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Electrolux D81005 Oven User Manual

1. FLOOR DRAIN RELIEF VALVE OPENING AT THE TIME OF MANUFACTURE THIS WATER HEATER WAS PROVIDED WITH A COMBINATION TEMPERATURE PRESSURE RELIEF VALVE LISTED AS COMPLYING WITH THE STANDARD FOR RELIEF VALVES AND AUTO MATIC GAS SHUTOFF DEVICES FOR HOT WATER SUPPLY SYSTEMS ANSI 221 22 FOR SAFE OPERATION OF THE WATER HEATER THE RELIEF VALVE MUST NOT BE REMOVED FROM ITS DESIGNATED POINT OF INSTALLATION OR PLUGGED YOUR LOCAL JURISDICTIONAL AUTHORITY WHILE MANDATING THE USE OF A TEMPERATURE PRESSURE RELIEF VALVE COMPLYING WITH ANS 221 22 AND ASME MAY REQUIRE A VALVE MODEL DIFFERENT FROM THE ONE FURNISHED WITH THE WATER HEATER COMPLIANCE WITH SUCH LOCAL REQUIREMENTS MUST BE SATISFIED BY THE INSTALLER OR END USER OF THE WATER HEATER WITH A LOCALLY PRESCRIBED TEMPERATURE PRESSURE RELIEF VALVE INSTALLED IN THE DESIGNATED OPENING IN THE WATER HEATER SEE MANUAL HEADING TEMPERATURE PRESSURE RELIEF VALVES FOR INSTALLATION AND MAINTENANCE OF RELIEF VALVE DISCHARGE LINE AND OTHER SAFETY PRECAUTIONS Installing the New Water Heater cont d Filling the Water Heater CAUTION Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning the han dle to the rig
2. T TOP VIEW ut OF CLOSET TOP VIEW 1 MIN WITHOUT DOOR OF CLOSET 6 MIN 12 MAX WITH DOOR FRONT VIEW ee ere x RECTANGULAR i 3 OF DOOR Rie rer MIN Figure 1 AIR DUCT WARNING A gas water heater cannot operate properly without the cor rect amount of air for combustion Do not install in a confined area such as a closet unless you provide air as shown in Figures 1 5 Never obstruct the flow of ventilation air If you have any doubts or questions at all call your gas company or Sears Service Center Failure to provide the proper amount of combustion air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry clean ing equipment it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas Refer to the Locating The New Water Heater section of this manual and also the latest edition of the National Fuel Gas Code ANS Z223 1 also referred to as NFPA 54 for specifics provided concerning air required Combustion Air and Ventilation for Appliances Located in Uncontined Spaces Unconfined Space is a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appliances installed in that space Rooms communicat
3. 10 Replace or close inner door Replace outer door if door does not cover gas control on off knob or tem perature adjustment knob Figure 9 page 15 11 Atarms length away turn gas control knob counter clockwise to the full ON position WARNING Do not use gas control knob to reg ulate gas flow Figure 8 page 15 12 At arms length away set the thermostat to desired setting The mark V HOT indicative of approximate 120 F is preferred starting point Some local laws may require a lower starting point If hotter water is desired see instruction manual and warning below 13 Replace the outer door if not replaced in step 10 WARNING Hotter water increases the risk of scald injury Before changing temperature setting see instruction manual 1 Set the thermostat to lowest setting by turning the water temperature dial clockwise N to its lowest temperature setting with arrow on dial as shown BO NOT FORCE mal TO TURN OFF GAS TO APPLIANCE 2 Turn gas control knob clockwise to OFF posi tion Knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Figure 6 page 15 3 Replace outer door if removed Temperature Regulation Due to the nature of the typical gas water heater the Turn the water temperature dial clockwise 77 N to water temperature in certain situations may vary up to decrease the temperature or
4. Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will disappear in a short while THERMAL EXPANSION Water supply systems may because of high line pressure frequent cut offs the effects of water hammer and others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed sys tems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pres For Your Informa tion sure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expan eee is an unacceptable condition and must be cor rected z it is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve
5. tional area as the free area of the openings to which they connect The minimum short side dimension of rectangular air ducts shall not be less than 3 inches See Figure 5 5 Louvers and Grilles In calculating free area consideration shall be given to the blocking effect of louvers grilles or screens protecting openings Screens used shall not be smaller than Ys inch mesh If the free area through a design of louver or grille is known it should be used in calculat ing the size opening required to provide the free area spec ified If the design and free area is not known it may be assumed that wood louvers will be 20 25 percent free area and metal louvers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation 6 Special Conditions Created by Mechanical Exhausting or Fireplaces Operation of exhaust fans ventilation systems A dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment mes ed eee ee Mol QUE MN eet eo min X eee ee eet JOUR an ee ee ee ee A SD CE EE AE mt SE UE ee int Et Water Piping WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitiz
6. turn the gas control knob clockwise 77 to the OFF position depressing slightly NOTE The knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the access door of the water heater If the burner needs to be removed for additional cleaning call the Sears Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned Periodic Maintenance cont d 20 L P Gas Control Valve amp Burner Assembly Replacement Information WARNING PROPANE L P GAS CONTROL VALVE AND BURNER ASSEMBLY REPLACEMENT INFORMATION 4 For Propane L P Gas Models Only Your water heater is equipped with a Propane L P as control valve and a main burner assembly with left and threads for the following fittings and their con nections 1 The connection between the manifold and the gas control valve A to B are left hand threads 2 The connection between the main burner orifice and the manifold C to D are left hand threads For ordering these replacement parts please refer the the Repair Parts section of this manual Housekeeping Vacuum around base of water heater for dust dirt and lint on a regular basis WARNING INSTALLED IN SUITABLE AREA To insure sufficient venti lation and combus
