Grizzly G0440 Dust Collector User Manual
Contents
1. 1 Clear Collection Bags 2 Rubber Gaskets 2 Figure 4 Main box items In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expedi ency replacements can be obtained at your local hardware store G0548 2 HP Dust Collector Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS Wing Nut Nut O Thumb Countersunk 2 Phillips a Head nn o Screw 10 5 O 3 2 C Cap Carriage Bolt Flange gt Screw Bolt en 1e Philli Hex illips Phillips lt Ni Head Head y2 2 Bolt Hex E Setscrew Bolt ii 92 Lock Hex n Washer Washer Nut 4mm g 6mm C 5mm 1 4 5 16 I pm mm 16 gt Smm Lr 20mm 3 4 tc eO lt 25mm 12. 22 Th de M 22 E 22 SECTION 8 MAINTENANCE 23 rel m 23 1 eR 23 Bag and Canister GISAMING nn nt en oi md done 23 SECTION 9 REFERENCE INFO una emu unas 25 G0548 M PH 26 G0548 Parts Breakdown DL 27 H5783 Parts BreakdOWM a 28 Warranty Rr Vn 30 ADANGER AWARNING CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardo
3. Sos 1 ing the entire set up process AWARNING The Model G0548 is heavy machine 165 lbs shipping weight DO NOT over exert yourself while unpacking or mov ing your machine get assistance Unpacking Figure 3 Canister filter box components Your machine left our warehouse in two carefully packed boxes If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of the shipment you should inventory the equipment 0 G0548 2 HP Dust Collector 9 Box 2 Main Components Figure 4 10 Motor amp Impeller zs eco 1 6 Inlet w Three 4 Fittings 1 1 Metal L Outlet einer ttti ne 1 Collector Not Shown eiecti it te etes 1 Hardware 1 22 1 end 4 Flange Bolts 16 18 x 40 Phillips Head Tap Screw 10 x 38 1 Combo Wrench 10 x 12mm 1 Hex Wrench 4MM neern 1 Canister saute 1 Collection Hardware Bag 1 Metal Belt Clamp
4. 10 14 gt gt 35mm lt a 40mm 2 ui 45mm gt 1 2 12 es 50mm 2 55mm gt X 60mm T ia cr 65mm a 16mm 70mm gt 2 0 75mm 3 G0548 2 HP Dust Collector Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed Avoid chlo rine based solvents as they may damage painted surfaces should they come in contact AWARNING Gasoline and petroleum products have low flash points and could explode if used to clean machin ery DO NOT use gaso line or petroleum prod ucts to clean the machin ery Site Considerations Floor Load The Model 20548 weighs 145 lbs and has base footprint of 31 x 37 Most commercial floors are suitable for the machine Some residential floors may require additional reinforcement to support both the machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for the machine See Figure 6 for the overall dimen sions of the Model G0548 Figure 6 Overall machine dimensions AWARNING Uns
5. PS68M PHLP HD SCR 6 1 X 10 PC400A S CAPACITOR 400M 125V PH5783019 SPONGE 10 X 15 MM P0548017 5 PNO2 WIRING BOX HEX NUT 5 16 18 PH5783020 HANDLE SLEEVE PH5783021 CAP P0548019 METAL L OUTLET PH5783022 METAL BELT CLAMP P0548021 SWITCH PH5783023 FOAM STRIP 6 X 20 MM H6899 P0548023 BAG LOWER PLASTIC COLLECTOR SUPPORT P0548024 COLLECTOR P0548025 SPACER 05 HEX WRENCH 5 H5783 CANISTER FILTER ASSY P0548028 RUBBER GASKET P0548029 6 INLET W THREE 4 PORTS P0548029 1 INLET CAP PK28M KEY 7 X 7 X 29 PWCRD220L POWER CORD P0548032 PWCRD220S WRENCH 12MM MOTOR CORD P0548034 METAL BAG CLAMP P0548035 MACHINE ID LABEL PLABEL 12 READ MANUAL LABEL PLABEL 11 SAFETY GLASSES LABEL PLABEL 39 RESPIRATOR LABEL P0548039 NO HAND IN INLET LABEL PLABEL 14 ELECTRICITY LABEL G0548 2 HP Dust Collector PH5783024 FOAM STRIP 5 X 42MM 29 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warrant
6. However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dis sipate any static electrical charges However metal duct is generally more expensive than plastic duct and it is not usually airtight unless specifically manufactured for dust collection Specially manufactured metal duct on the other hand is quite expensive Metal duct is also gen erally more difficult to cut and assemble FLEXIBLE HOSE Flexible rubber hose polyethylene plastic flex hose and other flexible ribbed hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as poly ethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum G0548 2 HP Dust Collector There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flexi bility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system If using
7. Industrial IIc 2 HP DUST COLLECTOR MODEL G0548 INSTRUCTION MANUAL COPYRIGHT DECEMBER 2003 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 5933 PRINTED IN TAIWAN WARNING Some dust created by power sanding sawing grind ing drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil ter out microscopic particles Table of Contents SECTION 1 SAFETY f 2 Safety Instructions Tor Power Tools 2e ne 2 Additional Safety For Dust Collectors nest 4 SECTION 2 GENERAL INFORMATION 2 nn sen 5 COMMEMA us se sect ied aca ls ae er ba la et 5 SECTION 3 CIRCUIT REQUIREMENTS 2 2 6
