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Invacare Top End XLT Pro Mobility Aid User Manual

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Contents

1. 52 Adjusting Steering Dampener 52 Installing Seven Speed Shifter 53 Adjusting Replacing Seven Speed Shifter eee tente ttettentenas 54 Installing Adjusting Seven Speed Hub Chain 54 Seven Speed Hub Chain Installatie an eoe teil deest 54 Adjusting Seven Speed Hub Chain 55 Installing Adjusting Twenty Seven Speed Cassette 55 Installing Twenty Seven Speed Cassette Chain eene 55 Adjusting Twenty Seven Speed Cassette Chain eene 56 Adjusting Replacing the Parking Brake 57 Adjusting the Parking Brake adeo te esti debiti delete Med Su et 57 Replacing the Parking Brake dile ene Dele sinas aptent aedes 57 Replacing Seat pholstety 2 eite a esten derit eise dunt euh 58 Replacing Back Upholstery ento 59 Replacing Wide Back Upholstery sos antistite 59 Replacing Narrow Back Upholstery tasted tee 59 Part No 1114850 5 Recumbent Handcycle Series TABLE OF CONTENTS TABLE OF CONTENTS SECTION 9 OPTIONS 000000000000000000000000000000000000000000000000000000000000000000000 60 Installing Rear Safety tao esed d ERES 60 c9
2. 2 Position the mounting brackets around minis the handcycle rear frame Handcycle NOTE Make sure that the draft bumper is Set f Rear Frame centered on the handcycle rear frame Screws 3 Using four set screws for each m mounting bracket secure the mounting 7 brackets to the handcycle rear frame Mounting Brackets FIGURE 9 4 Installing the Draft Bumper Installing the Safety Flag NOTE For this procedure refer to FIGURE 9 5 1 Mount safety flag in holder secured to back tube on bike frame Back Tube Holder Safety Flag FIGURE 9 5 Installing the Safety Flag Using Safety Helmet NOTE For this procedure refer to FIGURE 9 6 1 Secure helmet using the chin strap 2 Ensure proper fit FIGURE 9 6 Using Safety Helmet Recumbent Handcycle Series 62 Part No 1114850 SECTION 9 OPTIONS Installing Seat Positioning Strap NOTE For this procedure refer to FIGURE 9 7 1 Secure seat positioning strap to back canes using hardware provided Back Canes Seat vn A Strap Ir M FIGURE 9 7 Installing Seat Positioning Strap Installing the Computer NOTE For this procedure refer to FIGURE 9 8 1 Install metal plug onto spoke of front wheel approximately 2 inches from wheel rim 2 Align metal plug with fork assembly 3 Secure sensor to fork using hardware provided NOTE Slot in sensor MUST align
3. 60 Mounting the Safety bee rte ei db tire d bae rud 60 Operating the Satety Lighting esses Re RR RT RUE 60 Installing the Water Bottle perterritis onte 61 SIMS He Tow 61 feu ts al RE 62 Installing the Safety Flag 62 Using Safety elt RR M 62 Installing Seat PositioplHpiStFapixedoticomendto tdmen enia 63 the Computer bota ae obe toast dn eda qu ee eaa bead 63 Installing Hand Crank Handles 64 Horizontal Handles Delrin Handles eee etse teniente tonto nta nta ttnnnno 64 Vertical Handles sesa m c TE 64 aru m 64 Vor 64 Installing V S CrankarmHandles emi aant raa a 64 For Models Made Before 7 2 07 todo Se 64 Recumbent Handcycle Series 6 Part No 1114850 REGISTER YOUR PRODUCT For Models MadeAtter Z5 LZ oos be theta ed bae bm A Cael Installing GlOVES uer Mountain Drive Transmission Switching to Mountain Drive Transmission Option Mountain Drive Transmission Option Maintenance sse Using the Travel Ready Reimovinp Installing
4. Footrest FIGURE 4 2 Initial Setup Part No 1114850 25 Recumbent Handcycle Series SECTION 5 OPERATION SECTION 5 OPERATION A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely otherwise injury or damage may result Riding the Handcycle A WARNING Before operating the handcycle review the General Guidelines on page 12 in of this manual DO NOT operate the handcycle if the hand crank obstructs your view If the hand crank obstructs your view adjust the height before using the handcycle otherwise injury or damage may occur NOTE For this procedure refer to FIGURE 5 1 on page 27 1 Engage the parking brake if equipped Refer to Using Parking Brake on page 30 2 Transfer into the handcycle Refer to Transferring Into Out of the Handcycle on page 16 3 Ensure that the hand crank is not obstructing your view Refer to Adjusting Hand Crank on page 34 4 Ensure the footrest is adjusted properly If necessary adjust the footrest Refer to Replacing Adjusting the Footrest and Leg Guard on page 32 NOTE Footrest should be adjusted so that when seated with feet in the footrests there is a slight bend at the knee 5 Ensure the seat is adjusted properly If necessary adjust the seat Refer to Adjusting Seat Fore Aft All Models Except XLT Gold and Top End Force on page 36 or Adjusting Seat Height All Models Except XL
5. 21 Position the o ring and bearing on the new fork Refer to FIGURE 8 1 for correct orientation 22 Install the two nuts onto the new fork and tighten securely Refer to FIGURE 8 1 for correct orientation 23 Position the footrest clamps on the new frame 24 Install the footrests onto the new fork to the position noted in STEP 17 and secure with the two hex bolts and locknuts 25 Position the chain around the hub of the front wheel 26 Install the front wheel onto the new fork NOTE Make sure the washer and the non turn washer are on the outside of the new fork 27 Line up the projecting ends of the non turn washer with the slot in the new fork 28 Repeat STEPS 27 28 until the projecting ends of the non turn washer line up with the slot in the new fork 29 Torque the two cap nuts 260 390 in lbs 30 Install the brake arm clamp onto the new fork 31 Secure the brake arm to the brake arm clamp with the hex bolt and locknut Torque to 22 26 inch pounds 32 Reinstall the shifting lever onto the seat frame and secure with the socket screw 33 Install the road crown compensator or steering dampener onto the new fork Refer to Installing Road Crown Compensator on page 50 or Installing Steering Dampener on page 52 34 Install the brake assembly onto the new fork Refer to the hardware position noted in STEP 8 and tighten securely with the socket nut 35 Slide the crank handles onto the new fork NOTE Make sure the s
6. Adjust brake shoes to front rim Check for worn or missing shoes Check for wax or oil on rim Ensure cable anchor is attached securely to brake arm Ensure internal stopping brakes engages easily CAUTION As with any vehicle the wheels casters and tires should be checked periodically for cracks flat spots and wear and should be replaced Q Ensure axle nuts are tight Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment Inspect rim and fork assembly for damage Ensure axle nut and wheel mounting nuts are secure Inspect wheels for excessive side movement or binding when lifted and spun Inspect for flat spots wear and proper inflation Inspect chain chain guard for damage rust tension and stretch Adjust if necessary Lubricate each link 3 in 1 oil or a quality bike lubricant Check for damage or looseness Adjust shifter brake cables according to shifter brake manufacturer s instructions included with the handcycle Inspect front fork Keep tight and lubricate purpose grease Inspect footrest mounting hardware is tight and footrest secure Inspect footrest straps for wetness and or damage Recumbent Handcycle Series 18 Part No 1114850 SECTION 3 SAFETY INSPECTION Inspect seat positioning strap for any signs of wear Ensure buckle latches Verify hardware that
7. HANDLE set REPLACEMENT Screw Crankarm Housing Handle Locknut Crankarm DETAIL B CRANKARM ORIENTATION Mounting Post Right S Handle Flange Left Right Crankarm Crankarm FIGURE 9 11 Installing V S Crankarm Handles For Models Made After 7 12 07 Recumbent Handcycle Series SECTION 9 OPTIONS Installing Gloves NOTE For this procedure refer to FIGURE 9 12 on page 66 1 Wrap palm loop around horizontal handle using top slot only and secure to glove 2 Run glove loop through bottom slot on palm and over back of hand until tight Secure glove loop to back of glove 3 Reattach glove strips to back of glove Palm Loop Secured to Glove Glove Loop Q Horizontal Handle Bottom Slot FIGURE 9 12 Installing Gloves Mountain Drive Transmission Option A WARNING DO NOT shift the mountain drive transmission option under load i e using a high gear to start the handcycle in motion or to climb a hill etc Shifting the mountain drive transmission option under load will damage the internal workings of the mountain drive option and will void the warranty NOTE For this procedure refer to FIGURE 9 13 on page 66 Switching to Mountain Drive Transmission Option 1 Perform one of the following Switching Mountain Drive Crank Transmission Option On Push in the gear shift button in the middle of the right side of the
8. Position the plate on to the fork Part No 1114850 69 Recumbent Handcycle Series SECTION 9 OPTIONS ND gm Using the fork clamp and two socket screws secure the bottom of the plate to the frame While inserting the lower threaded post into the tab position the dampener clamp around the handcycle frame Using two socket screws loosely secure the dampener clamp to the handcycle frame Using a locknut secure the steering dampener to the dampener clamp Install the front wheel Refer to Installing the Front Wheel on page 71 Ensuring the front wheel and dampener clamp are inline with the handcycle frame securely tighten the two socket screws securing the dampener clamp to the handcycle frame Test drive handcycle if handcycle pulls to the left or right adjust the steering dampener Refer to Adjusting Steering Dampener on page 52 Dampener Clamp Tab Lower Threaded Post of Steering Dampener Locknut Socket Screws Dampener Clamp Fork Clamp Handcycle Frame Fork Clamp FIGURE 9 16 Removing Installing the Fork XLT Gold and Top End Force Equipped with Steering Dampener Removing Installing the Front Wheel XLT Gold XLT Pro and XLT with Speed Cassette Chain NOTE For this procedure refer to FIGURE 9 17 on page 71 Removing the Front Wheel 1 Open the quick release lever securing the front wheel to the fork Detail A 2 Loosen the knob on the opposite side of the quic
9. 2 Loosen but DO NOT remove the two set screws for the upper clamp 3 Move the hand crank assembly up or down in the fork neck until you are comfortable with the position for operational purposes NOTE The hand crank should be positioned so that when the hand is toward the front of the handcycle the arm is slightly bent The arm should NEVER be fully extended locked at any point while cranking 4 Tighten the hex nut to secure the hand crank in the desired position 5 Tighten the two set screws on the upper clamp 6 Tighten the chain if necessary Refer to Adjusting Seven Speed Hub Chain on page 55 or Adjusting Twenty Seven Speed Cassette Chain on page 56 Screws Hand Crank Gear and Chain Not Shown FIGURE 6 5 Adjusting Top End XLT Gold Hand Crank Part No 1114850 35 Recumbent Handcycle Series SECTION 6 RIDING POSITION Adjusting Seat Fore Aft All Models Except XLT Gold and Top End Force NOTE For this procedure refer to FIGURE 6 6 NOTE Seat should be adjusted so that when seated with feet in the footrests there is a slight bend at the knee and a slight bend at the elbow when the hand crank is furthest away 1 If installed activate parking brake 2 Loosen but DO NOT remove the four rear socket screws that secure the rear seat frame to the handcycle frame 3 Loosen but DO NOT remove the two front socket screws that secure the front of the seat frame to the handcycle frame NOTE There are
10. 1114850 41 Recumbent Handcycle Series SECTION 7 WHEELS SECTION 7 WHEELS A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely otherwise injury or damage may result Installing Adjusting the Rear Wheel and Quick Release Axles NOTE For this procedure refer to FIGURE 7 1 1 Makesure that the axle receiver hex nut bates Quick release is securely tightened before installing Axle Receiver Axle the rear wheels Hex Nut Locknut 2 Depress detent pin in the quick release axle and slide axle through the axle receiver 3 Release detent pin ensuring that the locking pins are fully released E Detent Ins NOTE Locking pins MUST protrude past the i end of the axle receiver to fully release Any FIGURE 7 1 Installing Adjusting the Rear excessive play MUST also be eliminated Wheel and Quick Release Axles 4 Increase or decrease end play by adjusting the locknut on the end of the quick release axle A WARNING Make sure detent pin is fully released before operating the handcycle Keep locking pins clean Reinstall rear wheel on the handcycle D Tilt handcycle onto either rear wheel and spin raised wheel It should spin freely with no excessive drag 7 Repeat procedure for opposite rear wheel NOTE If drag to either side occurs repeat the procedure until the handcycle rolls corre