7. F145 069744 F145 0697 7 F145 0697 1 F 145 0697 f FJ45 0697 f 5445 0697 16 Dip Tube Spacer Washer 0530087 05300877 0530087 40530087 0530084 4 0530087 16 117 Flue Baffle 9000516 9000298 18 119 Restrictor Ring 90002754 9000275 7 9000275 44000275 1 9000275 49000275 LV 20 Pilot Cd doao esoo F145 0609 _ Pilot Clip F145 0089 4 F 145 0089 4 F 145 0089 4 1 45 0089 TF 145 0089Y F145 0089 These parts are also available at most Sears retail stores lf the parts you need are not stocked locally your order Also available at most hardware stores will be electronically transmitted to a Sears Repair Parts Replaced only on return of damaged plate Distribution Center for handling ce Mustrate The model number of your Gas Water Heater will be Now that you have purchased your Gas Water Heater found on the model rating plate located above the gas hould a need ever exist for repair parts or service simply control valve ontact any Sears Service Center Be sure to provide ali per WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE nent facts when you call or visit FOLLOWING INFORMATION Al MODEL NUMBER NAME OF ITEM All parts listed may be ordered from any Sears Service PART NUMBER PART DESCRIPTION center and most Sears stores a THIS IS A REPAIR PARTS LIST NOT A PACKING LIST POWER MISER 8 GAS WATER HEATERS Repair Parts cont d MODEL NUMBERS 153 335600 65 Gal High Altitude 153 335650 65
8. Gal 153 335651 65 Gal 153 335750 50 Gal 153 335751 50 Gal 28 Repair Parts cont d WER MISER 8 GAS WATER HEATERS YDEL NUMBERS 3 335600 65 Gal High Altitude 3 335650 65 Gal 3 335651 65 Gal 3 335750 50 Gal 3 335751 50 Gal 153 335600 153 335650 153 335651 MODEL NUMBERS 153 335750 153 335751 KEY NO PART DESCRIPTION PART NUMBERS 9000734 0270118 027018 0270118 9000058 a x Yea x Ve thick 90015841 9001584 49001584147 9001584 1 9001584 6 Thermocouple Clip F145 0085 H F145 0085 WF 145 0085 14145 0085 1 F 145 0085 7 Thermocouple 42 9231 42 9231 4 42 9231 y 42 9231 42 9231 y 8 Pilot Tubing w Fittings 9000278 47 9000278 F 9000278 9000278 149000278 eerie ae d ae e 37 33 33 30 30 F145 009647 F145 0096 4 F145 0096 47 fii Burner 90007034 _ 9000703 Dip Tube Spacer Washer 0530087 0530087 0530087 0530087 16 Dip Tube 9001982 129001982 1 4001982 7 2001698 9000516 V 9000419 9000419 4 9000371 47 90003714 90002734 9000273 9000273 2000274 4 900027444 F145 06097 F145 06094 Pilot Clip F145 0089 YF 145 0089 F145 0099 F145 0099 4f 145 0099 fF145 00994 C Maw O OOOO 0299319 d These parts are also available at most Sears retail stores Also available at most hardware stores T3 tReplaced only on return of damaged plate Not Illustrated Now that you have purchased your
9. NOT let insulation around the gas water heater to get Within 8 inches of the floor air must get to the burner e DO NOT cover or remove operating instructions and safety ue warning labels and materials affixed to the water eater Failure to heed this will result in the possibility of fire or explosion D WARNING Do not use this appliance if any part of it has been under water Immediately call a Sears Service Technician to inspect the appli ance and to replace the gas control or any part of the burner sys tem which has been under water CAUTION SO WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoid ed a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears store Such a drain pan must be not greater than 1 4 inches deep have a mini mum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Under no circum stances is the manufacturer or Sears to be held liable for any water damage in connection with this water heater RE ete Mr I eee Table of Contents General Safety PE ETE EE E T a A 2 3 Table of Contents Sse E 9 Introduction 5 Specifications
10. PEON AE PE Preparing for the New Installation 5 Materials and Basic Tools Needed 6 Materials NECEG mia EA a 6 BASIC TOOS orena oer TEE O Ea E T E A A A E 6 3 e Removing the Old Water Heater 7 e Locating the New Water Heater 8 9 Facts to Consider ADOUPLOCANION ass ie craint nn onde 8 Combustion Air and Ventilation for Appliances Located in Unconfined Spaces 9 Combustion Air and Ventilation for Appliances Located in Confined Spaces ss 9 Installing the New Water Heater Sapa 10 14 VV ALOT OIG ast a da ei eat end e dienes ahem Cie lou 10 Temperature Pressure Reiet VaVe EE a ane a ne tin Area 11 UNE tme Water Heater aooi a e A i a dede cos A D nt 12 VENON ain E A A E TEE 1 12 GaS RIDIN asses a A TEE E E EAE E EN E NE taeea ee 13 instal tion Check ist sauces cuenccavcetcsteecn ca tacGe nn ont nie nt nan a nee ne el dent one 14 Lighting ee eee ete NEEN E eel es 15 16 Temperature Regulation 17 For Your Information 18 19 SEALE LOGON IUGINS AREA ere li niet ie nt acca demandes 18 Cond EY elt OY a e to te ne dE Ts PT 18 Smoke OG ON erini ae a ann Gaara din ao 18 Yhermal EX DANS ION SR ee darts a tnt tra ete D reer TT 18 SELENE Ge SOLIS dar aa cscs ga en a oie Nine ae Ce te ee eee Geman die ee 18 Operational Conditions He EEEE E DD Re 18 19 Smelly Water TR asia E 18 19 AIT IN AOEWAtEr Faucets RE A detente E er EE a 19 High Temperature SIUC ON SYSTEM er anti sus ei tete in ete lient noue 19 NOCENOUBN Or NO FION Wa
11. U S A
12. additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater Consult the local Sears Service Center or gas utility if any such changes are planned For proper venting in certain installations a larger diameter vent pipe may be necessary Due to great variances in installations unforeseeable by the manufacturer of the water heater you must consult your gas company to aid you in determining the proper venting for your water heater from the vent tables in the latest edition of the National Fuel Gas Code ANS 2223 1 also referred to as NFPA 54 Check the venting system for signs of obstruction or deterio ration and replace if needed The combustion and ventilation air flow must not be obstructed WARNING Obstructed or deteriorated vent systems may present serious health risk or asphyxiation i 1 Place the draft hood legs in the receiving holes on the top of the water heater The legs will snap in the holes to give a tight fit 2 Place the vent pipe over the draft hood With the vent pipe in position drill a small hole through both the vent pipe and draft hood Secure them together with a sheet metal screw DRAFT HOOD VENT p SCREW DRAFT HOOD VENT TO OUTDOORS DRAC HOOD OR CHIMNEY e eo WARNING The water heater with draft hood installed must be connect ed to a chimney which terminates to the outdoors Never operate the water heater
