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Kenmore 153.32116 Water Heater User Manual

1. The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Temperature and Pressure Relief Valve Discharge Pipe Do Not Plug or Cap Drain Pan 2 1 2 Depth Maximum and 2 Inches wider than the water heater Drain Line 3 4 iD Minimum 6 Maximum Air Gap FIGURE 11 Filling the Water Heater CAUTION Avoid water heater damage Fill tank with water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power To fill the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is located on the lower front of the water heater 2 Open the cold water supply valve to the wate
2. Non functioning upper temperature sensor Temperature set point too low Air filter dirty Hot water usage pattern exceeds the capability of the water heater in current mode Water connections to unit reversed Heat lost through long run of exposed pipe Hot water leak at faucet or piping Non functioning heating element Sediment or scale build up in tank Temperature set point too high Air filter dirty Electric mode selected Water connections to unit reversed Heat lost through long run of exposed pipe Hot water leak at faucet or piping Sediment or scale build up in tank Excessive water pressure Thermal expansion Non functioning Temperature amp Pressure Relief Valve The water heater does not immediately start The heat pump does not run in Efficiency mode 24 Check for blown fuse or tripped breaker Restore power to unit then press power button Press the power button to turn the unit on power button GREEN Press Vacation Mode Button to exit Vaca tion mode and return to desired operating mode Reset the high temperature limit switch see Safety shut off section for more information Change to different mode or modify usage patterns Contact a qualified person for service Increase set point temperature see Adjusting the User Interface Module section Clean air filter Change to different mode or modify usage patterns For example if in Efficiency Mode switch to Hybrid Mode Ensure
3. Use amp Care Guide C US Model No 153 321160 60 Gallon GB 153 321180 80 Gallon SP LLC ENERGY STAR Kenmore Elite Ele For potable water heating only Not suitable for space heating INSTALLER Affix these instructions to or near the water heater OWNER Retain these instructions for future reference ADVERTENCIA Si no puede leer o entender el ingl s y necesita el manual de instrucciones en espa ol puede solicitarlo al 1 800 821 2017 NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES No hacer caso de esta advertencia podr a originar lesiones graves o mortales P N 319994 000 0910 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com Me SAFE INSTALLATION USE AND SERVICE LLL LEED EET TTT Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes
4. o Condensate drain lines installed and piped to an adequate drain or condensate pump See Figure 9 Electrical Connections o This water heater requires a 240 VAC single phase 25 amp power supply DO NOT use a 208 VAC service o Wiring size and connections comply with all applicable codes or in the absence of local or state codes follow NFPA 70 the National Electrical Code current edition o Water heater and electrical supply are properly grounded o Wiring enclosed in approved conduit if required by local codes o Proper overload fuse or circuit breaker protection installed Post Installation Review a Understand how to use the User Interface Module to set the various modes and functions See Adjusting the User Interface Module Operating Modes section o Hybrid Mode is the recommended Operating Mode Understand the various Operating Modes and which mode may be best based on season ambient temperature and usage See Operating Mode Description section NOTE It may be necessary to temporarily change modes if for example filling a spa or hot tub o Understand the importance of routine inspection maintenance of the condensate drain pan and lines See Inspection Cleaning of the Condensate Drain Pan amp Condensate Drain Lines section This is to help prevent any possible drain line blockage resulting in the condensate drain pan overflowing IMPORTANT Water coming from the plastic shroud is
5. C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting A WARNING Fire Hazard Electric Shock Hazard rating plate death serious damage Do not use this water heater with any voltage other than shown on the model Failure to use the correct voltage shown on the model rating plate could result in bodily injury or property PRODUCT WARRANTY 10 YEAR LIMITED WARRANTY ON WATER HEATER For ten years from the date of purchase if this water heater is installed and operated in a single family home in accordance with the owner s manual instructions and all local applicable plumbing codes Sears will 1 Supply free water heater parts for those that are defective in material or workmanship 2 Supply a free water heater for one that develops a leak regulations of the original warranty new water heater for one that develops a leak NAN ANEN For the second through tenth year from the purchase date you must pay the labor cost for installation of parts or water heater For commercial institutional industrial or residential use by two or more families the above limited warranty
6. DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of this electric water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual electric company rules and Local Codes or in The Kenmore Elite Hybrid Electric Water Heater is an integrated heat pump water heater unit having an 850 Watt compressor and an external coil heat exchanger with backup electric elements When in Efficiency Mode the heat pump draws heat from the ambient air in the room and transfers it to the water in the tank through the coil heat exchanger While in Electric Mode the water heater functions like a standard electric water heater relying on the electric elements to heat the water A Hybrid Mode is available that relies primarily on the heat pump to heat the water while the electric elements only function during high demand periods The more often the unit operates using the heat pump rather than the elements the more efficient the unit will be The large tank capacities of the Kenmore Elite Hybrid Electric Water Heaters are intended
7. adequate drain or external to the building 6 Open the water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 7 Close the drain valve refill the tank open the cold water inlet valve and restart the heater as directed in this manual IMPORTANT Do not turn on power to the water heater unless it is completely filled with water To ensure that the tank is full open a hot water faucet and allow the water to run until the air is purged and the water flows uninterrupted from the faucet 8 Press the power button to turn the water heater on NOTE The water heater will conduct a system diagnostic prior to operation If the water heater is going to be shut down for an extended period the drain valve should be left open CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Element Removal Replacement 44 WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage Replacement
8. an indicator that both condensation drain lines may be blocked Immediate action is required o To maintain optimal operation check remove and clean the air filter See Air Filter Cleaning Replacement section o The Installation Instructions and Use amp Care Guide should be kept with the water heater for reference 15 SERVICE AN ODASTEALEEA 2227027712 LILLE LLL EEE TTT TEED Before Using 1 Make sure the water heater has been properly installed See Installing Your Water Heater section 2 Make sure the air filter is correctly seated as it may shift during shipping or installation See Repair Parts Illustration section 3 Completely fill the tank with water See Water Piping section 4 After the water heater tank is completely filled with water connect electrical power to the water heater 5 Read the Water Temperature Regulation section of this manual If you do not fully understand these instruction contact a qualified person 6 Pressthe power button See Figure 16 to turn the water heater on and allow it to run a system diagnostic check This typically takes eight minutes Once complete proceed to the nextstep NOTE If the system diagnostic check yields any codes reference the Diagnostic Code section in this manual 7 Adjust the thermostat to the desired temperature setting as described under Adjusting the User Interface Module Operational Modes section IMPO
