Grizzly G4179 Welder User Manual
Contents
1. 59 Ibs a i iT 20x11 x 19 in Carton 2 NATO ERN Cardboard i n Stand Weight ssim 59 Ibs Length Width Me 30x11x989 in Electrical SWEDE eee a SUL IT Lm MEDIE E E Forward Reverse Barrel c r EET 220V LH Eb 9 ft Gauge REL 18 gauge Recommended Breaker Size esses 15 amp juo No Motors Main JL VDO cee terete cere Capacitor Start Induction gere e a 1 2 NM OMA Cs cs p 220V ijui 220V EE Single AMPS eet teneat LUI 2 9 AS 912 210 EET 1700 RPM HH 60 Hz Speeds nemes onmo a inns tenen nna mid eoira n Ea aE e 1 Power Transiter aeinn a a r E a Gear Box Beag E Lubricated for Life Main Specifications Workpiece Capacities Min WorkPiece 2 0000111 n menn ennemis nenne nnn rrr nnns nass nne2. Figure 1 Controls and features Model G4179 HP Power Feeder o 5 A DANGER AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR
3. G2544 Solvent Cleaner amp Degreaser A great product for removing the waxy shipping grease from your machine during clean up Cal Hate CLEANER amp 10 Figure 5 Cleaner degreaser available from Grizzly Model G4179 1 2 HP Power Feeder Assembly AWARNING You MUST assemble all guards fences and holdowns before starting your machine or power feeder Failure to heed this warning could result in serious personal injury To correctly position this power feeder on your table top completely assemble the power feeder first in the order of A B and C as shown in Figures 6 and 7 Next refer to Base Mounting on Page 14 With the power feeder unit completely assembled it will be easier to locate where on the table top you will need to drill your base mounting holes so you can take advantage of the full range of power feeder swing and adjustments Figure 7 Assembled unit ES Base Mounting Position the power feeder on the table top to determine where to drill your base mounting holes so you can maximize power feeder swing and adjustment options There are two mounting options available Through Bolt Mounting and Direct Mounting discussed on Page 15 Choose an option that suits your requirements Jointer Whichever way you mount your power feeder you must be able to use the handcranks and lock levers to position the rubber whee
4. Industrial Mic MODEL G4179 HP POWER FEEDER OWNER S MANUAL etl Ll 12 2 RA COPYRIGHT JUNE 2008 BY GRIZZLY INDUSTRIAL INC REVISED JULY 2008 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR10816 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these c
5. 2 THE POWER FEEDER 4 Reinstall the two cap screws and tighten in an alternating pattern until the wheel is sec cure Model G4179 HP Power Feeder o 21 SECTION 7 WIRING These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Technical Support at 570 546 9663 for assistance AWARNING Electrical Safety Instructions CIRCUIT REQUIREMENTS You MUST fol 3 MOTOR WIRING The motor wiring shown low the CIRCUIT REQUIREMENTS given on in these diagrams are current at the time of Page 9 If you are unsure about the wiring printing but it may not match your machine codes in your area or you plan to connect Always use the wiring diagram inside the your machine to a shared circuit consult motor junction box a qualified electrician EXPERIENCING DIFFICULTIES If at any SHOCK HAZARD Disconnect the power time you are experiencing difficulties under from the machine before servicing electrical standing the information included in this sec components Touching electrified parts will tion contact our Technical Support at 570 result in personal injury including but not lim 546 9663 ited to severe burns electrocution or death NOTICE The photos and diagrams included in this section are best viewed in color You can view these
6. changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport 9 grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals Q grizzly com 9 Functional Overview This power feeder greatly simplifies repetitive operations on table saws jointers and shapers by automating how workpieces are fed into the cut Since the power feeder is typically positioned between the blade and the operator during opera tions the operator s hands do not need to get near the blade when feeding the workpiece so the danger of an accidental cutting injury is greatly reduced Additionally the power feeder provides more con sistent results than hand fed operations because it moves the wor