8. 0 G0548 2 HP Dust Collector Canister Filter Components and Hardware Needed Qty Canister Filer pae 1 Canister Filter Cleaning Handle 1 Belt 1 Wide an diam 1 Tools Needed Wrench or Socket 10 1 To install the canister 1 Secure the wide foam strip around the out side top rim of the collector as shown in Figure 14 Figure 14 Installing wide foam strip 2 Trim the excess foam strip so the ends come together evenly Figure 15 Ends Matched Together Evenly Figure 15 Trimmed foam strip 215 3 Install the handle onto the top of the canister filter by tightening the hex bolt against the flat of the shaft Figure 15 4 Place the canister filter on top of the collec tor 5 Position the metal belt clamp around the bot tom of the canister filter so it will compress around the foam strip Figure 17 Figure 17 Installed and secured canister filter 16 Collection Bag Components and Hardware Needed Qty Clear Collection Bag 1 Metal 1 Narrow Foam Strip sense 1 Tools Needed Wrench or Socket 10 1 To install the collection bag 1 Secure the narrow foam strip around the out side bottom rim of the collector an
9. Figure 22 Ground jumper wire when using plastic blast gates and metal duct 20 We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach the dust collec tor frame with a ground screw as shown in Figure 23 Ensure that each machine is continuously grounded to the grounding terminal in your elec tric service panel External Ground Wire Internal Ground Wire Figure 23 Flex hose grounded to machine 0 G0548 2 HP Dust Collector Design Suggestions When designing a successful dust collection sys tem planning is the most important step Before you set out to run the first section of duct con sider these general guidelines for an efficient sys tem 1 Machines that produce the most saw dust should be placed closest to the dust collec tor These machines include thickness plan ers shapers sanders and bandsaws 2 Ideally you should design the duct system to have the shortest possible mainline run and to have short secondary branch ducts 3 Directional changes should be kept to a min imum The more directional change fittings you use the greater the loss of overall pres sure 4 Gradual directional changes are more effi cient than sudde
10. Material nine eed Plastic Lower Bag Capacity Replacement Bag H6899 5 4 Cubic Feet Air Suction Capacity ni insiste een en aes cri vc celi e 1700 CFM Static Pressure Inches of Water 2 2 14 3 Construction Fabricated Sheet Metal with Casters ccs ccs esac cent M s Fabricated Sheet Metal IMpeller Radial Fin Impeller Construction 0 2 0 552 Steel Riveted Fins ces one te ARESA 12 Motor TEFC Capacitor Start Induction FIOLSC DOWN RUE 2 HP Phase Voltage certet Asli Single Phase 220 V le 12A Cycle APM 60 Hertz 3450 RPM On Off Push Button etie Sealed amp Permanently Lubricated Specifications while deemed accurate are not guaranteed 26 G0548 2 HP Dust Collector G0548 Dust Collector Parts Motor Components 27 G0548 2 HP Dust Collector 28 19 H5783 Canister Filter Parts 222 2 HS 22 2 252222 22 S S S S S S S 22222 252225526 22 222222222 225222552254 22 222222225 p 2 25225222 222222222525 25
11. bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It is safer than using your hand and frees both hands to operate tool DO NOT OVERREACH Keep proper foot ing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories G0548 2 HP Dust Collector properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF DO NOT leave tool until it comes to a complete stop NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Full mental alert ness is required at all times when running a machine NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER ATE THE MACHINE Make sure any instructions you give in regards to the operation of the machine are approved correct safe and clear
12. flex hose you should choose one of the many types that are designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially saw dust since it is durable and completely flexible Polyethylene is also very economical and avail able in a wide variety of diameters and lengths for most applications PLASTIC DUCT The popularity of plastic duct is due to the fact that it is an economical and readily available product It is also simple to assemble and easily sealed against air loss The primary disadvan tage of plastic duct for dust collection whether black ABS or white PVC and even rubber or poly ethylene flex hose is the inherent danger of stat ic electrical build up 0 G0548 2 HP Dust Collector System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a stat ic electrical build up This charge will build until it discharges to a ground If a
13. grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector AWARNING Always guard against static electrical build up by grounding all dust collection lines 10 Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 22 around the blast gate without interruption to the grounding system Plastic Blast Gate Metal Duct
14. occurs contact a qualified electrician 0 Extension Cords We do not recommend the use of extension cords with 220V equipment Instead arrange the place ment of your equipment and the installed wiring to eliminate the need for extension cords Should the situation be necessary to use an extension make sure the cord is rated Standard Service grade S or better The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged 0 SECTION 4 MACHINE FEATURES Figure 2 Main view of machine features 1 2 3 4 Canister Filter Cleaning Handle Canister Filter 6 Inlet with Three 4 Ports Clear Collection Bag 9 8 20548 2 HP Dust Collector SECTION 5 SET UP AWARNING Inventory This machine presents serious injury hazards to untrained users Read After all the parts have been removed from the through this entire man two boxes you should have the following items ual to become familiar with the controls and Box 1 Canister Filter Components Figure 3 operations BEFORE starting the machine A Canister 1 B Foam Adhesive Bag 1 Wide Foam Strip 1 AWAR N NG Narrow Foam Strip iuuat nens 1 C Canister Filter Cleaning Handle 1 Wear safety glasses dur D Bet
15. 2222 902225502525525955252555525525555 29 2292222222222222525222252222225255922 555255252955 2222 17 18 23 24 50548 2 HP Dust Collector G0548 Parts List REF PART DESCRIPTION H5783 Parts List REF PART DESCRIPTION P0548001 CASTERS PH5783001 HANDLE PFBO1 FLANGE BOLT 5 16 18 X 1 2 PB83M HEX BOLT M6 1 X 16 P0548004 BASE PLATE PH5783003 CANISTER FILTER PS06 PHLP HD SCR 10 24 X 3 8 PH5783004 HEX SPINDLE P0548006 INLET COVER PH5783005 THREAD BEARING P1028007 CAP SCREW M6 1 X 19 LH PH5783006 BEARING PLATE 9 BOLT 5 16 18 1 2 PS09M PHLP HD SCR 5 8 X 10 P0548009 SPECIAL WASHER 09 11 5783008 FLAP BOARD P0548010 12 IMPELLER P0548011 COLLECTOR BODY PB04M PH5783010 HEX BOLT M6 1 X 10 RUBBER FLAP PWO7 FLAT WASHER 5 16 PH5783011 FLAP PLATE PS06 PHLP HD SCR 10 24 X 3 8 PS20M PHLP HD SCR 5 8 X 15 PFBO1 FLANGE BOLT 5 16 18 X 1 2 PLNO2M LOCK NUT M5 8 HEX BOLT 5 16 18 1 PH5783014 BOTTOM PLATE P0548017 MOTOR 2HP PH5783015 SUPPORT TAB P0548017 1 MOTOR FAN COVER P0548017 2 MOTOR FAN PNO6M 06 5 8 FLAT WASHER 1 4 P0548017 3 CAPACITOR COVER
16. EMA 6 15 plug and receptacle MOTOR WIRES BLACK YELLOW RED WHITE GREEN GROUND TO 220 VOLT POWER SUPPLY Figure 1a 220 wiring diagram Y 548 2 HP Dust Collector Grounding AWARNING Electrocution or a fire can result if the machine is not grounded correct ly Make sure all electri cal circuits are ground ed DO NOT use the machine if it is not grounded NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor In the event of an electrical short grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur rent This tool is equipped with a power cord that has an equipment grounding prong The outlet must be properly installed and grounded in accor dance with all local codes and ordinances 0 G0548 2 HP Dust Collector Circuit Capacity Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regu larly your machine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does not exist and a power failure still
17. JB cs 6 2 6 1 eee ee 6 a S E 7 COL Ne 7 Extension 7 SECTION 4 MACHINE FEATURES 2 anna ae sposa nc ku acu eau xao Du Ku nap SEDE ERES Ea anh 8 SECTION 5 SET 9 DR 9 AVENO e E EE ere 9 Hardware Recognition Chart c 11 MR 12 SCO SO eee eee eee M 12 I 13 tm 13 JI n P 14 Canister 14 ce M AS E 15 Canister t E me nd 15 Collection Bag mene eee ee ei tre eee ee ee 16 lile 17 SECTION 6 COLLECTION SYSTEM 2 iota sep papae cre 18 A n 18 Material 5 1 18 System lated 0 19 IST ss rijs cS 21 7 P
18. Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs illustrated in this manual represent the Model G0548 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete 0 SECTION 3 CIRCUIT REQUIREMENTS Amperage Draw Model 20548 features a single phase 220V 2 HP motor Amperage Draw 12 Amps Circuit Breaker Use the following guidelines when choosing a cir cuit breaker circuit breakers rated any higher are not adequate to protect the circuit Circuit Breaker 15 Amp 2 Pole Plug Type We recommend using a NEMA 6 15 plug Figure 1 You may also hard wire the dust collector directly to your panel provided you place a dis connect near the machine Check the electrical codes in your area for specifics on wiring require ments The motor is wired according to the dia gram in Figure 1a Grounded Outlet Box Current Carrying Grounding Prong Is Longest Of the Three Prongs Figure 1 N
19. _Planer Drill Press Power Feeder 19 Comments Drum Sander Radial Arm Saw Dust Collector Shaper ____ Horizontal Boring Machine ___ Spindle Sander ___Jointer Table Saw Lathe Vacuum Veneer Press ___Mortiser ___Wide Belt Sander FOLD ALONG DOTTED LINE Industrial 11 GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL _ TE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog 522 AMERICAN Eos
20. an air cleaner For safest use wear a respirator and use an air cleaner in addition to the dust collector G0548 2 HP Dust Collector SECTION 2 GENERAL INFORMATION AWARNING If you DO NOT read this entire manual before operating the machine you will greatly increase your chances of serious personal injury To pro tect yourself read and understand this entire manual Commentary Grizzly Industrial Inc is proud to offer the Model G0548 2 HP Dust Collector This machine is part of Grizzlys growing family of fine machinery When used according to the guidelines stated in this manual you can expect years of trouble free enjoyable operation We are also pleased to provide this manual with the Model G0548 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our latest effort to produce the best docu mentation possible G0548 2 HP Dust Collector If you have any comments or criticisms that you feel we should address in our next printing please write to us at Grizzly Industrial Inc Technical Documentation P O Box 2069 Bellingham WA 98227 Most important we stand behind our machines We have excellent regional service departments at your disposal should the need arise If you have any service questions or parts requests please call or write to us at the location listed below Grizzly Industrial Inc 1203
21. chines running simultaneously Because of the large suction capacity of the Model 20548 great flexibility is possible in the planning and designing of your dust collection duct layout Grizzly offers a com plete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a guide book entitled Dust Collection Basics Whatever system you choose always make sure there are no open flames or pilot lights in the same room as the dust collector There is a risk of explosion if dust is dispersed into the air yY 18 Material Selection You have many choices regarding main line and branch line duct material In most commercial workshops the main line and branch lines are usually metal duct Flexible hose is then used to connect each machine to the branch lines In the case of small home shops flexible hose may be used for both main line and branch line ducts Plastic duct is also a popular material for home shops Please be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in the manual METAL DUCT Metal duct comes in many varieties Stove pipe heating ventilation duct and duct made especial ly for dust collection are all options Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up
22. d trim the excess 2 Hook the clear collection bag on the hooks around the bottom of the collector Figure 18 Collector Hooks Figure 18 Trimmed foam strip and collector hook locations G0548 2 HP Dust Collector 3 Tighten the metal belt clamp around the nar row foam strip to seal and secure the lower collection bag Figure 19 Figure 19 Lower collection bag installed o G0548 2 HP Dust Collector Inlet Components and Hardware Needed Qty 6 Inlet with Three 4 Ports 1 Phillips Head Tap Screw 10 x 36 1 Tools Needed Phillips Screwdriver 1 To install the inlet 1 Insert the inlet over the impeller intake hole 2 Secure the inlet in place with the Phillips head tap screw Figure 20 Figure 20 Installed inlet E r2 SECTION 6 COLLECTION SYSTEM General The Model 20548 can be operated as either a stationary or a mobile unit There are advantages and disadvantages to both set ups The advan tage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the stationary system is more versatile and conve nient The Model G0548 is designed to be a central dust collector system Locate the dust collector in an out of the way location such as a corner or separate room The dust collector is capable of collecting dust from up to two ma
