTERIZING YOUR RV This procedure usually will take 2 3 gallons of non toxic RV anti freeze Only use the pink non toxic RV anti freeze WARNING DO NOT use automotive anti freeze in water or drainage systems It is poisonous and corrosive v Drain holding tanks at an appropriate facility v Drain system by opening faucets low point line drains and removing water heater drain plug For products with the 4 valve Water Works Panel Diag B place hot and cold water line drain valves in the OPEN position v Turn the water heater bypass valve to the bypass position Diag D The bypass valve is accessible from the interior and behind the water heater A drawer and or access panel may need to be removed Y For products with the Water Works Panel Diag amp C remove fitting from the suction plug and connect hose to it and place other end of hose in container with non toxic RV anti freeze Place valves in the WINTERIZE position indicated by the pictorial diagrams on the Water Works Panel v For products with a Gravity Water Fill pour enough non toxic anti freeze into the fresh water tank to fill the tank above the supply line fitting This can take up to 8 gallons due to the many different fresh water tank sizes and shapes NOTE There are after market winterizing kits available that allow winterizing without putting RV anti freeze in the fresh water tank and will use less RV anti freeze in the winterizing procedu
84. tation clamp in the LOCK position This prevents the antenna from moving and losing the signal Step 3 SLOWLY raise then lower the antenna until you have peaked the signal You are now ready to watch satellite TV Diagram B Lowering antenna to travel position Step 1 Set rotation clamp to the ROTATION position Step 2 Rotate antenna until pointer on directional handle aligns with the screw on rotation lock lever Step 3 Turn elevating crank counter clockwise in direction of DOWN arrow until resistance is met The number of turns will vary according to the elevation angle the antenna was set to Step 4 Move rotation clamp to the LOCK position Antenna is now locked in travel position Step 5 Snap elevation crank into place CAUTION NEVER lower antenna in any position except travel position Do s Y Do check parking location for obstructions before raising antenna v Do carefully raise lower and rotate if difficult check for cause v Dorotate slowly when searching for the satellite s and check fine tuning on TV set to make sure it is properly adjusted v Do lower antenna before moving vehicle Y Activate programming by calling programming service for your receiver Do Not s ik Y DO NOT move RV coach with the antenna in the UP position This will VOID your warranty This may also cause damage to your roof A Y DO NOT force elevating crank up or down Check for cause of trouble A v DO NOT rotate direction handle hard against
85. th the vehicle level adjust the sensing unit until all yellow lights are off This is done by drawing up the correspon ding screw if the sensing unit is mounted below the surface as shown in FIGURE A or backing out the corresponding screw if the sensing unit is mounted above the surface Bump the sensing unit ono una eins sensn wur to see that it has settled down in the level position FIGURE A SPRINGS 3 SENSING UNIT SCREWS 3 4 DIA X 3 4 THICK Y Prior to each trip check oil supply in hydraulic oil reser voir located at the pump assembly The oil level should be approximately one inch below the top of the reservoir when adequately filled The jacks must be up and the room in Use Dexron II or a high quality multi purpose automatic transmission fluid ATF Y Periodically inspect hydraulic hoses for cracks nicks and cuts Check hose connections for tightness Replace if necessary with HWH original parts Y The batteries should be in good condition and fully charged Weak batteries can cause erratic oper ation Battery cable terminals and battery posts and connections should be kept clean All electrical connections especially ground connections should be clean tight and free from corrosion Refer to Battery Maintenance on page 31 Y If driving conditions are unusually muddy the jacks may become caked or clogged with mud This condition may hamper the proper operation of the leveling system This problem m