7. Base and Column Assembly 1 E Crank and Leadscrew Assembly 1 F Base Bolt Pattern Template 1 G Pointed Set Screws M8 1 25 x 12 3 H Hex Wrench ATi cao e rep E tbss 1 Handcrank Handles bes 2 J Flat Washer 3MM ausi ere Re Ora ER ra PRU 1 K TAPAS ec 1 L Horizontal Column Assembly 1 AWARNING SUFFOCATION HAZARD Immediately discard all plas Figure 4 Base inventory tic bags and packing materi als to eliminate choking suf If any nonproprietary parts are missing e g a focation hazards for children nut or a washer we will gladly replace them or and animals for the sake of expediency replacements can be obtained at your local hardware store Model G4179 HP Power Feeder o 11 Hardware Recognition Chart USE THIS CHART TO MATCH UP Q TO HARDWARE DURING THE ASSEMBLY PROCESS Lock Nut 10 gt Flat L 0 Head Screw 0 2 Ow lt er Carriage A Bolt Fla
8. HP Power Feeder 9 SECTION 4 OPERATIONS 17 Operation Safety acci 17 Basic Use and 17 SECTION 5 19 Schedule oie 19 dc ome 19 Lubrication 19 SECTION 6 SERVICE 20 Troubleshooting 20 Wheel Replacement 21 SECTION 7 22 Electrical Safety Instructions 22 Wiring Diagram sees 23 SECTION 8 PARTS 24 Power 2 24 Power Feed Parts 25 Bas6 p RII ME 26 Base Parts 26 WARRANTY AND RETURNS 29 af INTRODUCTION Foreword We are proud to offer the Model 54179 7 HP Power Feeder This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction The specifications drawings and photographs illustrated in this manual represent the Model G4179 when the manual was prepared However owing to Grizzly s policy of continuous improve ment
9. WHEN OPERATING MACHINERY THAT PRODUCES DUST Most types of dust wood metal etc can cause severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery Model G4179 7 HP Power Feeder AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Grounded
10. cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Model G4179 1 2 HP Power Feeder 9 MANY MACHINES 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO OVERREACH Maintain stability and balance at all times EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause th
11. feeder tracking and height to accommodate many workpiece sizes Before loosening any lock lever always support the power feeder with a block of wood so the power feeder does not drop and cause damage Adjust the power feeder so it is toed in approxi mately 1 to 1 5 degrees towards the machine fence This adjustment will ensure that the power feeder wheels slightly push the workpiece against the fence during cutting operations Figure 8 Next adjust the power feeder so the rubber wheels are parallel with the table surface and are Ye lower than the thickness of your workpiece This adjustment ensures that the workpiece will not slip or hang in the middle of a cut Always double check that the power feeder wheels are lower than the workpiece before you begin feed ing operations Otherwise the workpiece may slip and kickback 17 I 4 Remove the chain cover and the two 14mm Chang ng Feed hex nuts securing the position A amp B change Speed gears to the shafts 5 Swap the required gears in positions A amp B Your power feeder has the option to feed a Figure t workpiece at four different feed rates 9 5 15 25 and 38 feet per minute These rates are achieved by changing the combination of change gears in Gear Set Included Accessory Change 26 34 Tooth the power feeder gear box AWARNING Always disconnect power to the machine before performing maintenance Failure to do this m
12. power feeder to make sure it runs properly smoothly If during the test run you cannot easily locate Correct for any unusual noises or vibra the source of an unusual noise or vibration stop tions before operating the power feeder using the power feeder immediately then review any further Always disconnect the power the Troubleshooting table on Page 21 feeder from power when investigating or correcting potential problems If you still cannot remedy a problem contact our Technical Support at 570 546 9663 for assis tance AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk To test run the power feed 1 Read the entire instruction manual first 2 Make sure all tools and foreign objects have been removed from the tabletop area 3 Make sure that the power feeder gearbox oil level is full the oil level should be 1 below the oil fill port See Figure 1 on Page 5 for oil fill port location 4 Ensure that all tools and objects used during set up are cleared away from the machine 5 Adjust and lock the power feeder so the wheels are held approximately one inch above the table and nothing will interfere with wheel rotation 16 o Model G4179 12 HP Power Feeder SECTION 4 OPERATIONS Operation Safety AWARNING To reduce the risk of serious injury when using this ma
