Thermos 461240504 Gas Grill User Manual
Contents
1. 80000076 1 Grill Bottom Front Assembly 80000651 GG 1 Bottom 80000317 1 Grill Bottom Rear Assembly 80000018 HH 1 Bottom s eva see danas 80000800 J 1 Bottom End Cap Left 80000021 K 1 Bottom End Cap Right 80000022 1 Door Assembly Left 80000805 L 3 80000023 JJ 1 Door Assembly Right 80000802 M 3 80000273 2 DoorHandle 80000086 1 Burner Brace Carryover 80001438 LL 1 Grease 80000831 O 1 Ignitor 80000653 MM 1 OOF BIdOB 2105554 ob seed sureres ee 80000801 P 1 Manifold Heat Shield 80000031 NN 1 SwingAway Warming Rack 80000263 Q 1 Control 80001909 OO 1 Condiment Basket Left 80000266 R 4 X Control Knob 80000035 1 Condiment Basket Right 80000267 5 3 Bezelfor Main Control Knob 80000034 QQ 2 80000268 T 1 Manifold Hose Regulator Assembly 80000036 RR 2 80000269 SS 1 Grease Receptacle 80000834 1 Sideburner Shelf Assembly 80000809 IT 1 Cooking Grate 80000293 U 1 Sideburner Frame 80000045 UU2. 1 Sideburner 80000282 V 1 5 80000316 1 Hardware 80001915 W 1 Sideburner Pan 80000051 1 Warranty Hardware Pack 80002136 X 1 Sideburner Electrode 80000055 1 Product Guide 80001916 Y 1 Sideburner Control Panel 80001301 Z 1 Sideburner Assembly 80000277 Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design 2 Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collection by Char Broil and Design Char Broil and Design Flame Design FlavorTents Grill 2 Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip V Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C
3. 461240504 First remove door brace from rear legs Place door brace onto front legs as shown Tabs on brace fit inside legs Secure brace to back of front legs using one 4 2X10mm self tap screw ZZ on each side NY YA Rear view Locking casters Attach locking casters to front legs non locking on front legs casters to rear legs Tighten casters using the caster wrench provided P d M Caster wrench 6 461240504 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart between the two braces Align the two holes on each side of the grill head with the two holes on each brace Make sure the regulator hose is hanging outside the cart Align holes a 1 1 LI 1 1 1 Tus 1 E 1 a 1 1 Tala H 1 1 ri 1 1 1 A 1 A 1 i 1 A 1 1 1 H 1 1 1 H 1 L 1 i 1 h 1 1 LI 1 L 1 al BS V gt m v 4 m om EIE A Secure grill head to leg braces using four 1 4 20x3 4 screws AAA 7mm lock washers BBB and 7mm flat washers CCC ocrews must be attached from inside of grill head into brace Do not fully tighten screws until side shelf and sideburner shelf are assembled 461240504 7 5 NCAUTION Place side shelf over right cart legs Lip of shelf should fit between grill bottom
4. Lighting 1 To match light sideburner open sideburner cover 2 Place lit match near burner 3 Push in and tum sideburner knob counterclockwise 7 Be sure burner lights and stays lit ET 20 461240504 Burner Flame Check Remove grates and flametamers Light burner rotate knobs from HI to LOW You should see a smaller flame in LO position than seen on HI Always check flame prior to each use Perform flame check on sideburner If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HI 0 of gt o of gt o gt I Turning Grill Off Turn all knobs to OFF position Turn LP tank off by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold electronic ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LO position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulato
5. The Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP tank 2 Remove cooking grates flametamers grease tray and grease receptacle 3 Remove cotter pins from beneath each burner foot using a screwdriver or needle nose pliers 4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and burner several times B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube and burner several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 5 Wire brush entire outer surface of burner to remove food residue and dirt 6 Clean any blocked ports with a stiff wire such as an open paper clip 7 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations below 8 Carefully replace burners Replace cotter pin beneath each burner 10 Replace grease tray grease receptacle flametam
6. are shorting Sparking between ignitor and electrode Dead battery No gas flow Coupling nut and regulator not fully connected Obstruction of gas flow Disengagement of burner to valve s grill assembled correctly Out of gas Excess flow valve tripped High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Clean wire and or electrode with rubbing alcohol and clean swab Replace electrode s Main Burners Tip of electrode should be pointing toward tip of collector box The distance should be 1 8 to 1 4 adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 3 16 adjust if necessary Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA battery Check to see if LP tank is empty If LP tank is not empty refer to Sudden drop in gas flow Turn the coupling nut about one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Clear burner tube s Reengage burner and valve Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator an
