Global Machinery Company LSSCR Saw User Manual
Contents
1. JETION MANUAL i e DEYE dm Variable HE Scroll Saw jae Generator Ei da a Y a M on dl a 4 a pP Jf b E l l YEAR DAY A REPLACEMENT SATISFACTION r WARRANTY GUARANTEE GLOBAL MACHINERY COMPANY Melbourne Perth Auckland Hong Kong Shanghai L 5 5 B R Taipei New York Verona London Paris 041222 ED4 P5 Introduction 3 Environmental protection 3 Description of symbols 3 Specifications 3 Safety rules for laser lights 4 General safety instructions 4 Additional safety rules for scroll saws 5 Accessories 6 Unpacking 6 Assembly 6 N Know your product Mounting the saw to a workbench 8 Blades 8 Selecting the correct blade 8 Removing blades 8 Installing blades 9 Setting the table for horizontal or bevel cuttin 9 Aligning the degree scale pointer 10 Turning on and o 10 Adjusting the sawdust blower 10 Adjusting the LED light 10 Adjusting the laser line 11 Adjusting the speed 11 Selecting the correct speed 11 Scroll saw operation 11 Locking the scroll saw 12 Using the REDEYE laser line generator system 12 Maintenance 13 Oiling the arm bearings 13 Cleanin 13 General inspection 13 Repairs 13 Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and2. Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly 19 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refngerator enclosures 20 Use only approved parts When servicing use only identical replacement parts Use an authonsed service facility to fit replacement parts Additional safety rules for scroll saws e Do not alter or misuse the tool These tools are precision built Any alteration or modification not specified is misuse and may result in dangerous conditions e For your own safety do not operate your scroll saw until it is completely assembled and installed according to the instructions and until you have read and understood all of the instructions e Your scroll saw must be bolted securely to a stand or work bench In addition if there is any tendency for the scroll saw to tip over or move during certain operations such as cutting long heavy boards bolt your scroll saw stand or workbench to the floor e This scroll saw is intended for indoor use only e To avoid being pulled into the blade do not wear loose fitting gloves loose clothing neck ties or jewellery Tie back long hair and roll long sleeves above elbows e Do not cut pieces too small to hold by hand When making a small cutout always secure the workpiece to a scrap piece of plywood with do
3. best done with a brush or a rag 3 Re lubncate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts Caution Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the saw General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Repairs Only an authorised service centre should replace the cordset or effect other repairs If the cordset is damaged or worn have it repaired or replaced by an authorised service centre 14 15 Carefully read the entire Instruction Manual before using this product Before returning this product for a Warranty Claim or any other reason Please Call 1300 880 001 Australia or 0800 445 721 New Zealand When you make your call please have the following information at hand e GMC Product Type GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product GMC GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 With continuing product development changes may have occurred which render the product received slightly different to that sho
4. exposure Please refer to the relevant Australian standards AS 2397 and AS NZS2211 for more information on Lasers General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety Warning When using power tools basic safety precautions should always be taken to reduce the nsk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away
5. from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or Jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required f the sanding operation creates dust 9 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 10 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 11 Do not overreach Keep your footing secure and balanced at all times 12 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords periodically and if damage
6. is not suitable for laser use as the reflective surface could direct the beam back at the operator 1 Mark the line of cut on the work prece To start the saw lift up the on off switch 1 Adjust the speed to suit the work piece being cut Switch on the laser beam using the laser light on off switch 2 Line up the laser line with the line on the work piece To begin the cut guide the wood into the moving saw blade Switch off the laser beam on completion of the cut Once finished push the on off switch down to turn off the saw and unplug the tool from the power point to prevent unauthorised use N ww Dm a t Maintenance Warning Always ensure that the tool is switched off and the plug is removed from the power point before making and adjustments or maintenance procedures An occasional coat of paste wax on the work table will allow the wood being cut to glide smoothly across the work surface Oiling the arm bearings The saws arm bearings should be lubncated after every 50 hours of use Ensure plug is removed from the mains power supply 1 Tum the saw on its side 2 Squirt a generous amount of SAE 20 oil around the shaft end and bronze beanngs 3 Let the oil soak in overnight in this position 4 Next day repeat the above procedure for the opposite side of the saw 13 Cleaning 1 Keep the tools air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is
