Sterling SGFE Marine Battery User Manual
Contents
1. q Db qd ESC OK Enter 0 if no line clearing valve is mounted Emptying time B14 Enter the desired emptying time in se conds NM B14 PAR LIM Cnt HHE ESC OK Start up 3 5 SM4 618 Setting the basic parameters iA Blower run on time B17 Enter the blower run on time in seconds Error tolerance B22 Enter the error tolerance B17 PAR A LIM 4 b Cnt dif T ESC OK B22 PAR Tb Par 4 Cnt 48H VW ESC OK LI Setting 0 function not active Setting 1 an alarm is given when the error tolerance reaches this value ESC Y 11123456 Mo 08 33 Q 1234 RUN VA gt gx VY ESC OK Start up 3 6 SM4 618 Starting the conveying procedure 3 5 Starting the conveying procedure Set the on off switch in position ON LI If the hopper loader reports a lack of material the conveying is started 3 6 The first conveying operations Check the rotational direction of the vacuum generators Check the line system Adjusting the suction tube Material coming from the hopper loader during the first con veying may not be used Start2. Please ensure that the permitted operation temperature lies between 0 C and 45 C 32 F and 113 F Please ensure that the permitted storage temperature lies between 25 C and 55 C 13 F and 131 F Note down all setting data After connection to the electricity supply has been made check the rotational di rection of the vacuum generators note the direction indicated by the arrow Please ensure that all plugs are correctly plugged in The operating instructions of the connected machines must be followed All components must be sufficiently grounded Please note that a compressed air supply is required for the operation of the unit Never set a higher operating pressure than 6 bar 87 02 PSI for the unit system overpressure Align the suction tubes correctly Please note that the maximum permitted ambient and air temperature on entry to the vacuum generator is 40 C 104 F Safety instructions 1 5 SM4 618 General Information 2 Concerning these Operating Instructions 2 1 General Information These operating instructions are addressed to all users of the device These operating instructions must be used by every person charged with work on the unit Concerning these Operating Instructions 2 1 SM4 618 Warning Messages and Symbols 2 2 Warning Messages and Symbols The following warning messages and symbols are used in these operating in structions This symbol indica
3. The material which has been conveyed is than separated from the air inside the separator Depending on conveyor control system E and hopper loaders time conveying mode or probe conveying mode with conveying time used as monitoring time is possible A filter cartridge F in front of the vacuum generator purifies the aspirated air LI Conveying is not possible without movement of air in the ma terial line If the hopper loader reports a lack of material the conveying is started Following the conveying process if line cleaning times are set line cleaning ta kes place The line cleaning valves interrupt the flow of material and allow air to flow into the connecting pipe In this way the connecting pipe is cleared of materi al Functional description 6 2 SM4 618 SGFE 7 Technical data Version 64 10 0198GBO5TD 02 01 Method of filling time conveying mode or probe conveying mode Tren with conveying time used as monitoring time Vacuum generator depending on the model Side vane vacuum pump GSV 0 0c eee eee 1 5 4 4 kW Noise level a c cd nc ad edad sae dane ee damee sanas approx 75 78 dB A Rotary valve pump GDS ecw aca ata oa ex DR Ro 0e him he e 4 0 11 0 kW Noise level 22senamebhbeeeR eS e hese besi bags PEERS approx 73 75 dB A Rotary lobe vacuum pump GDK 1 2iscliLezieaem etm Res 4 0 kW Nuise GVO ca ceux P wake en EEEAEESNEESSSA RN GN NS approx 78 dB A Operat
4. If conditions points 3 4 are not fulfilled Pull the inner pipe further out of the outer pipe until the jerky conveying stops If the conditions points 3 4 are fulfilled Push the inner pipe slowly into the outer pipe until a pulsating of the flexible line or a jerky conveying starts Pull the inner pipe back another bit until the lines have stopped pulsing Select the adjustment between the two pipes in such a way that that there is al ways sufficient airflow in the material line If the conveying is proceeding satisfactorily tighten the wing screw on the suction tube Maintenance 4 7 SM4 618 4 6 Cleaning replacing the filter cartridge Stop the conveying procedure Switch off the conveying system at the main switch Interrupt the mains supply Set all compressed air lines at zero pressure LJ The conveying capacity is diminished by a clogged filter car tridge Loosen the screw connection on the filter housing A Remove the housing lid A Loosen the screw connection on the filter cartridge Remove the filter cartridge Replace the filter cartridge Resp Use compressed air to blow through the filter cartridge from the inside to the outsi de Clean the filter housing Use lint free clea ning rags Maintenance 4 8 SM4 618 Servicing the accessories Re install the new cleaned filter cartridge Mount the housing lid LI Purchase order number fil
