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Electrolux WSB4350H Dishwasher User Manual

1. 33 11 c c 2 9 Statistics Mechanical installation 3 9 To select statistics sesceir eren 35 11 Fitting of the safety flanges 4 9 Resetting statistic registers 37 11 Fitting of the filling angles 5 9 Automatic weighing Assembling of the partition for Scale adjustments usse 42 11 barrier miaclinessssssccei preis ku ui RE qa 6 9 ON OFF and pause Water CONNGSCHONS uisi rlhn oci gl 7 9 On off and pause by exterior signals 53 11 Steam COMME CUOM P 8 9 Memory card Indirect steam heating 9 9 General introduction 54 11 Drain CODIDEDUDIL Lease csniti ade ria parab taies 10 9 To select the Memory card function 55 11 Air vent connection seeren 11 9 To run a wash program straight from Installation of the gas exchanger 11 9 e memory card sea aa 58 11 Connection of the evacuation pipe of To copy a program from a memory card the gas exchange n iii astiicnntavstsrinacsntenrsnanins 13 9 to the machine s program control unit 59 11 Gas CONNEC OM scissa 15 9 To copy a program from the program Liquid detergents connection 22 9 control unit to a memory card 61 11 Electrical CODPIGOHDI ami rs 25 9 To delete a program on a Remove of the transport locks fitted 30 9 memory GRILL tb hear ric
2. Installed electric power 4 8 kW Installed heating power 40 kW Electrical consumption for a normal cycle 1 2 kWh h Heat loss G Steam inlet Standard DN 20 3 4 BSP Maximum supply pressure Steam instantaneous flow rate at 600 kPa Steam consumption for a normal cycle DN 20 3 4 BSP 70 l min at 250 kPA 36 psi DN 20 3 4 BSP 70 l min at 250 kPA 36 psi DN 20 3 4 BSP 70 l min at 250 kPA 36 psi MM 50 kPa 7 25 psi 300 kPa 43 5 psi D Hot water connection flow E Cold hard water connection flow F Cold soft water connection flow option Water supply minimum pressure Water supply maximum pressure Water consumption for a normal cycle 495 Water consumption for a ECO cycle 4151 K Liquid detergents inlet H1 Drain connection H2 Double drain connection Maximum drain flow rate I Waste water collector 8 cm m 3 96 minimum slope J Air vent hole N Thermic fluid inlet or indirect steam heating G Thermic fluid return or indirect steam heating Maximum supply pressure Installed calorific power Average calorific consumption Inner volume thermic fluid Gas inlet Combustion products evacuation S Weighing equipment optional Compressed air inlet low pressure steam Min max compress air pressure Consumption 4x16 mm 01201138 0208 4 Notice Date Page Diagra
3. 22 9 kg 50 5 Ib dry linen ISO 9398 4 Opening cage doors L x H 450 x 400 mm 17 71x15 74 Opening drum door Lx H 466 x 525 mm 18 34x20 67 Floorarea 2 2 1 m 10 76 sq ft Netweight 670 daN 1478 Ib Weight loaded high level 830 daN 1830 Ib Water washing low level 68 68 68 68 Water washing high level 137 137 137 137 Max dynamic load 2 F 101 daN 222 Ib Max transmitted floor load 814 daN 1795 Ib Max pressure transmitted to floor 100 kPa Spin efficiency 350 G Max unbalance 2 3 6 kg 7 94 Ib L Main switch to connect main cable M Electric cable section 4x2 5 mm 4x6 mm 4x2 5mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 3 7 kW 21 70 kW 3 7 kW 3 7 kW Installed heating power 40 kW 18 kW Electrical consumption for a normal cycle 0
4. 396 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 144 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3 4 BSP 70 I min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 638 6101 6101 6101 Water consumption for an ECO cycle 5581 5301 5301 5301 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection 75 mm 3 Maximum drain flow rate 240 l min 240 l min 240 l min 240 l min Waste water collector DN 150 mm 6 BSP 8 cm m 3 96 minimum slope J Air vent h e 2 2 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15 1 2 BSP G Thermic fluid return or indir
5. Use the numeric keys to enter a time max 24 hrs This parameter appears on the right of the display Press START Time left before the machine is to start If you want to cancel the delayed start Press EXIT During a wash program Press to make the ma chine pause during the wash program Delayed start means that the machine will not start the wash program until the time entered has elapsed This function allows you for example to load the machine in the evening but delay the start of the wash until early the next morning to end in time for the next shift r Two ways of pausing during a wash program _ There are two ways of pausing during a wash program 1 Bypressing e 2 Asan additional function This is described in section Pause 01201138 Notice 0107 9 Date 11 Page The following information is displayed during the wash program Current program step Time left for this program step Set temperature 991 NORMAL 95 Actual temperature PROGRAM STEP MAIN WASH STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED RAPID ADVANCE PAUSE Remaining program time Drum speed SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART If required EZ Select a function using the L
6. V D0460 E The free section of the air inlet must be five times greater than the section of the evacuation pipe Do not forget to allow for the fact that grills often occupy half the total area of the free air opening Evacuation duct It is recommended that a separate smoothwalled evacuation duct should be connected to each machine providing the least possible resistance to air Check that the shaft flow is at least twice the capacity of the gas exchanger draught accelerator Draught accelerator maximum flow rate with no pressure 260 m h 152 cfm e Maximum pressure available with no flow 27 mm H O 1 H O e Maximum admissible head loss on evacuation 15 mm H O 0 6 H O at point P Average temperature of exhaust coming out of the gas exchanger 140 C 284 F Provided an upper ventilation of 7 dm 1 1 sq ft and a lower one of 14 dm 1 5 sq ft in your laundry These conditions are absolutely essential for the correct working of the machine For gas heating the required combustion fresh air supply should be not less than 2 m h 1 17 cfm per kW either 80 m h 47 cfm minimum NOTE if the flow is insufficient due to an excessive pressure loss a safety pressure switch will automatically switch the heating off 01201138 0107 16 9 INSTRUCTION Notice Date Page 9 Installation HANDBOOK Installation of the exhaust of burn gas Connect the whole set of pipe
7. Connection diagrams for the control circuit power supply transformer T1 as a function of the various customer power supply voltages The tension of the control circuit delivered by the transformer must be 230 volts single phase The supply tension for your machine is normally of 400 volts between 2 phases this tension can however be different The following schemes show how to adjust the tension at the secondary of the transformer Measure the power supply voltage at the transformer primary with a voltmeter be tween the transformer 0 and 400 volts terminals If the voltage is equal to 400 volts do not touch the transformer connection which must be as shown in the adjacent figure D0663 E If the voltage is gt 400 volts for example 420 or 430 volts connect the wires to the transformer as shown in the adjacent figure D0661 E If the voltage is significantly 400 volts for example 370 or 380 volts connect the wires to the transformer as shown in the adjacent figure D0662 E 01201138 0107 30 9 ieee ee gt ee INSTRUCTION Notice Date Page 9 Installation HANDBOOK The feeder cable sections mentioned in our literature are given only as a guide To obtain a value perfectly suited to your own application and which takes account of the differ ent correction factors in respect of your plant refer to the tables below Table 1 in
8. Gas exchanger Three indicators are situated on the top of the gas exchanger White indicator 1 light gas heating 1 2 3 On e Yellow indicator 2 light ignition gas burner fault indicator e Red indicator 3 light water fault in gas exchanger The yellow and the red indicator remains on if a fault occurs when the gas burner ignites or if no water is detected inside the gas exchanger the gas heating does off and the machine stops functioning Verify the working of the gas exchanger If the fault remains consult your after sales service C D0698 11 Machine INSTRUCTION HANDBOOK operation 01201138 0107 2 Notice Date Page 11 The control board on the loading side includes the following Fig e Indicator 1 light power On D Key 2 Cage positioning e Key 3 Door unblocking e Emergency stop 4 D0682 A The control board on the unloading side includes the following Fig Indicator 5 light Drum door 2 opening Key 6 Cage positioning e Key 7 Door unblocking e Emergency stop 8 D0682 J 01201138 0107 3 11 Notice Date Page Automatic operation Preparation Sort the linen according to the instructions mentioned on the care labels Empty the pockets and clasp the slide fas teners Fig Position the cage doors in front of the 8 drum doo
9. Disconnect all the sources of energy before any intervention on the machine Never try to open the drum door before the complete stop of the cage The safety devices of the drum door s should in no case be made inoperative The machines comply with the European Directive EMC Electromagnetic Compatibility They have been tested in laboratory and approved as such It is so prohibited to add wires or non shielded electric cables in the cabinets strands or cables troughs Considering that the volume of the cage is superior to 150 liters the standard kept for the electric part is the IN 60204 INSTRUCTION HANDBOOK 4 Preliminary 01201138 0107 3 4 instructions Notice Date Page Ensure that the machine is not loaded beyond its nominal capacity see Specific load in the instruction booklet s technical charac teristics An excessive load has consequences for the lifetime of the ma chine s organs as follows Rapid destruction of the suspension elements springs shock absorbers Excessive fatigue of motorisation elements engine belt Rapid reduction of lifetime of drum bearings rolling bearings Opening and destruction of drum doors and tank doors during oil dehydration This is particularly important for your safety and that of others The consequence is an immediate cancellation of the warranty The use and handling of chemical products such as detergent chlo rine acids antilim
10. Filling is halted where applicable Heating is halted where applicable The motor stops The drain valve remains closed The door cannot be opened 11 Machine INSTRUCTION operation HANDBOOK Manual operation during a program During program operation the display will look this see section To start the wash program 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH 1 STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED RAPID ADVANCE STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART L Press or one or more times to highlight MANUAL CE FUNCTIONS SELECT Press SELECT 01201138 Notice 0107 18 11 Date Page r Two types of manual operation There are two types of manual operation which should not be confused Manual operation during a program These functions are described in this section Manual operation when no program is running These functions are described in section Manual operation 01201138 Notice 0107 Date 19 Page 11 WATER DRAIN WATER DRAIN HIGH EXTRACT MOTOR DETERGENT FLUSH EXIT MANUAL FUNCTIONS MAKE A CHOICE L Use the cursor key to select 4 the function SELECT SELECT Press SELECT 1
11. Electronic motor protective relay has tripped Displayed advertisement KEB ERROR 61 EEF m 3 3 9 o x lt x D 2 v D c Displayed advertisement KEB ERROR 62 ENC Error encoder External error Is triggered if a digital input is being programmed as external error input and trips Cable breakage of encoder at encoder interface Encoder temperature is too high speed is too high encoder signals are out of specification encoder has an internal error Displayed advertisement KEB ERROR 63 EPFC Error power factor control Error in the power factor control Displayed advertisement KEB ERROR 66 ENOH No Error over heat pow mod Temperature of the heat sink is again in the per missible operating range The error can be reset now Displayed advertisement KEB ERROR 69 ESET Error set It has been attempted to select a locked parameter set Programmed response Error restart after reset Displayed advertisement KEB ERROR 76 EPRF m 3 o E o ov o on x The drive has driven onto the right limit switch Programmed response Error restart after reset 01201138 0108 9 Notice Date Page 13 INSTRUCTION 13 Maintenance HANDBOOK Error Meaning Possible cause KEB ERROR 77 EPRR The drive has driven onto the left limit switch Pro grammed response Error restart after re
12. INTENSIVE 95 C INTENSIVE 60 C ner to highlight the wash a program required LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN SELECT Press SELECT INSTRUCTION HANDBOOK RUN A WASH PROGRAM ENTER A PROGRAM NUMBER 991 NORMAL 95 C STD Hol TEXT Jol START bd TEXT b START AGG S 9 S99 DELAYED START ENTER A PROGRAM NUMBER 991 NORMAL 95 C STD 11 Machine operation Delayed start time hrs mins Program name If you want to see the description of the program Press TEXT 01201138 Notice 0107 12 Date 11 Page r Pressing Text displays more information Choice 1 or 2 1 to start the program now Press START 2 Delayed start Use the numeric keys to enter a time max 24 hrs This parameter appears on the right of the display Press START Time in hours and minutes left before the machine is to start If you want to cancel the delayed start Press EXIT The functions wich are available during program operation are described in section To change parameters in the current pro gram step and Auto restart The text displayed is a description of the wash pro gram selected This text description is inserted when a new wash program is created This procedure is described fully in the programming manual Delayed start Delayed start means th
13. Opening drum door L x H 2x616 x 525 mm 24 25x20 66 Floor area p 2 2 m 21 53 sq ft Netweight 2 2 1080 daN 2380 Ib Weight loaded high level 1247 daN 2750 Ib Water washing low level 200 200 200 200 Water washing high level 400 400 365 400 Max dynamic load F 466 daN 1028 Ib Max transmitted floor load 811 daN 1788 Ib Max pressure transmitted to floor 186 kPa Spin efficiency 2 350 G Max unbalance 8 kg 17 65 Ib L Main switch to connect main cable M Electric cable section 4x2 5 mm 4x35 mm 4x2 5 mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 7 8 kW 61 5 kW 7 8 kW 7 8 kW Installed heating power 40 kw 54 kW Electrical consumption for a normal cycle 2 kWh h 23 kWh h 2 kWh h 2 kWh h Heat loss 396 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low
14. Instruction handbook Washer extractors WS4250H WS4350H WS4500H WS4650H WSB4250H WSB4350H WSB4500H WSB4650H sy oF um 4 Electrolux 01201138 GB 14 10 01201138 0907 0 REOS Table of contents Notice Date Page Pages Chapters Pages Chapters General instructions Rapid advance scncese 14 11 Generalinei 1 1 SHOW Weight sersiiniiriiriisniivsiusdtesas 15 11 Precautions fOr USE ssssssesrrriceeeseseress 1 2 xc aran cree eee eee err 17 11 Environmental information 1 3 Manual operation during a program 18 11 Preliminary instructions 1 4 IDoc 24 11 Locking and tagging procedure 1 5 To change the wash program after Handling Weight program operation has commenced 25 11 Handli NG ete DEDE 1 6 To change temperature scale C F 26 11 Packing Weight isinen 1 7 A to Testert i c use ci tvi ot ve re 27 11 Technical characteristics Manual operation Technical characteristics 1 8 To select a manual operation 28 11 Sourid OVE i centena pen xn tiet 17 8 Motor door cc cacti se cidvedacseie DE 29 11 Label of energetic performances 17 8 Water drain NRI DR ERE 30 11 Installation Putting into service Heating ENSE c m 31 11 stallati OMen US 1 9 Detergent signals and water flushing 32 11 Working place lightlng enn 2 9 At the end of the wash
15. READ VERSION NUMBER STATHMOS AB 3050 REV 00521 SELECT SELECT Press seven times to highlight READ VERSION NUMBER Press SELECT The screen shows the version number Press SELECT r Read version number In the event of a fault in the weighing equipment which cannot be put right with the aid of the section Fault finding weighing equipment in the machine manual make a note of the version number accessed via this function before you contact the supplier s service de partment 01201138 1109 53 Notice Date Page 11 11 Machine INSTRUCTION operation HANDBOOK Functions ON OFF and Servo control pause by exterior signals Description During a programme an on off function and a servo control pause can be used to vary the heating or the starting of a machine in comparison to another by using an exterior signal electric signal Functioning The on off function is made by feeding X15 1 and X15 2 with 230 V just one impulse is enough having previously chosen the washing programme and pushed the button SELECT in order to be in START position The function servo control pause is made by feeding X15 3 and X15 4 with 230 V The heating is cut off the signal servo control pause blocks the time deduction and the other units rinse emptying spin etc of the machine is still working When the electric signal disappears the heati
16. C 5 MY OWN INTENSIVE 992 NORMAL 60 C STD INTENSIVE 60 C PERM PRESS 60 C PERM PRESS 40 C 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN Operating memory program control unit 4 MY OWN WOOL 30 C That is why you may remove the memory card from the card reader once the program has started Once the program has ended it is erased from the operating memory 01201138 Notice 0107 Date 59 Page 11 11 Machine INSTRUCTION operation HANDBOOK To copy a program from memory card to the machine s program control unit To access this menu follow the instructions in section To select the Memory card function MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD Note that restricted use pro grams on a memory card cannot be copied Highlight COPY PROGRAM FROM MEMORY CARD TO PCS press or jif neces sary EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS PR NO NAME MY OWN 40 C MY OWN 60 C MY OWN 90 C MY OWN WOOL 30 C MY OWN INTENSIVE 0 to MY OWN 40 C MY OWN highligh
17. If the number yoy have choos PRESS SELECT OR ANY OTHER KEY I en is already used 1 Select another number Enter the new number and press SELECT 2 Erase the old program number Press SELECT After the program has been copied it takes only a few seconds the menu will look like this If you want to copy more pro grams MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS PROGRAMME LOADED PRESS ANY KEY TO CONTINUE Press any key to continue COPY PROGRAM FROMMEMORY CARD TO Pes When you have finished COPY PROGRAM FROM PCS TO MEMORY CARD prune NORNAN Press 2 repeatedly to high E light EXIT SELECTI Press SELECT 01201138 0107 61 Notice Date Page 11 11 Machine INSTRUCTION operation HANDBOOK To copy a program from the program control unit to a memory card MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT MEMORY CARD COPY PROGRAM FROM PCS TO MEMORY CARD PR NO NAME 991 NORMAL 95 C STD 992 NORMAL 60 C STD 993 NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C EJ NORMAL 95 C STD 992 NORMAL 60 C STD 993
18. cursor keys SELECT Press SELECT 11 Machine INSTRUCTION operation HANDBOOK To change parameters in the current program step Certain program step parameters can be altered during the course of the program In the example left the length of the program step and the heating temperature can be altered Additional functions during the program Rapid advance see section Rapid advance Rapid advance through the program to the program step required Rapid advance can be used to move both forwards and backwards through the program Pause see section Pause The machine stops The drain valve remains closed Alternative method for pausing during pro gram Press e Manual functions see section Manual operation during program operation The following functions can be controlled manually during the course of the program all water valves drain and pumps where applica ble limit highest extraction speed motor on off after end of wash program flush detergent Text see section Text Display description of wash program if available Select a different wash program see section To change the wash program after program operation has commenced You can switch to using a different wash program at any stage during the wash Once this function has been selected the current step for example rinse of the earlier program will be allow
19. f Using rapid advance to move forwards allows you to Press or Jone A Eki skip one or more program steps Using rapid advance times to highlight the program step you wish to advance to oo allows you to repeat one or more program r Automatic return to normal display Once you have selected any of the functions below you must make any changes required within 20 sec onds If no further keys are pressed within 20 seconds the display will revert automatically to its normal ap SELECT Press SELECT pearance during a wash program 01201138 0107 15 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK Show weight for machines with weighing equipment installed only Show weight The actual weight is shown in large digits on the dis 991 NORMAL 95 C STD During program operation the play weight display mode PROGRAM STEP MAIN WASH i display will look like this see iw i i If the weighing equipment is not connected the error SET TEMPEI ACTUAL TEMPERATURE 2 6 section To start the wash pro P message FUNCTION NOT ALLOWED will appear REMAINING TIME DRUM SPEED 1000 RPM ram SHOW WEIGHT j See the section Fault finding weighing equipment in SHOW WEIGHT SELECT the machine manual STEP TIME SET TEMPERATURE RAPID ADVANCE SHOW WEIGHT NO WATER REDUCTION PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH P
20. nection kit is technical data 31105161 55013696 75015189 for the WSB4 250H and WSB4 350H machines 55013697 75015189 for the WSB4 500H and WSB4 650H machines Drawing of drain connection to waste waters collector Connect the durit to the connect nozzle Seal and fix the nozzle using 2 screws Them connect the durit to the drain s evacuation sleeve Drain s evacuation sleeve Connection durit Connection nozzle Waste water collector Nr D1613 7 01201138 0110 13 INSTRUCTION HANDBOOK 9 Installation Notice Date Page Air vent connection The air vent of the drum opens on the top of the machine Connect the connection bellow 60 to this opening Connect the air vent to the outside of the laundry in accordance with tte legislation The air vent should resist to 100 C 212 F temperature and allow the condenses to return to the machine C D0625B 3 Installation of the gas exchanger The gas exchanger can be installed indifferently on the left or on the right of the machine ac cording to the available place Holes are provided on the sole of the machine on the two sides CAUTION The machine should be installed in conformity with the regulations and standards enforced and situated in a correctly ventilated room SAFETY Any repairing or maintenance operation should be carried out by a specialist
21. tograms 1 hectogram 100 grams Press SELECT r Read tare value This function lets you check the value currently stored as the tare parameter 11 Machine 01201138 0107 48 INSTRUCTION IL 4 11 HANDBOOK operation Notice Date Page Calibrate the scale for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO r Please note This function is used only on installation of a new scale RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE CALIBRATE THE SCALE unit x Press three times to high f light SET TARE TO A CER r Calibrate the scale RESET SCALE TO ZERO TAIN VALUE If this calibration has not succeeded you will see an er TARESCAE s ror message equivalent to FAILED PRESS SELECT READTAREVALUE o on the display For troubleshooting see the section ENEON Fault finding weighing equipment in the machine rid VERSION NUMBER man ual Please note The machine must be unladen at the start of calibartion i e no water or wash load in the drum SELECT Press SELECT SCALE ADJUSTMENTS es r Calibration mode normal mode ipsins LODE To gain access to the calibration switch in the scale unit CALIBRATE MODE ORD ALDRA the lower front panel has to be taken off FOR ZERO CALIBRATION SELECT Remove the four sc