11. 34 NOTE Repositioning of the hand crank assembly loosens or tightens the chain in an up down position 2 Loosen the hex screw securing the adjustable chain idler 3 Adjust the tautness of the chain by moving the adjustable chain idler in or out as shown in FIGURE 8 7 Tighten the hex screw to secure the adjustable chain idler in place B Hex Screw Adjustable Chain Idler lt P FIGURE 8 7 Adjusting Seven Speed Hub Chain Installing Adjusting Twenty Seven Speed Cassette Chain Installing Twenty Seven Speed Cassette Chain NOTE For this procedure refer to FIGURE 8 8 on page 56 1 Spread the chain out flat and run it around the chain ring on the crank and the sprocket on the hub NOTE It may be necessary to turn the hand crank in a clockwise motion to position the chain on the small sprocket 2 Ensure that crank assembly is loosened and movable 3 Lift up on the chain derailleur and thread the chain under the derailleur 4 Thread the chain around the wheel sprocket Part No 1114850 55 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES 5 Run the chain around the bottom of the wheel sprocket and back up towards the hand crank sprocket 6 Attach the chain together using the master link w clip provided 7 To tension chain refer to Refer to Replacing the Fork Crank Assembly on page 46 Hand Crank Sprocket Assembles STEP 5 STEP 3 FIGURE 8 8
12. Maintenance Maintenance Safety Precautions A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely otherwise injury or damage may result CAUTION DO NOT overtighten hardware attaching to the frame This could cause damage to the frame tubing Suggested Maintenance Procedures 1 Before using your handcycle make sure all nuts and bolts are tight Check all parts for damage or wear and replace Check all parts for proper adjustment N Check parking brake cable and shifter adjustment cables for proper adjustment and operation Refer to Service Procedures on page 46 Part No 1114850 21 Recumbent Handcycle Series SECTION 3 SAFETY INSPECTION 3 Ifequipped keep quick release axles free of dirt and lint to ensure positive locking and proper operation Refer to Installing Adjusting the Rear Wheel and Quick Release Axles on page 42 A WARNING DO NOT use WD 40 3 in l oil or other penetrating lubricants on quick release axles Otherwise binding and or damage to the handcycle may occur 4 Clean oil quick release axles once a week with a Teflon lubricant 5 Keep optional quick release levers on axle tubes free of dirt and lint to ensure positive locking and proper operation A WARNING DO NOT use the handcycle unless it has the proper tire pressure p s i DO NOT overinflate the tires Failure to follow these suggestions may cause
13. NOTE For this procedure refer to FIGURE 9 14 on page 67 NOTE To install the camber bar reverse the steps below 1 Perform one of the following e Adjustable Angle Seat on XLT Gold Seat support tube does not mount to camber bar Proceed to STEP 2 e Adjustable Angle Seats Except XLT Gold Loosen but DO NOT remove the two hex screws securing the seat support clamps to the camber bar 2 Loosen but DO NOT remove the two hex screws securing the frame clamps to the camber bar 3 Slide the camber bar through the clamps Seat Support Clamp Seat Support Clamp Not Present on XLT Gold gt A Not Present on XLT Gold Ss Camber Bar Socket Socket Screws Frame Clamp Screws FIGURE 9 14 Removing Installing the Camber Bar Part No 1114850 67 Recumbent Handcycle Series SECTION 9 OPTIONS Removing Installing the Fork Travel Ready XLT PRO Equipped with Road Crown Compensator NOTE For this procedure refer to FIGURE 9 15 on page 69 Removing the Fork No FF wn Remove the nut securing the road crown compensator to the fork Remove the road crown compensator from the fork bolt Remove the two socket screws from each fork clamp Remove the plate from the top of the fork Remove the fork from the frame Remove the front wheel from the fork Refer to Removing the Front Wheel on page 70 Installing the Fork SAO E dee lm Position the fork onto the frame Position the pl
14. attaches strap to frame is secure and undamaged Replace if necessary Inspect upholstery for rips or sagging Clean upholstery with light detergent and water Check that all labels are present and legible Replace if necessary Ensure that casters are free of debris Inspect Adjust Weekly Q Inspect parking brake Adjust brake shoes to front rim Check for worn or missing shoes Check for wax or oil on rim Ensure cable anchor is attached securely to brake arm Ensure internal stopping brakes engages easily CAUTION As with any vehicle the wheels casters and tires should be checked periodically for cracks flat spots and wear and should be replaced DODO Ensure axle nuts are tight Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment Inspect rim and fork assembly for damage Ensure axle nut and wheel mounting nuts are secure Inspect wheels for excessive side movement or binding when lifted and spun Inspect for flat spots wear and proper inflation Inspect chain chain guard for damage rust tension and stretch Adjust if necessary Lubricate each link 3 in 1 oil or a quality bike lubricant Check for damage or looseness Adjust shifter brake cables according to shifter brake manufacturer s instructions included with the handcycle Inspect front fork Keep tight and lubricate All purpose grea
15. bolts and locknuts secure the receiver bracket to the wheel tray Remove the two mounting bolts and locknuts from the rear wheel bar and set aside Part No 1114850 71 Recumbent Handcycle Series SECTION 9 OPTIONS 8 Using two mounting bolts and locknuts secure the rear wheel bar to the wheel tray 9 Install the receiver onto the trailer hitch of the vehicle according to the vehicle manufacturer s instructions Using the Handcycle Rack 1 Position the handcycle on the rack with the front wheel in the wheel tray bracket 2 Adjust the handcycle rack so the wheel tray bracket sits against the front wheel and the rear wheel bar brackets sit against the rear wheels Refer to Adjusting the Handcycle Rack on page 73 Secure the front wheel to the wheel tray bracket using the strap provided 4 Secure the rear wheels to the rear wheel bar using the straps provided Rear Wheel Mounting Bolts 2 6 aN Large Mounting Bolts and Locknuts Receiver Small Mounting Bolts and Locknuts y LE Bracket Rear Wheel Bar Bracket Wheel Tray Wheel Stop Wheel Stop Mounting Bolt Mounting 4 and Locknut Positions SOT b i Wheel Tray Bracket Mounting Bolts and Locknuts E FIGURE 9 18 Assembling Using Adjusting the Handcycle Rack Recumbent Handcycle Series 72 Part No 1114850 SECTION 9 OPTIONS Adjusting the Handcycle Rack Wheel Tray Bracket NOTE To properly secure the ha
16. socket screws on the right and left side of the handcycle 4 Loosen but DO NOT remove the hex bolts and locknuts that secure the two seat angle adjustment clamps to the rear seat supports NOTE There is one clamp on the right and left side of the handcycle 5 Perform one of the following Moving the Seat Rearward While lifting up on the back support tubes push the seat rearward to the desired position Moving the Seat Forward While pushing down on the back support tubes pull the seat forward to the desired position 6 Tighten the six socket screws that secure the seat frame to the handcycle frame securely 7 Tighten the hex bolts and locknuts that secure the two seat angle adjustment clamps to the rear seat supports securely Back Support Tube Seat Angle Adjustment Clamps Height Adjustment Clamp Front Socket Screw Height Adjustment Bracket Rear Socket Screws Frame Seat Frame FIGURE 6 6 Adjusting Seat Fore Aft All Models Except XLT Gold and Top End Force Recumbent Handcycle Series 36 Part No 1114850 SECTION 6 RIDING POSITION Adjusting Seat Fore Aft XLT Gold and Top End Force Only NOTE For this procedure refer to FIGURE 6 7 NOTE Seat should be adjusted so that when seated with feet in the footrests there is a slight bend at the knee and a slight bend at the elbow when the hand pedal is furthest away 1 2 Remove the seat upholstery Refer to Rep
17. the Camber reete pee Removing Installing the Fork Travel Ready XLT PRO Equipped with Road Crown Compehsator Removing the ueniet Installing the FORI Stet Geta cass d aeo edat fep e Plus vacatio pd Removing Installing the Fork XLT Gold and Top End Force Equipped with Steering Removing the FOI S Installing the PORK Removing Installing the Front Wheel XLT Gold XLT Pro and XLT With Speed Cassette P Removing the FroHt VV MGS Installing the Front Wheel aa ean ete sper Pen eS redde Assembling Using Adjusting the Handcycle Assembling the Handcycle Using the Handcycle e dU Adjusting the Handcycle tota tentiae evi Sepe ie Using the Alignment Galge Ple Yoon e aee aea LIMITED WARRANTY 000000000000000000000000000000000000000000000000000000000000000000000 75 REGISTER YOUR PRODUCT The benefits of registering include Safeguarding your investment 2 Ensuring long term maintenance and servicing of your product 3 Receiving updates with product information maintenance tips and industry news Register ONLINE at warranty invacare com Ple
18. touches tire during turn and user cannot sense this a leg guard attachment is recommended e The rider s knees MUST not obstruct hand crank operation Check the seat position back angle quick release on threaded axles footrest fore aft position hand crank height for proper fit and smooth operation of your handcycle Operating Information Wear your helmet at all times when riding the handcycle Before riding your handcycle check your brakes Be sure that the brakes and all other features of your handcycle are operating properly ALWAYS keep fingers or hands away from the chain while pedaling DO NOT let children play near the handcrank or the chain Otherwise injury or damage may occur The user is responsible for normal upkeep and maintaining the handcycle in proper operating condition The manufacturer is not responsible for failure damage or injury caused by improper operation or maintenance by the end user To determine and establish your particular safety limits practice transferring activities in the presence of a qualified health care professional before attempting active use of the handcycle Before attempting to transfer in or out of the handcycle every precaution should be taken to reduce the gap distance Position the handcycle on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or out of MUST also be secured before attempting any tr
19. transferring 3 If installed apply the parking brake on the handcycle Position the handcycle handles as far forward as possible This will create more room to transfer NOTE If necessary lift the front wheel off the ground and rotate the front tire 5 Secure object that you are transferring into or out of Apply wheel locks if installed if the object is a handcycle Recumbent Handcycle Series 16 Part No 1114850 SECTION 2 SAFETY AND HANDLING NOTE During independent transfer little or no seat platform will be beneath you Although it may be difficult to wedge the transfer board between the handcycle seat and the handcycle seat use a transfer board if necessary NOTE Refer to STEPS A F in FIGURE 2 1 for details regarding transfer to from a handcycle 6 Shift body weight onto object while transferring 7 Lift and place left leg past front frame across seat and over center tube A WARNING STEP A Shift body weight to the edge of the y welg 8 If installed parking brake wheelchair upholstery closest to the handcycle MUST be secured A WARNING Wheel locks MUST be engaged if installed STEP F Place both legs onto handcycle footrests and secure safety straps Handcycle Pedals positioned toward the front of the STEP B Lift and place LEFT leg past mun EIL au front frame across H seat and over center tube Footrest Seat F
20. wheel bar to one of three mounting positions on the wheel tray 3 Secure the rear wheel bar to the wheel tray with the two mounting bolts and locknuts Part No 1114850 73 Recumbent Handcycle Series SECTION 9 OPTIONS Using the Alignment Gauge NOTE For this procedure refer to FIGURE 9 19 NOTE The alignment gauge is used to determine toe in toe out Refer to Determining Adjusting Toe In Toe Out on page 44 for more information 1 Inflate all pneumatic tires to recommended tire pressures listed on the sidewall of the tire Place the handcycle and alignment gauge on a flat surface Position the alignment gauge near the rear of the rear tires Loosen the height adjustment screw Raise lower the alignment bar so the bar is approximately 12 inches from the ground floor Tighten the height adjustment screw Loosen the alignment screw Position the alignment gauge between the rear of the rear tires so N 9 Adjust the alignment bar so the alignment gauge fits snugly between the rear of the rear tires 10 Tighten the alignment screw to secure the alignment bar position 1 Position the alignment gauge at the front of the rear tires 12 Examine the gauge Perform one of the following A Alignment Gauge Fits Snugly Between the Front of the Rear Tires Wheels are aligned No toe in toe out adjustment is needed B There is Extra Space Between the Alignment Gauge and Rear Tires The tires