5. The operating instructions must be followed Assembly instructions 5 6 SM4 618 Electrical connection 5 8 Electrical connection The regulations of the local Electricity Board must be observed Before connection to the electricity supply it should be ensured that the supply voltage and the power frequency are in accor dance with the data on the name plate of the machine The electrical connection may only be carried out by Sterling service staff or trained personnel authorised by Sterling It is not permitted for other persons to undertake the electrical connection Check that the on off switch is in position OFF The operating voltage is 480 3 60 Special voltages on request Depending on the model the connected load is up to 11 0 kW Assembly instructions 5 7 SM4 618 General 6 Functional description 6 1 General This functional description is intended for all operating person nel of the equipment Prerequisite for this functional description is general knowledge of conveying units and SPS control units Ensure in each case that the operating personnel are sufficient ly informed Functional description 6 1 SM4 618 General The unit works on the pneumatic conveying principle According to this avacuum generator A creates a vacuum which extends through the pipe ducts and hose assemblies B through the separators C until it reaches the material take up assembly D
6. to select a menu to change values the cursor bar jumps to the first digit of the value to confirm value entries with value acceptance ESC Pushing the key OK lt to leave value entries without value acceptance to leave the menu basic parameters 3 3 Switching on the control system Connect the control system to mains supply by the device plug Check that the on off switch is in position OFF Start up 3 3 SM4 618 Setting the basic parameters 3 4 Setting the basic parameters Select the menu basic parameter ESC OK 1 123456 ZN f n Mo 08 33 J D ia lt 2 Q 1234 RUN Z ESC OK Select Set Param OK d Set Clock A gt Set Param 4 VY ESC OK Signal times flap B01 standard setting 1 second Changes only after consultation with B01 T X the Sterling Service T 01 00s T gt Ta 00 00s ima ESC OK NM Start up 3 4 SM4 618 Setting the basic parameters Conveying time B05 Enter the desired conveying time in se conds Line clearing B09 Enter the desired line clear time in se conds B05 PAR LIM 4 Cnt HHE ESC OK NM B09 PAR LIM Cnt
7. use threaded clamps Assembly instructions 5 4 SM4 618 Vacuum generator 5 6 Vacuum generator Explosive gases and mixtures of gas and air must not be con veyed Solid particles and dust must be separated before entry to the vacuum generator For all work on the equipment hearing protection should be worn Avoids impairment of hearing The manufacturer s operating instructions should be followed An acoustic cover should be installed when vacuum genera tors are located in work rooms When installing an acoustic cover care should be taken that the ventilation of the eletric motors is not impeded Examples for the expected noise level side vane vacuum pump GSV 2 2 kW approx 72 dB A 4 0 kW approx 75 dB A rotary value pump GDS 7 5 kW approx 75 dB A 11 0 kW approx 77 dB A rotary lobe vacuum pump GDK 4 0 kW approx 78 dB A Assembly instructions 5 5 SM4 618 Installing the accessories The vacuum generator should be installed near the equipment to avoid loss of performance through leakage and friction Only flexible connections should be used to join up the pipes The control unit should be installed in clear view of the vacuum generator To keep noise to a mininum we recommend installation in an enclosed space 5 6 1 Rotary lobe vacuum pump GDK The fan is equipped with a separate electric motor which must be connected to 24 V 5 7 Installing the accessories