22. 1055 41 53 1055 41 53 i gt 1 m 40 1 sa 80 80 270 10 6 3 15 3 15 250 9 84 170 6 7 560 22 200 4 365 14 37 A Top view o eo 5 eg amp A 1545 60 83 Eu S eo RR T o x z 9 O g e Po Drain connection ENDE 100 3 93 4365 5375 100 s 93 Ne 07100084B D 8 Technical 01201138 0208 12 8 INSTRUCTION PT HANDBOOK characteristics Notice Date Page Washer extractor type 350 barrier Diagram no 07100084B Heating Gas Electric Steam Thermic fluid Characteristics cage 770 mm 30 31 Cagelenght 760 mm 30 Cage volume 338 dm 338 Specific load 1 10 33 8 kg 74 55 Ib dry linen ISO 9398 4 Opening cage doors Lx H 600 x 400 mm 23 62x15 74 Opening drum door Lx H 616 x 525 mm 24 25x20 67 Floor area p 2 1 25 m 13 45 sq ft Net weight 760 daN 1676 Ib Weight loaded high level 996 daN 2195 Ib Water washing low level
23. 4x2 5 mm 3x16A 500 Electric 380 415 V 3 E 50 60 Hz 42 kW 64 5A 3x80A 4x25 mm 3x80A 650 Gas Steam T F 380 415 V 3 E 50 60 Hz 7 8 kW 16A 3x20A 4x2 5 mm 3x20A 650 Electric 380 415 V 3 E 50 60 Hz 61 5 kW 94A 3x100A 4x35 mm 3x 100A 01201138 0107 32 i 9 l INSTRUCTION Notice Date Page 9 Installation HANDBOOK Remove of the transport locks fitted CAUTION Before putting the machine into service it is compulsory to remove the 4 transport locks fitted To do so remove the front and rear casings then the fixing screws of the transportation bridles B Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine Nota Never handling the machine without the transportation bridles X D0628A _ INSTRUCTION HANDBOOK 01201138 9 Installation Notice 0807 Date 33 Page This page ist left blank on purpose 01201138 0107 1 10 10 Operating INSTRUCTION Notice Date Page inspection HANDBOOK Operating inspection Before putting the machine into service carry out the working tests The operating inspection must be done by an approved technician Manual operation The procedure for operating the various machine functions manually is described in the chapter Machine operation under the heading Manual operation e Switch on the machine
24. 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998 LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN Program memory card MY OWN 40 C MY OWN 60 C MY OWN 90 C MY OWN WOOL 30 C MY OWN INTENSIVE NORMAL 60 C STD osos The program remains in the program control unit but another copy of it has now been stored on the card Program memory card control unit NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C Program memory card MY OWN 40 C MY OWN 60 C MY OWN 90 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN MY OWN WOOL 30 C MY OWN INTENSIVE NORMAL 60 C STD INSTRUCTION HANDBOOK 11 Machine operation 01201138 Notice 0107 Date 62 Page 11 Change program number when you copied a program from program control unit to memory card MEMORY CARD COPY PROGRAM FROM PCS TO MEMORY CARD NOW YOU CAN CHANGE NUMBER JUST PRESS SELECT IF NUMBER IS OK SELECT MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS NOW YOU CAN CHANGE NUMBER 00 PROG NUMBER EXIST OVERWRITE PRESS SELECT OR ANY OTHER KEY MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS PROGRAMME LOADED PRESS ANY KEY TO CONTINUE EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMO
25. CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SCALE ADJUSTMENTS RESET SCALE TO ZERO DONE PRESS SELECT SELECT Press SELECT Check that RESET SCALE TO ZERO is highlighted If it isn t Press or Las required to highlight RESET SCALE TO ZERO Press SELECT This screen shows that the weighing equipment has been reset to zero Reset scale to zero Reset weighing equipment is used to make the weigh ing equipment display 0 when the machine has no load in it If your attempt to reset the weighing equipment fails at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For trou bleshooting see the section Fault finding weighing equipment in the machine manual r Please note The machine must be unladen when you use this func tion i e no water or wash load in the drum r Please note After a power cut the weighing equipment will always display 0 no matter what the actual load in the drum In this event you will have to use the Reset scale to zero function INSTRUCTION HANDBOOK 11 Machine operation 44 Page 01201138 Notice 0107 Date 11 Reste tare to zero for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN
26. Check function of electrovalves Check function of drain valve Check that level tube is sound and his raccordement Replace PCB DOOR OPEN Error 2 DOOR UNLOCKED Error 3 Signal from microswitch which detects when the door is locked absent at program start Door not locked Fault in door lock switch or in wiring faulty The PCB is faulty Test whether door really locked Open the door and switch off power to machine Wait a minute or so switch on power supply close door again and try restart ing Check wiring or replace door lock as appropriate Replace PCB NTC LOW TEMP Error 4 Temperature sensor indicating a temperature below lowest allow able value This suggests open circuit continuity fault in sen Sor or wiring Temperature sensor faulty Fault in temperature sensing device on CPU PCB Check the wiring temperature sensor and replace as appropri ate Replace temperature sensor Replace PCB 01201138 0108 2 INSTRUCTION i i 13 HANDBOOK 13 Maintenance Notice Date Page Error Function Cause Action NTC HIGH TEMP Error 5 Temperature sensor indicating a temperature above highest al lowable value WATER IN DRUM Error 6 The water level is higher than the EMPTY level at start of program This suggests short circuit in sensor or wiring Temperature sensor faulty Temperature detection fun
27. LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 11 LIQUID DETERGENT 12 LIQUID DETERGENT 13 EXIT SELECT Press SELECT 01201138 0107 33 11 Date Notice Page At the end of the wash For your safety the door can only be open after 40 seconds Standard machines Fig Position the cage doors in front of the D drum door with key Cage positioning Fig Press the Door unblocking key e Rotate the door manually to complete the positioning of the doors in front of the opening of the drum Open the unloading door with the handle WARNING In case of important unbalance inside the drum an unexpected rotation of the latter can pinch and arm hands of the operator Open the cage doors Unloading the linen and close the doors You can start a new washing cycle Barrier machines unloading side Fig Position the cage doors in front of the 3 drum door with key Cage positioning Fig Pressthe Door unblocking key The linen unloading indicator remains lit as long as the door is unlocked Open the unloading door with the handle 11 Machine INSTRUCTION HANDBOOK operation D0694 E A x D0695 E N D0694 11 Machine INSTRUCTION HANDBOOK operation Rotate the door manually to complete the positioning of the do
28. alves Check wiring and replace the heating contactor Replace PCB NOT DRAINED Error 10 The water level is higher than the EMPTY level after drain sequence Programmed drain time too short Level tube probably blocked Drain valve or wiring faulty Level detection function on CPU PCB faulty Increase drain time Clean or replace level tube Clean connection of the water level control device Check drain valve functioning Replace PCB 01201138 0108 3 13 INSTRUCTION Notice Date Page 13 Maintenance HANDBOOK Error Function Cause Action UNBAL SENSOR FAULT Error 11 The unbalance safety device has been activated before spinning The unbalance safety contact has been activated for at least 5 seconds during washing before a distribution The unbalance safety contact fautly or a suspen sion spring is broken Bad loading of machine Turn the machine s wall switch off and check unbalance safety contact Check suspension Correctly load the drum or put linen in several nets NO INVERTER COMM Error 13 Communication between PCU and frequency converter inter rupted or disturbed Transient fault No action required Frequency converter faulty Turn the machine s wall Switch off and on again Start a program Check the frequency converter LEVEL CALIBRATION Error 14 The water level system has not been cor
29. gas heating only The global output Ag of the gas heated washer extractor is determinated according to a stand ardised method and shall not be lower than 50 96 This output minimal level is indicated on the machine s marking by the symbol Beyond the output minimal level hereabove specified a label of energetic performance is given to the machine according to its global output hg and according to the hereunder chart Symbolisation of the label Value of the output hg 50 96 lt hg 65 96 x x hg gt 80 The indication of the energetic performance of this washer extractor is of xxx 01201138 0408 1 INSTRUCTION HANDBOOK 9 Installation Notice Date Page You should have found an instruction handbook and keys to open the machine casings in the machine Depending on its destination the washer extractor is delivered bare or may be placed on a transport pallet and or packed with plastic film In some cases it may be delivered in a crate or in maritime packing wood box Please refer to the handling chapter in this instruction handbook for a description of handling operations Unpacking Take off the plastic film or remove the four wood socles with an spanner AN Check that no damage has been caused during transport Installation The installation must be done by competent technicians in accordance with local codes and regulations When there are not local codes and r
30. if DE I2E G20 20 Su W Electrolux m s spare parts EI TYPE A I2E S B G20 G25 20 25 SERIAL N 0 I3P G31 37 E lire Qn H KW DK FI SE IT 12H G20 CAPACITY l ___ _kg Man 4 P MAX W Type LO ME __ __ KW ISOL CLAS _ G20 mbar eo W ance ES GR IE II2H3P G20 20 V o Hz tee PT CH GB G31 37 t A 1 m emn ES CH IIZH3P G20 20 P max X kPa G31 50 CE ns IP 24 D Date ELECTROLUX LAUNDRY Il2L3P G25 25 MAD e z 10430 Rosi res pr s Troyes FRANCE 32101642 Made in FRANCE I2E G20 01201138 0107 21 INSTRUCTION HANDBOOK 9 Installation Notice Date Page TABLE OF CORRESPONDENCES Washer Extractor 250 Category Type Working of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mm in mm H O Qn in kW kg h Hi m h in mbar Hi 20 2 90 40 RENNES BEN EUM 2E 2H 34 02 2ESI MJ m L 2ESI 25 29 25 3 20 MJ m 37 46 34 1 85 regulator out MJ kg of operation 46 34 regulator out MJ kg of operation For Belgium no work is allowed between G20 and G25 normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold water supply at 15 C TABLE OF CORRESPONDENCES Washer Extractor 350 Category Type Working of Pressure at Heat Consumptio
31. or disconnect it from the machine and spray dangerous concentrated chemicals about the premises The machinery manufacturer is not and cannot be responsible for compliance with the above INSTRUCTION HANDBOOK 5 Locking and tagging procedure Locking and tagging procedure 01201138 0107 1 Notice Date Page A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below If you wish you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions Always respect items 2 3 and 4 carefully before doing any re pair or maintenance work on the ma chine Put the main switch to Off and lock the handle with a padlock in one of the three holes provided for this purpose Close the stop valves for the other supplies steam gas thermal fluid compressed air to stop and lock their handle with a pad Open the fixed protectors casings doors with the key provided or a special tool 1 Do the maintenance Close and carefully lock the fixed protectors Unlock the stop valves and the main switch 01201138 0107 1 6 INSTRUCTION Notice Date Page 6 Handling HANDBOOK F 5 Handling Before any handling check that the four transport locks fitted are still in place and well tightened To do
32. 01201138 0107 14 Date Notice Page 9 Installation INSTRUCTION HANDBOOK Machine type Units Length of exchanger mm inch 1110 43 7 Dimension of output exchanger mm inch 1040 41 Dimension of evacuation pipe mm inch 645 25 39 Evacuation of burn gas mm inch 125 5 Exchanger bottom output mm inch Q 36 40 1 1 2 Exchanger bottom input mm inch Q 36 40 1 1 2 Gas connection mm inch DN 20 3 4 BSP Filter N xsommoou Input machine exchanger higher plug on the tank Output machine exchanger lower plug on the tank Hole for electric cable to gas exchanger The gas exchanger pump must always be connected to the lower plug on the AN tank 430 17 A D rr 935 36 8 220 amp 71 Side view Front view 125 5 t1 260 1 o 340 14 20 50 m amp 1 80 m 220 amp 71 D0651A m 01201138 0107 15 INSTRUCTION HANDBOOK 9 Installation Notice Date Page Connection of the evacuation pipe of the gas exchanger Fresh air inlet To allow the gas exchanger to work at ist best it is important that the laundry air inlet passes throught an opening from the outside The fresh air arrival must be equivalent to the volume of evacuated air In order to prevent drafts in the room the best solution is to place the air inlet behind the machine It is essential that the rooms should be ventilated
33. 1 2 BSP G Thermic fluid return or indirect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 34400 kcal Average calorific consumption 11500 kcal h Inner volume thermic fluid 2 621 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 O Barrier partition provided by customer P Frame 60x100 mm maxi provided by customer R Aseptis seal S Weighing equipment optional Compressed air inlet low pressure steam 4 6 mm Min max compress air pressure 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 I kg dry linen 01201138 0408 11 8 8 Technical m INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 350 barrier C N Right view Front view Left view J N 150 5 9 hog EY PY zl N z io gt ne B e 5 o zm 9 T8 dE 2 F q SE Pi i L e e S E Id ceo eo oo v v Y A 980 38 58 980 38 58
34. 11 Machine INSTRUCTION HANDBOOK operation Fault finding weighing equipment Error message on display Weight in kg 999 0 or 999 9 Probable cause The weighing equipment is overloaded underloaded i e the load cells are sending a signal which is too high low to the scale unit Probable cause is one or more load cells faulty The dead load selector may be on the wrong setting The machine may be incorrectly installed Fault finding procedure e Check that all connections to the machine are flexible Remove the side panel Check that the dead load selector is set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 If it is not set it correctly and calibrate the weighing equipment according to Calibrate the scale under Machine operation If the weight displayed is 999 9 try fol lowing the Zero calibration procedure described under Zero calibration in the Machine operation chapter Remove the side panels and check that the load cells are unobstructed Remove any mechanical obstructions Taking the load cell cables one at a time disconnect the cable connecting each load cell to the scale unit Continue one by one until a stable weight parameter is displayed but not 999 9 When this sta ble parameter is displayed you will know which of the load cells must be faulty 01201138 0107 72 Notice Date Page 11 Weight total
35. 350 standard C N Right view Front view Left view gt 1m 40 gt 1m 40 4 N 150 5 9 IE i H1 3 980 38 58 980 38 58 1015 39 96 p 1285 50 59 R 8 1015 39 96 2 1 m 40 195 7 68 gt i 450 5 9 80 80 4 270 10 6 in 5 M D t o T a a Y E H2 H1 fo 170 6 7 560 S 22 N m E Top view amp 1545 60 83 som 5 770 30 31 Drain connection 07100083B A 8 Technical INSTRUCTION characteristics HANDBOOK Washer extractor type 350 standard Heating Gas Characteristics cage Cage length Cage voume gt Specific load 1 10 dry linen ISO 9398 4 Opening cage doors Lx H Opening drum door L x H 1 25 m 13 45 sq ft 760 daN 1676 Ib 996 daN 2195 Ib Floor area Netweight Weight loaded high level Water washing low level 1011 Water washing high level 2021 Max dynamic load Max transmitted floor load Max pressure transmitted to floor Spin efficiency Max unbalance L Main switch to connect main cable M Electric cable section 4x2 5 mm N or N Stuffing box for main cable Supply voltage
36. 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 495 470 470 4701 Water consumption for an ECO cycle 3151 395 395 395 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection 75 mm 3 Maximum drain flow rate 240 l min 240 l min 240 l min 240 l min I Waste water collector DN 150 mm 6 BSP 8 cm m 3 96 minimum slope J Air vent h e 2 2 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15 1 2 BSP G Thermic fluid return or indirect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 34400 kcal Average calorific consumption 12500 kcal h Inner volume thermic fluid 2 621 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 O Barrier partition provided by customer P Frame 60x100 mm maxi provided by customer R Aseptis seal S Weighing equipment optional Compressed air inlet low pressure steam 4 6 mm Min max compres
37. 500 barrier Diagram no 07100086B Heating Gas Electric Steam Thermic fluid Characteristics cage ie 770 mm 30 31 Cage length 1040 mm 41 Cage volume 467 dm 467 Specific load 1 10 46 7 kg 103 Ib dry linen ISO 9398 4 Opening cage doors L x H 2x450 x 400 mm 17 71x15 74 Opening drum door L x H 935 x 527 mm 36 81x20 74 Floor area p 2 1 52 m 16 36 sq ft Netweight 920 daN 2028 Ib Weight loaded high level 1247 daN 2750 Ib Water washing low level 140 1401 140 1401 Water washing high level 280 280 280 255 Max dynamic load 2 22 F 275 daN 606 Ib Max transmitted floor load 830 daN 1830 Ib Max pressure transmitted to floor 150 kPa Spin efficiency 350 G Max unbalance 2 5 5 kg 12 13 Ib L Main switch to connect main cable M Electric c
38. 8 kWh h 5 3 kWh h 0 6 kWh h 0 6 kWh h Heat loss 3 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 72 kg h Steam consumption for a a normal cycle 12 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 360 I 340 340 340 Water consumption for an ECO cycle 282 260 260 260 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection 75 mm 3 Maximum drain flow rate 240 l min 240 l min 240 l min 240 l min Waste water collector DN 150 mm 6 BSP 3 cm m 3 96 minimum slope J Air vent h e 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15
39. ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART During program operation the display will look this see section To start the wash program Press one or more times to highlight AUTO RE START Press SELECT 11 Machine INSTRUCTION operation HANDBOOK r What is Auto restart Auto restart means that the same program will be repeated one or more times according to the number set The program will restart immediately and the door will remain locked If you have set auto restart the display will show the number of restarts left This function is used primarily for testing 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH STEP TIME NO HEATING ACTUAL TEMPERATURE DRUM SPEED AUTO RESTART 0 Shows the number of time the program will restart If required Use the numeric keys to change the required number of restarts SELECT Press SELECT 11 Machine INSTRUCTION operation HANDBOOK Manual operation To select manual operation If this menu is not currently displayed RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOIC Press gt repeatedly WEIGHT KG Lok v ELECT Pe Press to highlight GO TO THE MENU RUN A WASH PROGRAM SELECT Press SELECT ol fol fo MENU flo lo MAKE A CHOICE PROGRAMMING MODE S
40. C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN Program memory card 1 MY OWN 40 C 2 MY OWN 60 C 3 MY OWN 90 C 4 MY OWN WOOL 30 C The program remains on the memory card but another copy of it has now been stored in the program control unit Program memory card control unit MY OWN WOOL 30 C NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN Program memory card 1 MY OWN 40 C pa MY OWN 60 C 3 MY OWN 90 C 4 MY OWN WOOL 30 C 5 MY OWN INTENSIVE 11 Machine 01201138 0107 60 INSTRUCTION Iiz maia Badal 11 HANDBOOK operation Notice Date Page Change program number when you copied a program from memory card to program control unit MEMORY CARD Choose 1 or 2 COPY PROGRAM FROM MEMORY CARD TO PCS 1 If you want to give the NOW YOU CAN CHANGE NUMBER program a different program JUST PRESS SELECT IF NUMBER IS OK number from the one it had on the memory card Use the numeric keys to enter the new program number the press SE 6 LECT d 2 Ifthe existing number is suit able SELECT Press SELECT MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS NOW YOU CAN CHANGE NUMBER 00 PROG NUMBER EXIST OVERWRITE
41. Check that the detergents container is working as they should Check the water and steam connections and the drain valve for signs of any leakages Empty the water from the machine and open its door 10 Operating INSTRUCTION E A HANDBOOK inspection Automatic operation 01201138 Notice 0107 Date Page 10 e Check that the external switch or switches are switched on and that the manual valves for water and steam if the machine has steam heating are open e Run one of the machine s built in standard with heating e Check that the program proceeds normally and the water filling detergent filling heat ing and motor action are all working in accordance with the program display on the display screen Final checking If all function checks have been satisfactory reassemble all protection casings 01201138 0107 1 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK Auxiliary controls Emergency stop The emergency stop must be unblocked if not the machine will not work to unblock turn the red button to the right If the machine for some reason has to be stopped abnormal or dangerous running press emergency stop button Nota itis necessary to wait for 30 seconds before resetting after any action on the emergency stop Release the emergency stop by turning it clockwise only after checking what motivated this stop D0543 iN
42. Liquid detergents electrovalve We advise you to use one of the two systems shown hereby to connect your liquid detergents Dose controller Single inlet dose controller with a compulsory rinsing device 3 way valve Scoops Rinsing Lois Er Retention tank E Towards retention tank l j i Washer Retention tank iibi Multi inlet dose controller with a compulsory um S rinsing device Soap box rinsing electrovalve Liquid detergents Dose controller 3 way valve Scoops Rinsing TUUT E Retention tank Towards retention tank Retention tank V extractor D1483 A 01201138 0107 26 9 INSTRUCTION Notice Date Page 9 Installation HANDBOOK Electrical liquid detergents connection If your machine have 1 I O card you have to use signal of detergent box Connectors card I O no 1 Powder 1 101 X9 4 Powder 2 101 X9 5 Liquid 1 101 X14 1 Liquid 2 101 X14 2 Liquid 3 101 X14 3 Common 101 X9 8 If your machine have 2 I O cards use signal 4 to 13 Connectors card I O no 2 Liquid 4 102 X9 3 Liquid 5 102 X9 4 Liquid 6 102 X9 5 Liquid 7 102 X9 6 Liquid 8 102 X9 7 Common 102 X9 8 Liquid 9 IO2 X14 1 Liquid 10 IO2 X14 2 Liquid 11 102 X14 3 Liquid 12 102 X14 4 Common 102 X14 5 Liquid 13 102 X8 1 Common 102 X8 2 01201138 0107 27 INSTRUCTION E HANDBOOK 9 Installation Notice Date Page Washer extractor el
