Genie GS-3268 RT Utility Vehicle User Manual
Contents
1. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must performa pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 12 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing E Pre operation Inspection m Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform Be sure that all decals are legible and in place See Decals section Check for engine o2. ow _ N NO a D H Genie service manual for code descriptions CONTROLS 20 AMP am tE ea TZT mle 00009 9 beo Q We Ground Control Panel 1 Red Emergency Stop button 7 Engine idle select switch 2 Engine start button 8 Platform down button 3 Choke button Gasoline LPG models 9 Key switch for platform off ground control Glow plug button option Diesel models selection 4 Fuel select switch Gasoline LPG models 10 Function enable button 5 LED diagnostic readout 11 Platform up button 6 20 amp circuit breaker for controls circuit 12 Hourmeter 10 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Diesel models a 299999999 A Ate 46 b Gasoline LPG models CONTROLS iat Genie Taa ase I PP PP OPI PPR F O h Platform Controls if equipped with auto level outriggers k Engine stop button N Engine start button w Glow plug button Diesel models High idle button with indicator light aN o Outrigger and horn button Oo Outrigger button N Outrigger and machine on incline button Low speed operation for inclines 8 Outriggerand generator select button with indicator light 9 Outriggerfunction enable button 10 Outrigger aut
3. 1 Push and hold the function enable button 2 Activate the up function or the down function Drive and steer functions are not available from the ground controls Engine Idle Select Switch Low idle m 4 Y High idle m 4 Operation From Platform 1 Turn the key switch to platform control 2 Pull out the ground and platform red Emergency Stop buttons to the position 3 Start the engine To Position Platform 1 Move and hold a function enable speed select switch 2 Activate the platform up down function toggle switch in the desired direction of travel To Steer 1 Press and hold the function enable switch 2 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Press and hold the function enable switch 2 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Drive Select Button f Machine on incline symbol y Low range operation for inclines 22 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual To Extend and Retract Platform Manua
4. 31060 s A S 52673 S 7 or 52674 49911 i Engine or 52802 or 52682 Ey Side or 52803 CK an l round Controls an degi ee 43619 Side is hidden from ps 44255 Pe view i e under lt 43696 we gue g S 28175 gt a 52967 28160 52475 52070 28171 28164 82239 52071 or 52072 28158 or 28159 52070 52475 65053 28157 52431 82236 Sedal 52475 a 28235 pas 2R 82239 or 28174 72989 52070 44220 Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 27 Operator s Manual Second Edition Third Printing Specifications Model GS 2668 RT Power source Kubota 23 Hp Dual Fuel OR Kubota 20 Hp Diesel Height working maximum 32 ft 9 8m Controls Proportional Height platform maximum 26 ft 7 9 m AC outlet in platform standard Height stowed maximum 911 2 in 2 3m Rails up Maximum hydraulic pressure 3500 psi 241 3 bar functions Height stowed maximum 67 in 1 7 m Rails lowered Tires size 26 x 12 x 380 Height stowed maximum 47 in 1 2m Platform dimensions Rails off Platform length x width 99inx61in 2 5x1 5m Height guard rails 40 in 1 02 m l Platform extension length 60 in 1 5m Width 68 in 1 73 m 7 Drive speeds Length platform retracted 105 in 2 67 m Stowed maximum 3 8 mph 6 1 km h Length platform retracted 1
5. 40 SG CC Kubota D 905 Engine Oil viscosity requirements Engine oil should have properties of API classification CC SE CD SE CC SF or CD SF grades Units ship with 10W 40 SG CC 14 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the platform in the stowed position and the engine off 1 Visually inspect the sight gauge located on the side of the hydraulic oil tank Result The hydraulic oil level should be within the top 2 inches 5 cm of the sight gauge 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type See machine decal MAINTENANCE Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries Electrocution hazard Contact with AWARNING hot or live circuits may result in death or serious in
6. operator must perform a pre operation inspection and function tests again before putting the machine into service Function Tests 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Pull out the platform and ground red Emergency Stop button to the on position 3 Turn the key switch to ground control 4 Observe the diagnostic LED readout Result LED should look like picture at right 5 Start the engine See Operating Instructions section Test Emergency Stop 6 Pushin the ground red Emergency Stop button to the off position Result The engine should turn off and no functions should operate 7 Pull out the red Emergency Stop button to the on position and restart the engine Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the machine is not level sounds at 180 beeps per minute 8 Donot push and hold the function enable button and activate the platform up function Result No function should operate Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 17 Operator s Manual Second Edition Third Printing FUNCTION TESTS 9 Push and hold the function enable button and activate the platform up function Result The platform should raise 10 Push and hold t
