Simplicity 1695308 Snow Blower User Manual
Contents
1. Print Vendor How to use this file Instructions Operator s Manuals Paper Size Press Bindery Covers Body General e 11x17 e Body 50 lbs brilliant white offset or equivalent e Cover on pre printed two tone Swash stock e Body 1 color 2 sided e Cover 1 color 1 sided e Saddle stitch face trim if too thick for saddle stitch tape bind e FRONT COVER is present at the beginning of the file e BACK COVER is the page immediately after the front cover e The part number for this manual typically a 174 located on the front cover number is e This file may contain several manual which differ only by their covers See the part number at the bottom of the cover page e The body for all manuals is identical regardless of the cover e Odd number pages are always right hand pages even number pages are always left hand pages e This instruction sheet is NOT part of the manual and must not be printed e Pages labeled THIS PAGE INTENTIONALLY BLANK are placement pages and should NOT be printed THIS PAGE INTENTIONALLY BLANK FOR PLACEMENT ONLY DO NOT PRINT lt gt Simplicity OPERATOR S MANUAL Single Stage Snowthrower 522E Models Mfg No Description 1695468 522E Snowthrower 1695514 522E Snowthrower CE 1742166 00 Rev 7 2008 TP 100 4961 00 SW S CONTENTS Safety Rules amp Information General A o HORE oer rete 2 A cc 4 PreDara2. and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section be OF eg ERC Rn Is me a U Children Tragic accidents can occur with children Do not allow DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT them anywhere near the area of operation Children are This encourages them to come near the unit in the future often attracted to the unit and snowthrowing activity while it is running and they could be seriously hurt Never assume that children will remain where you last They may then approach the unit when you are not saw them Ifthere is a risk that children may enter the expecting it and you may run over them area where you are operating the unit have another responsible adult watch them Safety Rules and Information Moving Parts This equipment has many moving parts that can injure you or someone else However if you are standing in the operator s position and follow all the rules in this book the unit is safe to operate The auger and impeller have spinning parts that can amputate hands and feet Do not allow anyone near the equipment while it is running DO NOT clear the discharge chute by hand If the chute becomes plugged stop the engine wait for all moving parts to stop and clear the blockage with a clean out tool or piece of wo
3. to protect eye from foreign objects that may be thrown from the machine OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snowthrower for any damage and repair the damage before restarting and operating the snowthrower 4 If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 5 Stop the engine motor whenever you leave the operating position before unclogging the collec tor impeller housing or discharge guide and when making any repairs adjustments or inspections 6 When cleaning repairing or inspecting make certain the collector impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting 7 Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes Do not attempt to clear steep slopes 9 Never operate the snowthrow
4. Knob C Lower Chute Figure 5 Add Engine Oil A Access Panel B Oil Fill Cap Dipstick C Fuel Cap Controls amp Operation SNOWTHROWER CONTROLS Auger Control A Auger Control This control engages and disen gages the auger Pull the control back against handle to engage the auger this will pull snowthrower for ward if auger is in contact with the ground Release the Auger Control to stop rotation of auger Deflector Controls B Chute Direction Control The Chute Direction Control B Figures 6 amp 7 allows the discharge chute to be rotated to throw snow in the desired direction Snow may be thrown at any angle from straight left to straight forward to straight right The length of the chute direction control can be adjusted Remove the cotter pin A Figure 6 to extend or shorten the rod to desired length then rein Stall the pin C Chute Deflector Controls the distance snow is thrown Tilting the Chute Deflector C Figure 7 UP provides a higher stream and greater distance while tilting the deflector DOWN provides a lower stream and less distance Figure 6 Discharge Chute Control Adjustment A Cotter Pin B Chute Direction Control 10 Figure 7 Snowthrower Controls Auger Control Chute Direction Control Engages auger when pulled back and disengages auger when released Rotates discharge chute to desired direction ENGINE amp STARTING CONTROLS NOTE This snow
