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Stovax P8573 Indoor Fireplace User Manual

1. s Marlborough Stockton Coal Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be guarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 should be completed by the installer PR0611 Issue 4 May 2006 CONTENTS COVERING THE FOLLOWING MODELS MARLBOROUGH 8560 P8560 8564 P8564 8568 P8568 STOCKTON 8573 P8573 8574 P8574 APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing
2. Packed in appliance 10 1 1 1 2 1 3 1 4 1 5 2 1 3 1 Dod INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installation of the appliance but where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into an existing brick built chimney without a closure plate a 5 127mm liner must be used Larger lined flues may work but in some instances could cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flues and chimneys are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the Technical Specification in this manual Existing chimneys are n
3. 6 18 Place six small coals along the rear of the flame baffle resting against the rear ledge see diagram 22 NOTE ENSURE THAT THE COALS ARE POSITIONED AS DETAILED ABOVE ONLY USE THE CORRECT AMOUNT OF COALS AS SPECIFIED IN DIAGRAMS Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four brass nuts and the tool supplied do not over tighten the nuts see diagram 23 Keep the tool with these instructions for future use 6 19 ARO390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 1 1 1 2 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room Ignite the stove and operate on maximum for 10 minutes Remove the plastic sight plug from the right hand side of the stove Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening Watch through the viewing hole in the side of the casing In restricted locations a mirror can be used See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test AR0388 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future refere
4. 1o Id AA 08 SUI a101ad spuooss O 1se9 Je ul peusnd qou jonuo2 y dee pue 10 id au 14817 Pale ay ueop eds au 310us p noo YDIYM dja 1005 Jeon Sa Ajquiasse Jojid ay punoue sudap ou si aat aansug ASN NI LAO SAOD HAHA AO LIT AVIS LON TIIM LO Ild ADAHD IVNOILON ddi11IVd 3WVT13 Anel pue aAeA ses pue Aja pue peal ozaid ay aorjday poq aayeA au 0 oz ld y wo dwnf eds e saog A 8A ap aieiadO ozaid au WO peaj opou2e e aui e oulay Anel pue 3224107 sjueuodu1oo OZ Id Jo uone2o 1224102 JO Day Uoneiado Wed JO puids qouy Jonuo2 pasewep JO BANDIJap JO DEU Alja1 pue 3224107 1 uinq 1o id ay Jasay N221403 payesado Sul q aAlPA au S Anos p aged uo Z uonpas 3jnsuo po n2 ay aoejday epoapoe e au aoejday Anel pue peal y aoejday A PA SU UI ozaid ay Wold payoejep JIM pO4 D2 ay S S331 3 A JPA ay UBYM 1eds e a1ay s MOMadid 3o id SU Wold uiug dn ayy p oH Stald pe1e nsur YUM epoa29 e WO4 on pea 2P0199 9 y e oulas 100d uono uuoo SI JO payoerjap awoJag pea uoniu8 ser syu wanb y B3UDIMAaS WeISeIp aas gyeyUOZIOY Jauing 3o Id au sl P APA y SBOP 1ojid ay 1451 03 APA ay ayesadO Pole ay ueop eds ay ous p noo YSIYM 7239 JOOS eo2 Sa A quiasse Jojid ay punoie sluqap ou s aat ainsug IAVdS ON MOAHOD IVNOILON 14 NOILINDI 19
5. SERVICING INSTRUCTIONS REPLACING PARTS 2 3 Loosen main injector nut on airbox and disconnect from 1 GENERAL injector see diagram 3 A 1 1 All principal components can be replaced without removing the stove from its installation but it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 2 BURNER UNIT REMOVAL 2 1 Turn the gas supply off at the isolation device Ensure the unit is cool Use cover material to front of appliance to protect paintwork etc Remove the door and place to one side 4 nuts Carefully remove the ceramic fuel components to a safe place 2 4 Remove the 2 screws attaching burner to back of unit see Remove front cover plate 2 screws diagrams 4A amp 4B Carefully withdraw burner unit upwards and tilt to remove the burner through door opening Rng SCONES KE C nur Remove the 2 screws holding the heat shield in place Small Stoves only Unscrew pilot union nut on gas valve See diagram 1 Viewing slot on Marlborough only ARO391 2 2 Disconnect thermocouple from gas valve See diagram 2 Remove ignition lead from electrode Cut cable tie to ignition lead if required Replace in reverse order checking all joints for leaks ARO943 20 3 1 3 2 343 SERVICING INSIRUCTIONS REPLACING PARTS 3 PILOT UNIT Remove the burner module as described in Servicing 4 1 Section 2 above Carefully cut the cable