7. 30 in 3 3 m F Models with outriggers Platform raised maximum 0 5 mph 0 8 km h 40 ft 54 6 sec 12 2 m 54 6 sec Length platform extended 165 in 4 2m Floor Loading Information Maximum load capacity 1250 Ibs 567 kg GVW Rated Load 7800 Ibs 3538 kg Wheelbase 73 in 1 85 m Axle load maximum 4105 Ibs 1862 kg Turning radius outside 145 in 3 7m Wheel load maximum 2053 Ibs 931 kg Turning radius inside 60 in 1 5m Localized pressure per tire 86 psi 6 04 kg cm2 Ground clearance 81 4 in 21 cm 592 kPa Weight See Serial Plate Occupied pressure 157 psf 7 53 kPa Machine weights vary with option configurations Airborne noise emissions gt 80 dB Maximum sound level at normal operating workstations A weighted Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 28 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual SPECIFICATIONS Model GS 3268 RT Power source Kubota 23 Hp Dual Fuel OR Kubota 20 Hp Diesel Height working maximum 38 ft 11 8m Controls Proportional Height platform maximum 32 ft 9 8m AC outlet in platform standard Height st
8. 454 kg Extension only Platformi only 300 Ibs 136 kg 700 Ibs 318 kg Do not operate the machine during lightning or storms Do not use the machine as a ground for welding 2 Genie GS 2668 RT amp Genie GS 3268 RT PartNo 82233 Second Edition Third Printing Operator s Manual Do not alter or disable the limit switches Do not drive over 0 5 mph 0 8 km h with the platform raised Models without outriggers Do not raise the platform unless the machine is on a firm level surface a ray Models with outriggers Do not lower the outriggers unless the machine is on a firm surface Avoid drop offs holes unstable or slippery surfaces and other possible hazardous conditions Models with outriggers Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the outriggers Models with outriggers Use common sense and planning when lowering the outriggers on a slope The steer end outriggers must be lowered first Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls SAFETY RULES Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope If the ti
9. ARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 7 Operator s Manual Second Edition Third Printing Legend 1 Platform entry gate 10 LPG tank 19 Hydraulic oil level indicator 2 Platform guard rails 11 Steer tire under cover 3 Manualstorage container 12 Engine side cover 20 Brake release pump knob and 4 L d nch f 13 Fueltank brake release knob hidden anyard anchorage point 3 Fuel tan from view in this picture 5 Acti extension lock 14 Non steertire 21 LPG tank optional ande 15 Tilt alarm under cover 22 Safety arm 6 Platform controls 16 Entry ladder transport f 23 GFCI outlet 7 Platform extension tie down 8 Outrigger housing if equipped 17 Ground controls with manual with outriggers lowering valve and LED 9 Outrigger footpad if equipped diagnostic readout with outriggers 18 Groun
10. Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity Part No Description Quantity 25994 Caution Component Damage 1 52072 Notice Kubota Diesel Engine Specs 1 28157 Label Dexron 1 52073 Notice Operating Instructions Platform 1 28158 Label Unleaded Gasoline LPG models 1 52324 Label Up Down amp Function Enable 1 28159 Label Diesel Diesel models 1 52431 Label Ground Control Panel 1 28160 Label LPG Gasoline LPG models 1 52475 Label Transport Tie down 4 1 additional with extra LPG tank option 52494 Caution Crushing Hazard Rails 1 TS NONOR A MAZAOUS Malgnais 1 52673 Notice Max Side Force ANSI amp CSA 28171 Label No Smoking 1 GS 2668 RT amp DC 1 28174 Power to Platform 230V 3 52674 Notice Max Side Force CE 28175 Caution Compartment Access 1 Ge coe BLES 28176 Notice Missing Manuals j Peeks aie a E TORE PSone PRO TOWER ERRO AON 3 52802 Notice Max Side Force ANSI amp CSA 28236 Warning Failure To Read 1 GS 3268 RT amp DC 1 31060 Danger Do Not Alter Limit Switch 2 52803 Notice Max Side Force CE 40434 Label Lanyard Anchorage 2 99 3268 AT amp DC L 43091 Danger Gener
11. Genie Operator s Manual with Maintenance Information Second Edition Third Printing Part No 82233 GS 2668 RT GS 3268 RT Operator s Manual Second Edition Third Printing eee Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Genie Industries Contents Page Safety scii takeran oa on aa a Aaaa 1 E se a E AA E O EA E A 7 CONTON Siea inaa E E 8 Pre operation Inspection ssssesesesrreserrrersrnnessrnnnnnes 11 Maintenance asssssesssirrsessrrrnrrertirrnnnerrinnnnnenrnnnnnnenne 13 Function Tesis enrccsorannearsrnnias 16 Work Place Inspection eee eeeeeeeeeeenteeeeeeteenneeeeeeteee 19 Operating Instructions cccceeeeeeeeeeeeeeeeteeeteneeeeee 20 Transport INStructiOns serrin 23 DDOCAIS E steeds E E O E E 24 Specifications sooseseeseeseeeeerenesesrrsernrsrnesernerrenerenn 26 Contact us Copyright 1998 by Genie Industries First Edition Ninth Printing October 2000 Internet http www genielift com m a si ne Second Edition Third Printing January 2003 e mail techpub genieind com Genie is a registered trademark of Genie Industries in the