9. atmosphere such as sulfur fluorine and chlorine These elements are found in aerosol sprays detergents bleaches cleaning solvents air fresheners paint and varnish removers refrigerants and many other commercial and household products In addition excessive dust and lint may affect the operation of the unit See Cleaning the Filter section The ambient air temperature must also be considered when installing this unit In Efficiency Mode the ambient air temperature must be above 45 F and below 109 F If the ambient air temperature falls outside these upper and lower limits the electrical elements will activate to meet the hot water demand and the heat pump does not operate NOTE Local codes and requirements in your area may require the installation of your water heater be accomplished in a way that the bottom element is elevated from the floor at least 18 inches Ensure that a platform capable of supporting the combined weight of the water heater and water is used Reference Table 1 This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions so water flow will not cause damage CAUTION All water heaters eventually leak Do notinstall without adequate drainage WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not caus
10. extra charge Fast help by phone we call it Rapid Resolution phone support from a Sears representative on all products Think of us as a talking owner s manual Power surge protection against electrical damage due to power fluctuations c Leaks in pipes or fittings 250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator or freezer Rental reimbursement if repair of your covered product takes longer than promised 10 discount off the regular price of any non covered repair service and related installed parts Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Master Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada
11. heating elements must be of the same style and voltage wattage rating as the ones originally in the water heater This information can be found on the flange or terminal block of the element or on the water heater data plate IMPORTANT Before replacing any element confirm that you have the correct replacement element wattage This water heater has a 4500 watt upper element and a 2000 watt lower element DO NOT replace the element s with a wattage different than the ones specified for the upper and or lower element IMPORTANT Using an element greater than 2000 watts in place of the lower element will damage the water heater Press the power button on the user interface module to place the water heater in Standby Mode Turn off the power to the water heater q ll EEN FIGURE 18 Drain the water heater as directed in the Draining and Flushing section ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge Remove the access cover s then remove the foam insulation block Remove the protective plastic cover s over the elements from their attachment point Disconnect the electrical wires from the heating element s by loosening the screws Figure 19 Remove the screw in element s by turning the element s counterclockwise with a 1 1 2 inch socket wrench Remove the existing gasket s Wires Element FIGURE 19 Clean the ar
12. materials as meeting the requirements for Relief Valves for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate For electric heaters watts x 3 412 equals Btu hr input rate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve CAUTION Temperature pressure relief valve discharge pipe must terminate at adequate drain No
13. relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pressure relief valve Draining and Flushing ADANGER Burn hazard Hotwater discharge e Keep hands clear of drain valve discharge It is recommended that the tank be drained and flushed every 6 months to remove sediment which may build up during operation The water heater should be drained if being shut down during freezing temperatures To drain the tank perform the following steps A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage 1 Place the water heater in Standby Mode by pressing the power button on the user interface module 2 Turn off the power to the water heater at the circuit breaker fuse box 3 Open a nearby hot water faucet until the water is no longer hot 18 Close the cold water inlet valve Connect a hose to the drain valve and terminate it to an
14. the cold connection is at the bottom and that the hot connection is at the top Insulate exposed piping Repair hot water leaks Call qualified person for service Drain and flush tank Water conditioning may be necessary to minimize build up Decrease set point temperature see Ad justing the User Interface Module Clean air filter Change to Efficiency or Hybrid mode for reduced energy costs Ensure the cold connection is at the bottom and that the hot connection is at the top Insulate exposed piping Repair hot water leaks Drain and flush tank Water conditioning may be required to minimze build up Check water supply inlet pressure If higher than 80 PSIG installa pressure reducing valve 50 60 PSIG is the recommended pressure See Closed System Thermal Expansion section Replace the Temperature amp PressureRelief Valve When first started the water heater takes about 8 minutes to complete a diagnostic routine Contact a qualified person for service LEAKAGE F OE Maximum Air Gap AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater Read this manual first Then before checking the water heater make sure the electric supply has been tur
15. the system if the water temperature exceeds 190 F or 87 8 C See Water Temperature Regulation section To reset the ECO disconnect power at the circuit breaker fuse box then remove the upper access panel Reset the ECO by firmly pushing in the red reset button located on the ECO block If the ECO continues to shut off the water heater contact a qualified person for service DIAGNOSTIC CODES RR RL E SATLD E ES O E SSRIS SEE ASSIA TR MOISES AEE E TTT TNL TELLS LE LIALLE LEAL AR LLL OLE A ALLL LDL E TA If a fault is detected by the system an error message will be displayed on the MAIN screen indicating the general nature of the fault More detailed fault information can be obtained by viewing the MAINTENANCE screen The MAINTENANCE screen is accessed by simultaneously actuating the UP and DOWN arrows on the user interface touch pad for 3 seconds Note engaging the child lock feature will not prevent access to the MAINTENANCE screen but will prevent inadvertent changing of the set point temperature Once the screen changes to MAINTENANCE use the up arrow to scroll to the error messages There are six 6 system temperature messages display in succession followed by four 4 stored fault messages Fault messages are stored newest to oldest and are labeled EO1 EO4 Utilize the DIAGNOSTIC CODES table for explanation of what each fault message means and corrective action steps for each 22 System temperature parameters are ava
16. to take optimal advantage of the heat pump s capability to heat water for large families or those having higher than normal hot water requirements The larger capacities enable the units to operate in the maximum efficiency mode more often than other models having lower capacities These Electric Heat Pump Water Heaters use about half the electricity of a comparably sized conventional electric water heater when operating in the Efficiency Mode and provide up to 1 2 ton cooling capacity and dehumidification They are designed for indoor residential applications for installation in a basement garage or utility room RECOVERY DIMENSIONS IN INCHES CAPACITY IN mm PER HOUR TANK GALLONS DIA HEIGHT MODEL NUMBER 153 321160 UC ECIFICATION RATE GALS 90 F RISE Ce cnc cL Lc the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 Ifafter reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are very important in preventing death from possible electrical shock and fires Examine the location to
17. valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand Ifthe discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage 12 The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Shall terminate a maximum of six inches above a floor drain or external to the building In cold climates it is recommended that the discharge pipe be terminated at an adequate drain inside the building _ Shall not have any valve between the relief valve and tank Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury ADANGER Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting
18. GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST NOTES SLL LLLELELEEALELEELDLLREEDALLLLDLREDEL EREDAR 27 Your Home For troubleshooting product manuals and expert advice managemylife www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en francais a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 WWw sears ca Registered Trade
19. NT The e Burn hazard anode protecting the tank requires power to the unit to operate Do not shut off power to the unit Hotwater discharge for extended periods of time lf power must be turned off for an extended period of time drain the tank completely Keep hands clear of drain a Lock Holding this button for more than 3 seconds Nave discharge switches the lock mode on or off When the User Interface Module is locked a symbol and Lock fe xb De Vielblev n Me dleplay see Figure 15 The temperature pressure relief valve must be manually operated ERC FIC The button switches the display to show at least once a year Caution should be taken to ensure that the set temperature in Fahrenheit or Celsius 17 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 17 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Failure to install and maintain a new properly listed temperature pressure
20. RTANT Do not attempt to operate this water heater if the unit has been submerged subjected to flooding or surrounding insulation has been exposed to water in any way Do not attempt to repair a unit subjected to flood conditions Water heaters subjected to flood conditions or any time the unit has been submerged in water require replacement of the entire water heater Temperature Regulation ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code D ADJUSTMENT CLOSED ELLIE SADE LEER OTSESE EEEE RENSE or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to usi
21. WATER HEATERS MODEL NUMBERS 153 321160 60 Gallon 153 321180 80 Gallon ITEM MODEL NUMBER NO PARTS DESCRIPTION 153 321160 153 321180 Upper Access Cover 409230 000 409230 000 Upper Element 4500 Watts 9007479015 9007479015 Lower Element 2000 Watts 9003946115 9003046115 Energy Cut Off ECO Switch 9007480015 9007480015 ES Temperature amp Pressure 9007483005 9007483005 Relief Valve T amp P a Powered Anode Rea 2007324005 9007564005 a ser intrtace Module 2007478005 0007472005 20 Ambient Coil Discharge 9007473015 9007473015 Temperature Sensor 21 Upper Lower Tank 9007474015 9007474015 Temperature Sensor Run Capacitor 9007475005 9007475005 Control Board Module Fuses 9007485015 9007485015 Not Shown Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling 26 S LIST The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS
22. age shown on the model rating plate could result in death serious bodily injury or property damage If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for the correct size wire and fuse or circuit breaker 3 If metal conduit is used for the grounding conductor a The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint b Rigid metal conduit intermediate metal conduit or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met The length in
23. any ground return path does not exceed 6 feet The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the NEC National Electrical Code NFPA 70 Figures 13 8 14 are provided as reference drawings Always reference the wiring diagram located on the water heater for the correct electrical connections and connect the electrical supply to the water heater in accordance with local utility requirements and codes When installing the electrical wiring to the water heater 4 Although this water heater is equipped with Dry Fire protection circuitry be sure tank is completely filled with water and all air is purged from the tank before making any electrical connections See Draining and Flushing Section 5 Turn off power to the electrical wiring for the water heater at the circuit breaker fuse box 6 Remove the left louvered access panel when facing the water heater by loosening the screws securing it to the water heater 7 Loosen and set aside the screws securing the electrical junction box cover to the water heater as are J 7 FIGURE 12 10 11 12 13 14 15 Connect the electrical supply to the water heater NOTE Remove the standard 1 2 inch knock out opening in the junct
24. as charge If the inlet water pressure is higher than 40 psi the THERMAL EXPANSION expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi C A U T 0 N HOT COLD_ WATER HEATER COLD WATER PRESSURE Y INLET FITTING REDUCING Property Damage Hazard VALVE WITH Avoid water heater damage Install thermal expansion tank or device if necessary e Contact qualified installer or service agency PRESSURE GAUGE INLET COLD WATER SHUTOFF As water is heated it expands thermal expansion In a closed system the volume of water will grow As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause ae mason caine premature tank failure leakage This type of failure is not COLD WATER JOIST ETC covered under the limited warranty Thermal expansion can also cad isc cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressure build up The temperature pressure relief valve is not intended for the constant relief of thermal expansion This condition is not covered under the limited warranty RECOMMENDED INSTALLATION 6 INCH F MAXIMUM AIR GAPI VERTICAL MOUNTING PRESSURE J REDUCING INLET COLD VALVE WITH WATER EXPANSION BY PASS SHUTOFF A properly sized thermal expansion tank should be installed on all clo
25. ater as they may contain nonmetallic parts If solder connections are used solder the pipe to the adapter before attaching the adapter to the hot and cold water fittings Always use a good grade of joint compound and be certain that all fittings are tight IMPORTANT DO NOT over apply joint compound Union Temperature and Pressure Relief Valve Hot Outlet Discharge Pipe Do Not Cap or Plug Metal Drain Pan 2 1 2 Depth Maximum and 2 Inches wider than the water heater Piping Installation NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe E Heat Trap The top of the heat trap must be higher than the storage tank of the water heater Shut off Valve Hot Untempered Water Outlet Mixing Valve Optional Follow the Mixing Valve s Manufacturer s Installation Instructions Set to 120 F Fs Tempered Water to Fixtures Condensate Drain Lines Cold Water Outlet In a closed system use a thermal expansion tank See Closed System Thermal Expansion section Install the water piping and fittings as shown in Figure 9 Connect the cold water supply 3 4 NPT to the fitting marked Cold Connect the hot water supply 3 4 NPT to the fitting marked Hot The installation of unions in both the hot a
26. be installed where the water supply enters the residence Cold Drain Line 3 4 ID Minimum Drain Air Gap E 6 Maximum If an adequate drain is not available for the condensate drain lines then a condensate pump should be used DO NOT discharge the condensate drain lines into the metal drain pan FIGURE 9 8 After piping has been properly connected to the water heater open the nearest hot water faucet Then open the cold water shut off valve and allow the tank to completely fill with water To purge the lines of any excess air and sediment keep the hot water faucet open for 3 minutes after a constant flow of water is obtained Close the faucet and check all connections for leaks Please note the following The system should be installed only with piping that is suitable for potable drinkable water such as copper CPVC or polybutylene This water heater must not be installed using iron piping or PVC water piping Use only pumps valves or fittings that are compatible with potable water Use only full flow ball or gate valves The use of valves that may cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any ead based solder must not be used Piping that has been treated with chromates boiler seal or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to t