6. parts of the appliance should be treated as a working surface except for the control area INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Model Gas Gas Working NOX Aeration Injector Gas Ratellnput kW Gross Country CAT Type Pressure Class m3 h EE ee Oe C j j j C EWE EEN 11 EER Small 8560 Marlborough 4 55 2 I f ponen oH Naural Gas G20 20 mbar 5 97 mm 0 433 id GB IE P8560 Marlborough LPG Propane G31 37 mbar 0 173 4 60 2 5 I P 5 13 mm 120 i GB IE P8573 Stockton LPG Butane G30 29 mbar 0 131 Gross Gross MAN E Loa Naural Gas G20 20 mbar 5 911mm 3 5 0 639 660 3 25 GBIE 8574 Stockton Gross Gross P8564 Marlborough I LPG Propane G31 37 mbar 5 2155 y 170 0 237 6 30 3 25 GB IE P8574 Stockton 3 LPG Butane G30 29 mbar 0 18 Gross Gross 2H 3 Large 8568 Marlborough Ip Naural Gas G20 20 mbar 5 913mm 560 0 848 890 49 GB E Gross Gross P8568 Marlborough I LPG Propane G31 37 mbar 5 015 5 x 2 240 0 35 9 30 4 0 GB IE LPG Butane G30 29 mbar 813 0 x 1 0 266 Gross Gross i Efficiency Class II Flue Outlet Size 127 mm 5 Gas Inlet Connection Size 8 mm Minimum flue specification T260 N2 O D 1 Maximum flue temperature 180 C Packing Checklist Qty Description Stove Flue Blanking plate Flue In fill plate Coal set Flame Baffle Front Coal Fixing kit containing Instruction Manual Wood screws Rawlplugs KS KS Ea X X X Box spanner
7. INSTRUCTIONS REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two ON periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place
8. Requirements Fault Finding How to replace parts Basic spare parts list Service records PAGE 10 10 11 12 17 18 18 19 20 24 25 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims Appliance working pressure on High Setting in figures e g 20 mb NB All other gas appliances must be operating on full 5 Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company Comat NO ee ei ee EG No Engineer Date of Purchase Contact ING M Model NE se ne BEE ER RE EE ER RE er ee Corgi Reg NO Serial No Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructi
9. and push up against Place the two rectangular coals behind the round coals one the rear tray lip see diagram 4 at each side see diagram 7 E A c gun o c ARO362 ARO359 6 5 Place four of the loose round coals behind the first row so that they sit on the fingers the two outer coals should touch the rectangular coals see diagram 8 6 2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle see diagram 5 Cc ees Mh K AI TH Xr ARO363 ARO360 6 6 Place the remaining three round coals behind the centre 6 3 Locate the front coal between the heat shield and flame row so that they touch the back panel see diagram 9 baffle so that its ends sit flat against the burner skin see diagram 6 rj DIUM ARO364 ARO361 USER INSTRUCTIONS 6 7 Ensure that the fibreglass seal on the back of the door is intact 6 10 Place three large coals on the front coal so that they lean locate the door on the four studs and slide back to the firebox against the flame baffle and the four large coals on the Secure in place using the four dome nuts and the tool flame baffle so that they sit on the fingers see diagram 13 supplied do not over tighten the nuts see diagram 10 Keep the tool with these instructions for future use ARO367 ARO390 6 11 Place two small coals at each end of the front coal so that they lean against the flame
10. area ignition lead see diagram 1 Servicing Check alignment of pilot burner head Change the Operate the valve Is there a spark NE EE ES CD Q C BE aT aB 2 00 c cC o OD AE O Requirements 18 Check isolation tap and Is the gas turned on to the appliance gas meter retry Is the gas pressure correct Correct and Purge the gas pipes Has the system got any air in it and retry There is a blockage in the system check the inlet test point the mag seating valve and pilot filter ARCO SYSTEM OK SEE NO SPARK CHART SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS SOX gSpUuodas Z Ue 1972918 SIU S PIP YM sinus PUN gew Jun peaagu euin HO Un spuooes 09 JO WNUIIXEUI e 10 UNY ija1 pue UONDSUUO y uo1081 gspuodas uet 1972918 SIU S 4915 e UHA SINUS yun Sew nun emau auum HO UIM SPUOJas 09 SOX uey dJOW OU 104 UNY gaspeqeyep y uo paws ainssaid y ye se8 au SI nj uo BUIUUN 1lJ SU YIM AJLA JO YOR UI Ppoos uono euuoo jdnovoow y S un deuil asuey ON yun 3o id augi e Aes ou aduey 1O Id IAN 30 id xo ooejday sjuawasInboy BUIDIAIS WEIdelp 39S UISUa 1224100 au JO eurey 1o id au S Anel pue 22241029 214 ay O pea DIUM sBumy Jo 10 adid SU YUM SI Wa qold gaspeqeyep y uo pajes aunssaid ses au si BUIUUNI Zyl Aeis sod tp uiv