5. a path down the cen ter of walk or driveway then gradually widen path throwing snow off to both sides Release the auger control to stop both the auger and the forward motion of the snowthrower 4h DANGER Do not clean out discharge chute with hands Contact with moving parts inside chute will cause serious injury Use clean out tool provided with machine Use the following procedure to remove objects or clear the chute Stop the engine Remove the key Wait 10 seconds to be sure the auger impeller blades have stopped rotating Always use the clean out tool DO NOT use your hands SNOWTHROWING TIPS Discharge chute plugging may occur as the result of snow build up inside the chute DO NOT use your hands to clear the blockage only use the clean out tool DO NOT place your hands near the auger or discharge chute any time the engine is running Turn the engine OFF be sure all moving parts have stopped and clear the block age using the clean out tool or put the unit indoors and allow the blockage to melt Varying snow conditions will affect performance of snowthrower The snowthrower should be allowed to move into the snow at it s own pace Wet heavy snow When clearing wet heavy snow the forward movement of the snowthrower may have to be slowed by pushing down on handle while allowing engine to operate at full throttle Do not operate on gravel or crushed rock surfaces Avoid picking up this type of materi
6. involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury 23 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Snow can hide obstacles Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activity Never assume that children will remain where you last saw them 1 Keep children out of the area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating impeller inside the dis charge chute is the most common cause of injury associ ated with snowthrowers Never use your hand to clean out the discharge chute To clear the chute 1 SHUT OFF THE ENGINE 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Peto qo SERVICE MAINTENANCE AND STORAGE 1 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment i
7. pulls push primer bulb once and again pull starter rope After engine starts and gradually warms up move choke lever to the OFF position Be prepared to move choke lever to the ON position if engine falters during warm up Allow engine to warm up before beginning snowthrower operations The engine will operate at full throttle when thoroughly warmed up To stop engine turn engine key to the OFF position AA DANGER Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains CARBON MONOXIDE an ODORLESS and DEADLY GAS STOPPING THE ENGINE 1 2 Turn engine key to the OFF position Helease the auger control 3 Remove the key from the switch if you are leaving the operating position or will be making adjustments or repairs NOTE Allow the unit to cool before storing or making any adjustments or repairs NOTE If you will be storing the unit for the season see the STORAGE section for instructions on properly preparing the unit for long term storage OPERATING THE SNOWTHROWER Before operating snowthrower review the Checks Before Each Use under General Operation on page 12 of this manual 1 2 Rotate the discharge chute to the desired direction Pull the Auger Control back against the handle to engage the auger NOTE The snowthrower will be pulled forward by the auger when the auger contacts the ground or with the snow to be thrown Begin snow removal by clearing
8. starter into receptacle on starter switch then plug other end into a 120 Volt AC house hold receptacle DO NOT use an extension cord with the electric start power cord supplied Push starter button to crank engine DO NOT crank engine for more than a total of 15 seconds without allowing electric starter to cool for 10 minutes before additional cranking is attempted Electric starter can be severely damaged if recommended starter operat ing limitations are not observed NOTE Do not push primer button while engine is being cranked Release starter button when engine starts and gradu ally move choke lever to the OFF position NOTE Always disconnect power cord from house hold receptacle first then unplug from starter switch 14 7 Disconnect power cord from household receptacle and then from starter switch on snowthrower Store cord in a dry convenient place 8 To stop engine turn engine key to the OFF position Manual Recoil Starting Steps 1 Insert engine key in switch and turn key to the ON position If engine is cold move choke control lever to the ON position Do not choke a warm engine Push the primer button two times if engine is cold Do not prime a warm engine Grasp starter rope handle and slowly pull out rope until resistance is felt Allow rope to rewind slowly then pull rope out rapidly to start engine Let rope return slowly to starter NOTE If engine does not start after three
