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Hearth and Home Technologies CD4842LR Indoor Fireplace User Manual

Contents

1. In a staggered installation with both gas and wood terminations the wood termination cap must be higher than the gas termination cap Roof Pitch Min Ft Roof Pitch Ft Figure 6 2 Multiple Termination Caps Flat to 6 12 1 0 Over 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 12 12 10 14 12 5 0 7 12 10 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 9 12 10 10 12 2 5 18 12 10 20 12 5 Over 10 12 to 11 12 5 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Figure 61 Minimum Height From Roof To Lowest Discharge Opening Heatilator Caliber CD Series 4040 263 Rev N 11 08 21 r B Fixed Closed penable LA TERMINATION CAP Measure vertical clearances from this surface GAS METER 0 AIR SUPPLY INLET 17 RESTRICTION ZONE 2 TERMINATION ALLOWED V Measure horizontal clearances from this surface Dimension Descriptions A Clearance above the ground a veranda porch deck or balcony 12 in 30 cm minimum Clearance to window or door that may be opened 10 000 BTUs or less 15 minimum 10 000 50 000 BTUs 9 in 23 cm minimum over 50 000 BTUs 12 in 30 cm minimum Clearance to permanently closed window 12 in 30 cm minimum recommended t
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7. 32 13 1 4 in 337 DVP FS DVP90ST Ceiling Firestop 90 Elbow 12 in 13 mm TYP 305 mm Wall Shield Firestop Heatilator Caliber CD Series 4040 263 Rev N 11 08 Vent Components Diagrams continued 31 in 787 mm 24 5 8 in 13 1 4 in 625 mm 367 mm 24 5 8 in 27 1 2 in 13 1 4 in 625 mm 698 mm RF6M RF12M Roof Flashing Multi pak Roof Flashing Multi pak 13 3 4 in 5 5 in 349 mm 127 mm T 1127 mm BEK DVP BEK2 Trap Cap Brick Extension DVP HPC Cap Brick Extension m 22 2200 m 7 1 8 ias COOL ADD DVP TRAPFL Sap Shield Flashing 13 7 8 in 9 1 2 in 352 mm 241 26 660 EL DVP HSM B Extended Heat Shield DRC RADIUS Cap Shield Figure 16 3 DVP Vent Components Heatilator Caliber CD Series 4040 263 Rev N 11 08 63 Vent Components Diagrams continued For use with IPI and DSI appliances only E 305 mm DVP TB1 Basement Vent Cap Vertical Termination Cap 7 1 4 in 184 mm gt DVP TVHW Vertical Termination Cap High wind 3 8 in 10 mm 1 in 25 gt 7 3 4 to
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11. Figure 7 16 32 Heatilator Caliber CD Series 4040 263 Rev N 11 08 F Install Vertical Termination 6 e Squeeze the open end of the bent baffle with one hand Insert the baffle bent side up into the inner flue so that the bottom of the baffle is above the bead on Note If installing a vertical vent termination run off the the inside of the collar See Figure 7 19 top or rear of the appliance the vertical termination baffle supplied with the appliance may be used Remove the glass refer to Section 14 J to access the firebox and 5 in inner flue Fold the baffle Figure 7 17 to an approximate 90 angle see Figure 7 18 e Release pressure on the baffle so that it is wedged against the sides of the flue collar See Figure 7 20 Figure 7 17 Flat Baffle Figure 7 20 Baffle in Place e Replace the glass refer to Section 14 J e Start the appliance Figure 7 18 Baffle Bent to 90 Angle Heatilator Caliber CD Series 4040 263 Rev 11 08 33 Vent Clearances and Framing A Pipe Clearances to Combustibles WARNING Risk of Fire Maintain air space clearance to vent DO NOT pack insulation or other combustibles Between ceiling firestops Between wall shield firestops Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fire Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm
12. Optional Components FFCAC WTBC36D 36 in Weathered Brick Refractory Liner Kit WTBC42D 42 in Weathered Brick Refractory Liner Kit FSS SSS SS lt lt Modernist Faux Front FFCM Heatilator Caliber CD Series 4040 263 Rev N 11 08 Jamestown Faux Front FFCJ 75 Optional Components continued CD4236 41 in Caliber Top Rear Direct Vent Circu 04842 47 in Caliber Top Rear Direct Vent Circu lating Gas Appliance lating Gas Appliance Model Model FFCM36 Modernist style black decorative faux front FFCM42 Modernist style black decorative faux front FFCM36PT Modernist style pewter decorative faux front FFCM42PT Modernist style pewter decorative faux front FFCM36BN Modernist style brushed nickel decorative faux front FFCM42BN Modernist style brushed nickel decorative faux front FFCAC36 Arts amp Crafts style black decorative faux front FFCAC42 Arts amp Crafts style black decorative faux front FFCAC36PT Arts amp Crafts style pewter decorative faux front FFCAC42PT Arts amp Crafts style pewter decorative faux front FFCAC36BN Arts amp Crafts style brushed nickel decorative faux FFCAC42BN Arts amp Crafts style brushed nickel decorative faux front front
13. 1 infiltration finished ceiling the ceiling and attaching it using the provided screws A decorative cathedral ceiling support box can be used lt Cut hole 1 8 in 3 mm greater where vertical vent runs pass through a cathedral ceiling in size than pattern of support Install the decorative ceiling thimble by sliding it up to box as it is projected onto Use a plumb bob to mark the center line of the venting icone system on the ceiling and drill a small hole through the ceiling and roof at this point Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof Figure 10 12 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Lowerthe support box through the hole in the roof until its bottom is at least 2 in 51 mm below the ceiling Figure 10 12 Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof See Figure 10 13 Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof WARNING Risk of Fire Clean out ALL materials from inside the support box and complete the vertical vent run Figure 10 13
14. The vent system components and decorative doors and fronts may be shipped in separate packages If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Readallofthe instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance or vent system Installation other than as instructed by Hearth amp Home Technologies Improper positioning of the gas logs or the glass door Installation and or use of any component part not approved by Hearth amp Home Technologies Any such action may cause a fire hazard WARNING Risk of Fire Explosion or Electric Shock DO NOT use this appliance if any part has been under wa ter Call a qualified service technician to inspect the appli ance and to replace any part of the control system and or gas control which has been under water Heatilator Caliber CD Series 4040 263 Rev N 11 08 17 Frami
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16. Mantel Leg or Perpendicular Wall 1 in 25 mm min to perpendicular wall 3 1 2 in 89 mm min from fireplace opening to perpendicular wall Figure 5 4 Mantel Leg or Wall Projections Acceptable on both sides of opening 20 Heatilator Caliber CD Series 4040 263 Rev 11 08 Termination Locations A Vent Termination Minimum Clearances A WARNING A B k Fire Risk 6 in minimum up to 20 in 18 in minimum MN 152 mm 508 mm 457 mm Maintain vent clearance to combustibles as 20 0 in minimum specified 0 DO pack air space with insulation or other Gas Wood or Fuel Oil materials Termination Cap Failure to keep insulation or other materials away p from vent pipe may cause overheating and fire Horizontal overhang BV 2 44 gt 20 in 506 mm Vertical Lowest wall 11 Termination Discharge 2 Opening Perpendicular Wall 24 in min 610 mm Termination Cap Storm Collar Roof Flashing Roof Pitch is 12 If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the H min Minimum height decorative cap cover from roof to lowest discharge opening
17. Remove fixed glass assembly See Section 14 K Clean fixed glass assembly See Section 3 Replace the fixed glass assembly and run continuously on high an additional 12 hours This cures the materials used to manufacture the fire place NOTICE Open windows for air circulation during fireplace break in Some people may be sensitive to smoke and odors Smoke detectors may activate 2 L Frequently Asked Questions This is a result of gas combustion and temperature variations As the appliance warms this condensation will disappear This is a result of normal operation and the flames will begin to yellow as the appliance is allowed Blue flames to burn for 20 to 40 minutes When first operated this appliance may release an odor for the first several hours This is caused by the curing of materials from manufacturing Odor may also be released from finishing materials Odor from appliance and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Condensation on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned within Film on the glass 3 to 4 hours of initial burning A non abrasive cleaner such as gas appliance glass cleaner may be necessary See your dealer Noise is caused by metal expanding and contracting as it heats up and cools down similar to the Metallic noise sound produced by a furna
18. DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in an extended heat shield will be required SLP heat shield designed to be used on a wall 4 3 8 in to 7 5 8 in 111 mm to 194 mm thick If wall thickness is less than 4 3 8 the existing heat shields must be field trimmed If wall thickness is greater than 7 5 8 in an extended heat shield will be required DVP Pipe Shown 3 76 mm 3 in 76 mm Shield top clearance top clearance Heat I Shield 1 in 25 mm clearance around Y RII vertical sections 1 in 25 mm Wall clearance Shield bottom amp sides Firestop 3 in 76 mm top clearance Heat Shield 1 in 25 mm Wall clearance Shield bottom amp sides Firestop WALL When using SLP pipe minimum clearances from the vent pipe to combustible materi als at inside wall firestops are Top 2 1 2 in 64 mm Bottom 1 2 in 13 mm Sides 1 in 25 mm Figure 8 1 Horizontal Venting Clearances To Combustible Materi als B Wall Penetration Framing Combustible Wall Penetration Whenever a combustible wall is penetrated you must frame a hole for the wall shield firestop s The wall
19. This limited warranty does not extend to or include surface finish on the appliance or terminations door gasketing glass gasketing glass discoloration firebrick pellet logs kaowool or other ceramic insulating materials Rust and or corrosion on any of the metal surfaces cast iron components baffles firepots doors or firebox area are not covered by this warranty Noise resulting from minor expansion contraction or movement of certain parts is normal and complaints related to this noise are not covered by this warranty HHT s obligation under this warranty does not extend to damages resulting from 1 installation operation or maintenance of the appliance not in accordance with the installation instructions operating instructions and the listing agent identification label furnished with the appliance 2 installation which does not comply with local building codes 3 shipping improper handling improper operation abuse misuse accident or unworkmanlike repairs 4 environmental conditions inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes 5 use of fuels other than those specified in the operating instructions 6 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT and or 7 modification of the appliance not expressly autho
20. 330 mm HM 15 in 381 mm DVP HRC SS Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 10 1 2 in 267 10 7 8 in 276 mm 41 DVP HRC ZC SS Figure 16 6 DVP Vent Components 66 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Vent Components Diagrams continued A612 in 165 8 3 4 Dy 222 mm 6 in 152 6 5 8 1 168 6 Se i 0 81 0 45 45 Elbow 168 2 9 7 8 in 5 251 _ Effective Height Length Effective Height Length L SLP Pi gt SLP12A 2 12 51 305 DVP SLP24 Adapter 26 in 660 mm 2212 2201 SLP HVS RF4 8 DVP HSM B Horizontal Pipe Roof Flashing Extended Heat Shield Support SLP FS SLP WS SLP DCF BK SLP WT BK Ceiling Firestop Wall Shield Firestop Decorative Ceiling Wall Thimble Black Firestop Black Figure 16 7 SLP Series Vent Components Heatilator Caliber CD Series 4040 263 Rev N 11 08 67 Vent Components Diagrams continued SLK SNKD SLP CCS BK SLP TVHW Snorkel Cathedral Ceiling Sup Vertical PVK 80 Termination Cap port Box Black Termination Cap Power Vent SL 2DVP DVP FBHT Adapter Firebrick Termination Cap This termination cap requires an SL 2DVP adapter when used with SLP Pipe 15 in 381 mm S