11. baffle and a further two large NEVER OPERATE THE STOVE WHEN THE DOOR IS coals on the flame baffle one at each end see diagram 14 REMOVED OR WHEN THE GLASS IS BROKEN Medium Marlborough and Stockton 8 6 8 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 11 ARO368 6 12 Place five small coals along the rear of the flame baffle resting against the rear ledge see diagram 15 ARO365 6 9 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 12 LA AT ED EE zer TERT A 5 ae lt ae KT AR0366 USER INSTRUCTIONS 6 13 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and the tool supplied do not over tighten the nuts see diagram 16 Keep the tool with these instructions for future use ARO390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN Large Marlborough 6 14 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 17 ARO370 6 15 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 18 ae FTO re hl i GYSER ARO371 6 16 Place three larg
12. before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this Do not use the stove until an engineer says it is safe to do so 8 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 9 RUNNING IN The surface coating on your GAZCO stove will burn off during the first 24 hours of operation on high producing a harmless and temporary odour If the odour persists ask your retailer for advice 10 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number found on the data badge on the appliance 11 VENTILATION Any purpose provided ventilation should be checked periodically to ensure it is free from obstruction 12 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the Appliance Commissioning Checklist in this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 13 HOT SURFACES Parts of this appliance become hot during normal use It is recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all
13. height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS REACHED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RE LIGHT THE APPLIANCE 3 1 32 4 1 4 2 4 3 5 1 3 2 5 9 5 4 5 5 5 6 USER INSTRUCTIONS 3 TURNING THE STOVE OFF To turn the stove off locate the control valve turn the left hand control knob until it points to off The main burner goes out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot goes out 4 UPGRADING YOUR STOVE Your stove is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back a
14. see diagram 10 To release the right hand side of the control cover insert the narrow blade screwdriver into the slot shown in diagram 11 Lever it gently and pull from the right hand side at the same time The cover will now come off There is a small cylindrical metal spacer inside the cover This must be kept and replaced on the fixing screw during re assembly 22 6 5 6 6 6 7 6 8 7 1 res 7 3 Disconnect the ignition lead from the gas valve Undo the two bolts securing the gas valve to the appliance and remove the valve Replace in reverse order Check all joints for gas leaks Check operation of the thermocouple and ignition lead 7 MAGNETIC SAFETY VALVE Turn the gas supply off at the isolation device Undo the thermocouple connection from the back of the gas valve Pull the sensor leads clear and remove the interrupter block Undo the magnetic valve retaining nut from the back of the control valve Gently tap out the magnetic valve and replace with a new unit Replace the retaining nut and tighten See diagram 12 ARO943 Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas supply on and check the entire pipework and valve joints for any leaks 8 1 8 2 9 1 SERVICING INSTRUCTIONS REPLACING PARTS 8 MAIN INJECTOR Turn the gas supply off at the isolation device Locate the main injector on
15. smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 6 FUEL BED ARRANGEMENT The major ceramic components can be found inside the firebox Remove the cast iron door using the tool provided and remove all the protective packaging from these components See Diagram 3 NOTE THE CAST IRON IS HEAVY TAKE EXTREME CARE WHEN HANDLING The loose coals should be arranged as specified in the following steps Care should be taken to ensure that there is sufficient space between the coals to allow flames to pass through ARO390 USER INSTRUCTIONS Small Marlborough and Stockton 6 6 4 Place five of the loose round coals on the front coal so that 6 1 they lean against the flame baffle in between the fingers Place the flame baffle onto the burner