27. call 1 800 4 MY HOME TABLE OF CONTENTS LLL ALLELE LL EES ETT E E ORRE O RRR SAFE INSTALLATION USE AND SERVICE a r dl dilo ocio cba la 2 GENERAL SAR A AE A O Onna ods 3 PRODUCT WARRANTS aida 4 TABLE O FEONTEN TS aii ahead 5 INTRODUCTION 0 A a Ad Seetitd ont 6 PRODUCT SPECIEFICATION Si A a A ia 6 MATERIALS AND BASIC TOOLS NEEDED SE 7 Materials N6eded e o La a co 7 A OO O 7 Additional Tools Needed When Sweat Soldering ocooccccccocococooooooncncnnonononononcnnononnnnnnnnnnnono nono nro ne nonnnnnnnnnnnnrnnnnnenenenennnnnenenrnnnenennnnes 7 INSTALLATION INSTRUCTIONS 000 A A a A a aos ee 8 14 Removing Me Old Water ae a a UC 8 Facts to Consider About the Location cocoa a ia ld a 9 Insulatioh Blankets las datosde des cont leas de dada athe Ss dao E e Mel E le ella tae ao 9 Water Piping SM A a taa a A Sa i n 10 A A A 10 Condensate Drain Line Installation 0 00 00 ccccccccecccccne cece ceeeeneaeeeeeeceseeeeeeeeecseaeeeeeeceaseeeescsseeeeescstsaseesesecsisaeeesesesteatessensnaaes 10 T 8 P Valve and Pipe InSulatiON ooccccccocicincnconnnnonononnonononnonononnnnnnnnonononnnnnnnnnnnnnn nene nn nn nn nn nn nono nn nnrnnnrnrnnnnnnnnnnnnnnnnnnenennnrnrnenennss 11 Temperat ure Pressure Reliet Valve ren na a io A Ou A 12 Filing the Water Heaters tev a a a dot ald 13 WO Lac dada dd e A TAA 13 14 Wiring Diagrams ssesssssssniisiseiniis asiki n entiti n EENE EEEN ENEEE NINENA RR RR RR RAR RN RR RR RR RR nn EEEE EEEE EEE n
28. e damage to the structure When such locations cannot be avoided a suitable metal drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such drain pans must be piped to an adequate drain Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a metal drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan thattrigger an alarm or turn offtheincomingwater to the water heaterwhen leakage is detected Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in the drain pan e Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater CAUTION e Water heater must be located in a protective area INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physica damage by a moving vehicle The location sel
29. ea where the gaskei s fits to the tank and internal threads If you are replacing the bottom element remove any accumulated sediment on the bottom of the tank If you are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution Make sure the replacement element s has the correct voltage and wattage rating by matching itto the rating plate on the water heater Position the new gasket s on the element and insert it into the water heater tank Figure 20 NOTE Apply a light coat of hand dishwashing soap and water to the gasket Tighten the element by turning it clockwise until secure 19 Screw in Element Gasket FIGURE 20 10 Close the drain valve and open the nearest hot water faucet Then open the cold water shut off valve and allow the tank to fill completely with water To purge the lines of any excess air and sediment keep the hot water faucet open for 3 minutes after a constant flow of water is obtained 11 Check for leaks around the element s 12 Reconnect the electrical wires to the element and securely tighten the screws See Figure 19 13 Replace the protective plastic cover s removed earlier Make sure the cover s are securely engaged on the attachment point s 14 15 Replace the foam block s and access cover s Although this water heater is equipped with Dry Fire protection circuitry be sure tank is completely filled with water before a
30. eat pump CONNECT not functioning FAULT FAN Heat Pump fan is not Contact a qualified person to service the unit CONNECT functioning FAULT AMBIENT TEMP Ambient Temperature Contact a qualified person to service the unit SENSOR SHORT OR Sensor is not functioning OPEN OR AD ERROR UPPER TEMP Upper Temperature Sensor Contact a qualified person to service the unit SENSOR SHORT OR is not functioning OPEN OR AD ERROR LOWER TEMP Lower Temperature Sensor Contact a qualified person to service the unit SENSOR SHORT OR is not functioning OPEN OR AD ERROR DISCHARGE TEMP Discharge Temperature Contact a qualified person to service the unit SENSOR SHORT OR Sensor is not functioning OPEN OR AD ERROR COIL TEMP Coil Temperature Sensor is Contact a qualified person to service the unit SENSOR FAULT not functioning OR AD ERROR MAIN CIRCUIT BOARD 1 Main Circuit Board is not 1 Contact a qualified person to service the unit FAULT functioning HIGH TEMP 1 Water temperature in unit 1 See High Temperature Shut off System section LOCKOUT has exceeded 190 F CONDENSATE 1 Condensate pump failure 1 Check to see if accessory condensate pump is plugged DRAIN in and has power Also check circuit breaker fuse box and ALARM GFCI if used if error persists proceed to the next step 2 Check condensate pump outlet tube for blockage if error If Accessory Condensate persists proceed to the next step Pu
31. ection must provide adequate clearances for servicing and proper operation of the water heater Insulation Blankets The use of an insulation blanket on this water heater is not needed or recommended The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Water Piping System Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering ADANGER Temperature limiting valves are available Read instruction manual for safe temperature setting Piping fittings and valves should be installed according to the installation drawing Figure 9 If the indoor installation area is subject to freezing temperatures the water piping must be properly insulated The water supply pressure should not exceed 80 psi If this occurs a pressure reducing valve with a bypass should be installed in the cold water inlet line This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures IMPORTANT Heat must not be applied to the water fittings on the he
32. ed into any type of closet or small enclosure The site location must be free from any corrosive elements in the atmosphere such as sulfur fluorine and chlorine These elements are found in aerosol sprays detergents bleaches cleaning solvents air fresheners paint and varnish removers refrigerants and many other commercial and household products In addition excessive dust and lint may affect the operation of the unit and require more frequent cleaning See Routine Preventive Maintenance section Ambient air temperature must be above 45 F and below 109 F If the ambient air temperature falls outside these upper and lower limits the electrical elements will activate to meet the hot water demand Water System Piping Temperature and pressure relief valve properly installed with a discharge pipe run to an adequate drain and sheltered from freezing See Figure 10 All piping properly installed and free of leaks Heater completely filled with water See Water Piping System section Closed system pressure buildup precautions installed See Closed System Thermal Expansion section Mixing valve when applicable installed per manufacturer s instructions See Temperature Regulation section N CHECKLIST EDEL LE 2 ET E REE 2 E ALLL LL ALLELE Condensate Drain Line Must be located with access to an adequate drain or condensate pump