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22. Cap Inlet Tap Figure 12 2 Standing Pilot Ignition Wiring Diagram Optional SPST Wall Switch or Battery Optional Remote Pack wire only for use with optional wall switch WSK MLT Figure 12 3 Intellifire Pilot Ignition Wiring Diagram 52 Heatilator Caliber CD Series GRN wire only for use with optional wall switch WSK MLT HTL To Burner Manifold Pressure Adjustment Fitting Manifold outlet Pressure Tap Sensor Pilot Assembly 4040 263 Rev 11 08 F Junction Box Installation If the box is being wired from the OUTSIDE of the appli ance Remove the cover plate located on the outer shell right side see Figure 12 4 Install the supplied Romex connector in the cover plate Make all necessary wire connections and reattach the cover plate to the outer shell If the box is being wired from the INSIDE of the appli ance Remove the screw attaching the junction box receptacle to the outer shell rotate the junction box inward to disengage it from the outer shell see Figure 12 4 Pull the electrical wires from outside the appliance through this opening into the valve compartment See Figure 12 4 Feed the necessary length of wire through the connector Make all necessary wire connections to the junction box receptacle and reassemble the junction box receptacle to the outer shell G Wall Switch Installation for Fan Optional If
23. Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m 3 66 m min 18 29 m max Heatilator Caliber CD Series 4040 263 Rev 11 08 Note If installing a vertical vent termination off the top of the appli ance the vertical termination baffle should be used 3 Rear Vent Horizontal Termination No Elbow 18 in 457 mm max Figure 7 10 One 45 Elbow 18 in 457 mm max Figure 7 11 Heatilator Caliber CD Series 4040 263 Rev N 11 08 29 3 Rear Vent Horizontal Termination continued Two Elbows Figure 7 12 Three Elbows installed Horizontally 27 Figure 7 13 30 Heatilator Caliber CD Series 4040 263 Rev N 11 08 4 Rear Vent Vertical Termination One Elbow 0 min 2 6 ft 1 83 m max 12 ft 3 66 m min 60 ft 18 29 m max Figure 7 14 Two Elbows 0 12 ft 3 66 min 6 ft 1 83 m max 60 ft 18 29 m max Maximum horizontal run is 10096 of vertical but cannot exceed 26 ft 7 92 m Figure 7 15 Heatilator Caliber CD Series 4040 263 Rev N 11 08 31 4 Rear Vent Vertical Termination continued Three Elbows 0 min 6 ft 1 83 m max 3 9 N XS Maximum horizontal run is 100 of vertical but can not exceed 26 ft 7 92 m 12 ft 3 66 min 60 ft 18 29 m max
24. cloth and a stable work surface CAUTION Handle fixed glass assembly with care Glass is breakable Avoid striking scratching or slamming glass Avoid abrasive cleaners DO NOT clean glass while it is hot Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat stable surface Note Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces Remove door or decorative front from fireplace and set aside on work surface See Section 14 K for instructions to remove fixed glass assembly Clean glass with a non abrasive commercially available cleaner Light deposits Use a soft cloth with soap and water Heavy deposits Use commercial fireplace glass cleaner consult with your dealer Carefully set fixed glass assembly in place on fireplace Hold glass in place with one hand and secure glass latches with the other hand 14 Heatilator Caliber CD Series Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary nspectfor scratches dents or other damage and repair as necessary Check that louvers are not blocked Vacuum and dust surfaces Remote Control Frequency Seasonally By Homeowner Tools needed Replacement batteries and remote control instructions Locate remote con
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27. 08 1 Read this manual before installing or operating this appliance Please retain this owner s manual for future reference A Congratulations Congratulations on selecting a Heatilator gas fireplace an elegant and clean alternative to wood burning fireplaces The Heatilator gas fireplace you have selected is designed to provide the utmost in safety reliability and efficiency As the owner of a new fireplace you ll want to read carefully follow all of the instructions contained in this owner s manual Pay special attention to all cautions and warnings Homeowner Reference Information Model Name This owner s manual should be retained for future reference We suggest that you keep it with your other important documents and product manuals The information contained in this owner s manual unless noted otherwise applies to all models and gas control systems Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pertinent information about your fireplace Date purchased installed Serial Number Location on fireplace Dealership purchased from Dealer Phone Notes Listing Label Information Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area
28. 10 3 8 in 12 in ce S 197 to 264 mm 305 mm gt DVP FBHT 12 1 8 in 181 mm Fire Brick Termination 8 3 4 in 222 High Performance Figure 16 4 DVP Vent Components 64 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Vent Components Diagrams continued Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 102 mm to 184 mm thick If wall thickness is less than 4 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required 8 203 Shield Term Ca Minimum Maximum Effective Length Effective Length 3 1 8 in 4 5 8 in Trap1 Max 5 3 8 in 9 3 8 in Trap2 Effective Length DVP TRAP Horizontal Termination Cap 2 DVP TRAP1 DVP TRAPK1 DVP TRAP2 DVP TRAPK2 DVP HPC1 DVP HPC2 Figure 16 5 DVP Vent Components Heatilator Caliber CD Series 4040 263 Rev N 11 08 65 Vent Components Diagrams continued Fillers DVP TRAP to DVP HPC Side Filler Kit 8 1 8 in 13 in 206 mm
29. 66 m min 60 ft 18 29 m max Heatilator Caliber CD Series 4040 263 Rev N 11 08 1 Vent Horizontal Termination continued Two 45 Elbows replacing One 90 Elbow 25 ft max 8 7 62 FER 22241 Figure 4 Two Elbows gt lp Installed le Vertically Installed Horizontally Figure 7 5 Heatilator Caliber CD Series 4040 263 Rev N 11 08 25 1 Vent Horizontal Termination continued Three Elbows Installed Vertically Figure 7 6 26 Heatilator Caliber CD Series 4040 263 Rev N 11 08 2 Top Vent Vertical Termination Note If installing a vertical vent No Elbow termination off the top of the appli ance the vertical termination baffle should be used 12 ft 3 66 m min 60 ft 18 29 m max Figure 7 7 Two Elbows Note If installing a vertical vent termination off the top of the appli ance the vertical termination baffle should be used 12 ft 3 66 m min 60 ft 18 29 Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 7 8 Heatilator Caliber CD Series 4040 263 Rev N 11 08 27 2 Top Vent Vertical Termination continued Three Elbows Figure 7 9 28 12 ft 60 ft
30. Locate outer shell cover removed in the sixth step Figure 9 7 Place the cover on top of appliance See Figure 9 17 Replace four screws to hold plate in place See Figure 9 18 Figure 9 19 Completed Conversion Figure 9 17 Place Cover Plate on Top of Appliance 40 Heatilator Caliber CD Series 4040 263 Rev N 11 08 5 Secure and Level the Appliance WARNING Risk of Fire Prevent contact with Sagging or loose insulation Insulation backing or plastic Framing and other combustible materials Block openings into the chase to prevent entry of blown in insulation Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs Failure to maintain air space clearance may cause overheating and fire The diagram shows how to properly position level and se cure the appliance see Figure 9 20 Nailing tabs are pro vided to secure the appliance to the framing members Bendoutnailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to Figure 9 20 Proper Positioning Leveling And Securing Of An use wood shims underneath the appliance Appilance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to the floor by inserti
31. The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Ap proved side wall horizontally vented gas fueled equip ment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation See Gas Connection section for additional Common wealth of Massachusetts requirements Heatilator Caliber CD Series 4040 263 Rev N 11 08 User Guide 2 Operating Instructions A Gas Fireplace Safety A WARNING HOT SURFACES Glass and other surfaces are hot during operation and cool down Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other combustibles away This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel Do NOT operate the appliance with the barrier removed Contact your dealer or Hearth amp Home Technologies if the barrier is not present or help is neede
32. Ye atilator The first in fireplaces Model s CD4236R CD4236LR CD4236IR CD4842IR CD4236ILR CD4842ILR Direct Vent Gas Appliance CD4842R CD4842LR Owner s Manual Installation and Operation GAS FIRED LISTED CAUTION DO NOT DISCARD THIS MANUAL Important operating and maintenance instructions included If the information in these instruc tions is not followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use with the type s of gas indic
33. air inlet outlet louvers Allow space to lower and remove bottom louver access panel Install Hood Align back edge of hood with attachment clips and press firmly into place M Air Shutter Setting Air shutter settings should be adjusted by a qualified installer at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shut ter for longer vertical runs See Figure 14 4 16 full turns of the shutter adjustment handle are required to move air shutter from fully open to fully closed When the shutter adjustment handle is all the way down the air shutter is in the closed position NOTICE If sooting occurs provide more air by opening the air shutter 7 Figure 14 4 Air Shutter Heatilator Caliber CD Series 4040 263 Rev N 11 08 1 Troubleshooting With proper installation operation and maintenance your gas appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide can only be used by a qualified service technician Con tact your dealer to arrange a service call by a qualified service technician A Standing Pilot Ignition System Symptom Possible Causes Corrective Action 1 After repeated triggering No gas or low gas pressure Check the remote shut off valve
34. and termination Heatilator Caliber CD Series 4040 263 Rev N 11 08 45 6 Install Metal Roof Flashing Note Skip to Section 10 1 if using the RF4 8 Termination MN Opening Cap Storm Collar See minimum vent heights for various pitched roofs Figure 10 14 to determine the length of pipe to extend through the roof Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10 15 Horizontal overhang 24 in min 610 mm Vertical wall Discharge Roof Pitch isX 12 H min Minimum height from roof to lowest discharge opening Roof Pitch H Min Ft Roof Pitch H Min Ft Flat to 6 12 1 0 Over 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 Over 10 12 to 11 12 3 25 Over 20 12 to 21 12 3 ft minimum in snow regions Figure 10 14 Minimum Height From Roof To Lowest Discharge Opening 46 Flashing 1015 NOTICE Failure to properly caulk the roof flashing could cause water entry e Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface See Figure 10 15 H Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective
35. configuration or wiring Verify there is a tight fit Verify pilot assembly wiring to module harness Remove and verify continuity of each wire in wiring harness Replace any damaged components C Improper wall switch wiring erify that 110 VAC power is ON to junction box D Module not grounded erify black ground wire from module wire harness is grounded to metal chassis of appliance E Module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode 3 Pilot sparks but Pilot will A Gas supply erify that incoming gas line ball valve is open Verify that inlet not light pressure reading is within acceptable limits inlet pressure must not exceed 14 in W C B Ignitor gap is incorrect erify that spark gap from ignitor to pilot hood is 17 in or 1 8 in 3 mm C Module is not grounded erify module is securely grounded to metal chassis of appliance D Module voltage output Valve Verify battery voltage is at least 2 7 volts Replace batteries if Pilot solenoid ohms readings voltage is below 2 7 Heatilator Caliber CD Series 4040 263 Rev N 11 08 59 B Ignition System continued Possible C
