Snapper 1668-0 Portable Generator User Manual
Contents
1. 175 Ibs GENERAL MAINTENANCE RECOMMENDATIONS The Owner Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored NEVER operate a damaged or defective generator NOTE If equipped with inflatable tires make sure tires are inflated to the value marked on the tire or within 15 and 40 psi Engine Maintenance See engine owner s manual for instructions Avoid prolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Snapper 5500 Watt Generator MAINTENANCE Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE DO NOT use a garden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids a2. Storage covers can be flammable DO NOT place a storage cover over a hot generator Let equipment cool for a sufficient time before placing the cover on the equipment Snapper 5500 Watt Generator SNAPPER Briggs amp Stratton POWER PRODUCTS Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel system essential carburetor parts add fuel stabilizer into fuel tank and fill with fresh gasoline Run the unit for several minutes to circulate the additive through the carburetor The unit and fuel can then be stored for up to 24 months Fuel stabilizer can be purchased locally DO store gasoline from one season to another unless it has been treated as described above Replace fuel container if it starts to rust Rust and or dirt in fuel can cause problems if it s used with this unit Store unit in a clean and dry area TROUBLESHOOTING Problem Cause One of the circuit breakers is l open No AC output is available but generator is running set Connected device is bad 4 Generator runs good at no load but bogs down when loads are connected Fault in generator 2 Poor connection or defective cord 3 Short circuit in a connected load Generator is overloaded Shorted generator circuit Correction Reset circuit breaker Contact Authorized service facility Check and
3. NJ te Cay ve EXPLODED Snapper 5500 Watt Generator SNAPPER VC by PARTS LIST MAIN UNIT Item Part M190305GS 70642GS 66365GGS 187746GS 187745GS 96796GS 86307GS 99383GS 67022GS 189127GS 189009GS 695398 66476GS 189008GS 60706GS 83083GS 81917GS 67989GS 193646GS 194390GS SRV66825DGS 74908GS 86308AGS 84409GS 22695GS 84242GS 7781665 9182565 6684965 B4871GS 23762GS B2153GS 56893GS 77395GS 192980GS Description CRADLE MOUNT Vibration HOUSING Engine Adapter ASSY Rotor ASSY Stator WASHER SCREW SCREW GROMMET Rubber GROMMET Rubber BRACKET Muffler GASKET Exhaust SCREW w Lock Washer MUFFLER SCREW SCREEN Spark Arrest PIN Roll NUT KIT Grounding Hardware SHIELD Heat CARRIER Rear Bearing SCREW BOLT SLEEVING Flexo FASTEN On Tab Housing 6P GROMMET Plastic DECAL Hot Muffler ASSY Brush Holder SCREW COVER Bearing Carrier WASHER SCREW SCREW NUT Lock KIT Valve Fuel Tank Item Briggs amp t Stratton Part Description 83465GS GROMMET Tank 7883 IBGS SCREW B4363GS CAP Fuel Gauge 14353621GS WIRE Ground B4986GS DECAL Ground Green 92982GS DECAL Danger 189235GS DECAL Start Instructions 85652GS MOUNT Vibration 92665GS INSULATION 85000GS CLIP Insulation 193500GS ASSY Tank Fuel 7 Gallon Includes Items 41 51 52 amp 78 189157GS ASSY Control Panel see page 19 189164GS NUT Palnut J92039GS SHIELD Heat 189521AGS W
4. Heating Cooling Window AC 10 000 BTU 1200 1800 Window Fan 300 600 Furnace Fan Blower 1 2 HP 800 Kitchen Microwave Oven 1000 Watt 1000 Coffee Maker 1500 Electric Stove Single Element 1500 Hot Plate 2500 Family Room DVD CD Player 100 VCR 100 Stereo Receiver 450 Color Television 27 500 Personal Computer w 17 monitor 800 Other Security System 180 AM FM Clock Radio 300 Garage Door 1 2 HP 480 Electric Water Heater 40 Gallon 4000 DIY Job Site Quartz Halogen Work Light 1000 Airless Sprayer 1 3 HP 600 Reciprocating Saw 960 Electric Drill 1 2 HP 1000 Circular Saw 7 1 4 1500 Miter Saw 10 1800 Table Planer 6 1800 Table Saw Radial Arm Saw 10 2000 Air Compressor 1 1 2 HP 2500 Wattages listed are approximate only Check tool or appliance for actual wattage SNAPPER by Briggs amp Stratton POWER PRODUCTS SPECIFICATIONS Maximum Surge Watts 8 500 watts Continuous Wattage Capacity 5 500 watts Power Factor gt erba ler Re de sek 1 0 Rated Maximum Continuous AC Load Current AE QO NOMS 45 8 Amps At 240 Volts 4 ad ace sande da 22 9 Amps phase Rated 60 Hertz Fuel Tank 7 US gallons Shipping Weight