23. ents regarding this manual please write to Grizzly at the address below Grizzly Industrial Inc Technical Documentation P O Box 2069 Bellingham WA 98227 2069 G0548 2 HP Dust Collector We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com 0 25 MACHINE DATA Grizzly SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax tt 800 438 5901 MODEL 60548 2 HP DUST COLLECTOR DICIT ce Single Stage Floor Model Overall Dimensions DEI 21 x 332 Heights RER PR ne PR RP PR 78 SHIPPING Weight e Em 165 Ibs Mem E 145 Ibs Qd MD 36 Lx 23 W x 23 H 2 BOXSIZE M 22 L x 22 W x 2812 Specifications Intake Hole SIZE acces cca bein EN 6 Intake Adapter Hole Size 2 0400 3 4 Inlets Canister Filter Size 19 x 23 Canister Filtration Rating esses 2 5 Micron Lower BAG SIZE eL 1912 x 33 Lower Bag
24. es piratory problems 22 Once assembly is complete and adjustments done to your satisfaction you are ready to test run the machine Turn on the power supply at the main panel Press the START button Make sure that your fin ger is poised on the STOP button just in case there is a problem The dust collector should run smoothly with little or no vibration or rubbing noises Strange or unnatural noises should be investigated and corrected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact our service department for help 8 General Operating your Model G0548 is simple and straightforward Blast gates located at each of the machines controls the air flow from the wood working machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system 0 CAUTION DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines A dust collector should NEVER be used as an air cleaner For safest use wear a res pirator and use an air cleaner in addition to the dust collector G0548 2 HP Dust Collector SECTION 8 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious pe
25. ies that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve y
26. kbench Other Which of the following woodworkingremodeling shows do you watch 13 What machines supplies would you like Grizzly Industrial to carry Backyard America The New Yankee Workshop Home Time This Old House The American Woodworker ___Woodwrights Shop Other What is your annual household income ____ 20 000 29 999 ____ 60 000 69 999 _ 30 000 39 999 __ 70 000 79 999 40 000 49 999 7 80 000 89 999 14 What new accessories would you like Grizzly Industrial to carry 50 000 59 999 90 000 _ Builders Hardware Hand Tools Fasteners Wood Components What at is your age group Other _ 20 29 50 59 30 39 60 69 15 What other companies do you purchase your tools and supplies from 2 40 49 70 How long have you been woodworker 16 Do you think your purchase represents good value ___0 2 Years ___8 20 Years 2 8 Years ____20 Years Yes How would you rank your woodworking skills 17 Would you recommend Grizzly Industrial to a friend _ Simple _ Advanced Yes No Intermediate Master Craftsman 18 Would you allow us to use your name as a reference for Grizzly customers i 9 What stationary woodworking tools do you own Check all that apply in yourarea NOE We never uae names more than three times _ Air Compressor ___ Panel Saw Yes No ___ Band Saw ___
27. ly understood AWARNING Additional Safety For Dust Collectors 1 THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY Do not use this dust collector to pick up liq uids and metal scrap including but not lim ited to nails and filings Metallic debris will contact the spinning impeller and could spark The spark could then cause a saw dust explosion and severe fire hazard Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps DO NOT PLACE YOUR HANDS OR TOOLS NEAR THE OPEN INLET during operation for any reason including but not limited to unclogging material and testing suction The impeller could cause serious damage to body parts if touched while spin ning PROBLEMS CONCERNED WITH ANY MOVING PARTS or accessories must be investigated and corrected with the power disconnected and after everything has come to a complete stop SUSPENDED DUST PARTICLES IN CON JUNCTION WITH AN IGNITION SOURCE may cause an explosion Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the area Areas of high risk include but are not limited to areas near pilot lights and or open flames A CAUTION No list of safety guidelines can be com plete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respec