7. you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the onginal purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC
8. 45 left and right Throat Depth 405mm Tool Weight 14 2kg Laser class I Laser wavelength 650nm Laser output power lt 1mW Safety rules for laser lights The laser light laser radiation used in the GMC REDEYE system is Class 1 with maximum 1mW and 650nm wavelengths These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness Warning Do not stare directly at the laser beam A hazard may exist if you deliberately stare into the beam please observe all safety rules as follows e The laser shall be used and maintained in accordance with the manufacturer s instructions e Never aim the beam at any person or an object other than the work piece e The laser beam shall not be deliberately aimed at personnel and shall be prevented from being directed towards the eye of a person for longer than 0 25s e Always ensure the laser beam is aimed at a sturdy work piece without reflective surfaces 1 e wood or rough coated surfaces are acceptable Bnght shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator e Do not change the laser light assembly with a different type Repairs must only be cared out by the laser manufacturer or an authonsed agent CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation
9. adjust move tube to the correct position Adjusting the LED light The LED light will illuminate the work area for greater visibility of the cutting line 1 To turn on the LED light press the LED light button 3 on the control panel y 2 To adjust the direction of the light move the tube to the most suitable position Note The LED light will not function 1f the saw 1s not in the on position Adjusting the laser line 1 To adjust the laser beam first turn on the scroll saw using the on off switch 1 2 To adjust the laser line turn the laser line alignment knob 5 in an anti clockwise direction to loosen it and then move it to the left or nght until the laser line is in line with the blade Turn the laser line alignment knob 5 in a clockwise direction to tighten it 3 Tum off the scroll saw Adjusting the speed The speed can be adjusted to suit the work piece being cut The vanable speed dial 1 is located at the top of the saw for convenient adjustment of the speed 1 Tum the saw on by lifting the on off switch 1 2 Tum the dial in a clockwise direction for a faster speed and in an anti clockwise direction to reduce the speed 3 Determine the optimum speed by making a tnal cut in a scrap piece of matenal Note Using the correct speed for the job increases the life of the saw blade Selecting the correct speed The below table shows the most appropnate blade and speed to be
10. an the thickness of the blade 4 In order to cut effectively and avoid uncontrollable lifting of the workpiece the teeth of the scroll saw blade must always point in a downward direction 5 Insert the blade in the lower blade adapter and tighten the blade adapter knob 6 Press the upper arm down and insert the top part into the upper blade adapter and tighten the blade adapter knob 7 Lower the blade tension lever to secure the blade in position 8 If the tension is too tight when lowered lift the blade tension lever back up and tum it in an anti clockwise direction to loosen the blade tension 9 If the tension is too loose when lowered lift the blade tension lever back up and tum it in a clockwise direction to tighten the blade tension 10 Replace the table insert Setting the table for horizontal or bevel cutting Caution Always ensure that the saw is switched off and unplugged from the mains supply before making any adjustments 1 Loosen the table lock knob 17 to allow the saw table to be tilted to the left and nght The table can be locked at any angle from a 0 horizontal cutting position up to a 45 angle both to the left and right for bevel cutting 2 A bevel adjustment scale 16 1s positioned under the work table to assist in setting the appropriate table angle for bevel cutting When greater precision is required make a practice cut first and then adjust the table as nece
11. d have them repaired by an authonsed service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 13 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessones and when the tool is not in use 14 Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 15 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 16 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 17 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 18 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authonsed service facility unless otherwise indicated in this Instruction Manual