86. the rear of the refrigerator v Allow sufficient time for proper cool down and load with pre cooled foods Refrigerator does not cool properly Burner jet clogged Clean Make sure the refrigerator is level Venting problem Restriction in air flow across cooling unit at roof vent bird nest Heavy frost buildup on evaporator fins Defrost NN NN S In extremely hot weather refrigerator performance is better on LP gas RV BATTERY Dead or Depleted Battery Y Excessive draw over time Y Bad battery Low water level in battery v Check connections for ghtness and clean RV battery boiling v Water low in battery Refill water to correct level in battery Y Bad battery Replace battery Defective converter Have converter checked by an authorized service center RUNNING LIGHTS No running lights v Blown fuse Replace fuse with one of the same ampere rating Y Bad bulbs Replace bulbs Y Bad ground rear only Check white ground wire at rear frame SLIDE OUT ROOMS There are four different types of slide out systems used on Coachmen units In all installations battery voltage is critical for operation Just having 12 volt DC power available may not be enough if the motors can B not draw the correct amps for operation In the event that the room will not extend or retract first check the battery condition Y Check 12V mini breakers at battery compartment v Check fuse behind switch 65 s lt T
87. this means that when the antenna is straight up and down 90 it is looking 24 into the sky Diag C Antenna Reflector at 90 Y Do you have the TV set tuned for the correct channel or 4 same channel as output of receiver v Have you entered the correct zip code into the receiver If zip code is wrong you might be looking in the wrong direction elevation for the satellite Y Check connections at receiver and antenna v Check the TV Does it receive pictures from off air TV stations VCR Inspect antenna Make sure that it has not been damaged If antenna is Diagram even slightly bent the receiver may not receive any signal Y Contact Dealer Winegard Service Department Antenna does not rotate or is hard to rotate Y Inspect antenna on roof Make sure that mount has not been damaged Y Check caulking between gear housing and base plate Y sure cables are not binding and that they are installed properly v Contact Dealer Winegard Service Department Antenna does not rotate or is hard to rotate Y Inspect antenna on roof Make sure that mount has not been damaged Y Check for caulking on elevating shaft v Contact Dealer Winegard Service Department WASTE TANK Waste tank will not drain v Build up in tank Check for build up in tank at stool Make sure stool holds water WATER HEATERS Temperature pressure relief valve weeping Y Weeping or dripping of relief
88. um Check pump housing for cracks or loose drive assembly screws lt lt lt lt lt lt S Make sure the valves or internal check valve are not being held open by debris or rubber is swollen Noisy or rough operation v Check for plumbing which may have vibrated loose v Ifthe pump is plumbed with rigid pipe insulate or add fastener v Check for mounting feet that are loose or are compressed too tight Rapid cycling Y Check pressure switch shut off adjustment v Water filter purifier should be on separate feed line Y Check for restrictive plumbing flow restrictors in faucets shower heads Leaks from pump head or switch Y Check for loose screws at switch or pump head Y Check switch diaphragm to see if ruptured or pinched Y Check for punctured diaphragm if water is present in drive assembly Pump will not shut off runs when faucet is off Y Check outside plumbing for leaks and inspect for leaky valves or toilet Y Check for air trapped in outlet side water heater or pump head 70 TROUBLESHOOTING Coachme Y Check for correct voltage to pump Y Check for loose drive assembly or pump head screws For additional assistance please contact your dealer Coachmen s Technical Service Department at 1 800 453 6064 or the appropriate component manufacturer at the number indicated below COMPONENT MANUFACTURER PHONE NO Air Conditioning Dash Evans 239 361 2681 Air Conditioning Roof