8. 10 63 410 16 14 M10 372 14 65 250 9 84 400 15 75 58 2 38 H K 618 2433 115 453 420 16 54 65 2 66 618 24 33 115 4 53 420 16 54 65 2 66 433 17 05 119 479 315 12 40 50 65 2 07 2 66 5 5 5060585 23 03 270 10 63 410 16 14 M10 372 14 65 250 9 84 400 15 75 58 2 38 3 5060417 16 42 170 6 79 280 11 02 M8 278 10 94 215 8 56 285 11 22 21 0 83 kW Hz L M N o P Q R T All dimensions are in mm Subject to alteration All dimensions are in mm in Subject to alteration 433 17 05 119 4 79 315 12 40 50 2 07 271 10 77 62 2 44 230 9 16 50 2 07 w Y U v Technical data 7 4 SM4 618 SGFE 8 Spare parts list This spare parts list is intended to be used only by trained per sonnel Other persons are not permitted to modify or repair the equip ment Spare parts list 8 1 SM4 618 Pos Optional ID No 93102 93100 86308 88235 83564 84724 98148 92156 93650 89430 98148 85612 85486 83411 SGFE Designation pressure limiter valve 1 5 and 2 2 kW pressure limiter valve 4 0 kW side vane vacuum pump GSV 4 0 kW side vane vacuum pump GSV 2 2 kW side vane vacuum pump GSV 1 5 kW rotary lobe vacuum pump GDK 4 0 kW manometer rotary valve pump GDS 5 5 kW rotary valve pump GDS 7 5 kW rotary valve pump GDS 11 0 kW manometer filter cartridge lock nut control unit LOGO Spare parts list 8 2 SM4 618 SGF
9. Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 i Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 Ul Dzialkowa 115 Phone 1 262 641 8600 eee kuxts 0060 CALDBES Phone 48 22 390 9720 Fax 48 22 390 9724 SM4 618 Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 www sterlco com Technical service Service department Telephone 800 423 3183 Edition 10 01 SGFE These operating instructions are for Please fill in personally Serial number Built in Date of delivery Number of delivery Date of commissioning Location Group of machines SM4 618 SGFE Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in con text with these operating instructions Copying translation or publication in any form except for personal use of purcha ser requires approval from Sterling Material Processing All rights reserved SM4 618 SGFE Table of contents T Safety INSWUCHIONS cuu ue
10. dee noe nara rie nasa ee eee ten 1 1 Te CST acu scio et ie 459 36 08 O36 30e QE EQ 16 ic Bo Oeo a po Moa ted 1 1 1 2 Fol YOUN safety uiae ae de E Re ck d Ree ae oe 1 2 1 3 For the operating safety of the equipment 1 5 2 Concerning these Operating Instructions 0000 eee eee 2 1 2 1 General Inform stilk 44 aac d RC ee CREER RR RC 2 1 2 2 Warning Messages and Symbols 2 2 2 3 Explanations and Definitions ce bees be tw bee be eek 2 3 2 4 Notes on Usage ia ceruice ced ie hee oe ee ee oe ee se 2 4 3 StartUp PPP 3 1 CNN ore roe rene awe were we ue weve dein were EE 3 1 3 Control Systemer ceses ee Se ee LE Ex EERE OL EEE EE CL Ee ee ee 3 2 3 2 M Operat esasen CI ETE TO D ETT 3 2 3 2 2 Key assignment ss ssec crc e EREEREEDREE FRE 3 3 3 3 Switching on the control system 2 c c0c 2l 3 3 3 4 Setting the basic parameters lesu 3 4 3 9 Starting the conveying procedure usssccocelcecck nmm me 3 7 3 5 The first conveying operations 0 c 20cece ee eee sede ws 3 7 3 7 Viewing Alarm Messages 4 064 0se00evecaeasevenadawa vs 3 8 3 8 Switching Off the Dri cc cxadens rc Rma RF REOR ERR RR Ro eR mn 3 9 4 Maintenanl6G 6 ccc ceed cece n puo x REe Re aru eee eee RR 4 1 dolk General derea eaa are ERE IIR RE CREER CA EAE S eR 4 1 4 2 Maintenance schedule 0000 e ee eee eee 4 3 4 3 Checking the direction of rotation of the vacuum gen
11. other or additional use is contrary to specifications This equipment is not suitable for food processing The safety instructions of the connected machines must be followed Explosive gases and mixtures of gas and air must not be conveyed Danger of ex plosion Avoids injury or damage to equipment Maintenance Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Caution Danger of accidents Disconnect the equipment from mains supply before starting maintenance proce dures to ensure that it cannot be switched on unintentionally Caution Danger of accidents All pipes hoses and screwed connections should be checked regularly for leaks and damage Any faults which arise should be corrected immediately Danger of accidents Depressurise all compressed air piping before starting maintenance work Danger of accidents Safety instructions 1 4 SM4 618 For the operating safety of the equipment 1 3 For the operating safety of the equipment Never change settings if the consequences are not precisely known Use only original Sterling spare parts Please observe the maintenance schedule Keep record of all maintenance and repair work Please note that electronic components may be damaged by static discharge Check all electrical connections for proper fit before the equipment is taken into operation for the first time and at regular intervals