12. U S A and many other countries GS is a trademark of Genie Industries These machines comply with ANSI SIA 92 6 1999 amp Printed on recycled paper Printed in U S A Genie GS 2668 RT amp Genie GS 3268 RT PartNo 82233 Second Edition Third Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended MI You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations MI You are properly trained to safely operate the machine PartNo 82233 Genie GS 2668 RT amp Genie GS 3268 RT 1 Operator s Manual Second Edition Third Printing See aay SAFETY RULES Electrocution Hazards Tip over Hazards This machine is not electrically insulated and will Occupants equipment and materials shall not not provide protection from contact with or exceed the maximum platfo
13. a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded MI Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for the machine weight M The machine must be on a level surface or secured before releasing brakes Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport Use the tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Brake Release Operation 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Turn the brake release knob counterclockwise to open the brake valve 4 Pump the brake release pump knob After the machine is loaded 1 Chock the wheels to prevent machine from rolling 2 Turn the brake release knob clockwise to reset the brakes Towing the Genie GS 2668 RT or the GS 3268 RT is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 25 Operator s Manual Second Edition Third Printing
14. al Safety Rules p SART Cosmic et 2 43618 Label Directional arrows j 1620597 Cosmetic Genie GS 2668 Ae 2 43619 Label Safety Arm 1 62060 Cosmetic Genie GS 3268 RT 2 43696 Danger Electrocution Hazard pe 00au Pahal Faull Godes 44220 Danger Notice Brake Release Safety amp iene etal Fabel Geach eingdels Operating Instructions 1 ggers i 44255 Danger Crushing Hazard 4 TUERO R A Diesel models 1 FROG Dangers TitAlarm 1 72186 Caution Crushing Hazard 4 48694 Platform Control Panel Gas LPG models 1 72197 Danger Safety and Instructions 48695 Platform Control Panel Diesel models 1 Outriggers 1 49911 Notice Max Capacity 1250 Ibs 590 kg 72989 Ground Control Panel 1 BS eens TARE 1 82236 Notice Operating Instructions Ground 1 52070 Notice Tire Specifications 4 82239 Label Latch 2 52071 Notice Kubota Gas Engine Specs 1 82366 Label Chevron Rykon 1 26 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual DECALS 48694 or 48695 52324 72186 72186 or 71245 or 71246 52073 H 43091 Additional decals for models with Senet outriggers 28176 28236 h 44736 43618 72197 o bY 40434 7 S 62059 3 s e or 62060 j c 28235 62059 o 2 or 28174 or 62060 2 o d a gt
15. and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach fixed or overhanging loads to any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform HY Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter 4 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Fall Hazards The guardrail system provides fall protection If occupani s of the platform are required to wear personal fall protection equipment PFPE due to job s
16. atform and drive the machine off the block Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 19 Operator s Manual Second Edition Third Printing Workplace Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris slopes that exceed the machine s leveling capability unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible un
17. d be used only with adequate safety factors Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 29 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Genie Australia Pty Ltd Phone 31 7051 78836 Phone 61 7 3375 1660 Fax 31 7051 13993 Fax 61 7 3375 1002 Genie Scandinavia Genie China Phone 46 31 3409612 Phone 86 21 53852570 Fax 46 31 3409613 Fax 86 21 53852569 Genie France Genie Malaysia Phone 33 0 2 37 26 09 99 Phone 60 4 228 1235 Fax 33 0 2 37 26 09 98 Fax 60 4 226 6872 Genie Ib rica Genie Japan Phone 34 93 579 5042 Phone 81 3 3453 6082 Fax 34 93 579 5059 Fax 81 3 3453 6083 Genie Germany Genie Korea Phone 49 0 4202 88520 Phone 82 2 558 7267 Fax 49 0 4202 8852 20 Fax 82 2 558 3910 Genie U K Genie Africa Phone 44 0 1476 584333 Phone 27 11 455 0373 Fax 44 0 1476 584334 Fax 27 11 455 0355 Genie Mexico City Genie Latin America Phone 52 55 5666 5242 Phone 55 11 4055 2499 Fax 52 55 5666 3241 Fax 55 11 4043 1661