36. is required Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits Before installing determine the following Where the appliance is to be installed e The vent system configuration to be used Gas supply piping Electrical wiring requirements Framing and finishing details Whether optional accessories devices such as a fan wall switch or remote control are desired Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified service technician service agency or your dealer C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws One 1 4 in female connection for optional fan D Inspect Appliance and Components Carefully remove the appliance and components from the packaging
37. lead to breakage when exposed to heat Confirm there is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Logs Frequency Annually By Qualified Service Technician Tools needed Protective gloves Inspect for damaged or missing logs Replace as necessary Refer to Section 14 for log placement instructions Verify correct log placement and no flame impingement causing sooting Correct as necessary Firebox Frequency Annually By Qualified Service Technician Tools needed Protective gloves sandpaper steel wool cloths mineral spirits primer and touch up paint Inspect for paint condition warped surfaces corrosion or perforation Sand and repaint as necessary Replace fireplace if firebox has been perforated Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner dust cloths e Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects e Verify unobstructed air circulation Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight vol
38. section see Figure 10 10 so the seams on both pipe sections are aligned as shown in Figure 10 11 Pull carefully to separate the pieces of pipe 2 44 Horizontal sections of vent must be supported every 5 ft 1 52 m with a vent support or plumber s strap Wall shield firestops may be used to provide horizontal support Vent support or plumber s strap spaced 120 may be used for support See Figures 10 8 and 10 9 SLP ceiling firestops have tabs that may be used to provide vertical support WARNING Risk of Fire Explosion or Asphyxi ation Improper support may allow vent to sag and separate Use vent run supports and connect vent sections per installation instructions DO NOT allow vent to sag below connection point to appliance Figure 10 8 Securing Vertical Pipe Sections Figure 10 11 Align and Disassemble Vent Sections Figure 10 9 Securing Horizontal Pipe Sections 44 Heatilator Caliber CD Series 4040 263 Rev N 11 08 F Install Decorative Ceiling Components SLP only A decorative ceiling thimble can be installed on a flat ceil t Level ing through which the vent passes The decorative ceiling thimble is used to cover the firestop which is installed support box according to section 8 C Seal the gap between the vent pipe and firestop 22227 using high temperature silicone to prevent cold air m
39. shield firestop maintains minimum clearances and prevents cold air infiltration opening must be framed on all four sides using the same size framing materials as those used in the wall construction SLP pipe Awall shield firestop must be placed on each side of an interior wall A minimum 1 1 2 in 38 mm overlap of attached heat shields must be maintained DVP pipe A wall shield firestop is required on one side only on interior walls If your local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield attached to them See Section 10 L for information for regarding the installation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by noncombus tible materials such as concrete a hole with diameter one in greater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield firestop is only required on one side and no heat shield is necessary Vent framing hole DO NOT PACK WITH 12 INSULATION OR OTHER MATERIAL The center of framing hole is 1 in 25mm above the center of the horizontal vent pipe SN Framing should be constructed of 2 X 4 lumber or heavier Measured to center of pipe A B Top Vent Rear Vent inches 4214 27 1 4 4214 2714 1073 CD4842
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41. sure the appliance is compatible with available gas types Conversions must be made by a qualified service technician using Hearth amp Home Technologies specified and approved parts B Gas Pressure Optimum appliance performance requires proper input pressures e Gas line sizing requirements will be determined in ANSI Z221 3 National Fuel Gas Code in the USA and CAN CGA B149 in Canada Pressure requirements are WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig A WARNING Fire Risk Explosion Hazard High pressure will damage valve Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig Note Have the gas supply line installed in accordance with local codes if any If not follow ANSI 223 1 Installation should be done by a qualified installer approved and or licensed as required by the locality In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter Note A listed and Commonwealth of Massachusetts approved 1 2 in 13 mm T handle manual shut off valve a
42. the box is being wired to a wall mounted switch for use with a fan See Figure 12 5 The power supply for the appliance must be brought into a switch box The power can then be supplied from the switch box to the appliance using a minimum of 14 3 with ground wire At the switch box connect the black hot wire and red switch leg wire to the wall switch as shown Atthe appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 in insulated female connector to the red switch leg wire route it through the knockout in the face of the junction box and connect to the top fan switch connector 1 4 in male as shown GRN wire inside box Romex Connector Cover Plate outside firebox ground attached to GRN screw with GRN wire NOTICE DO NOT wire 110 VAC to wall switch Figure 12 4 Junction Box Detail Minimum 14 3 AWG with Ground Switch Junction Box Knockout Switch Box Power Supply Wires Figure 12 5 Junction Box Wired to Wall Switch or BC10 Heatilator Caliber CD Series 4040 263 Rev N 11 08 53 1 Finishing A Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be construct ed entirely of noncombu
43. through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include Detailed instructions for the installation of the venting system design or the venting system components and Acomplete parts list for the venting system design or venting system Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identi fies special venting systems the following requirements shall be satisfied by the manufacturer The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and
44. to roof inside the lines Figure 10 20 mE SALT Lubricate pipe or flue with water and slide flashing down Seat firmly in sealant Nail roof flashing to the roof Apply silicone sealant on the top outside of the base plate on the sides and on top edge See Figure 10 21 Install shingles Apply sealant at the top edge of the rubber boot See Figure 10 22 We recommend that you top coat with conventional acrylic house paint to improve the appearance of your galvanized base flashing Us Apply Sealant amp Partial Sides Silicone Sealant top of boot A Shingles Figure 10 22 Installation Complete Figure 10 19 Trim Rubber Boot Heatilator Caliber CD Series 4040 263 Rev N 11 08 47 J Install Vertical Termination Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section e Secure the cap by driving three self tapping screws supplied through the pilot holes in the outer collar of the cap into the outer flue of the pipe see Figure 10 23 K Install Decorative Wall Components SLP only A decorative wall thimble can be installed on an interior wall through which the vent passes The decorative wall thimble is used to cover the wall shield firestop Slide the decorative wall thimble over the last section of horizont
45. wire Start the pilot and hold the valve knob in The millivolt reading should read 8 16 millivolts If millivolt reading is less than 8 millivolts replace thermocouple B Improper gas inlet pressure Natural gas should be 5 14 in w c LP should be 10 14 in w c erify pressure with manometer C Control valve If the thermocouple is producing 8 16 millivolts replace control valve 3 The pilot is burning there A On off switch or wires Check the ON OFF switch and wires for proper connections Place is no burner flame the defective the jumper wires across the terminals at the ON OFF switch If the valve knob is in the ON burner comes on replace the ON OFF switch If the switch is OK position and the ON OFF place the jumper wires across the ON OFF switch wires at the gas switch is in the ON valve If the burner comes on the wires are faulty or connections position are bad B Thermopile may not be Check that the pilot flame impinges thermopile properly generating sufficient Be sure the wire connections from the thermopile at the gas valve millivoltage terminals are tight and that the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the ON OFF switch in the OFF position Replace the the
46. 07 Aiquassy 886 0 SL 0r0r lt 55219 652 0707 yoddng 562 007 ued 6860 0909 Jauing 261 0707 eni 2 0 0 07 Aiquiassy 18 0 0707 Aiquiassy 922 0007 9 0H M an 4 9L6v J9 02 28882 1 4 2842 1609 202 0707 100 0022v91V9 1804 902 007 00 79 9 9Jd 6802 0909 doy 202 0 07 A dol 8680 0909 Ajquiessy 801 102 0707 002 0707 10044 150 0707 jodeq 1 2 Buunjoejnue y 2002 uer Buunjoejnue y A quiessy 34219 5607 5 uejeop ue jenueuu ui pejsi sued pue jequunu epioJd eseejd eouerdde 40 sued jueuieoe de1 10 ueuM NOILLVINHO NI 04190 SI LNVLSOdMWI woe 22U7 d2u1f un ISMS II 119 2700 MI9EZEGO 3517 Seg Jojo 1 H 80 0 ab
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48. 4040 263 Rev 11 08 7 Note The following requirements reference various Massachusetts and national codes not contained in this document H Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting in cluding but not limited to decks and porches the following requirements shall be satisfied Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon mon oxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or struc ture served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed profes sionals for the installation of hard wired carbon monoxide detectors In the event that the si
49. 48 1 4 27 4 Figure 8 3 Wall Penetration 34 Heatilator Caliber CD Series 4040 263 Rev 11 08 6 Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics DVP pipe only Frame an opening 10 in by 10 in 254 mm by 254 mm whenever the vent penetrates a ceiling floor see Figure 8 4 SLP pipe only Frame opening 9 in x 9 in 229 mm x 229 mm whenever the vent penetrates a ceiling floor see Figure 8 4 Frame the area with the same sized lumber as used in ceiling floor joist The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 5 Secure with three fasteners on each side WARNING Risk of Fire DO NOT pack insu lation around the vent Insulation must be kept back from the pipe to prevent overheating ATTIC ABOVE A 10 in 254 mm Figure 8 4 Installing Ceiling Firestop Install attic insula tion shields before or after installation of vent system 3 fasteners per side Ceiling firestop Ceiling firestop installed below ceiling installed above ceiling Figure 8 5 Installing the Attic Shield Heatilator Caliber CD Series 4040 263 Rev N 11 08 35 WARNING Fire Risk DO NOT allow loose materials Install Attic Insulation Shi
50. 942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending Printed in U S A Copyright 2008 80 Heatilator Caliber CD Series 4040 263 Rev N 11 08
51. ACT 1 1 2 ft from the total H measurement for each 45 elbow installed horizontally A maximum of three 90 elbows or six 45 elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 7 9 Elbows may be placed back to back anywhere in the system as long as the first 90 elbow is a starter elbow except as shown in Figure 7 4 When penetrating a combustible wall a wall shield firestop must be installed When penetrating a combustible ceiling a ceiling firestop must be installed Horizontal runs of vent do not require vertical rise horizontal runs may be level You may install a DVP elbow directly on top of the CD4236 The CD4842 requires the DVP6 vent section prior to the elbow Figure 7 3 Note CD series appliances can adapt series vent pipe when venting off the top of the appliance You must use a DVP SLP24 adapter which can only be attached to the appliance starting collar When looking at horizontal termination diagrams the adapter is not counted as part of the minimum vertical V4 min requirements Whether horizontal or vertical termination the adapter is counted as part of the maximum vertical limitations All venting rules for the vent run must still be followed HORIZONTAL EXAMPLE 5 4 SLP VERTICAL EXAMPLE DVP SLP24 M Adapter 12 ft 3 66 min 60 ft 18 29 m max 12 ft 3
52. DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation Inthe USA Reduce burner orifice 4 for each 1000 feet above 2000 feet n CANADA Reduce burner orifice 1096 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility 50 Heatilator Caliber CD Series 4040 263 Rev 11 08 1 Electrical Information A Wiring Requirements NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 Wire the appliance junction box to 110 120 VAC This is required for use of optional accessories standing pilot ignition or proper operation of the appliance Intellifire ignition A110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within
53. GFK160MB Multi pack of 12 GFK160B 160 CFM transaxial fan GFK160MB Multi pack of 12 GFK160B 160 CFM transaxial fan kits kits RCT MLT HTL Multi functional remote ON OFF high low flame RCT MLT HTL Multi functional remote ON OFF high low flame room temp fan speed room temp fan speed SMART STAT HTL Multi functional remote ON OFF room temp SMART STAT HTL Multi functional remote ON OFF room temp thermostat temp timer thermostat temp timer SMART BATT HTL Multi functional remote ON OFF thermostat temp SMART BATT HTL Multi functional remote ON OFF thermostat temp timer timer CKVP LP gas conversion kit for standing pilot ignition CKVP LP gas conversion kit for standing pilot ignition System System CKVN Natural gas conversion kit for standing pilot ignition CKVN Natural gas conversion kit for standing pilot ignition System System DCKVP LP gas conversion kit for Intellifire ignition system DCKVP LP gas conversion kit for Intellifire ignition system DCKVN Natural gas conversion kit for Intellifire ignition DCKVN Natural gas conversion kit for Intellifire ignition System System SCKVP B LP SIT conversion kit SCKVP B LP SIT conversion kit SCKVN B NG SIT conversion kit SCKVN B NG SIT conversion kit TK302B Polished brass front trim kit 5 bars 1 hood 1 upper TK402B Polished brass front trim kit 5 bars 1 hood 1 upper trim trim TK302S Stainless steel front trim kit 5 bars 1 hood 1 upper TK402S Stainless steel front trim kit 5
54. LP TRAP1 Horizontal Termination Cap SLP HRC SS Effective Length 5 3 4 to 8 3 8 in 5 1 2in 8 3 8in 146 to 213 mm 140 213 mm 10 1 2 in 267 10 7 8 276 SLP TRAP2 Horizontal Termination Cap Figure 16 8 SLP Series Vent Components 68 Heatilator Caliber CD Series 4040 263 Rev N 11 08 2 C Service Parts 80 01 68182 z Ao eBed 169006 suequunu ped 90195 jeu jexoeug 62 007 yoeg 97282 eyinoruueA gecer 100M 462 1207 60 0707 quiessy Beg yooy JOAOD exeiul 6892 0909 2 9 1804 007 8 1698 9 I uonejjersul 222 0 07 8660 0909 55219 07852 19409 1sneux3 89822 bal jquiessy poddng 88615 8661 1609 pieius uoneipes 8610 1209 1 228 160 19409 J9J9M ane 861 0707 PASLI Ll ALA 9LOSZ Aiquiassy 280 lt 0 7 4900 Aiquassy 91962 L 0 0r07 Aquiassy 280 0
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56. Shell Cover Heatilator Caliber CD Series 4040 263 Rev 11 08 Place outer collar on rear of appliance and replace four Place inner cover plate on appliance top and replace screws to hold collar in place See Figure 9 11 Make four screws to hold inner cover plate in place See sure insulation is attached to the collar base Figure 9 14 Make sure gasket is replaced with the cover plate Locate the cover plate removed in the second step Place Figure 9 14 Inner Cover Top plate around rear vented collars and replace four screws to hold plate in place See Figure 9 12 Place outer cover plate on appliance top and replace four screws to hold outer cover plate in place See Figure 9 15 Make sure insulation is replaced with cover plate Figure 9 12 Cover Plate Placed on Rear of Appliance Place the white insulation with the slot around the outer collar See Figure 9 13 e Figure Outer Cover Top Figure 9 13 Place Insulation over the Cover Plate Heatilator Caliber CD Series 4040 263 Rev 11 08 39 Locate heat shield cover plate removed in the first step Place the heat shield cover plate on top of heat shield Replace four screws to hold this plate in place See Figure 9 16 Figure 9 18 Screw Cover into Place The appliance should look like the one shown in Figure 9 19 after it has been converted to a rear vent Figure 9 16 Cover Plate Replace
57. Your Fireplace WARNING DO NOT operate fireplace before reading and understanding operating instructions Failure to operate fireplace according to operating instructions could cause fire or injury Fixed Glass Assembly not shown Section 2 F Fan Kit optional If desired a fan kit may be added Contact your dealer to order the correct fan kit D Clear Space WARNING DO NOT place combustible objects in front of the fireplace or block louvers High temperatures may start a fire See Figure 2 2 Avoid placing candles and other heat sensitive objects on mantel or hearth Heat may damage these objects Clear space 3 ft 914 mm Sy in front of appliance 27 Figure 2 2 Clear Space E Decorative Doors and Fronts WARNING Risk of Fire Install ONLY doors or fronts approved by Hearth amp Home Technologies Unapproved doors or fronts may cause fireplace to overheat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth amp Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front F Fixed Glass Assembly See Section 14 K G Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the control
58. al pipe before passing through the wall to the outside Once the pipe section and the termination cap have been connected slide the wall thimble up to the interior wall surface and attach with screws provided See Figure 10 24 Figure 10 24 Wall Thimble L Heat Shield Requirements for Horizontal Termination WARNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 26 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 10 25 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 in 102 mm DVP or 4 3 8 in 111 mm SLP the heat shields on the cap and wall shield firestop must to be trimmed A minimum 1 1 2 in 38 mm overlap MUST be maintained Use an extended heat shield if the finished wall thickness is greater than 7 1 4 in 184 mm The extended heat shield may need to be cut to length maintaining sufficient length for a 1 1 2 in 38 mm overlap between heat shields Attach the extended heat shield to either of the existing
59. art the outer pipe of section A over the outer pipe of section B Once both vents sections are started push firmly until all lanced tabs lock into place Lightly tug on the pipe to confirm the tabs have locked It is acceptable to use screws no longer than 1 2 in 13 mm to hold outer pipe sections together If predrilling holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Figure 10 2 Figure 10 3 Note sure that the seams are not aligned to prevent unintentional disconnection INCORRECT Figure 10 4 Seams 42 Heatilator Caliber CD Series 4040 263 Rev 11 08 Assemble Vent Sections SLP Only To attach the first vent component to the starting collars of the appliance Attach SLP DVP24 adapter to the starting collar of the appliance Lock the vent components into place by sliding the pipe section onto the collar Align the seam of the pipe and seam of collar to allow engagement Rotate the vent component to lock into place Use this procedure for all vent components See Figure 10 5 Slide the gasket over the first vent section and place it flush to the appliance T
60. as pue eseejd jno sued Buunjoejnuejy 2002 uer Buunjoejnue y 10 ueuM NOLLVINHOJINI SI LNV LHOdII 227 d2u1f in ISMS 214 Ulzvsvad 00 8 3511 Seg Jojo 1 H 80 60 0 uo 351 wed Tz i lt gt 2 Buunjoejnuejy ut ZY samodan ASML 2002 uer Buunjoejnue y 964 Ulzvsvad 00 8 1 9 0 Heatilator Caliber CD Series 4040 263 Rev N 11 08 72 Service Parts continued 80 60 68182 bei z Ai Buwoj oj uo Jeadde sjequinu ped soles jexoeug 960 0707 yoeg 97186 ews 1602 1209 Beg 541 6 760 0707 Aiqwassy Beg yooy 690 0707 972699 1804 97 6991 Ad 5 24c 0vOv v 0 0vOv 55219 88866
61. ated on the rating plate Read understand and follow Leave this manual with these instructions for safe installation and operation party responsible for use and operation HOT SURFACES Glass and other surfaces are hot during operation and cool down Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other combustibles away This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel Do NOT operate the appliance with the barrier removed Contact your dealer or Hearth amp Home Technologies if the barrier is not present or help is needed to properly install one In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter See Table of Contents for location of additional Commonwealth of Massachusetts requirements Installation and service of this appliance should be performed by qualified personnel Hearth amp Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Heatilator Caliber CD Series 4040 263 Rev N 11
62. ause Corrective Action 4 Pilot lights but continues A shorted or loose connection Verify all connections to wiring diagram in manual Verify to spark and main burner in flame sensing rod connections underneath pilot assembly are tight Verify connections will not ignite If the pilot lare not grounding out to metal chassis pilot burner pilot enclosure continues to spark after lor screen if present or any other metal object the pilot flame has been lit flame rectification has not occurred Poor flame rectification or With fixed glass assembly in place verify that flame is engulfing contaminated flame sensing lame sensing rod on left side of pilot hood Flame sensing rod rod should glow shortly after ignition Verify correct pilot orifice is installed and gas inlet is set to pressure specifications Module is not grounded erify module is securely grounded to metal chassis of appliance erify that wire harness is firmly connected to the module Damaged pilot assembly or erify that ceramic insulator around the flame sensing rod is not contaminated flame sensing damaged or loose Verify connection from flame sensing rod to white sensor wire Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod Verify continuity with a multimeter with ohms set at lowest range Replace pilot if any damage is detected Module Turn ON OFF rocker switch o
63. bars 1 hood 1 upper 76 Heatilator Caliber CD Series 4040 263 Rev N 11 08 This page intentionally left blank Heatilator Caliber CD Series 4040 263 Rev N 11 08 77 78 This page intentionally left blank Heatilator Caliber CD Series 4040 263 Rev N 11 08 This page intentionally left blank Heatilator Caliber CD Series 4040 263 Rev N 11 08 79 Contact Information The first name in fireplaces Please contact your Heatilator dealer with any questions or concerns For the location of your nearest Heatilator dealer please visit www heatilator com NOTES NOTICE DO NOT DISCARD THIS MANUAL Important operating Read understand and follow Leave this manual with and maintenance these instructions for safe party responsible for use instructions included installation and operation and operation This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748
64. being installed on a cement slab a layer of plywood may be placed underneath to prevent conducting cold up into the room C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact Failure to maintain airspace may cause overheating and a fire Note Adjust framing dimensions for interior sheathing such as sheetrock D D Rough Rough Opening Opening DVP Pipe SLP Pipe Heatilator Caliber CD Series 4040 263 Rev N 11 08 19 Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be construct ed entirely of noncombustible materials i e steel studs concrete board etc Mantels Note All 30 in minimum measurements to ceiling in inches y 9 Y Y Measured from top of hood in inches Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions Mantel Legs or Wall Projections Top of Appliance BEL B