13. b aeb 42 9231 3000278 Thermocouple 42 9231414 42 9231 Pilot Tubing w Fittings 9000278 4 9000278 Burner Orifice See Note A 0230124 0230124 0230223 30 4 30 LES 0 _ Manifold See Note A 9001711 472001711117 99 F145 0096 T 145 0096 Burner 90007037 O _12_ Manifold Cover 9000358 4 9000358 9000358 LY 14 Gas Control Valve See Note A 16 Dip Tube 9001982 4 001982 49001698 18 Draft Hood 90002741 9000274 99902734 19 RestrictorRing sss 9000297 47 900029714908 20 Pilot 45 0609 Pilot Clip Cd F145 0089 F 145 0891 145 0089 Pilot Orifice sss F145 0099 145 0099 4145 0100 L Manual ooo O 0291319 RE PS RE PS Cr ITE A For propane L P model s this part has left hand lf the parts you need are not stocked locally your order 2 threads will be electronically transmitted to a Sears Repair Parts hese parts are also available at most Sears retail stores Distribution Center for handling lso available at most hardware stores The model number of your Gas Water Heater will be eplaced only on return of damaged plate found on the model rating plate located above the gas lot Illustrated control valve W that you have purchased your Gas Water Heater WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE uld a need ever exist for repair parts or service simply FOLLOWING INFORMATION tact any Sears Service Center Be sure to p
14. counterclockwise 47 30 F higher or lower at the point of use such as bathtubs to increase the temperature showers sink etc This means that when the temperature adjustment dial is set at the mark approximating 120 F the actual water temperature at any hot water tap could be as high as 150 F or as low as 90 F Any water heater s intended purpose is to heat water Hot water is needed for cleaning bodies dishes clothing Hot water will present a scald hazard Depending on the time element and the people involved normal adults children toddlers elderly infirm etc scalding may occur at different temperatures WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy clothes washing dish wash Ing and other sanitizing needs can scald and perma nently 2 you upon contact Some people are more likely to be permanently injured by hot water than oth ers These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the low est possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by
15. in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the loca water heater supplier for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment If the smelly water persists after the anode replacemer and chlorination treatment we can only suggest that cor tinuous chlorination and filtering conditioning equipmer be considered to eliminate the water problem Do not remove the anode leaving the tank unprotectec By doing so all warranty on the water heater tank voided AIR IN HOT WATER FAUCETS WARNING HYDROGEN GAS Hydrogen pas can be produced in a hot water system that has not been used for a long peri od of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recom mend the hot water faucet be opened for several min futes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or anne machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open HIGH TEMPERATURE SHUT OFF SYSTEM HEE Ti is water heater is equ
16. ing needs can scald arid permanently injure you upon con tact Some people are more likely to rmanently injured by hot water than others These include the elderly children the infirm or paie feront handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot water tap then you must take spe cial precautions In addition to using the lowest possible tem perature setting that satisfies your hot water needs some pe of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation sec tion in this manual This water heater shall not be connected to any heating systems or component s used with a non potable water heating appliance if a water heater is installed in a closed water supply sys tem such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means shall be provided to control thermal expansion Contact the local utility or local Sears Service Center on how to control this situation NOTE To protect against untimely corrosion of hot and cold water fittings it is cone re
17. or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 15 feet or use of more than two elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury haz ard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank WARNING A fire can start if combustible materials such as clothing cleaning materials or flammable liquids are placed against or next to the water heater WARNING WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY This water h
18. the pressure built by thermal expansion in the water system Expansion tanks are available for ordering through the Sears Service Center Contact the local plumbing inspector water sup plier and or the Sears Service Center for assistance in con trolling these situations STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Condensation causes sizzling and popping with the burn er area during heating and cooling periods and should be considered normal See Condensation section Operational Conditions SMELLY WATER In each water heater there is installed at least on anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint asso ciated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas Feo in the water The smell is the result of four factors which must all be present for the odor to develop a a concentration of sulfate in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans d an excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced
19. these people or at the water heater WV HOT Is a thermostat setting of approximately 120 F which will supply hot water at the most economical temperatures The temper ature adjustment knob can be turned lower than HOT if desired A is a thermostat setting of approximately 130 F B Is a thermostat setting of approximately 140 F This is the lowest setting for supply of hot water to dishwashers C Is a thermostat setting of approximately r WARNING T30 F VERY HOT Is a thermostat setting of 160 F It is recom mended that the dial be set lower whenever possible Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or hand Capped person unattended in a bathtub or shower Ihe thermostat of this water heater has been factory set at 8 10West position to reduce the risk of scald injury It is table and must be reset to the desired temperature 8 The mark W HOT indicative of approximately F is the preferred starting point Some states have a euirement for a lower setting If you need hotter water WARNING Should overheating occur or the gas supply fail to shut off turn OFF the manual gas control valve to the appliance aw directions for temperature adjustment but beware Of the warnings in this section 17 Start Up Conditions CONDENSATION Whenever the water heater is filled with cold water a cer ta
20. unless it is vented to the outdoors and has adequate air supply to avoid risks of improper opera tion explosion or asphyxiation WARNING The vent pipe from the water heater must be no fess than the diameter of the draft hood outlet on the water heater and must slope upward to the chimney at least 4 inch per linear foot All vent gases must be completely vented to the outdoors of the structure dwelling Install only the draft hood pro vided with the new water heater and no other draft hood Vent pipes must be secured at each joint with sheet metal screws TO CHIMNEY MIN 4 INCH RISE PER LINEAR FOOT VENT PIPE INSTALLATION There must be a minimum of 6 clearance between single wall vent pipe and any combustible material Fill and seal any clear ance between single wall vent pipe and combustible material with mortar mix cement or other noncombustible substance For other than single wall follow vent pipe manufacturer s clear ance specifications To insure a tight fit of the vent pipe in a brick chimney seal around the vent pipe with mortar mix cement WARNING Failure to have required clearances between vent piping and combustible material will result in a fire hazard WARNING Be sure vent pipe is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains
21. 0291319 SEARS Gas Water Heater Owners Manual FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING NOT FOR USE IN MOBILE HOMES MODEL NUMBERS 153 335200 40 Gal High Altitude 153 335250 40 Gal 153 335251 40 Gal 153 335302 30 Gal High Altitude 153 335350 30 Gal 153 335351 30 Gal 153 335400 40 Gal High Altitude 153 335450 40 Gal 153 335451 40 Gal 153 335502 50 Gal High Altitude 153 335550 50 Gal 153 335551 50 Gal 153 335600 65 Gal High Altitude 153 335650 65 Gal 153 335651 65 Gal 153 335750 50 Gal 153 335751 50 Gal 153 335850 65 Gal 153 335851 65 Gal 153 335951 40 Gal L P e Installation Operation Repair Parts AN ODORANT IS ADDED TO THE GAS For Your Safety USED BY THIS WATER HEATER WARNING Improper installation adjustment alter ation service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manu al for assistance or consult the local Sears Service Center or gas utility for further information WARNING If the information in these instructions are not followed exactly a fire or explosion may result un prop erty damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electrical switch do not use
22. 2 Check the pilot flame It may have gone out All models Cs an opening behind the outer door for viewing the pilot 3 If the pilot is not lit follow the Lighting instructions in this manual or located above the gas control valve on the water heater to relight the pilot If the water was extreme ly hot and is now cold the high limit safety temperature shut off may have put out the burner and pilot If the high temperature shut off activates the gas control valve must be replaced Contact the Sears Service Center 4 The gas control knob must be turned to the ON position 5 The temperature adjustment dial may be set too low See the Temperature Regulation section 6 The gas company can check the gas input to see if it is correct An underfired water heater will not heat water as quickly 7 Look for leaking or open hot water faucets Make sure all are closed l 8 The cold water inlet temperature may be colder during the winter months It will take longer to heat the water and seem like less hot water 9 If you cannot find what is wrong call the Sears Service Center WATER IS TOO HOT 1 The temperature adjustment dial may be set too high See the Temperature Adjustment section NOTE A period of time is necessary after an adjustment has been made for the water temperature to reach the new temperature setting 2 If lower temperature settings will not lower the water temperature call the Sears Ser
23. 5_7 F145 0085 Y F145 0085 F 145 0085 45 0085 Thermocouple 42 9231 t 42 9231 14 42 923114 4242311 42 9231 42 9231 Pilot Tubing w Fittings 9000278 dy 9000278 4 7 9000278 4 9000278 9200278_4 9000278 40 37 37 37 33 33 Burner w Pilot F145 0096 pf F145 0096 4 F145 0096 4 F145 00961 Burner 9000703 9000703 Manifold Cover 9000358 47 9000358 145 0842 F145 0697 F145 0697 9000734 4 9000734 i 9 1 1 9001584 0530087 9000300 4f 9000300 f 900030044 90011937 9001193 tf 9001193 4 9000273 9000275 W 9000275 if 9000275 i 9000275 f 9000275 Piot o Ba 0609 T F145 0609 Pilot Clip F145 0089 T F145 0089 F 145 0089 4 F145 0089 27F 145 0089 F145 0089 Pilot Orifice F145 0099 f F145 0099 47F145 0099 4f 145 0999 7145 0099 F145 0099 0291319 Mag Erad _ 3515 ese parts are also available at most Sears retail stores If the parts you need are not stocked locally your order Iso available at most hardware stores will be electronically transmitted to a Sears Repair Parts dlaced only on return of damaged plate Distribution Center for handling ot Illustrated The model number of your Gas Water Heater will be v that you have purchased your Gas Water Heater found on the model rating plate located above the gas iid a need ever exist for repair parts or service simply control valve act any Sears Service Center Be sure to provide all per WH
24. DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING If this water heater will be used in beauty shops barber shops _ cleaning establishments or self service laundries with dry clean ing sy gee it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas Refer to the Locating The New Water Heater section of this manual and also the latest edition of the National Fuel Gas Code ANS Z223 1 also referred to as NFPA 54 for specifics provided concerning air required WARNING VENT DAMPERS Any vent damper whether it is operated ther mally or otherwise must be removed if its use inhibits proper drafting of the water heater Thermally Operated Vent Dampers Gas fired water heaters hav ing thermal efficiency in excess of 80 may produce a relativel low flue gas temperature Such temperatures may not be hig enough to properly open thermally operated vent dampers This would cause spillage of flue gases and may cause carbon monox ide poisoning Vent dampers must bear evidence of certification as complying with the latest edition of American National Standard ANSI Z21 68 ANSI Z21 66 amp 67 respectively cover electrically and mechanically actuated vent dampers Before installation of any vent damper consult your local Sears Service Center or the gas utility for further information WARNING 1 The appliance and its individual shutoff valve m
25. EN ORDERING REPAIR PARTS ALWAYS GIVE THE it facts when you call or visit FOLLOWING INFORMATION MODEL NUMBER NAME OF ITEM parts listed may be ordered from any Sears Service ee E PART NUMBER PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST POWER MISER 8 GAS WATER HEATERS MODEL NUMBERS 153 335400 40 Gal High Altitude 153 335450 40 Gal 153 335451 40 Gal 153 335502 50 Gal High Altitude 153 335550 50 Gal 153 335551 50 Gal 26 a RR LEP ve h Be SSS E Repair Parts cont d OWER MISER 8 GAS WATER HEATERS ODEL NUMBERS 53 335400 40 Gal High Altitude 53 335450 40 Gal 53 335451 40 Gal 53 335502 50 Gal High Altitude 53 335550 50 Gal 53 335551 50 Gal MODEL NUMBERS 153 335551 PART NUMBERS f f Temperature Pressure Relief Valve 9000071 9000071 7 9000071 49000071 9000071 LT 9000071 KEY NO PART DESCRIPTION 2 3 4 TA x Ya x Val thick 9001584 9001584 9001584 9001584 9001584 LU 9001584 6 7_ Thermocouples 42 9231 42 9231 42 9231 8 9000278 37 bo 33 33 17 37 33 L Re 10 Manifold 11 Burner wPilot F145 00960p 145 0096 7 FJAS 0096F145 00 7 11_ Burner __ __ 9000703 9000703 _12 _13 Inner Door 9000281 LY 9000281 8000281 449000281 00002811 9000281 _14 Gas Control Valve F145 0842LF145 0842 F145 0842 4 F145 0844 F145 0844 4 F145 08424 15_ Temperature Adjustment Knob
26. GARDEN Hose 6 FOOT TAPE PIPE WRENCH SLOT HEAD SCREWDRIVER PHILLIPS SCREWDRIVER TIN SNIPS USE ONLY ON WATER RCUECTENN CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER AND GAS CONNECTIONS ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes HACKSAW 3 4 WIRE BRUSH 1 2 WIRE BRUSH Et ROLL OF LEAD FREE SOFT SOLDER PROPANE TORCH ROLL OF EMERY CLOTH TUBING CUTTER SOLDER FLUX 1 Turn OFF the gas supply to the water heater WARNING if the main gas line shutoff serving all as appliances is used also shut OFF the as at each appliance Leave all gas appliances shut OFF until the water heater installation Turn OFF the water to the water heater Some installations require that the water be turned off to the entire house Check again to make sure the gas supply is OFF to the water heater Then disconnect the gas supply con nection from the gas control valve Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining WARNING The water passing out of the drain valve may be extremely hot To avoid being scalded make Sure all connections are tight and that the w
27. Gas Water Heater should a need ever exist for repair parts or service simply contact any Sears Service Center Be sure to provide all per tinent facts when you call or visit parts listed may be ordered from any Sears Service Center and most Sears stores 29 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling The model number of your Gas Water Heater will be found on the model rating plate located above the gas control valve WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER NAME OF ITEM PART NUMBER PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST Repair Parts cont d POWER MISER 8 GAS WATER HEATERS MODEL NUMBERS 153 335850 65 Gal 153 335851 65 Gal 153 335951 40 Gal L P 30 epair Parts cont d WER MISER 8 GAS WATER HEATERS DDEL NUMBERS 335850 65 Gal 335851 65 Gal 3335951 40 Gal L P MODEL NUMBERS 153 335851 153 335951 PART NUMBERS KEY Z PART DESCRIPTION Temperature Pressure Relief Valve 9000071114 9000071 p19 Primary Anode Rod 9000734 14 9000734 49000734 Model Rating Plate t 0270118 0270118 0270118 9000058 v 90000587 9000058 Drain Valve Washer CA x Ya x Yel thick 9001584 44 9001584 49001584 Thermocouple Clip F145 0085 67145 0085 145 0085 1 wW T Nt md
28. ISISLSISTISIS IS ISISISTISISISISISISISISISISNL CRETE TRS RS RSS ST SSII ISIE PSS RESIS SEIS RSS K FULL ONE YEAR WARRANTY ON WATER HEATER For one year from the date of purchase when your Sears Kenmore water heater is installed and operated in Q accordance with the instructions in this manual Sears will KA 1 Repair defects in material or workmanship in this water heater free of charge Q KA 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a lea Q occurs in the tank _ LIMITED WARRANTY ON TANKS THAT LEAK After one year and through 8 years from the date of purchase if a leak occurs in the tank Sears will furnish a eS new current model water heater of equal capacity and quality You will be charged for installation GS LIMITED WARRANTY ON PARTS After one year and through 4 years from the date of purchase when your Sears Kenmore water heater is installed Q N and operated in accordance with the information in this manual if a part fails due to a failure in materials or eS workmanship Sears will furnish a replacement part free of charge You will be charged for labor es eS If the water heater is subjected to commercial institutional industrial or other non residential use the above s B warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts war Oy eS ranty is effective for 1 year from the dat
29. ON Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very impor tant consideration for the safety of the occupants in the building and for the most economical use of the appli ance This water heater is not for use in mobile homes or outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed 1 The location selected should be indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected and as centralized with the water piping system as possible The water heater as all water heaters will eventually leak Do not install without adequate drainage provi sions where water flow will cause damage CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such loca tions cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears store Such a drain pan must be not greater than 1 2 in