13. use However if under table support webs interfere with washer or nut locations under the table you must use an optional clamping kit or drill and thread holes directly into the table as described in Direct Mounting Direct Mounting Use the included mounting template to drill and tap your table so the power feeder base can be directly mounted to the table surface Figure 10 If the table is thinner than thick where the threaded holes would be drilled and tapped or if support webbing is in the way the threads may strip or loosen as the power feeder is used Thread locking compound will not cure this situ ation Revert to the Through Bolt Mounting option In any case make sure to use a medium grade liquid thread locking compound on all threads Model G4179 1 2 HP Power Feeder Machine Table 1 Flat Washer Table Lock Washer Support Locking Hex Nut Webbing Figure 9 Through bolt mounting Feeder Pelt Base Lock Washer Flat Washer Eu Apply Medium Table Grade Thread Support Locking Compound Webbing to the Threads Figure 10 Direct mounting 15 Test R n 6 Connect the power feeder to the power sup u ply and use the feed direction switch Figure 11 to test operation in both directions Once power feeder assembly is complete and Listen and watch for abnormal noises or mounted on the table you must test run your vibrations The power feeder should run
14. 79525 1 P4179525 2 PWO6M 09 64180 4179530 4179531 5501 4179533 6203 4179535 540 541 542 543 544 545 546 549 550 550 1 550 2 550 3 550 4 556 556 1 556 2 559 559 1 559 2 562 563 564 564 1 564 2 564 3 564 4 567 568 569 570 571 572 573 574 575 576 577 578 9 PART DESCRIPTION P4179540 SPACING COLLAR P4179541 36S P4179542 22S PSW03 1 P4179550 P4179550 1 P4179550 2 P4179550 3 PSB01M P4179556 P4179556 1 P4179556 2 P4179559 P4179559 1 P4179559 2 P4179562 PORP016 P4179564 P4179564 1 P4179564 2 P4179564 3 P4179564 4 P4179567 P4179568 P4179569 P4179570 P4179571 P4179572 P4179573 P4179574 25 656 656 1 656 2 656 3 656 4 657 658 659 660 662 662 1 662 2 662 3 662 4 662 5 662 6 663 663 1 663 2 26 663 Base Parts List PART DESCRIPTION P4179656 ELEVATING BRACKET ASSEMBLY 9 REF 663 3 663 4 664 673 673 1 673 2 673 3 673 4 678 678 1 678 2 678 3 682 682 1 682 2 682 3 683 684 685 PART DESCRIPTION P4179663 3 T HANDLE ewn P4179673 4 LEVER P4179678 VERTICAL COLUMN ASSEMBLY P4179678 1 COLUMN P4179678 2 350MML X 8T PSB50M CAP SCREW 5 8 X 10 P4179682 OVER ARM ASSEMBLY P4179082 Model G4179 HP Power Feeder CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name S
15. Construction sssssssssseeeeeee ennemi e ei oean Cast Iron Column Constt ctioli csi aster tire ites eet ae es ied fette tbe ma dette Steel Other Specifications ISO FACIO a s e ie rct Me Ses ISO 9001 Country ee tide i Dub RU ee LAUR a EROS Taiwan 1 Year Serial Number Location Checked Sticker On In feed Portion Of Housing s Roller Cover Side Assembly i V aec tuper 45 minutes Features Rollers are Spring Tensioned Heavy Duty Gear Reduction with Hardened Gears Universal Positioning with Handle Locks o Model G4179 HP Power Feeder Identification Refer to Figure 1 and your power feeder to familiarize yourself with the controls features and terminology used in this manual Doing so will make setup use and any future maintenance easier Vertical Travel Handcrank Upper Elbow Joint Lock Lower Elbow Horizontal Travel Lock _ Vertical Joint Lock Travel Lock Horizontal Handcrank Gearbox Oil Plug Labeled OIL Located on Top of Case Behind Motor Rotary Movement Lock
16. ay result in serious person al injury Position A Position B To change the feed rate of your power feeder Figure 12 Change gear locations 1 Turn the speed dial to the OFF position 6 Reinstall the hex nuts and the chain cover 2 DISCONNECT THE POWER FEEDER FROM POWER 3 Refer to the change gear chart below to find the gear combination required for your cho sen feed rate Installed Change Gears A 20 Tooth B 40 Tooth 9 5 Ft 2 9 M Per Min A 40 Tooth B 20 Tooth 15 Ft 4 6 M Per Min Included Accessory Change Gears 26 Tooth B 34 Tooth 25 Ft 7 6 M Per Min 34 Tooth B 26 Tooth 38 Ft 11 6 M Per Min 18 o Model G4179 12 HP Power Feeder SECTION 5 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Loose mounting bolts e Worn switch e Worn or damaged cords and plugs e Damaged wheel rubber Any other condition that could hamper the safe operation of this machine Cleaning Frequently blow off sawdust with compressed air This is especially important for the internal working parts and motor Dust build up around the motor is a sure way to decrease its life span If the whe