43. TEXT START Program name If you want to see the description of the program where avail able Press TEXT TEXT Oo o To start program Press START see also section To start the wash program Once the program has started the memory card may be re moved from the card reader To run a program from the memory card In broad terms the program control unit has two differ ent memories One is a program memory where all its wash programs are stored the other is an oper ating memory which is used to hold the program currently in use The program control unit takes the instructions it needs to run the program from the oper ating memory When a wash program is started the correct program is retrieved from the program memory and copied into the operating memory NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C Program curently being used A parallel process takes place when a program is started from a memory card In other words the program is copied from the memory card into the operating memory and the machine runs the program entirely from the set of instructions in the operating memory NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C Program memory card 1 MY OWN 40 C 2 MY OWN 60 C 3 MY OWN 90 C 4 MY OWN WOOL 30
44. The circle in a square symbolizes tumble drying Can be put in a tumble dryer Nor mal temperature Can be put in a tumble dryer Lower temperature Do not put in a tumble dryer The iron symbolizes the domestic ironing and pressing process Max temperature 200 C Max temperature 150 C Max temp 110 C The steam can cause irreversible damages Do not iron cri ef um 4 Electrolux www electrolux com laundrysystems Share more of our thinking at www electrolux com
45. There is also a sheet metal plate with a cork joint or an adjusting head to feed the machine with another gas Connect the installation at the exchanger DN 20 3 4 BSP A gas burner B ignition and control electrodes C ignitor D injectors E gas admission A B C A UK fe Me aA o ae RSE We Be i y Ze D0410 01201138 0107 18 9 INSTRUCTION Notice Date Page 9 Installation HANDBOOK The gas exchanger is adjusted at the plant to be suitable for the kind of gas specified on the order If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted proceed as follows Testing pressures According to the EN 437 standard the values of the testing pressures mentioned in our various documents are values for static pressure taken at the gas inlet connection of the machine the heating of the machine being on Changing to a gas in the same g E family type H or L Change the 3 injectors with joints see ta bles of correspondences Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see ta bles of correspondences Unscrews the fixing screws V and remove the adjusting head J as well as its cork T keep these parts in case a change would by necessary Replace it by the cork L and the plate P Screw the two
46. VERSION NUMBER EXIT Press SELECT If you wish to calibrate zero for the weighing equipment SCALE ADJUSTMENTS ZERO CALIBRATION PRESS SELECT FOR ZERO CALIBRATION SELECT Press SELECT This screen shows you have SCALE ADJUSTMENTS calibrated zero ZERO CALIBRATION DONE PRESS SELECT SELECT Press SELECT light ZERO CALIBRATIONN x S r Zero calibration The Zero calibration function is used to increase the accuracy of the weighing equipment This should be done once a month If this calibration has not succeeded you will see an er ror message equivalent to FAILED PRESS SELECT on the display For troubleshooting see the section Fault finding weighing equipment in the machine manual r Please note The machine must be unladen during this calibration i e no water or wash load in the drum INSTRUCTION HANDBOOK 11 Machine operation 01201138 Notice 0107 52 Date 11 Page Read version number for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE SELECT CALIBRATE THE SCALE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER SELECT SCALE ADJUSTMENTS
47. a fault Follow the troubleshooting procedure under the heading Fault finding weighing equip ment If you cannot rectify the problem with the help of that section make a note of the weighing equipment version number before you contact the service department To find the weighing equipment version number access the service program select Scale adjustments then Read version number 01201138 Notice 0107 69 Date 11 Page The dead load selector Fig The dead load selector located in the scale unit is used for setting the machine s dead load The dead load is the load weight to which the load cells are subjected before any load is placed in the wash drum The dead load selector is set before the machine leaves the factory and its setting should not normally be changed The selector should be set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 If calibration of the weighing equipment should fail one possible cause can be that this selector is incorrectly set To replace a load cell on nsert a suitable object as a chock be neath the frame to remove risk of injury and machine damage at the corner where the load cell is to be replaced Disconnect the load cell cable at the scale unit Remove the screws A Remove B Remove the faulty load cell and fit the new assembly is reverse of disassembly aX Install the new loa
48. accordance with EN Standard 60204 1 Values given for Cable with copper conductors Cable with PVC insulation for other insulants see Table 3 Ambient temperature 40 C max for others see Table 2 Three phase cable under load without including starting currents BT C E cable layout Maximum Admissible Current Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray B2 C E 2361 59 MN cotes 12 2 A scene 15 2 A hsec 16 1A SH 2 5 MM css 10 5 A rsio PAE a E 22A 2360 MM enr 29 Areenan 20 Aeee 30 A 3KO MIM associe 29GA oisnean SD E T 37A 3 x TO MMP 40 A oT ST PEE 52A 3X 16 MM ecco DS Fi quam 66 p M 70A 83 20 DI e OT T 22 E 88A Q9 MIM doesn xg P 104 Kussectensa cas 114A 3 x 50 MMP MEE E A errr 123 A i 123A 3X 70 mn uec T 155 Aiii esee 155A Table 2 Ambient Correction correction factors for different ambient Temperature Factor temperatures 30 C BE F issus 1 15 35 C BB FJ esee 1 08 40 C 104 F 1 00 as Cis Bess 0 91 505C CT22 E sinn 0 82 59 C131 Peas 0 71 60 C 140 F iocos 0 58 Table 3 correction factors for different cable insulating materials Insulating Max Working Correction material Temperature range factor PVG pcnos eein FOC 158 F uscito despite 1 00 Natural or Synthetic Rubber 60 C 140 F PC 0 92 Silicone Rubber 120 C 248 F 01201138 0107 31 INSTRUCTION 9 HANDBOOK 9 Ins
49. be more than 1s between successive interruptions Voltage dips Voltage dips shall not exceed 20 of the peak voltage of the supply for more than one cycle There shall be more than 1 s between successive dips 01201138 0107 1 INSTRUCTION ma eee HANDBOOK 2 Precautions for use Notice Date Page Precautions for use e The machine should not be used by children The machine is designed for water washing of textile only e This machine is for professional use and must be used exclusively by qualified per sonnel e Itis forbidden to wash textiles soaked with solvents Incase of a gas heated machine do not assemble the machine on premises contain ing a dry cleaning machines or other similar machines e Make sure note to over load the machine Please wash only items offering appropriate distribution inside the drum Do not wash items such as mattresses or shoes Call our technical departments before washing non standard items Non compliance with these instructions may void the manufacturer s guarantee in case of abuse of the washer extractor 01201138 Notice 0107 1 3 3 Environmental j H INSTRUCTION Date Page information HANDBOOK Environmental information Concerned by providing the end user with useful and necessary environmental information we wish to precise e Data about energetic consumptions wastes atmospheric and liquid and sound level are ind
50. finished x Press repeatedly to high light EXIT COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 DRAIN SELECT Press SELECT 01201138 Notice 0107 Date 20 Page 11 01201138 Notice 0107 21 Date Page 11 Maximum extraction speed MANUAL FUNCTIONS To access this function see HIGH EXTRACT instructions in section Manual CURRENT MAXIMUM EXTRACT SPEED 1000 RPM i SELECT NEW EXTRACT SPEED operation 1000 RPM SELECT Maximum extraction speed in current program Enter the maximum extrac tion sped you require for this program OOO OON 3099 SELECT Press SELECT r To limit the program s highest extraction speed 11 Machine INSTRUCTION operation HANDBOOK This function allows you to modify the highest extrac tion speed allowed during the program Example Assume that the highest speed in the program is 1000 rpm and that you have set 700 rpm as the highest speed allowed All speeds above 700 rpm will be limited to 700 rpm RPM Speeds below 700 rpm will not be affected 1000 800 600 400 200 3682 This change will affect the current program only No change will be implemented if extraction is taking place at the time of the attempted change The next time that this program is used the original maximum speed will apply This
51. function does not allow you to set a higher speed than the usual maximum speed for the program INSTRUCTION HANDBOOK 11 Machine operation Motor on after wash MANUAL FUNCTIONS MOTOR MOTOR ON AFTER WASH N EXIT EXIT SELECT To access this function see instructions in section Manual operation A toggle function Use Y N to toggle the function from Y Yes to N No When you have finished Press to highlight EXIT Press SELECT 01201138 0107 22 Notice Date Page 11 r Motor to rotate after program has ended If you answer Yes Y The motor will continue to rotate in alternative direc tions after the program has ended This prevents creas ing of the load When the program has ended the display will look like this 991 NORMAL 95 C STD MOTOR ON IN MANUAL FUNCTIONS Press STOP to stop the motor 01201138 0107 Notice Date 23 Page 11 11 Machine INSTRUCTION operation HANDBOOK Detergent signals and water flushing MANUAL FUNCTIONS DETERGENTS FLUSH w FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGE
52. in the detergent dispenser connected to valve Y27 cold water If the water pressure is low lt 1 bar the cleaning effect may be less satisfactory For this rea son where the pressure is low the water flushing times should be increased for best results Dosage of the detergents T Fig Pour the detergents in the containers ac T cording to the program P1 powder product prewash P2 powder product wash L3 L2 L1 P2 LA liquid product ex chlorine L2 liquid product ex neutralizer Loe liquid product ex softener Td Kee D0595 Rinsing of the soap box Fig Rinse the inside every days with water the detergents container 74032119 11 Machine INSTRUCTION 01201138 0807 6 11 HANDBOOK operation Notice Date Page C RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH T OR J PRESS SELECT Display screen WEIGHT KG 000 0 Function keys The functions of these keys change depending on which menu or part of a menu you are using Their Numeric keyboard current functions at any time are shown on the display immediately above each key Card reader for memory cards During a wash Pause key Before and after a wash and during programming Move back key By pressing this key repeatedly you can move backwards through the menus you have navigated through This will always bring you back to the menu shown on the display
53. in this illustration V 4221A To run a wash program The Move back key If you find you are in the wrong place or if you want to m undo earlier key presses Press the Move back key one or more times r The Move back function Each press of the Move back key moves you back one menu in reverse order By pressing this key repeatedly you can return to this menu at any time RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH T OR 4 PRESS SELECT WEIGHT KG 000 0 01201138 Notice 0807 Date Page 11 11 Machine INSTRUCTION operation HANDBOOK To start the wash program RUN A WASH PROGRAM GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU t RUN A WASH PROGRAM GO TO THE MENU SELECT RUN A WASH PROGRAM ENTER A PROGRAM NUMBER 0 FROM PCS OR SMC SMC If the menu is not currently displayed Press gt repeatedly If GO TO THE MENU is highlighted Press When RUN A WASH PROGRAM is highlighted Press SELECT Here you can select pro grams from the program libra ries See the section entitled To start a wash program from the program library Displayed here will be the number of the most frequently used program S993 would indicate the number of a pro gram on a memory card Press this key if you want to select program Use the numeric key to en ter the
54. no key is pressed within 20 seconds the display will revert automatically 11 Machine INSTRUCTION E operation HANDBOOK To change temperature scale C F 991 NORMAL 95 C STD During program operation the PROGRAM STEP MAIN WASH display will look this see section SET TEMPERATURE is se To start the wash program REMAINING TIME DRUM SPEED RAPID ADVANCE MI 1000 RPM STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART Press or 2 one or more times to highlight CHANGE C F Press SELECT SELECT 01201138 Notice 0107 26 11 Date Page To change temperature scale C F This function changes the temperature scale used for all temperatures displayed during the wash program Please note that this scale change applies only to the current program The default temperature scale will apply next time you run a program To change the default temperature scale for all programs use the function SETTINGS which is described in the Service Manual 0107 Date 01201138 Notice Page 27 11 Auto restart 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED PAUSE SELECT 1 720 SEC 85 C 21 C 70MIN 1000 RPM STEP TIME SET TEMPERATURE RAPID
55. of normal size If the programs are mostly small ones more of them can be stored whereas larger programs will reduce the number which can be held by the card Memory cards of this type can be used to transfer wash programs from one washer extractor to another run wash programs straight from the card transfer wash programs from a PC to a memory card and from a memory card to a PC these proce dures and how to write a wash program on a PC are described elsewhere Memory cards are described in detail in the section entitled The Memory card INSTRUCTION HANDBOOK RUN A WASH PROGRAM ENTER A PROGRAM NUMBER 991 NORMAL 95 C STD Hol TEXT jo START BE TEXT B D START 11 Machine operation Delayed start time hrs mins Nom du programme If you want to see the descrip tion of the program 01201138 Notice 0107 8 Date 11 Page Pressing Text displays more information The text displayed is a description of the wash pro Press TEXT Choose 1 or 2 1 To start the program now Press START 2 OOO OON S9 9 9 DELAYED START ENTER A PROGRAM NUMBER 991 NORMAL 95 C STD 3627 2 Delayed start gram selected This text description is inserted when a new wash program is created This procedure is described fully in the programming manual r Delayed start
56. program number Press SELECT If you have a memory cardjin r Two way of starting a program By entering the actual program number Enter the actual program number if you know it then press SELECT By starting from the program library see section To start a wash program from the program library If you are unsure about the programs available you can select a program from the program library where the programs are listed with their descriptions If you have entered a wrong number Enter the correct number to overstrike the earlier one Note you must always enter three digits even when the number is really only a one or two digits number Examples The program number required is 9 Enter 009 to over strike all digits in the wrong number The program number required is 19 Enter 019 to overstrike all digits in the wrong number r Memory cards A memory card is a plastic card the size of a credit card with an electronic memory chip inside it This the program control unit and the program you selected is both on the memory card and in the PCU you will be asked FROM PCS OR SMC Press PCS if you want to take the program from the PCU Press SMC if you want to take the program from the memory card In some of the text shown on the display Clarus Control is referred to as PCS and the memory card is referred to as SMC card is capable of storing 10 to 15 wash programs
57. rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 l kg dry linen 01201138 0408 9 8 Technical i 8 i INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 250 barrier C N Right view Front view Left view J LN Lo eon 980 38 58 1055 41 53 1 45 41 14 1045 41 14 21 m 40 190 7 1 2 gt 1 mAO gt 150 5 9 e _ 150 5 9 80 80 270 10 6 3 15 3 15 250 9 84 gt H2 H1 170 6 7 440 AES 365 14 37 Top view 1305 51 4 200 4 1650 64 96 105 4 14 770 30 31 980 38 58 1055 41 53 Drain connection 07100082B A 8 Technical 01201138 0208 10 8 INSTRUCTION i a HANDBOOK characteristics Notice Date Page Washer extractor type 250 barrier Diagram no 07100082B Heating Gas Electric Steam Thermic fluid Characteristics cage 2 770 mm 30 31 Cage length 520 mm 20 47 Cage volume 229 dm 229 Specific load 1 10
58. s main switch and check the voltage on the three phases 3 x 400 volts Check the direction of rotation of the motion motor fan see arrow stuck on the fan Switch off the current and shift two phases on the main switch of the machine if the fan ro tates in the wrong direction Check the direction of rotation of the circulating pump and of the draught accelerator gas heating Note The exchangers of the gas heated machines have a water circulating pump Before the first start of the machine you must check if this pump is priming well Therefore it is necessary to fill the machine with water and to run only the circulating pump without heating by pushing with an isolated screwdriver on the manual control of the exchang er s KM3 contactor To be sure that the pump is well primed 10 to 15 secondes you must pay attention to a change in the running noise when the water goes through the circuit e e Check that the cage is empty Open the manual valves controlling the water and steam supplies for steam heating ma chines Operate the machine manually to fill with cold water then hot water Check that these water supplies are connected as they should be Start the machine on wash action and check that the motor is revolving alternately in the both ways as normal for wash action Start heating by programming a final temperature Check that the steam valve opens or the heating element relay reacts as appropriate
59. screws and block Changing a gas from one family to another from butane or propane to type H or L Change the 3 injectors with joints see ta D0291 bles of correspondences Unscrews the fixing screws V and remove the plate P as well as the cork L keep these parts in case a change would by necessary Setthe cork T and the adjustment head J Screw the two screws and block INSTRUCTION HANDBOOK 9 Installation 01201138 Notice 0107 Date 19 Page IMPORTANT Adjustments should be made by qualified personnel only Adjustement and chesking of the outlet pressure The gas outlet pressure of the electrovalve is adjusted at the factory If you have to make another adjustment proced as fol lows A Inlet B Outlet D Outlet pressure regulator adjusment screw plug Inlet pressure tapping F Outlet pressure tapping Head regulation Close the gas inlet and remove the bind ing screw from the pressure tapping F and connect the manometer tube The electricity supply must be energized otherwise gas will not be supplied to the burner Open and check the gas inlet main burner using the manometer on the pres sure tapping F Remove the pressure regulator cap D Using a screwdriver slowly turn the adjustment screw until the required pres sure P is indicated on manometer see tables on the following pages Turn the adjustment screw cl
60. so remove the front and rear casings and check presence of four locks B D0650A T SAFETY It is obligatory that all these operations are undertaken by handling specialists 1 Lifting with handling straps Lifting in that case can only be done with handling straps minimum capacity 1000 daN which bear weight of the machine Nota in order to avoid bending of the machine s casings make sure to place the lifting straps at each end of the wood en planks D0604A m INSTRUCTION HANDBOOK 6 Handling CAUTION 01201138 0107 Notice Date Page You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixed under the machine 2 Lifting with a fork lift truck This can be carried out from the front or back at the centre of the machine 3 Ground moving The machine frame is made up of two paral lel parts making ground moving possible by means of rollers D0659A 01201138 Notice 0107 3 6 INSTRUCTION Date Page 6 Handling HANDBOOK 4 Lifting with a jack Lifting in this case can only be done with a jack minimum capacity 500 daN which can bear the machine s weight Nota in order to avoid the bending of the sole make sure to plac
61. table You can switch off water level reduction at any stage of a program Note that if you select NO WATER REDUCTION this applies only to the program currently running The next time a program is started water level reduction will oc cur automatically again 01201138 0107 17 11 Notice Date Page Pause During program operation the display will look this see section To start the wash program 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED RAPID ADVANCE 70 MIN 1000 RPM STEP TIME SET TEMPERATURE SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART Ez Press or 2jone or more times to highlight PAUSE a m SELECT Press SELECT 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH 1 OJ O OJ O Press START o restart the wash program 11 Machine INSTRUCTION operation HANDBOOK Two ways of pausing during a wash program Note that you must be in normal wash mode to be able to pause in this way If for example you are us ing Manual Functions you will have to exit that first before you can use Pause There are two ways of pausing during a wash program 1 Asan additional function This is described in this section 2 By pressing el m When the machine pauses Program operation is halted
62. the main frequently used units to avoid the need to use measurement unit conversion tables bar 1 bar 100 000 Pa 1 kg cm 10 000 mm H O 1 bar 1 019 7 kg cm 1 kg cm 735 557 6 mm Hg 1 bar 750 06 mm Hg 1 bar 10 197 mm H O pound 1 Ib 453 592 37 g 1 bar 14 504 psi meter 1 m 1 093 61 yd british thermal unit 1 Btu 1 055 06 J 1 m 3 280 83 ft 1 Btu 0 2521kcal 1m 39 37 in calorie 1 cal 4 185 5 J cubic meter 1 m 1 000 dm 1 cal 1055 th 1 m 35 314 7 cu ft 1 kcal 3 967 Btu 1 dm 61 024 cu in 1 cal h 0 001 163 W 1 dm 0 035 3 cu ft 1 kcal h 1 163 W pascal 1 Pa 1 N m continental horse power 1 ch 0 735 5 kW 1 Pa 0 007 500 6 mm Hg 1 ch 0 987 0 HP 1 Pa 0 101 97 mm H O 1 Pa 0 010 197 g cm cubic foot 1 cu ft 28 316 8 dm 1 Pa 0 000 145 psi 1 cu ft 1 728 cu in 1 MPa 10 bar cubic inch 1 cu in 16 387 1 dm psi 1 psi 0 068 947 6 bar foot 1 ft 304 8 mm thermie 1 th 1 000 kcal 1 ft 12 in 1 th 10 cal 1 th 4 185 5 x 106 J gallon U K 1 gal 4 545 96 dm or 1 th 1 162 6 kWh 1 gal 277 41 cu in 1 th 3 967 Btu gallon U S A 1 gal 3 785 33 dm or 1 gal 231 cu in watt 1W z 1 J s 1 W 0 860 11 kcal h horse power 1 HP 0 745 7 kW watt hour 1 Wh 3600 J 1 HP 1 013 9 ch 1 kWh 860 kcal inch 1 in 2 25 4 mm yard 1yd 0 9144 m 1 yd 2 3ft joule 1 J 0 000 277 8 Wh 1 yd 36 in 1 J 0 238 92 cal temperature degrees kilogramm
63. to be started 01201138 Notice 0107 55 11 11 Machine Date Page operation To select the Memory card function Memory chip Turn the memory card so its memory chip is at the far end and on the left of the card Card reader then insert the memory card into the program control unit RUN A WASH PROGRAM If this menu is not currently GO TO THE MENU displayed MAKE YOUR HOICE WITH T OR V AND e WEIGHT KG Press repeatedly 0 X WISELECT Press 2 to highlight GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU SELECT Press SELECT INSTRUCTION HANDBOOK 11 Machine 01201138 0107 56 INSTRUCTION r HANDBOOK operation Notice Date Page o oio MENU MAKE A CHOICE WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD J SERVICE MODE x Press Jhree times PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD STATISTICS to highlight MEMORY SETTINGS CARD EXIT SELECT Press SELECT 01201138 Notice 0107 57 11 Date Page 11 Machine INSTRUCTION operation HANDBOOK MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD XIT SELE