7. A frosty regulator indicates gas overfill Immediately close LP tank valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP tank contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below
8. Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5 452 707 5 458 309 5 566 606 5 566 606 5 579 755 5 582 094 5 613 486 5 649 475 5 706 797 5 711 663 5 765 543 5 931 149 5 996 573 6 095 132 6 135 104 6 173 644B1 6 279 566 6 397 731 6 418 923 6 439 222 6 523 461 D282 619 D339 714 D341 292 D343 337 D358 059 D361 466 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 456 2025 D460 313 D461 359 and D477 501 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending 4 461240504 PARTS DIAGRAM Model No 461240504 quU ru uu CSS 461240504 5 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same ASSEMBLY Model No
9. Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs including sideburner to the OFF position 3 Turn LP tank OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve Type 1 outlet with thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Make sure hose and regulator pass UNDER hose bracket on cart see assembly step 19 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank valve 461240504 17 Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled belo
10. RTANTI Lagel is located om fhe back of grill ET NA iure derniere ie gral Purchase Prica Pris d achat 1 5 Your gender 1 O Male 2 _ Female QO Which produci are your registerimg 10 Which of these sources influenced your decision 1 0 Gas Gril 4 7 Charcoal Grill bo buy this product check all that apply 2 O Electio Grill Charcoal Smoker 1 O Magazine newspaper 10 0 Friend Relative 3 smoke adverse Television commercial 11 Salesperson Upon completion remove this page from your Grill was assembled recommendation manual and mail to 4 O In store display 12 171 Grill size PRODUCT REGISTRATION DEPT 5 Store circuler 13 1 Product warranty 6 O Brand name 14 Store demonstrabon m 34902 1240 T O Product style 15 1 Point of purchase B O 16 Other 8 O Product quality Thank you lor completing this quesbonnalre Your answers will help us and other companies reach you with offers that may interest you If you prefer not to receive these offers check hare ee ee ee ee es ee 461240504 25 26 461240504 461240504 27 THERMOS A Division of W C Bradley Co Columbus GA 31902
11. Service Center at 1 800 241 7548 U S or 1 800 387 6057 CANADA 6 Always close LP tank valve after performing leak test by turning hand wheel clockwise 18 461240504 For Safe Use Of Your Grill And To Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in bottom or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupl
12. THERMOS STAINLESS SERIES MODEL 461240504 PRODUCT GUIDE X THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Laava these instructions with consumer CONSUMER Keep thus manual for future reference WARNING hic Failure to follow all manufacturer s instructions could result in serious personal injury and or To insure your satisfaction and for follow up service Ir register your grill online at www grillregistration com property Gamage A CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves il necessary IF you have any questions or need assistance during assembly please call 1 800 241 7548 461240504 80001916 05 24 04 FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department Call Grill Service Center For Help And Parts f you need help or warranty parts call 1 800 241 7548 U S or 1 800 387 6057 CANADA B
13. and leg brace SHARP EDGES Wear gloves if necessary secure shelf brackets to cart legs using one 1 4 20x3 4 screw AAA 7mm lock washer BBB and 7mm flat washer CCC on each bracket eas Repeat on front bracket Place sideburner shelf over left cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using one 1 4 20x3 4 screw AAA 7mm lock washer BBB and 7mm flat washer CCC on each bracket Fully tighten screws inside grill bottom at this time CAUTION SHARP EDGES Wear gloves if necessary 8 461240504 Remove the two screws and washers from the sideburner valve bracket Place sideburner valve under front of sideburner control panel so that valve stem comes through large hole Secure valve to panel using the two screws and washers you removed from the valve bracket Press control knob onto valve stem PETIT First remove screws and 5 washers from e bracket o Ld Ld Prd o Sideburner valve Insert sideburner into shelf placing end of burner over sideburner valve Valve should be in center hole of burner tube Make sure pin on bottom of burner is in center hole in shelf bracket Secure burner to bracket with two 10 24x3 8 screws DDD 5mm lock washers and 5mm flat washers FFF See illustration below for correct burner to valve engagement Sideburner Valve shou
