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Field Controls UV-12 Air Cleaner User Manual
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1. Chart B UV 12 8 1 2 6 1 2 UV 18 14x18 13 1 2 10 5 16 blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your l WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or hands Page 6 V Vi VII VIII MAINTENANCE 1 Inspect and clean lamp at least every 6 months 2 Replace your UV Aire Air Purifying System lamp once a year to maintain the lamps maximum output intensity The lamp should operate continuously for maximum lamp life and light effectiveness LAMP REPLACEMENT PROCEDURE A VERY IMPORTANT Turn switch on unit to OFF position and unplug unit from outlet 1 Loosen the cover screw on the side of the unit and open cover 2 Unplug ballast plug from end of lamp 3 Loosen the wing nut on swivel bracket and rotate the bracket clockwise 4 Slide lamp out carefully NOTE When replacing the lamp always wipe off lamp before installing 5 Insert the lamp through the mounting hole and secure the lamp by rotating the swivel bracket counter clockwise into position and secure by tightening wing nut Be careful not to over tighten the wing nut NOTE UV lamps contain a small amount of mercury like a typical fluorescent lamp Check with your local waste management authority for local disposal or recycling requirements According to the EPA s Unive
2. a closed duct system Do not mount near a supply or a return air opening use on gas fired oil fired electric and split system heat pump forced air systems This product is NOT designed WARNING This product is designed for indoor installation only i e attics crawl spaces basements etc For to be mounted outside on gas fired or heat pump packaged units Split system heat pumps are systems where the air handler and the air conditioning compressor are separate units Packaged units are systems where the air handler and the air conditioning compressor are built together and are installed outside of the building lll INSTALLATION 1 Locate a suitable location for the unit downstream from the A coil in the supply plenum or in the return plenum preferably downstream from the air filter For optimum cleaning effect on the A coil mount the unit in the supply plenum as close as possible to the A coil See Figure 1 Minimum _ Minimum Length or Width Length or Width UV 12 12 inches UV 12 12 inches UV 18 18 inches UV 18 18 inches See general information See general information chart for minimum chart for minimum mounting dimensions mounting dimensions BEST LOCATION UPPLY AIR LENUM S P A Approximately 30 A COIL gt zZ Lu l A or L Z ma D Lu aa Note Seal joints and seams of the plenum near the mounting location a to reduce any direct
3. RSLS UV AIRE AIR PURIFYING SYSTEM j gt Model UV 12 18 ITEMS INCLUDED IN KIT 1 UV Aire power unit 4 Sheet metal mounting screws 1 Angled mounting bracket 1 Flat mounting bracket 1 Duct board mounting bracket 1 Ultra Violet lamp 1 Instruction Sheet 1 Wing nut Caution Labels Gasket UV C light inhibits the growth and reproduction of germs and bacteria that circulate through a homes heating and air conditioning system The treatment is a safe silent and proven way to make your home a healthier place to live READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION LEAVE THE INSTALLATION INSTRUCTIONS WITH THE OWNER OPERATOR OF THE DEVICE AFTER OPENING THE CARTON UNPACK AND INSPECT THE UNIT AND LAMP FOR DAMAGE DO NOT INSTALL THIS UNIT IF ANY DAMAGE IS NOTICEABLE SAFETY CONSIDERATIONS WARNING Never expose eyes or skin to UVC light from any source e Looking directly at the UVC light may cause permanent eye damage or blindness e Never operate the UV Aire Air Purifying System out of the plenum e Designed for a closed duct system Do not mount near a supply or a return air opening e All duct openings in direct line of site of the UV light must be sealed with aluminum duct tape or equivalent sealing methods WARNING UV light will break down plastic materials not rated for UV exposure Examples wire insulation flex duct drain pans and humidifiers e The unit must be mou