12. up 3 7 SM4 618 Viewing Alarm Messages 3 7 Viewing Alarm Messages LI An alarm is given by steady light of the alarm lamp Pressing the Reset key erases the steady light of the alarm lamp the alarm lamp goes off The failure is not re paired Failures must be repaired immediately Possible events Fault hopper In the operating mode probe conveying the level of material has not rea ched the probe within the set conveying time Possible causes lack of material false conveying time setting or defective probe In the operating mode time controlled conveyance no signal change of the flap switch has occurred within the set emptying time Possible causes lack of material false emptying time setting or defective flap Start up 3 8 SM4 618 Switching off the unit 3 8 Switching off the unit Set the on off switch in position OFF LI If the unit is switched off during a conveying procedure this operation will be finished Disconnect the unit from mains supply by the device plug Start up 3 9 SM4 618 General 4 Maintenance Version 64 10 0198GBO5WA 02 01 4 1 General This chapter is intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be instruc ted of the regulations for the prevention of accidents the opera ting conditions an
13. E 9 Accessories O conveyor hopper CSE 15 CSE 30 Ll conveyor hopper 222222222 LLL _____ O side vane vacuum pump GSV O rotary value pump GDS O rotary lobe vacuum pump GDK Accessories 9 1 SM4 618 SGFE 10 Electrical manual This electrical manual is intended to be used only by Sterling service personnel and trained personnel authorized by Sterling Other persons are not permitted to modify or repair the equip ment O Connection diagram no O Currently not available will be delivered at a later date Electrical manual 10 1
14. SGFE Y P g Q V K 90 90 3 54 8 54 _U M i H d 1 i i i za sl Hr HAE eem o a L Ww I J O N HEB i i f f 7 c i _ 3 UUJ H i L L l A min 500 19 79 c a Oeleinfuellung b os Oil fillerplug U 100 4 08 og Remplissage pour l huile i re d b Oelstandskontrolle Oil level control Voyant niveau d huile o c Oelablass LT HINT _ 500 Oil drain plug EN 19 79 Vidange d huile i _a G ee fe 4 9 e nm 15 60 450 992 1 1308 51 50 870 34 35 1010 39 86 830 32 78 492 19 47 451 17 86 657 25 97 20 5 0 81 283 11 14 200 7 97 11 50 450 992 1 1268 50 02 870 34 35 1010 39 86 830 32 76 492 19 47 451 17 86 631 24 94 20 5 0 81 283 11 14 200 7 97 7 5 50g 210 462 0 947 37 38 540 21 36 629 24 86 55 5060 140 308 6 829 32 64 540 21 36 629 24 86 506 20 02 307 12 19 315 12 40 506 19 92 27 1 16 506 20 02 307 12 19 315 12 40 407 16 02 27 1 16 212 8 35 240 9 45 212 8 35 240 9 45 3 5060 80 176 4 693 27 38 410 16 14 490 19 39 392 15 43 232 9 13 273 10 75 371 14 61 10 0 49 149 5 97 130 5 12 kW Hz kg lbs A B c D E F G 15 60 862 33 94 401 15 89 660 26 08 M12 608 23 94 438 17 24 670 26 48 118 4 65 11 50 842 33 15 401 15 89 660 26 08 M12 608 23 94 438 17 24 670 26 48 118 4 65 7 5 5060585 23 03 270
15. SM4 618 Operating Instructions Conveyor Hopper with blower filter unit SGFE Sterling Material Processing Sterling Sterling Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate and or incomplete and shouldn t be relied upon Please contact the ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North Ame
16. am no O Currently not available will be delivered at a later date SM4 618 General 1 Safety instructions 1 1 General These safety instructions apply to all persons within the range of action of the equipment Please inform all persons within the range of action of the equip ment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons as signed activities connected with the equipment Knowledge of the English language is prerequisite Ensure in each case that the operating personnel are familiar with the operating instructions and the function of the equip ment Safety instructions 1 1 SM4 618 For your safety 1 2 For your safety General The operating personnel of this equipment must be at least 16 years old Please read these operating instructions carefully before taking into operation for the first time Contact us should questions arise This avoids injury and damage to equipment These operating instructions must be kept available at all times at the place of operation of the equipment Improper operation results in danger of accidents Please note that for reasons of clarity not all conceivable cases regarding ope ration or maintenance of the equipment can be covered in these operating in structions Please observe all safety instructions and warnings on the equipment This avoids injury and damage to equipment All
17. d safety regulations and their implementation Ensure in each case that the personnel are informed For maintenance work taking place at heights of over approx 1829 mm 6 ft use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Ensure that the electric motors switch cabinets are sufficiently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personnel or authori zed personnel appointed by Sterling Maintenance 4 1 SM4 618 General Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be swit ched on unintentionally Depressurize all compressed air piping of the equipment be fore starting maintenance work Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubricants Ensure that materials and incid