14. d leak test Turn on LP tank valve wait 30 seconds and then light grill Turn front of grill to face wind or increase flame height Refill LP tank Refer to Sudden drop in gas flow above Clean grill Trim fat from meat before grilling Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around Turn knobs to OFF Turn gas off at LP tank Leave lid in position and burner system let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are blocked fire in burner tube s Unable to fill LP tank Some dealers have older fill nozzles with worn threads Turn knobs to OFF Clean burner and or burner tubes The worn nozzles don t have enough bite to engage the valve Try a second LP dealer 461240504 23 Troubleshooting Electronic Ignition Possible Cause Check Procedure Prevention Solution No sparks appear at Battery not installed Check battery orientation Install battery make sure that and any electrodes when properly connectors are oriented correctly with end up ignition button is and end down pushed no noise can be heard from spark Dead battery Has battery been used Replace battery with new AA size alkaline battery module previously Button assembly not Check to insure threads are Unscrew button cap assembly and reinstall making i
15. e very strong and can block the flow of gas Clean burners prior to use after storing at the beginning of grilling season or after a period of one month not being used opider guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The grill may still light but the obstruction does not allow full gas flow to the burners IF YOU EXPERIENCE THE FOLLOWING 1 Smell gas 2 Burner s will not light 3 A small yellow flame from burner should be blue 4 Fire coming from around or behind control knob STOP Immediately turn off gas at LP tank SOLUTION Wait for grill to cool Follow the Cleaning The Burner Assembly instructions Clean burners often Use a 12 pipe cleaner to clean out the burner tubes You may also force a stream of water from a hose nozzle through burner tubes to clean them Storing Your Grill Clean cooking grates Store in dry location When LP tank is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning
16. ers and cooking grates Burner Valve eA S 461240504 21 Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat The heat from selected burners circulates gently throughout the grill cooking meat or poultry without the touch of a direct flame This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking Indirect Cooking Instructions Always cook with the lid closed Dueto weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking 22 461240504 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a ther
17. grease tray into back of grill Make sure drain hole is on left side 461240504 13 Slide grease receptacle into rails beneath grease tray Failure to install receptacle on tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease receptacle UN Ee EN i HE EFI ty foi 8 4 4 18 LP tank is sold separately Fill and leak check the tank see Use amp Care section before attaching to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf Make sure tank valve is facing front of grill Secure tank with tank screw at rear of bottom shelf See Use amp Care manual to perform the Burner Flame Check and for important safety instructions before using Tank valve must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire Tank screw 14 461240504 EE VERY IMPORTANT Regulator and hose must pass UNDER hose bracket before connecting to LP tank Read Connecting Regulator to the LP Tank in the Use and Care section of this manual NOTE Doors not shown for clarity Regulator and hose must pass UNDER hose bracket Hose Bracket A Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignito
18. hildren play 16 461240504 LP Tank The LP tank used with your grill must meet the following requirements Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP tank collar for marking P tank valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP tanks equipped with this type of valve OPD Hand Wheel LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve LP Liquefied Petroleum Gas P gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge new tank before filling Dealer should NEVER fill LP tank more than 8096 of LP tank volume Volume of propane in tank will vary by temperature
19. ing nut before moving LP tank from specified operation position Safety Tips A Before opening LP tank valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP tank valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease receptacle must be attached to grease tray and emptied after each use Do not remove grease receptacle until grill has completely cooled If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill If you have a grill problem see the Troubleshooting Section Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly c