18. d controls side cover 8 Genie GS 2668 RT amp Genie GS 3268 RT PartNo 82233 Second Edition Third Printing Operator s Manual Diesel models Controls Gasoline LPG models D Sne y 20099999999 Platform Controls models without outriggers Engine stop button N Engine start button o Glow plug button Diesel models A High idle button with indicator light Horn button O uo Machine on incline button Low speed operation for inclines 7 Generator select switch with indicator light m4 8 Platform extend retract enable button option 9 Headlight taillight button option 10 Red Emergency Stop button 11 Function enable switch 12 Proportional control handle for drive functions and optional platform extend retract function 13 Thumb rocker switch for steer function 14 Error indicator light 15 Powerlight 16 Function enable high speed select button for up down function 17 Function enable low speed select button for up down function 18 Platform up down select switch 19 Choke button Gasoline LPG models 20 LPG operation button with indicator light Gasoline LPG models Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT Operator s Manual Second Edition Third Printing CONTROLS r 7 ft 1 7 N a
19. e has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform 6 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Maintain a firm grasp on the platform rail when pulling the snap pin Do not allow the platform guard rails to fall Bodily Injury Hazard Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety Orange used to indicate the AW
20. e have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Machines equipped with hydraulic shutoff valves Be sure the valves located by the hydraulic tank are open before starting the engine Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conducta thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenanc
21. he function enable button and activate the platform down function Result The platform should lower The descent alarm should sound while the platform is lowering Test the Manual Lowering 11 Push and hold the function enable button and raise the platform approximately 2 feet 60 cm 12 Push in the red Emergency Stop button to shut off the engine 13 Pull out the red Emergency Stop button to the on position 14 Push and hold the function enable button Activate the down function Result The platform should lower The descent alarm will not sound 15 Turn the key switch to platform control and restart the engine At the Platform Controls Test Emergency Stop 16 Push in the platform red Emergency Stop button to the off position Result No functions should operate 17 Pull the red Emergency Stop button out to the on position Result The green power light should come on Test the Horn 18 Push the horn button Result The horn should sound Test the Up Down Functions and the Function Enable Switches 19 Start the engine 20 Activate the platform up function Result The platform should not raise 21 Push and hold a function enable speed select button 22 Activate the platform up function Result The platform should raise 23 Release the function enable button Result The platform should stop raising 24 Push and hold a function enable speed select button Activate the pla
22. il leaks and proper oil level Add oil if needed See Maintenance section Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts a Electrical components wiring and electrical cables 4 Hydraulic hoses fittings cylinders and manifolds 4 Fuel and hydraulic tanks 4 Drive motors 4 Wearpads u Tires and wheels a Engine and related components a Limit switches alarms and horn a Nuts bolts and other fasteners Operator s Manual PRE OPERATION INSPECTION a Platform entry gate a Beacon and alarms if equipped 4 Brake release components a Safety arm a Platform extension a Scissor pins and retaining fasteners 4 Platform control joystick 4 Generator if equipped a Outrigger housing and footpads if equipped Check entire machine for Oo m a Cracks in welds or structural components Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Side rails are installed and snap pins and bolts are fastened Par
23. ion at the ground controls or the platform controls to stop all functions and turn the engine off Repair any function that operates when either Emergency Stop button is pushed in Starting the Engine 1 Atthe ground controls turn the key switch to the desired position 2 Besure both ground and platform control red Emergency Stop buttons are pulled out to the on position 3 Gasoline LPG models Choose the fuel source Ground control panel Move the fuel select toggle switch to the desired position Platform control panel Push the fuel select button 4 Push the engine start button If the engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again All models In extreme cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage Gasoline LPG models In extreme cold conditions 20 F 6 C and below the machine should be started on gasoline then switched to LPG When operating the machine in gasoline mode use the choke as necessary Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 21 Operator s Manual Second Edition Third Printing OPERATING INSTRUCTIONS Operation From Ground 1 Turn the key switch to ground control 2 Pullout both ground and platform red Emergency Stop buttons to the on position 3 Start the engine To Position Platform