64. working hours and during weekends This puts highly concentrated corrosive chemicals in direct contact with dry stainless steel surfaces and often directly on any textiles left in the machine Chemical deterioration rusting of the stainless steel and damage to the textiles is the inevitable result It is absolutely useless to flush the affected sites after each injection because the harmful dribble always occurs later after the machine is no longer in use One seemingly foolproof solution for dribbling chemicals which we highly recommend but obviously cannot guarantee is to locate the chemical tanks and pumps well below the injection point on the machine so the contents of the injec tion tube s cannot siphon into the machine and to completely purge the just used chemical injec tion tube s or manifold with fresh water after every injection so that only fresh water which cannot cause a problem can dribble out Naturally this or any other solution is the sole responsibility of the pump and or chemical supplier not the machine manufacturer Additionally external chemical leakage is dangerous to personal health and safety and will also cause severe damage to machines and or their surroundings The installer and or user of the chemi cal injection system must make sure there are no external chemical leaks and that excessive pres sure can never build up in any chemical delivery tube because excessive pressure can burst the tube
65. 1 Machine INSTRUCTION operation HANDBOOK r Automatic return to normal display Once you have selected any of the functions below you must make any changes required within 20 sec onds If no further keys are pressed within 20 seconds the display will revert automatically to its normal ap pearance during a wash program Manual functions during a wash program Water drain see section Water drain Allows manual operation of all water valves and the drain valve Highest extraction speed see section Maximum extraction speed Here you can limit the maximum extraction speed for the current program Motor see section Motor on after wash Motor on off after program has ended Detergent valves see section Detergent signals and water flushing Allows you to control all valves in the detergent compartment or in external detergent supply sys tem 11 Machine INSTRUCTION HANDBOOK operation Water drain To access this function see instructions in section Manual operation MANUAL FUNCTIONS WATER DRAIN Water level in drum Use land 8 to select the wa ter drain option you require OLD WATER MIXED WATER HOT WATER ICOLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 VIDANGE Z Press OPEN The function will be activated for as long as you press and hold this key The function ceases as soon as you release the key When you have
66. 1011 93 101 101 Water washing high level 202 202 202 202 Max dynamic load 2 F 155 daN 342 Ib Max transmitted floor load 800 daN 1764 Ib Max pressure transmitted to floor 120 kPa Spin efficiency 2 350 G Max unbalance 2 4 8 kg 10 58 Ib L Main switch to connect main cable M Electric cable section 4x2 5 mm 4x16 mm 4x2 5 mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 4 8 kW 32 kW 4 8 kW 4 8 kW Installed heating power 40 kW 27 kW Electrical consumption for a normal cycle 1 2 kWh h 9 2 kWh h 1 kWh h 1 kWh h Heat loss 396 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 108 kg h Steam consumption for a normal cycle 18 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3
67. 15 8 Technical i 8 i INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 650 barrier Right view Front view Left view LW 160 6 3 ES AND 150 5 9 a b a a 980 38 58 1055 41 53 140 5 5 195 7 68 80 80 L270 10 6 3 15 3 15 250 9 84 pz 1 m 40 Gripsol 2000 78 74 2000 78 74 365 14 37 100 3 93 100 3 93 2080 81 90 1650 64 96 Pitt 150 5 9 H2 170 6 7 915 36 200 4 Top view 2260 88 97 Y 105 4 14 770 30 31 P Drain connection 980 38 58 1055 41 53 07100088B A 8 Technical 01201138 0208 16 8 INSTRUCTION i a HANDBOOK characteristics Notice Date Page Washer extractor type 650 barrier Diagram no 07100088B Heating Gas Electric Steam Thermic fluid Characteristics cage 770 mm 30 31 Cage length 1550 mm 59 Cage volume 668 dm 668 I Specific load 1 10 66 8 kg 147 33 Ib dry linen ISO 9398 4 Opening cage doors Lx H 2x600 x 400 mm 23 62x15 74
68. 3 fiber seals 2 or 3 waters filters 1 connection bellow 60 1 collar 1 durit 75 mm 1 collar for drain 1 connection nozzle 2 fixing dowells 2 fitted safety locks 4 Gripsol bolsters see explanation for the setting Extra accessories for steam heating machine e 1 steam electrovalve available in the soap box 1 steam flexible 1 steam filter 1 insulating Extra accessories for gas heating machine e e e 4 meters blue flexible pipes 2 pipes 125 mm 5 length 500 mm 20 to be connect at the chimney 1 T square pipe 125 mm 5 and a anti bursting chimney regulator to be connected over the gas exchanger 1 draught accelerator to extract the exhaust of burn gas to be connected at the chimney in 3 parts 4 collars 40 x 60 Extra accessories for barrier machine e e 1 rubber seal the aluminium extruded sections 2 filling angles 4 screws 4 nuts 6 01201138 0107 3 INSTRUCTION 9 HANDBOOK 9 Installation Notice Date Page Mechanical installation Setting of the Gripsol bolsters Preparation of the ground and machine Degrease carefully the ground and the soles of the machine Preparation of the Gripsol bolsters Soak the bolsters in hot water during 5 minutes then let them in open air for 3 to 4 minutes Then unstick the protective film on the two adhesive sides Setting the Gripsol bolsters Place each bolster G at its respe
69. 300 kPa 43 5 psi Water consumption for a normal cycle 977 977 977 977 Water consumption for an ECO cycle 7821 7821 7821 7821 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection J 75 mm 3 Maximum drain flow rate 240 l min 240 l min 240 l min 240 l min Waste water collector DN 150 mm 6 BSP 8 cm m 3 96 minimum slope J Air vent h e 2 2 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15 1 2 BSP G Thermic fluid return or indirect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 47300 kcal Average calorific consumption 15800 kcal h Inner volume thermic fluid 5 331 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 S Weighing equipment optional Compressed air inlet low pressure steam ___ 4 6 mm Min max compress air pressure 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min
70. 40 F 997 PERM PRESS 40 C 104 F 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN Each time a new program is stored in the machine program memory its number and description will be inserted automatically into the program library The program library may be used for starting a wash program but is also used in programming when a wash program needs to be modified or if a new pro gram is to be created on the basis of an existing one 01201138 0107 11 44 11 Machine _ gt i INSTRUCTION Notice Date Page operation HANDBOOK r Select library via menu RUN AWASH PROGRAM You can also select the program library via the option GO TO THE MENU Then select WASH PRO To select a program from the 0 PCU program labrary GRAM LIBRARY FROM PCS OR SMC ill MENU kl PCS Press PCS MAKE A CHOICE WASH PROGRAM LIBRARY If there is a memory card PROGRAMMING MODE in the PCU and you wish to E CARD select a program on that SERVICE MODE SMC Press SMC WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL FUNCTIONS SETTINGS 2 EXIT LIBRARY NAM NORMAL 95 C STD NORMAL 60 D NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C ERM PRESS 40 C SELECT Press the required number of times NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD
71. 610 63 38 Size D 1045 41 14 1285 50 39 1565 61 61 2000 78 74 D0582B 01201138 0107 9 INSTRUCTION HANDBOOK 9 Installation Notice Date Page Waters connections Washer extractors are assembled in standard execution with two waters inlet One hot water and one hard water On option a third water inlet soft is possible The hereunder example sketch shows the connection of the machine to the different inlets U Manual stop valve DN 20 74 BSP 2 provided by customer X Nipple male provided Y Flexible pipe DN 20 BSP provid ed D Hot water inlet DN 20 BSP Hard water inlet DN 20 BSP F Cold soft water inlet option DN 20 BSP C Steam electrovalve DN20 4 BSP provided B Water filter provided A Washer extractor Water supply pressure 50 kPa 7 25 psi mini Water supply pressure 300 kPa 43 5 psi maxi D0577A 01201138 1008 10 9 De Toma mL INSTRUCTION Notice Date Page 9 Installation HANDBOOK Steam connection For transport reasons the steam electrovalve is dismantled and placed in the cardboard box supplies The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance 72 Connect the steam electrovalve on its pipe union Assemble the set P G F V U between the machine and steam piping Hereunder val
72. 70 6 7 la 915 36 Top view 2260 88 97 105 4 14 770 30 31 Drain connection 07100087B A 8 Technical 01201138 0208 8 8 INSTRUCTION i a HANDBOOK characteristics Notice Date Page Washer extractor type 650 standard Diagram no 07100087B Heating Gas Electric Steam Thermic fluid Characteristics cage 770 mm 30 31 Cage length 1500 mm 59 Cage volume 668 dm 668 1 Specific load 1 10 66 8 kg 147 33 Ib dry linen ISO 9398 4 Opening cage doors L x H 2x600 x 400 mm 23 62x15 74 Opening drum door Lx H 2x616 x 525 mm 24 25x20 66 Floor area 2 2 m 21 53 sq ft Net weight 1080 daN 2381 Ib Weight loaded high level 1547 daN 3410 Ib Water washing low level 200 200 200 200 Water washing high level 400 400 400 400 Max dynamic load 2 F 466 daN 1028 Ib Max transmitted floor load 811 daN 1788
73. 8 F 50 F 149 F CELTIA G2 NTN SH44M_ gALTEMP Q NB 50 MI SETRAL 43N GRACO AF 309 REDUCTELF REDUCTELF LUBRAK ATL SP150 SP200 SAE 5W 96 011 011 96 011 019 96 011 014 96 011 000 96 011 004 96 010 001 96 010 004 96 010 030 EE EPOXA MO 2 EM EPONAZ 150 EPONAZ220 MiSOLAAH ENERGOL CRXP ENERGOL CRXP STATERMA REDUcTELF REDUCTELF MO10 HEN SP150 SP220 SPINEF 22 MULTI PURPOSE SPARTAN SPARTAN GREASE MOLY ES EP150 EP220 SEES CENTOPLEX 2 UNISILKON L50Z gated UNIMOLY GL82 woLFRACOAT C LAMORA150 LAMORA220 CRUCOLAN 22 TOPBLENB TOPBLENB LUBRA KATL RETINAAM OMALA 150 OMALA 220 TELLUS 22 ME CARTER EP150 CARTER EP220 EQUIVIS 22 GEAROPAL GM GEAROPAL GM HYDROPAL HO ERE SUPEIIMOS E mE 65 ISO 150 75 ISO 220 110 HM 22 ITECMA VULCAIN SILUB P LHT C ee AEROSYN DOW SH 44N CORNING ANTAR ROLEXA 2 JE o Oo m o v z z o m e z 5 8 og LS EP2 CASTROL SPEEROL EP2 m r m m Y N BEACON EP2 FINA MARSON EP2 GBSA GRAFOIL KLUBER MOBIL KERNITE mozmozouomazuxoo SETRAL SHELL ALVANIA R2 TOTAL MULTISS EP2 MOLYKOTE MOLYCOTE 44 OPAL GEVAIR SP GRL ULTRA 01201138 0310 1 15 Configuration of variator KEB type 5 list of CP parameters Code Function CP 0 Password input CP 1 Inverter status display CP 2 Utilization CP 3 Actual frequency display CP 4 Peak of load CP 5 Variator temperature CP 6 Apparent current CP 7 Active set CP 8 Transmission speed CP 9
74. AUSE MANUAL FUNCTIONS EXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART During program operation the display will look this see section To start the wash program Press or 2 one or more times to highlight SELECT NEW WASH PROGRAM Press SELECT 991 NORMAL 95 C STD SELECT NEW PROGRAM AND PRES SELECT NAME NORMAL 95 C STD NORMAL 60 D NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C ERM PRESS 60 C SELECT NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN Press 2 one or more times as required to highlight the new wash program Press SELECT 996 PERM PRESS 60 C PROGRAM STEP MAIN WASH STEP TIME NO HEATING ACTUAL TEMPERATURE DRUM SPEED 120 SEI 21 SELECT 48 RPM The existing wash program will not be interrupted and the new one will begin 1 C Cc r To change the wash program after program operation has commenced You can change to a different wash program at any time during program operation When you do the cur rent function for example rinse will be interrupted The new program will start immediately after that from the beginning This function is useful for example if you discover that you have started the wrong program m Automatic return to normal display If
75. CT Select the function required The Memory card functions Run wash program straight from memory card see section To run a wash program straight from a memory card A wash program can be run from the memory card without first being copied to the washer extractor The memory card may be removed from the card using the cursor keys EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT SELECT Press SELECT reader after the program has started Programs on memory cards may have restricted use status which means that they can only be run straight from the memory card not copied or modi fied Copy program from memory card to PCS see section To copy a program from a memory card to the machine s program control unit One or more wash programs can be copied from the memory card to the memory chip in the ma chine s program control unit Note that programs on the memory card with restricted use status cannot be copied to the machine memory chip Copy program from PCS to memory card see section To copy a program from the program control unit to a memory card One or more wash programs can be copied from the memory chip in the machine s program control unit to the memory card The memory card can hold 10 to 15 wash programs of normal size Delete program on memory card see secti
76. ECT This screen shows that the stored tare parameter has been cleared Tare scale This function involves first loading the drum with for example a container then taring resetting the weigh ing equipment so that the weight of the container will not be included when calculating net weight If your attempt to tare the weighing equipment fails at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For trouble shooting see the section Fault finding weighing equip ment in the machine manual INSTRUCTION HANDBOOK 11 Machine operation 01201138 Notice 0107 46 Date 11 Page Set tare to a certain value for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SELECT SCALE ADJUSTMENTS SET TARE TO ACERTAIN VALUE ENTER TARE IN HG AND PRESS SELECT SELECT SCALE ADJUSTMENTS SET TARE TO A CERTAIN VALUE DONE PRESS SELECT SELECT SELECT Press three times to high light SET TARE TO A CER TAIN VALUE Press SELECT Use the numeric key to ente
77. ER MIXT WATER HOT WATER OLD HARD WATER IATER FROM TANK 1 IATER FROM TANK 2 YIN DRAIN CLOSED SOFT WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 SELECT 01201138 Notice 0107 Date 11 Machine operation 30 Page 11 To access this function see instructions in section To select manual functions Use or 2 ko select Drain or one of the six Water filling alternative Drain a toggle function Press Y N to toggle the func tion from Yes Y and No N Water filling Press OPEN The function will be activated for as long as you press and hold this key The function ceases as soon as you release the key When you have finnished Press to highlight EXIT Press SELECT 01201138 0107 31 11 11 Machine INSTRUCTION Notice Date Page operation HANDBOOK Heating To access this function see instructions in section To select manual operation MANUAL FUNCTIONS HEATING SELECT TEMPERATURE Temperature selected dice C Actual temperature Use the numeric key to enter ATTENTION the temperature the water is Never program a temperature above to be heated do to 90 C 194 F p START Press START Heating will now begin If you wish you can cancel heating before the set tempera ture is reached Access this function again STOP and pre
78. ETTINGS 1 MEMORY CARD J SERVICE MODE SELECT x Press six times WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE MANUAL VG to highlight MANUAL e MODE SELECT Press SELECT 01201138 Notice 0107 28 Date 11 Page r Two types of manual operation There are two types of manual operation which should not be confused Manual operation when no program is running These functions are described in this section Manual operation during a program These functions are described in section Manual operation r Always lock the door first You must always close and lock the door first before you can operate the machine manually To lock the door use the submenu MOTOR DOOR see section Motor door r All manual settings are cancelled when you exit manual operation All manual settings such as door motor temperature and drain will be cancelled when you exit manual operation The door is unlocked the motor stops the drain opens heating is halted and the temperature is reset to zero 01201138 Notice 0107 Date 29 Page 11 MANUAL MODE MAKE A CHOICE MOTOR DOOR SELECT MOTOR DOOR WATER DRAIN HEATING DETERGENT FLUSH EXIT EJ t Motor door MANUAL MODE MOTOR DOOR MOTOR ON
79. GRAM certain value CLEAR COUNTER CLEAR SERVICE COUNTER Used to enter a value for the tare parameter a CLEAR WASH COUNTER IN PCS CLEAR WASH COUNTER IN MEMORY CARD weight in hectog rams SCALE ADJUSTMENTS Read tare value see section Read tare value Used to check the value currently stored as the tare parameter SELECT Press SELECT Calibrate the scale see section Calibrate the scale This function is used only on installation of a new scale unit Zero calibration see section Zero calibration Used to increase the accuracy of the weighing equip ment Read version number see section Read version number This is where you find the version number of the weighing equipment If the weighing equipment is not connected the error message WEIGHING EQUIPMENT NOT CON NECTED will be displayed Connect the weigh ing equipment and try again If necessary see the section Fault finding weighing equipment in the machine manual 0107 Date 01201138 Notice 43 Page 11 11 Machine INSTRUCTION operation HANDBOOK Reset scale to zero for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE
80. Ib Max pressure transmitted to floor 187 kPa Spin efficiency 350 G Max unbalance 8 kg 17 65 Ib L Main switch to connect main cable M Electric cable section 4x2 5 mm 4x35 mm 4x2 5 mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 7 8 kW 61 5 kW 7 8 kW 7 8 kW Installed heating power 40 kW 54 kW Electrical consumption for a normal cycle 2 kWh h 23 kWh h 2 kWh h 2 kWh h Heatloss 396 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 216 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3 4 BSP 70 I min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure
81. LECT SELECT Press SELECT 11 Machine 01201138 0107 50 INSTRUCTION r gt HANDBOOK operation Notice Date Page 11 for machines with weighing equipment installed only SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE PRESS SELECT SELECT SELECT Press SELECT r Calibration mode normal mode To gain access to the calibration switch in the scale unit the lower front panel has to be taken off SCALE ADJUSTMENTS Remove the four screws on the scale unit cover CALIBRATE THE SCALE Restore the calibra Then the calibration switch can be switched between RESET SCALE FOR CALIBRATION MODE AND PRESS SELECT tion switch to normal normal mode ON and calibration mode CAL mode SELECT SELECT Press SELECT ON normal CAL calibrage SELECT Press OZ Calibration switch Scale unit 01201138 Notice 0107 Date 51 Page 11 11 Machine INSTRUCTION operation HANDBOOK Zero Calibration for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE SELECT CALIBRATE THE SCALE Press six times to high RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ
82. Last error CP 10 Overcurrent CP 11 Overload CP 12 Overvoltage CP 13 Overtemperature CP 14 Max constant current set 0 CP15 Max ramp current set 0 CP 16 Boost stop set 0 CP 17 Max constant current wash set 1 CP 18 Max ramp current wash set 1 CP 19 Regulator of proportional speed wash set 1 CP 20 Regulator of integral speed wash set 1 CP 21 Boost wash set 1 CP 22 Autoboost wash set 1 CP 23 Max constant current distribution set 2 CP 24 Max ramp current distribution set 2 CP 25 Regulator of proportional speed distribution set 2 CP 26 Regulator of integral speed distribution set 2 CP27 Boost distribution set 2 CP28 Autoboost distribution set 2 CP 29 Max constant current extraction set 3 CP 30 Max ramp current extraction set 3 CP 31 Overmodulation extraction set 3 CP 32 Max constant current positionning set 4 CP 33 Max ramp current positionning set 4 CP 34 Boost positionning set 4 CP35 Autoboost positionning set 4 NOTA Notice Date Page 15 Electric diagrams INSTRUCTION HANDBOOK After parameterizing it is compulsory to barr the unit against access Enter the value 100 in CP 0 after loading the programme in the inverter In after sales you can enable the access to CP parameters by entering the value 200 in CP O 01201138 0107 1 INSTRUCTION HANDBOOK 16 Appendices Notice Date Page 16 Conversion of measurement units The following is a list of correspondences of
83. MENS l 350 Ga 4x6 mm 4x2 5 mm 4x2 5 mm 21 7 kW 3 7 kW 3 7 kW 18 kW z 6 kWh h 0 6 kWh h 0 6 kWh h 600 kPa 87 psi 72 kg h 12 kg h at 600 kPa 87 psi DN 20 3 4 BSP 70 l min at 250 kPA 36 psi DN 20 3 4 BSP 70 l min at 250 kPA 36 psi DN 20 3 4 BSP 70 l min at 250 kPA 36 psi pennen 50 kPa 7 25 psi 300 kPa 43 5 psi DN 20 3 4 BSP 340 340 340 260 260 260 75 mm 3 75 mm 3 240 l min DN 150 mm 6 BSP es 60 MM 2 36 DN 15 1 2 BSP DN 15 1 2 BSP 600 kPa 34400 kcal 11500 kcal h 2 621 DN 20 3 4 BSP Combustion products evacuation S Weighing equipment optional Compressed air inlet low pressure steam Min max compress air pressure Consumption 125 mm 5 normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 l kg dry linen 01201138 0408 3 8 Technical 8 sate INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type
84. NORMAL 40 C STD 994 INTENSIVE 95 C EH INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998 LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN To access this menu follow the instructions in section To select the Memory card function Highlight COPY PROGRAM FROM PCS TO MEMORY CARD press or if nec essary If necessary use 2 to highlight the wash program required Press SELECT r What happens when a program is copied Both the memory card and the program control unit have memory chips capable of storing wash pro grams The chip on the memory card can hold about 10 to 15 programs of normal size while the chip in the program control unit has a capacity of several hundred programs OOO zu EO NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C Program memory card 1 MY OWN 40 C 2 MY OWN 60 C INTENSIVE 60 C 3 MY OWN 90 C PERM PRESS 60 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN 4 MY OWN WOOL 30 C 5 MY OWN INTENSIVE When a program is copied from the machine s program control unit to a memory card it is copied not moved not deleted from the machine A copy is transferred from the storage chip of the machine program control unit to the chip on the card Program memory card control unit NORMAL 95 C STD NORMAL 60 C STD NORMAL 40 C STD 994 INTENSIVE 95 C
85. NT 11 LIQUID DETERGENT 12 LIQUID DETERGENT 13 WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 11 LIQUID DETERGENT 12 LIQUID DETERGENT 13 EXIT To access this function see instructions in section Manual operation Use 2 land to select the function you require Press OPEN The function will be actived for as long as you press and hold this key The function ceases as Soon as you release the key When you have finished Press repeatdly to highlight EXIT EXIT Press EXIT r Detergent signals and water flushing FLUSH WATER This function uses water to clear detergent from the supply tubes of the detergent dispensing system POWDER SIGNAL This function will either a use water to dispense detergent from machine compartments or b dispense detergent from an external system The number of valves present will vary according to the machine type 11 Machine INSTRUCTION E operation HANDBOOK Text During program operation the display will look this see section To start the wash program 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH 1 STEP TIME SET