30. OTTER WATER CAN SCALD Water heaters are intended to pro duce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically men tally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requir ing a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest pos sible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual WARNING BEFORE LIGHTING PROPANE L P GAS WATER HEATERS Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground level will serve as pockets for the accumulation of this gas Before attempting to light
31. USING SEARS INSTALLATION KIT SHUTOFF FLEXIBLE WATER VALVE THREADED TO SWEAT COUPLING THREADED TO SWEAT COUPLING ma A 3 4 THREADED 3 4 THREADED COUPLING COUPLING TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 AIR GAP FLOOR DRAIN COLD INLET WATER LINE Temperature Pressure Relief Valve WARNING At the time of manufacture this water heater was provided with a combination temperature pressures relief valve certi fied by a nationally recognized testing laboratory that main tains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the latest edition of ANSI Z21 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water ou Eve ANSI Z21 22 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the _ water heater 150 Ibs sq in and a discharge capacity not less than the water heater input rate as shown on the model am par El
32. al Fuel Gas Code ANSI Z223 1 also referred to as NFPA 54 Installation Checklist BEFORE LIGHTING THE PILOT 1 Check the gas lines for leaks a Use a soapy water solution DO NOT test for gas leaks using a match or open flame b Brush the soapy water solution on all gas pipes joints and fittings c Check for bubbling soap This means you have a leak Turn OFF gas and make the necessary repairs d Recheck for leaks e Rinse off soapy solution and wipe dry 2 Is the new temperature pressure relief valve properly installed and piped to an adequate drain See Temperature Pressure Relief Valve section 3 Are the cold and hot water lines connected to the water heater correctly See Water Piping instructions in the Installing the New Water Heater section 4 Is the water heater completely filled with water See Filling instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater section VENT PIPE TO UNION OUTDOORS OR CHIMNEY Diy HOT KA j GAS in q DRIP LEG Sediment trap PIPE CAP DRAIN VALVE Installing the New Water Heater cont d 6 Is there proper clearance between the water heater and anything that might catch fire See the Locating the New water Heater section 7 Do you have adequate ventilation so that the water heater wi
33. any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the as supplier s instructions Bi can not reach your gas supplier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier WARNING Flammable vapors may be drawn by air currents from other areas of the struc ture to this appliance WARNING READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER Save this Manual for Future Reference KENMORE POWE R General Satety WARNING Improper installation adjustment alteration service or mainte nance can cause DEATH SERIOUS BODILY INJURY OR PROP ERTY DAMAGE Refer to this manual for assistance or consult your local Sears Service Center for further information WARNING At the time of manufacture this water heater was provided with a combination temperature pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meet ing the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the latest edition of ANSI Z21 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less t
34. ater How is directed away from any person Removing the Old Water Heater Disconnect the vent pipe from the draft hood where they connect to t e water heater In most installations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft hood The new water heater has the draft hood which must be used for proper operation a lf you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where hey connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pres sure relief valve drain line When the water heater is drained discon nect the hose from the drain valve Close the drain valve The water heater is now completely discon nected and ready to be removed If you have galvanized pipe to the water heater loosen the two galva nized pipes with a pipe wrench at the union in each line Also dis connect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed CAUTI
35. certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive Gas Piping WARNING Make sure the gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 14 inches water column 2 pound bet square inch 3 5kPa The minimum inlet gas pressure li isted on the model rating plate is for the purpose of input adjustment WARNING jf the gas control valve is subjected to pressures exceeding pound per square inch 3 5kPa the damage to the gas con trol valve could result in a fire or explosion from leaking gas WARNING If the main gas line shutoff serving all gas appliances is used also turn OFF the pas at each appliance Leave all gas appli _ances shut off until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult the latest edition of National Fuel Gas Code ANSI Z223 1 also referred to as NFPA54 and the gas Company concerning pipe size There must be A readily accessible manual shut off valve in the gas sup ply line serving the water heater and A drip leg sediment trap ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas co
36. ches deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Under no circumstances is the manufacturer or Sears to be held liable for any water dam age in connection with this water heater WARNING INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ UIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc or other substances such as adhesives etc all of which emit flammable vapors may be improperly stored or used in such areas The gas water heater pilot light or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as propery Gamage f installation in such areas is yeu only option then the installation must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches While this may reduce the changes of flammable vapors from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance Also the water heater must be located and or protect ed so it is not subject to physical damage by a moving vehicle NOTE Flammable vapors ma