20. ldbe in center hole in burner tube Pin Correct in hole burner to valve engagement 461240504 9 9 Insert valve clip into small hole in bottom of burner then snap other end of clip over sideburner valve Beneath sideburner shelf attach sideburner ignitor wire to electrode Place brass top on sideburner then place sideburner grate onto shelf Sideburner ignitor wire Place flametamers 3 over burners by inserting tabs into slots in front of firebox Opposite ends of flametamers rest on pins in back of firebox 10 4 Place cooking grates into grill bottom Grate wires running front to back should be facing upward side to side wires downward NU set AN wires on bottom To assemble SwingAway first insert pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom 461240504 11 LE Insert bottom door pin into hole in bottom shelf Press the top door pin down align with hole in door brace release door pin Press pin on door to a d 2 77 HU LP CAUTION SHARP EDGES Wear gloves if necessary a ae a a Slide condiment baskets into brackets on back of both doors Smaller basket on left door larger basket on right door 12 461240504 15 Hang the match lighting sticks and chains from the small hooks on the left and right side panels NUN Slide
21. leaned a grease fire can occur that may damage the product Ignitor Lighting A Do not lean over grill while lighting 1 Open lid Turn on gas at LP tank 2 To ignite turn center knob to HI push and hold ELECTRONIC IGNITOR button 3 If ignition does NOT take place within 5 seconds turn all burner valves to OFF wait 5 minutes then repeat lighting procedure 4 To ignite left burner turn left knob to HI 5 To ignite right burner turn right knob to HI Lighting instructions continued on next page 461240504 19 If burner does not light turn knobs to OFF wait 5 minutes and try again If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting Do not lean over grill while lighting 1 Open lid Turn on gas at LP tank 2 Place lit match into match lighting stick then into lighting hole on left and or right side of grill 3 Push in and turn far left or right burner knob to HI Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to HI Ignitor Lighting The Sideburner A Do not lean over grill while lighting 1 To ignite sideburner open sideburner cover 2 Turn sideburner knob to HI push and hold ELECTRONIC IGNITOR button 3 If sideburner does NOT light turn knob to OFF wait 5 minutes then repeat lighting procedure or use match Match
22. lifornia only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Warranty P O Box 1240 Columbus GA 31902 1240 461240504 3 PARTS LIST Model No 461240504 Key Qty Description Part Key Qty Description Part A 1 Lid 1 80000503 1 Side Shelf Assembly 80000808 B 1 Lid End Cap 80000501 AA 1 Side 5 80000060 C 1 Lid End Cap Right 80000502 BB 1 Side Shelf Panel 80000518 D 1 Lid Handle 80000506 E 1 80000096 CC 1 Cart Side w Panel Left 80000066 F 1 Bezel for Thermometer 80000097 DD 1 Cart Side w Panel Right 80000071 G 1 Logo 80001002 EE 1 Back 80000080 FF 4
23. location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury TABLE OF CONTENTS FOr Your Salal esascs ureei 0 eran bee one 2 Grill Service 2 Product Record Information 2 Installation Safety 2 Safety SYMDOlS 090 panes gwar woes erties es 2 ENS 0 LIS 4 Parts 5 6 15 Use and Care age xeu ES 16 24 Registration 29 To insure your satisfaction and for follow up service register your grill online at www grillregistration com Stainless Steel Use and Care Stainless steel grills can provide many years of reliable service and an attractive appearance in normal outdoor exposure Consider the following tip
24. mometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Troubleshooting Possible Cause Prevention Solution Burner s will not light using ignitor Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Wire and or electrode covered with cooking residue Electrode cracked or broken sparks at crack Electrode tip not in proper position Wires are loose or disconnected Wires
25. nstalled properly properly engaged Button sure threads are aligned and engaged fully should travel up and down without binding Faulty spark module f no sparks are generated Replace spark module assembly with new battery and good wire connections module is faulty No sparks appear at Output lead Are output connections on Remove and reconnect all output connections at any electrodes when connections not and tight module and electrodes ignition switch is complete pushed noise can be heard from spark module Sparks are present Output lead Are output connections on Remove and reconnect all output connections at but not at all connections not and tight module and electrodes electrodes and or not complete at full strength Arcing to grill away f possible observe grill in f sparks are observed other than from burner s from burner s dark location Operate wire insulation may be damaged Replace wires ignition system and look for arcing between output wires and grill frame Weak battery All sparks present but weak Replace battery with a new AA size alkaline battery or at slow rate Electrodes are wet Has moisture accumulated Use paper towel to remove moisture on electrode and or in burner ports Electrodes cracked or Inspect electrodes for Replace cracked or broken electrodes broken sparks at cracks crack 24 461240504 Please register your grill online a