12. ea e Do not perform layout assembly or setup work on the table while the cutting tool is operating e Turn saw off and remove plug from power supply outlet before installing or removing blades Wear safety goggles Wear ear protection Wear a breathing mask Accessories The GMC LSSCR Scroll Saw is supplied with the following accessones as standard e 15 TPI saw blade e 18 TPI saw blade e Allen key e Instruction manual e Receipt holder Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury The scroll saw you have purchased is ideal for numerous projects including making toys puzzles games artwork and jewellery and due to its cutting capacity 1s a handy do it yourself tool It cuts wood up to 50mm thick as well as plastics Assembly The GMC Scroll Saw is packed fully assembled Know your product Before using the tool familiarise yourself with all the operating features and safety requirements Use the tool and accessories only for the applications intended All other applications are expressly ruled out 1 On off switch vanable speed dial 2 Laser light on off switch 3 LED light on off switch 4 Laser aperture 5 Laser line alignment knob 6 Sawdust b
13. feed pressure will cause blade breakage Best results are achieved when cutting wood less than 25mm thick When cutting wood thicker than 25mm the user must feed the wood into the blade very slowly increase blade tension and take extra care not to bend or twist the blade while cutting in order to maximise blade life 10 Teeth on scroll saw blades wear quickly and as a result must be replaced frequently for best cutting results Scroll saw blades generally stay sharp for 30 minutes to 2 hours of cutting 11 Once finished push the on off switch down to turn off the saw and unplug the tool from the power point to prevent unauthorised use e e N Po 12 Locking the scroll saw The on off switch features a locking peg that can be used to help prevent unauthorised use Slide a padlock through the locking peg and engage it this will prevent the on off switch from being lifted when the tool is left unattended P A Using the REDEYE laser line generator system Warnings Do not stare directly at the laser beam Never aim the beam at any person or an object other than the work piece Do not deliberately aim the beam at personnel and ensure that it is not directed towards the eye of a person for longer than 0 25s Always ensure the laser beam is aimed at a sturdy work piece without reflective surfaces 1 e wood or rough coated surfaces are acceptable Bright shiny reflective sheet steel or the like
14. installing a blade The scroll saw accepts 127mm pin type and flat blades 7 m the bade tenson A flat blade adapter is not required d l 2 to reduce the Selecting the correct blade AAACN ON 1 The scroll saw accepts a wide variety of blade widths 2 Remove the table insert and thicknesses for cutting wood and other wood 11 by raising it with a based materials screwdriver 2 The blade width thickness and number of teeth per 3 Loosen the upper and lower inch will be determined by the material and size of the blade adapter knobs 14 radius being cut 4 Remove blade from the 3 Select a blade that allows at least three 3 teeth to upper and lower blade be in contact with the workpiece at all times adapters 13 4 Very fine narrow blades should be used for curve cutting in thin wood 6mm or less 5 To cut thicker wood use wider blades with fewer teeth per inch 6 When cutting wood thicker than 25mm guide the workpiece into the blade slowly and take care not to bend or twist the blade whilst cutting Installing blades Caution Always ensure that the saw is switched off and unplugged from the mains supply before removing or installing a blade 1 Lift up the blade tension lever 12 to reduce the blade tension 2 Remove the table insert 11 by raising it with a screwdnver 3 Loosen the upper and lower blade adapter knobs 14 Ensure that the slots on the upper and lower blade adapters are wider th
15. lower tube 7 LED light tube 8 Drop foot 9 Drop foot locking knob Table 11 12 13 14 15 16 17 18 Table insert Blade tension lever Blade adapters Blade adapter knobs Blade Bevel adjustment scale Table lock knob Blade storage compartment Mounting the saw to a workbench 7 Most blade packages state the size or thickness of It is recommended that the scroll saw is secured to a work wood which that blade is intended to cut and the bench to gain maximum stability and prevent noise and radius size of curve which can be cut with that blade vibration 8 Wider blades cannot cut curves as tight or small as 1 Using the base of the scroll saw as a template mark thinner blades the holes on the workbench through the holes in the 9 This saw uses 127mm long pin type and flat blades casting 10 Blades wear faster when 2 Drill the holes through the workbench using an 8mm a Cutting plywood which is very abrasive drill bit b Cutting wood that is thicker than 19mm 3 Bolt the saw to the workbench using bolts washers c Cutting hardwood and nuts d Side pressure is placed on the blade Note The fasteners are not supplied with the machine Removing blades Note A soft foam pad or carpet not supplied can be Caution Always ensure that placed between the scroll saw and the work bench to the saw is switched off and further reduce noise and vibration unplugged from the mains supply before removing or e d flat blad