21. with metal plug for mileage etc to be registered on the computer 4 Remove one of the chain guard screws and attach the computer mounting bracket 5 Snap computer into mounting bracket Computer ZB Sensor Mounting Bracket Front Wheel Spoke Metal Plug FIGURE 9 8 Installing the Computer Part No 1114850 63 Recumbent Handcycle Series SECTION 9 OPTIONS Installing Hand Crank Handles NOTE For this procedure refer to FIGURE 9 9 Horizontal Handles Delrin Handles 1 Secure handle to hand crank with the screw Detail A 2 Remove the screw to remove handle from handcrank Vertical Handles 1 Position handle onto crank Detail 2 Tighten set screw to secure handle to crank 3 Reverse STEPS 1 2 to remove handle Tri pin Quad Handles 1 Remove install tri pin quad handles Refer to Vertical Handles on page 64 2 Loosen socket screws to adjust handle position Detail C 3 Tighten socket screws to secure handles in desired position V or S Crank Handles Replacement installation of V or S crank handles should be done by a qualified technician DETAIL A HORIZONTAL HANDLES DELRIN HANDLES Hand Crank Screw Horizontal Handle d DETAIL B VERTICAL HANDLES Hand Crank Set Screw Vertical Handle DETAIL C TRI PIN HANDLES Socket Screw FIGURE 9 9 Installing Hand Crank Handles Installing V S Crankarm Handles For
22. with using alignment gauge available as an option for the handcycle Refer to Using the Alignment Gauge on page 74 3 Determine the difference between the two measurements If the difference between the two measurements is greater than 1 8 inch for maximum rollability one of two conditions exists e If the back centerline measurement of the rear wheels is smaller than the front centerline measurement of the rear wheels a toe out condition exists e If the back centerline measurement of the rear wheels is LARGER than the front centerline measurement of the rear wheels a toe in condition exists 4 If the difference between the measurements is greater than 1 8 inch correct the toe in toe out condition Refer to Adjusting Toe In Toe Out on page 45 Recumbent Handcycle Series 44 Front of handcycle Toe out Top View of handcycle Smaller Than Front Larger Than Front DETAIL A Clamp Da EN Camber EN Camber Bar net Socket Screw FIGURE 7 3 Determining Adjusting Toe In Toe Out Part No 1114850 SECTION 7 WHEELS Adjusting Toe In Toe Out 1 Loosen but DO NOT remove the socket screws and clamps that secure camber inserts to the camber bar Detail A Slowly rotate the camber insert until the rear wheels are approximately in a straight line Securely tighten the socket screws and clamps that secure the camber inserts to the camber bar Measure the distance between the
23. 21 Maintenance Safety be eg loo titan gn debe nn epo 21 Suggested Maintenance Procedures 21 SECTION 4 INITIAL SETUP 23 rp 23 Part 1114850 3 Recumbent Handcycle Series TABLE OF CONTENTS TABLE OF CONTENTS SECTION 5 OPERATION 0000000000000000000000000000000000000000000000000000000000000000 26 Riding the Tey Clie a dt ad UU AND HIA ME 26 Shifting C 27 27 posicion qim meta am detta timbro stu solui iei den tuts 29 BRAKING US edes ea qa vas ex 29 Reversing Drum Brakes uide Dele ede REIR CUR NR ce 29 Hand Brakes Hands On Brakes been tassa eth opi ine 30 Using Parking Brake usc opas doa deba dabit din ia PAROI MA Gud s ERE 30 is Tas ER Ee eo ERU oe ren Sin 3l SECTION 6 RIDING POSITION c 32 Replacing Adjusting the Footrest and Leg Guard 32 Replacing AC USting OEE Sb 32 Replacing Adjusting Leg 32 Using Replacinig Footrest Strap pasts cavsos saniansnusertaorivenoneseesnstbsondacinevenoncenchusrilseheavo
24. BLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE TO THESE INSTRUCTIONS THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER WHETHER EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY WHATSOEVER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN THE APPLICATION OF ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE PROVINCIAL LAWS AND REQUIREMENTS Part No 1114850 75 Recumbent Handcycle Series Yes you can Invacare Corporation www invacare com USA One Invacare Way Elyria Ohio USA 44036 2125 800 333 6900 Canada 570 Matheson Blvd E Unit 8 Mississauga Ontario L4Z 4G4 Canada 800 668 5324 All rights reserved Trademarks are identified by the symbols and All trademarks are owned by or licensed to Invacare Corporation unless otherwise noted Shimano Nexus and Ultegra are registered trademarks of Shimano Inc 3 in 1 and WD 40 are registered trademarks of the WD 40 Company Delrin and Teflon are registered trademarks of E l DuPont De Nemours and Company Loctite 242 is a trademark of the Loctite Corporatio
25. CTION GENERAL GUIDELINES Tire Pressure DO NOT use your handcycle unless it has the proper tire pressure p s i DO NOT overinflate the tires Failure to follow these suggestions may cause the tire to explode and cause bodily harm DO NOT ride on a flat or underinflated tires Riding on flat or underinflated tires can cause injury as well as damage to the tire tube and handcycle Weight Limitation The Invacare Top End XLT handcycles have a weight limitation of 250 Ibs A weight limitation label is on the rear axle of the handcycle Capacity Label FIGURE 1 1 Weight Limitation Recumbent Handcycle Series 14 Part No 1114850 SECTION 2 SAFETY AND HANDLING SECTION 2 SAFETY AND HANDLING Safety and Handling of the Handcycle Requires the close attention of the user as well as the assistant This manual points out the most common procedures and techniques involved in the safe operation and maintenance of the handcycle It is important to practice and master these safe techniques until you are comfortable in maneuvering the handcycle Use this information only as a basic guide The techniques that are discussed on the following pages have been used successfully by many Individual users often develop skills to deal with daily living activities that may differ from those described in this manual Invacare recognizes and encourages each individual to try what works best for him her in overcoming obstacles that they may e
26. EP 6 FIGURE 6 3 Replacing Footrest Strap Recumbent Handcycle Series SECTION 6 RIDING POSITION Adjusting Hand Crank A WARNING DO NOT operate the handcycle if the hand crank obstructs your view If the hand crank obstructs your view adjust the height before using the handcycle otherwise injury or damage may occur Adjusting Hand Crank Height All Models Except Top End XLT Gold NOTE For this procedure refer to FIGURE 6 4 1 Loosen but DO NOT remove the two set screws securing the hand crank to the fork stem Hand Crank down on the fork stem until you are comfortable with the position for operational purposes NOTE The hand crank should be positioned so that when the hand is toward the front of the handcycle the arm is slightly bent The arm FIGURE 6 4 Adjusting Hand Crank Height should NEVER be fully extended locked at All Models Except Top End XLT Gold any point while cranking 2 Move the hand crank assembly up or Set Screws Fork Stem 3 Tighten the hex nut to secure the hand crank in the desired position 4 Tighten the chain if necessary Refer to Adjusting Twenty Seven Speed Cassette Chain on page 56 Recumbent Handcycle Series 34 Part No 1114850 SECTION 6 RIDING POSITION Adjusting Top End XLT Gold Hand Crank NOTE For this procedure refer to FIGURE 6 5 Adjusting Hand Crank Height 1 Loosen but DO NOT remove the hex nut securing the hand crank to the fork stem
27. Foam Insert Optional Upholstery Nylon Nylon Adjustable Tension Weight 30 Ibs 30 Ibs Shipping Weight 65 Ibs 65 Ibs Weight Limitation 250 Ibs 250 Ibs Options Computer Tow Bar Safety Lights Helmet Flag Bike Rack Water Bottle and Cage Carbon Fiber Wheels Leg Guard Attachment Welded Seat Travel Option Alignment Gauge Backpack Hydration Sys tem Crutch Holder Drafting Bumper Indoor Training Roller Computer Tow Bar Safety Lights Hel met Flag Bike Rack Water Bottle and Cage Fixed seat frame Alignment Gauge Backpack Hydration System Carbon Fiber Wheels Crutch Holder Drafting Bumper Titanium Parts Indoor Training Roller NOTE Knobby tires will reduce side wheel clearance to approximately 1 inch Part No 1114850 Recumbent Handcycle Series SECTION GENERAL GUIDELINES SECTION I GENERAL GUIDELINES A WARNING SECTION GENERAL GUIDELINES contains important information for the safe operation and use of this product Proper Fit The handcycle MUST be adjusted to fit the rider For a proper fit The rider MUST be able to see over the hand crank e The rider MUST have a slightly bent elbow when the hand pedals are toward the front of the handcycle farthest from the rider s face The rider MUST have a slight bend at the knee when feet are in the footrests Feet should be flat against footrest hoop XLT Series requires a 18 turning radius If leg
28. Footrest Adjustable Fore and Aft Adjustable Fore and Aft Side Wheel Clearance 2 inches 2 inches 2 inches 2 inches Rear Axle Quick Release or Threaded Quick Release or Threaded Rear Wheel Camber 15 Standard 9 Standard Wheels Tires 26 inch Spoke 26 inch Spoke High Performance ZA ince puiser or Knobby 24 inch Cruiser or Knobby Brakes Rapid fire hands on brake mounted on right Rapid fire hands on brake mounted on pedal Parking brake on L frame right pedal Parking brake on L frame Handles Ergonomic Vertical Ovalized Aluminum Ergonomic Vertical Ovalized Aluminum mounted on Top End V crankset mounted on Top End S or V crankset Crankset Top End V Crankset Top End S or V Crankset Hub FRONT Shimano Top End Components Shimano Top End Components wl 27 Speed External Cassette wl 27 Speed External Cassette REAR Precision Black Anodized w inch REAR Precision Black Anodized Quick Release Stainless or Threaded Axles w inch Quick Release Stainless Axles or Threaded Axles Spokes 14 Gauge Stainless 14 Gauge Stainless Shift Levers Rapid fire hands on shifter mounted on right Rapid fire hands on shifter mounted on handpedal for lower derailler Manual shifter right handpedal for lower derailler Manual for upper derailler chainrings shifter for upper derailler chainrings Gears 27 Speed 27 Speed Seat Cushion Foam Insert Optional
29. Installing Twenty Seven Speed Cassette Chain Adjusting Twenty Seven Speed Cassette Chain NOTE For this procedure refer to FIGURE 8 9 1 Loosen but DO NOT remove the clamp that secure the crank handles to the fork 2 Slide the crank handles up and or down until the proper tension on the chain is achieved NOTE The proper chain tension will be approximately 12 inch of chain slack NOTE If crank is in desired position but chain tension is not correct links MUST be added to or removed from the chain to correct the tension This should be performed by a qualified technician 3 Tighten the clamp that secure the crank handles to the fork securely Recumbent Handcycle Series 56 Part No 1114850 SECTION 8 SERVICE PROCEDURES Crank Handle FIGURE 8 9 Adjusting Twenty Seven Speed Cassette Chain Adjusting Replacing the Parking Brake A WARNING Before using your handcycle inspect the parking brake for proper operation NOTE For this procedure refer to FIGURE 8 10 Adjusting the Parking Brake Cable 1 Loosen the hex nut and turn the adjuster barrel clockwise tighten or counterclockwise loosen to adjust the cable Retighten hex nut Brake Pads 1 Adjust the brake pad assembly so that when the parking brake is engaged the brake pads rest solely on the rim of the wheel Replacing the Parking Brake Brake Pads 1 Remove the mounting nuts and replace brake pads 2 Secure with existing hardware and a
30. Models Made Before 7 12 07 A WARNING Failure to install handle assembly properly could result in injury It is recommended to inspect this assembly prior to and after each use NOTE For this procedure refer to FIGURE 9 10 on page 65 1 Secure the handle to the crankarm housing using the bolt spacer and two bearings Recumbent Handcycle Series Part No 1114850 SECTION 9 OPTIONS 2 Firmly tighten the bolt NOTE Handle should spin freely with minimal play If handle does not spin freely make sure the spacer is firmly in place If handle still does not spin freely contact Invacare Bolt Crankarm Crankarm Bearing Handle FIGURE 9 10 Installing V S Crankarm Handles For Models Made Before 7 12 07 For Models Made After 7 12 07 A WARNING Failure to install handle assembly properly could result in injury It is recommended to inspect this assembly prior to and after each use NOTE For this procedure refer to FIGURE 9 11 1 Secure the handle to the crankarm housing using the set screw and locknut NOTE Use the right handle the handle with a mounting post with the right crankarm and left with left crankarm The right crankarm has a flange at the base of the crankarm The left crankarm does not 2 Firmly tighten the locknut NOTE Handle should spin freely with minimal play If handle does not spin freely contact Invacare Part No 1114850 DETAIL A