9. thrower does NOT have a throttle for controlling operating speed of engine The engine gover nor maintains operating speed for varying snow removal conditions A Electric Start Button The Electric Start Button A Figure 8 activates an electric starter mounted to the engine eliminating the need to pull the starter han dle The Electric Start Button operates on 120 Volts AC which is provided by connection to the extension cord provided with units equipped with this feature Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet Fuel Tank Cap Cover fuel tank and provides vent ing ability to prevent vapor lock Starter Handle The starter handle C connects to a starter cord to manually start the engine Pulling starter handle rapidly spins the engine crankshaft cycles the engine and generates the spark neces sary for starting the engine Primer Button When pressed the Primer Button D provides initial fuel to help start a cold engine Normally pressing the primer button twice will pro vide enough fuel to start a cold engine Engine Key Insert key in switch and turn key to ON position when starting engine To stop engine turn key to OFF position Choke Control The is control F adjusts the fuel air mixture and is used to help start a cold engine by providing a richer mixture Once the engine is warm and running smoothly the Choke Control should be set to th
10. A Figure 1 if equipped up the auger control cable B until the cable boot does not cover any portion of the cable adjustment bracket D Pull the auger control cable B through the eyehole in the cable adjustment bracket D as shown by the arrow in Figure 18 This will create enough slack to allow the Z hook to be easily removed Install the Z hook C into the next available adjust ment hole in the cable adjustment bracket D This is the adjustment hole located one notch down from where the Z hook C was previously attached Pull the auger control cable B back through the eye hole of the cable adjustment bracket D until all the slack is taken out of the auger control cable B Slide the cable boot A back down over the cable adjustment bracket D Install the Z hook B Figure 18 to the auger drive lever A 21 Troubleshooting amp Service ow gt Figure 17 Z Hook Installation A Auger Drive Lever B Z Hook C Auger Drive Cable Figure 18 Traction Drive Cable Adjustment A Cable Boot B Auger Control Cable C Z Hook D Cable Adjustment Bracket Specifications NOTE Specifications are correct at time of printing and are subject to change without notice The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been o
11. Disconnect the spark plug wire and secure away from the spark plug Tape all openings to prevent spraying water into the exhaust or air intakes Tilt the snowthrower up on its wheels and thoroughly clean the underside Lubricate all exposed metal with a light coating of oil DO NOT place any type of lubrication on the drive belt or pulleys Store the unit in a shelter or other dry area protected from the weather STARTING AFTER STORAGE 1 Remove the spark plug and wipe dry Then reinstall plug Fill fuel tank with fresh gasoline unless a fuel stabi lizer was used Check to be sure engine fins are clean and air flow is unobstructed Start the engine outdoors Allow the engine to warn up before blowing snow 2 Check the operation of all the controls Regular Maintenance A WARNING Before beginning any repair stop the engine remove the key disconnect the spark plug wire and wait for all moving parts to stop LUBRICATION NOTE The drive pulley end of auger shaft is supported by a sealed ball bearing and requires no lubrication The ball bearing on other end of auger shaft is also sealed and will not require lubrication Lightly Oil e A few drops of oil should be placed on wheel hubs occasionally to keep wheels turning freely e Apply oil to pivot points of auger control peri odically wiping off any excess oil e A couple of drops of light machine oil applied to upper end o
12. RT PUSH TO START Part No 724265MA North American Part No 1740400MA Part No 1740428MA Electric Start Decal CE Danger Warning North American Danger Warning Main Dash Decal Main Dash Decal 9 Part No 729693MA CE Electric Start Part No 729460MA AVOID INJURY FROM Part No 1740422MA Decal CE Auger Control Decal ER MED RANDE FERT All Choke Decal AND CLOTHING AWAY Part No 725257MA Gef Hihtetziefe2itlegaz North American Auger Danger Decal Part No 727378MA North American Auger Decal ad A DANGER Part No 724267 North American STOP THE enome Unclogging Chute Part No 1742212MA Part No 1742213MA BEFORE UNCLOGGING DISCHARGE CHUTE Danger Decal CE Auger Danger Decal CE Chute Danger Decal International Symbols 4g FAST Gp SW Ge PRIMER RUN 4 ELECTRIC IGNITION START KEY CHOKE amp sror Assembling the Snowthrower TOOLS REQUIRED e Knife REMOVAL FROM CARTON 1 Locate and remove container of oil 2 Locate all parts packed separately and remove from carton NOTE Set the fuel stabilizer aside until adding gasoline to the fuel tank We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank 3 Remove and discard the packing material from around the snowthrower 4 Cut down all four corners of the carton and lay the panels flat 5 Hold onto the lower handle and pull the snowthrower off t