5. an odorless colorless poison gas Breathing carbon monoxide will cause nausea fainting or death Operate generator ONLY outdoors Keep at least 2 feet of clearance on all sides of generator for adequate ventilation DO NOT operate generator inside any building or enclosure including the generator compartment of a recreational vehicle RV Remove generator from shelter when temperature is above 40 F 4 C gt SNAPPER by Briggs amp Stratton POWER PRODUCTS RECEPTACLES Receptacles may be marked with rating value greater than generator output capacity NEVER attempt to power a device requiring more amperage than generator or receptacle can supply DO NOT overload the generator See Don t Overload Generator 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA 114 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater Figure 4 You can use the same 4 wire cord if you plan to run a 120 Volt load Figure 4 120 240 Volt AC 30 Amp Receptacle 4 Wire Cord Set 240V 1 20V 1 20V W Neutral att NEMA 114 30 Y Hot X Hot Ground Green Snapper 5500 Watt Generator This receptacle powers 20 240 Volt AC 60 Hz single phase loads requiring up to 5 500 watts of power 5 5 kW at 30 Amps for 120 Volts or 240 Volts The outlet is
6. operation Turn electrical loads OFF and disconnect from generator before stopping generator WARNING Running engines produce heat Temperature of CAUTION p muffler and nearby areas can reach or exceed 90 Wi 150 F 65 C Improper treatment of generator can damage it and shorten its life Severe burns can occur on contact DO NOT touch hot surfaces If you have questions about intended use ask dealer or call Allow equipment to cool before touching 1 800 317 7833 Use generator only for intended uses Operate generator only on level surfaces CAUTION DO NOT expose generator to excessive moisture dust dirt 5 z T or corrosive vapors Excessively high operating speeds increase risk of injury and damage to generator Excessively low speeds impose a heavy load DO NOT insert any objects through cooling slots If connected devices overheat turn them off and disconnect them from generator DO NOT tamper with governed speed Generator supplies correct rated frequency and voltage when running at governed speed Shut off generator if electrical output is lost equipment sparks smokes or emits flames DO modify generator in any way unit vibrates excessively Snapper 5500 Watt Generator EO SNAPPER by GENERATOR KNOW YOUR GENERATOR Briggs amp Stratton POWER PRODUCTS Read this owner s manual and safety rules before operating your generator Compare
7. or children to operate or service generator Snapper 5500 Watt Generator OPERATING THE GENERATOR CAUTION Exceeding generator s wattage amperage capacity can damage generator and or electrical devices connected to it See Don t Overload Generator on page 11 Start generator and let engine stabilize before connecting electrical loads Connect electrical loads in OFF position then turn ON for operation Turn electrical loads OFF and disconnect from generator before stopping generator Starting the Engine Disconnect all electrical loads from the generator Use the following start instruction steps by numerical order I Make sure unit is a level surface IMPORTANT Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation 2 Turn the fuel valve to the position Figure 2 Figure 2 Fuel Valve FUEL TANK Fuel Valve is shown in the On position 3 Start engine according to engine owner s manual NOTE If engine starts after 3 pulls but fails to run or if unit shuts down during operation make sure unit is on a level surface and check for proper oil level in crankcase This unit may be equipped with a low oil protection device See engine manual Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug and turn the desired 120 and or 240 Volt sing
8. protected by a push to reset circuit breaker 120 Volt AC 20 Amp Duplex Receptacles Each duplex receptacle Figure 5 is protected against overload by a push to reset circuit breaker Figure 5 120 Volt 20 Amp Duplex Receptacle Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater DON T OVERLOAD GENERATOR Capacity You must make sure your generator can supply enough rated running and surge starting watts for the items you will power at the same time Follow these simple steps I Select the items you will power at the same time 2 Total the rated running watts of these items This is the amount of power your generator must produce to keep your items running See Figure 6 3 Estimate how many surge starting watts you will need Surge wattage is the short burst of power needed to start electric motor driven tools or appliances such as a circular saw or refrigerator Because not all motors start at the same time total surge watts can be estimated by adding only the item s with the highest additional surge watts to the total rated watts from step 2 Example Rated Running Additional Surge Tool or Appliance Snapper 5500 Watt Generator Watts Starting Watts Window Air 1200 1800 Conditioner Refrigerator 800 1