31. Owner s Operator and Maintenance Manual TOP END Recumbent Handcycle Series Top End XLT Top End XLT Jr Top End XLT Pro Top End XLT Gold Top End Force DEALER This manual MUST be given to the user of the handcycle USER BEFORE using this handcycle read this manual and save for future reference Yes you can A WARNING DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL EQUIPMENT WITHOUT FIRST COMPLETELY READING AND UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER S MANUALS SERVICE MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS OR INSTRUCTIONS CONTACT A HEALTHCARE PROFESSIONAL DEALER OR TECHNICAL PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY OCCUR ACCESSORIES WARNING INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE ACCESSORIES ACCESSORIES DESIGNED BY OTHER MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND ARE NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS NOTE Updated versions of this manual are available on www invacare com Recumbent Handcycle Series 2 Part No 1114850 TABLE OF CONTENTS TABLE OF CONTENTS REGISTER YOUR PRODUCT cccccccccccccccccccccccccccccscccccccccccccccccccccccccccs 7 DEALER TECHNICIAN INFORMATION ccccccccccccccccccccccccccccccccc
32. T Gold and Top End Force on page 38 NOTE Seat should be adjusted so that when seated with feet in the footrests there is a slight bend at the knee and a slight bend at the elbow when the hand crank is furthest away 6 If installed release the parking brake Refer to Using Parking Brake on page 30 A WARNING At least one hand MUST be on the hand crank assembly at all times Otherwise injury or damage may occur 7 Place at least one hand onto the hand crank pedals NOTE The hand crank assembly is used for propelling and steering of the handcycle Recumbent Handcycle Series 26 Part No 1114850 SECTION 5 OPERATION 8 Rotate pedal the hand crank forward toward the front to propel the handcycle forward 9 Top End XLT and XLT Jr Models Only Rotate pedal the hand crank backward toward the rear to apply the brake and slow down or stop NOTE Top End XLT shown for clarity Top End XLT and XLT Move Jr ONLY Hand Crank STEPS 3 6 8 and 9 Seat STEP 5 uM Rear of Handcycle Front of Handcycle Footrest ST FIGURE 5 1 Riding the Handcycle Shifting Gears Seven Speed Hub NOTE For this procedure refer to FIGURE 5 2 NOTE This procedure applies to the Top End XLT and XLT Jr ONLY To shift gears while moving hold onto the hand crank assembly with one hand continue pedaling but ease pressure on the pedals and select the gear required with the
33. age 57 Check tension and adjust parking brake cable if necessary 6 Check brakes to make sure brakes work properly 7 If back height is adjustable adjust back height Adjusting Back Height Wide Back Option Only on page 41 8 Adjust seat position upholstery Adjusting Seat Fore Aft All Models Except XLT Gold and Top End Force on page 36 Adjusting Seat Height All Models Except XLT Gold and Top End Force on page 38 and or Replacing Seat Upholstery on page 58 9 Adjust the hand crank Refer to Adjusting Hand Crank on page 34 10 Check that all hardware is tight Part No 1114850 23 Recumbent Handcycle Series SECTION 4 INITIAL SETUP Top End XLT XLT Jr Hand Crank Assembly Back Seat Reversing Drum Brake 1 Chain Rear Wheel a tee bs Parking Brake Cable DN S S N Location 9 PsN RN 4 WAS a 4 Kb A 26 Nea Fae iow 777 NS NOTE Parking brake located gt on left side of seat frame Top End XLT PRO Brake Cable Fork Mounted Shifters and Brakes Hand Crank Assembly Back Rear Wheel Footrest FIGURE 4 1 Setup Recumbent Handcycle Series 24 Part No 1114850 SECTION 4 INITIAL SETUP Top End XLT Gold Hand Crank Assembly f Rapid Fire Hand Brake Shifter Back Rear Wheel Footrest Top End Force Rapid Fire Hand Brake Shifter Hand Crank Assembly Chain Rear Wheel
34. alling Adjusting Seven Speed Hub Chain Seven Speed Hub Chain Installation A WARNING Chain MUST be tight If the chain is noisy loosen After chain is assembled start in first gear and on straightaway NOTE For this procedure refer to FIGURE 8 6 on page 54 1 Spread the chain out flat and run it over the bottom chain tensioner upwards to the hand crank sprocket assembly 2 Position chain over the hand crank sprocket assembly NOTE It may be necessary to turn the hand crank in a clockwise motion to position the chain on the sprocket 3 Run the chain over the top chain tensioner 4 Position the chain around the wheel sprocket and back up towards the bottom chain tensioner 5 Place chain over the top of the bottom chain tensioner 6 Attach the chain together using the master link with clip provided STEP 2 Hand Crank Chain Tensioners Sprocket Assembly Wheel Sprocket FIGURE 8 6 Seven Speed Hub Chain Installation Recumbent Handcycle Series 54 Part No 1114850 SECTION 8 SERVICE PROCEDURES Adjusting Seven Speed Hub Chain A WARNING Chain MUST be tight If the chain is noisy loosen After chain is assembled start in first gear and on straightaway NOTE For this procedure refer to FIGURE 8 7 on page 55 NOTE This procedure applies to the Top End XLT and Top End XLT Jr only 1 Ensure the hand crank is adjusted to the proper height Refer to Adjusting Hand Crank on page
35. ansfer Recumbent Handcycle Series 12 Part No 1114850 SECTION GENERAL GUIDELINES Top End XLT XLT jr and XLT Gold Models Only The parking brake of the handcycle MUST be engaged before attempting any transfer Top End XLT Pro Model Only This model may be ordered with or without a parking brake If ordered without a parking brake the handcycle MUST be positioned securely against a stable object before any transfer is attempted If ordered with the optional parking brake the parking brake MUST be engaged before attempting any transfer Care MUST be taken when operating on roads streets or highways Operation of the handcycle is subject to all traffic rules and regulations This may include the use of a safety lights and reflectors for dusk night riding Give pedestrians the right of way Slow down at all street intersections and observe to the left to the right and back to left again before proceeding Use proper hand signals when turning DO NOT attempt to move up or down an incline with an ice or oil film DO NOT attempt to ride over curbs or obstacles or speed bumps Doing so may cause your handcycle to bottom out and or turn over and cause bodily harm or damage to the handcycle Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare prod
36. ase have your model number and purchase date available to complete your registration Any registration information you submit will only be used by Invacare Corporation and protected as required by applicable laws and regulations Part No 1114850 7 Excelerator XLT Handcycle Ser ies DEALER TECHNICIAN INFORMATION DEALER TECHNICIAN INFORMATION The term qualified technician in this manual refers to an Invacare qualified technician or a Shimano certified bicycle repair technician SPECIAL NOTES Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage Refer to the table below for definitions of the signal words SIGNAL WORD MEANING DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided WARNING NER could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE HANDCYCLE USER As a manufacturer of handcycles Invacare endeavors to supply a handcycle to meet many needs of the end user However final selection of a handcycle to be used by an individual rests solely with the user and his her health care professi
37. ate on to the fork Secure the plate to the frame using the two clamps and four Socket screws Position the road crown compensator onto the fork bolt Secure the road crown compensator to the fork bolt using the nut Install the front wheel Refer to Installing the Front Wheel on page 71 Test drive handcycle if handcycle pulls to the left or right adjust the road crown compensator Refer to Adjusting Road Crown Compensator on page 51 Recumbent Handcycle Series 68 Part No 1114850 SECTION 9 OPTIONS Fork Clamp Socket Plate Screws Fork Clamp Fork Road Crown Compensator FIGURE 9 15 Removing Installing the Fork Travel Ready XLT PRO Equipped with Road Crown Compensator Removing Installing the Fork XLT Gold and Top End Force Equipped with Steering Dampener NOTE For this procedure refer to FIGURE 9 16 on page 70 Removing the Fork 1 Remove the locknut securing the steering dampener to the dampener clamp Detail 2 Remove the two socket screws securing the dampener clamp to the handcycle frame 9 3 Remove the dampener clamp from the handcycle frame and the lower threaded post of the steering dampener Remove the two socket screws from the fork clamp Remove the plate from the top of the fork Remove the fork from the frame Remove the front wheel from the fork Refer to Removing the Front Wheel on page 70 Installing the Fork 1 2 Position the fork onto the frame
38. ation and use of the upper derailleur chain rings in combination with the lower derailleur gears LOWER DERAILLEUR UPPER DERAILLEUR CHAIN USE GEARS RIGHT SHIFTER RINGS MANUAL SHIFTER 9 Smallest Climbing Hills or Strong Headwinds 10 18 Medium Flats or Gradual Rolling Terrain 19 27 Largest Descending Hills or Strong Tailwinds Each shifter has a large lever brake handle a medium lever shifter lever A and a small lever shifter lever B The right and left shifters work in an opposite manner CAUTION DO NOT press both shifter levers down at the same time Doing so may damage the shifter and will void the warranty The gears WILL NOT shift when both levers are pressed simultaneously DO NOT use excessive force This may damage the shifter and void the warranty Lower Derailleur Right Side Shifter Shifting from Harder Gears to Easier Gears Downshift Push shift lever B and release Repeat until the desired gear is achieved e Shifting from Easier Gears to Harder Gears Upshift Pull shift lever A and release Repeat until the desired gear is achieved Upper Derailleur Manual Shifter Shifting from Easier or Smaller Chainring to Harder or Larger Chainring Upshift Push lever up until chain runs smoothly over the chain ring teeth while the handcycle is moving e Shifting from Harder or Larger Chainring to Easier or Smaller Chainring Downshift Push lever down unti
39. ation shown Actual side of handcycle and location on seat frame may vary FIGURE 5 5 Using Parking Brake Steering Cornering A WARNING DO NOT attempt to corner the handcycle at high speeds This could result in a fall causing injury and or damage to the handcycle NOTE For this procedure refer to FIGURE 5 6 To steer the handcycle use the hand crank to direct the front fork and wheel assembly in the direction you intend to go straight right or left e Steering can be done while rotating the hand crank pedaling or coasting When cornering it is recommended that you slow the handcycle stop pedaling steer the handcycle and coast through the turn Hands should be up in the crank cycle at approximately between the 11 and 2 o clock position Handle UP FIGURE 5 6 Steering Cornering Part No 1114850 3l Recumbent Handcycle Series SECTION 6 RIDING POSITION SECTION 6 RIDING POSITION A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely otherwise injury or damage may result Replacing Adjusting the Footrest and Leg Guard NOTE For this procedure refer to FIGURE 6 1 NOTE If replacing footrest or leg guard take note of current position Replacing Adjusting Footrest 1 Remove the hex bolt and locknut that secure the footrest to the fork 2 If replacing footrest perform the following A Remove existing footrest fro
40. bent Handcycle Series 38 Part No 1114850 SECTION 6 RIDING POSITION Adjusting Back Angle All Models Except XLT Gold and Top End Force NOTE For this procedure refer to FIGURE 6 9 1 If installed activate parking brake 2 Loosen but DO NOT remove the four rear socket screws that secure the seat frame to the handcycle frame NOTE There are two socket screws on the right and left side of the handcycle 3 Loosen but DO NOT remove the hex bolts and locknuts that secure the two seat angle adjustment clamps to the rear seat supports NOTE There is one clamp on the right and left side of the handcycle 4 Perform one of the following Increasing Back Angle While lifting up on the back support tubes pull the seat upward to the desired position e Decreasing Back Angle While pushing down on the back support tubes push the seat down to the desired position 5 Tighten the four socket screws that secure the seat frame to the handcycle frame securely 6 Tighten the hex bolts and locknuts that secure the two seat angle adjustment clamps to the rear seat supports securely Back Support Tube Seat Angle Adjustment Clamps Handcycle Frame Rear Socket Screws FIGURE 6 9 Adjusting Back Angle All Models Except XLT Gold and Top End Force Part No 1114850 39 Recumbent Handcycle Series SECTION 6 RIDING POSITION Adjusting Back Angle XLT Gold NOTE For this procedure refer to FIGURE 6 10 1 Lo