33. ena EEE EEEE 14 INSTALLATION CHECKEIS Tico r ea e eis aa EE EEEE da E es 17 22 SERVICE AND ADJUSTMENT aa A AA A a a a 17 22 A AN 16 Temperature Regulation oooooooocccnnncoccoccncconooononnnononnononnnnnonn nono EEE SESE nn nn rn nn R RRA RR R RR NR RR RR nn nRNN NN nn nnnnnnnnnnnnnnnnnnennnnninanns 16 Adjusting the User Interface Module Operational Modes ooooooccccccococccccccocononononononononononononononnnnnnnnonnnnonononornnnnnnnnnnrnrnnononanancnno 16 Operating Mode Descriptions ics iets eek hs ever setae Aided che tetes a a a ee he GE a at en AA ee aed as et ead 17 Temperature Pressure Relief Valve Operation oooooococonionocccccccononoconononononononnnononnnnonnnnnnnononnnnnononnnnnnnnnn nero rnnnnnnnnonnncnononnnnnos 17 18 Draining a oim Taare A von dbddess 18 Element Removal Replacement 0 24 ccccccdac success aiei aara A a cana A Ai 18 19 Routine Preventive Maintenance enni A A cad 19 Air Filter Cleaning MAintenaNCe ips A a td ed abia 19 Inspection Cleaning of the Condensate Drain Pan amp Condensate Drain LiNesS ooiincnnconicocococococonnnnnnncnnnnnonononononon non ono nononnnnos 20 Drain Valve Washer Replacement o occcccccccccccconiconinononnnonnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnn conan an nn nn EAE NN RN nn nnn nono nnnnnnnnnnnnnnnonannnn anar anrnrnnnnos 20 Si A A A A A A EAE EOS atin 20 TROUBLESHOOTING GUIDE a o dd 21 22 SEA AAA A aaa dee aun eet 21 Thermal EXH NSION er iii A td sede oa ii ti A
34. ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from California s Office of the State Architect 1102 Q Street Suite 5100 Sacramento CA95811 Instructions can also be downloaded to your computer at www dsa dgs ca gov Pubs Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gasfitter Ambient Air Cool Dehumidified Air Heat Pump y JS Transfers heat SJ E from ambient _ gt Ny air to Heat a gt JS Exchanger Upper Element 4500 Watt Heat Exchanger gt Heat Transfer Coils Lower Element 2000 Watt FIGURE 1 MINIMUM FUSE OR CIRCUIT MINIMUM WIRE BREAKER SIZE SIZE GAUGE ELEMENT WATTAGE 240 VOLTS 610 67 3 1709 4500 Upper 2000 Lower 10 AWG e a 153 321180 so 24 610 80 9 2055 4500 Upper 2000 Lower 10 AWG Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrical code Actual recovery will differ under Efficiency and Hyb
35. es TUBING CUTTER HACKSAW _ gt gt AN U ROLL OF ROLL OF EMERY CLOTH LEAD FREE SOLDER SOFT SOLDER FLUX CO 3 4 19 mm WIRE BRUSH O a 1 2 13 mm WIRE BRUSH PROPANE TORCH INSTALLATION INSTRUCTIONS PORRER EE EEE 7272727272727 Removing the Old Water Heater FIGURE 2 1 Turn OFF electrical supply to the water heater FIGURE 3 2 Open a nearby hot water faucet until the water is no longer hot When the water has cooled turn OFF the water supply to the water heater at the water shut off valve or water meter FIGURE 4 3 Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining Burn hazard Hot water discharge Keep hands clear of drain valve discharge LDEELLDLLL ELL LALLLAALEETETEEDEAL ELLE ARS ASSASSIN The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 4 Check again to make sure the electrical supply is turned OFF to the water heater Then unplug the water heater cord set or disconnect the electrical supply connection from the water heater junction box ata FIGURE 6 5a If you have copper piping to the water heater t
36. ge Turn electrical power OFF remove access panel and insulation cap with handle If leaking around element follow proper draining instructions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the nstallation Instructions section Water from drain valve may be due to the valve being opened slightly The drain valve may be leaking at the tank fitting Water in the water heater bottom or on the floor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Check for leaks at the condensate lines and connection points If a condensate pump is used check for leaks at the pump Also check to see if the pump is not operating or clogged Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Service and Adjustment section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section REPAIR PART OBRERA SE TUERTO KENMORE ELITE HYBRID ELECTRIC HEAT PUMP
37. he piping system CAUTION Avoid water heater damage Install thermal expansion tank if necessary Do not apply heat to cold water inlet e Contact qualified installer or service agency Condensate Drain Line Installation Install two 1 2 PVC discharge lines from the condensate drains located on the right side near the back The lines should terminate a maximum of six inches above an adequate drain Do not discharge the condensate drain lines into the metal drain pan If no floor drain is available or the drain is above the level of the condensate line a condensate pump should be installed These pumps are available from local distributors When installing the drain line note the following Plastic pipe or tubing must be used to connect the condensate drain to a suitable drain or condensate pump Condensate drain lines should be installed in conditioned areas only Install approved insulation on the condensate drain lines to prevent condensation from forming on the outside of the drain lines Condensation drain lines installed in areas that are subject to freezing temperatures should be wrapped with a nationally recognized listed heat tape Install per manufacturer s instructions Do not connect condensate drain lines with other drain or discharge lines into a single common pipe or line Each line condensate drain line temperature and pressure relief valve discharge pipe etc should be independent
38. he two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 7 5b If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench atthe union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 8 CAUTION e This causes the water heater to become much heavierthan normal lfspilled could cause staining Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very im
39. ii 21 Stange SOUNAS ia A A A AAA en ele oe eee 21 Operational Conditio isoine ipanue a ANa a tears a aata ai aata dakat utusaidie aaia Haase tier eiaa 21 22 Powered Anode Rod Operation iii td 21 Ar IO HOt Water Faucets iii A ee ae le Aenea 22 RUMDINO NOS ci a o bado cede 22 High Temperature ShutOmSystentes cc Mel a welded iced Mugen ones ule lalags chavs a a aa aa a e Aaya eds 22 DIAGNOSTICCODES o ad nd 23 TROUBLESHOOTING CHAR Ti A adv dee Uae EAE dees 24 LEAKAGE GHECKPOIN TS A A A ened ees 25 REPAIR PARTS LIST Rata a aiden ad ape aeaaea aadis 26 NOTES A e a da e as keen hee eit aes NR Maa Rh Ooh Se PUA a aA A oar ge 27 INTRODUCTION EBDASDEAALE2 0322222027277 EEE USL EL 22328282322 EEE 22EETE TEE UTES EDIE TESTED Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service lt is strongly suggested that this new water heater be professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual UL Underwriters Laboratories Inc NEC National Electrical Code ANSI American National Standards Institute Read the General Safety section page 3 of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly lt could cause
40. ilable on the MAINTENANCE screen to aid in assessing the operation of the heat pump Access the MAINTENANCE screen as described in the preceding paragraph Scroll through the parameters using the UP and DOWN arrows The six 6 system temperatures are listed in the following order AMBIENT TEMPERATURE TANK TEMPERATURE average UPPER TANK TEMPERATURE LOWER TANK TEMPERATURE DISCHARGE TEMPERATURE compressor discharge COIL TEMPERATURE evaporator coil outlet DIAGNOSTIC CODES ccc ccc DISPLAY SHOWS INDICATES CORRECTIVE ACTION UPPER ELEMENT 1 Upper element is not 1 Turn off power at the circuit breaker fuse box and check for CONNECT functioning a loose connection at the element For access directions FAULT see Element Removal Replacement section If error persists proceed to the next step 2 Replace non functioning element See Element Removal Replacement section LOWER ELEMENT Lower element is not Turn off power at the circuit breaker fuse box and check for CONNECT functioning a loose connection at the element For access directions FAULT see Heating Element Replacement section If error persists proceed to the next step 2 Replace non functioning element See Element Removal Replacement section IMPORTANT Using an element greater than 2000 watts in place of the lower element will damage the water heater HEAT PUMP Heat Pump compressor is Contact a qualified person to service the h