9. repair Connect another device that is in good condition Disconnect shorted electrical load See Don t Overload Generator Contact Authorized service facility Generator will not start or starts Low oil level Fill crankcase to proper level or place and runs rough generator on level surface I Out of fuel Generator shuts down during operation 2 Low oil level Generator lacks power Load is too high I Fill fuel tank 2 Fill crankcase to proper level or place generator on level surface See Don t Overload Generator amp SNAPPER Snapper 5500 Watt Generator by Briggs amp Stratton POWER PRODUCTS SCHEMATIC BRIDGE RECTIFIER BLUE 2 RED 6 4 aq EXCITATION LO eT Oa FIELD BLUE RED GRAY POWER Lon POWER ag BLUE RED GRAY AD 22 44 C B 120V 204 EE 22 GRAY 120V 204 CAAA mA BLUE BLUE Ua SNAPPER by Briggs amp Stratton POWER PRODUCTS WIRING DIAGRAM CIRCUIT CIRCUIT BREAKER BREAKER WARNING TAB MUST NOT BE BROKEN fai hah SIX LUG SIX LUG CONNECTOR hog hor ROUSING T J 0 GRN YEL 02 GRAY 442 CUSTOMER GROUND LUG 2 i 8 Snapper 5500 Watt Generator SNAPPER Tete by Briggs amp Stratton POWER PRODUCTS EXPLODED VIEW MAIN UNIT NG U Z4 IT TITT y S NN
10. warranty gives you specific legal rights and you may also have other rights that vary from country to country or state to state WARRANTY PERIOD PRODUCTS CONSUMER USE COMMERCIAL USE FACTORY RECONDITIONED UNITS Portable Generator I year 90 days 90 days Side Valve Engine Powered Portable Generator 2 years I year 90 days Overhead Valve Engine Powered 2 4 year parts only Gasoline Powered Pressure Washer I year 90 days 90 days The warranty period begins on the date of purchase by the first retail consumer or commercial end user and continues for the period of time stated in the table above Consumer use means personal residential household use by a retail consumer Commercial use means all other uses including use for commercial income producing or rental purposes Once equipment has been used commercially it shall thereafter be considered to be commercial use for purposes of this warranty The engine and starting batteries are warranted solely by the manufacturers of those products WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN WARRANTY ON BRIGGS amp STRATTON POWER PRODUCTS EQUIPMENT SAVE YOUR PROOF OF PURCHASE RECEIPT IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED THE MANUFACTURING DATE OF THE EQUIPMENT WILL BE USED TO DETERMINE THE WARRANTY PERIOD About your equipment warranty We welcome warranty repair a
11. 5 8230865 SCREW 16 2269465 HOUSING Receptacle 17 192241GS SCREW SNAPPER OWNER WARRANTY POLICY Effective January I 2003 LIMITED WARRANTY This Snapper product is distributed under license to Briggs amp Stratton Power Products Briggs amp Stratton Power Products will repair or replace free of charge any part or parts of the equipment that are defective in material or workmanship or both Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for the time periods and subject to the conditions provided for in this policy For warranty service find your nearest Authorized service dealer by calling 1 800 317 7833 VVarranty service may only be performed a Briggs amp Stratton Power Products Authorized service dealer THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE TIME PERIOD SPECIFIED OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some countries or states do not allow limitations on how long an implied warranty lasts and some countries or states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This
12. 600 Deep Freezer 500 500 Television 500 Light 75 Watts 75 3075 Total 1800 Highest Running Watts Surge Watts Total Rated Running Watts 3075 Highest Additional Surge Watts 1800 Total Generator Output Required 4875 Power Management To prolong the life of your generator and attached devices it is important to take care when adding electrical loads to your generator There should be nothing connected to the generator outlets before starting it s engine The correct and safe way to manage generator power is to sequentially add loads as follows I With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly SNAPPER Briggs amp Stratton POWER PRODUCTS 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load NEVER add more loads than the generator capacity Take special care to consider surge loads in generator capacity as described above Figure 6 Wattage Reference Chart Additional Surge Starting Watts Rated Running Watts Tool or Appliance Essentials Light Bulb 75 watt 75 Deep Freezer 500 500 Sump Pump 800 1200 Refrigerator Freezer 18 Cu Ft 800 1600 Water Well Pump 1 3 HP 1000 2000