41. ccccccces D SPECIAL NOTES TYPICAL PRODUCT PARAMETERS 10 SECTION 1 GENERAL GUIDELINES 12 ugs di eu MEN E 12 Operating VEC HITEC aseo ae unde enisi nae 12 USIP GSS UES mmt 14 WV ela Mic vedas G 14 SECTION 2 SAFETY AND HANDLING 6666 15 Safety and Handling of the 15 Stability and beta 15 A Note to Haridcycle 5515 a 15 Percentage of Weight Distribution 16 Transferring Into Out of the 16 SECTION 3 SAFETY INSPECTION ccccccccccccccccccccccccccccccccscscccccccccoes 18 Safety Inspection telles qe Sino cda mda 18 Inspect Adj st Initially osito coim ta aseetetiidun 18 Inspect Adjust eee one nn 19 Inspect Adjust Monthly aeree pide dose estime 20 InsSpect Adjust Periodically 20 Troubleshooting Y 21 Maintenance
42. ce S ONLY teering Dampener Crank Assembly Tab Socket Screws One Located on Both Sides of the Handcycle Frame Frame Dampener Clamp Tab Dampener Clamp Tab Handcycle Frame FIGURE 8 4 Installing Removing Adjusting the Steering Dampener For Top End XLT Gold and Force Only Installing Seven Speed Shifter Cable NOTE For this procedure refer to FIGURE 8 5 NOTE This procedure applies to the Top End XLT only NOTE The seven speed Shifter Cable runs from the right side of the front frame to its mounting position on the hand crank assembly 1 Run the cable from the right side of the fork assembly to mounting position on the left side just below the hand crank assembly 2 Attach the seven speed shifter to the hand crank assembly extension FIGURE 8 5 3 Secure with hardware provided Part No 1114850 53 Hand Crank Assembly Extension Shifter Installing Seven Speed Shifter Cable Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES Adjusting Replacing Seven Speed Shifter Handcycles with seven speed shifters are equipped with SHIMANO hubs If equipped with a SHIMANO hub it MUST be serviced and adjusted by a qualified technician NOTE QUALIFIED TECHNICIANS ONLY Contact Invacare 1 800 532 8677 for complete SHIMANO hub instructions It is recommended that you take your handcycle to a qualified technician for any shifter adjustment Inst
43. center lines at the rear and front of the rear wheels at approximately 12 inches from the ground floor Refer to Determining Toe In Toe Out on page 44 Repeat STEPS 1 4 until the toe in toe out measurement is less than 1 8 inch for maximum rollability Replacing Camber Inserts NOTE For this procedure refer to FIGURE 7 4 1 Loosen but DO NOT remove the socket screws and clamps that secure the camber inserts to the camber bar Remove the existing camber insert from the camber bar 3 Install the new camber insert into the camber bar Adjust the toe in toe out of the handcycle Refer to Determining Adjusting Toe In Toe Out on page 44 Camber Insert VN Bar Socket Screw FIGURE 7 4 Replacing Camber Inserts Part No 1114850 45 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES SECTION 8 SERVICE PROCEDURES A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely otherwise injury or damage may result Replacing the Fork Crank Assembly NOTE For this procedure refer to FIGURE 8 1 on page 48 NOTE Invacare recommends that the following procedure be performed by a qualified technician 1 Note the position of the crank handles 2 Loosen but DO NOT remove the two socket screws that secure the crank handles to the existing fork 3 Slide the crank handles down towards the front wheel 4 Remove the chain from the cran
44. ct chain chain guard for damage rust tension and stretch Adjust if necessary Lubricate each link 3 in 1 oil or a quality bike lubricant Check for damage or looseness Adjust shifter brake cables according to shifter brake manufacturer s instructions included with the handcycle Inspect front fork Keep tight and lubricate All purpose grease Inspect footrest mounting hardware is tight and footrest secure Inspect footrest straps for wetness and or damage Inspect seat positioning strap for any signs of wear Ensure buckle latches Verify hardware that attaches strap to frame is secure and undamaged Replace if necessary Inspect upholstery for rips or sagging Clean upholstery with light detergent and water Inspect hand grips for looseness If loose replace Check that all labels are present and legible Replace if necessary Ensure that casters are free of debris Recumbent Handcycle Series 20 Part No 1114850 SECTION 3 SAFETY INSPECTION Troubleshooting SLUGGISH WHEEL SQUEAKS LOOSENESS IN SOLUTIONS TURN OR FLUTTERS AND HANDCYCLE PERFORMANCE RATTLES Check tires for correct and X X X X equal pressure Check road crown compen sator or XLT Gold dampener hardware and X X adjustment Check for loose X X X X axle nuts Check spokes X X and nipples Check chain for proper tension X X X and adjustment Check that goose neck fit X X tings are secure
45. ctly Recumbent Handcycle Series 42 Part No 1114850 SECTION 7 WHEELS Installing the Rear Wheels with Threaded Axles NOTE For this procedure refer to FIGURE 7 2 1 Apply small amount of grease onto the axle 2 Insert the axle into the axle mounting hole on the handcycle frame 14 inch Allen p eene Wrench Frame 7 a N Rear Wheel Axle BE 3 Securely tighten the axle to the frame Axle Mounting Hole FIGURE 7 2 Installing the Rear Wheels with Threaded Axles Replacing Tire Tube and Tuning Replacement of Spokes NOTE Invacare recommends that these procedures be performed by a qualified technician Tire Pressure A WARNING DO NOT use the handcycle unless it has the proper tire pressure 5 1 DO NOT overinflate the tires Failure to follow these suggestions may cause the tire to explode and cause bodily harm Tire p s i is printed on the tire wall Part No 1114850 43 Recumbent Handcycle Series SECTION 7 WHEELS Determining Adjusting Toe In Toe Out NOTE For this procedure refer to FIGURE 7 3 Determining Toe In Toe Out 1 Inflate all pneumatic tires to recommended tire pressures listed on the sidewall of the tire 2 Measure the distance between the center lines at the rear and front of the rear wheels at approximately 12 inches from the ground floor NOTE For optimum accuracy perform STEP 2 with the handcycle occupied NOTE Step 2 may be performed
46. d at Invacare s option This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product Invacare s sole obligation and your exclusive remedy under this warranty shall be limited to such repair and or replacemenT This warranty pertains to the Top End Series Only For warranty service please contact the dealer from whom you purchased your Invacare product In the event you do not receive satisfactory warranty service please write directly to Invacare at the address at the bottom of the back cover Provide dealer s name address date of purchase indicate nature of the defect and if the product is serialized indicate the serial number DO NOT return products to our factory without our prior consent LIMITATIONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED PRODUCTS SUBJECTED TO NEGLIGENCE ACCIDENT IMPROPER OPERATION MAINTENANCE OR STORAGE COMMERCIAL OR INSTITUTIONAL USE PRODUCTS MODIFIED WITHOUT INVACARE S EXPRESS WRITTEN CONSENT INCLUDING BUT NOT LIMITED TO MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE S CONTROL AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE THE WARRANTY SHALL NOT APPLY TO PRO
47. d Crown Compensator NOTE For this procedure refer to FIGURE 8 3 on page 51 NOTE The road crown compensator is designed to stabilize the handcycle during transfers and while riding and is not intended to keep the handcycle straight when pedaling but to keep the handcycle from leaning excessively to one side or another Installing Road Crown Compensator 1 Position the bolt through the frame end of the road crown compensator 2 Position the spacer on the bolt 3 Install the bolt with spacer and road crown compensator into the mounting hole on the frame 4 Rotate the fork to ensure the front wheel is pointing directly forward 5 Position the fork end of the road crown compensator on the fork bolt NOTE If necessary lengthen or shorten the road crown compensator to position the fork end onto the fork bolt Refer to Adjusting Road Crown Compensator on page 51 6 Secure the road crown compensator to the fork bolt with the locknut Tighten securely Recumbent Handcycle Series 50 Part No 1114850 SECTION 8 SERVICE PROCEDURES Removing Road Crown Compensator 1 Remove the locknut securing the fork end of the road crown compensator to the fork bolt 2 Remove the fork end of the road crown compensator from the fork bolt 3 Remove the bolt and spacer securing the frame end of the road crown compensator to the frame Adjusting Road Crown Compensator NOTE This adjustment is made for handcycling on crowned roads or in heavy wi
48. djust Part No 1114850 57 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES Parking Brake A WARNING Replacement of the parking brake MUST be performed by a qualified technician Adjuster Barrel Stop Button Hex Nut Rim of Wheel Brake Pad Mounting Nut FIGURE 8 10 Adjusting Replacing the Parking Brake Replacing Seat Upholstery A WARNING Upholstery MUST be inspected before each use Exposure to moisture i e wet weather or puddles will damage fastening straps flaps strips DO NOT operate handcycle if upholstery is wet or damaged otherwise severe injury may occur NOTE For this procedure refer to FIGURE 8 11 1 Remove seat cushion and back upholstery from chair Unlatch the four fastening flaps that secure the seat upholstery to the seat frame 3 Remove the existing seat upholstery Install the new seat upholstery making sure that the three fastening flaps that are in close proximity to one another are to the rear of the seat frame Secure the four fastening flaps together 6 Reinstall back upholstery and seat cushion onto chair 58 Large Strap Toward Rear of Seat Frame Three Seat Upholstery Fastening Straps Towards Rear of Seat Frame Towards Front of Chair FIGURE 8 11 Replacing Seat Upholstery Part No 1114850 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES Replacing Back Upholstery A WARNING Upholstery MUST be ins
49. fore attempting a transfer alone Proper positioning is essential for your safety Transferring Into Out of the Handcycle A WARNING Before attempting to transfer in or out of the handcycle every precaution should be taken to reduce the gap distance Position the XLT on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or out of MUST also be secured before attempting any transfer TOP END XLT XLT JR AND XLT GOLD MODELS ONLY The parking brake of the handcycle MUST be engaged before attempting any transfer TOP END XLT PRO MODEL ONLY This model may be ordered with or without a parking brake If ordered without a parking brake the handcycle MUST be positioned securely against a stable object before any transfer is attempted If ordered with the optional parking brake the parking brake MUST be engaged before attempting any transfer CAUTION When transferring position yourself as far back as possible in the seat This will pre vent damage to the upholstery NOTE For this procedure refer to FIGURE 2 1 on page 17 NOTE This activity may be performed independently provided you have adequate mobility and upper body strength 1 Position the handcycle on level ground and as close as possible along side the object to from which you are transferring N If possible position the handcycle at a 45 angle to the object to from which you are
50. fore use make sure all attaching hardware is tightened securely otherwise injury or damage may result Installing Rear Safety Light A WARNING Operation of the handcycle is subject to all traffic rules and regulations This may include the use of a safety light and reflectors for dusk night riding NOTE For this procedure refer to FIGURE 9 1 Batteries 1 Remove the lens cover 2 Insert the AAA batteries with correct polarity or 3 Reinstall lens cover Mounting the Safety Light Safety Light Rear Seat Post Set Screw NOTE Rear wheels removed for clarity FIGURE 9 1 Installing Rear Safety Light 1 Remove the set screw from the clamp on the safety light 2 Position the clamp onto the rear seat post 3 Install the set screw into the clamp and tighten securely Operating the Safety Light 1 Press GREY button to turn safety light on off 2 Remove lens cover and slide switch back and forth for pulse or constant mode Recumbent Handcycle Series Part No 1114850 SECTION 9 OPTIONS Installing the Water Bottle NOTE For this procedure refer to FIGURE 9 2 1 Secure the water bottle mounting tube to the seat frame using the hardware provided NOTE Make sure that the water bottle mounting bracket mounting holes are facing downward 2 Attach the water bottle mounting bracket to the mounting tube using the hardware provided 3 Push water bottle into mounting bracket until sec