18. e conduit system 4 4 Testing the conduit system Detach the flexible line from the connected material take up assembly Close the open end of the line with your hand Start a conveying procedure Wait until the vacuum generator begins to operate after this the hand should be come sensibly attached by suction within a few seconds If no vacuum can be felt the line system has a leak Stop the conveying procedure Wait until the blower has come to a standstill Switch off the unit Check the line system and seal the leakage Re connect the conveying line Maintenance 4 6 SM4 618 Adjusting the suction tube 4 5 Adjusting the suction tube To guarantee a trouble free operating run the suction tube must be exactly ad justed 1 The suction tube should be placed in the basic setting In the basic setting the inner pipe of the suction tube sticks out of the outer pipe approx T2021 UU MM 2 usso ma srermete re tE Stren ELESE EEEE REE with 40 mm 4 72 6 30 in with 1 67 in approx 150 180 MM x ce prm anaana aaea with 50 mm TIT 5 91 7 19 in with 1 97 in approx 180 200 MM nlloulee lee memoe mmo meme Reno m with 65 mm TET 7 19 7 97 in with 2 66 in 2 Start the conveying process 3 Observe the flexible line on the suction tube The flexible line must not be describing any pulsating movements 4 Observe the flexible line on the separator The supply hose may only move when conveying is taking place
19. e easily accessi ble this facilitates maintenance and repair work 5 1 Transport For transport only the appropriate lifting gear should be used eg fork lift or work shop crane Please ensure the adequate carrying capacity of the lifting gear Please observe all safety regulations for the operation of lifting gear 5 2 Installation The location of the control unit should be chosen so that a clear view of the sepa rators is guaranteed from the control unit Thus any malfunctions which arise can be corrected more easily The main switch on the control unit must be freely accessible at all times 5 3 Material feed Suction pipes type MV may be tilted by approx 45 degrees in either direction to the vertical Additional fastening is not required When conveying from the bottom of storage containers silos a suction box with 1 3 suction pipes is required The connection of the suction pipes must be carried out with a piece of flexible line to provide sufficient movement Assembly instructions 5 2 SM4 618 Suction pipe Please observe that the length of the hose should not exceed 3 m 9 84 ft Push the free pipe end into the flexible line to a depth of approx 4 5 cm 1 67 1 97 in Connect both parts by means of a hose clamp 5 4 Suction pipe The suction pipe consists of an inner A and an outer pipe B which can be offset against each other Push the free pipe end into the fl
20. entals required for operation as well as spare parts are disposed of properly and in an en vironmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance 4 2 SM4 618 Maintenance schedule 4 2 Maintenance schedule Initial operation Daily Weekly monthly Every six months Check the rotational direction of the vacuum generators Check the line system Adjust the suction tube Check warning signs on equipment for legibility and completeness Check the oil level in the oiler Empty the water separator Check operating pressure of the plant s supply network 5 6 bar 72 52 87 02 PSI system over pressure Check the oil level in rotary valve pumps Follow the manufacturer s operating instructions Clean the filter cartridge according to the accumulation of dust Check that the main switch on the equipment is functioning Replace the filter cartridge according to the accumulation of dust Check the settings on the level probes if present Check that all electrical and mechanical connections fit securely Change oil and oil filters on the rotary valve pumps Follow the manufacturer s operating instructions Lubricate the bearings with high melting point grease on the rotary lobe vacuum pumps Follow the manufacturer s operating instructions Maintenance 4 3 SM4 618 Maintenance schedule After the first 100 hours of