13. IRE Ground Panel 73054GS DECAL Fuel Shut off B4135GS PIN with Lanyard 194034GS KIT Fold Down Handle Hardware 9320065 ASSY Handle Includes Item 79 M190018GS PLATE Stiffener 30340GS HOSE Fuel 4803 I CGS CLAMP Hose 18833365 DECAL Instruction Fuel Level 189718GS GRIP Handle 84346GS SCREW NSP ENGINE Not Illustrated 190313GS MANUAL Owner s BB3061GS BOTTLE Oil 43438GS PLUG 250V 30A 275092GS MANUAL Engine B4177GS CHARGER Battery 193669GS KIT Decals SNAPPER Snapper 5500 Watt Generator by Briggs amp Stratton POWER PRODUCTS Item Part Description I 22247GS WASHER 2 B4966GS WHEEL 3 191267665 AXLE 4 19126565 5 3925365 SCREW 6 8710165 LEG Support 7 191413GS VIBE MOUNT with Washer 8 2241365 SCREW 9 5285865 NUT Lock 19243265 NUT Lock Snapper 5500 Watt Generator SNAPPER by Briggs amp Stratton POWER PRODUCTS Item Part Description 188914GS COVER Lid Control Panel 2 18888965 CONTROL PANEL Compact 3 18916765 CLIP Hinge Pin Retainer 4 18918265 SPRING Hinge Pin 5 18916665 PIN Hinge Cover Compact 6 68759GS OUTLET I 20V 20A Duplex 7 18916565 NUT Palnut Pushnut 8 8419865 CAP Circuit Breaker 9 7520765 BREAKER Circuit 10 43437GS OUTLET 120 240 Locking 30A Il 189164GS NUT Palnut Pushnut 12 84543CGS SCREW 13 9385765 BAR Retaining 14 18889065 COVER Back Control Panel 1
14. POWER PRODUCTS 2 5 E 4 22 2 d Generator 5500 Watt Owner s Manual om Center Web www snapper com or www briggsandstratton c stions Help is just moment away ntact the Local Snapper Service Que Co 3 01 19 2004 6 E O m m e 2 T 3 gt ato Model No 1668 0 5 500 Watt AC Gener SNAPPER Snapper 5500 Watt Generator by Briggs amp Stratton POWER PRODUCTS TABLE OF CONTENTS Safety RUES seso 5522455 em ema 2 4 Know Your 5 Assembly uerus 6 7 8 11 Specificatioris etre kr x pP ex e Rn aa 12 Maintenance Rr e nee b ner e 12 dhe 13 13 Schematic Wiring Diagram 14 15 Replacement 16 19 NE 15 ETEN OT as Last Page EQUIPMENT DESCRIPTION Read this manual carefully and become LL familiar with your generator Know its applications its limitations and any hazards involved This manual describes an engine driven revolving field alternating current AC generator designed to supply electrical power for operating compatible electrical lighting appliances tools and motor loads The generat
15. e of the support leg with a 20mm cap screw and lock nut Rest generator on wheels and support leg 11 Check each fastener to ensure it is secure and the tires are inflated between 15 40 PSI SNAPPER by Briggs amp Stratton POWER PRODUCTS BEFORE STARTING THE ENGINE Add Engine Oil and Fuel Place generator on a level surface Refer to engine owner s manual and follow oil and fuel recommendations and instructions CAUTION Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure Refer to engine manual for oil and fuel fill information Damage to equipment resulting from failure to follow this instruction will void warranty NOTE Check oil often during engine break in Refer to engine owner s manual for recommendations NOTE The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing SNAPPER by Briggs amp Stratton POWER PRODUCTS USING THE GENERATOR System Ground The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles The system ground is connected to the AC neutral wire see Equipment Description earlier in this manual Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA re
16. gulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations which must be observed Connecting to a Building s Electrical System Connections for standby power to a building s electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes DANGER Generator produces powerful voltage Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy When using generator for backup power notify utility company Use approved transfer equipment to isolate generator from electric utility Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons
17. h to On before using recoil starter Set switch to Off to switch off engine Spark Arrester Muffler Exhaust muffler lowers engine noise and is equipped with a spark arrester screen SNAPPER Snapper 5500 Watt Generator by Briggs amp Stratton POWER PRODUCTS ASSEMBLY Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel If you have any problems with the assembly of your generator contact the local Snapper service center IMPORTANT Any attempt to run the unit before it has been serviced with the recommended oil will result in an engine failure Remove Generator From Carton Set the carton on rigid flat surface with This Side Up arrows pointing upward Carefully open the top flaps of the shipping carton Cut down corners one end of carton from top to bottom and lay that side of carton down flat Remove all packing material carton fillers etc Remove the generator from the shipping carton Figure Install Wheel Kit Use existing hardware to attach left side of support leg to unit Hex Nit Support Leg j Vibration Mount Carton Contents Check all contents If any parts are missing or damaged contact the local Snapper service center The generator Generator and engine owner s manuals Locking 30 Amp plug Engine oil Wheel kit Ins