37. commended that di electric unions or couplings be installed on this water heater when connected to copper pipe The illustration shows the attachment of the water piping to the water heater The water heater is equipped with 3 4 inch water connections NOTE If using opper tubing solder tubing to an adapter before attaching the adaptor to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet It will harm the dip tube and damage the tank 1 Look at the top cover of the water heater The water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the 34 threaded nip ple Using flexible connectors connect the hot water pipe to the hot water outlet on the water heater Installing the New Water Heater TR HOT OUTLET TO HOUSE 2 Look at the top cover of the water heater The cold _ water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the 3 4 threaded nipple Using flexible connectors connect the cold water pipe to the cold water inlet of the water heater NOTE This water heater is super insulated to mini mize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater INSTALLATION COMPLETED
38. e of purchase as O To obtain warranty service SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN Q RS THE UNITED STATES This warranty applies only while this product is in use in the United States Se This warranty gives you specific legal rights and you may also have other rights which vary from state to state 2 se O SEARS ROEBUCK AND CO Dept 817 WA Hoffman Estates IL 60179 Q Sears Installation Policy All installation labor arranged by Sears shall be performed in a neat workmanlike manner in accordance with gener ally accepted trade practices Further all installations shall comply with all local laws codes regulations and ordi nances The customer shall also be protected during installation by insurance relating to property damage Worker s Compensation and Public Liability Sears Installation Warranty In addition to any warranty extended to you on the Sears merchandise involved which warranty becomes effective the date the merchandise is installed should the workman ship of any Sears arranged installation prove faulty within one year Sears will upon notice from you cause such faults to be corrected at no additional cost to you If you want this water heater professionally installed by Sears contact your Sears Salesperson He will arrange for prompt quality installation by Sears authorized contractors Rev 4 93 32 0291319 00 Sears Roebuck and Co Hoffman Estates IL 60179
39. e thermostat to lowest setting by turning the water temperature dial clockwise to its lowest temperature setting with arrow on dial as shown DO NOT FORCE 4 Turn gas control knob clockwise to OFF pe tion Knob cannot be turned from PILOT to OFF unless Knob is depressed slightly DO NOT FORCE Figure 6 page 15 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 6 Remove or open inner door located below the gas control unit Figure 9 page 15 7 Find pilot follow metal tube from gas control The pilot is located on the right hand side of the burner PILOT BURNER THERMOCOUPLE 8 If you don t smell gas turn knob on gas control counter clockwise Q to PILOT position Figure 7 page 15 9 Push in control knob all the way and hold down immediately light the pilot with a match Continue to hold control knob in for about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 through 8 if knob does not pop up when released stop and immediately call your service technician or gas supplier f the pilot will not stay lit after several tries depress and turn the gas control knob clockwise to OFF and call your service technician or gas supplier Figure 6 page 15
40. eater is equipped for one type gas only Check the model ane pale near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE Failure to use the correct gas can cause problems which can result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE if you have any questions or doubts consult your gas supplier or local utility WARNING INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as on solvents propane LP or butane etc all of which emit ammable vapors may be improperly stored or used in such areas The gas water heater pilot light or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage If installation in such areas is your only option then the installa tion must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches While this may reduce the changes of flammable eae from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance WARNING H
41. ectric heaters watts divided by 1000 x 3415 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI 221 22 and ASME may require a valve model ditterent from the one furnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the facto ry furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge Opening must not be blocked or reduced in size under any circumstances Excessive length over 15 feet or use of more than two elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the Telief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or ropert
42. enter for further een Do not plug the temperature pressure ef valve nk Sediment Cleaning ment build up on the tank bottom may create varying ints of noise and if left in the tank will cause prema tank failure In some water areas you may not be to drain all sediment deposits by simply draining the In these cases Mag Erad part no 3515 can be used elp remove the sediment deposits This may be ted from the Sears Service Center For ordering refer E Repair Parts section Periodic Maintenance cont d 21 Draining The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary Turn the gas control knob to the OFF position CLOSE the cold water inlet valve to the water heater OPEN a nearby hot water faucet and leave open to allow for draining Connect a hose to the drain valve and terminate to an adequate drain OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 6 Close the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the lighting instructions in the Lighting section to restart the water heater UT aes Ww N Drain Val