65. cal box like structure built to enclose the gas appliance and or its vent system In cooler climates the vent should enclosed inside the chase NOTICE Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Therefore you MUST check local building codes to determine the requirements to these steps Chases should be constructed in the manner of all out side walls of the home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air tightness 1 2 in 13 mm Combustible flooring may be installed next to the front of the appliance 30 in 762 mm to ceiling 0 in to level of standoffs 36 in 7 914 mm 7 Combustible Object To further prevent drafts the wall shield and ceiling fire stops should be caulked with high temperature caulk to seal gaps Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insu lation If the appliance is
66. ce or heating duct This noise does not affect the operation or longevity of the appliance Is it normal to see the pilot In an Intellifire ignition system it is normal to see the pilot flame but it should turn off when ON flame burn continually OFF is turned to OFF In a standing pilot system the pilot will always stay on Heatilator Caliber CD Series 4040 263 Rev N 11 08 13 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace When properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician A Maintenance Tasks Homeowner Installation and repair should be done by a qualified service technician only The fireplace should be inspect ed before use and at least annually by a professional service person The following tasks may be performed annually by the homeowner If you are uncomfortable performing any of the listed tasks please call your dealer for a service ap pointment More frequent cleaning may be required due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the fireplace must be kept clean CAUTION Risk of Burns The fireplace should be turned off and cooled before servicing Glass Cleaning Frequency Seasonally By Homeowner Tools Needed Protective gloves glass cleaner drop
67. ch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly Lift and pull upper grille towards you to expose two 36 in model or three 42 in model Quick Access Latches Open the control access panel to expose two 36 in model or three 42 in model Quick Access Latches Rotate bottom of screen assembly away from appliance and lower out of top retainers Release top and bottom access latches and rotate top of the glass assembly away from top of appliance Place the glass assembly on a surface that will not scratch the surface of glass assembly Replacing Fixed Glass Assembly 56 Replace the glass assembly on lower access latches and rotate upper portion of glass assembly into place Engage top access latches Engage lower access latches Reinstall top corners of screen assembly in their retainer clips and rotate screen assembly to rest on lower latches Close access panel and reinstall upper grille Latches both bottom and top Glass Assembly Figure 14 3 Fixed Glass Assembly Install Trim and or Surround Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance Do not obstruct or modify the
68. d the bottom Wrap shield around pipe if pipe is already installed in area to be insulated Match the three holes in each side and fasten with three screws to form a tube Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop Bend the remaining bottom tabs inward 90 to maintain the air space between the pipe and the shield Set the shield on the ceiling firestop and attach to the firestop Bend all tabs inward 90 around the top of the shield These tabs must be used to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance Bend all tabs inwa Insert 3 90 to maintain screws clearance and prevent insulation from falling inside Figure 8 6 Attic Insulation Shield Heatilator Caliber CD Series 4040 263 Rev 11 08 Bend 4 tabs inward 90 to maintain clearance Appliance Preparation A Convert from Top Vent to Rear Vent CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during installa tion Sheet metal edges are sharp NOTICE Once appliance is set up for top or rear venting it CANNOT be changed at a later time Remove the screw holding heat shield cover plate to top of appliance and set aside See Figure 9 1 Note If the appliance is to be top vented discard this plate and replace the screw you removed If the appliance is to be rear vented cont
69. d to properly install one If you expect that small children or vulnerable adults may come into contact with this fireplace the following precau tions are recommended Decorative Doors not shown Section 2 E Grate not shown Section 3 B Fan Kits Section 2 C Clear Space Figure 2 1 General Operating Parts Heatilator Caliber CD Series 4040 263 Rev N 11 08 Install a physical barrier such as Adecorative firescreen Adjustable safety gate Install a switch lock or wall remote control with child protection lockout feature Keep remote controls out of reach of children Never leave children alone near a hot fireplace whether operating or cooling down Teach children to NEVER touch the fireplace Consider not using the fireplace when children will be present Contact your dealer for more information or visit www hpba org staysafe To prevent unintended operation when not using your fireplace for an extended period of time summer months vacations trips etc Remove batteries from remote controls Turn off wall controls Unplug 3 volt adapter plug and remove batteries on IPI models Turn off gas controls valve on standing pilot models When lighting the pilot light on fireplaces with a standing pilot remove the fixed glass assembly so you can detect presence of residual gas build up See Standing Pilot Lighting instructions and Maintenance Tasks B
70. de wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that dur ing said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accor dance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1
71. e pilot and main A No LP in tank Check the LP propane tank Refill the fuel tank burner extinguish while B Improper gas inlet pressure erify with manometer NG should read 5 14 inches w c LP should operation read 10 14 inches w c C Inner vent pipe leaking exhaust Check venting system for damage Replace repair improperly gases back into the system jassembled pipe sections D Glass installed improperly Check to ensure glass is installed properly Replace glass panel lassembly E Failed thermopile or Replace pilot if necessary thermocouple F Improper vent cap installation for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust the log set so that the flame does not excessively impinge on it Refer to log instructions B Improper air shutter setting Refer to manual for shutter set points Ensure that set point is correct for appliance gas type If unit has adjustable shutter it may lbe necessary to increase shutter opening C Debris around air shutter Inspect the opening at the base of the burner NO MATERIAL SHOULD BE PLACED IN THIS OPENING 58 Heatilator Caliber CD Series 4040 263 Rev N 11 08 B Ignition System Symptom Possible Cause Corrective Action 1 Pilot won t light The A Incorrect wiring erify S wire white for sensor and 1 wire orange for ignitor are ignitor module makes connected to correct ter
72. ed uo 351 Jequinu wed 22 2 Buunjoejnuejy 2002 uer Buunjoejnue y BuiuuiBeg U sued 6 1962700 1 saovdaa fun ISMS ML 16 4 69 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Service Parts continued 80 60 68182 bei z Ai Buiwoj oj uo seadde ped jeuonippy jexoeug v6c 0vOv yoeg 122006 gecer 262 007 sqig 60 0 707 Beg yooy 690 0707 972699 V9 1804 007 97269970 Ad 5 660 0707 55219 88866 bei p AO uoddng dijo ssejo 6 uoneipes 6810 1209 uonounr 200 160 13409 9 861 0007 1956 ejeld eAIeA 9 092 ele 280 L 0v 49000 Aiqwassy llug 91966 L 0 0v0r 280 0707 quiessy euie4
73. eld insulation to touch vent Hearth amp Home Technologies Inc requires the use of an attic shield The National Fuel Gas Code ANSI 2223 1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in 51 mm above insulation Attic shields must meet specified clearance and be se cured in place Flat Ceiling Installation e Remove one shield from box NOTICE Cut previously installed batt insulation to make room for the attic insulation shield Wrap shield around pipe if pipe is already installed in area to be insulated Match the three holes in each side and fasten with three screws to form a tube Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop Bend the remaining bottom tabs inward 90 to maintain the air space between the pipe and the shield Set the shield on the ceiling firestop and attach to the firestop Bend all tabs inward 90 around the top of the shield These tabs must be used to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance gt Vaulted Ceiling Installation Remove one shield from box NOTICE Cut previously installed batt insulation to make room for the attic insulation shield 36 Cut the attic insulation shield if application is vaulted ceiling to fit your ceiling pitch Snip cut edge to recreate 1 in bend tabs all the way aroun
74. es any and all warranties currently in existence warranty service is needed you should contact your installing dealer If the installing dealer is unable to provide necessary parts or components contact the nearest authorized HHT dealer or supplier 4021 645A 09 01 08 Page 2 of 2 6 Heatilator Caliber CD Series 4040 263 Rev 11 08 1 Listing and Code Approvals A Appliance Certification MODELS CD4236R CD4236LR CD4236IR CD4236ILR CD4842R CD4842LR CD4842IR CD4842ILR LABORATORY Underwriters Laboratories Inc UL TYPE Vented Gas Fireplaces STANDARD ANSI Z21 88 2005 CSA2 33 2005 UL307B This product is listed to ANSI standards for Vented Gas Fireplace Heaters and applicable sections of Gas Burn ing Heating Appliances for Manufactured Homes and Recreational Vehicles and Gas Fired Fireplaces for Use at High Altitudes NOTICE This installation must conform with local codes In the absence of local codes you must comply with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes Canada NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as either supplemental room heat or as a decorative appliance It should not be fac tored as primary heat in residential heating calculations B Tempered Glass Specifications Hearth amp Home Technologies appliances manufactured with tempe
75. g the transformer To prolong battery life remove them when using the transformer If your fireplace must be deactivated for service or an extended period of time follow the instructions below 016966 iAluo 61404 Buljis paq JO e ui 10 paya OSI siu 0 pasn aq jeys Jeunjoejnueu y Aq perddns se yy suedoJd Jo sef uj esn 104 550006 0000 y 9001 jou oq uonisod 440 99 oj 1343 seb y usnd 10 uonisod 440 0 pue 866 usnd s 9 50 WIM peoejdai snw ji peoejda eq parjddns ay 0869 Aue J eJojeq 29 06 242908 29100810 ONINSHVM uejs s Jeuung sef jo 90 jeujo Aue esn 1duiege jou oq 191 jo 00 jeuyoue Jen poom pijos asn Jou oq payloads e wing oj s siu seb Jo 9 90005 Jnof 82 pue OL 579 340 OL 88000480 y 9 6 000 jou j 92461008 eu 0 118049 198 YO IMS JE
76. gloves and safety glasses during installa tion Sheet metal edges are sharp Connect both halves of the storm collar with two screws see Figure 10 16 Wrap the storm collar around the exposed pipe section closest to the roof and align brackets Insert a bolt provided through the brackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section Slide the assembled storm collar down the pipe section until it rests on the roof flashing see Figure 10 17 Caulk around the top of the storm collar see Figure 10 23 S Figure 10 16 Assembling the Storm Collar Figure 10 17 Assembling the Storm Collar Around the Pipe Heatilator Caliber CD Series 4040 263 Rev N 11 08 Install 4 8 The RF4 8 may be used in place of the roof flashing and storm collar Sections 10 G and 10 H Pipe must be supported within 12 in 305 mm of the roofline using plumbers strapping or an SLP FS when us ing the RF4 8 Flashing Refer to Sect 10 D Secure Vent Sections Trim the rubber boot using scissors or a utility knife cutting along the marked measurement lines See Figure 10 19 Use the 150 mm line for SLP 210 mm for DVP Lubricate pipe or flue with water and slide the flashing down It may be necessary to trim the top shingles around the base of the rubber boot to ensure a good fit Draw around flashing remove s FEE Apply silicone sealant