13. XXXXXXXXXXXXXXXXXXXX d xxxx Max When contacting your authorized dealer for replace Mower Deck MEG Number Mower Deck SERIAL Number ment parts service or information you MUST have these numbers ea Dealer Name Date Purchased Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be ENGINE REFERENCE DATA found in the locations shown Engine Make Engine Model NOTE For location of engine identification numbers refer to the engine Owner s Manual Engine Type Spec Engine Code Serial Number XXXXXXXXXXXXXXXXXXXXXXX CE IDENTIFICATION TAG MARKINGS O A Part Number B Manufacturer s Serial Number Part No xxxxxxx C Power Rating in Kilowatts A D Maximum Engine Speed in Rotations per Minute o E Manufacturer s Address a E Naar f Mant faere II WA DI WU G CE Compliance Logo A H Mass of Unit In Kilograms XXXXXXXXXXXXXXXXXXXXXXX Sound Power in Decibels Product Identification SAFETY DECALS Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the opera tor of the most important safety precautions All warning caution and instructional messages on your snowthrow er should be carefully read and obeyed If any of these decals are lost or damaged replace them at once They can be purchased from your local dealer ELECTRIC STARTER E AC ELECTRIC STA
14. al with auger since damage to unit could result and particles can be dis charged with considerable force that could cause serious injury 15 Controls amp Operation Always be alert to hidden hazards that might be struck by the auger Should a foreign object be struck by the auger immediately stop the engine and inspect machine for any damage Repair damage before continuing oper ation AFTER EACH USE Allow snow thrower to run a few minutes after clearing snow to reduce the likelihood of parts freezing while machine is not is use If you will be storing the unit for the season see the STORAGE section for instructions on properly preparing the unit for long term storage OFF SEASON STORAGE Before you store your snowthrower for the off season read the Service Maintenance and Storage instructions in the Safety Rules section and take the following pre cautions NOTE Gasoline if permitted to stand unused for extend ed periods 30 days or longer may develop gummy deposits which can adversely affect the engine carbure tor and cause engine malfunction To avoid this condi tion add Dealer Line Gasoline Stabilizer to the fuel tank or drain all fuel from the system before placing unit in storage NOTE Refer to the engine manufacture s owner s manu al for engine storage information 1 Drain fuel from the fuel tank and let the engine run until all fuel is consumed and the engine stops Allow the unit to cool
15. ation on slopes should be in an up and down direction only If it becomes necessary to move across the face of a slope use caution and do not activate the auger Be very careful when changing direction on a slope Proper winter footwear is recommended for the operator to help prevent slipping Never attempt to clean snow from slopes The maximum slope for any operation is 17 7 10 Do not use the snowthrower on surfaces above ground level such as the roof of a building ADDING ENGINE OIL 1 Make sure the unit is level Use a high quality deter gent oil classified For Service SG SH SJ SL or higher Remove the oil fill cap dipstick access panel A Figure 9 Remove the oil fill cap dipstick B and wipe with a clean cloth Insert the oil fill cap dipstick B and turn clockwise to tighten 4 Remove the oil fill cap dipstick B and check the oil NOTE Do not check the level of the oil while the engine is running 5 If necessary add oil until the oil reaches the FULL mark on the oil fill cap dipstick see Figure 9 Do not add too much oil Tighten the fill cap dipstick securely each time you check the oil level NOTE For extreme cold operating conditions of 0 F 18 C and below use a synthetic 5W30 motor oil for easier Starting NOTE S A E 5W30 motor oil may be used to make Starting easier in areas where the temperature is 20 F 7 C to OF 18 C Synthetic 5W30 is acceptable
16. authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube CHASSIS Spout Rotation Auger Diameter 190 Degrees 9 22 9 cm Tire Size 7 x 1 5 17 8 cm x 3 8 cm DIMENSIONS Effective Clearing 22 b6 cm Width Length 42 107 cm Height 42 107 cm Weight 75 lbs 34 kg TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists Technical manuals can be downloaded from www simplicitymfg com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date Simplicity www SimplicityMfg com Briggs amp Stratton Power Products Group L L C Copyright 2008 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved www BRIGGSandSTRATTON com