51. hand crank while the option is under no load Switching Mountain Drive Gear Shift Transmission Option Off Push the Button gear shift button on the left side of FIGURE 9 13 Mountain Drive the hand crank in while the option Transmission Option is under no load Mountain Drive Transmission Option Maintenance The mountain drive transmission option should be maintained by a qualified technician according to the manufacturer s instructions included with the handcycle Recumbent Handcycle Series 66 Part No 1114850 SECTION 9 OPTIONS Using the Travel Ready Option NOTE For this procedure refer to FIGURE 9 14 on page 67 NOTE This procedure is for Top End XLT Pro Gold and Top End Force models only The travel ready option allows the handcycle to be quickly and easily disassembled for travel NOTE Reverse the steps below to reassemble the handcycle 1 Remove the rear wheels Refer to Installing Adjusting the Rear Wheel and Quick Release Axles on page 42 2 Remove the camber bar Refer to Removing Installing the Camber Bar on page 67 3 Remove the footrests Refer to Replacing Adjusting the Footrest and Leg Guard on page 32 4 Remove the fork and front wheel Refer to Removing Installing the Fork Travel Ready XLT PRO Equipped with Road Crown Compensator on page 68 or Removing Installing the Fork XLT Gold and Top End Force Equipped with Steerin Dampener on page 69 Removing Installing the Camber Bar
52. have a toe out condition Refer to Adjusting Toe In Toe Out on page 45 C Alignment Gauge Does Not Fit Between Rear Tires The tires have a toe in condition Refer to Adjusting Toe In Toe Out on page 45 Alignment Gauge Front of Handcycle Rear Tires Alignment Bar Alignment Screw Front Measurement Height Alignment Rear Measurement Screw x Ce Rear of Handcycle FIGURE 9 19 Using the Alignment Gauge Recumbent Handcycle Series 74 Part No 1114850 LIMITED WARRANTY LIMITED WARRANTY PLEASE NOTE THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4 1975 This warranty is extended only to the original purchaser user of our products This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state Invacare warrants the frame to be free from defects in materials and workmanship for a period of three years from date of purchase distributed parts and components including compensators forks upholstery and miscellaneous bicycle components are warranted for a period of one year from the date of purchase except all tires tubes push handles grips foam parts plastic coated parts bushings bearings and cables which are not warranted The Mountain Drive Option is not warranted If within such warranty period any such product shall be proven to be defective such product shall be repaired or replace
53. k handles 5 Remove the crank handles from the existing fork 6 Remove the socket nut on the back of the existing fork that secures the brake assembly 7 Note brake assembly hardware position and remove the brake assembly from the existing fork 8 Remove the road crown compensator or steering dampener from the existing fork Refer to Removing Road Crown Compensator on page 51 or Removing Steering Dampener on page 52 9 Loosen but DO NOT remove the socket screw that secures the shifting lever to the seat frame 10 Remove the hex bolt and locknut that secure the brake arm to the brake arm clamp 11 Remove the brake arm clamp from the existing fork 12 Loosen but DO NOT remove the two cap nuts that secure the front wheel to the existing fork 13 Remove the front wheel from the existing fork 14 Lay the chain flat NOTE Laying the chain flat will prevent kinks in the chain 15 Remove the two hex bolts locknuts and clamps that secure the footrests to the existing fork 16 Note the position of the footrests and remove the footrests from the existing fork 17 Remove the two top nuts that secure the existing fork to the frame 18 Note the o ring and bearing position and remove the existing fork from the frame Recumbent Handcycle Series 46 Part No 1114850 SECTION 8 SERVICE PROCEDURES 19 Slide the bottom bearing onto the new fork Refer to FIGURE 8 1 for correct orientation 20 Slide the new fork into the frame
54. k release lever 4 Remove the chain from the front wheel Remove the wheel from the fork Recumbent Handcycle Series 70 Part No 1114850 SECTION 9 OPTIONS Installing the Front Wheel NOTE For ease of installation secure handcycle frame approximately 6 inches from the ground or seek assistance 1 Loop the chain over the front wheel sprocket 2 Position the front wheel sprocket into the fork slots 4 Tighten the knob on the opposite side of the quick release lever Secure the wheel to the fork with the quick release lever Sprocket Chain Front Wheel DETAIL A FRONT WHEEL QUICK RELEASE LEVER NOTE Quick Release Lever is an opposite side of wheel Quick release Lever Fork FIGURE 9 17 Removing Installing the Front Wheel XLT Gold XLT Pro and XLT with Speed Cassette Chain Assembling Using Adjusting the Handcycle Rack NOTE For this procedure refer to FIGURE 9 18 on page 72 Assembling the Handcycle Rack 1 2 3 4 Position the receiver with the bracket facing up Position the rear wheel bar with the wheel brackets facing up Remove the two large mounting bolts and locknuts from the receiver and set aside Remove the two small mounting bolts and locknuts from the receiver bracket and set aside Secure the wheel tray to the receiver with the two large mounting bolts and locknuts 6 Using two small mounting
55. l chain runs smoothly over the chain ring teeth while the handcycle is moving Recumbent Handcycle Series 28 Part No 1114850 SECTION 5 OPERATION Shift Lever B Shift Lever A FIGURE 5 3 Shifting Gears Hands On Rapid Fire Shifter Brake System Twenty seven Speeds Hands On Rapid Fire Shifter Brake System Twenty seven Speeds Backing Up Use the rear wheels i e like a manual handcycle to backup When backing up keep the front wheel straight The weight of the hand crank may engage the reversing drum brakes Top End XLT and XLT jr models ONLY while backing up Lift the pedals up to avoid this problem CAUTION If backing up in the XLT PRO XLT Gold and Force models take care not to tangle the cables Braking Top End XLT Handcycles have either internal gearing 7 speeds or external gearing 24 or 27 speeds Internal geared handcycles 7 speeds are equipped with reversing drum brakes External geared handcycles 24 or 27 speeds have hand brakes Reversing Drum Brakes NOTE Top End XLT and XLT Jr with the seven speed hub have reversing drum brakes Use the brakes intermittently on your handcycle to bring it to a complete stop Apply by pedaling in reverse Part No 1114850 29 Recumbent Handcycle Series SECTION 5 OPERATION Hand Brakes Hands On Brakes A WARNING The twenty seven speed cassette on the Top End XLT Pro XLT Gold and Top End Force models use the hand brake as the prima
56. lacing Seat Upholstery on page 58 Loosen but DO NOT remove the two mounting bolts and locknuts securing the two back clamps to the seat rails Slide back clamps for forward or aft rearward along the seat rails to desired seat position Securely tighten the two mounting bolts and locknuts securing the two back clamps to the seat rails Reinstall the seat upholstery Refer to Replacing Seat Upholstery on page 58 If necessary adjust the back angle Mounting Bolt and Locknut Back Clamp FIGURE 6 7 Adjusting Seat Fore Aft XLT Gold and Top End Force Only Part No 1114850 37 Recumbent Handcycle Series SECTION 6 RIDING POSITION Adjusting Seat Height All Models Except XLT Gold and Top End Force NOTE For this procedure refer to FIGURE 6 8 1 Qo ps Loosen but DO NOT remove the four socket screws securing the rear of the seat to the handcycle frame Remove the two socket screws securing the front of the seat frame to the handcycle frame Align the seat height adjustment clamp with the desired height adjustment hole in the seat height adjustment bracket Install the two socket screws to secure the front of the seat frame to the handcycle frame Back Support Tube Seat Angle Adjustment Clamps Height Adjustment Clamp Front Socket Screw Handcycle Rear Socket Screws Frame FIGURE 6 8 Adjusting Seat Height All Models Except XLT Gold and Top End Force Seat Frame Recum
57. m clamp B Insert new footrest into clamp 3 Slide footrest to desired position 4 Reinstall hex bolt and locknut Tighten securely 5 Repeat STEPS 1 5 for the opposite footrest if necessary Replacing Adjusting Leg Guard NOTE This procedure is for Top End XLT XLT Jr and XLT Pro ONLY 1 Loosen the two allen screws on each mounting clamp 2 If replacing leg guard preform the following 3 Remove existing leg guard from clamps 4 Insert new leg guard into clamps Footrest Replacement Adjustment Footrest Bolt and Locknut Leg Guard Replacement Adjustment Rear of Front Tire Brake Cable Allen Screws Mounting Clamp A Leg Guard FIGURE 6 1 Replacing Adjusting the Footrest and Leg Guard 5 Position each mounting clamp onto the fork under the brake cable NOTE The leg guard should surround but not touch the rear of the front tire 6 Adjust leg guard to desired position 7 Tighten the two allen screws on each mounting clamp securely Recumbent Handcycle Series Part No 1114850 SECTION 6 RIDING POSITION Using Replacing Footrest Strap A WARNING Footrest straps MUST be inspected before each use Exposure to moisture i e wet weather or puddles will damage fastening strips Footrest strap will not hold feet securely in footrest if fastening strips are damaged DO NOT operate handcycle if footrest straps are wet or damaged otherwise severe injury
58. may occur ALWAYS wear shoes and securely strap feet in using straps provided Severe injury may occur if feet are not secured while the handcycle is in motion Using Footrest Strap NOTE For this procedure refer to FIGURE 6 2 1 Place feet in footrests 2 Secure feet to footrest strap using small fastening straps Replacing Footrest Strap NOTE For this procedure refer to FIGURE 6 3 1 Pull apart fastening straps securing existing footrest strap to footrest NOTE The small fastening straps should face up 2 Wrap end of footrest strap over and around the inner footrest tube and firmly connect the hook and loop portions of the footrest strap Detail 3 Wrap end of footrest strap over and around the outer footrest tube and under the inner footrest tube and firmly connect the hook and loop portions of the footrest strap Details A and B 4 Ensure the footrest strap is firmly attached to the loop fastening strip on the outer footrest tube Part No 1114850 33 Footrest Fastening Straps Footrest Strap FIGURE 6 2 Using Footrest Strap DETAIL A End of Footrest Straps STEP 4 Footrest Strap Loop Portion STEP 3 Footrest Strap Hoc Small Fastening Portion Straps STEP 3 Inner Footrest Outer Tube Footrest Tube DETAIL B End of Footrest Straps STEP 4 AND 5 Inner Footrest Tube Outer Footrest Tube Loop Fastening Strip ST
59. n 2007 Invacare Corporation Part No 1114850 Rev D 07 07
60. nceenstacevdendasynscvsnavbuawioess 33 Using Footrest SEMA popa decent oen shah 33 Replacing Footrest Strap PER 33 Adjusting EA Eea iy chev 34 Adjusting Hand Crank Height All Models Except Top End XLT 34 Adjusting Top End XLT Gold Hand 35 Adjusting Seat Fore Aft All Models Except XLT Gold and Top End 36 Adjusting Seat Fore Aft XLT Gold and Top End Force 37 Adjusting Seat Height All Models Except XLT Gold and Top End 38 Adjusting Back Angle All Models Except XLT Gold and Top End 39 Adjusting Back XLT e dub 40 Adjusting Back Height Wide Back Option 41 SECTION 7 WHEELS 42 Installing Adjusting the Rear Wheel and Quick Release 42 Installing the Rear Wheels with Threaded 43 Replacing Tire Tube and Tuning Replacement of Spokes sse 43 TCSP RGSS ir Merc Cmm 43 Determining Adjusting Toe In Toe Out eese eeeeettee tette tontos ton ttn
61. ncounter Techniques in this manual are a starting point for the new handcycle user and assistant with safety as the most important consideration for all Stability and Balance For stability and proper operation of your handcycle you MUST at all times maintain proper balance Your handcycle should remain upright and stable during normal daily activities when operated correctly Invacare recommends using seat positioning straps for additional safety A Note to Handcycle Assistants When learning assistance techniques for the handcycle have an experienced assistant help you before attempting it alone When you are assisting with a transfer to from the handcycle remember to use good body mechanics Keep your back straight and bend your knees when lifting or positioning the handcycle for the end user Also be aware of detachable parts These MUST NEVER be used for lifting supports or to move the handcycle as they may be inadvertently released resulting in possible injury to the user and or assistant Part No 1114850 15 Recumbent Handcycle Series SECTION 2 SAFETY AND HANDLING Percentage of Weight Distribution Transferring in and out of the handcycle will cause a change to the normal balance the center of gravity and the weight distribution of the handcycle To determine and establish your particular safety limits practice transferring activities in several combinations in the presence of a qualified health care professional be