17. chine read and understand this entire manual before beginning any operations AWARNING Damage to your eyes and lungs could result from using woodworking machinery without proper protective gear Always wear safety glasses and a respirator when operating this machine AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Model G4179 1 2 HP Power Feeder 9 Basic Use and Care AWARNING You MUST assemble all guards fences and hold downs before starting your machine or power feeder Failure to heed this warning could result in amputation or death Power feeders reduce kickback hazards and improve cutting results by feeding in a consistent and stable manner Remember do not to stand in the path of potential kickback When not in use support the power feeder with a wooden block so the rubber wheels are raised above the table and do not compress from the weight of the power feeder The universal joints on this power feeder allow you to adjust the power
18. e workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED MACHINERY BEFORE OPERATING CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety for Power Feeders SAFETY ACCESSORIES Always use appro priate machine guards TOOL SPEED Make sure all cutting tools are rotating at the operating speed before feeding the workpiece FEEDING SPEED DO NOT overload the cutting tool by feeding too quickly The cutting tool will perform better and be safer to work with at the rate for which it was designed HAND SAFETY Keep hands away from rotating parts on the feeder and the cutting tool Do not allow hands or clothing to be 5 WORKPIECE SUPPORT DO NOT feed long workpieces without providing adequate sup port at the outfeed end of the table STOPPING FEEDER Always stop the feeder before stopping the cutting tool ADJUSTMENTS Disconnect the feeder from its power source before cleaning repairing or making adjustments EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machine Contact Tech Support at 570 pinched beween the rollers and workpiece AWARNING Like all machines there is danger associated with this machine Accidents are frequ
19. els become loaded up with pitch oil or other residues wipe them clean using a clean rag and a mild solvent Avoid touching the plastic or paint with mineral spirits or you may damage the surfaces Lubrication prevent surface rust and binding odically clean and oil all lock lever and lead screw threads with a light machine oil Model G4179 7 gt HP Power Feeder After the first 200 hours of use or after the first month change the gearbox oil with 4 5 fluid ounces of a good automotive grade 80 90W gear oil For the remaining life of the power feeder change the oil every 1000 hours or every 6 months Note To drain the unit remove the fill plug labeled OIL and invert the power feeder Every 40 hours of use or once every two weeks wipe clean and lubricate the wheel grease fittings Figure 13 with one pump from a grease gun filled with automotive grade GL 2 grease Grease Fitting Figure 13 Wheel lubrication As required to prevent rust binding and dry spots brush the sprockets chain and change gears Figure 14 with a light film of an automotive grade GL 2 grease Oil Fill Plug Sprocket Figure 14 Sprockets chain and gears 19 SECTION 6 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call o
20. ently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur 9 546 9663 No list of safety guidelines be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results Model G4179 7 HP Power Feeder SECTION 2 CIRCUIT REQUIREMENTS 220V Single Phase AWARNING Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual AWARNING Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician Full Load Amperage Draw This machine draws the following amps under maximum load Amp 2 9 Amps Power Supply Circuit Requirements You MUST connect your machine to a grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing cir cuit with one of higher amperage w
21. es more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the de
22. etup process but are not included with your machine Description Qty Salfely Glasses 1 Light Machine Oil As Required e Mineral Spirits As Required e Medium Grade Thread Locking Liquid 1 Clean As Required Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Model G4179 7 HP Power Feeder Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Box Inventory Figures 3 amp 4 Qty A Power Feeder Assembly 1 B Extra 26 34 Tooth Gears Behind Cover ducc UD tL d 1 Ea C Elbow Joint Assembly 1 D
23. hemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTHODUCTIONL 5a tern onn ence 2 asi a 2 2 Functional Overview 2 Machine Data 3 LSP CAMO 5 SECTION 1 SAFETY ener 6 Safety Instructions for Machinery 6 Additional Safety for Power Feeders 8 SECTION 2 CIRCUIT REQUIREMENTS 9 220V SinglesPIasi oio ebore tests 9 SECTION 3 SETUP ertet cie nnna nnmnnn 10 Setup Safety MEM 10 Items Needed for Setup 10 AF A FOI e idees 10 eer PR D 11 Hardware Recognition Chart 12 13 PS SOM Y 13 Base estis 14 Mounting ODIUONS 15 IP 16 Model G4179 1 2
24. ithout consult ing a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to con nect your machine to a shared circuit consult a qualified electrician Minimum Circuit Size 15 Amps Model G4179 1 2 HP Power Feeder Power Connection Device The type of plug required to connect your machine to power depends on the type of service you cur rently have or plan to install We recommend using the plug shown in Figure 2 Grounded Outlet Box Current Grounding Prong Is Longest of the Three Prongs Figure 2 NEMA 6 15 plug and receptacle Extension Cords Using extension cords may reduce the life of the motor Instead place the machine near a power source If you must use an extension cord e Use at least 14 gauge cord that does not exceed 50 feet in length e extension cord must also have a ground wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage A0 SECTION 3 SETUP Setup Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire setup pro cess 9 Items Needed for Setup The following items are needed to complete the s
25. kpiece at an even speed and maintains consistent workpiece pressure against the table and fence throughout the cut The power feeder works by simply attaching rub ber rollers to a motor through a series of gears designed to control the roller speed Since the rubber rollers must be positioned correctly to maintain even workpiece pressure against the table and fence the power feeder is mounted on a stand that allows it to be moved and locked at an array of heights an angles within the range of the stand The power feeder stand is typically mounted to the desired machine by clamping it to the machine s table or mounting it directly into the machine s table via drilled and tapped holes Model G4179 7 HP Power Feeder C Grizzly DATA Industrial Inc Customer Service 7 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G4179 1 2 HP POWER FEEDER Product Dimensions WV QIN M Mn 1 104 Ibs LengihANMidtt Height e adie 45 x 18 x 28 1 2 in N A x Shipping Dimensions Carton 1 D e n Cardboard Contente ra Machine lo
26. ls parallel with the table surface and t4 lower than the thickness of your workpiece Also you must be able to point the power feeder slightly towards the machine fence Figure 8 In other words the tracking of the power feeder must be toed in approximately 1 to 1 5 degrees toward the machine fence so the rubber wheels slightly push the workpiece against the fence during cut ting operations Tablesaw Cutter 4th Roller Models Cutterhead Figure 8 Typical power feed mounting on a shaper jointer and tablesaw 14 o Model G4179 7 HP Power Feeder Mounting Options To correctly position this power feeder on your table top completely assemble the power feeder first then refer to this section and mount your base to the table using one of the two methods below The reason for this order is that with the power feeder unit completely assembled it will be easier to locate where on the table top you will need to drill your base mounting holes so you can take advantage of the full range of power feeder swing and adjustments Through Bolt Mounting We recommend that you mount your new power feeder to the machine table with through bolts nuts and washers Figure 9 This option will give the most rigidity and clamping strength to prevent the feeder base from twisting out of align ment during
27. nge gt Screw Bolt tn lt D GC B3 lt EJ Setscrew N N H External Internal O Retaining Retaining en Ring Ring Lu i 2 lt Lock Hex lt Flat Washer Washer Nu 4mm O 56 n 16 ism 2 m E 506 16 gt 8 C 318 2 tr 25mm 1 m 2 35mm lt sy 2 40 5 Ta 45mm z 194 12mm C 7 50mm 2 p 55mm zi 60mm c 24 65mm T 16mm 70mm 2 75mm a 3 12 o Model G4179 75 HP Power Feeder Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 5 For thor ough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as acetone or brake parts cleaner that may damage painted surfac es Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in well ventilated area