41. ion box for conduit connections Connect ground wire to green ground wire in the electrical junction box of the water heater Reinstall the junction box cover Reattach the left louvered access panel to the water heater and secure it using the screws loosened earlier Turn on electrical power to the water heater Press the power button to turn the water heater on then press the Efficiency button to set the operating mode NOTE The water heater will conduct a system diagnostic approximately 8 minutes prior to operation Once the diagnostic sequence has finished the fan should turn on followed by the compressor NOTE The heat pump s fan will not turn on if the incoming water temperature is less than 59 F and or the ambient air temperature is above 109 F or below 45 F Should the internal diagnostics detect a problem with the heat pump an error message will be displayed Set the operational mode For typical installation the Hybrid Mode offers the best combination of efficiency and hot water delivery For detailed descriptions of all operational modes see Adjusting the User Interface Module Operational Modes section Green Ground Black Wire Red Wire FIGURE 13 Wiring Diagram 44 WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injur
42. ipe is installed into the T amp P valve discharge opening per the instructions in this manual 4 Locate the hot water outlet amp cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe insulation 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure that the base of the insulation is flush with the water heater Once seated secure the insulation with duct tape electrical tape or equivalent 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T amp P Relief Valve Insulation Manual Relief Lever T amp P Relief Valve T amp P Relief Valve Drain Line FIGURE 10 Temperature Pressure Relief Valve 44 WARNING Explosion Hazard Temperature pressure relief valve must comply with ANSI 221 22 CSA 4 4 and ASME code Properly sized temperature relief valve must be installed in opening provided e Can result in overheating and excessive tank pressure Can cause serious injury or death This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of
43. is only for two years During the second year you must pay the labor cost for parts or water heater installation If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty Sears will furnish a new water heater of comparable output as permitted by such governmental regulations however the Owner will be charged for the additional cost associated with the changes made to the replacement water heater design to comply with such governmental Replacements and or repairs furnished under this warranty do not carry a new warranty and are only covered by the unexpired portion 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase Sears will free of charge supply and install new water heater parts for defective ones or a WARRANTY SERVICE To obtain warranty service call 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this product is in use in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS BRANDS MANAGEMENT CORPORATION Hoffman Estates IL 60179 SNR MAN AN CERES MENA EE NES DY yy NN N N N N NN NN DY NY Y gt DY DY DY A N DRAG NOR N IIN OIN OIN OIN OIN OIN OIII RO RES ROO RE SR RO ROO RAS HD OY SOS NOS DOS NOS SOS NOS N Y NOS NOTO VLE NITE NIETO NIN ES LEALES CESA ES FS The price of your water heater does
44. ly run to an adequate drain 11 Slope the condensate drain lines toward the inside floor drain or condensate pump The condensate drain lines and connections to the drain piping must comply with all local codes Use appropriate primer and glue to cement the condensate drain lines to the heat pump drain pan NOTE The heat pump drain pan is ABS and the two condensate drain pipes should be PVC f a condensate pump is installed it should shut off the heat pump in the event the condensate pump fails or the float switch in the pump activates See Condensate Pump Installation section T amp P Valve and Pipe Insulation NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater 1 Locate the temperature and pressure relief valve on the water heater also known as a T amp P relief valve See Figure 10 2 Locate the slit running the length of the T amp P relief valve insulation 3 Spread the slit open and fit the insulation over the T amp P relief valve See Figure 10 Apply gentle pressure to the insulation to ensure that it is fully seated on the T amp P Relief Valve Once seated secure the insulation with duct tape electrical tape or equivalent IMPORTANT The insulation and tape must not block the discharge opening or hinder access to the manual relief lever Figure 10 Ensure a discharge p
45. mark Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros pa ses MC Marque de commerce P Marque d pos e de Sears Brands LLC
46. mp is Installed 3 Check control wire connections to condensate pump If error persists proceed to the next step 4 Replace accessory condensate pump If error persists contact a Qualified Person LOW WATER 1 Not enough water in the 1 Fill Completely Open all hot water taps in home and run LEVEL ALARM tank until water uninterrrupted by air flows from all open hot Tank not full water taps COMMUNICATION 1 No communication between 1 Contact a qualified person to service the unit ERROR mainboard and user interface board ELECTRONIC 1 Indicates the power anode is 1 Contact a qualified person to service the unit POWER ANODE not operating properly ERROR 0 9 CAN BE 0 9 NOTE The diagnostic codes listed above are the most common If a diagnostic code not listed above is displayed contact Sears Repair Services at 1 800 4 MY HOME 1 800 469 4663 23 BEREAZE2222777277 2272222722722 2227222222222 EEE EET TTT TROUBLESHOOTING CHART EEE PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION NO HOT WATER INSUFFICIENT HOT WATER SLOW HOT WATER RECOVERY HIGH OPERATION COSTS DRIP FROM TEMPERATURE amp PRESSURE RELIEF VALVE Warning Do not plug or cap T amp P discharge pipe No power to the water heater power button not lit Unit in standby power button RED Unit in Vacation mode High temperature limit switch open Hot water usage pattern exceeds the capability of the water heater in current mode
47. nd cold water supply lines are recommended for ease of removing the water heater for service or replacement Some local codes may require and the manufacturer of this water heater recommends installing a mixing valve or an anti scald device in the domestic hot water line as shown in Figure 9 These valves reduce the point of use temperature of the hot water by mixing cold and hot water and are readily available Contact a licensed plumber or the local plumbing authority for more information Some local codes may require and the manufacturer of this water heater recommends installing a pressure reducing valve PRV in the cold water inlet line where it enters the residence as shown in Figure 9 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater Install a discharge line from the temperature and pressure relief valve in the opening marked T amp P RELIEF VALVE See Figure 10 and the Temperature and Pressure Relief Valve section Massachusetts Install a vacuum relief in cold water line per section 19 MGL 142 ae Vacuum Relief Valve Cold Water Inlet Valve Whole House Pressure Reducing Valve PRV should
48. ned OFF and never turn the electric supply on before the tank is completely full of water Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater CAUTION Improper installation and use may result in property damage Fill tank with water before operation CH ECKPOINTS TT ETT ALLA DILLER ALLL BLAIR 25 Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water The water must flow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or pipe connections may be leaking Small amounts of water from the temperature pressure relief valve may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leaking at the tank fitting D The element may be leaking at the tank fitting A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property dama