86. R COUNTER or CLEAR SERVICE COUNTER SELECT Press SELECT First you have a chance to CLEAR COUNTER change your mind CLS ARE YOU SURE PRESS SELECT ELSE PRESS ANY OTHER KEY SELECT register If you do not want to reset the Press any key other than SELECT If you want to reset the register SELECT Press SELECT 11 Machine 01201138 INSTRUCTION HANDBOOK operation Notice 0107 Date 40 Page 11 Number of washes for program in timer or memory card SERVICE MODE You can reset program in both MAKE A CHOICE timer and the memory card if SERVICE PROGRAM p CLEAR TRIP HOUR COUNTER inserted CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS SELECT Press 2 so that CLEAR WASH PROGRAM COUNTER IN PCS or CLEAR WASH PROGRAM COUNTER IN SMC Press SELECT SELECT CLEAR COUNTER Write from which program PCS number you want to clear wash FROM PROGRAM NUMBER programs TO PROGRAM NUMBER TO END TO PROGRAM NUMBER 0 01201138 Notice 0107 41 11 11 Machine Date Page operation CLEAR COUNTER PCS FROM PROGRAM NUMBER TO PROGRAM NUMBER TO END TO PROGRAM NUMBER 0 OOOH SERVICE MODE ARE YOU SURE PRESS SELECT ELSE PRESS ANY OTHER KEY SELECT Write up to which program number you want to clear wash programs Press ERASE Do you want to change yo
87. ROGRAM CHANGE F C AUTO RESTART x Press or 2 one or more times to highlight SHOW L WEIGHT SELECT Press SELECT Weight display mode Return to normal display De eee oe en deo ee cermin seine HAR alte pir the displey The manufacturer s default parameter is 20 seconds CLARUS CONTROL WEIGHT KG To end weight display sooner Press or use the numeric keys to enter a new program number INSTRUCTION HANDBOOK 11 Machine operation 01201138 Notice 0107 16 11 Date Page No water reduction for machines with weighing equipment installed only 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED SHOW WEIGHT STEP TIME SET TEMPERATURE RAPID ADVANCE SHOW WEIGHT NO WATER REDUCTION PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART During program operation the display will look like this see section To start the wash program x Press 2 or 2 one or more times to highlight NO WATER REDUCTION SELECT Press SELECT No water reduction The wash load is weighed during the program and the water level is adjusted automatically according to its weight If the load is not a full one the water level will be reduced according to a water level reduction
88. RROR 41 ENDOH No Error drive overheat Motor temperature switch or PTC at the terminals T1 T2 is again in the normal operating range The error can be reset now Displayed advertisement KEB ERROR 42 EPU Error power unit General power circuit fault Displayed advertisement KEB ERROR 44 EPUIN Error power unit invalid Software version for power circuit and control card are different Error cannot be reset Displayed advertisement KEB ERROR 45 ELSF Error load shunt fault Load shunt relay has not picked up occurs for a short time during the switch on phase but must automatically be reset immediately Load shunt defective input voltage wrong or too low high losses in the supply cable bra king resistor wrongly connected or damaged braking module defective Displayed advertisement KEB ERROR 46 EOL Error overload Overload error can only be reset at E nOL if OL counter reaches 0 again Occurs if an excessive load is applied longer than for the permissible time Poor control adjustment over shooting mechanical fault or overload in the application in verter not correctly dimensioned motor wrongly wired encoder damaged Displayed advertisement KEB ERROR 47 ENOL No Error overload No more overload OL counter has reached 0 After the error E OL a cooling phase must elapse This message appears upon completion of the cooling phase T
89. RVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC MEMORY CARD SCALE ADJUSTMENTS EXIT SELECT 11 Machine operation Press J four times to highlight SERVICE MODE Press SELECT Press the button jon the PCU circuit board Now you can choose either to clear reset a register or to adjust the weighing equipment Press to highlight the option you want then press SELECT If you want to exit Press repeatedly until EXIT is highlighted Press SELECT 01201138 Notice 0107 38 Date 11 Page LN A The service mode may only be used by authorised personnel because all safety interlocks are disabled when it is in use To prevent unauthorised or accidental use To access this function you must first press the button on the CPU circuit board This is to prevent unauthor ised or accidental use of the service program CPU Button 01201138 0107 39 11 Machine mhain 11 INSTRUCTION Notice Date Page operation HANDBOOK Time counter service time and last service SERVICE MODE Both counters can be reset in the MAKE A CHOICE same way SERVICE PROGRAM AR WAST PROGRAM COUNTERING CLEAR WASH PROGRAM COUNTER IN SMC SELECT Press 2 so that CLEAR TRIP HOU
90. RY CARD EXIT SELECT Choose 1 or 2 1 If you want to give the program a different program number from the one it had on the machine Use the numeric keys to enter the new program number then press SE LECT 2 Ifthe existing number is suit able Press SELECT If the number you have choosen is already used 1 Select another number Enter the new number and press SELECT 2 Erase the old program number Press SELECT After the program has been copied it takes only a few seconds the menu will look like this If you want to copy more pro grams Press any key to continue When you have finished Press 2 repeatedly to high light EXIT Press SELECT 01201138 0107 Notice Date Page 63 11 11 Machine INSTRUCTION operation HANDBOOK To delete a program on a memory card MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD SELECT MEMORY CARD DELETE PROGRAM IN MEMORY CARD PR NO NAME MY OWN 40 C MY OWN 60 C MY OWN 90 C MY OWN WOOL 30 C MY OWN INTENSIVE MY OWN 40 C MY OWN 60 C MY OWN 90 C MY OWN WOOL 30 C MY O
91. S COMMUNICATION Error 19 Machine has lost contact with network Communication between the programme unit card A1 and the network has been interrupted Verify that the cable between the network and X7 on program me unit card A1 is connected If the cable is properly connected contact the person responsible for the network Error 20 The motor controller does not re ceiving an interlock signal during programme operation Fault in MCU receiving circuitry for lock acknowled gement signal The test of the MCU interlock circuits proceeds in the following way Before the locking of the door lock a speed command is sent from the ti mer to the MCU 0 Hz Then the timer checks that the value of the apparent current ru 15 and output ru 20 is below the value 5 which is a condition for locking the door When the door is locked the timer again command running at 0 Hz and this time the apparent current and the output voltage shall have a value above 5 Switch off the machine for at leas 30 seconds to ensure the motor controller has been com pletely reset Then try to start the machine again 1 0 COMM ERROR Error 21 Communication between the CPU board and one of the I O boards disturbed or lost Transient fault No action required The PCB is faulty Turn the machine s wall switch off and on again Start a program Replace PCB Error 23 Incorrect input voltage to exter nal equipm
92. TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED RAPID ADVANCE MI 1000 RPM STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART Lx Press or 2 one or more times to highlight TEXT f SELECT Press SELECT 991 NORMAL 95 C STD Description of wash program PROGRAM STEP MAIN WASH NORMAL PROGRAM FOR MEDIUM SOILED CLOTHES TEXT AUTO RESTARTS SELECT To return to the normal display 01201138 Notice 0107 24 Date 11 Page m Pressing Text displays more information The text displayed is a description of the wash pro gram selected This text description is inserted when a new wash program is created This procedure is described fully in the programming manual r Automatic return to normal display SELECT Press SELECT again If you do not press SELECT within 20 seconds the display will revert automatically 0107 Date 01201138 Notice 25 Page 11 11 Machine INSTRUCTION operation HANDBOOK To change the wash program after program operation has commenced 991 NORMAL 95 C STD PROGRAM STEP MAIN WASH STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE REMAINING TIME DRUM SPEED PAUSE SELECT 1 720 SEC 85 C 21 C 70MIN 48 RPM STEP TIME SET TEMPERATURE RAPID ADVANCE P
93. VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TOA CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SCALE ADJUSTMENTS RESET TARE TO ZERO DONE PRESS SELECT SELECT Press SELECT Press once to highlight RESET TARE TO ZERO Press SELECT This screen shows that the stored tare parameter has been cleared r Reset tare to zero If your attempt to clear the tare parameter fails at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For trou bleshooting see the section Fault finding weighing equipment in the machine manual 01201138 0107 45 IL 11 Notice Date Page 11 Machine INSTRUCTION operation HANDBOOK Tare scale for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SCALE ADJUSTMENTS TARE SCALE DONE PRESS SELECT SELECT Press SELECT Press twice to highlight TARE SCALE Press SEL
94. WN INTENSIVE EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD IT To access this menu follow the instructions in section To select the Memory card function Highlight DELETE PRO GRAM FROM IN MEMORY CARD press or 2 if necessary Press SELECT If necessary use to highlight the wash program required Press SELECT The program will now be deleted from the memory card This takes between 5 and 51 sec onds If you want to delete more pro grams Continue in the same way as described above When you have finished Press repeatedly to high light EXIT SELECT Press SELECT r What is a restricted use program A wash program which has been created on a PC can be made a restricted use program This means that The program cannot be deleted or copied to the program memory of a washer extractor You cannot modify the program or examine its structure Torun the program you must have access to the memory card and insert it into the card reader when the program is to be started 11 Machine 01201138 0107 64 INSTRUCTION r HANDBOOK operation Notice Date Page 11 To delete all programs on a memory card To access this menu
95. YIN DOOR LOCK ON MOTOR ON EXIT Select the function required using the cursor keys Press SELECT To access this function see instructions in section To select manual operation Press J las required to select a function A toggle function Use Y N to toggle the function from Y Yes or N No When you have finnished Press 2 to highlight EXIT Press SELECT 11 Machine INSTRUCTION operation HANDBOOK Manual operation when no program is running Motor door see section Motor door Lock unlock door Switch motor on off normal drum action Water and drain valves see section Water drain Operation of drain valve and all water valves Heating see section Heating Heat water to any temperature required Detergent valves see section Detergent signals and water flushing Allows manual operation of all valves in detergent compartment or external detergent supply system Exit Returns you to the MENU diplay r Lock the door and start the motor DOOR LOCK ON If you answer Yes Y The door will be locked Note that you must always lock the door before you can operate the machine manually MOTOR ON If you answer Yes Y The motor will start and operate using normal ac tion INSTRUCTION HANDBOOK Water drain MANUAL FUNCTIONS WATER DRAIN DRAIN CLOSED COLD WATER MIXT WATER HOT WATER DRAIN OLD WAT
96. able section 4x2 5 mm 4x25 mm 4x2 5mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 5 8 kW 42 kW 5 8 kW 5 8 kW Installed heating power 40 kW 36 kW Electrical consumption for a normal cycle 1 5 kWh h 11 kWh h 1 2 kWh h 1 2 kWh h Heatloss 3 96 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 144 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure J 300 kPa 43 5 psi Water consumption for a normal cycle 638 6101 6101 6101 Water consumption for an ECO cycle 5581 5301 5301 5301 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection 75 mm 3 Maximum drain flow
97. alorific consumption 15800 kcal h Inner volume thermic fluid 5 331 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 O Barrier partition provided by customer P Frame 60x100 mm maxi provided by customer R Aseptis seal S Weighing equipment optional Compressed air inlet low pressure steam 4 6 mm Min max compress air pressure _ 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 I kg dry linen 01201138 0107 17 g 8 Characteristics Notice Date Page techniques HANDBOOK Sound level Airborne noise emitted by the machine values established from measurements made on machine at points A B C and D D0267 J Weighted sound pressure level A in dB A Washer 250 Washer 350 Washer 500 Washer 650 washing spinning washing spinning washing spinning washing spinning A 61 5 73 5 60 71 5 61 72 61 72 B 62 5 76 60 T5 9 62 74 60 75 C 61 5 73 5 61 75 5 61 72 61 73 D 62 5 76 61 5 72 5 62 74 62 74 Label of energetic performance
98. am step to 30 sec onds enter 030 to overstrike the earlier parameter OOO OOY 3 SELECT Press SELECT WARNING If you happen to make your own program you must not input cold water in the cage while this later has a washing bath at 85 C 185 F with the cage stopped It is compulsory that the cage turns while letting in cold water Abad programming can in this particular case be the cause of the break age of the doors windows 11 Machine 01201138 0107 14 INSTRUCTION ILL 4 11 HANDBOOK operation Notice Date Page Rapid advance r To terminate a program before it has finished 991 NORMAL 95 C STD During program operation the PROGRAM STEP MAIN WASH display will look this see section eee pa etchant alia eae AEN TERR s To start the wash program jid Q anG press ET Wait until THE DOOR IS OPEN appears on the display Now the door can be opened Check that RAPID SET TEMPERATURE ADVANCE is highlighted RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART L Ifitis not highlighted CFI Press tt or J jone or more times to highlight RAPID ADVANCE SELECT Press SELECT 991 NORMAL 95 C STD RAPID ADVANCE PREWASH 1 r Rapid advance works in both directions Rapid advance works in both directions using and
99. at the machine will not start the wash program until the time entered has elapsed This function allows you for example to load the machine in the evening but delay the start of the wash until early the next morning to end in time for the next shift 01201138 0107 13 11 Machine pod 111 INSTRUCTION Notice Date Page operation HANDBOOK To change parameters in the current program step r You can alter the following parameters EE S During program operation the Prewash Main wash Rinse Drain Soak Rinse ERA MAL 39 G SID display will look like this see repeat SET TEMPERATURE section To start the wash pro Length of program step max 9998 seconds heat BRUM SPEED orem gram ing temperature max 97 C 205 F Extract Length of program step max 3600 seconds ex traction speed Press i one or more times du vo ATTENTION PROGRAM M STEP TIME ACTUAL TEMPERATURE Se to highlight the time re Never program a temperature above BRUM SPEED wore quired to 90 C 195 F RAPID ADVANCE r 4f you have entered the wrong parameter Continue pressing numeric keys to overstrike the incor SELECT Press SELECT rect parameter Note always use the same number of digits as used Use the numeric keys to enter on the display to overstrike the incorrect parameter the ew parameter Example To change the time for the progr
100. ayed inside an equilat eral triangle warns the user about the presence of uninsulated dangerous current sufficient in intensity to cause electrocution An exclamation mark inside an equilat eral triangle offers the user important advice about usage servicing and hazardous conditions This symbol warns the user that there are mechanisms inside the machine which can be dangerous The protec tive housing must be in place during use ex gt D This symbol warns the user of the pres ence of high temperatures which could cause severe burns Some surfaces hill S can reach close to 200 C 392 F 01201138 0107 2 4 4 Preliminary Peeve EN Bana INSTRUCTION Notice Date Page instructions HANDBOOK SAFETY This machine should be installed in con formance to the health and safety regula tions and only used in a sufficiently aer ated area Check the instructions before installing or using the machine SAFETY The mechanical and electrical installation of the machine should only be done by qualified personnel CAUTION For your personal safety never use the machine without the protective housings CAUTION Disconnect the machine electrical power supply before doing any repair or servic ing work CAUTION Do not use the machine unless it is plugged into a correctly earthed power socket com plying with standards in force iz
101. can be dismantled by means of a specially designed tool Safety Gas heating The gas burners are ignited and the flamme controlled by an electronic conrol box which en sures perfect security in the case of bad draught disruption of gas flow power cuts etc 01201138 0108 1 Notice Date Page 13 13 Maintenance Operating incidents INSTRUCTION HANDBOOK In order to limit the risk of failure in the electronic controls of the programming unit of the machine the machine should be earthed Should interferences happen the first thing to be checked is the earthing of the machine The programming unit permanently checks the machine regarding both safety and working aspects To make the fault finding easier the display window indicates in clear text the origin of the failure or the reason why the particular function cannot be used The table below gives for each problem detected the message of the machine and the solutions to be brought Error Function Cause Action NO WATER Error 1 Water level has not reacher set level within set time Electrovalve s filters are blocked No water in main supply Manual water valves taps are close Electrovalves are faulty Drain valve is open Level tube is faulty or not come loose from mother board Level detection function on CPU PCB faulty Clean electrovalve s filters Check water in main supply Open taps
102. coder channel 2 KEB ERROR 86 EBR m o 3 p 5 3 3 3 x Q D D Q lt D E a D 3 D 2 3 This error can occur in the case of switched on The load is below the minimum brake control load level Pn 43 at start up or the absence of an engine phase was detected The load is too high and the hardware current limit is reached 01201138 0108 10 INSTRUCTION 13 HANDBOOK 13 Maintenance Notice Date Page Error Meaning Possible cause Displayed advertisement MFC not booted KEB ERROR 87 EINI Error initialisation MFC Displayed advertisement Real speed is bigger than the max output speed KEB ERROR 88 EOS Error over speed Displayed advertisement Encoder interface identifier has changed it must be confirmed over ec 0 or ec 10 KEB ERROR 89 EHYBC Error hybrid changed Displayed advertisement During the automatic motor stator resistance measurement KEB ERROR 90 ECCD Error calc drive data 01201138 0107 1 i i i INSTRUCTION Notice Date Page 14 Preventive maintenance HanpBook CAUTION Complete the washing cycle unload the machine and shut off the power supplies water gas electricity steam before any maintenance or repair intervention is carried out Maintenance 3 1 1 14 3 14 13 g 12 2 13 D0629B INSTRUCTION HANDBOOK 14 Preventive maintenance No
103. correctly It should normally be set to NORM nor mal During calibration the switch should be set to CAL calibrage The calibration weight should be between 40 and 400 kg If relevant necessary calibrate the weighing equipment or follow the Calibrate the scale procedure under Machine operation e Check that all cables wiring to the scale unit are sound and correctly connected Dead load selector Scale unit Connector power supply Connectors fl l load cells il Connector CPU communi aa cation 1 Calibration switch Tu IM 4807 S 01201138 0107 75 Notice Date Page 11 Information in display Function no allowed Probable cause A function has been selected in the program which cannot be carried out Fault finding procedure e Check that the function in question is switched on under Settings 11 Machine INSTRUCTION operation HANDBOOK e Check that the cables for CPU communication power supply and load cells are connected e Check that these cables are all in good condition e If any cable is faulty replace it Information in display service program Weighing equipment not connected Probable cause CPU board not communicating with scale unit Fault finding procedure e Check t
104. ction on CPU PCB faulty Waste water collector might be blocked Drain valve or wiring faulty Level tube probably blocked Level detection function on CPU PCB faulty Air vent blocked Check the wiring temperature sensor and replace as appropri ate Replace temperature sensor Replace PCB Clean waste water collector Check drain valve functioning Clean or replace level tube Clean connection of the water level control device Replace PCB Clean air vent MACHINE OVERFILLED Error 7 The water level is above the set safety level during program operation or manual operation Transient fault or water has been added manually Electrovalves are faulty Level detection function on CPU PCB faulty Drain machine then restart a program or change the level in the manual program Check function of electrovalves Replace PCB NO HEATING Error 8 Rate of temperature incease in water slower than minimum value allowed Bad water seal of the drain valve Elements faulty Leak at water supply Fault in wiring between contactor and element s or heating contactor faulty Temperature detection function on CPU PCB faulty Check water seal of the drain valve Switch off power supply at wall switch Measure resistance of elements to see if any element is faulty open circuit Replace faulty element Check seals of water electrov
105. ctive location see drawing Check that the bolster projects inside the soles and heave successively each bearing of the machine Putting the machine into service Waiting time Before putting the machine into service it is necessary that each bearing is well fixed by crushing of the upper layer of Gripsol and that the lower layer has penetrated in the porosity of the ground For an ambient temperature of 18 C 65 F the crushing time is two hours Electrical safety device As Gripsol is a very good electric insulating material the earthing of the machine is compulsory To displace the machines sealed with Gripsol bolsters you just have to heave the machine and pull off the Gripsol bolsters V D0622A J 01201138 0107 4 E INSTRUCTION Notice Date Page 9 Installation HANDBOOK Instructions to fit the safety flanges Position the safety flanges A crosswise one in the front and the other at the back of the sole Mark the place of the drilling hole for the fixing pin B and drill the holes for fixing of flanges holes diam 12 mm 1 2 depth 60 mm 3 Put the pins in the flanges position the flanges and screw NV D0697A V INSTRUCTION HANDBOOK 9 Installation 01201138 Notice 0107 Date 5 Page Instructions to fit the filling angles barrier machines only Two angles A and B allow to fill the the soles ends Assemble eac
106. ctor Type 650 standard 1195 2636 1195 2636 1195 2636 Washer extractor Type 650 barrier 1195 2636 1195 2636 1195 2636 S A 01201138 1009 1 8 8 Technical Notice Date Page characteristics RO Washer extractor type 250 standard d A Right view Front view Left view 1610 63 38 870 34 25 1710 67 32 1610 63 38 1440 56 69 980 38 58 1015 39 96 980 38 58 1015 39 96 80 80 3 15 3 15 250 9 84 gt Top view Drain connection 365 14 37 1305 51 4 770 30 31 V 07100081B E INSTRUCTION HANDBOOK 8 Technical characteristics Washer extractor type 250 standard Heating Characteristics Floor area Net weight Weight loaded high level Gas cage Cage length Cage volume Specific load 1 10 dry linen ISO 9398 4 Opening cage doors L x H Opening drum door L x H Water volume washing low level 68 Water volume washing high level Max dynamic load Max transmitted floor load Max pressure transmitted to floor Spin efficiency Max unbalance L Main switch to connect main cable M Electric cable section 4x2 5 mm N or N Stuffing box for main cable Supply voltage Installed electric power Installed heating power 40 kW Electric consumption for a normal cycle 0 8 kWh h Heat loss G Steam inlet D Hot water connection f