89. very six months twice a year Extend jack as far as possible and clean dirt from ram Lube inner ram with SAE 30 heavy oil Squirt oil in oil hole located at top of outer ram Remove clip and top cover and lubricate gears with a quality wheel bearing grease Inspect jack prior to each use for damages and bent parts Should jack become difficult to operate remove clean and oil Inspect for bent and worn parts lt lt lt lt lt lt lt If unable to get jack to operate freely replace immediately FIFTH WHEEL LANDING JACKS ELECTRICAL CONNECTIONS Y Twice a year check electrical connectors at the jack and at the wall connector Y Clean prongs of any corrosion for proper trouble free operation Once each year Y Extend landing legs as far as possible and clean drop tube and inner ram tube Coat exposed surface of tubes with silicone spray lubricant Y Coat inside of handle alignment tube with silicone spray lubricant Y Oil shaft bushing in gearbox and leg gear heads with SAE 30 oil Y Lubricate gears in gearbox and landing leg gear heads with extreme pressure grease Twice each year v For Electric Drive Motor Landing Legs check wiring connections at battery Also refer to Battery Maintenance on page 31 NOTE Electric Drive Motor is lubricated at factory and requires no further lubrication Y The Electric Drive Motor Landing Leg system is protected by a 30 amp fuse at or near the battery compartmen
90. w with a mop or sponge dampened with a non abrasive soapless household cleaner v DO NOT use cleaning agents with acids as the tile will etch and the grout will deteriorate prematurely Linoleum Flooring Y Vacuum or sweep regularly to remove dirt and gritty particles Mop occasionally using a non abra sive cleaner that is not soap based DO NOT use Mop amp Shine or soap products as they may leave a dull film on the floor v Wipe up spills as quickly as possible as prolonged contact may stain the linoleum Wood Plank Parquet and Composite Flooring W Sweep vacuum or dust mop regularly to keep clean and prevent dust from dulling or damaging the surface Periodic waxing of floor with a quality floor wax product will help preserve shine and finish v A Y DO NOT damp mop with water Use a slightly damp cloth on spills and in all areas that require cleaning FURNITURE Coachmen selects only fabrics that are wear dated as Heavy Duty This means that Coachmen fabrics have been tested for durability beyond 15 000 double rubs All upholstery products should have a manufacturers label that contain a cleanability code Below is a list of codes and cleaning instructions Aw Clean only with water based shampoo or foam upholstery cleaner DO NOT over wet DO NOT use solvents to spot clean Pile fabrics may require brushing to restore appearance Cushion covers should not be removed and laundered S Clean only with dry cleaning s
91. wear and tear Y Batteries are very important to the operation of the electrically operated systems The batteries should be fully charged Refer to Battery Maintenance procedures on page 31 Y Watch closely as the slide out room is opened and closed Be sure the operating area is free and clear of any obstructions Inspect room as it seals to the exterior wall when in the extended or retracted position Y The slide out room should not be extended or retracted too far where the exterior wall moves under pressure The rubber seals should touch and achieve approximately 50 compression Y Damage can occur if the in out switch is held down too long v manual crank slide outs DO NOT use an automated means to open and close such as a cordless drill Y Contact your Coachmen dealer if the slide out requires service Only properly trained personnel should perform any adjustments or repairs HWH SLIDE OUT amp LEVELING SYSTEM MOTORIZED The slide out and leveling systems are integrated They use many of the same components to operate Consequently maintenance procedures for both are similar v In order for the slide out to work the leveling system must be set and the unit level before extending SOLID MOUNTING SURFACE v Periodically check accuracy of leveling system e Level the vehicle by placing a circular bubble level in the center of the freezer floor or location within the vehicle that 1s to be level Wi
92. while it is on the surface v Heavily traveled areas walkways areas in front of furniture may be protected with small throw rugs to prolong the life of the carpet Y Some spills contain chemicals that will destroy carpet fibers and dyes If you have doubts about what caused the spot contact a professional carpet cleaner The following chart can be used to clean the stains listed Stain Treatment Stain Treatment W Greases S D W Brass Alcoholic beverages D A V T A oe S D S D js iren S D acd Ne Candle Wax S OMS 1 S D V White solution Cements and Glues S D A W T S uuu nasa asha S D A Ammonia solution Chewing gum S T Runen VT W Water Coffee D V T Shoe S D T Tissues or towel COSIYGUCS S V W T Soft drinks D A D A V W Tar S T Food Stains V W T Vides D V T NOTE When following the procedures suggested above wear rubber gloves to protect hands Always test cleaning agent in an inconspicuous area for color fastness ETT INTERIOR ACoackhmen Ceramic Tile Y Vacuum regularly to remove dirt and gritty particles Follo