77. heat shields using the screws supplied with the extended heat shield Refer to Vent Components Diagrams in the back of this manual Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section Important Notice Heat shields may not be field constructed 48 Heatilator Caliber CD Series 4040 263 Rev N 11 08 M Install Horizontal Termination WARNING Risk of Fire The telescoping flue section of the termination cap MUST be used when connecting vent 1 1 2 38 mm minimum overlap of flue telescoping section is required Failure to maintain overlap may cause overheating and fire Vent termination must not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap Heat Shield or Extended When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI 2223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and HRC caps are available When penetrating a brick wall a brick extension kit is available for framing the brick Note When us
78. his will prevent cold air infiltration High temperature caulk may be used to hold the part in place Continue adding vent components locking each succeeding component into place Ensurethat each succeeding vent component is securely fitted and locked into the preceding component Commercial Multi family Multi level exceeding two stories or High Rise Applications For installation into a commercial multi family multi level exceeding two stories or high rise applications All outer pipe joints must be sealed with high temperature silicone including the slip section that connects directly to the horizontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 10 1 Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when removing termination cap from slip pipe If slip section seals are bro ken during removal of the termination cap vent may leak 1 Align Seams Figure 10 5 Adding Venting Components C Assemble Slip Sections WARNING Risk of Fire or Asphyxiation Overlap pipe sections at least 1 1 2 in 38 mm Secure slip sections with two screws which must not exceed 1 2 in 13 mm in length Use the pilot holes Pipe could separate if not properl
79. ide A Typical Appliance System NOTICE Illustrations and photos reflect typical installations are for design purposes only Illustrations diagrams are not drawn to scale Actual product may vary from pictures in manual Note Dual venting configurations ARE NOT allowed Appliance Horizontal MUST be vented EITHER vertically OR horizontally Vertical Termination Cap CS lt roof flashing maintains minimum 22 Storm Collar clearance around pipe lt 10 SECTION 10 Vent pipe penetrates roof preferably without affecting roof rafters SECTION 8 Vent Pipe SECTIONS 7 8 10 Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Ceiling Firestop on floor of attic SECTION 8 Framing Header Framing Headed off SECTION 5 in Ceiling Joists SECTION 8 4 8 1 Optional Wall Switch Mantel amp Mantel Leg SECTION 13 Surround Hearth Extension not required Gas Line SECTION 11 Figure 4 1 Typical System 16 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Design and Installation Considerations Heatilator direct vent gas appliances are designed to op erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside No additional outside air source
80. ing termination caps with factory supplied heat shield attached no additional wall shield firestop is required on the exterior side of a combustible wall Heat Shield 1 1 2 in 38 mm min Wall Shield Heat Shield overlap Firestop Slip Section W can be extended Inner Vent Outer Vent INTERIOR SHEATHING EXTERIOR Vent depth from back of appliance to outside surface of exterior wall see chart below Figure 10 25 Venting through the wall Cap Specification Chart depth without using additional pipe sections DVP TRAP1 Rear Vent Depth DVP TRAP1 can adjust 1 1 2 in 3 1 8 to 4 5 8 DVP TRAP2 can adjust 4 in 5 3 8 to 9 3 8 51 can adjust 1 5 8 in 3 1 8 to 4 3 4 SLP TRAP2 can adjust 4 in 5 1 4 to 9 1 4 DVP HPC1 can adjust 2 1 8 in 4 1 4 to 6 3 8 DVP HPC2 can adjust 4 1 8 in 6 3 8 to 10 1 2 DVP TRAPK2 Top Vent Depth DVP TRAPK1 Top Vent Depth 4 1 8 to 6 in 3 5 8 5 1 2in 61 2 to 10 1 2 in 7 to 11 in 1 5 8 to 4 1 2 in CD M Series DVP HPC1 DVP HPC1 DVP HPC2 DVP HPC2 Top Vent Depth Rear Vent Depth Top Vent Depth Rear Vent Depth 4 1 8 to 6 1 4 in 3 5 8 to 5 3 4 in 6 1 4 to 10 3 8 in 5 3 4 to 9 7 8 in DVP TRAP2 Rear Vent Depth SLP TRAP1 Top Vent Depth SLP TRAP2 Top Vent Depth Heatilator Caliber CD Series 4040 263 Rev N 11 08 49 1 Gas Information A Fuel Conversion Make
81. installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions H Before Lighting Fireplace Before operating this fireplace for the first time have a qualified service technician Verify all shipping materials have been removed from inside and or underneath the firebox Review proper placement of logs rockwool and or other decorative materials e Check the wiring e Check air shutter adjustment Ensure that there are no gas leaks Ensurethatthe glass is sealed and in the proper position and that the integral barrier is in place WARNING Risk of Fire or Asphyxiation DO NOT oper ate fireplace with fixed glass assembly removed Determine if this fireplace has a standing pilot or an Intellifire ignition system Ask your dealer or open control access panel look at gas valve assembly Astanding pilot ignition will have a red or black ignitor button refer to Figure 2 3 Intellifire ignition system will not have a button Ignitor Button Figure 2 3 Ignitor Button 10 Heatilator Caliber CD Series 4040 263 Rev N 11 08 l Lighting Instructions For normal use activate deactivate your fireplace with the wall switch or remote control The IPI system may be operated with two D cell batteries When using batteries unplu
82. inue to the next step and Figure 9 2 Remove the white insulation and set aside See Figure 9 2 Figure 9 2 Remove White Insulation Remove three remaining screws holding the plate surrounding flue See Figure 9 3 Remove plate and set aside Figure 9 3 Cover Plate Remove Screws Remove four screws holding inner plate surrounding the flue See Figure 9 4 Remove inner plate and discard Figure 9 4 Inner Plate Top of Appliance Heatilator Caliber CD Series 4040 263 Rev N 11 08 37 Remove four screws holding outer collar to appliance Remove four screws holding outer cover plate to top See Figure 9 5 Remove outer collar appliance back See Figure 9 8 Remove outer cover Figure 9 8 Outer Cover Rear Remove Plate Remove four screws holding inner cover plate to Figure 9 5 Outer Collar Remove Four Screws appliance back See Figure 9 9 Remove inner cover Remove four screws holding inner collar to appliance top See Figure 9 6 Remove inner collar 4 Figure 9 9 Remove Inner Cover Plate Figure 96 _ Four Inner Collar Screws Place inner collar on appliance back and replace four screws to hold this collar in place See Figure 9 10 Make sure insulation is attached to the collar base Remove four screws holding outer shell cover See Figure 9 7 Remove outer shell cover and set aside Pein Figure 9 10 Place inner collar on Rear of Appliance Figure 9 7 Outer
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84. lite G Place the Rockwool WARNING Risk of Explosion Follow rockwool placement instructions DO NOT place rockwool directly over burner ports Replace rockwool material annually Improperly placed rockwool interferes with proper burner operation e Rockwool is shipped with this gas appliance Place a small amount of 1 2 in diameter pieces dimeO size rockwool on the burner pan so that rockwool touches but does not cover the holes in the burner pan H Install the Refractory A weathered brick refractory is available as an optional accessory Install the WTBC36D in the CD4236 Series appliances and the WTBC42D in the CD4842 Series ap pliances Follow the installation instructions provided with the specific accessory part Install the Log Assembly Baselogs have been permanently mounted on the grate assembly and should not be moved See Figure 12 5 Install Y log on left hand side of grate using locating pins to position See Figure 12 6 Figure 12 6 Placing Left Top Log Install right top log as shown in Figure 12 7 using locating pins to position log properly 15 34 Figure 12 7 Placing Right Log Heatilator Caliber CD Series 4040 263 Rev N 11 08 55 J Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks chips or scratches DO NOT strike slam or scrat
85. ll material may be combustible Top and 22 0 in 0 0 in High Temperature Sealant 300 F 149 C min Top and Side Seal Joint Figure 13 3 Noncombustible Facing Diagram 54 Heatilator Caliber CD Series 4040 263 Rev N 11 08 1 Appliance Setup A Remove Fixed Glass Assembly See Section 14 J B Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox C Clean the Appliance Clean vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity D Accessories Install approved accessories per instructions included with accessories Contact your dealer for a list of ap proved accessories WARNING Risk of Fire and Electric Shock Use ONLY Hearth amp Home Technologies approved optional acces sories with this appliance Using non listed accessories could result in a safety hazard and will void the warranty E Place the Lava Rock See diagram Figure 14 1 F Place the Vermiculite Sprinkle vermiculite over lava rock See diagram Figure 14 1 Vermiculite and Rock wool Vermiculite and lava rock Ry 3 placement lava rock placement on shaded areas sides and front of hearth pan placement on sides and front of hearth pan Figure 14 1 Placement of Rockwool Lava Rock Vermicu
86. minals on module and pilot assembly noise but no spark B Loose connections or electrical Verify no loose connections or electrical shorts in wiring from shorts in the wiring module to pilot assembly Verify connections underneath pilot lassembly are tight also verify connections are not grounding out to metal chassis pilot burner pilot enclosure mesh screen if present or any other metal object C Ignitor gap is too large erify gap of igniter to right side of pilot hood The gap should be approximately 17 inch or 1 8 in 3 mm D Module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place a grounded wire about 3 16 in 5 mm away from terminal on module Place ON OFF rocker switch or wall switch in ON position If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no A No power or transformer erify that transformer is installed and plugged into module Check noise or spark installed incorrectly voltage of transformer under load at spade connection on module ith ON OFF switch in ON position Acceptable readings of a good transformer are between 3 2 and 2 8 volts AC B A shorted or loose connection Remove and reinstall the wiring harness that plugs into module in wiring
87. n which if not avoided could result in minor or moderate injury NOTICE Used to address practices not related to personal injury A B Congratulations Warranty 1 Listing and Code Approvals Appliance Certification Tempered Glass Specifications BTU Specifications High Altitude Installations Non Combustible Materials Specification Combustible Materials Specification Electrical Codes Requirements for the Commonwealth of Massachusetts User Guide 2 Operating Instructions lt Gas Fireplace Safety Your Fireplace Fan Kit optional Clear Space Decorative Doors and Fronts Fixed Glass Assembly Remote Controls Wall Controls and Wall Switches Before Lighting Fireplace Lighting Instructions IPI Lighting Instructions Standing Pilot After Fireplace is Lit Frequently Asked Questions 3 Maintenance and Service A B Maintenance Tasks Qualified Service Technician Maintenance Tasks Homeowner Installer Guide 4 Getting Started A B C Typical Appliance System Design and Installation Considerations Tools and Supplies Needed Inspect Appliance and Components 5 Framing and Clearances A B C Select Appliance Location Construct the Appliance Chase Clearances Mantel and Wall Projections 4 4 4 4 9 9 10 10 10 10 10 10 11 12 13 13 14 15 16 17 17 17 18 19 19 20 Table of C