4. bs at the second bend point up or down to pinch the duct material and grip the duct material See Figures 9 amp 10 g Using a screwdriver or pointed object locate mounting holes by poking holes through the duct tape See Figure 11 Figure 3 Figure 4 Figure 5 Figure 6 TT Figure 8 Figure 9 Figure 10 Figure 11 Figure 7 WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your hands Page 3 3 Remove base unit and cover from box 4 Apply supplied Duct Seal Kit according to instructions included in kit See Figure 12 Figure 12 5 Determine whether to use flat or angled bracket Refer to UV Aire Bulb Mounting Bracket Selection in section IV for aid in this decision a Flat Bracket Installation i Remove the two hex nuts and flat bracket from included bagged hardware il Install the flat bracket and secure to the unit base with the hex nuts provided See Figure 13 Figure 13 b Angled Bracket Installation NOTE For angled bracket mounting refer to specifications outlined by Diagrams A amp B for mounting distances in the Angled Lamp Mounting Bracket Specifications in section IV i Remove the two hex nuts and angled bracket from included bagged hardware il Insta
5. eld Controls L L C warrants that the following Field Controls L L C products sold hereunder shall be free from defects in material and workmanship under normal use for eighteen 18 months from date of manufacturing by the consumer excepting the provisions numbered below UV LAMPS BULBS Field Controls L L C warrants that the following Field Controls L L C products sold hereunder shall be free from defects in material and workmanship under normal use for ninety 90 days from date of installation by the consumer excepting the provisions numbered below Provisions Field Controls shall have no obligation in the event the customer is unable to provide receipt showing the date the customer purchased the product s or accurate date code information The product must be properly installed maintained and operated under normal conditions Field Controls shall not be liable for any consequential and incidental damages resulting from failure of a Field Controls L L C product failure to deliver delay in delivery delivery in nonconforming condition or for any breech of contract or duty between Field Controls L L C and the customer Field Controls L L C products are often intended for use in specific applications Field Controls L L C makes no warranty if a Field Controls L L C product is used in applications other than intended Field Controls L L C makes no warranty of any kind in regard to any other manufacturer s products distributed by F
6. ield Controls L L C Field Controls L L C will pass on all warranties made by the manufacturer and where possible will expedite the claim on behalf of the customer but ultimately responsibility for disposition of the warranty claim lies with the manufacturer The health aspects associated with the use of these products and their ability to aid in disinfecting of environmental air have not been investigated by UL D gt FIELDCONTROLS SOLUTIONS FOR THE GREAT INDOORS P N 46360900 Rev N 09 04
7. ll the angled bracket and secure to the unit base with the hex nuts provided See Figure 14 NOTE Be sure to note location of lamp hole in bracket relative to unit base 6 Mount the unit base to the duct using the four mounting screws provided See Figure 15 7 Remove tag and alcohol wipe from lamp Wipe off lamp being sure not to touch lamp with bare hands The oils from your hands will reduce lamp output WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your hands Page 4 8 Insert lamp through hole until lamp cannot be inserted any further See Figure 16 9 Swing the swivel bracket over end of lamp Hand tighten the wing nut on stud See Figure 17 Be careful not to over tighten the wing nut The porcelain at the lamp base may crack when over tightened 10 Plug ballast plug into end of lamp See Figure 18 11 Snap cover onto the unit base Close the cover and tighten cover screw See a S vat Figure 19 amp 20 Figure 18 12 Plug the power cord into a standard electrical outlet NOTE Seal the joints and seams of the plenum near the mounting location to reduce any direct viewing of light See Figure 1 13 Press the power switch to the ON position Light on switch should be on indica