24. ite or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times j ip X 4 Do not climb down from the platform when raised Keep the platform floor clear of debris Close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving or operating L Be aware of extended platform position when moving the machine Machine must be on level surface or secured before releasing the brakes Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Check work area for overhead obstructions or other possible hazards S _ Be aware of crushing hazard when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and platform decal plate for drive and steer functions Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 5 Operator s Manual Second Edition Third Printing SAFETY RULES Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the cran
25. jury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bars are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 15 Operator s Manual Second Edition Third Printing MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems 1 Check the fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be in the NORMAL range Bodily injury hazard Fluids in the AWARNING radiator are under pressure and extremely hot Use caution when
26. l Platform Extension 1 Lift the platform extension lock handle to the horizontal position 2 Push the platform extension lock handle to extend the platform to the desired position Do not stand on the platform extension while trying to extend it 3 Lower the platform extension lock handle Operation From Ground with Controller Maintain safe distances between the operator the machine and fixed objects Be aware of the direction the machine will travel when using the controller OPERATING INSTRUCTIONS Engine Stop Button Press the engine stop button to turn off the engine The down function and the horn will still operate After Each Use 1 Select a safe parking location firm level surface clear of obstructions and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels PartNo 82233 Genie GS 2668 RT amp Genie GS 3268 RT 23 Operator s Manual Second Edition Third Printing OPERATING INSTRUCTIONS Auto Level Outriggers if equipped These instructions apply to machines with the black auto level outrigger control box 1 Position the machine below the desired work area 2 Pull out the red Emergency Stop aur0 buttons at the ground and platform ee controls 3 Push and hold the auto level button 4 Activate the outrigger up down toggle switch in the down direction Result The outriggers
27. lt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT Operator s Manual Second Edition Third Printing SAFETY RULES Do not push off or pull toward any object outside of the platform GS 2668 RT ANSI amp CSA 4 person 200 Ibs 890 N CE Indoor use only 4 person 90 Ibs 400 N CE Outdoor use 4 person 90 Ibs 400 N Australia Indoor use only 4 person 90 Ibs 400 N Australia Outdoor use 4 person 90 Ibs 400 N GS 3268 RT ANSI amp CSA 4 person 200 Ibs 890 N CE Indoor use only 4 person 90 Ibs 400 N CE Outdoor use 2 person 90 Ibs 400 N Australia Indoor use only 4 person 90 Ibs 400 N Australia Outdoor use 2 person 90 Ibs 400 N Do not alter or disable machine components that in any way affect safety
28. o level button 11 Red Emergency Stop button 12 Function enable switch 13 Proportional control handle for drive functions and optional platform extend retract function 14 Thumb rocker switch for steer function 15 Lift error indicator light 16 Error indicator light 17 Powerlight 18 Function enable high speed select button for up down function TT Ji i 19 Function enable low speed select button for platform up down function 20 Platform up down and outrigger up down toggle switch 21 Choke button Gasoline LPG models 22 Outrigger and LPG operation button with indicator light Gasoline LPG models Part No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 11 Operator s Manual Second Edition Third Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift
29. ove then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The drive brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed 32 Move and hold a function enable speed select switch Raise the platform approximately 6 feet 1 83 m from the ground 33 Press and hold the function enable switch 34 Slowly move the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 0 73 feet 0 22 meters per second FUNCTION TESTS If the drive speed with the platform raised exceeds 0 73 feet 0 22 meters per second immediately tag and remove the machine from service Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 35 Fully lower the platform 36 Drive both wheels on one side onto a 4 inch 10 cm block or onto a curb 37 Raise the platform at least 6 ft 1 83 m Result The platform should stop and the tilt alarm will sound at 180 beeps per minute 38 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 39 Lower the pl