88. nction Box Installation Wall Switch Installation for Fan Optional Heatilator Caliber CD Series 4040 263 Rev N 11 08 46 46 47 48 48 48 49 50 50 50 50 51 51 51 51 52 53 53 13 Finishing A Mantel and Wall Projections B Facing Material 14 Appliance Setup gt Remove Fixed Glass Assembly Remove the Shipping Materials Clean the Appliance Accessories Place the Lava Rock Place the Vermiculite Place the Rockwool Install the Refractory Install the Log Assembly Fixed Glass Assembly Install Trim and or Surround Install Hood Air Shutter Setting 15 Troubleshooting A Standing Pilot Ignition System B 16 Reference Materials lt 0 Intellifire Ignition System Appliance Dimension Diagram Vent Components Diagrams Service Parts Optional Components Contact Information 54 54 55 55 55 55 55 55 55 55 55 56 56 56 56 57 59 61 62 69 75 80 Contains updated information Heatilator Caliber CD Series 4040 263 Rev 11 08 gt Hearth amp Home Technologies LIMITED WARRANTY Hearth amp Home Technologies HHT and its respective brands extends the following warranty for HHT gas wood pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada Warranty starts with date of purchase by the original owner End User exce
89. nd flexible gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance C Gas Connection Refer to Reference Section 16 A for location of gas line access in appliance Gas line may be run through knockout s provided The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non combustible unfaced insulation to prevent cold air infiltration Ensure that gas line does not come in contact with outer wrap of the appliance Follow local codes Pipe incoming gas line into valve compartment Connect incoming gas line to the 1 2 in 13 mm connection on manual shutoff valve WARNING Risk of Fire or Explosion Support control when attaching pipe to prevent bending gas line Asmall amount of air will be in the gas supply lines WARNING Risk of Fire or Explosion Gas build up dur ing line purge could ignite Purge should be performed by qualified service technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks open flames Light the appliance It will take a short time for air to purge from lines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution
90. ng and Clearances A Select Appliance Location NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference When selecting a location for the appliance it is important to consider the required clearances to walls see Figure 5 1 WARNING Risk of Fire or Burns Provide adequate clearance around air openings and for service access Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies 1 in 25 mm mi m pipe to 1 2 in 13 mm min 1 2 in 13 mm min combustibles appliance to appliance to combustibles combustibles E X L O H Y Alcove Installation 1 A 2 Rear vent N ne 90 elbow One 45 elbow Horiz Term Horiz Term In addition to these framing dimensions also reference the following sections Clearances and Mantel Projections Section 3 C Vent Clearances and Framing Section 6 No elbows R Veni Rear Vent Horiz Term sar en One 90 elbow Two 90 elbows Vert Term Horiz OA 1 in 25 mm min pipe to combustibles Figure 5 1 Appliance Locations 18 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Figure 5 2 Clearances to Combustibles B Construct the Appliance Chase A chase is a verti
91. ng two screws through the pilot holes at the bottom of the appliance Heatilator Caliber CD Series 4040 263 Rev N 11 08 41 1 Install Vent Pipe A Assemble Pipe Sections DVP Only Attach Pipe to the Firebox Assembly Note The end of the pipe sections with the lanced tabs will face towards the appliance Attach the first pipe section to the starting collar Lanced pipe end to the starting collar Inner pipe over inner collar Push the pipe section until all lanced tabs snap in place Lightly tug on pipe to confirm it has locked Commercial Multi family Multi level exceeding two stories or High Rise Applications All outer pipe joints must be sealed with high temperature silicone including the slip section that connects directly to the horizontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 10 1 Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when removing termination cap from slip pipe If slip section seals are bro ken during removal of the termination cap vent may leak Assemble Pipe Sections Per Figure 10 2 Start the inner pipe on the lanced end of section A into the flared end of section B St
92. o 8 1 2 in 216 mm horizontal run and 8 1 2 in 216 mm vertical run A length of straight pipe is allowed between two 45 elbows see Figure 7 1 D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe see Figure 7 2 Horizontal terminations are measured to the outside mounting surface flange of termination cap Vertical terminations are measured to bottom of termination cap Horizontal pipe installed level with no rise Vertical Horizontal e On 45 runs 1 ft 3 m of diagonal is equal to 8 1 2 in 216 mm horizontal run and 8 1 2 in 216 mm vertical run Figure 7 1 Using Two 45 Elbows Pipe mm 6 2 Effective Height Length DVP Pipe see chart Pipe mones mm Effective sips 6 152 Height Length SLP36 SLP Pipe see chart Figure 7 2 Pipe Effective Length Heatilator Caliber CD Series 4040 263 Rev N 11 08 23 Vent Diagrams To replace the first starter elbow with two 45 elbows refer to Figure 7 4 All other 90 elbows can be replaced with two 45 elbows General Rules e 24 1 Top Vent Horizontal Termination One Elbow SUBTRACT 3 ft from the total H measurement for each 90 elbow installed horizontally SUBTR
93. o prevent condensation on window D Vertical clearance to ventilated soffit located above the termination within a horizontal distance of 2 ft 60 cm from the centerline of the termination 18 in 46 cm minimum E Vertical clearance to unventilated soffit 12 in 30 cm minimum F Clearance to outside corner 6 in 15 cm minimum Clearance to inside corner 6 in 15 cm minimum H Not to be installed above a meter regulator assembly within 3 ft 90 cm horizontally from the center line of the regulator Canada only Clearance to service regulator vent outlet 3 ft 91 U S minimum and 3 ft 91 m Canada minimum Clearance to non mechanical air supply inlet into building or the combustion air inlet to any other appliance 9 23 cm U S minimum and 12 in 30 cm Canada minimum Clearance to mechanical air supply inlet 3 ft 91 m U S minimum and 6 ft 1 8 m Canada minimum Clearance above a paved sidewalk or paved driveway located on public property 7 ft 2 1 m minimum A vent may not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 in 30 cm minimum Recommended 30 in 76 cm for vinyl or plastic Only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor Vertical clearance between
94. of the fireplace Gas Type Hearth amp Home Technologies Inc 1915 W Saunders Street Mt Pleasant IA 52641 ANSI Standard Model MODEL MODELE GAS TYPE TYPE DE GAZ ALTITUDE MAX INPUT DEBIT MIN INPUT DEBIT MANIFOLD PRESSURE PRESSION TUBULAIRE MAX XX IN W C C D EAU MIN XX_ IN W C C D EAU MIN INLET PRESS XX IN W C C D EAU FOR THE PURPOSE OF INPUT ADJUSTMENT PRESS MIN D ALIMENTATION ORIFICE SIZE DIAM DE L INJECTEUR MFG DATE DATE DE FAB NATURAL NATUREL XXXXXX DIA in mm LESS THAN MOINS DE 3 AMP RES 115V 60 Hz DO NOT REMOVE OR COVER THIS LABEL VENTED GAS FIREPLACE NOT FOR USE WITH SOLID FUEL FOYER GAZ VACUATION NE DOIT PAS TRE UTILIS AVEC UN COMBUSTIBLE SOLIDE 0 2000 2000 4000 FT PI BTUH Serial GAS FIRED XXXX CERTIFIED FOR CANADA PROPANE CERTIFIE POUR LE 0 2000 2000 4000 FT PI CANADA XX XXX BTUH XX XXX BTUH Orifice XX IN W C C D EAU W C C D EAU Size 1XX IN W C C D EAU DIA in mm Heatilator Caliber CD Series 4040 263 Rev N 11 08 A Safety Alert Key DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situatio
95. ontents 6 Termination Locations A Vent Termination Minimum Clearances 7 Vent Information and Diagrams Vent Table Key Use of Elbows Measuring Standards Vent Diagrams Install Vertical Termination Baffle 8 Vent Clearances and Framing A B C Pipe Clearances to Combustibles Wall Penetration Framing Install the Ceiling Firestop Install Attic Insulation Shield 9 Appliance Preparation A B Convert from Top Vent to Rear Vent Secure and Level the Appliance 10 Install Vent Pipe M Assemble Pipe Sections DVP Only Assemble Vent Sections SLP Only Assemble Slip Sections Secure the Vent Sections Disassemble Vent Sections 21 23 23 23 23 24 33 34 34 35 36 37 41 42 43 43 44 44 Install Decorative Ceiling Components SLP only 45 Install Metal Roof Flashing Assemble and Install Storm Collar Install RF4 8 Install Vertical Termination Cap Install Decorative Wall Components SLP only Heat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap 11 Gas Information A B C Fuel Conversion Gas Pressure Gas Connection High Altitude Installations 12 Electrical Information Wiring Requirements Standing Pilot Ignition System Wiring Intellifire Ignition System Wiring Optional Accessories Requirements Electrical Service and Repair Ju
96. pt as noted for replacement parts Warranty Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Gas Wood Pellet Wood Electric Venting All Parts and Material Except 1 Year as covered by Conditions Exclusion and Limitations listed Igniters Electronic C ON and Glass Blowers FOU 1L Paneis ayas ____ _ LLLI O Firebox HHT Chimney 7 years years X X X Termination amp Heat Exchanger 2 5 Limited DII rn See Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS amp LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner provided the purchase was made through an authorized dealer or distributor of HHT and the appliance remains in its original place of installation maximum amount recoverable under this warranty is limited to the purchase price of the product In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular maintenance cleaning and temporary repairs or the failure to duplicate the problem in the home is not covered under this warranty 4021 645A 09 01 08 Page 1 of 2 Heatilator Caliber CD Series 4040 263 Rev N 11 08 5 Warranty continued
97. r the imprope performance of the appliance when the venting system does not mee these requirements CAUTION IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED 22 Heatilator Caliber CD Series 4040 263 Rev N 11 08 Vent Information and Diagrams A Approved Pipe This appliance is approved for use with Hearth amp Home Technologies DVP and or SLP venting systems Refer to Section 16B for vent component information DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall WARNING Risk of Fire or Asphyxiation This appliance requires a separate vent DO NOT vent to a pipe serving a separate solid fuel burning appliance B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams First section closest to appliance of vertical length Second section of vertical length EN First section closest to appliance of horizontal length Subsequent sections of horizontal length C Use of Elbows Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect see Figure 7 1 Two 45 elbows may be used in place of one 90 elbow On 45 runs one foot of diagonal is equal t
98. r wall switch to OFF position Remove ignitor wire from module Place ON OFF rocker switch or wall switch in ON position If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine 60 Heatilator Caliber CD Series 4040 263 Rev N 11 08 1 Reference Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 3 Gas Line Access 165 mm 23 in 584 mm 15 1 4 in 387 mm X t 1 1 2 in res SPUR 38mm 2 3 8 in 60 mm 5 7 8 in 149 mm Figure 16 1 Appliance Dimensions 0 B Heatilator Caliber CD Series 4040 263 Rev N 11 08 Alternative Gas Line Access Electrical Access 44 118 in 1 8 in 365 mm 61 gt B Vent Components Diagrams DVP Pipe see chart Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 5 in 127 mm E DVP HVS Vent Support Figure 16 2 DVP Vent Components 62 _ 6 162 Effective Height Length Effective Height Length Pipe inches 10 in 1 in 254 mm 25 mm 10 7 8 in 276 mm DVP45 45 Elbow 11 3 8 in 289 7 3 8 187 ry Y 1 9 1 4 in 1 1 4 in 235
99. red glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission CPSC The tempered glass has been tested and certified to the requirements of ANSI Z97 1 and CPSC 16 CFR 1202 Safety Glazing Certification Council SGCC 1595 and 1597 Architectural Testing Inc Reports 02 31919 01 and 02 31917 01 This statement is in compliance with CPSC 16 CFR Section 1201 5 Certification and labeling requirements which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distributor to order C BTU Specifications Caliber CD Series CD4236 CD4842 Standing Pilot or IPI Max Min Input Rate 30 000 20 000 33 000 22 000 Orifice Size NG 104 in 2 64 109 in 2 77 mm Max Min Input Rate LP 29 500 20 000 32 500 20 500 Orifice Size LP 065 in 1 65 mm 067 1 70 mm D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation n the USA Reduce inpu