49. ng the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting of the thermostat see Temperature Settings table at right Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower The water heater is adjusted to a temperature setting of no higher than 120 F when it is shipped from the factory Water temperature can be regulated by adjusting the User Interface Module to the preferred setting as shown in Adjusting the User Interface Module Operational Mode The preferred starting point is 120 F There is a hot water scald potential if the temperature set point is set too high IMPORTANT Adjusting the set point above 120 F on the User Interface Module will increase the risk of scald injury in the times shown below TABLE 2 WATER TEMPERATURES Time for Permanent Burns 2nd amp 3rd Degree Most Severe Burns Water Time for 1st Temperature Degree Burn F Less Severe Burns poral showerteme pain tresno OOOO U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 NOTE Water temperature
50. not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat b Condensation Master Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable op eration But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Here s what the Agreement includes Parts and labor needed to help keep products operating properly under normal use not just defects Our coverage goes well beyond the product warranty No deductibles no functional failure excluded from coverage real protection Expert service by a force of more than 10 000 authorized Sears service technicians which means someone you can trust will be working on your product Unlimited service calls and nationwide service as often as you want us whenever you want us No lemon guarantee replacement of your covered product if four or more product failures occur within twelve months Product replacement if your covered product can t be fixed Annual Preventive Maintenance Check at your request no
51. portant consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed Select a location near the center of the water piping system The unit must be installed indoors and in a vertical position on a level surface The flooring beneath the water heater must be able to support the weight of the water heater when filled with water See Table 1 IMPORTANT The water heater must be located in a space 750 cubic feet or larger and must have unrestricted airflow As an example a room that has an 8 foot tall ceiling and is 10 feet long by 9 1 2 feet wide would contain 760 cubic feet NOTE For optimal efficiency and serviceability the following clearances should be maintained 3 feet on the air inlet side 5 feet on the air outlet side 6 inches in the back 4 inches above and 2 feet in the front The water heater should be located in an area not subject to freezing temperatures Water heaters located in unconditioned spaces i e garages basements etc may require the water piping condensate piping and drain piping to be insulated to shelter against freezing The drain and controls must be easily accessible for operation and service The site location must be free from any corrosive elements in the
52. pplying electrical power to the water heater 16 Reconnect electrical power to the water heater at the circuit breaker fuse box 17 Press the power button to turn the water heater on Set the desired water temperature and operating mode NOTE The water heater will conduct a system diagnostic check approximately 8 minutes prior to operation Routine Preventive Maintenance At least monthly a visual inspection should be made of the following Air Filter Remove and inspect clean if needed and reinstall e Condensate drain pan and condensate lines The lower metal drain pan for standing water which may indicate a clogged condensate drain pan condensate lines or plumbing leak Leaking or damaged water piping Presence of corrosive materials in the installation area Presence of combustible materials near the water heater IMPORTANT If you lack the necessary skills required to properly perform this visual inspection you should not proceed but get help from a qualified person Air Filter Cleaning Replacement IMPORTANT Before attempting to clean or replace the air filter press the power button to place the water heater in Standby Mode and turn off power to the water heater at the circuit breaker fuse box 1 Locate the screw securing the filter panel to the heat pump shroud and loosen it Remove slide the filter from the unit If you are replacing the filter skip to step 4 To clean the filter u
53. r heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To ensure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all new water piping for leaks Repair as needed Wiring You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct volt
54. range of 120 140 F 49 60 C recommended by most dishwasher manufacturers Adjusting the User Interface Module Operational Modes The water temperature setting can be adjusted from 95 F to 150 F Use the Up and Down Buttons LA on the front panel to set the desired temperature NOTE The temperatures displayed on the User Interface are approximates The actual temperature of the heated water may vary IMPORTANT Before attempting to adjust the thermostat read the Water Temperature Regulation section If the instructions are not clear contact a qualified person IMPORTANT Filling a spa or hot tub from this water heater may result in extended recovery re heat time Hybrid mode will provide the shortest recovery Operating Mode Descriptions Operational Mode Buttons The operating modes can be changed by touching the desired mode icon on the User Interface Module see Figure 16 NOTE All buttons on the User Interface are touch sensitive and require only a light touch to actuate aN Hybrid Mode This is the default recommended Perea sheen ae e Water du setting Combining high energy efficiency with Temperature HYBRID reduced recovery time this mode uses the heat Element Set Point pump as the primary heating source The heating Functioning 1 Water Heater element will heat water if demand exceeds icon La Mode Status a predetermined level so that the set point l d Indicator
55. rements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer 2010 Sears Brands Management Corporation GENERAL SAFETY AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater CAUTION Improper installation and use may result in property damage Do not operate water heater if flood damaged e Inspect and replace the anode as needed Install in location with drainage Fill tank with water before operation Be alert for thermal expansion Refer to instruction manual for installation and service A WARNING A WARNING e Before removing any access e Overheated water can cause water tank explosion e Properly sized temperature and pressure relief valve must be installed in opening provided panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage ADANGER Water temperature over 125 F 52
56. repaired or has regulated water pressure been removed permanently then all warranties are void 21 AIR IN HOT WATER FAUCETS 44 WARNING Explosion Hazard e Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element Removal Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM This water heater is designed to automatically shut off in the event that the water temperature exceeds 190 F or 87 8 C A temperature limit switch or ECO Energy Cut Off is used to shut off the power to
57. rid modes based upon ambient temperature humidity and other environmental factors MATERIALS AND BASIC TOOLS NEEDED LBL ALLELE ELLER ELAR AAAARRLARAAAAAA LARA LAL LLL LLL Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER EEE ELE METAL DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVINGA DIAMETER 18 OR LESS AND IN 24 DIAMETER FOR WATER HEATERS HAVING A WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 THREADED OR COPPER PLUMBING DIAMETER OF 22 OR LESS Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape SLOT HEAD SCREWDRIVER PHILLIPS SCREWDRIVER ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS deee PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS GARDEN HOSE 6 FOOT TAPE PIPE WRENCH Additional Tools Needed When Sweat Soldering Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brush