93. windows and blinds e imit use of entrance doors e Use awnings Heat cool thermostat e Avoid heat producing appliances Y Make sure outside coil is not blocked or damaged Y Make sure 120 voltage is not below 108 volts Should your A C not work after the above checks have been made contact a qualified service facility to perform more extensive testing To receive information on the location of an authorized service center contact The Dometic Corp at 1 800 544 4881 BATTERY DISCONNECT MOTORIZED UNITS ONLY Pressing Use Store switch will not connect battery Y Battery may be fully discharged Recharge battery or jump with direct connections Y Check fuses on solenoid and replace if blown with same type and rating 5 Amp Solenoid locations vary be familiar with the location in your RV Behind passenger headlight Gas Chassis e Rear compartment Diesel Chassis e Under step Mini Homes 59 TROUBLESHOOTING 12 Volt RV power operates nor mally but indicator lights volt meter will not illuminate Y Check fuses on solenoid same locations above and replace if blown with same type and rating 5 Amp Battery switched to Store position but indicator light remains on v RV is plugged in to 120 volt AC shore power or operat ing on gen set Gen set will not crank Y Check that Coach battery is switched to Use RV engine will not crank or chas sis accessories will not operate Y Check that Cha
94. y A IS dry clean SOW CIE soak blot dry Nail LOS epocas SO NH soak blot dry Shoe diy clean SOLVE soak blot dry CMA l E high strength detergent scrub rinse blot dry VON een high strength detergent scrub rinse blot dry deodorize with vinegar A high strength detergent scrub rinse blot dry deodorize with vinegar Jc oro high strength detergent scrub rinse blot dry Excrement high strength detergent scrub rinse blot dry deodorize with vinegar NOTE In many cases listed above repeated steps may be required to fully extract contaminant from material Items listed above with may also be removed through steam extraction method by a professional cleaner or service Vinyl Soft Touch Fabric Ceiling v Periodically wipe vinyl ceiling material with a damp cloth to keep clean Y Use a mild soap detergent water solution or household cleaner i e Formula 409 to clean stubborn dirt areas Follow with a damp cloth moistened with fresh clean water 4 Be Coachme INTERIOR DECOR ITEMS Decor items such as pleated shades doors or curtains decor glass bedspreads and venetian blinds should be taken care of as follows Window Treatments Curtains and Bedspreads v Due to fire retardant chemicals in these items they must be dry cleaned only Dry cleaner shoul
95. y be removed by using rag dampened with mineral spirits DO NOT apply mineral spirits directly or in large area Y Bleach or windshield wiper fluid fully concentrated may also be used for stubborn stains ROOF SEALANT Inspect at least twice a year Refer to recommendations in rubber roof manufacturer literature and in Sealants on page 11 It is a good idea to inspect the sealants around the moldings vents and other attachments while cleaning the rubber roof material A Y DO NOT use Silicone sealants as they will not perform well Replace sealant if it becomes cracked or loose from roof or roof attachments i e vents and moldings Y Use Dicor s self leveling lap sealant If rubber material becomes damaged see your local Coachmen dealer as quickly as possible for proper repair In the meantime use Dicor sealant to seal damage or cover to minimize water entry into roof assembly Most RV Dealers amp Parts Stores carry Dicor s rubber roof patch kit and materials ROOFS Wash monthly or more frequently if needed Wash with mild soap such as dish detergent soap Avoid using alkaline or abrasive cleaners Y Wax once or twice a year with a high quality paste wax formulated for gelcoat surfaces v If chalking occurs wash and try wax in a small area to see if the luster returns If not use a fine rub bing component followed by wax v If your gelcoat surfaces become scratched nicked or cracked have your loca

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