62. ndcycle the wheel tray bracket should be adjusted to sit against the front wheel 1 Remove the four mounting bolts and locknuts securing the wheel tray bracket to the wheel tray 2 Position the wheel tray bracket in the desired position 3 Secure the wheel tray bracket to the wheel tray with the four mounting bolts and locknuts 4 Ifnecessary the wheel stop may be adjusted to one of three positions to sit against the front wheel To adjust the wheel stop perform the following steps A Remove the mounting bolt and locknut securing the wheel stop to the wheel tray bracket B Position the wheel stop in the desired mounting position C Secure the wheel stop to the wheel tray bracket with the mounting bolt and locknut Rear Wheel Bar Brackets NOTE To properly secure the handcycle the rear wheel bar brackets should be adjusted to sit against the rear wheels 1 Loosen the two screws securing the rear wheel bar bracket to the rear wheel bar 2 Adjust the rear wheel bar bracket in out until they sit against the rear wheel 3 Secure the rear wheel bar bracket to the rear wheel bar with the two screws 4 Repeat STEPS 1 3 for the opposite side if necessary Rear Wheel Bar NOTE To properly secure the handcycle the rear wheel bar should be adjusted so the rear wheels sit in the rear wheel bar brackets 1 Remove the two mounting bolts and locknuts securing the rear wheel bar to the wheel tray 2 Position the rear
63. nds 1 Rotate the fork end of the road crown compensator to adjust the length Clockwise shortens the road crown compensator and pulls the front wheel to the left Counterclockwise lengthens the road crown compensator and pushes the front wheel to the right Adjustment Road Crown Compensator Removed Fork End E xc p Fork Bolt Locknut Installed tame Mounting Hole Fork End Road Crown Compensator Frame End Bolt p 4 Spacer FIGURE 8 3 _Installing Removing Adjusting the Road Crown Compensator Fork Road Crown Compensator Part No 1114850 51 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES Installing Removing Adjusting the Steering Dampener For Top End XLT Gold and Force Only NOTE For this procedure refer to FIGURE 8 4 on page 53 NOTE The steering dampener is designed to stabilize the handcycle during transfers and while riding and is not intended to keep the handcycle straight when pedaling but to keep the handcycle from leaning excessively to one side or another Installing Steering Dampener 1 Using a locknut secure the upper threaded post of the steering dampener to the crank assembly tab 2 While inserting the lower threaded post into the tab position the dampener clamp around the handcycle frame 3 Using two socket screws loosely secure the dampener clamp to the handcycle frame 4 Using a locknut secure the steering dampener to the dampener clamp 5 Ensuring
64. ned securely otherwise injury or damage may result DO NOT operate the handcycle if the hand crank obstructs your view If the hand crank obstructs your view adjust the hand crank height before using the handcycle otherwise injury or damage may occur Initial Setup NOTE For this procedure refer to FIGURE 4 1 on page 24 and FIGURE 4 2 on page 25 NOTE Invacare recommends that the following procedures be performed by a qualified technician TOOLS REQUIRED Adjustable Wrench 10 12 inches 1 2 Box Wrench 5 8 and 32 mm Wrench 1 2 inch Socket Wrench 3 16 inch Allen Wrench Medium Flat Screwdriver 1 4 inch Allen Wrench Medium Phillips Screwdriver 1 Install and adjust rear wheels Installing Adjusting the Rear Wheel and Quick Release Axles on page 42 or Installing the Rear Wheels with Threaded Axles on page 43 Ensure quick release axles or threaded axles secure wheels to the handcycle 2 Adjust footrest Replacing Adjusting the Footrest and Leg Guard on page 32 so that there is a slight bend in the knee 3 Adjust hand crank assembly Adjusting Hand Crank on page 34 if unable to see over hand crank or if knees obstruct hand crank rotation 4 Adjust chain length Adjusting Seven Speed Hub Chain on page 55 or Adjusting Twenty Seven Speed Cassette Chain on page 56 if crank has been adjusted 5 It installed ensure parking brake functions properly Adjusting Replacing the Parking Brake on p
65. onal capable of making such a selection HANDCYCLE TIE DOWN RESTRAINTS AND SEAT POSITIONING STRAPS Invacare recommends that handcycle users NOT be transported in vehicles of any kind while in a handcycle As of this date the Department of Transportation has not approved any tie down systems for transportation of a user while in a handcycle in a moving vehicle of any type As regards restraints seat positioning straps it is the obligation of the DME dealer therapists and other health care professionals to determine if a seating positioning strap is required to ensure the safe operation of this equipment by the user Serious injury can occur in the event of a fall from a handcycle Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products Recumbent Handcycle Series 8 Part No 1114850 SPECIAL NOTES A WARNING ALWAYS wear your seat positioning strap Inasmuch as the seat positioning strap is an option on this handcycle you may order with or without the seat positioning strap Invacare strongly recommends ordering the seat positioning strap as an additional safeguard for the handcycle user The seat positioning strap is a position ing belt only It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft
66. osen but DO NOT remove the two socket screws located in the seat angle adjustment clamp 2 Perform one of the following Increasing Back Angle While pushing down on the back support tube push the back down to the desired position e Decreasing Back Angle While lifting up on the back support tube pull the back upward to the desired position 3 Securely tighten the two socket screws located in the seat angle adjustment clamp Back Support Tube Socket Screw Adjustment Holes NOTE Wheel not shown for clarity FIGURE 6 10 Adjusting Back Angle XLT Gold Recumbent Handcycle Series 40 Part No 1114850 SECTION 6 RIDING POSITION Adjusting Back Height Wide Back Option Only NOTE For this procedure refer to FIGURE 6 11 NOTE This procedure applies to Top End XLT models with wide back option only 1 Remove the back upholstery from the handcycle Refer to Replacing Back Upholstery on page 59 A WARNING Push pin MUST protrude through hole in back cane Ensure that both back cane inserts are at the same height before reassembling the chair N Press the push pin on the back cane insert tube in and adjust the back height to one of three heights depending on original back height e Reinstall the back upholstery onto the handcycle Refer to Replacing Back Upholstery on page 59 Back Cane Push Pin Back Cane Insert FIGURE 6 11 Adjusting Back Height Wide Back Option Only Part No
67. other hand When the Top End XLT is stationary simply select gear required 1 Perform one of the following e Upshift Push the shifting lever towards the indicator and release Repeat until the desired gear is Indicator achieved Shifting Downshift Push shifting lever Lever down and away from the indicator Repeat until the desired gear is FIGURE 5 2 Shifting Gears Seven Speed achieved Hub Part No 1114850 27 Recumbent Handcycle Series SECTION 5 OPERATION Hands On Rapid Fire Shifter Brake System Twenty seven Speeds NOTE For this procedure refer to FIGURE 5 3 on page 29 NOTE This procedure applies to the Top End XLT Pro XLT Gold and Force ONLY To shift gears you MUST turn the crank forward with the chain under some tension while the bike is moving DO NOT attempt to shift gears while bike is stationary There are two shifters installed on the handcycle The right shifter operates the nine gears on the lower derailleur and the manual shifter operates the three chain rings on the upper derailleur Nine gears X three chain rings Twenty seven speeds Shifting the chain on the lower derailleur towards the centerline of the handcycle is for climbing accelerating easier cranking lever A and is called a downshift Moving the chain on the lower derailleur out or away from the centerline of the handcycle is for speed harder cranking lever B and is called an upshift Refer to the chart below for an explan
68. pected before each use Exposure to moisture i e wet weather or puddles will damage fastening straps flaps strips DO NOT operate handcycle if upholstery is wet or damaged otherwise severe injury may occur Replacing Wide Back Upholstery NOTE For this procedure refer to FIGURE 8 12 1 Unlatch the two fastening flaps that secure the bottom of existing back upholstery to the back canes Unlatch the top of the existing back upholstery Lift up on the existing back upholstery and remove from the handcycle Install the new back upholstery onto the handcycle Securely latch the fastening flaps on the bottom of the new back upholstery to the back canes Replacing Narrow Back Upholstery NOTE For this procedure refer to FIGURE 8 18 NOTE Pull the back cushion off the back frame 1 Align the fastening strips on the back frame with the fastening strips on the new back cushion Press the back cushion firmly against the back frame to secure 4 Fastening Flap E H Fastening E Flap i Pon LS Ju mE FIGURE 8 12 Replacing Wide Back Upholstery Fixed Seat Narrow Back Fastening Strips Back Cushion Fastening Strips Back Frame Adjustable Seat Narrow Back FIGURE 8 13 Replacing Narrow Back Upholstery Part No 1114850 59 Recumbent Handcycle Series SECTION 9 OPTIONS SECTION 9 OPTIONS A WARNING After any adjustments repair or service and be
69. procket on the crank handles is in line with the sprocket on the front wheel 36 Reinstall the chain onto the crank handle sprocket 37 Move the crank handle to the position determined in STEP 1 and tighen the two socket screws securely Part No 1114850 47 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES STEPS I 2 3 36 37 Socket Screws STEPS 6 7 34 Brake Assembly Fork Hardware Socket Nut STEPS 8 31 Steering Dampener STEPS 10 11 30 31 Locknut NS Brake Arm Clamp C RQ BQ Hex Brake Arm US Bolt Fork Hex Bolts Locknuts and Footrest Clamps Frame Road Crown Compensator STEPS 12 13 26 27 28 29 Non Turn Washer Must Fork Be Installed as Shown EN A Wash K asher Cap Nuts STEPS 5 17 18 19 20 21 22 35 Be Nee S s Crank Handle Top Nuts Fork Bottom Bearing FIGURE 8 1 Replacing the Fork Crank Assembly Recumbent Handcycle Series Part No 1114850 SECTION 8 SERVICE PROCEDURES Replacing the Crank Arms XLT Gold XLT PRO and Top End Force NOTE For this procedure refer to FIGURE 8 2 on page 50 NOTE Right and left determined from as if seated on the handcycle Replacing the Left Side Crank Arms 1 Remove the two socket screws from the existing crank arm clamp 2 Remove socket screw and cap from the spindle 3 Remove the existing crank arm from the spindle 4 Posi
70. rame STEP E Lift and shift weight down into handcycle seat EP C Place LEFT hand on the left side of handcycle seat frame NOT on hand crank EP D Place RIGHT hand on the wheelchair frame NOTE The steps in FIGURE 1 are specifically for transfer to from a wheelchair and DO NOT correspond to the steps in the procedure on the previous page Follow a similar procedure to transfer to from an object other than a wheelchair Refer to the steps on the previous page for more information NOTE Handcycle shown for clarity FIGURE 2 1 Transferring Into Out of the Handcycle Part No 1114850 17 Recumbent Handcycle Series SECTION 3 SAFETY INSPECTION SECTION 3 SAFETY INSPECTION Safety Inspection Checklist NOTE Every six months take your Top End XLT to a qualified technician for a thorough inspection and servicing Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your Top End XLT For safe and proper operation your handcycle MUST be cared for just like any other vehicle Routine maintenance will extend the life and efficiency of your Top End XLT NOTE Invacare recommends that the following adjustments be performed by a qualified technician Initial adjustments should be made to suit your personal body structure and preference Thereafter follow these maintenance procedures Inspect Adjust Initially Inspect for bent or broken frame Q Inspect parking brake