100. rized and approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is void if the appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation liability under this warranty is limited to the replacement and repair of defective components workmanship during the applicable period HHT may fully discharge all of its obligations under such warranties by repairing the defective component s at HHT s discretion Shipping costs are not covered under this warranty Some states do not allow exclusions or limitation of incidental or consequential damages so those limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE This Limited Warranty is effective on all HHT appliances sold after September 01 2008 and supersed
101. rmopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads rom the valve Take a reading at the thermopile leads The reading should be 350 millivolts minimum Replace the thermopile if the reading is below the minimum Heatilator Caliber CD Series 4040 263 Rev N 11 08 57 A Standing Pilot Ignition System continued Symptom Possible Cause Corrective Action 3 Continued C Failed valve Turn the valve knob to the ON position Place the ON OFF switch in the ON position Check the millivolt meter a the thermopile terminals The millivolt meter should read greater than 125mV If the reading is acceptable and if the burner does not come on replace the gas valve D Plugged burner orifice Check the burner orifice for stoppage Remove stoppage E Wall switch or wires Check the wall switch and wires for proper connections Place the jumper wires across the terminals at the wall switch If the burner comes on replace the wall switch If the wall switch is OK place the jumper wires across the wall switch wires at the gas valve If the burner comes on the wires are faulty or connections are bad 4 Frequent pilot outage A Pilot flame may be too high or Clean thermocouple and adjust the pilot flame for proper flame problem too low or blowing out high impingement Follow lighting instructions carefully pressure causing pilot safety to drop out 5 Th
102. s from the appliance Usually there of the red or black piezo is a valve near the gas main There can be more than one valve ignitor button the spark between the appliance and the main ignitor will not light the B No Ip in tank Check the LP propane tank You may be out of fuel pilot Check for spark C Ignitor Check the spark at the electrode and pilot If no spark and electrode ire is properly connected replace the ignitor Verify that there is no short in electrode wire D Pilot or misaligned electrode Using match light the pilot If the pilot lights turn off the pilot and spark at electrode trigger the piezo ignitor button again If the pilot lights an improper jgas air mixture caused the bad lighting and a longer purge period is recommended If the pilot will not light ensure the gap at the electrode and pilot is one eighth inch to have a strong spark If the 15 OK replace the pilot 2 The pilot will not stay lit A Thermocouple Check that the pilot flame impinges on the thermocouple Adjust the after carefully following the pilot for proper flame impingement lighting instructions Ensure that the thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn erify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the thermocouple copper lead Place the second lead wire on the solder button on the back lof the valve blue
103. stible materials i e steel studs concrete board etc Mantels Note All measurements in inches 9 7 9 1 4 8 1 2 3 Fs y Y Measured from top of hood in inches Figure 13 1 Minimum Vertical and Maximum Horizontal Dimen sions Combustible Top of Appliance Drywall Mantel Leg or Perpendicular Wall 1 in 25 mm min to perpendicular wall 3 1 2 in 89 mm min from fireplace opening to perpendicular wall Figure 13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening B Facing Material Metal front faces be covered with non combustible materials only Facing and or finishing materials must not interfere with air flow through louvers operation of louvers or doors or access for service Facing and or finishing materials must never overhang into the glass opening Observe all clearances when applying combustible materials Seal joints between the finished wall and appliance top and sides using a 300 F minimum sealant Refer to Figure 13 3 WARNING Risk of Fire DO NOT apply combustible ma terials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and will inter fere with proper operation of doors and louvers Finish wa
104. t rate 4 for each 1000 feet above 2000 feet CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 and UL763 shall be considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed paper plant fibers plastics or other material that can ig nite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials gt G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Heatilator Caliber CD Series
105. the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or to the appliance wall switch Incorrect wiring will damage controls Determine if the appliance uses an Intellifire ignition sys tem or standing pilot ignition system Open the control access panel Ared or black ignitor button as shown in Figure 12 1 indicates this appliance is standing pilot ignition Ignitor Button Figure 12 1 Ignitor Button B Standing Pilot Ignition System Wiring The standing pilot ignition system wiring does not require a 110 VAC supply to operate A110 VAC junction box MUST be installed for use with afan or remote control See Figure 12 2 for junction box wiring Keep wire lengths short as possible NOTICE DO NOT wire 110 VAC to the millivolt valve This will damage the valve e Ifusing a thermostat use one compatible with a millivolt gas valve system Install the thermostat in the location as indicated in the thermostat instructions to ensure proper operation of appliance Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat Keep wire lengths short as possible C Intellifire Ignition System Wiring Wire the appliance junction box to 110 VAC for proper operation of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety locko
106. tmeter indexed drill bit set and a manometer e Verify burner is properly secured and aligned with pilot or igniter Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary Replace rockwool with new dime size pieces DO NOT block ports or obstruct lighting paths Refer to Section 14 for proper rockwool placement Verify batteries have been removed from battery back up IPI systems to prevent premature battery failure or leaking Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 14 for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and corrosion Verify orifice size is correct See Service Parts List for proper orifice sizing Verify manifold and inlet pressures Adjust regulator as required Inspect pilot flame pattern and strength See Figure 3 1 and 3 2 for proper pilot flame pattern Clean or replace orifice spud as necessary Inspect thermocouple thermopile or IPI flame sensing rod for soot corrosion and deterioration Clean with emery cloth or replace as required Verify thermocouple thermopile or IPI millivolt output Replace as necessary Heatilator Caliber CD Series 4040 263 Rev N 11 08 15 Getlng Started Installer Gu
107. trol transmitter and receiver Verify operation of remote Refer to remote control operation instructions for proper calibration and setup procedure Place batteries as needed in remote transmitters and battery powered receivers Place remote control out of reach of children If not using your fireplace for an extended period of time summer months vacations trips etc to prevent unin tended operation Remove batteries from remote controls Unplug 3 volt adapter plug on IPI models Venting Frequency Seasonally By Homeowner Tools needed Protective gloves and safety glasses nspect venting and termination cap for blockage or obstruction such plants bird nests leaves snow debris etc Verify termination cap clearance to subsequent construction building additions decks fences or sheds See Section 6 Inspect for corrosion or separation Verify weather stripping sealing and flashing remains intact Inspect draft shield to verify it is not damaged or missing 4040 263 Rev N 11 08 Maintenance Tasks Qualified Service Technician The following tasks must be performed by a qualified service technician Gasket Seal and Glass Assembly Inspection Frequency Annually By Qualified Service Technician Tools needed Protective gloves drop cloth and a stable work surface Inspect gasket seal and its condition Inspect fixed glass assembly for scratches and nicks that can
108. two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum Figure 6 3 Minimum Clearances for Termination Covered Alcove Applications Electrical Service V Clearances to Electrical Service P 6 Non vinyl sidewalls 12 Vinyl sidewalls Q 18 Non vinyl soffit and overhang 42 Vinyl soffit and overhang R 8 ft S min T max S min term caps x 3 T max 2 term caps x S actual U 6 min Clearance from sides of electrical service W 12 min Clearance above electrical service As specified in CGA B149 Installation Codes Note Local codes or regulations may require different clearances Clearance required to vinyl soffit material 30 in 76 cm minimum Note Location of the vent termination must not interfere with access ta the electrical service WARNING In the U S Vent system termination is NOT permitted in screened porches You must follow side wall overhang and ground clearances as stated i the instructions In Canada Vent system termination is NOT permitted in screened porches Vent system termination is permitted in porch areas with two or more sides open You must follow all side wall overhang and ground clearances stated in the instructions Hearth amp Home Technologies assumes no responsibility fo
109. ut e Refer to Figure 12 3 Intellifire Pilot Ignition Wiring Diagram This appliance is equipped with an Intellifire control valve which operates on a 3 volt system Plug the 3 volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries not included into the battery pack before use NOTICE Batteries should not be placed in the battery pack while using the transformer Remove batteries before using the transformer and unplug the transformer before installing the batteries Battery polarity must be correct or module damage will occur D Optional Accessories Requirements This appliance may be used with a fan wall switch wall mounted thermostat and or a remote control Wiring for optional Hearth amp Home Technologies ap proved accessories should be done now to avoid re construction Follow instructions that come with those accessories Heatilator Caliber CD Series 4040 263 Rev N 11 08 51 Electrical Service and Repair WARNING Risk of Shock Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Thermopile um hA WARNING Risk of Shock Replace damaged wire with type 105 C rated wire Wire must have high temperature insulation Wall Switch or thermostat if heater listed Button Ignitor Gas Inlet Adjustment
110. y joined Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section See Figure 10 6 Slide together to the desired length Maintain a 1 1 2 in 38 mm overlap between the slip section and the pipe section e Secure the pipe and slip section with two screws no longer than 1 2 in 13 mm using the pilot holes in the slip section See Figure 10 7 p Figure 10 7 Screws into Slip Section Continue adding pipe as necessary following instructions in Assembling Pipe Sections NOTICE slip section is too long the inner and outer flues of the slip section can be cut to the desired length NOTICE When installing a vent system with an HRC termination cap all pipe system joints shall be sealed using a high temperature silicone sealant Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections Only outer pipes are sealed sealing the inner flue is not required All unit collar pipe slip section elbow and cap outer flues shall be sealed Heatilator Caliber CD Series 4040 263 Rev N 11 08 43 Secure the Vent Sections Vertical runs of DVP pipe must be supported every 8 ft 2 44 m after the 25 ft 7 62 m maximum unsupported rise Vertical runs of SLP pipe must be supported every 8 ft Disassemble Vent Sections Rotate either

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