107. d cell as indicated by ar row on side of load cell Use a suitable jack to lift under the frame 11 Machine operation INSTRUCTION HANDBOOK 4807 Load cell B X 4872 J INSTRUCTION r HANDBOOK operation Notice Date Page 11 Machine 01201138 0107 70 11 To replace the scale unit Fig e Remove the machine s side panel Disconnect the six connectors to the scale unit Remove the scale unit Install the new scale unit assembly in reverse order of disassembly Check that the dead load selector is set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 Calibrate the weighing equipment see Calibrate the scale under Machine operation Connectors load cells Dead load selector Scale unit Connector power supply Connector CPU communication 4807 01201138 0107 71 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK Component locations X9 CPU 230 V C1 C2 C3 C4 Ns D0842 4822 48220s J Fig UM Scale unit CEL Load cells Connectors 230 V Voltage feed X9 CPU Communication with CPU board C1 C4 Load cells
108. e 1 kg 2 205 62 Ib 0 K 273 16 C 0 C 273 16 K kg cm 1 kg cm 98 066 5 Pa t C 5 9 t F 32 1 kg cm 0 980 665 bar t F 1 8t C 32 01201138 0107 2 16 Notice Date Page 16 Appendices INSTRUCTION HANDBOOK Explanation of washing symbols ISO 3758 2005 standard To overcome language barriers the following are symbols used internationally to give you gui dance and recommendations when washing different textiles Washing D1233 D1235 D1237 D1241 D1245 leieeqieoese Dry or water cleanin Drying The tub symbolizes washing Max washing Mechanical temperature in C action 95 normal 95 mild 70 normal 60 normal 60 mild 50 normal 50 mild 40 normal 40 mild 40 very mild 30 normal 30 mild 30 very mild l 40 wash by hand do not wash E KER E EL EE EE LET T ELE E Bleaching D1247 D1249 The triangle symbolizes blea ching Bleaching allowed chlorine or oxygen Bleaching allowed only oxygen E YUU Bu Do not bleach 9 ZN NY lroning The circle symbolizes dry or water cleaning Normal dry cleaning with perchloroethyl solvent of hydrocarb Mild dry cleaning with perchloroethyl solvent of hydrocarb Normal dry cleaning with solvent of hydrocarbon Mild dry cleaning with solvent of hydro carbon Do not dry clean Normal water cleaning Mild water cleaning Very mild water cleaning
109. e the lifting jack at each corner of the machine at point A or B il C A D0671A J CAUTION b In order to avoid any bend ing of casings you should never climb and stand on top of the machine Identification plate for gas machine only GAS EXCHANGER D0660 776 01201138 0107 1 7 INSTRUCTION HANDBOOK T Packing Weight Notice Date Page Packing Packing dimensions in mm inch Size A Size B Size C Washer extractor Type 250 standard 1180 46 5 1230 48 4 1840 72 4 Washer extractor Type 250 barrier 1180 46 4 1230 48 4 1840 72 4 Washer extractor Type 350 standard 1180 46 4 1450 57 1840 72 4 Washer extractor Type 350 barrier 1180 46 4 1450 57 1840 72 4 Washer extractor Type 500 standard 1180 46 4 1760 69 3 1840 72 4 Washer extractor Type 500 barrier 1180 46 4 1760 69 3 1840 72 4 Washer extractor Type 650 standard 1180 46 4 2180 85 8 1840 72 4 Washer extractor Type 650 barrier 1180 46 4 2180 85 8 1840 72 4 Weight Weight in kg Ib machine crate Gas Electric Steam T F Washer extractor Type 250 standard 715 1709 775 1709 775 1709 Washer extractor Type 250 barrier 715 1709 715 1709 775 1709 Washer extractor Type 350 standard 890 1963 890 1963 890 1963 Washer extractor Type 350 barrier 890 1963 890 1963 890 1963 Washer extractor Type 500 standard 1090 2404 1090 2404 1090 2404 Washer extractor Type 500 barrier 1090 2404 1090 2404 1090 2404 Washer extra
110. ect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 47300 kcal Average calorific consumption 13800 kcal h Inner volume thermic fluid 5 331 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 S Weighing equipment optional Compressed air inlet low pressure steam 4 6 mm Min max compress air pressure 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 I kg dry linen 01201138 1009 7 8 Technical i 8 i INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 650 standard 3 Right view Front view Left view gt 1 m 40 gt 1 m 40 160 6 3 150 5 9 5 r 5 980 38 58 ia 980 38 58 1015 39 96 onum 8 1015 39 96 140 5 5 80 80 3 15 3 15 280 11 365 14 37 200078 74 gt 1 m 40 150 5 9 1
111. ectricity power supply CAUTION Prior to use the washer extractor should be plugged into a correctly earthed power socket complying with the standards in force SAFETY The electrical installation of the machine must be undertaken by qualified personnel CAUTION Ensure that the electrical voltage is correct and that the power of your supply is sufficient before connecting the machine The use of power electronics variator or filter for example may lead to unexperted release of breakers with 30 mA differential current device This type of breaker should thus be avoided or a value of 300 mA maximum should be ob served according to standard NFC 15100 paragraph 532 2 6 01201138 0107 28 9 z INSTRUCTION Notice Date Page 9 Installation HANDBOOK Pass the power supply cable of the machine through the stuffing box on the top of the machine Ke D0627A J For each machine install a fixed multipole circuit breaker or fuses protector in the laundry main cabinet NV D0466 Connect the power supply cable on the ma chine main switch Connect the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter no 10 L1 12 L3 D0467 A 01201138 0107 29 INSTRUCTION HANDBOOK 9 Installation Notice Date Page
112. ed to finish and then the new program will start from the begin ning Change temperatures scale C or F see section To change temperatures scale C F Auto restart see section Auto restart Here you enter the number of times you wish the wash program to restart automatically To terminate a program before it has finished Select RAPID ADVANCE and press SELECT Advance to END OF PROGRAM and press SELECT Wait until THE DOOR IS OPEN appears on the display Now the door can be opened 11 Machine INSTRUCTION HANDBOOK operation 01201138 0107 10 Notice Date Page 11 To start a wash program from the program library If this menu is not currently display RUN A WASH PROGRAM GO TO THE MENU Press gt reapetedly RUN AWASH PROGRAM f GO TO THE MENU is highlighted L Press 1 GO TO THE MENU When RUN A WASH PROGRAM is highlighted SELECT Press SELECT Waht is the program library The program library lists all wash programs both user and standard programs showing their program num bers and a description for example 1 MY OWN 40 C 104 F 2 MY OWN 60 C 140 F 3 MY OWN 90 C 194 F 991 NORMAL 95 C 203 F STD 992 NORMAL 60 C 140 F STD 993 NORMAL 40 C 104 F STD 994 INTENSIVE 95 C 203 F 995 INTENSIVE 60 C 104 F 996 PERM PRESS 60 C 1
113. egulations the installation must be comply with European standards applicable The machine must be installed on a perfectly even surface strong and horizontal capable resisting to the efforts shown in the technical characteristics Adjustment of the machine by addition of level plate should be avoided Control the horizontal level using a water level placed on the machine s sole Place the washer extractor so that it is easy for the user and the service technician to do their work Leave at leasy 1 m 40 according to the recommendation in standard EN 60204 between the machine a wall or any other machine at the sides 1m 1m V D0621A J 01201138 1109 2 Notice Date Page 9 Installation HANDBOOK 9 INSTRUCTION Working place lighting The lighting should be designed so as to avoid eye strain for the operator it should be uniform without any glare and should be sufficient to detect any hazards The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux Whenever possible the working place should be illuminated by daylight Supplies Take the box placed underneath the drum List of accessories provided with each machine e e e 1 instruction handbook Clarus Control memory card converter handbook 3 keys for frames 1 opening drum lever 2 or 3 stainless steel flexible pipes DN20 2 or
114. ent An input on I O card 1 X16 7 8 can be connected to external equipment that monitors received mains signals in terms of voltage levels loss of phase etc If this input goes high the error message is displayed Find out the reason for the error indication by inspecting the mains monitoring equipment LEVEL OFFSET Error 27 The pressure sensor for the water level signals a value that is so different from the empty machine state that the automatic level calibration cannot adjust the level system Try to restart the machine i e reset the error code by pressing START MOTOR TOO HOT Error 40 The frequency converter has detected a high temperature of the motor The motor s fan does not cool down anymore Internal fault in motor causing high temperature Check the direction of rotation of the fan Clean the grid of the fan Replasse the fan Replace the motor 01201138 Notice 0108 Date Page 13 13 Maintenance Operating incidents Cause INSTRUCTION HANDBOOK Action TANGLING OF THE LINEN The mechanical action during washing can lead to the tangling of large pieces such as bed sheets or table cloths Bad programming options can be responsible of this matter too long washing cycle washing without detergents exagerated time of programming too many rinses heating time at low level too long rotation with no water leve
115. er than the safety level plus the hysteresis Actual weight display Fig The Clarus control unit automatically detects if weighing equipment is connected and the actual current weight is shown on the dis play on one line of the menu normal display mode When the machine starts to be loaded the display switches to showing the actual weight in large numerals weight display mode Normal display mode is resumed e Ifa new program number is entered using the numeric keys e f is pressed Automatically after the time set via Settings 1 under Time for weight display While a wash program is running you can switch to weight display mode by select ing Show weight see the section Show weight under Machine operation The weight shown on the display will always be the net weight achieved because the weighing equipment has been tared A slight delay is built in to prevent the display from flickering 01201138 Notice 0107 Date 66 Page 11 Normal mode RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH T OR J PRESS SELECT WEIGHT KG 000 0 Reset to zero Menu line showing actual weight m 3651 Weight display mode CLARUS CONTROL WEIGHT KG 4775 aV 01201138 0107 67 Notice Date Page 11 Resetting the weighing equipment If the display does not show the we
116. follow the MEMORY CARD r F dide E 5 EXECUTE WASH PROGRAM FROM MEMORY CARD instructions in Section To Select What Is a restricted use program S COPY PROGRAM FROM PES TO MEMORY GARD the Memory card function A wash program which has been created on a PC can CLEAR MEMORY CARD o be made a restricted use program This means that EXIT Note that restricted use pro The program cannot be deleted or copied to the grams on a memory card cannot program memory of a washer extractor be copied You cannot modify the program or examine its Highlight CLEAR MEMORY structure CARD press 1 or if nec Torun the program you must have access to the GOPvPROGRAMFROMWEMORYCARDTOPCS essary memory card and insert it into the card reader DELETE PROGRAM IN MEMORY CARD o when the program is to be started CLEAR MEMORY CARD SELECT Press SELECT If you change yor mind and do not want to delete the entire memory card NE id CARD Press any key other than THIS WILL CLEAR ALL PROGRAMS SELECT TO CONTINUE PRESS SELECT ELSE PRESS ANY OTHER KEY If you want to delete all pro grams on the memory card with the exception of any restricted use programs SELECT Press SELECT 01201138 0107 65 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK Weighing equipment optional equipment Description Fig Safety rules The weighing equipment comprises the fol
117. g instead of 6 l kg dry linen 01201138 0408 5 8 Technical 8 INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 500 standard a N Right view Front view Left view gt 1 m 40 gt 1 m 40 e aS aa 1505 9 ET i HN EE i a ose Lo I 980 38 58 Gripsol E 980 38 58 1015 39 96 P 1565 61 61 A E 1015 39 96 1565 61 61 ple 7 1 m 40 195 7 68 80 80 270 10 6 3 15 3 15 250 9 84 gt 365 14 37 4 190 5 9 H2 H1 amp 170 6 7 700 27 56 Top view x 1825 71 85 ge 1O E e 4 S a e S eo o N N y Drain connection 07100085B A 8 Technical 01201138 0208 6 8 INSTRUCTION PT D Gud Mais mana HANDBOOK characteristics Notice Date Page Washer extractor type 500 standard Diagram no 07100085B Heating Gas Electric Steam Thermic fluid Characteristics cage tne wenn nn nnn nn nn nena nanan 770 mm 30 31 Cage length 1040 mm 41 Cage volume 467 dm 467 Specific load 1 10 46 7 kg 103 Ib dry linen ISO 9398 4 Opening cage do
118. h filling angle with screws and nuts to the sole ends which are next to the partition wall in the clean area D0696A _ 01201138 1009 6 9 E INSTRUCTION Notice Date Page 9 Installation HANDBOOK Instructions de pose des dynamom tres Sur les machines quip es d un syst me de pesage le montage des dynamom tres sur les types 250 350 et 500 est en O voir sch ma A Pour viter des effets sonores ind sirables et des vibrations importantes le montage sur les machines type 650 sera en X voir sch ma B V D1798 7 NC D1799 m INSTRUCTION HANDBOOK 01201138 9 Installation Notice 1009 Date Page This page ist left blank on purpose 01201138 0107 8 9 INSTRUCTION 9 Installation HANDBOOK Notice Date Page Instructions for installation of the washer with barrier partition The barrier partition O provided by customer should be assembled before the installation of the machine Centre and align the washer extractor with the frame P 60 x 100 mm maxi provided by cus tomer Place the rubber seal R inside the aluminium extruded section S Srew the aluminium extruded section S on the frame or on the optional plates P Machine type 250 350 500 650 Size A 1125 44 29 1365 53 74 1645 64 76 2080 81 89 Size B 1650 64 96 1650 64 96 1650 64 96 1650 64 96 Size C 1610 63 38 1610 63 38 1610 63 38 1
119. hat the connectors for CPU communication power supply and load cells are con nected on the scale unit e Check that their cables are all in good condition If any cable is faulty replace it INSTRUCTION HANDBOOK 11 Machine 01201138 0107 76 operation Notice Date Page 11 This page ist left blank on purpose 01201138 0107 1 12 INSTRUCTION Notice Date Page 12 Safety HANDBOOK Safety Restarting the machine After any stoppage of the machine either due to power failure emergency stop motor safety the machine can only be restarted after having pressed key ON e Outer doors All of the different parts of the machine stop working automatically as soon as one of the doors is opened The doors can only be opened if the cage is at a complete standstill and the pro grammer on end of cycle The drum door is kept opened by gas jacks On barrier machines the loading and unloading doors cannot be opened at the same time For barrier machines the unloading door opening is possible only if the wash program has been completely achieved This guarantee the barrier process for a decontamination wash program in particular time temperature water levels and detergents inputs have been re spected Motor protection The motors driving our machines are of asynchronous rotor type with short circuit They are protected by a frequency converter A circuit breake
120. he error can be reset The inverter must remain switched on during the cooling phase Displayed advertisement KEB ERROR 48 EBUS Error bus Ajusted monitoring time watchdog of communica tion between operator and PC operator and inverter has been exceeded Displayed advertisement KEB ERROR 49 EOL2 m 3 o 9 o lt o A o D 2 N Occurs if the standstill constant current is excee ded The error can only be reset if the cooling time has elapsed and E nOL2 is displayed Displayed advertisement KEB ERROR 50 ENOL2 No Error overload 2 The cooling time has elapsed The error can be reset 01201138 0108 8 13 INSTRUCTION HANDBOOK 13 Maintenance Notice Date Page Error Meaning Possible cause Displayed advertisement KEB ERROR 51 EEEP m 3 s 9 m m U A O z o D D 9 5 After reset the operation is again possible without storage in the EEPROM Displayed advertisement KEB ERROR 52 EPUCO m o o o D c gt o o 3 3 c 2 Parameter value could not be written to the power circuit Acknowledgement from PC lt gt OK Displayed advertisement KEB ERROR 53 SBUS m 3 o o c 7 o lt 2 Q o 2 Displayed advertisement KEB ERROR 60 EOH2 Error motor protection Synchronization over sercos bus not possible Pro grammed response Error restart after reset
121. her thens 63 11 Operating inspection To delete all programs on a Manual op ration cents 1 10 meno card MTS EN RN 64 11 Automatic operation 2 10 Weighing equipment 65 11 Machine operation Safety Auxiliary CONG icu ntn ntis 1 11 la e 1 12 Automatic operation 3 11 Maintenance Detergent diSDellSer uinciesosni bites 5 11 Operating incidents sss 1 13 To run a wash program etc 6 11 Preventive maintenance 1 14 The move back key 6 11 Electric diagrams To start the wash program 7 11 Electric diagrelfis 2x uide rii 1 15 To start a wash program from the Appendices programi brary NR PENIS 10 11 Convertion measurement units 1 16 To change parameters in the current Washing symbols nete rnnt 2 16 program step oce eerte 13 11 The manufacturer reserves the right to modify construction and equipment characteristics 01201138 Notice 0107 Date Page INSTRUCTION 1 General HANDBOOK General instructions The machines described in this handbook have a washing capacity of 229 338 467 or 668 litres according to their type They are washer extractors designed to meet the most severe requirements They are designed to be installed in hotels laundries hospitals or collectivities The suspension dev
122. icated in the paragraph Technical characteristics The running of this machine requires the use of detergents which draining in the nature can have a significant environmental impact So we do recommend to only use with agreement of the manufacturers the quantities of detergents strictly necessary Forseeing its recycling this machine is fully dismantle This machine is free from any asbestos Our machine packing complies with the provisions of rule 98 639 dated July 20th 1998 regarding environmental demands For additional information do not hesitate to consult our environmental department 4 Preliminary 01201138 0107 1 INSTRUCTION iza edn ce 4 HANDBOOK instructions Notice Date Page Preliminary instructions Before any use it is compulsory to read the instruction handbook Users must have learnt how the machine operates The identification plate is placed on the left hand side of the machine In order to prevent any risk of fire or explosion flammable products should never be used to clean the machine Any repair or maintenance intervention should be carried out by qualified personnel only Detergents used in laundry are particularly agressive No stainless steel is able to resist their corrosive actions Detergent dispenser must consequently be considered as wearing parts likely to be replaced Explanation of graphic symbols A flash of lightning with an arrow at its end displ
123. ice mounted with springs and shock absorbers limits to the maximum ground vibrations A important G factor guarantees the highest extraction quality for your linen These machines also exist in barrier version allowing the respect of linen s hygiene rules Identification plate Adjustment label D0630A 434 tJ 01201138 0107 2 INSTRUCTION aiaia mata E RI HANDBOOK 1 General Notice Date Page This washer extractor is controlled by a microprocessor based program control unit placed on the loading side There are many advantages to this equipment including Timing levels and temperatures are controlled with great precision and flexibility The large display screen means that detailed information on wash programs machine status and operations wash times and temperatures can be accessed in plain language Itis possible for the user to create new wash programs and to adapt programs with great precision on the basis of experience and to suit various types of textile degrees of soiling etc avery high level of machine safety through continuous monitoring and built in safety inter locks The program control unit has a reader for smart cards These are cards the size of a credit card which contain a memory chip Smart cards allow the user to transfer wash programs between a PC and the washer extractor or from one washer extractor to another run programs straight fr
124. ight in an empty machine as zero after a program the weighing equipment can be reset to zero using the TAR key For a description of the functions used to set and check the tare value see the section headed Scale adjustments under Machine operation Calibration the weighing equipment The Zero calibration function is used to increase the accuracy of the weighing equip ment This should be done once a month See the section headed Zero calibration under Machine operation If a new scale unit is installed it must be calibrated as described in the section Cali brate the scale under Machine operation 11 Machine operation INSTRUCTION HANDBOOK 11 Machine 01201138 0107 68 INSTRUCTION r HANDBOOK operation Notice Date Page Checking accuracy of weighing equipment display Twice a year you need to check that the weighing equipment is displaying the ac curate weight with the aid of an object of known weight If the weighing equipment does not show the real weight of this object you will need to follow the Zero calibration procedure a function in the Clarus software Follow the instructions under Zero calibra tion in the Machine operation section of the manual If this is unsuccessful the weighing equipment will have to be recali brated using the Calibrate the scale func tion as described under Machine opera tion If the weighing equipment has
125. ing adjustment organs regulator of pressure In case of changing of gas the stick for the adjustment has to be modified Check out Before leaving put the appliance into operation and allow to run a com plete cycle Watch to ensure that all burner system components function correctly 01201138 Notice 0107 Date 24 9 INSTRUCTION Page 9 Installation HANDBOOK Liquid detergents connection CAUTION Liquid detergents are particularly aggressive We advise you to use only products with pH lower than 9 in order to avoid the machine s rubbers from being attacked Dilute imperatively all of your detergents before letting them flow into the machine ADVISE IF USING LIQUID DETERGENTS After use there is always chemical remaining in the liquid detergents dosing pipes When the machine is not running this detergent may slowly drip and so quickly corrode the parts in contact with In order to avoid ex corrosion of the drum or by bleach we advise you to forecast a device to drain every night the distribution pipes of the liquid detergents 01201138 0107 25 INSTRUCTION HANDBOOK 9 Installation Notice Date Page CAUTION The running of detergents must be independent from the running of the machine The control information of detergents must imperatively be relayed Connection scheme of liquid Water detergents Soap box rinsing l