21. erator 4 5 4 4 Testing the conduit system issuer a RR Rem 4 6 4 5 Adjusting the suction tube 2 0600 cee es 4 7 4 6 Cleaning replacing the filter cartridge 4 8 4 7 Servicing the accessories 0000e cece eee eee eee 4 9 SM4 618 SGFE 5 Assembly instructions lt 2 0 20 eu ne nuca eee ecm eee ee eee ee ae 5 1 Sk Ul OI a ors ye cosh are ek ee eee ek a ee ae 5 2 5 2 ice PPP M 5 2 92 3 Material Teed 2 2 2citccececicecicscieacicscicaecicacigs 5 2 34 SUOUDT P PE nsss 3353 oe Moke 1303 Se 9 90 ase see ae RR 5 3 SV PIPE WON 2a a Racin dra en Baas UR CH RR AU Res UR CU Run Sus aa d 5 4 5 6 Vacu m generator c amp xeseccmeeextestersbes3leRenERERRes 5 5 5 6 1 Rotary lobe vacuum pump GDK 1454 n 5 6 5 7 Installing the accessories anuau naana 5 6 2 6 Electrical Gon negcllor ue usado Rer Rr REPERI ARR RE REST ERES 5 7 6 Functional description 52 eor Rr m m EE Xx 6 1 6 1 General Prem 6 1 7 Technical data seecae ae aE E E E E we a E E E 7 1 8 Spare paris lisi RR Re RR Rm x UR Rn e er x Um Rm e E UR Rm de aes 8 1 9 ACCESSOMNGS ocara wow RE Rx a n CR wr s VE o 9 i n D e ew Ss 9 1 O conveyor hopper SSE 15 SSE 30 Ll conveyor hopper LLL LLL O side vane vacuum pump GSV O rotary value pump GDS O rotary lobe vacuum pump GDK 10 Electrical manugll 2 uiri in erie ah wer nt 5 min e nara SH ees SP mar ah e menn amar 10 1 O Connection diagr
22. exible line to a depth of approx 4 5 cm 1 67 1 97 in Connect both parts by means of a hose clamp Please observe that the length of the hose should not exceed 3 m 9 84 ft Please check that the outer pipe is not covered as it provides for unhindered ac cess of ambient air When conveying from silos material hoppers and storage cE containers a suction box with 1 3 suction pipes is required MV Assembly instructions 5 3 SM4 618 Pipework 5 5 Pipework When all the positions and arrangement for material feed hopper loader and blo wer are determined start assembling the pipework Rigid pipes should always be laid next to each other and there should be the follo wing minimum distances in between 40 mm 1 67 in pipe diameter 75 mm 2 95 in center distance 50 mm 1 97 in pipe diameter 85 mm 3 35 in center distance 65 mm 2 66 in pipe diameter 150 mm 5 91 in center distance Laying the pipe can be done on wall brackets energy supply bridges or in ducts in the floor Combinations are also possible Devices according to the local environ ment have to be provided to allow for screwing of the pipes if they are laid on The distance between the individual supports should not be more than 3 to 4 m 9 84 13 12 ft with smooth pipes Elbows have to be fastened twice Also itis ab solutely necessary t
23. ing voltage standard 0055 400 V 3 AC 50 Hz other voltages possible Permissible storage temperature 00000005 25 to 55 C ee eee ee ee eee ee 13 to 131 F Permissible operating temperature 0 to 45 C E 32 to 113 F Technical data 7 1 SM4 618 Dimension sheet SGFE 1016 40 AI 927 36 50 420 16 54 All dimensions are in mm in Subject to alteration SGFE 670 26 48 __ 50 2 07 Technical data 7 2 SM4 618 SGFE Dimension sheet GDK 4 kW _ 346 _197 7 86 13 62 50 2 07 i 930 36 67 800 31 50 235 9 35 360 w 840 33 17 14 27 E 1316 51 84 460 18 11 770 30 31 bg All dimensions are in mm in Subject to alteration Dimension sheet GSV A L f boa Fi aj j ae x i A i Typ A B c D E F G H J K L M N P 32 34 63 299 37 0 10 LAE 40 m aso 0512 25 ma 037 5 43 9 09 15 25 GSv402 2 6 290 37 140 109 s 15 LJ 573 uso fe Rs 4 nsn 65 43 29 06 20 226 us 45 zw 4M Ww 25 u 4 wu Ww an en nsp 28 ma 90 55 0 20 9 09 Q3 Q4 65 96 7 osvnan FERAM AR ALARM ce AR A AE NEM en 6n 29o ma 91 65 n 20 09 o gey 24 65 16 7 GSV50 4 0 All dimensions are in mm in Subject to alteration Technical data 7 3 SM4 618 Dimension sheet GDS Dimension sheet GDS
24. n pipe of the vacuum generator Check that the on off switch is in position OFF Start up 3 1 SM4 618 Control system 3 2 Control system The facility s control system is factory programmed Nevertheless you have to set specific values basic parameters which are dependent on the processed material for instance The set values are saved and remain saved even after switching off or after a po wer fail All entries are saved and can also be viewed at a later point in time All messages are displayed in plain text D A B A Lamp ope ration C Main switch c D Key Reset 1123456 Zs Mo 08 33 S E Control unit Q 1234 RUN v Switchbox 3 2 1 Operation The control system is operated via the keys ESC OK and the arrow keys A Messages are displayed on a four line EN display B01 T T 01 00s Q7 In the first display line the parameter de signation is displayed Ta 00 00s ET In the second display line the set value of scl Ok the parameter is diplayed In the last display line the actual value of the parameter is displayed Start up 3 2 SM4 618 Switching on the control system 3 2 2 Key assignment Arrow keys lt gt to select a value ZN to scroll the menu pages Ey 4 to change a value Pushing the key OK