71. ry brake Reverse pedaling WILL NOT stop the bike Handcycles equipped with Hand Brakes In situations where caution is advised heavy traffic intersections etc hands should be kept in the ready position to prepare for braking NOTE For this procedure refer to FIGURE 5 4 1 Squeeze brake handle s as needed to slow or come to a complete stop 2 Release when desired speed is achieved Rapid Fire Hands On Brakes ll Squeeze Brake Handle T TA 7 VA FIGURE 5 4 Braking Hand Brakes Hands On Brakes Using Parking Brake A WARNING Before attempting to transfer in or out of the handcycle every precaution should be taken to reduce the gap distance Position the handcycle on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or out of MUST also be secured before attempting any transfer The parking brake of the handcycle MUST be engaged before attempting any transfer NOTE For this procedure refer to FIGURE 5 5 To Engage the Parking Brake Squeeze the handle and push the ratchet lever and lift until the handle locks in place Recumbent Handcycle Series 30 Part No 1114850 SECTION 5 OPERATION To Disengage the Parking Brake Squeeze and release the ratchet button Parking Brake Location Slots or Hook and Loop Strap Not NOTE Approximate loc
72. s 14 Gauge Stainless Shift Levers Shimano Shimano Gears 7 Speed 7 Speed Seat Cushion Foam Insert Optional Foam Insert Optional Upholstery Nylon Nylon Weight 35 Ibs 30 35 Ibs Shipping Weight 65 Ibs 65 Ibs Weight Limitation 250 Ibs 250 Ibs Options Mirror Backpack Hydration System Computer Tow Bar Horizontal Han dles Safety Lights Helmet and Flag Seat Positioning Strap Quad Cuffs Quad Gloves Mountain Drive Bike Rack Water Bottle and Cage Tri pin Quad Handles Threaded Axles Leg Guard Attachment Alignment Gauge Crutch Holder Indoor Training Roller Cordless Computer Helmet Quad Cuffs Quad Gloves Seat Positioning Strap Safety Flag Mirror Safety Lights Water Bottle and Cage Leg Guard Attachment Crutch Holder Bike Rack Cushion Towbar for handcycle Backpack Hydration System Alignment Gauge Mountain Drive Tri pin Quad Handles NOTE Knobby tires will reduce side wheel clearance to approximately 1 inch Recumbent Handcycle Series Part No 1114850 TYPICAL PRODUCT PARAMETERS TOP END XLT PRO TOP END XLT GOLD Seat Width 14 to 18 inches 14 to 18 inches Seat Depth 15 inches 15 inches Seat to Floor approx 12 13 and 14 inches 9 inches Back Style Adjustable Back Angle 90 10 Adjustable Back Angle 50 90 Back Height Fixed 11 14 inches Wide 12 inches Wide Adjustable Angle 18 inches Narrow Tall 18 inches Narrow Tall
73. safety belts If signs of wear appear belt MUST be replaced immediately Part No 1114850 9 Recumbent Handcycle Series TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERS TOP END XLT TOP END XLT JR Seat Width Seat Depth Seat to Floor approx 14 to 20 inches 15 inches 12 13 or 14 inches 14 inches 15 inches 12 13 or 14 inches Back Style Adjustable Back Angle 90 110 Adjustable Back Angle 90 110 Back Height Fixed 11 14 inches Wide 11 14 inches Wide Adjustable Angle 20 inches Narrow Tall 16 inches Narrow Tall Footrest Adjustable Fore and Aft Adjustable Fore and Aft Rear Axle Rear Wheel Camber Side Wheel Clearance 2 inches 2 inches Quick Release or Threaded 15 Standard 2 inches 2 2 inches Quick Release 15 Standard Wheels Tires 26 inch Spoke High Performance 20 inch Cruiser 24 inch Cruiser or Knobby Brakes Internal reversing drum brakes and Internal reversing drum brakes and parking parking brake brake Handles Ergonomic Vertical foam covered or Ergonomic Vertical foam covered or Delrin Horizontal foam covered Crankset Alloy Crankset Alloy Crankset Hub FRONT Shimano Nexus 7 Speed Hub FRONT Shimano Nexus 7 Speed Hub REAR Precision Black Anodized REAR Precision Black Anodized w inch w 2 inch Quick Release Stainless Axles Quick Release Stainless Axles Spokes 14 Gauge Stainles
74. se Inspect footrest mounting hardware is tight and footrest secure Inspect footrest straps for wetness and or damage Inspect seat positioning strap for any signs of wear Ensure buckle latches Verify hardware that attaches strap to frame is secure and undamaged Replace if necessary Inspect upholstery for rips or sagging Ensure that casters are free of debris Part No 1114850 19 Recumbent Handcycle Series SECTION 3 SAFETY INSPECTION Inspect Adjust Monthly Inspect for bent or broken frame Ensure that casters are free of debris Inspect Adjust Periodically Inspect for bent or broken frame Inspect parking brake Adjust brake shoes to front rim Check for worn or missing shoes Check for wax or oil on rim Ensure cable anchor is attached securely to brake arm Ensure internal stopping brakes engages easily CAUTION As with any vehicle the wheels casters and tires should be checked periodically for cracks flat spots and wear and should be replaced CODODD Ensure axle nuts are tight Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment Inspect rim and fork assembly for damage Ensure axle nut and wheel mounting nuts are secure Inspect wheels for excessive side movement or binding when lifted and spun Inspect for flat spots wear and proper inflation Inspe
75. the front wheel and dampener clamp are inline with the handcycle frame securely tighten the two socket screws securing the dampener clamp to the handcycle frame 6 Test drive handcycle if handcycle pulls to the left or right adjust the steering dampener Refer to Adjusting Steering Dampener on page 52 Removing Steering Dampener 1 Remove the locknut securing the steering dampener to the dampener clamp 2 Remove the two socket screws securing the dampener clamp to the handcycle frame 3 Remove the dampener clamp from the handcycle frame and the lower threaded post of the steering dampener 4 Remove the locknut securing the upper threaded post of the steering dampener to the crank assembly tab 5 Remove the steering dampener from the crank assembly Adjusting Steering Dampener 1 Loosen but DO NOT remove the two socket screws securing the dampener clamp to the handcycle frame 2 Ensuring the front wheel and dampener clamp are inline with the handcycle frame securely tighten the two socket screws securing the dampener clamp to the handcycle frame 3 Test drive handcycle if handcycle pulls to the left or right repeat STEPS 1 3 until handcycle drives straight Recumbent Handcycle Series 52 Part No 1114850 SECTION 8 SERVICE PROCEDURES Top End XLT Gold ONLY Crank Assembly Tab Upper Threaded Post and Locknut Steering Dampener Threaded Post and Locknut Top End Upper Threaded Post and Locknut For
76. the tire to explode and cause bodily harm 6 Recommended tire pressure is listed on the side wall of the tire If tire needs replaced see local bike shop CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced 7 The wheels and tires should be checked periodically for cracks and wear and should be replaced if damaged 8 Check chain for slack and readjust Refer to Installing Adjusting Seven Speed Hub Chain on page 54 or Installing Adjusting Twenty Seven Speed Cassette Chain on page 55 9 Regularly check for loose spokes in the front and rear wheels If loose have them aligned at your local bike shop 10 Check road crown compensator and steering dampner for proper operation Refer to Installing Removing Adjusting the Road Crown Compensator on page 50 and Installing Removing Adjusting the Steering Dampener For Top End XLT Gold Force Only on page 52 1 Check upholstery for sagging rips or tears Refer to Replacing Seat Upholstery on page 58 and Replacing Back Upholstery on page 59 2 Check alignment of front wheel If it wobbles or takes too much effort to turn by hand have it aligned at your local bicycle shop Recumbent Handcycle Series 22 Part No 1114850 SECTION 4 INITIAL SETUP SECTION 4 INITIAL SETUP A WARNING After any adjustments repair or service and before use make sure all attaching hardware is tighte
77. tion the new crank arm onto the spindle so that the new crank arm is evenly aligned with the right side crank arm g Re install the socket screw and cap from the spindle DO NOT over tighten 6 Using the two socket screws secure the new crank arm clamp to the spindle Securely tighten Replacing the Right Side Crank Arms 1 Remove the two mounting bolts and locknuts securing the chain ring disk to the tabs of the existing crank arm Remove the two socket screws from the existing crank arm clamp Remove socket screw and cap from the spindle Remove the existing crank arm from the spindle Position the new crank arm onto the spindle Ge Hel Se Using the two mounting bolts and locknuts secure the tabs of the new crank arm to the chain ring disk D Ensure the new crank arm is evenly aligned with the left side crank arm 8 Reinstall the socket screw and cap from the spindle DO NOT over tighten 9 Using the two socket screws secure the new crank arm clamp to the spindle Securely tighten Part No 1114850 49 Recumbent Handcycle Series SECTION 8 SERVICE PROCEDURES Mounting Bolts Crank Arm Clamp and Locknuts Right Crank Arm Tabs Disk Left Crank Arm Spindle Socket Spindle Socket Screw and Cap Screw and Cap Crank Arm Clamp and Socket Screws Socket Screws FIGURE 8 2 Replacing the Crank Arms XLT Gold XLT PRO and Top End Force Installing Removing Adjusting the Roa
78. tontos tentata ttenaus 44 Determining Toe In Toe 4 Adjusting Tos Ini TOS eR 45 Replacing Camber netu ovde rere 45 Recumbent Handcycle Series 4 Part No 1114850 TABLE OF CONTENTS TABLE OF CONTENTS SECTION 8 SERVICE PROCEDURES 0000000000000000000000000000000000000000000000000 46 Replacing the Fork Crank Assembly aet tertie obiter 46 Replacing the Crank Arms XLT Gold XLT PRO and Top End 49 Replacing the Left Side Crank Arms 49 Replacing the Right Side Crank Arms 49 Installing Removing Adjusting the Road Crown Compensator 50 Installing Road Crown Compensator eesseseseeeeee tenete tteententenntnttntentetnntentenis 50 Removing Road Crown Compensator tenerent nested oa ottenendo ones 5 Adjusting Road Crown Compensator 5 Installing Removing Adjusting the Steering Dampener For End XLT Gold and Force Only aset poete decederet quado 52 Inst lling Steering 52 Removing Steering
79. ucts DO NOT attempt to lift the handcycle by any removable detachable parts Lifting by means of any removable detachable parts of an handcycle may result in injury to the user or damage to the handcycle DO NOT stand on the seat or frame of the handcycle ALWAYS wear your seat positioning strap Inasmuch as the seat positioning strap is an option on this handcycle you may order with or without the seat positioning strap Invacare strongly recommends ordering the seat positioning strap as an additional safeguard for the handcycle user The seat positioning strap is a positioning belt only It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt MUST be replaced immediately With regard to restraints seat chest positioning straps it is the obligation of the DME dealer therapists and other healthcare professionals to determine if a seat chest positioning strap is required to ensure the save operation of this equipment by the user SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM A WHEELCHAIR Avoid all surface hazards DO NOT carry any riders DO NOT carry any items that may obstruct your view or prohibit you from operating the handcycle properly DO NOT attempt to adjust or clean the internal gear hub with reversing drum brake This should only be performed by a bicycle professional Part No 1114850 13 Recumbent Handcycle Series SE
80. ure N O gt Seat Frame Mounting Tube Water Bottle Mounting Bracket FIGURE 9 2 Installing the Water Bottle Installing Using the Tow Bar NOTE For this procedure refer to FIGURE 9 3 NOTE The tow bar will not work with wheelchairs with swingaway front riggings Only rigid wheelchairs with a tubular style footrest can be towed using the tow bar 1 Remove the two set screws on each mounting bracket 2 Position the mounting brackets around the handcycle rear frame NOTE Make sure that the tow bar is centered on the handcycle rear frame pene uP Tow Bar 3 Using two set screws for each aunt mounting bracket secure the mounting brackets to the handcycle rear frame 4 Secure the tow bar to the handcycle Set Screws with the mounting brackets and set Handcycle Screws Rear Frame 5 Secure the wheelchair to the tow bar with the fastening strips provided FIGURE 9 3 Installing Using the Tow Bar Part No 1114850 61 Recumbent Handcycle Series SECTION 9 OPTIONS Installing the Draft Bumper A WARNING DO NOT use if draft bumper extends past rear wheels If draft bumper extends past the rear wheels contact dealer NOTE For this procedure refer to FIGURE 9 4 NOTE The draft bumper can not be installed if the tow bar is installed 1 Remove the four set screws on each Mounting Brackets Draft Bumper n mounting bracket 8 per m

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