17. btained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine ENGINE 5 25 Series Briggs amp Stratton Make Briggs amp Stratton Domestic Model Type 09A413 0202E1 CE Model Type 09A413 0203E1 Gross Torque 5 25 ft los 3060 rpm Displacement 9 02 Cu in 148 cc Parts amp Accessories REPLACEMENT PARTS Heplacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you
18. d properly on the pulleys Set the belt guide to 3 82 23 mm clearance as shown in Figure 15 NOTE When the auger control lever is engaged the belt guide must be 3 32 23 mm from the drive belt 9 Install belt cover See Remove The Belt Cover Troubleshooting amp Service 19 Figure 14 Drive Belt Installation Engine Pulley Belt Guide Brake Roller Drive Belt Brake Pad Idler Pulley TNmMUOOU P 3 32 2 3mm Figure 15 Belt Guide Troubleshooting amp Service SERVICING THE SPARK PLUG 1 2 3 4 Remove engine key from switch Remove the oil access cover Disconnect the wire from the spark plug Inspect the spark plug and clean If necessary replace it with a new spark plug as recommended in the engine Owner s Manual Adjust the gap on the spark plug to 030 inches 762 mm using a gauge Reinstall the plug and tighten firmly torque to 18 23 ft lbs 24 4 31 2 Nm 7 Reconnect spark plug wire Reinstall engine cover 20 Figure 16 Servicing Spark Plug Spark Plug Wire AUGER DRIVE CABLE ADJUSTMENT The auger drive cable is adjusted at the factory and no adjustment should be necessary If the cable becomes stretched or is sagging adjustment will be necessary Whenever the belt is adjusted or replaced the cable will need to be adjusted 1 Remove the Z hook C Figure 18 from the auger drive lever A Slide the cable boot
19. e and Installation top cover D 2 Remove the fuel cap 4 To remove hold the bottom portion of the belt cover 3 Remove the screws A Figure 13 and nuts from the E and pull down and out front of the top cover D 5 Installation of belt cover E is reverse of removal 4 Remove the screws B and nuts from the left and right side of the top cover D 5 Remove the eight screws C on the left and right side of the top cover D 6 Remove the five screws C from the back portion of the control panel 7 Carefully pull the rear of the top cover up and over the gas tank 8 Installation of top cover D is reverse of removal Figure 13 Top Cover and Belt Cover Screw 1 4 20 x 5 8 Screw 10 24 x 1 2 Screw 1 4 14 x 3 4 Top Cover Belt Cover 18 REPLACE DRIVE BELT The drive belt is of special construction and must be replaced with original factory replacement belt available from your nearest dealer 1 Remove the belt cover See Remove The Belt Cover Remove the drive belt E Figure 14 from the idler pulley G Move the belt guide B away from the drive belt E To reduce pressure on the drive belt E move the idler pulley G away from the belt Remove the drive belt E from between the brake pad F and the brake roller D Remove the old drive belt E To install the new drive belt E reverse the above steps Make sure the drive belt E is seate
20. e off position to provide a normal air fuel mix 11 Controls amp Operation Figure 8 Engine Controls Electric Start Button Optional Fuel Tank Cap Starter Handle Primer Button Engine Key Choke Control Activates electric starter Covers fuels tank and provides venting to prevent vapor lock Used to start engine Primes carburetor for faster cold starting Prevents starting of engine with out key Stops engine when removed Adjusts air fuel mixture Controls amp Operation GENERAL OPERATION CHECKS BEFORE EACH START UP 1 bolts and clips are secure Check the fuel supply Fill the tank no closer than 1 4 to 1 2 inch of top of tank to provide space for expan sion See your engine Owner s Manual for fuel rec ommendations Check the Auger Control A Figure 7 for proper operation If adjustment is required see the Troubleshooting and Service section for procedures Check the Chute Direction Control B Figure 7 for proper operation The discharge chute should rotate freely in both directions See the Troubleshooting and Service section for procedures Check the Chute Deflector C Figure 7 for proper operation The deflector should pivot freely up and down See the Troubleshooting and Service section for procedures 6 Position the chute at the desired starting direction and set the deflector at the desired angle AA DANGER Never run engine indoors or in
21. ed fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehi cle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such on a trailer with a portable container rather than from a gasoline dispenser nozzle f Keep nozzle in contact with the rim of the fuel tank or container opening at all times until refu eling is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing immediately 5 Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors 6 Adjust the collector housing height to clear gravel or crushed rock surfaces 7 Never attempt to make any adjustments while the engine motor is running except when specifically recommended by the manufacturer 8 Let engine motor and machine adjust to outdoor temperatures before starting to clear snow 9 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair
22. enclosed poorly ventilated areas Engine exhaust contains CARBON MONOXIDE an ODORLESS and DEADLY GAS AA DANGER DO NOT clean out discharge chute with hands Contact with moving parts in the chute will cause serious injury Use clean out tool provided with machine Make sure all safety guards are in place and all nuts 12 A WARNING OPERATIONAL WARNINGS Clearing The Discharge Chute To avoid serious injury do not put your hands into the auger housing or discharge chute If the auger stalls or chute becomes plugged use the following procedure to remove objects or clear the chute 1 Release the auger control Shut off the engine Remove the key Wait for all moving parts to stop Use the clean out tool to remove foreign objects and clear the chute or auger Never put your hands into the auger or discharge chute 6 If servicing is needed remove cover and disconnect spark plug wire Shi oo Discharge Chute Adjustment Release the auger control and make sure the auger has STOPPED before rotating the discharge chute or adjusting the deflector DO NOT place hands near the auger while the engine is running Thrown Objects Objects can be thrown by the snowthrower while it is in operation Thrown objects could cause serious injury to the operator or bystanders Always wear safety goggles or other suitable eye protection Keep people and pets away from the area Slope Operation For your safety oper
23. er without proper guards plates or other safety protective devices in place and working 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snowthrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snowthrower such as wheel weights counterweights or cabs 15 Never operate the snowthrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 16 Never touch a hot engine or muffler 17 Never operate the snowthrower near glass enclo sures automobiles window wells drop offs and the like without proper adjustment of the discharge angle 18 Never direct discharge at bystanders or allow anyone in front of the unit 19 Never leave a running unit unattended Always disen gage the auger and traction controls stop engine and remove keys 20 Do not operate the unit while under the influence of alcohol or drugs 21 Keep in mind the operator is responsible for acci dents occurring to other people or property 22 Data indicates that operators age 60 years and above are
24. f auger control cable will assure free movement of cable through outside casing Wipe off any excess oil e Remove belt cover and lightly apply oil to the pivot point for idler pulley arm BE CAREFUL NOT TO GET OIL ON BELT OR PULLEYS Grease e At the beginning of each snow throwing sea son remove discharge chute and generously lubricate steel flange at back of rotating ring with light grease Rotate ring with crank to dis tribute grease Figure 10 Lubrication points lS f Flange Figure 11 Grease the Discharge Chute Ring 16 Troubleshooting amp Service TROUBLESHOOTING Engine fails to start 1 Key is OFF 2 Failure to prime cold engine 3 Out of fuel 4 Choke OFF cold engine 5 Engine flooded 6 Spark Plug not sparking 7 Water in fuel or old fuel 1 Fuel mixture too rich 2 Spark plug faulty fouled or gapped incorrectly 3 Water in fuel or old fuel Engine starts hard or runs poorly 4 Gas cap vent hole plugged 1 Loose or broken drive belt 2 Incorrect control cable adjustment 3 Discharge chute clogged foreign object lodged in auger 4 Broken control cable Unit does not throw snow 1 Turn Key to the ON position 2 Press primer button twice and restart 3 Fill fuel tank 4 Turn Choke to ON 5 Turn Choke to OFF try starting 6 Check Gap Gap plug clean electrode or replace as necessary 7 Drain tank Dispose of fuel at an authorized waste facility Fill w
25. for all temperatures DO NOT mix oil with gasoline NOTE SEE CHART FOR OIL RECOMMENDATION Use oil classified API Service Class SF SG SH SJ or better with SAE Viscosity D onventional 5W 30 Synthetic ADDING FUEL SA Ee Ce Al To add fuel 1 Remove the fuel cap C Figure 9 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Fill the fuel tank with fresh clean unleaded regular un leaded premium or reformulat ed automotive gasoline with a minimum of 85 octane along with a fuel stabilizer follow instructions on fuel stabilizer package DO NOT use leaded gasoline 13 Controls amp Operation A Access Panel B Oil Fill Cap Dipstick C Fuel Cap We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank Refer to your engine manual for further specific fuel recommendations 3 Install and hand tighten the fuel cap NOTE Winter grade gasoline has higher volatility to improve starting Be certain container is clean and free from rust or other foreign particles Never use gasoline that may be stale from long periods of storage in the con tainer CAUTION DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to the engine or significantly reduce the performance 4h WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent opera