16. power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet supenor performance critena You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead of AN disposing of them as waste All tools hoses Va and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way WARNING It may be more difficult to see the laser line in conditions of bright sunshine and on certain surfaces Symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear breathing protection Conforms to relevant safety standards N3380 Specifications Nominal voltage 230 240Vac 50Hz Power 200W Speed 400 1600 SPM Depth of Cut 50mm Stroke Length 15mm Blade Length 127mm Blade Change Tool free Bevel Angle 0 to
17. ssary for your requirements Note When bevel cutting the drop foot 8 can be tilted so it s parallel to the table and rests flat against the workpiece To tilt the drop foot loosen the Allen screw at the front of the drop foot assembly and then tilt the foot so that it s parallel to the table re tighten the Allen screw to secure the drop foot in place Aligning the degree scale pointer 1 Loosen the table lock knob 17 and position the table so that it is at a right angle to the blade 2 Place a small square on the table next to the blade to check if the table is at a 90 angle to the blade If adjustment is needed change the bevel angle until the table is at approximately 90 to the blade and securely tighten the table lock knob 3 Loosen the 2 screws holding the degree scale pointer and move the pointer to the 0 position Securely tighten the screws Note The degree scale is a convenient guide but should not be relied upon for precision Always make a practice cut in scrap wood to determine if your angle settings are correct Turning on and off 1 To turn on the scroll saw lift the on off switch 1 2 To turn off the scroll saw push the on off switch 1 down Adjusting the sawdust blower Your scroll saw features a sawdust blower 6 to help keep the work area clean for more accurate scroll cuts For best results always direct air flow from the blower tube at the blade and workpiece 1 To
18. uble sided tape This way the work is supported and your fingers are away from the blade e Never tum your scroll saw on before clearing the table of all objects tools scraps of wood etc except for the workpiece e Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade e Always adjust the drop foot to just clear the workpiece to protect the operator keep blade breakage to a minimum and provide maximum support for the blade e Always adjust blade tension correctly e The scroll saw should cut on the down stroke Always make sure blade teeth are onented downward towards the table e When cutting a large piece of material make sure it is supported at table height e Hold the work firmly against the table e Do not feed the matenal too fast while cutting Only feed the matenal fast enough so that the blade will cut e Use caution when cutting off material which is irregular in cross section as it could pinch the blade before the cut is completed A piece of moulding for example must lay flat on the table and not be permitted to rock whilst being cut e Use caution when cutting off round material such as dowel rods or tubing They have a tendency to roll while being cut causing the blade to bite e Never leave the scroll saw running unattended Always turn the saw off make sure that it has come to a complete stop and then remove plug from the power supply before leaving the work ar
19. used for different matenals and applications Scroll saw operation 1 Ensure that the table insert is in place and flush with the table 2 To start the saw lift up the on off switch 1 3 Adjust the speed to suit the work piece being cut 4 To begin the cut guide the wood into the moving saw blade the blade teeth cut only on the down stroke Blade Teeth Width Thickness Strokes per Material and Application per Inch Minute 10 2 8mm 0 5mm 1200 1600 Hard and soft woods from 5mm to 50mm thick Plastics paper felt 15 2 8mm 0 5mm 600 1200 Wood plastics extremely thin cuts in matenals 2 5mm to 13mm thick 18 2 4mm 0 3mm 400 600 Tight radius work in thin materials 2 5mm to 3mm thick Wood veneer fiber plastic 11 D The saw will not cut wood by itself you allow the saw to cut wood by guiding the wood into the blade as it moves The drop foot 8 should always be lowered until it just rests on top of the work piece to prevent your work piece from lifting during operation but not so much that the workpiece drags To lower or raise the drop foot loosen the drop foot locking knob 9 and position the drop foot so it rests on top of the work piece Retighten the drop foot locking knob Ensure that you feed the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke The blade will flex backwards when applying feed pressure Too much
20. wn in this instruction manual The manufacturer reserves the nght to change specifications without notice Note Specifications may differ from country to country 7 DAYS A WEEK 7 AM 7 PM esr The GMC 777 Helpline operates from 7am to 7pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding our products Save this Manual for future reference
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