16. stove and any curtains 1 7 The manufacturer considers the full outer casing of this stove to be a working surface which becomes hot whilst in operation A suitable guard is recommended to protect 2 3 young children the aged and the infirm 24 1 8 This stove must only be operated with the door secured 2 5 firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced 1 9 Do not attempt to burn rubbish in this stove 1 10 Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions 2 6 detailed in diagram 1 27 2 8 A 225 mm 2 9 B 150 mm AR0522 1 11 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing In all correspondence please quote the appliance type and serial number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No Please ensure the commissioning checklist is completed by your installer this is a requirement of your Guarantee 2 LIGHTING THE APPLIANC
17. the LH side of the airbox undo the compression nut and pull the pipe clear of the injector body see diagram 13A Rotate the injector until it is fully removed and install the correct replacement injector Reassemble and turn the gas supply on check for leaks 9 GAZCO FLUE SURE SYSTEM If the stove has been installed in a restrictive location it may be necessary to remove the stove from its location Locate the sensor in the draught diverter opening and gently pull the two wires off the terminals Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 14 ARO380 23 Jed 9 3 10 1 10 2 10 3 Refit a new sensor ensuring the spacers are located between the sensor and the bracket Replace the two leads If it has been necessary to remove the stove ensure that all disturbed gas joints are checked for gas soundness when reinstalled and repeat the flue clearance test as detailed in the Commissioning Section 10 PRIMARY AERATION PLATE Turn the gas supply off at the isolation device Locate the aeration plate on the underside of the airbox and remove the Nyloc nut see diagram 15 AR0381 Remove the plate and replace with the correct size ensure that the hole s in the plate align correctly with the holes in the underside of the airbox and replace the Nyloc nut 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the
18. 6 the rectangular coals see diagram 9 PEN EE 6 3 Locate the front coal between the heat shield and flame 6 6 Place the remaining three round coals behind the centre baffle so that its ends sit flat against the burner skin see row so that they touch the back panel see diagram 10 diagram 7 ARO361 6 7 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four brass nuts and the tool supplied do not over tighten the nuts see diagram 11 Keep the tool with these instructions for future use 6 4 Place five of the loose round coals on the front coal so that they lean against the flame baffle in between the fingers Place the two rectangular coals behind the round coals one at each side see diagram 8 ARO362 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 14 INSTALLATION INSTRUCTIONS INSTALLATION Medium Marlborough and Stockton 8 6 11 Place two small coals at each end of the front coal so that they lean against the flame baffle and a further two large coals on the flame baffle one at each end see diagram 15 6 8 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 12 6 12 Place five small coals along the rear of the flame baffle resting against the rear ledge see diagram 16 6 9 Locate the front coal moulding i
19. E Locate the control valve on the appliance There are two control knobs on the valve right controls the pilot ignition left controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions work for either situation ARO914 Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and keeping he knob depressed turn it anti clockwise until a click is heard and the knob is pointing to pilot The pilot should now light If the pilot does not light release the knob and repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it remains lit If the pilot does not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner lights on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame
20. ating the gas supply to the appliance must be provided independent of any appliance control 3 5 All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION 4 1 This appliance must stand on a non combustible hearth that is at least 12mm thick and project a minimum of 50mm from the base of the stove in all directions Small Medium Large A 522mm 679mm 775mm B 390mm 445mm 440mm C 12mm 12mm 12mm AR0604 4 2 This appliance must not be installed in a room that contains a bath or shower 4 3 The stove is not suitable for installation against a combustible wall all combustible materials must be removed from the area behind the stove 4 4 The position of the appliance must comply with the minimum clearances forcombustionable materials as shown in diagram 2 and 2A A 225 mm B 150 mm AR0522 AR0531 In a non combustible recess attention must be given to allowing adequate clearance at the sides and rear of the stove so that a spillage test can be performed and the controls reached 1 1 1 2 1 3 1 4 2 1 22 2 3 2 4 2 5 2 6 2 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING
21. cessory carton and stove unit Decide upon top or rear flue exit The stove is factory built for rear flue exit but it may be changed to top exit by using the following method 3 1 1 Remove the flue spigot from the rear of the stove and replace with the blanking plate from the top of the stove Position the stove ensuring all appropriate clearances are observed Using a pencil mark the position of the holes in the fixing brackets attached to the inside of the rear legs Remove the stove and drill the holes using a number 12 masonry drill Push rawlplugs into the holes and insert the woodscrews until the head is approximately 3mm proud of the hearth Place the stove in position so that the screw head is located in the large part of the slot in the bracket Push the stove back so that the screw heads engage fully into the narrow part of the slot Tighten the screws if desired 4 GAS SUPPLY Having run the gas supply to the stove PURGE THE SUPPLY PIPE This is essential to expel any debris that may block the gas controls Connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove AR0934 4 5 4 6 4 7 9 0 5 9 INSTALLATION INSTRUCTIONS INSTALLATION There is a cutout in the RH rear leg to enable a direct straight connection to be made to the rear of the stove See diagram 3 A gas soundness check must be completed up to the gas inlet connection Check the pull of the flue system by apply
22. e coals on the front coal so that they lean against the flame baffle and four large coals on the flame baffle so that they sit on the fingers see diagram 19 ARO372 6 17 Place three small coals at each end of the front coal so that they lean against the flame baffle and a further four large coals on the flame baffle two at each end see diagram 20 AUN oo DS m OCC INS LA EER Lp T SB ui NC X ND NP PAU ARO373 6 18 Place six small coals along the rear of the flame baffle resting against the rear ledge see diagram 21 NOTE ENSURE THAT THE COALS ARE POSITIONED AS DETAILED ABOVE ONLY USE THE CORRECT AMOUNT OF COALS AS SPECIFIED IN THE DIAGRAMS ARO374 Zal 8 1 dsl 10 1 USER INSTRUCTIONS Ensure that the fibreglass seal on the back of the door is intact Locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and the tool supplied do not over tighten the nuts see diagram 22 Keep the tool with these instructions for future use ARO390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 7 GAZCO FLUE SURE SYSTEM The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed
23. following items Pilot Unit Control Valve Main Injector Aeration Plate if required Databadge The relevant parts can be ordered as a conventional kit from Gazco Always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES SERVICING INSTRUCTIONS REPLACING PARTS 12 CONTROL UPGRADE See Installation section 1 13 SHORT SPARES LIST Stove Stove pT NG we NG tec N GC0088K RearPanel CG o Upgrade Kit Thermostatic Set for Appliance 24 SERVICE RECORDS 1ST SERVICE 2ND SERVICE D te of SENGE AE AE EN UNUS Die oi D 1 EE Ee Re Ee sa Next Serice DUG ME INGE lt 87 r OE OR EE ER Ene de ee EG oe De Ge si Ee AO EN GO OE NO fener OO EI Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Dite el Serni Te seine ree ee Oe ES GO E OR EISE Sa ee er ME de ede BEL OO EE N ae NG Service uc ENE ED ei Ee yasa lied RR E ER ere eter Dealers Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE BEERS ES ie EE OE UO L ig Eie OR Tc Next Service de NE EE OE N Next Senice 8 n NANO oe e Up Dealer s Stamp CORGI Registration Nu
24. gain It can also be used to turn the main burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two ON periods GAZCO PART NUMBER 8456 5 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL IT IS COLD THE STOVE RETAINS ITS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Remove the door by undoing the four dome nuts using the tool supplied and place to one side Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The coals should not require cleaning Do not use a vacuum cleaner or brush to clean the coals any large pieces of debris can be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics by referring to section 6 Use a damp cloth to clean the outer casing of the appliance Du Advice on Handling and disposal of fire ceramics The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not