26. he carton CAUTION DO NOT back over cables 6 Remove the packing material from the handle assembly ASSEMBLY PROCEDURE Snowthrower lf your unit was not previously assembled see Figure 1 and follow the steps below to assemble the unit 1 Lift up folding handle to align it with lower handle and tighten the T knobs securely as shown in Figure 2 nmooauwu gt Figure 1 Snowthrower Shown Assembled Auger Drive Lever Auger Drive Cable T Knobs Chute Deflector Crank Assembly Recoil Starter Figure 2 Lift Handles and T Knobs ial Figure 3 Z Hook Installation A Auger Drive Lever B Z Hook C Auger Drive Cable 2 Attach the auger drive cable C Figure 3 to the auger drive lever A using the Z hook B 3 Remove the T knob B Figure 4 and bolt on the upper chute 4 Rotate the upper chute A to the operating position past the lower chute stop 5 Install the bolt and tighten the T knob B Engine 1 The snow thrower was shipped with a container of 5W30 engine oil Before operating add this oil to the engine 2 Remove the oil fill cap dipstick access panel A Figure 5 3 Remove the oil fill cap dipstick B Fill to the FULL mark on the oil fill cap dipstick Periodically check the oil level DO NOT OVER FILL If not installed install the fuel cap C onto the fuel tank Assembling the Snowthrower Figure 4 Upper Chute Installation A Upper Chute B T
27. hute Removal and Installation 17 Cover Removal and Installation 18 Replacing the Drive Belt 19 Servicing the Spark Pilug 20 Auger Drive Cable Adjustment 21 Appendices Re ere EE 22 Parts amp ACGcCessortes 22 Technical Manuals o nnannannannannnnnnnnnnnnnnnnnnnnnnnne 22 4h WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manu factured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is mis used or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operators manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features
28. ith fresh fuel mixture 1 Move choke to OFF position 2 Clean and gap or replace 3 Drain tank Dispose of fuel at an authorized waste facility Fill with fresh fuel mixture 4 Clean vent hole or replace cap 1 Adjust or replace belt 2 Adjust Auger Control cable 3 Stop engine remove key and clean out discharge chute 4 Replace cable Auger does not stop turning 1 Incorrect control cable 1 Adjust Auger Control cable when control is released adjustment Excessive vibration 1 Loose parts or damaged auger 1 STOP engine and REMOVE the key tighten all hardware If vibration continues see your dealer Note For repairs beyond the minor adjustments listed above please contact your local dealer CHUTE REMOVAL AND INSTALLATION 1 Remove the fasteners B Figure 12 that secure the chute A to the top cover 2 Remove the chute A 3 Installation is reverse of removal A Chute B Fasteners 17 Troubleshooting amp Service COVER REMOVAL AND REMOVE THE BELT COVER INSTALLATION 1 Remove the screws B Figure 13 and nuts that hold the belt cover E to the auger housing To access the drive system or the engine the covers 2 If the top cover D has not been removed then must be removed as follows remove the screws C that attach the belt cover to REMOVE THE TOP COVER the top cover 1 Remove the discharge chute See Chute Removal 3 Remove screw C that holds the belt cover E to th
29. llon ernennen 4 Ee 4 sn ee 5 Clearing a Clogged Discharge Chute 5 Service Maintenance and Storage 5 EMISSIONS usa eue dive iodo ib cria 5 Identification Numbers essere 6 DECS up 7 Assembling the Snowthrower 8 Controls amp Operation onowthrower Controls 10 Engine amp Starting Controls 11 General Operation mrena anie 12 Checks Before Each Start Up 12 Adding Engine CO 13 Adno F ael pm EE 13 Starting the Engme 14 Stopping the Engine citan ee 14 Operating the Snowthrower 15 Snowthrowing Tips esee 15 Alter Each USE ae 15 Off Season Storage uuesnnennneennnnnnnnenennnnee nennen een 15 Starting After Storage ccoooocccccccoononcccnccnnnonancnononons 15 4h WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your snowthrower Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed Table of Contents Regular Maintenance UMID FICATION aa 16 Troubleshooting amp Service Troubleshooting sisipe 17 C