18. ive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator A DANGER Storage batteries give off explosive hydrogen gas during recharging Hydrogen gas stays around battery for a long time after battery has been charged Slightest spark will ignite hydrogen and cause explosion You can be blinded or severely injured Battery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DO NOT allow any open flame spark heat or lit cigarette during and for several minutes after charging a battery Wear protective goggles rubber apron and rubber gloves Snapper 5500 Watt Generator EO SNAPPER by Briggs amp Stratton POWER PRODUCTS 5 Fuel and its vapors are extremely flammable Fire or explosion can cause severe burns or death WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes before removing gas cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion Keep fuel away fro
19. le phase 60 Hz electrical loads DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles DO NOT connect 3 phase loads to the generator DO NOT connect 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR See Don t Overload Generator on page 11 Stopping the Engine Unplug all electrical loads from generator panel receptacles NEVER start or stop engine with electrical devices plugged in and turned ON Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator Turn engine off according to engine owner s manual Move fuel valve to Off position COLD WEATHER OPERATION Under certain weather conditions temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system Snapper 5500 Watt Generator Briggs amp Stratton POWER PRODUCTS Build a structure that will enclose three sides and the top of the generator I Make sure entire muffler side of generator is exposed Note generator may appear different from that shown in Figure 3 Figure 3 Permanent Cold Weather Shelter 2 Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end away from wind and elements 4 Enclosure should hold enough heat created by the generator to prevent problems DANGER Running generator gives off carbon monoxide
20. leaning and obstruction due to chemical dirt carbon or lime etc e Other Exclusions Also excluded from this warranty are wear items such as quick couplers oil gauges belts o rings filters pump packing etc pumps which have been run without water supplied or damage or malfunctions resulting from accidents abuse modifications alterations or improper servicing or freezing or chemical deterioration Accessory parts such as guns hoses wands and nozzles are excluded from the product warranty Also excluded is used reconditioned and demonstration equipment equipment used for prime power in place of utility power and equipment used in life support applications BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A
21. m sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke WHEN OPERATING EQUIPMENT DO NOT tip engine or equipment at angle which causes fuel to spill This generator is not for use in mobile equipment or marine applications WHEN TRANSPORTING OR REPAIRING EQUIPMENT Transport repair with fuel tank EMPTY Disconnect spark plug wire WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors This generator does not meet 5 Coast Guard Regulation 33CFR 183 and should not be used on marine applications Failure to use the appropriate U S Coast Guard approved generator could result in bodily injury and or property damage G SNAPPER Snapper 5500 Watt Generator SAFETY RULES b um WARNING CAUTION y Exceeding generator s wattage amperage capacity can 0 Unintentional sparking can result in fire or damage generator and or electrical devices connected electric shock ONE 7 See Don t Overload Generator on page 11 5 d let engine stabilize bef i WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug Connect electrical loads in OFF position then turn ON for
22. nd apologize to you for being inconvenienced Any Authorized service dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty service would not apply if equipment damage occurred because of misuse lack of routine maintenance shipping handling warehousing or improper installation Similarly the warranty is void if the manufacturing date or the serial number on the equipment has been removed or the equipment has been altered or modified During the warranty period the Authorized service dealer at its option will repair or replace any part that upon examination is found to be defective under normal use and service This warranty will not cover following repairs and equipment Normal Wear Outdoor power equipment like all mechanical devices needs periodic parts service and replacement to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment Installation and Maintenance This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in our judgment to adversely affect its performance and reliability This warranty also does not cover normal maintenance such as adjustments fuel system c