28. pages in color at www grizzly com 22 o Model G4179 12 HP Power Feeder Wiring Diagram a 4 y 2i Industrial Ic e Disconnect power Model 4179 Power before working on Feeder Wiring Diagram wiring SHOCK HAZARD Motor Power and Direction Switch Capacitor Ground COLOR KEY BLACK AN WHITE M VON GREEN 6 15 Plug RED As Recommended GRAY Figure 17 Motor capacitors Figure 16 Motor power and direction switch Model G4179 1 HP Power Feeder READ ELECTRICAL SAFETY 23 ON PAGE 22 5 SECTION 8 HS 2 966 0 ex dx 05 669 Amr YN b X on ves ols lt E GEG 4 1 gt 404 ScG Model G4179 7 HP Power Feeder 24 501 502 503 504 506 507 508 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 525 1 525 2 525 3 525 4 526 530 531 532 533 534 535 535 1 535 2 535 3 539 576 Model 64179 1 2 HP Power Feeder Power Feed Parts List PART DESCRIPTION P4179501 GREASE NIPPLE TORSION SPRING A 3 5 x 100 P4179508 TORSION SPRING B 3 5 X 100 P4179511 P4179512 PLWO1M PSB24M PLWO4M PSB31M P4179517 225 4179518 PR58M 4179520 PR47M 4179522 4179535 1 PLWO4M PWO6M P4179525 P41
29. sinn sanis sr senes nna rna 6 in Model G4179 HP Power Feeder o 3 Operation Info Oe didis 4 Feed Speeds econtra demie tnt e HI pam UTE 9 5 15 25 38 FPM SWING ricca Ufer eite eet me fel tede 360 deg Vertical tva save pri ce Warp RI ve cas Esa rud 10 1 4 in 2 5 YE PURI CUP RE IEEE S 16 3 8 in ROOM P E TE Forward Reverse Roller Info NO ROIlGrs 3 Rolls Wits 2 in Roller 4 Roller SUSPENSION 15 16 Max Height Rollers Parallel Table 7 7 8 in Centers Between Rollers ederet oe oet evene uc den 4 3 4 in Other 2 in Construction Info Roller Cons ctionis entitled et DUE Synthetic Rubber Housing Coristr ctlon Cast Aluminum Supports
30. tails We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon CT TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog Saas Toan
31. treet 2 City State Zip Phone Email _ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader ____ Popular Woodworking Wooden Boat Handy ____ Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler ____ Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend _Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use nam
32. ty or oily 3 Clean roller surface with a mild solvent 4 Worn roller s 4 Replace roller s Page 21 Workpiece cut is 1 Wrong feed speed 1 Adjust feed speed burnt 2 Cutter is at fault 2 Sharpen or replace dull blade or cutter Rough finish or 1 Feed speed too fast 1 Slow speed chipped grain on 2 Dull cutter or blade 2 Replace with sharp cutter or blade workpiece 3 Power feeder angle is not toed in to keep 3 Adjust power feeder so it is toed in 1 to 1 5 workpiece against the fence toward the fence Fuzzy grain occurs 1 Lumber has high moisture content 1 If moisture content is higher than 20 sticker and when planing or allow to dry moulding 2 Dull knives cutter 2 Sharpen or replace knives Workpiece hangs 1 Power feeder roller height is set incorrectly 1 Lower the power feeder roller 1 8 lower than the and does not enter height of the workpiece the machine 20 o Model G4179 12 HP Power Feeder Wheel Replacement 2 Using a 5mm hex wrench remove the two wheel retaining cap screws Figure 15 AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury If you damage one or more wheels or they are worn out you can easily replace the wheels Tools Needed Qty Hex Wrench 5mm eem 1 Figure 15 Wheel replacement To replaced Wheel 3 Swap the old wheel with the new 1
33. ur Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible Solution Motor will not start 1 Low voltage 1 Check power supply for proper voltage 2 Open circuit in motor or loose connections 2 Inspect all lead connections on motor and circuit board for loose or open connections 3 Blown fuse tripped circuit breaker 3 Repair for cause of overload and replace fuse or reset circuit breaker 4 Capacitor at fault 4 Replace capacitor 5 Motor switch or motor is at fault 5 Replace switch or motor Fuses or circuit 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and breakers trip shorted wires and replace extension cord 2 Short circuit in motor or loose connections 2 Inspect all connections on motor for loose or shorted terminals or worn insulation 3 Power feeder rollers are jammed 3 Disconnect all machinery from power and correct for cause of jamming Motor overheats 1 Motor overloaded 1 Reduce power feeder feed rate 2 Air circulation through the motor restricted 2 Clean out motor fan cover to provide normal air circulation Workpiece jams 1 Rollers set too low 1 Raise feeder when feeding under 2 Feeder at wrong angle 2 Adjust angle rollers Workpiece slips 1 Rollers positioned too high no traction 1 Lower feeder while passing 2 Feeding too fast 2 Slow feed speed beneath rollers 3 Rollers are dir
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