58. s turned OFF e Failure to do this could result in death serious bodily injury or property damage 20 NOTE For replacement use a 17 32 x 13 64 x 1 8 thick washer available at your nearest hardware store Before beginning turn OFF the electrical power supply to the water heater Follow Draining instructions See Draining section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater O Mas j HANDLE AND S CAP ASSEMBLY w 8 g WASHER FIGURE 21 Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact Sears Repair Services at 1 800 4 MY HOME 1 800 469 4663 TROUBLESHOOTING LRA EIDS LIER DELS TEDL LLL 22H 708122822222 2272228222222 2 2222222222222 22222222 BEL LESTE TEASED IEEE EEE LER LEELA LEED LEELA ADSL ALLA LLANE Start Up Conditions NOTE Expansion tanks are pre charged with a 40 psi air T
59. sages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous A DANGER situation which if not avoided will result in death or injury WARNING indicates a potentially A WARNING hazardous situation which if not avoided could result in death or injury CAUTION indicates a potentially hazardous A situation which if not avoided could CAUTION result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous CAUTION situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the act Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requi
60. sate reservoir with water until the float switch opens the circuit The heat pump should turn off and the error code HEAT PUMP FAULT will appear on the user interface screen Plug the condensate pump in and verify that the pump operates and pumps the water out of the condensate reservoir The error on the user interface should clear and the heat pump should operate after 8 minutes INSTALLATIO LLL ALLER LALLA SLATED Water Heater Location Centrally located with the water piping system The flooring beneath the water heater must be able to support the weight of the water heater when filled with water See Table 1 Located indoors such as a basement or garage and in a vertical position Sheltered from freezing temperatures Provisions made to shelter the area from water damage Metal drain pan installed and piped to an adequate drain Sufficient room to service the water heater Sufficient air for the heat pump to function The water heater must be located in a space 750 cubic feet or larger and must have unrestricted airflow As an example a room that has an 8 foot tall ceiling and is 10 feet long by 9 1 2 feet wide would contain 760 cubic feet NOTE For optimal efficiency and serviceability the following clearances should be maintained 3 feet on the air inlet side 5 feet on the air outlet side 6 inches in the back and 2 feet in the front The unit cannot be plac
61. se a vacuum with a hose attachment to remove any dust or debris 4 Place the new or cleaned filter into the water heater and secure the filter to the shroud with the screw loosened earlier NOTE Use the guides slots when inserting the filter into the water heater 5 Restore power to the water heater and press the power button to turn the water heater on NOTE The water heater will conduct a system diagnostic check prior to operation Inspection Cleaning of the Condensate Drain Pan amp Condensate Drain Lines IMPORTANT Before attempting to clean or replace the condensate drain pan or lines press the power button to place the water heater in Standby Mode and shut off power to the water heater at the circuit breaker fuse box 1 Remove the access panel fan side by loosening the screws securing it to the unit 2 Check the condensate drain pan and drain lines for any dirt or debris that might interfere with proper drainage Wipe out any dirt or debris with a damp cloth 3 Once the condensate drain pan and lines have been inspected cleaned secure the access panel to the water heater 4 Restore power to the water heater and press the power button to turn the water heater on NOTE The water heater will conduct a system diagnostic check prior to operation Drain Valve Washer Replacement A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater i
62. sed systems to control the harmful effects of thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service 6INCH PRESSURE GAUGE Center for assistance in controlling these situations MAXIMUM AIR GAPE AATERIISTALLATION HORIZONTAL MOUNTING Table 3 Thermal Expansion Tank Specifications FIGURE 22 Model Tank Dimensions Pipe Number an in Inches Fitting STRANGE SOUNDS Diameter Length On Tank Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent 193 331020 12 3 4 323 mm _ 3 4 Male harmful or dangerous conditions 153 331050 5 11 279mm 14 3 4 375 mm 3 4 Mate Table 4 Expansion Tank Sizing Chart Operational Conditions Inlet Water Heater Capacity Water Gallon POWERED ANODE ROD OPERATION Pressure To shelter the glass lined water tank from corrosion through Expansion electrolysis this water heater is equipped with a non sacrificial Tank Capacity powered anode which should not need to be replaced under Needed normal operating conditions NOTE The powered anode oper ates only when electrical power is applied If the powered anode malfunctions it should be replaced by a qualified technician Highest recorded inlet water pressure in a 24 hour period or IMPORTANT If a faulty powered anode is not
63. temperature can be recovered more quickly HEAT PUMP ON Water Heater Vain Efficiency Mode Is the most energy efficient IT 7 yal ae Status mode This mode uses the heat pump to heat water Heat Pump ov f aati Sica in the tank The elements are not used unless the ee SS ambient operating temperature is below 45 F or al LCD Control above 109 F If hot water demands are not met in panel ecw leon Efficiency Mode it may be necessary to switch to Hybrid Mode hit Temperature aN Electric Mode The water heater functions as a aoe SA 1 A RRN E conventional electric unit relying totally on the Dic i n i ELECTRO elements to heat the water in the tank This mode Temperature Display q Display Panel may be useful in winter to eliminate the output of Buton Power Button On Green cold air from the unit Standby Red CN Vacation Mode The controller adjusts the water temperature to approximately 60 F This mode is FIGURE 16 aan recommended when the water heater is not in use for a long period of time This mode effectively Temperature Pressure Relief Valve Operation turns the controller temperature setting down to a f temperature that prevents the water in the water The temperature pressure relief valve must be manually operated heater from freezing while still conserving energy at least once a year NOTE To activate the Vacation Mode touch the vacation button To deactivate Vacation Mode A DANGER touch the vacation button IMPORTA
64. y or property damage Overload Protection ee Approved Connectors 11 L2 i To 240v a 1 Phase Power supply Electrical Service ground FIGURE 14 14 Connecting the Condensate Pump Overflow Shut Off Switch Condensate Pump Shut off Switch Wiring Loop 10 11 12 18 AWG White Loop Located Behind Junction AR White Wires From Water Heater Wires to Condensate Pump Overflow Shut Off Switch 18 AWG or Larger FIGURE 15 Turn off power to the electrical wiring for the water heater at the circuit breaker fuse box Locate the white 18 AWG wire loop behind the field wiring junction box See Figure 15 Cut the loop and strip insulation off of the two ends See Figure 15 Measure the distance from the field wiring junction box to the condensate pump and cut two 18 AWG or larger wires to correct length and strip the insulation at both ends of each wire See Figure 15 Connect these two wires to the two wires on the water heater using wire nuts or other connectors Connect the free ends of the two wires to the shut off switch on the condensate pump in accordance with the manufacturers recommendations Turn on electrical power to the water heater Press the power button to turn the water heater on and select the desired operational mode After about 8 minutes the heat pump will turn on Test the operation of the shut off switch by unplugging the condensate pump and filling the conden

Kenmore 153.32116 Water Heater User Manual

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