23. nd cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings CL Unintentional sparking result in fire electric shock WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug Generator Cleaning Use a damp cloth to wipe exterior surfaces clean CAUTION Improper treatment of generator can damage it and shorten its life DO NOT expose generator to excessive moisture dust dirt or corrosive vapors DO NOT insert any objects through cooling slots Use a soft bristle brush to loosen caked on dirt or oil Use a vacuum cleaner to pick up loose dirt and debris Use low pressure air not to exceed 25 psi to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed TROUBLE SHOOTING MAINTENANCE STORAGE The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in Generator Cleaning Check that cooling air slots and openings on generator are open and unobstructed
24. or s revolving field is driven at about 3 600 rpm by a single cylinder engine CAUTION DO NOT exceed the generator s wattage amperage capacity See Don t Overload Generator on page 11 Every effort has been made to ensure that information in this manual is accurate and current However we reserve the right to change alter or otherwise improve the product and this document at any time without prior notice The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffler with a spark arrester it must be maintained in effective working order SAFETY RULES SAFETY RULES This is the safety alert symbol It is used to A alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death The safety alert symbol is used with a signal word DANGER CAUTION WARNING a pictorial and or a safety message to alert you to hazards DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard
25. tall Wheel Kit The wheel kit is designed to greatly improve the portability of your generator NOTE Wheel kit is not intended for over the road use You will need socket wrench with 1 2 or 13mm sockets and needle nose pliers to install this kit Refer to Figure I and install the wheel kit as follows I Place the bottom of the generator cradle on flat even surface Temporarily place unit on blocks to ease assembly 2 Slide axle through both axle mounting brackets on cradle frame as shown in Figure 3 Slide a wheel over the axle Flat Washer Cap Screw 9 Hex Nut Snapper 5500 Watt Generator KI NOTE Be sure to install both wheels with the air pressure valve on the outboard side 4 Place the e ring onto the groove in the axle You may add the flat washer if desired NOTE Use retaining pins instead of e clip if applicable 5 Place one end of the needle nose pliers on the bottom of the axle and the other end of the pliers on top of the e ring Seat the e ring by pressing the pliers closed Repeat step 3 through 5 to secure second wheel Remove the temporary blocks Attach the vibration mounts to the support leg with 30mm capscrews and lock nuts 9 To aid support leg assembly rest generator on cradle engine end down Remove the existing hardware from the left unit vibration mount with I3mm wrench Use the same hardware to attach the support leg 10 Attach the other sid
26. the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Recoil Starter Oil Fill Fuel Tank 120 Volt AC 20 Amp Duplex Receptacles Circuit 120 240 Volt AC E Breakers AC 120 Volt AC 20 Amp Duplex Receptacles May be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Uses a dry type filter element to limit the amount of dirt and dust sucked into the engine Choke Lever Used when starting a cold engine Choke Lever 2 Air Cleaner 30 Amp Receptacle e Spark Arrester Muffler Grounding Fastener Circuit Breakers AC Push to reset circuit breakers are provided to protect the generator against electrical overload Fuel Tank Capacity of seven 7 U S gallons Grounding Fastener If required please consult a qualified electrician electrical inspector or local agency having jurisdiction Oil Fill Add engine oil here Recoil starter Used to start the engine Rocker Switch Set this switc
27. which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Hazard Symbols and Meanings 7 T Electrocution Electrical Shock Electrical Shock S 55 9 Toxic Fumes Explosive Pressure Chemical Burn Hot Surface SAFETY RULES A DANGER Running generator gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide will cause nausea fainting or death Operate generator ONLY outdoors Keep at least 2 feet of clearance on all sides of generator for adequate ventilation DO NOT operate generator inside any building or enclosure including the generator compartment of a recreational vehicle RV DANGER Generator produces powerful voltage Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy When using generator for backup power notify utility company Use approved transfer equipment to isolate generator from electric utility Use a ground circuit fault interrupter any damp or highly conduct
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