28. n directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual machine should have a blast gate to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be G0548 2 HP Dust Collector The best way to plan your new system is to draw a bird s eye view as shown in Figure 24 of your shop and sketch the following 1 Your desired location of the dust collector usually in a corner or along a wall The location of each machine in the system The location of the main line duct and each branch line The location of any obtrusion such as a joist or heating duct that will require special duct routing Main Line Dust Collector 4 Figure 24 Bird s eye planning view 9 29 SECTION 7 OPERATION Test Run AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire operations process Failure to com ply may result in serious personal injury A CAUTION Always wear a respira tor when operating your dust collector This machine circulates saw dust which may cause allergic reactions or r
29. nd Hardware Needed Qty Metal E Outlet 4 aan 1 BASS 1 Flange Bolts 54e 18 x 12 8 Canister Support Len 1 R bber Gasket eet TS 1 Flange Bolts less sn 2 Tools Needed Tools Needed Wrench or Socket 12 1 Wrench or Socket 12 1 To install the metal L outlet To install the canister support brace 1 Place the rubber gasket around the impeller 1 Place the canister support over the holes on outlet rim as shown in Figure 9 the base edge Figure 11 Figure 9 Placing rubber gasket over outlet 2 Secure the metal L outlet in place with the flange bolts Figure 10 Figure 11 Canister support attached to base 2 Secure the canister support in place with the flange bolts 0 Figure 10 Metal L outlet attached to impeller Ea 14 G0548 2 HP Dust Collector Collector Ring Components and Hardware Needed Qty Collector 1 Flange Bolts 6 18 x 72 10 R bber Gasket nn 1 Tools Needed Wrench or Socket 12mm 1 To install the collector 1 Place the rubber gasket in the outlet of the collector 2 Secure the collector to the metal intake with 8 flange bolts Figure 12 Figure 12 Collector installed 3 Attach the canister support to the side of the collector with the 2 remaining flange bolts
30. ou again soon 30 G0548 2 HP Dust Collector CUT ALONG DOTTED LINE WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL Serial Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential How did you learn about us Other 9 How many of your woodworking machines are Grizzly ___ Advertisement ___ Friend ___ Catalog Card Deck World Wide Web 10 Which benchtop tools do you own Check all that apply Other 1 x 42 Belt Sander 6 8 Grinder 5 8 Drill Press Mini Lathe Which of the following magazines do you subscribe to 8 Table Saw _ 10 12 Thickness Planer _ 8 10 Bandsaw Scroll Saw ___ American Woodworker Practical Homeowner ___DiscBelt Sander ____SpindleBelt Sander Cabinetmaker ____ Shop Notes Mini Jointer Family Handyman Today s Homeowner Other ___ Fine Homebuilding ___ WOOD ___ Fine Woodworking ____ Wooden Boat 11 How many of the machines checked above are Grizzly Home Handyman ____ Woodshop News ___ Journal of Light Construction Woodsmith 12 Which portablehand held power tools do you own Check all that apply Old House Journal Woodwork ___ Popular Mechanics Woodworker ____Popular Science Woodworker s Journal Popular Woodworking Wor
31. rd is in good condi tion Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace exten sion cords if they become damaged Minimum Gauge for Extension Cords 15 USE RECOMMENDED ACCESSORIES Consult the instruction manual for recom mended accessories The use of improper accessories may cause risk of injury REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before reconnecting MANY WOODWORKING TOOLS CAN LENGTH RATING 25ft 50ft 1008 KICKBACK THE WORKPIECE toward 0 6 16 16 16 the operator if not handled properly Know 14 what conditions can create kickback and know how to avoid them Thoroughly read 11 12 14 the manual accompanying the machine 13 16 17 20 CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate 10 40 10 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings
32. rsonal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury General Regular periodic maintenance on your Model 10548 Dust Collector will ensure its optimum per formance Make a habit of inspecting your machine each time you use it Check for the fol lowing conditions and repair or replace when nec essary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 other condition that could hamper the safe operation of this machine 5 Do not let collection bags get completely full 0 G0548 2 HP Dust Collector Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them 55 Bag and Canister Cleaning CAUTION Always wear a respira tor when changing the dust collection bags on the dust collector Sawdust may cause allergic reactions or respiratory problems Always wear a respirator or dust mask and safe ty glasses when emptying the collection bags Small dust particles can escape the bags during emptying causing them to become airborne and easily inhaled This microscopic airborne dust is extremely unhealthy to breathe and can cause serious heal