8. nted at least 30 from the above stated type of materials e lf it is necessary to mount the unit in direct line of site of these types of materials they must be shielded with aluminum foil aluminum foil tape or sheet metal WARNING DO NOT mount this unit outdoors e This product is designed for indoor installation only i e attics crawl spaces basements etc FIELDCONTROLS SOLUTIONS FOR THE GREAT INDOORS 2630 Airport Road Kinston NC 28504 Phone 252 522 3031 FAX 252 522 0214 www fieldcontrols com D I INDICATION FOR USE This product is not sold as a medical device and is not for the purpose of diagnosis of any disease or condition nor for use in the mitigation treatment or prevention of any disease or condition ll GENERAL INFORMATION There are different size units available depending on the square footage of your home See chart below for determining your homes needs Minimum Duct Width Max Air Lamp Intensity at 1 Recommended Temp F meter Max Sq Feet 30 190 73 uW cm 2000 30 190 73uwiem 2000 WARNING Before installing or servicing a humidifier air filter heat system or this unit etc always turn all power OFF and have unit unplugged Electrical shock can cause personal injury or death Never expose eyes or skin to direct UVC light from any source WARNING To prevent water damage or electric shock do not mount unit under a humidifier A WARNING Designed for
9. rsal Waste Rule these types of lamps may be disposed of into household waste 6 Attach the ballast plug onto the end of the lamp 7 After replacing lamp make sure a new Lamp Replacement Label Supplied with lamp replacement is applied to the housing and dated with the date of installation TROUBLESHOOTING GUIDE 1 Ifthe lamp does not light up replace the lamp 2 Ifthe lamp still does not light up after replacing the lamp replace ballast LAMP BALLAST Field Controls Part Number Field Controls Part Number 46365401 46365508 REPLACEMENT PARTS LIST 46365402 46365509 For replacement parts contact your local heating service company Any questions please contact Field Controls at G Phone 252 522 3031 Fax 252 522 0214 Email sales fieldcontrols com l WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your hands Page 7 IX FLEX DUCT INSTALLATION For installations on duct systems with a metallic main duct and flex duct branches follow the instructions in figure 21 below GALVANIZED SUPPLY DUCT FLEX DUCT GALVANIZED PUGREIRE BRANCH DUCT ATTACHMENTS A DUCT B EXT LENGTH C MIN DISTANCE GALVANIZED 90 ELBOW Figure 21 Limited Warranty Fi
10. ting power Figure 20 14 Look through view port in the box cover to be sure lamp is working You should see a blue glow The view port is covered with a plastic lens that blocks the UVC rays 15 If the lamp is not glowing follow steps 8 14 again If lamp still does not glow contact technical support at 1 252 522 3031 for further assistance blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your l WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or hands Page 5 IV BULB MOUNTING BRACKET SELECTION The UV AIRE units come with an angled mounting bracket and flat mounting bracket to position the bulb either straight or at an angle Choose one or the other bracket method best suited for your needs Refer to the configurations chart below when making your selection UV INTENSITY UV Aire Configurations Standard 90 Patent Pending 45 Installation Installation Flat Bracket Single Lamp 16 Duct Angled Bracket 16 Duct ANGLED LAMP MOUNTING BRACKET SPECIFICATIONS Use the specifications below to determine allowable clearances for proper mounting of the UV Aire unit on the duct Half of the Unit Width Plus 1 2 On Center Center of Lamp Mount Chart A LAMP OFFSET DIMENSIONS Min Duct Size inches UV 12
11. viewing of light OPTIONAL LOCATION Figure 1 WARNING Never expose eyes or skin to UVC light from any source Looking directly at the UVC light may cause permanent eye damage or blindness Never operate the UV Aire Air Purifying System out of the plenum Avoid touching the glass portion of the lamp with your hands ag 2 Determine the type of duct you have For flex duct applications refer to Figure 21 on page 8 IF YOU HAVE METAL DUCT a Apply supplied wet and stick mounting template to air duct in either a vertical or horizontal position as shown in Figure 2 Bailie PRERE A g Typical 4 Places b Drill 1 8 diameter mounting holes at positions indicated on template c Cut out the marked openings on template using a hole saw Cutalong dotted lines or a pair of tin snips or jigsaw See Figure 2 with a jigsaw or tin snips d Remove paper template from duct Moun ing Mount unit IF YOU HAVE DUCT BOARD either horizontal or vertical a Mount the supplied metal mounting plate onto the duct with Figure 2 duct tape in either a vertical or horizontal position as shown in Figure 2 See Figure 3 b Bend tabs outward as shown in figure 4 c Using a knife or blade cut out a rectangle opening in the duct using the mounting plate as a template See Figure 5 d Remove the cut piece of duct See Figure 6 e Bend both tabs down and through duct at first bend point See Figures 7 amp 8 f Bend both ta
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