25. o provide support for conveying branches if there are any Line laying is normally started with the suction line parting from the blower Initi ally a piece of flexible line of approx 1 m 3 38 ft should be provided to avoid the transfer of oscillations Flexible lines have to be pushed onto rigid lines and con nection pieces at a depth of atleast5 cm 1 97 in Use hose clamps for fastening Pipes are connected by means of wide band clamps and rubber muffs Please check that the pipes are free from gaps and that the clamp is tight Elbows have to be installed also in the suction line on joints from the vertical to the horizontal and where the direction changes Minor directional changes can be overcome by bending straight lines A minimum bending radius of 500 mm 19 79 in should al ways be observed energy loss When assembling conveying branches the minimum distance between machine throat center and discharge of conveying branch must be at least 1 5 m 4 92 ft to avoid too small a bending radius When arranging the flexible connection line movements of the processing machine during operation or during mould change have to be taken into consideration Assembly of the conveying line is started at material takeup For line laying the same instructions given for suction line apply If PVC hoses are used for conveying they must be grounded draw out the copper lead on both ends of the hose and jam it between hose and tube For fastening
26. operation After 500 hours of operation After 20 000 hours of operation Change the oil on the rotary valve pumps Follow the manufacturer s operating instructions Check oil level and condition of the oil in the gear box of the rotary lobe vacuum pumps Follow the manufacturer s operating instructions Remove old grease from anti friction bearing of side vane vacuum pump and apply fresh grease Follow the manufacturer s operating instructions The given maintenance intervals are average values Check whether in your individual case the maintenance in tervals must be shortened Maintenance 4 4 SM4 618 Checking the direction of rotation of the vacuum generator 4 3 Checking the direction of rotation of the vacuum generator Start a conveying procedure Wait until the vacuum generator begins to operate Observe the rotational direction arrow on the vacuum generator housing Stop the conveying procedure Wait until the blower has come to a standstill Switch off the unit If the vacuum generator rotates in the wrong direction correct the direction by changing the poles of two phases Electrical connections should only be carried out by trained staff Observe the regulations of your local Electricity Board The wrong direction of rotation may lead to major defects or TE may interfere with the function of the vacuum generator A proper conveyance is not possible Maintenance 4 5 SM4 618 Testing th
27. rated when all the associated components are properly connected up and in accordance with the relevant regulations This avoids injury and damage to equipment Operate the device only if all its components are grounded Danger accident through electrical shock Solid particles and dust must be separated before entry to the vacuum generator This avoids damage to equipment If PVC hoses are used for conveying they must be grounded This avoids injury and damage to equipment An acoustic cover should be installed when vacuum generators are located in work rooms This avoids impairment of hearing Safety instructions 1 3 SM4 618 For your safety Operation Appoint an equipment foreman to be responsible for the equipment Ensure that the operating personnel are provided detailed instruction in the ope ration of the equipment Improper operation results in danger of accidents When the main switch is switched off for reasons pertaining to safety it must be secured against unauthorized activation Caution Danger of accidents Repair work may be carried out by trained personnel only Caution Danger of accidents Never operate the equipment when partially dismantled Danger Limbs may be caught in machinery Electric shock In case of malfunction shut down the equipment immediately Have malfunctions corrected immediately Danger of accidents The equipment is intended only for conveying granulated plastics and regrinds Any
28. rica emergencies after 5pm CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan
29. t be prepared by the operator of the units e Co ordinator If several users work on one unit the co ordinator co ordinates the processes The co ordinator must be designated by the operator e Trained personnel Trained personnel are people who are qualified by their training to carry out the respective work in a professional manner Concerning these Operating Instructions 2 3 SM4 618 Notes on Usage 2 4 Notes on Usage e Experienced operators can begin directly with the chapter on Start up if the unit has been properly installed e f the unit has not been installed yet observe the instructions in the chapter on Assembly Instructions Concerning these Operating Instructions 2 4 SM4 618 3 Start up 3 1 General General This chapter is directed at the operator of the equipment This chapter assumes general skills in dealing with conveying units and SPS control units This chapter assumes that the functional description has been read and understood It should be ensured in each and every case that the operators have the relevant skills Explosive gases and mixtures of gas and air must not be con veyed by the vacuum generator Solid particles and dust must be separated before entry to the vacuum generator Check the compressed air supply if pneumatic valves are present 5 6 bar 72 52 87 02 PSI system overpressure Check whether the plastic stoppers have been removed from the suctio
30. ter cartridge ID 85612 4 7 Servicing the accessories The operating instructions must be followed Maintenance 4 9 SM4 618 5 Assembly instructions These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training ex perience and received instructions Personnel using these installation instructions must be instruc ted in the regulations for the prevention of accidents the opera ting conditions and safety regulations and their implementation Ensure in each case that the personnel are informed The installation instructions provided in the corresponding ope rating instructions apply for all connected equipment Observe safety regulations with regard to lifting gear handling All installation work must be carried out with the equipment dis connected from electrical power and compressed air supply For installation work taking place at heights of over approx 1829 mm 6 ft use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capaci ty Do not stand or work under suspended loads Use suitable workshop equipment Assembly instructions 5 1 SM4 618 Transport Install the equipment such that all parts ar
31. tes danger to life Fatal or serious injury is possible if the corresponding instructions regulations or war nings are not observed O This symbol indicates that serious injury is possible if the cor responding instructions regulations or warnings are not ob served This symbol indicates that extensive damage to equipment ce is possible if the corresponding instructions regulations or warnings are not observed LI This symbol indicates information important for becoming fa miliar with the equipment i e technical correlations pe This symbol indicates that a technical term is explained at this point Concerning these Operating Instructions 2 2 SM4 618 Explanations and Definitions 2 3 Explanations and Definitions In this operating manual certain terms are used repeatedly for better clarity Therefore please keep in mind that these terms stand for the explanations given here Unit Unit may designate either a single device a machine or a plant e User The user is the person who uses the unit on his or her own responsibility or on the responsibility of someone else e Operator The operator of a unit production manager foreman etc is the person responsi ble for the sum of the processes The operator instructs the users to do some thing Operating manual The operating manual describes the correlations between several units proces ses or manufacturing procedures The operating manual mus
32. work on the equipmentis to be carried out by persons whose qualifications are specified in the pertaining chapters of the operating instructions Improper opera tion results in danger of accidents The proper working clothes are to be worn during any work on the equipment This avoids injury The local regulations and requirements pertaining to this equipment must be ob served Disconnect electrical components from the mains supply before work is carried out on these components Caution Danger to life through electrical shock Compile detailed operating instructions based on these Operating instructions for the sequence of procedures to be carried out on this equipment Improper operation results in danger of accidents Please note that sound levels exceeding 85 db A may in the long term damage your health Use the appropriate ear muffs This avoids impairment of hearing Safety instructions 1 2 SM4 618 For your safety Assembly Compare the connected loads with those of the mains supply Danger of injury through electrical shock When using lifting gear please observe the pertaining regulations Caution Dan ger of accidents Do not modify add other equipment or change the design of the equipment wit hout the approval of the manufacturer Caution Danger of accidents Attachments not supplied by Sterling must be manufactured in accordance with safety regulation EN 294 Danger of accidents The equipment may only be ope
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