26. ound to be defective during its respective warranty period Manufacturer will require return of the part s claimed to be defective for its inspection freight or postage prepaid Manufacturer may require reasonable proof of purchase and suggests that receipts be retained This limited warranty does not cover scratches dents corrosion or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance This limited warranty does not include the cost of any inconvenience personal injury or property damage due to failure of the product THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer purchaser NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set for herein You may also have other rights which vary from state to state In the state of Ca
27. r cap onto ignitor AA Battery 461240504 15 USE AND CARE Never fill the cylinder beyond 80 full An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of property damage serious injury or death NEVER store a spare LP tank under or near grill or in enclosed areas If you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP tanks must have safety caps installed on the LP tank outlet LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen tank screw beneath bottom shelf then lift LP tank up and out of cart Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap Adisconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where c
28. r specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad NATURAL HAZARD SPIDERS FACT Sometimes spiders and other small insects climb into the burner tubes attached to the burners The spiders spin webs build nests and lay eggs The webs or nests can very small but they ar
29. s to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discolor the stainless steel surface Periodic cleaning of the surface with readily available stainless Steel cleaners is recommended In coastal areas small rust pits may develop on the surface of your grill that cannot be fully removed by a cleaner Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface Please note that the integrity of the steel is not affected by the flame only the appearance WARRANTY Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning with the date of purchase Stainless steel Limited Lifetime against perforation Burners 3 years Electronic ignition excluding battery 3 years Remaining parts excluding battery 1 year This limited warranty is for replacement of defective parts only Manufacturer will not be responsible for failure or damage resulting from use accident alteration misuse transportation commercial use abuse hostile environments improper installation or installation not in accordance with local codes Manufacturer will at its option refinish or replace any product or part f
30. t WWW GRILLREGISTRATION COM If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE S IL VOUS PLAIT REMPLIR CETTE CARTE LA RETOURNER DANS 10 JOURS APRES L ACHAT LE MANQUE DE RETOURNER PEUT AFFECTER VOTRE GARANTIE 1 Fir3l Name MER prove T mna Lesi name i BEN Address number and ztget Adressa nuny num er Ty 1 A LE sl Vim Slate 61 11 1 bt et 1 LA 4 Lids E mail Address 2 0 provida Lis your ATL VOW I Le lg shave and PELS amai aima fo acr yu amat cima Mar may En nox vau boone aires FAL mere aves ef lunkaser DUX VERS ania dadas cres eu ROLE your mana amp pour host com 3 Phoss Mimare Date er purchage Dade d achat LLLI CAL IL L 5 4 IMPORTANT Piace labe bere 4 Apposer du prada ici T Sore name Mow de maganit IMPORTANT Serlal 4 Madel de sane Na deg monar IMPO
31. usiness hours Open 24 hours Seven days a week To order non warranty replacement parts or accessories grill cover cleaners paint call 1 800 993 2677 or send a FAX to 1 706 565 2121 IMPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased For residential use only Do not use for commercial cooking CALIFORNIA PROPOSITION 65 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 461240504 Installation Safety Precautions Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with National Fuel Gas Code NFPA 54 ANSI 7223 1 or CAN CGA B149 2 Propane Installation Code Handling and storage of LP cylinders must conform to LP Gas Code NFPA ANSI 58 Grill is not for use in or on recreational vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States or Canada only Do not modify for use in any other
32. w Hold coupling nut and regulator as shown for proper connection to LP tank valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested NOTE Sideburner If a leak is detected at any time STOP and call the fire control panel not department shown for clarity f you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving the serial model number and name of items needed to the Grill
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