126. ing agents etc may create hazards for health and environment the following precautions should be taken Do not breathe the dusts or steam Avoid contact with skin or eyes may cause burns In case of important spillage wear a protecting mask gloves and eye protectors Handle with care Consult the use and first aid advice on the packings Do not dispose pure products in the environment The machine can work without the protective casing when the electric supply is not cut off Interlock the main isolating switch with a padlock Close the steam or gas inlet valves 01201138 0107 4 4 Preliminary z 4 INSTRUCTION Notice Date Page instructions HANDBOOK Distributor Letter Chemical System Responsibility Disclaimer The following policy should be considered and understood as a warranty disclaimer to customers operating textile care installations where liquid supply chemical systems use or may use peristaltic pumps to inject supplies into equipment To Whom it May Concern We the undersigned accept no responsibility for loss or damage when during periods of non use concentrated chemicals leak spray or dribble onto any part of our machines or their contents It is well known that many pumped liquid chemical systems tend to permit concentrated chemicals to dribble out of the injection tubes when the system has not been used for relatively long periods of time as after
127. ing in rets Respect the same principle as described above making you don t over load each compartment sure However you must note for the same reasons that it is better to use several nets three or four in the same compartment rather than one or two More over you should finish your load using loose linen if necessary Close the cage doors press them to check the good working of the mechanical safety device e Close the drum door and lock it with the handle The machine is now ready to start the washing cycle Add detergent and other laundry products If you are using the machine s built in detergent dispensers add the required detergent and other laundry products in the compartments ATTENTION WARNING Do not open the cover when the Take care when adding laundry water valves are flushing water products Powder or liquids left in th h the det t di the compartments scoops may be roug SHS Engen MISPOTTSOT Take care when adding laundry corrosive products 01201138 1109 5 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK Detergent dispenser The detergent dispenser has five compartments Each compartment is connected to a water valve The water supply to individual compartment is as follows Compartment Valve Water P1 Y9 warm P2 Y13 warm L1 Y11 cold L2 Y10 cold L3 Y12 cold There is also a separate cleaning water flushing function for all compartments
128. ing the hydro extraction process the machine is equipped with an unbalance detector If the latter detects the least unbalance of the load the hydro extraction cycle is interrupted and the machine fills with water to make a new distribution of the linen possible The machine then resumes the distribution speed and another hydro extraction cycle begins The machine can also be controlled sequence by sequence and is equipped with a keyboard for the manual control of certain functions Note about the A C power According to the EN 60204 1 1997 standard the machine is provided for AC supplies corresponding to the extracted caracteristics below 4 3 2 AC supplies Voltage Steady state voltage 0 9 1 1 of nominal voltage Frequency 0 99 1 01 of nominal frequency continuously 0 98 1 02 short time Harmonics Harmonic distorsion not to exceed 10 of the total r m s voltage between live conductors for the sum of the second through to the fifth harmonic An additional 2 of the total r m s voltage between live conductors for the sum of the sixth through to the 30th harmonic is permissible Voltage unbalance Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three phase supplies shall exceed 2 of the positive sequence component Voltage interruption Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply cycle There shall
129. ld be of 10 to 15 cm kg 0 28 to 0 42 cu in Ib of linen Colorants Do not input colorant in the machine with very hot water Very hot water react with the colorant which creates a very corrosive solu tion The colorants must be input with cold water or warm water which temperature doesn t exceed 50 C 122 F 01201138 0210 6 INSTRUCTION f HANDBOOK 14 Preventive maintenance Notice Date Page 14 Lubrification table MACHINE LUBRIFICATION Rolling bearings Rolling bearings Assembly paste Bare gears Flange joints Reducers with Reducers with Circuits and Bearings Bearings hight fretting Chains shafts Union pipes wheels and gears pneumatic temperature corrosion Thread Steam circuits Screws devices Slides Lithium soap Lithium soap Lithium soap Lithium soap Graphite grease Extreme hight Extreme hight Inhibited oil grease grease silicone paste mineral grease with mini 6096 pressure oil pressure oil SAE5 TYPES OF oil oil mineral MOS2 additive graphite special LUBRICANTS solid greases leakproof AND STANDAR DIZATION Grade ISO NLGI2 Grade ISO NLGI3 Grade ISO NLGI1 Grade ISO NLGI2 Grade ISO NLGI2 ore ee Grade ISO VG22 TEMPERATURE 20 C 140 C 40 C 200 C 20 C 150 C 20 C 135 C 30 C 700 C 0 C 100 C 0 C 120 C 10 C 65 C LIMIT RANGE 4 F 284 F 40 F 392 F 4 F 302 F 4 F 275 F 22 F 1292 F 32 F 212 F 32 F 24
130. ling board Dead load selector s 01201138 0107 73 11 Machine 11 INSTRUCTION Notice Date Page operation HANDBOOK If more than one load cell is faulty the faulty cells can be identified using a multimeter on the scale unit weight totalling board to check each cell in turn as follows Remove the four screws on the scale unit cover Check that the four load cell cables are connected to the scale unit Measure the voltage at the connectors on the weight totalling board between terminal 2 and 3 for each load cell The normal value for an unladen machine is approx 3 5 mV DC A value different from this indicates that the load cell is faulty Replace the faulty load cell s as described under To replace a load cell Menu line which should show actual weight not displayed Possible causes The option DISPLAY WEIGHT ALLOWED may be switched off have the answer No along side in Settings 1 Possible fault in communication with CPU board or display The fault can also be in the scale unit Fault finding procedure e e Check in Settings 1 that the option DISPLAY WEIGHT ALLOWED has Yes alongside Check that the cables wiring for CPU communication and power supply are connected to the scale unit and in good condition If the washer extractor appears to be working normally apart from the absence of weight parameter display try replacing the scale
131. low E Cold hard water connection flow F Cold soft water connection flow option Water supply minimum pressure Water supply maximum pressure Water consumption for a normal cycle Water consumption for an ECO cycle K Liquid detergents inlet H1 Drain connection H2 Double drain connection Maximum flow rate I Waste water collector Low pressure DN 25 1 BSP Standard DN 20 3 4 BSP Maximum supply pressure Steam intantaneous flow rate at 600 kPa Seam consumption for a normal cycle 3 cm m 3 minimum slope J Air vent hole N Thermic fluid inlet or indirect steam heating G Thermic fluid return or indirect steam heating Gas inlet Maximum supply pressure Installed calorific power Average calorific consumption Inner volume thermic fluid exchanger 01201138 Notice 0208 2 Date Page Diagram no 07100081B Electric Steam Thermic fluid 770 mm 30 31 590 mm 20 47 228 dm 220 I 22 9 kg 50 5 Ib 450 x 400 mm 17 71x15 74 466 x 525 mm 18 34x20 67 1 m 10 76 sq ft 670 daN 1478 Ib 830 daN 1830 Ib 68l 68 68 137 137 F 101 daN 222 Ib COTA 814 daN 1795 Ib ere 1501 UAM
132. lowing units Ascale unit located e Four load cells one in each corner of the frame Wiring The weight of the wash load is registered by the four load cells which send analogue signals to the scale unit In the scale unit the signals are processed and converted to a weight value in an analogue digital convert er The weight value is transmitted via a se rial interface to the CPU board The weight is then shown on the display The weighing equipment is a precision measuring device and must be treated as such Load cells Scale unit D0841 Never spray water directly onto the load cells and scale unit The load cells are vulnerable to impact The load cells are potentially vulnerable if welding is carried out If welding has to be done on the washer extractor attach the earth cable clamp as close as possible to the welding site INSTRUCTION HANDBOOK 11 Machine operation After a power cut When the supply is restored after a power cut the weight display will show O if the load inside the drum is less than 6 25 kg If the load weighs more than 6 25 kg the true weight of the load will be shown Water level reduction To achieve optimum load volumes the weight of the load can be seen on the dis play while the machine is being loaded If the machine does not have a full load the water level will be reduced according to a water level reduction table The water level can never be any low
133. ls control too long washing at reduced speed or too long rotation cadence textil embedded with limestone or detergent Avoid mechanical action with no water Avoid fillings and drain at no rotation Use a softener at last rinse Optimize programming Verify incrustation rate of linen 01201138 0108 6 13 INSTRUCTION HANDBOOK 13 Maintenance Notice Date Page Error Meaning Possible cause Displayed advertisement KEB ERROR 31 EOP Error overvoltage Voltage in the DC link circuit too high Poor controller adjustment overshooting input voltage too high interference voltages at the input deceleration ramp too short braking resistor defective or too small Displayed advertisement KEB ERROR 32 EUP Error underpotential Displayed advertisement KEB ERROR 33 EUPH Error phase failure Occurs if DC link voltage falls below the permissi ble value One phase of the input voltage is missing ripple detection Input voltage too low or ins table inverter rating too small voltage losses through wrong cabling the supply voltage through generator transformer breaks down at very short ramps E UP is also displayed if no com munication takes place between power circuit and control card jump factor Pn 56 too small if a digital input was programmed as external error input with error message E UP Pn 65 Displayed advertisemen
134. m n 07100083B Electric Steam Thermic fluid 770 mm 30 31 760 mm 30 i 338 dm 338 33 8 kg 74 55 Ib 600 x 400 mm 23 62x15 74 616 x 525 mm 24 25x20 67 101 I 101 I 101 I 2021 202 202 dead F 155 daN 342 Ib G 800 daN 1764 Ib 120 kPa e 350 Gee 4x2 5 mm 4x2 5 mm 32 kW 4 8 kW 4 8 kW 27 kW 9 2 kWh h 1 kWh h 1 kWh h 3 96 of installed heating power Low pressure DN 25 1 BSP 600 kPa 87 psi 108 kg h 18 kg h at 600 kPa 87 psi DN 20 3 4 BSP 470 470 4701 395 395 395 75 mm 3 75 mm 3 240 l min 240 l min 240 l min DN 150 mm 6 BSP 60 mm 2 36 DN 15 1 2 BSP DN 15 1 2 BSP DN 20 3 4 BSP 125 mm 5 600 kPa 34400 kcal 12500 kcal h 2 621 4 6 mm 5 5 7 bar M 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l k
135. n Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mm in mm H O Qn in kW kg h Hi m h in mbar Hi 2E 2H 34 02 2ESI MJ m 2L 2ESI 29 25 MJ m 46 34 regulator out MJ kg of operation 50 46 34 1 70 regulator out 40 0 95 MJ kg of operation For Belgium no work is allowed between G20 and G25 normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold water supply at 15 C Note G20 H natural gas Lacq type 20 mbar G25 L natural gas Groningue type 20 or 25 mbar G31 propane gas 28 30 37 50 mbar 20 mbar 0 29 psi 25 mbar 0 36 psi 28 mbar 0 41 psi 30 mbar 0 43 psi 50 mbar 0 72 psi 01201138 0107 22 9 ee a aT INSTRUCTION Notice Date Page 9 Installation HANDBOOK TABLE OF CORRESPONDENCES Washer Extractor 500 Category Type Working of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mbar 2E 2H 2 34 02 2ESI MJ m in mm Qn in kW kg h Hi m h 5 29 25 154 40 MJ m 46 34 regulator out 40 of operation regulator out 40 of operation For Belgium no work is allowed between G20 and G25 normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rin
136. next page of statistics Press If a memory card is in place in the PCU the memory card program statistics will be displayed An S before the program number shows that it is a memory card program STATISTICS PROGRAM WASHES S2 0 When you want to cancel to the display of statistics EXIT Press EXIT 01201138 Notice 0107 36 11 Date Page r The Statistics function The Statistics function gives you access to the follow ing information TOTAL RUN TIME HOURS Shows the total operating time for the machine since it was installed TOTAL TRIP RUN TIME HOURS This register records the total number of operating hours since it was last reset It can for example be used to keep track of operating time since the last machine service The procedure for resetting it is described in section To reset Total trip run time hours to zero HOURS SINCE LAST SERVICE This register shows the time elapsed since the last service The register can also be used to gener ate a signal on the display to show when service is needed see the section Settings 1 in the service manual LAST 5 ERROR CODES This displays the most recent error codes and tells which program was operating at the time and during which hour according to the total run time record the error code was flagged NO OF TIMES EACH PROGRAM USED Displays statistics for PCU programs and f
137. ng is back on Connector X15 on I O CARTE no 1 of CLARUS Exterior signal in 230 V X15 1 and X15 2 putting into service by servo control X15 3 and X15 4 heating is halted X15 230V Art No 71074156 D0793 INSTRUCTION HANDBOOK Memory card General introduction Memory chip 11 Machine 01201138 0107 54 11 operation Notice Date Page A memory card is a plastic card the size of a credit card with an electronic memory chip inside it This memory card is capable of storing 10 to 15 wash programs of normal size If the programs are mostly small ones more of them can be stored whereas larger pro grams will reduce the number which can be held by the memory card Memory cards of this type can be used to transfer wash programs from one machine to another run wash programs straight from the memory card transfer wash programs from a PC to a memory card and from a memory card to a PC these procedures and how to write a wash program on a PC are described elsewhere A program stored on a memory card may be given restricted use sta tus This means that The program cannot be deleted or copied to the program control unit of a washer extractor You cannot alter the program or inspect the way it is written Torun the program you have to have the memory card and to insert it into the program control unit when the program is
138. ockwise to increase and counter clockwise to de crease gas pressure Reset the pressure regulator cap close off the gas inlet remove the manometer tube and put the binding screw back in F D0290 E D0034 A 01201138 0608 20 9 INSTRUCTION Notice Date Page 9 Installation HANDBOOK Legend of symbols used I machine working with only one gas family I machine working with two gas families 1 1 family caol gas or town gas for information not used here 2 2 family natural gas 3 3 family liquefied petroleum gas LPG H natural gas with high calorific value type G20 L natural gas with low calorific value type G25 Ex natural gas with high and low calorific value type G20 LL natural gas with low calorific value type G25 Esi natural gas with high and low calorific value with adjustment type G20 B butane gas type G30 P propane gas type G31 B P butane and propane gas type G30 and G31 3 butane propane gas with couple of pressure 30 37 type G30 and G31 Qn Hi nominal heat emission express in relation to the net calorific value Mn nominal mass for butane propane gas Vn nominal volume for naturel gas AT Austria Fl Finland LU Luxemburg BE Belgium FR France NL Netherlands CH Switzerland GB Great Britain NO Norway DK Denmark GR Greece PT Portugal DE Germany IE Irland SE Sweden ES Spain IT Italy For safety
139. of water cycle length 5 10 min at washing speed at 60 C 140 F b Carry out 2 cold rinses for 5 minutes at high level Every six months 1000 H 5 Clean the pipe burners 6 Check the gas pressure on injectors 7 Check the condition of the pipes between the gas exchanger and the washer 0107 01201138 INSTRUCTION E HANDBOOK 14 Preventive maintenance Notice Date Page 14 Every year 2000 H 8 Sweep the smoke tubes of the heating box and the exhaust pipes of burnt gas 01201138 0107 5 14 INSTRUCTION Notice Date Page 14 Preventive maintenance Awpgook CAUTION To ensure that your machine gives the very best service please take care that maintenance is carried strict accordance with the instruc tions above mentioned Frictional electricity Some textiles may generate frictional electricity causing damages when calendering In most cases this can be avoided by using at the last rinse a softener with an antistatic agent Chlorine Chlorine introduced in a rinsing bath at a temperature of more than 40 C 104 F affects stainless steel The chlorometric degree should be between 47 and 50 1 chlorometric degree corresponds to 3 17 g 0 11 oz of active chlorine The chlorine concentration should not exceed the ratio indicated or the stainless steel may be affected Check the concentration ratio of your products The javellization shou
140. om a card Great flexibility during program operation rapid advance both forwards and backwards in the program the user can change temperatures program module lengths and extraction speeds direct ly during program operation change to running a different wash program at any time during program operation of the washer extractor RUN A WASH PROGRAM GO IO THE MENU MAKE YOUR CHOICE WITH T OR J PRESS SELECT Display screen WEIGHT KG 000 0 Function keys The functions of these keys change depending on which menu or part of a menu you are using Their current functions at any time are shown on the display immediately above each key Numeric keyboard Card reader for memory cards During a wash Pause key Before and after a wash and during programming Move back key By pressing this key repeatedly you can move backwards through the menus you have navigated through This will always bring you back to the menu shown on the display in this illustration Na 4221A 01201138 0107 3 1 INSTRUCTION Notice Date Page 1 General HANDBOOK Avery high working safety level of the machine is achieved thanks to a continuous monitoring and built in safety devices Even the compound textile fabrics can be washed at a high temperature with no crumpling risk thanks to a special cooling process before the rinsing cycle In order to avoid an excessive mechanical fatigue dur
141. on To delete a program on a memory card Clear memory card see section To delete all programs on a memory card 11 Machine INSTRUCTION E operation HANDBOOK 01201138 Notice 0107 58 Date 11 Page To run a wash program straight from a memory card To access this menu follow the instructions in section To select the Memory card function MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD SELECT Highlight EXECUTE WASH PROGRAM FROM MEMORY CARD press tif necessary EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD SELECT Press SELECT MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD NORMAL 95 C STD 992 NORMAL 60 C STD 993 NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C SELECT 3x If necessary use 3 to highligh the wash program 991 NORMAL 95 C STD xi i 992 NORMAL 60 C STD required 993 NORMAL 40 C STD 994 INTENSIVE 95 C 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998 LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN RUN A WASH PROGRAM PROGRAM NUMBER AND START DELAY SELECTED 994 INTENSIVE 95 C o
142. or pro grams on any memory card currently in place in the PCU 01201138 0107 Notice Date 37 Page 11 Resetting statistics registers RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICIgWITH T OR 4 AND PRESS WEIGHT KG 000 v ELECT If the menu is not currently dis played Press repeatedly Press 2 to highlight GO TO EZ RUN A WASH PROGRAM THE MENU GO TO THE MENU SELECT Press SELECT 11 Machine INSTRUCTION operation HANDBOOK L Statistics registers which can be reset to zero The following registers in the statistics function can be cleared reset to zero Total trip run time hours Hours since last service No of times each program used PCU programs e No of times each program used programs on any memory card currently in the PCU INSTRUCTION HANDBOOK 10 Joj jo MENU lO Joj jo MAKE A CHOICE PROGRAMMING MODE SETTINGS 1 MEMORY CARD J SERVICE MODE SELECT PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE SETTINGS 2 EXIT SELECT PRESS BUTTON CPU BOARD SERVICE PROGRAM MAKE A CHOICE SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC SCALE ADJUSTMENTS SELECT SELECT SE
143. ors L x H 2x450 x 400 mm 17 71x15 74 Opening drum door L x H 935 x 527 mm 36 81x20 74 Floor area 2 1 52 m 16 36 sq ft Net weight 920 daN 2028 Ib Weight loaded high level 1247 daN 2750 Ib Water washing low level 140 140 140 140 Water washing high level 180 180 180 180 Max dynamic load 2 2 F 275 daN 606 Ib Max transmitted floor load 830 daN 1830 Ib Max pressure transmitted to floor 150 kPa Spin efficiency 350 G Max unbalance 2 5 5 kg 12 13 Ib L Main switch to connect main cable M Electric cable section 4x2 5 mm 4x25 mm 4x2 5 mm 4x2 5 mm N or N Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 5 8 kW 42 kW 5 8 kW 5 8 kW Installed heating power 40 kW 36 kW Electrical consumption for a normal cycle 1 5 kWh h 11 kWh h 1 2 kWh h 1 2 kWh h Heatloss
144. ors in front of the opening of the drum WARNING In case of important unbalance inside the drum an unexpected rotation of the latter can pinch and arm hands of the operator 01201138 Notice 0907 34 Date Page 11 Open the cage doors Unloading the linen and close the doors You can start a new washing cycle D0695 _ 01201138 0107 35 11 Machine po T1 INSTRUCTION Notice Date Page operation HANDBOOK Statistics To select Statistics RUN A WASH PROGRAM If this menu is not currently GO TO THE MENU MAKE YOUR CHOIC diplayed Press repeatedly WEIGHT KG Press to highlight GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU SELECT Press SELECT ll lll MENU P MAKE A CHOICE WASH PROGRAM LIBRARY SETTINGS 1 MEMORY CARD I SERVICE MODE SELECT x Press five times WASH PROGRAM LIBRARY PROGRAMMING MODE i SETTINGS i to highlight STATIS SERVICE MODE STATISTICS TI cs MANUAL MODE SETTINGS 2 EXIT SELECT Press SELECT 11 Machine INSTRUCTION operation HANDBOOK STATISTICS LAST 5 ERRORS CODES 08 NO HEATING 08 NO HEATING 08 NO HEATING 08 NO HEATING 08 NO HEATING To display the next page of statistics Lx Press STATISTICS PROGRAM WASHES PROGRAM WASHES 2 4 10 To display the
145. pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam instantaneous flow rate at 600 kPa 216 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 I min at 250 kPA 36 psi F Cold soft water connection flow option DN 20 3 4 BSP 70 I min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 977 977 977 977 Water consumption for an ECO cycle 7821 7821 7821 7821 K Liquid detergents inlet DN 20 3 4 BSP H1 Drain connection 75 mm 3 H2 Double drain connection 75 mm 3 Maximum drain flow rate 240 l min 240 l min 240 l min 240 l min I Waste water collector DN 150 mm 6 BSP 8 cm m 3 96 minimum slope J Air vent h e 4 2 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15 1 2 BSP G Thermic fluid return or indirect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 47300 kcal Average c