25. ing a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation If not warm the chimney for a few minutes IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE The flue system may now be connected to the stove Ensure that all joints are sealed with a suitable fire resistant sealant It is also recommended that a physical retention method be used at the flue spigot joint self tapping screws are recommended Connect a suitable pressure gauge to the test point located on the inlet fitting and turn on the gas supply Light the appliance and check all gas joints for gas soundness Turn the appliance to a maximum and check that the supply pressure is as stated on the databadge Turn the gas off and 521 replace the test point screw Turn the gas on and check the test point for gas soundness 5 CLOSURE PLATE INSTALLATION NOTE The Small amp Medium stoves are also suitable for installation onto a fireplace opening The following method illustrates how this can be achieved with the aid of the optional closure plate and spigot extension Ensure the fireplace dimensions are as shown in diagram 4 Place the closure plate against the fireplace opening and ensure there is sufficient overlap around the perimeter to allow a fume tight seal to be made Cut straight across the top of the plate if trimming is required Seal the plate to the
26. mber Dealers Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Date Ol Se l u OE GEL Be ER TNT Next Service Due a seg EDE ME BU AE EE OT re suco E A i ms Dealer s Stamp CORGI Registration Number Dealers Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Date Ol Se RE AE OER OE OE RS EE Be T EE Te ME ide EE ER N OE EE eo MEE ie DUG u X DISC l gro P Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 25 26 27 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
27. n front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 13 6 13 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four brass nuts and the tool supplied do not over tighten the nuts see diagram 17 Keep the tool with these instructions for future use 6 10 Place three large coals on the front coal so that they lean against the flame baffle and the four large coals on the flame baffle so that they sit on the fingers see diagram 14 ARO390 ARO367 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 15 INSTALLATION INSTRUCTIONS INSTALLATION 6 17 Place three small coals at each end of the front coal so that they lean against the flame baffle and a further four large coals on the flame baffle two at each end see diagram 21 Large Marlborough 6 14 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 18 EL oral GERA EEDEN 6 15 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 19 ARO371 6 16 Place three large coals on the front coal so that they lean against the flame baffle and four large coals on the flame baffle so that they sit on the fingers see diagram 20 ARO37 2 16
28. nce record the installation details on the Appliance Commissioning Checklist of these instructions 17 1 1 132 1 3 1 4 1 5 IGNITION FUNCTIONAL CHECK 1 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS In User Instructions section 5 Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks Advise the customer of any remedial action taken Does the pilot light Is the control being Will the pilot light with a match operated correctly PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the
29. ons for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS 1 12 1 GENERAL 1 1 Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturers instructions It is a requirement that a CORGI registered engineer be used for this purpose as they are approved by the HSE under the above regulations 1 2 This appliance is suitable for use in G B and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar propane 1 3 The installation shall also be completed in accordance with eal The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department 2 2 For Republic of Ireland reference should be made to the relevant standards governing installations IS813 1996 1 4 Read all these instructions before commencing installation 1 5 This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space 1 6 Ensure that curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the