30. od To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has a spinning auger and impeller They pick up and throw snow and ice Thrown debris could seriously injure a bystander ALWAYS direct the discharge chute away from bystanders and prop erty that could be damaged by flying debris Be sure to clean up the area to be cleared BEFORE you start Do not allow anyone in the area while the unit is run ning If someone does enter the area shut the unit off immediately until they leave Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable and can travel to distant ignition sources Gasoline must only be used as a fuel not as a solvent or cleaner It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light Fuel belongs in an approved plastic sealed gas can or in the snowthrower fuel tank with the cap securely closed Spilled fuel needs to be cleaned up immediately Proper maintenance is critical to the safety and perfor mance of your unit Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Informa
31. oration Frequently check components and replace with manufacturer s recommended parts when nec essary 14 Check control operation frequently Adjust and ser Vice as required 15 Use only factory authorized replacement parts when making repairs 16 Always comply with factory specifications on all set tings and adjustments 17 Only authorized service locations should be utilized for major service and repair requirements 18 Never attempt to make major repairs on this unit unless you have been properly trained Improper ser Vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 19 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment is in safe working condition EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 If available look for the relevant Emissions Durability Period and Air Index information on the engine emis sions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Product Identification Identification Numbers R oduct Identification Tag wl North American iN Models Briggs amp Stratton Power Milwaukee WI 532 DY CE Models PRODUCT REFERENCE DATA Model Description Name Number XXXXXXXXXXXXXXXXXXXXXXX Unit MFG Number Unit SERIAL Number XXX
32. s in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters or clothes dry ers Allow the engine to cool before storing in any enclosure 3 Always refer to the operator s manual for important details if the snowthrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller 6 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 7 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage Safety Rules 8 Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods 9 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 10 Maintain or replace safety and instruction labels as necessary 11 Keep nuts and bolts tight and keep equipment in good condition 12 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 13 Components are subject to wear damage and dete ri
33. tion This machine is capable to amputating hands and feet and throwing objects Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment The triangle 4 in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions on the machine and in the manuals before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction 3 Keep the area of operation clear of all persons partic ularly small children and pets 4 Exercise caution to avoid slipping or falling especially when operating in reverse PREPARATION 1 Thoroughly inspect the area where the equipment is to be used and remove all doormat sleds boards wires and other foreign objects 2 Disengage all clutches and shift into neutral before starting engine motor 3 Do not operate the equipment without wearing ade quate winter outer garments Wear footwear that will improve footing on slippery surfaces Avoid loose fit ting clothing that can get caught in moving parts 4 Handle fuel with care it is highly flammable a Use an approv
34. tion Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 9 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result Controls amp Operation STARTING THE ENGINE NOTE The snowthrower engine is designed to operate at cold temperatures Avoid operating the snowthrower if air temperature is 40 For warmer since engine may vapor lock and stop running after a short time Engine will be difficult to start in warm weather 44 WARNING Electric start precautions e Use only with a grounded polarized 120V AC outlet Do not modify the plug to fit into any other type of outlet e Use only the power cord supplied with the unit DO NOT use a damaged cord e Be sure there is no moisture present on the cord ends or receptacles when connecting to an outlet or to the unit Electric Starting Steps NOTE The electric starter is designed to operate on 120V AC household current using power cord supplied with electric start snowthrower When using power cord match wide blade of plug to wide slot of receptacle 1 Insert engine key in switch and turn key to the ON position If engine is cold move choke control lever to the ON position Do not choke a warm engine Push the primer button two times if engine is cold Do not prime a warm engine Plug power cord for
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