30. owed maximum 971 2 in 2 5m Rails up Maximum hydraulic pressure 3500 psi 241 3 bar functions Height stowed maximum 72 in 1 8m Rails lowered Tires size 26 x 12 x 380 Height stowed maximum 52 in 1 3m Platform dimensions Rails off Platform length x width 99inx61in 25x1 5m Height guard rails 40 in 1 02 m 7 Platform extension length 60 in 1 5m Width 68 in 1 73 m 7 Drive speeds Length platform retracted 105 in 2 67 m Stowed maximum 3 8 mph 6 1 km h Length platform retracted 130 in 3 3m Models with outriggers Platform raised maximum 0 5 mph 0 8 km h 40 ft 54 6 sec 12 2 m 54 6 sec Length platform extended 165 in 4 2m Floor Loading Information Maximum load capacity 1000 Ibs 454 kg GVW Rated Load 9090 Ibs 4080 kg Wheelbase 73 in 1 85 m Axle load maximum 5180 Ibs 2350 kg Turning radius outside 145 in 3 7m Wheel load maximum 2590 Ibs 1175 kg Turning radius inside 60 in 1 5m Localized pressure per tire 108 psi 7 59 kg cm2 Ground clearance 81 4 in 21 cm 745 kPa Weight See Serial Plate Occupied pressure 193 psf 9 24 kPa Machine weights vary with option configurations Airborne noise emissions gt 80 dB Maximum sound level at normal operating workstations A weighted Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It shoul
31. removing cap and adding fluids Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service 16 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the
32. rm capacity or the proximity to electrical current maximum capacity of the platform extension Z Maximum capacity GS 2668RT Platform retracted 1250 Ibs 567 kg Platform extended Platform only 950 Ibs 431 kg KN Platform extended Extension only 300 Ibs 136 kg cA R Maximum occupants ANSI and CSA 4 5 Maximum occupants CE a awe on Outdoor use Indoor use only 4 D Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Loo L ey aaa Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 1250 Ibs 567 kg Extension only Platform only 0 to 300V Avoid Contact 300 Ibs 136 kg 950 Ibs 431 kg 300V to 50KV 10 3 05 Maximum capacity GS 3268RT 50KV to 200KV 15 4 60 Platform retracted 1000 Ibs 454 kg 200KV to 350KV 20 6 10 Platform extended Platform only 700lbs 318 kg 350KV to 500KV 25 762 Platform extended Extension only 300 Ibs 136 kg 500KV to 750KV 35 10 67 Maximum occupants ANSI and CSA 4 Maximum occupants CE 750KV to 1000KV 45 13 72 Outdoor use 2 Indoor use only 4 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Loo Keep away from the machine if it contacts ae energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off 1000 Ibs
33. safe conditions 20 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the off posit
34. t No 82233 Genie GS 2668 RT amp Genie GS 3268 RT 13 Operator s Manual Second Edition Third Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to Aad perform this procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Check the oil level dipstick Result The oil level should be at the FULL mark on the dipstick Add oil as needed Kubota DF 752 Engine Oil viscosity requirements Use oils meeting API classification SF labeled SF CC or SF CD for improved wear protection Units ship with 10W
35. tform down function Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 25 Press and hold the function enable switch 26 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangle points on the control panel 18 Genie GS 2668 RT amp Genie GS 3268 RT Part No 82233 Second Edition Third Printing Operator s Manual 27 Depress the thumb rocker switch in the direction identified by the yellow triangle on control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel Test Drive and Braking 28 Press and hold the function enable switch 29 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 30 Press and hold the function enable switch 31 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to m
36. will extend and level the machine A beep will sound when the machine is level The red indicator light above the lift symbol on the outrigger control panel comes on when one but not all outriggers are down All drive and lift functions are disabled The light turns off when all outriggers are in firm contact with the ground The drive function is disabled while the outriggers are down To control individual outriggers 1 Push and hold the outrigger function orm enable button 2 Pushand hold an outrigger O button eO q A 3 Activate the outrigger up down toggle switch in the desired Gs direction to level the machine Positioning machine on a slope When setting the machine up on a slope the steer end outriggers must be lowered first A Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturers instructions 24 Genie GS 2668 RT amp Genie GS 3268 RT PartNo 82233 Second Edition Third Printing Operator s Manual Transport Instructions Observe and Obey M Common sense and planning must be applied to control the movement of the machine when lifting it with a crane M The transport vehicle must be parked on
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