30. opening and the hearth with a suitable heat resisting material Ensure that any relief opening at the bottom of the plate is left unobstructed Secure the spigot extension to the engine assembly and seal with heat resisting tape or similar Position the engine assembly ensuring 50mm rear clearance is maintained and then proceed with the installation as detailed in points 3 2 to 3 3 above See diagram 4 A 50mm min B 15mm min C 50mm min gt i npe Aa ARO377 13 6 FUEL BED ARRANGEMENT The major ceramic components can be found inside the firebox Remove the cast iron door using the tool provided and remove all the protective packaging from these components NOTE THE CAST IRON IS HEAVY TAKE EXTREME CARE WHEN HANDLING Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS in User Instructions section 5 The loose coals should be arranged as specified in the following steps Care should be taken to ensure there is sufficient space between the coals to allow flames to pass through Small Marlborough and Stockton 6 Place the flame baffle onto the burner and push up against the rear tray lip see diagram 5 INSTALLATION INSTRUCTIONS INSTALLATION 6 2 Locate the rear panel against the spacer brackets and slide 6 5 Place four of the loose round coals behind the first row so down so that it locates on the ledge of the flame baffle see that they sit on the fingers the two outer coals should touch diagram
31. ot covered by this system Closure Plate Installation Small and Medium stoves can be installed into a Standard fireplace opening with the optional closure plate and spigot extension made for the appliance Note the stove and plate will require removing when carrying out the annual service The small Marlborough stove is also approved with a Closure plate for installation into pre cast letterbox flues conforming to BS 1289 1986 with a minimum flue cross sectional area of 16500mm2 and a minimum dimension of 90mm 2 VENTILATION The large stove has a rated output in excess of 7Kw and requires a minimum of 11cm permanent effective free air This is in addition to any window that opens and although it must communicate with the outside air whenver possible it can communicate with an adjacent room providing such space has a similar opening to the outside The small and medium stoves have a rated output below 7Kw and do not normally require any additional ventilation 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force 11 3 3 Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray 3 4 A means of isol
32. read these instructions before installation and use of this appliance All the instructions must be left intact with the user In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 Appliance Location The stove is fitted with the Gazco Flue Sure System which acts to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates there is insufficient flue 12 2 8 3 1 2 2 4 4 pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system and a qualified gas engineer must inspect DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO Do not tamper with the Flue Sure System Use only genuine Gazco replacement parts when servicing the system refer to Servicing Instructions Replacing Parts 3 INSTALLATION OF THE STOVE Flue Pipe Installation Open the carton and remove the ac
33. ties holding the thermocouple to the pilot pipe Remove the HT lead from 42 the electrode undo the two retaining screws and remove the pilot See diagram 5 AR0761 When replacing the pilot ensure the thermocouple follows its original route i e along the pilot pipe Attach the thermocouple to the pipe with new cable ties Set the spark gap See diagram 6 4 3 4 4 5 1 AROO9 5 2 21 4 IGNITION LEAD AND PIEZO Gain access to the back of the pilot assembly see section 2 and disconnect the ignition lead from the electrode Remove the front cover from the control valve see diagrams 7 and 8 Disconnect the other end of the ignition lead from the valve body Note the existing route of the ignition lead Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly Check operation of the new ignition lead 5 PIEZO The piezo assembly used on this appliance is not serviceable and is unlikely to fail If a new piezo is required it will be necessary to change the gas valve Refer to Section 6 6 1 6 2 6 3 6 4 SERVICING INSTRUCTIONS REPLACING PARTS 6 GAS VALVE Turn the gas supply off at the isolation device Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see diagram 9 AR0943 Undo the single screw that secures the left hand side of the control cover

Stovax P8573 Indoor Fireplace User Manual

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