33. t Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results 5 DO NOT ALLOW STEEL TO STRIKE AGAINST IMPELLER WHICH MAY PRO DUCE A SPARK Sparks can smolder in wood dust for a long time before fire or flame is detected If metal contacts metal during operation immediately turn off the dust collector unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation WHEN EMPTYING DUST FROM THE COLLECTION BAGS wear a respirator and safety glasses Empty dust into an approved container and dispose of properly IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES PERFORMING THE INTENDED OPERATION stop using the machine Then contact our service depart ment or ask a qualified expert how the oper ation should be performed BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction Always wear an approved respira tor ACAUTION DO NOT use the dust collector for any other purpose besides collecting dust from con nected woodworking machines A dust col lector should NEVER be used as
34. th problems Grizzly offers replacement collection bags and canister filters for your Model 90548 Dust Collector Model H5783 Replacement Canister Filter Model H6899 Replacement Collection Bag 23 To clean the canister filters 1 Move the canister handle back and forth to free trapped dust particles from the filter Figure 25 The particles will fall into the col lection bag Figure 25 Move canister handle back and forth To empty the collection bag 1 Make sure you are wearing a repirator and the dust collector is unplugged 2 When the collection bag is full unclamp the collection bag and dispose of the dust 3 Install a new collection bag 24 While the Model G0548 excels at collecting the majority of wood dust produced by your machines it is not an air filter therefore we strongly recommend the supplemental aid of a shop air filler such as the Grizzly G5955 or G9956 Air filters are designed to collect the smaller dust particles that dust collector bags cannot trap G0548 2 HP Dust Collector SECTION 9 REFERENCE INFO The following pages contain the machine data sheets parts diagrams parts lists and the Warranty Return information for the Model G0548 If you need parts or help in assembling your machine or if you need operational information call the Grizzly Service Department Trained ser vice technicians will be glad to help you If you have any comm
35. upervised children and visitors inside your shop could receive seri ous personal injury Ensure child and visitor safety by keeping all entrances to the shop locked at all times DO NOT allow unsupervised children or visitors in the shop at any time 9 20548 2 HP Dust Collector Base Components and Hardware Needed Qty e 1 en bia 4 Flange Bolts 6 18 x 1 16 Tools Needed Wrench or Socket 12mm 1 To assemble the dust collector base 1 Position the base upside down 2 Secure the casters into the mounting brack ets under the base with the flange bolts Figure 7 Figure 7 Caster installed on the base mounting bracket G0548 2 HP Dust Collector Motor and Impeller Components and Hardware Needed Qty BASE m H 1 Motor and Impeller 1 Flange Bolts 18 12 4 Tools Needed Wrench or Socket 12mm 1 To assemble the motor and impeller 1 Flip the base over on the casters and locate the mounting holes for the motor and impeller 2 Position the motor and impeller on the base and secure them with the flange bolts Figure 8 Figure 8 Motor and impeller attached to base 0 eis Outlet Canister Support Components and Hardware Needed Qty Components a
36. us situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions for Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT DO NOT use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep work area well lighted 5 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept at a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL DO NOT force tool or attachment to do a job for which it was not designed G0548 2 HP Dust Collector AWARNING Safety Instructions for Power Tools USE PROPER EXTENSION CORD Make sure your extension co
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