146. r the tare you require unit hectograms 1 hectogram 100 grams Press SELECT This screen shows that the parameter has been entered successfully Press SELECT r Set tare to a certain value This function lets you enter a value for the tare pa rameter i e a weight value which the weighing equip ment will disregard when showing a net weight on the display The function will automatically clear any earlier tare value when you enter a new one If your value is not entered successfully at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For troubleshooting see the section Fault finding weighing equipment in the machine manual 01201138 Notice 0907 Date 47 11 Page 11 Machine INSTRUCTION operation HANDBOOK Read tare value for machines with weighing equipment installed only SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SCALE ADJUSTMENTS READ TARE VALUE SELECT Press four times to high light READ TARE VALUE Press SELECT This screen shows the stored tare parameter unit hec
147. r protect the frequency converter e Level Our machines are equipped with a pressure switch which controls the level of water in the ma chine according to the different programmes prevents heating from taking place in the absence of water minimum water level authorized 10 units and prevents from opening the door if the water level is higher than low level e Washing extraction A safety device ensured by a electronic temporized relay adjusted at 40 seconds prevents the drum doors from being opened after its complete stop This safety device is doubled by a rota tion detector checking the total stop of the cage Unbalance safety device A safety device stops the machine if the load is unbalanced uneven distribution of linen at start of extraction Cage doors If the drum doors are opened the revolving drum is blocked mechanically Drum doors Drum doors are equipped with securit type small windows make of 2 tempered glasses sepa rated by a plastic film avoiding glass projection in case of thermic or physical shock Emergency stop An emergency stop button is provided on the loading and unloading sides of the barrier ma chines 12 01201138 0107 2 INSTRUCTION HANDBOOK 12 Safety Notice Date Page Drain A hold to run switch allows the manual opening of the drain to empty the machine if needed open the loading side casing to get to it Accessibility All of the casings
148. r thanks to the key Cage positioning Fig Press key loading Door unblocking Open the loading door with the handle Fig Open the inner drum doors Press the safety latch B and at the same time on the upper and lower doors with both hands Caution maintain the doors until they are widely open 11 Machine INSTRUCTION operation HANDBOOK Ne D0694 aC Ne D0695 11 Machine 01201138 0107 4 INSTRUCTION HANDBOOK operation Notice Date Page Fig Block the cage B by rotating it manu 6 ally to the front and rear so that the upper door stops on the blocking straps C WARNING In case of important unbalance inside the drum an unexpected N rotation of the latter can pinch and arm hands of the operator Never press the doors in A to rotate the cage Load the linen in the cage Be careful to distribute it correctly Nota The washing machines with a two part cage must not be loaded by evenly D0613 sharing the load in both compartments Completely load one compartment and put the rest in the second one As strange as it might seem it is better to run the machine with a full compartment and an empty one This way you will avoid many unbalance stops as well as important vibrations and therefore the early breakout of the shock absorbers It is the same for wash
149. rap with float closed with an incondensibles drainage device a by pass a non return valve and a manual closing valve lockable in off position do not use a 1 4 turn valve Connection size DN 15 77 BSP Connect the steam installation on the top of the machine see example sketch Washer extractor Line trap provided by customer Return of condensates Manual stop wheel valve provided by customer Steam filter provided by customer Steam trap provided Non return valve provided by customer M Pressure gauge provided by customer N Thermal insulation for the pipework provided by customer Steam electrovalve provided Safety valve provided by customer Steam inlet OOoOU 2 T m Qo TU D1524 J 01201138 0408 12 9 E INSTRUCTION Notice Date Page 9 Installation HANDBOOK Drain connection The machine s exhaust sleeve outside diameter is of 75 mm 3 It is located underneath the machine The waste water collector diameter 150 mm 6 manufactured by customer should have a 3 cm m 3 96 slope and resist to a temperature of 90 C 194 F It should be connected to the waste water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Beside drain kit The reference of the existing beside drain con
150. rate 240 l min 240 l min 240 l min 240 l min I Waste water collector DN 150 mm 6 BSP 8 cm m 3 96 minimum slope J Air vent h e 2 77 60 mm 2 36 N Thermic fluid inlet or indirect steam heating DN 15 1 2 BSP G Thermic fluid return or indirect steam heating DN 15 1 2 BSP Maximum supply pressure 600 kPa Installed calorific power 47300 kcal Average calorific consumption 13800 kcal h Inner volume thermic fluid 5 331 Gas inlet DN 20 3 4 BSP Combustion products evacuation 125 mm 5 O Barrier partition provided by customer P Frame 60x100 mm maxi provided by customer R Aseptis seal S Weighing equipment optional Compressed air inlet low pressure steam 4 6 mm Min max compress air pressure _ 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 l kg dry linen 01201138 1009
151. rectly calibrated If the level system has not been calibrated at the factory the error message will appear for five seconds immediately after every program start up The machine can be operated but the levels will be slightly wrong mostly too low Carry out programming anew and make sure the calibration values are within the allowed limits EMERGENCY STOP Error 15 The emergency stop button has been pressed Abnormal or dangerous running of the machine After the problem which caused the emergency stop has been put right reset the emergency stop button by turning it until it pops back out Check wiring DOOR LOCK Error 17 signal absent from door status Switch although door is locked Transient fault No action required Fault in door lock switch or in wiring faulty The PCB is faulty Check if the door is locked Open the door and switch off power to machine Wait a minute or so switch on power supply close door again and try restarting Check wiring or replace door lock as appropriate Replace PCB START NOT ALLOWED Error 18 The network does not allow start of the washing programme Try to reset the error code If the error remains contact the responsible person for the network and have the error fixed 01201138 0108 4 INSTRUCTION 13 HANDBOOK 13 Maintenance Notice Date Page Operating incidents Cause Action CMI
152. rews on the scale unit cover Then the calibration switch can be switched between normal mode ON and calibration mode CAL Set the calibration switch to calibartion mode ON normal CAL calibrage SELECT Press SELECT x SCALE ADJUSTMENTS N DONE PRESS SELECT Calibration switch Scale unit SELECT 4758 SELECT Press SELECT 01201138 0107 49 11 Machine ince Nei MEME li INSTRUCTION Notice Date Page operation HANDBOOK for machines with weighing equipment installed only Put th librati r Calibration weight ut the calibration weight in the drum A weight of between 40 kg and 400 kg should be used as a calibration weight The higher the weight within these limits the better the weighing accuracy of the machine SCALE ADJUSTMENTS CALIBRATE THE SCALE FILL DRUM WITH CALIBRATION WEIGHT ENTER WEIGHT IN HG AND PRESS SELECT A Use the numeric key to S enter the calibration weight oag in hg 1 kg 10 hg SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE PRESS SELECT SELECT SELECT Press SELECT SCALE ADJUSTMENTS Remove the calibration CALIBRATE THE SCALE wei g ht REMOVE WEIGHT AND PRESS SELECT SELECT Press SELECT SCALE ADJUSTMENTS If you want to use the Calibra tion zero function now CALIBRATE THE SCALE PRESS SELECT FOR ZERO CALIBRATION SE
153. s Clean the valve filters Check the bellows aspects and choke oollar Check that the electrical connection are correctly tightened as well on the main switch than on the electric elements contactor Remove the scale of the heating elements using the right chemical Adapt this operation ac cording to your need water hardness Grease the thread of the thrust cone on the drain and the return spring 01201138 0107 3 14 INSTRUCTION Notice Date Page 14 Preventive maintenance Awpgook Gas exchanger Daily 8 H 1 Clean the pump filter of the heating box on the gas exchanger Weekly 40 H 1 Clean the fluff filter with suction device Clean the cover filter with suction device Monthly 170 H 2 Check the pressure switch 3 Check that the water level detector properly operates 4 Check the pipes of the heating rack Clean if necessary The frequency of your visits should depend on the degree of deposits Nota the gas exchanger never completely drains from its water because the position of the machine s connections are higher than the exchanger s Every month it is then necessary to run a special scaling program antiliming with a rinse making sure that the circulation pump runs i e with a scheduled temperature Maintenance of the gas exchanger a Carry out a scaling cycle the dosage will depend on product used Example Horolith C dose 5 per litre
154. s air pressure 5 5 7 bar Consumption 10 I h normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min ex tract 2 min rinse 2 min extrac 10 min cold water supply at 15 C ECO cycle normal cycle with rinse 5 l kg instead of 6 l kg dry linen 01201138 0408 13 8 Technical 3 i rs INSTRUCTION Notice Date Page characteristics HANDBOOK Washer extractor type 500 barrier Right view Front view Left view JN 150 5 9 980 38 58 1055 41 53 S M 250 9 84 80 80 270 10 6 3 15 3 15 1565 61 61 ple 1 m 40 gt 150 5 9 l 5 170 6 7 700 27 56 i oO e i Top view e o eo zl x i 1825 71 85 i 2 o D st a E e es e oO eo o P pn LI LI gt x Drain connection G v 100 3 93 1645 64 75 J 100 3 93 V 07100086B A Leo l 980 38 58 1055 41 53 SSS 8 Characteristics 01201138 0208 14 8 INSTRUCTION ij aioe ee ERA HANDBOOK techniques Notice Date Page Washer extractor type
155. s on your cheminey pipe that is to say e 1 aluminium pipe A lenght 500 mm 20 on the exchanger 1 T square B pipe 1 regulator C e 1 aluminium pipe A length 500 mm 20 1 draught accelerator D It is necessary to install the gas ex changer at the ground level D0693A Evacuation of burn gas from a machine with gas heating must never be connected to the evacuation used for a dry cleaning machine or other ma chine of the same type Installation of the chemney regulator For a correct running of the installation this chimney regulator must always have its axle of rotation of his flap perfectly horizontal The adjustment toothed wheel has to be positioned on the mark no 7 D0435 EP INSTRUCTION HANDBOOK 9 Installation Gas connection CAUTION must be done by qualified personnel only 01201138 0107 17 Notice Date Page The installation connection and gas arrival adjustments for the machine The customer must install a filter and a manual stop valve on the supply side of the ma chine if NATURAL GAS is used For BUTANE 28 30 mbar or PROPANE 37 or 50 mbar the customer must install a filter a manual closing valve and a pressure reducer Check that the diameter of injectors is adequate for the king of gas of your installation see table The machine is delivered with extra injectors in a plastic envelope
156. se 2 min extract 2 min rinse 2 min extrac 10 min cold water supply at 15 C TABLE OF CORRESPONDENCES Washer Extractor 650 Category Type Working of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in pressure in mm in mm H O Qn in kW kg h Hi m h in mbar Hi 3 30 37 46 34 1 85 regulator out 40 2 05 MJ kg of operation 50 46 34 1 70 regulator out 40 2 05 MJ kg of operation For Belgium no work is allowed between G20 and G25 normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold water supply at 15 C Note G20 H natural gas Lacq type 20 mbar G25 L natural gas Groningue type 20 or 25 mbar G31 propane gas 28 30 37 50 mbar 20 mbar 0 29 psi 25 mbar 0 36 psi 28 mbar 0 41 psi 30 mbar 0 43 psi 50 mbar 0 72 psi 01201138 0107 23 INSTRUCTION pf y HANDBOOK 9 Installation Notice Date Page IMPORTANT Tightness test after installation The gas leak test is performed as follows 1 Paint pipe joints pilot gas tubing connections and inspect outlets with rich soap and water solution do not use an aggressive soap 2 Put the machine into service Bubbles indicate a gas leak 3 Eliminate this leak NOTE After all intervention re seal red varnish the follow
157. set e m e 7 a D 9 g 9 Y Y 2 ke a Q m Q Y S 8 2 six m 5 a D D 3 3 D D 3 KEB ERROR 79 EPUCI Error pow unit code inv During the initialization the power circuit could not be recognized or was identified as invalid Displayed advertisement KEB ERROR 80 PUCH Error power unit changed Power circuit identification was changed With a valid power circuit this error can be reset by writing to SY 3 If the value displayed in SY 3 is written only the power circuit dependent parameters are reinitia lized If any other value is written then the default set is loaded On some systems after writing SY 3 a Power On Reset is necessary e S D lt 3 Q D Q lt g a E D 3 o 3 3 KEB ERROR 81 EDRI Error driver relay KEB ERROR 82 EHYB Relay for driver voltage on power circuit has not picked up even though control release was given Invalid encoder interface identifier KEB ERROR 83 EIED o m ie yy 3 D 9 Q D D lg Q S Q D a D Q Q lt lt d a a o o D D 3 3 o o zy E t t Error input error detect Error at PNP NPN switching or input failure e S D Q D Q lt c a 2 D 3 o 3 3 KEB ERROR 84 ECO1 Error counter overrun 1 Counter overflow encoder channel 1 KEB ERROR 85 ECO2 e S D x lt 3 Q D Q lt g a 2 D 3 o 3 3 Error counter overrun 2 Counter overflow en
158. ss STOP 11 Machine 01201138 0107 32 INSTRUCTION po a l HANDBOOK operation Notice Date Page Detegent signals and water flushing MANUAL FUNCTIONS To access this function see in DETERGENTS FLUSH structions in section To select manual operation 8 to select the Detergent signals and water flushing you require FLUSH WATER This function uses water to clear detergent from the supply tubes of the detergent dispensing system POWDER SIGNAL This function will either LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 a use water to dispense detergent from machine LIQUID DETERGENT 4 LIQUID DETERGENT 5 compartments or LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 b dispense detergent from an external system The LIQUID DETERGENT 10 number of valves present will vary according to the LIQUID DETERGENT 12 machine type LIQUID DETERGENT 13 WATER ELOen FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 Press OPEN The function will be activated for as long as you press and hold this key The function ceases as Soon as you release the key When you have finnished Lx Pro elt hepeatedly to high light EXIT WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4
159. t KEB ERROR 34 EOC Error overcurrent Occurs if the specified peak current is exceeded Acceleration ramps too short the load is too big at turned off acceleration stop and turned off constant current limit short cir cuit at the output ground fault deceleration ramp too short motor cable too long EMC DC brake at high ratings active Displayed advertisement KEB ERROR 36 EOHI Error overheat internal Overheating in the interior error can only be reset at E nOHI if the interior temperature has dropped by at least 3 C Displayed advertisement KEB ERROR 37 ENOHI No Error overheat internal No longer overheating in the interior E OHI interior temperature has fallen by at least 3 C Displayed advertisement KEB ERROR 38 EOH Error overheat pow mod Overtemperature of power module Error can only be reset at E nOH Insufficient air flow at the heat sink soiled ambient tempera ture too high ventilator clogged Displayed advertisement KEB ERROR 39 EDOH Error drive overheat Overtemperature of motor PTC Error can only be reset at E ndOH if PTC is again low resistance Resistance at the terminals T1 T2 gt 1650 Ohm motor over loaded line breakage to the temperature sensor 01201138 0108 7 13 INSTRUCTION Notice Date Page 1 3 Maintenance HANDBOOK Error Meaning Possible cause Displayed advertisement KEB E
160. t the wash program required SELECT Press SELECT m What is a restricted use program A wash program which has been created on a PC can be made a restricted use program This means that The program cannot be deleted or copied to the program memory of a washer extractor You cannot modify the program or examine its structure To run the program you must have access to the memory card and insert it into the card reader when the program is to be started What happens when a program is copied Both the memory card and the program control unit have memory chips capable of storing wash pro grams The chip on the card can hold about 10 to 15 programs of normal size while the chip in the program control unit has a capacity of several hundred pro grams Hooo ODOO CLARUS CONTROL NORMAL 95 C STD Program memory card MY OWN 40 C MY OWN 60 C MY OWN 90 C MY OWN WOOL 30 C NORMAL 60 C STD NORMAL 40 C STD INTENSIVE 95 C INTENSIVE 60 C PERM PRESS 60 C PERM PRESS 40 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN MY OWN INTENSIVE When a program is copied from a memory card to the machine s program control unit it is copied not moved not deleted from the card A copy is transferred from the chip on the memory card to the storage chip of the machine program control unit Program memory card control unit MY OWN WOOL 30 C NORMAL 95
161. tallation Notice Date Page Table 4 B2 C and E correction factors for cable grouping B2 C E Number Seated in Wall Fixing Cable of cables Cable Duct or Cable Trough Tray 1 1 00 1 00 1 00 2 0 80 0 85 0 87 4 0 65 0 75 0 78 6 0 57 0 72 0 75 9 0 50 0 70 0 73 The total current included for using Table 1 should be the maximum rated current for the ma chine divided by the product of the different correction factors Other correction factors may also be applied consult the cable manufacturers Calculation Example The machine has a rated current of 60 A The ambient temperature is 45 C Table 2 gives a correction factor of 0 91 Rubber cable insulant Table 3 gives a correction factor of 0 92 The cable is fixed directly to the wall Column C with 2 cables side by side Table 4 gives a correction factor of 0 85 60A Total current 84A 0 91 x 0 92 x 0 85 Taking Column C in Table 1 wall fixing we obtain a minimum cable section of 3 x 25 mm Machine Supply Installed Rated Connection type Voltage Power Intensity Cable Section Gas steam T F 380 415 V 3 E 50 60 Hz 3 7 kW 8 5A 3x16A 4x2 5 mm 3x16A Electric 380 415 V 3 E 50 60 Hz 21 7 kW 335A 3x40A 4x6mm 3x40A Gas Steam T F 380 415 V 3 E 50 60 Hz 4 8 kW 11A 3x16A 4x2 5 mm 3x16A Electric 380 415 V 3 E 50 60 Hz 32 kW 50A 3x63A 4x 16 mm 3x63A 500 Gas Steam T F 380 415 V 3 E 50 60 Hz 5 8 kW 12 5A 3x 16A
162. tice Date Page 01201138 0107 2 14 Daily 8 H 1 2 Check that the emergency stop button works properly Check that the opening safety devices of the drum doors and of the outer doors are working correctly Clean the soap box operate the rinse electrovalve of soap box Monthly 170 H 4 Clean the water level and connections on the drain valve do not blow in the pipe towards the CPU Grease the drum bearings two greasing points on per bearing Use an appropriate pump and grease avoid brutal injections Use lithium soap grease drop point 190 C 374 F and penetration 250 300 see lubrication table in the following pages Check that the belts are clean and tightened Clean the drum pulley Lubricate gas suspension door hinges with aerosol spray on grease Clean the converter air vent with suction device Increase the cleaning times frequency to the dirtying Every three months 500 H 9 10 135 Check that the unbalance switch works correctly the machine should stop when the switch is manually driven Visually check the shock absorbers Remove and clean the drain Every six months 1000 H 12 13 14 15 16 T 18 Check the connections of the heating elements for electric heating Check the steam heating pipes aspect and connecting points Clean the filter for steam heating Check the water inlet pipes aspect and connecting point
163. ues apply to the steam pressure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP Connect the steam installation on the top of Diego the machine see example sketch a N A Washer extractor S S Steam inlet Y Manual stop wheel valve DN 20 7 BSP provided by customer Y P Steam special flexible pipeDN 20 Fad C BSP provided ri G Nipple DN 20 BSP provided by i Steam set customer i i F Steam filter DN 20 74 BSP provided EA P V Steam electrovalve DN 20 274 BSP provided U Pipe union DN 20 BSP provided M Isulating provided NV D1679 E INSTRUCTION HANDBOOK 9 Installation 01201138 Notice 1107 Date 11 Page Steam and condensate connections indirect steam heating Steam connection The customer must install a line purge a manually closing valve with handwheel lockable in off position do not use a 1 4 turn valve and a filter on the supply side of the washer extractor Hereunder values apply to the steam pressure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi e maxi 600 kPa 6 kg cm 87psi Connection size DN 15 77 BSP Condensate connection The customer must install a steam t
164. unit as described under To replace the scale unit If you suspect that the weighing equipment is not displaying accurate weight value Probable cause Probably a faulty load cell Fault finding procedure e e Place an object of known weight at one corner on top of the washer extractor Check the weight shown on the display Move the weight to each of the other corners of the machine in turn checking the display each time If one corner is different from the others this will reveal which load cell is faulty Check that the load cell in question is mechanically unobstructed free of anything which could affect its normal functioning Replace the load cell as described under To replace a load cell 11 Machine 01201138 0107 74 INSTRUCTION 11 HANDBOOK operation Notice Date Page Error message on display Failed Press SELECT Possible causes Dead load selector or calibration switch incorrectly set An incorrect calibration weight has been used for calibration Fault finding procedure Fig Check that the dead load selector is set correctly It should be set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 e f you are or have recently been calibrating the weighing equipment the calibration switch may be incorrectly set or an incorrect calibration weight may have been used for calibration Check that the calibration switch is set
165. ur mind If you do not want to reset the register Press on any button except SELECT If you want to reset the regis ter Press SELECT Now the numbers of washes toy haves marked are erased If you want to change any number you have written Press 1 if you want to change the first written number Write the new number If you regret something Press e INSTRUCTION HANDBOOK 11 Machine 01201138 0107 42 INSTRUCTION p T HANDBOOK operation Notice Date Page Scale adjustments for machines with weighing equipment installed only Scale adjustments SERVICE PROGRAM Press repeatedly until MAKE A CHOICE SCALE ADJUSTMENTS is The following functions are accessed via the SCALE CLEAR COUNTER highlighted ADJUSTMENTS menu CLEAR WASH COUNTER IN POS Reset scale to zero see section Reset scale to SCALE ADJUSTMENTS zero LF IL SELECT Used to make the weighing equipment display 0 EJ when the machine has no load in it Reset tare to zero see section Reset tare to zero SELECT Press SELECT Used to clear a stored tare parameter o Tare scale see section Tare scale x When you have finished Used to reset the weighing equipment so that a Press repeatedly until EXIT weight such as a container will not be included when is highlighted calculating net weight Set tare to a certain value see section Set tare to a SERVICE PRO

Electrolux WSB4350H Dishwasher User Manual

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