43. ground level in the vicini ty of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises Lighting and operating instructions are located on front of the water heater above or to one side of the gas control valve WARNING AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER FOR YOUR SAFETY IF YOU SMELL GAS 1 Do not try to light any appliance 2 Do not touch any electrical switch do not use any phone in your building 3 Immediately call your gas supplier from a neighbor s _ phone Follow the gas supplier s instructions 4 If you cannot reach your gas supplier call the fire department WARNING DO NOT force the gas control knob Use only your hand to push it down to light the pilot or to turn it to ON OFF or PILOT Never use a tool such as a lever wrench or pliers Do not hit or damage the knob A damaged knob may result in an explosion and seri Ous injury If you have problem turning the knob call the gas supplier immediately CHECK FOR LEAKS Be sure to check all your gas pipes for leaks before light ANS your water heater Use a soapy water solution not a h atch or open flame Check the factory gas fittings after ilot is lit and gas control knob is still in PILOT position anen check the fittings when the main burner is turned ON Use a soap
44. han a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs sq in and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3415 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI Z21 22 and ASME may require a valve model different from the one furnished with the water heater eee with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated open ing in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any dis charge will exit only within 6 inches above
45. ht clockwise The drain valve is on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all new water piping for leaks Repair as needed Venting WARNING VENT DAMPERS Any vent damper whether it is operated thermally or otherwise must be removed if its use inhibits pope rafting of the water heater hermally Operated Vent Dampers Gas fired water heaters having thermal efficiency in excess of 80 may produce a relatively low flue gas temperature Such temperatures may not be high enough to properly open thermally operated vent dampers This would cause spillage of flue gases and may cause carbon monoxide poisoning Vent dampers must bear evidence of certification as com plying with the latest edition of the American National Standard ANSI Z21 68 ANSI Z21 66 amp 67 respectively cover electrically and mechanically actuated vent dampers Before installation of any vent damper consult the local Sears Service Center or gas utility for further information WARNING To insure proper venting of this gas fired water heater the correct vent pipe diameter must be utilized Any
46. iations Found In This Instruction Manual A G A American Gas Association _N S L American National Standards Institute EPA National Fire Prevention Association Specifications WARNING This gas fired water heater is Cegn certified by the American Gas Association Laboratories under American National Standards for Gas Water Heaters The installation must conform with this manual Local Codes and with the latest edition of the National Fuel Gas Code ANSI Z223 1 This publication is available from your local govern ment or public library gas company or by writing NFPA Batterymarch Park Quincy MA 02269 9 nm RECOVERY un MODEL NUMBER CAPACITY OF B T U PER HOUR VENT HEIGHT TO IN GALLONS GAS RATE 90 F RISE PIPE 153 335200 153 335250 47 153 335251 47h 153 335302 153 335350 57 153 335351 153 335400 153 335450 153 335451 0 000 153 335502 153 335550 153 335551 153 335600 153 335650 153 335651 153 335750 153 335751 153 335850 4 153 335851 153 335951 58 Preparing for the New Installation Read the General Safety section pages 2 and 3 of this manual first and then the entire manual carefully If you don t follow the Safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also co
47. in amount of condensation will form while the burner is on A water heater may appear to be leaking when in fact the water is condensation This usually happens when a When a new water heater is filled with cold water for the first time b When gas burns and water vapor is produced in water heaters particularly high efficiency models where flue temperatures are lower c When you use large amounts of hot water in a short time and the refill water is very cold Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a sizzling or frying noise Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot Because of the suddenness and amount of water conden sation water may be diagnosed as a tank Jeak After the water in the tank warms up about 1 2 hours the condi tion should disappear Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up An undersized water heater will cause more condensa tion The water heater must be sized properly to meet the family s demands for hot water including dishwashers washing machines and shower heads Excessive condensation may be noticed during the winter and early spring months when incoming water tempera tures are at their lowest
48. ing directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space in unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Located in Confined Spaces b Combustion Air and Ventilation for Appliances Located in Confined Spaces Confined Space is a space whose volume is less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appliances installed in that space a ALL AIR FROM INSIDE BUILDINGS See Page 8 Figure 1 and Figure 2 below The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed in the com bined space shall be considered in making this determina tion Each opening shall have a minimum free area of one a inch per 1 000 BTU per hour of the total input rating of alf gas utilization equipment in the confined space but not less than 100 square inches One opening shall com mence w
49. ipped with an automatic gas shut r off system The high temperature shut off is built into the gas control valve This system shuts off the gas supply to the water heater burners when high water temperatures are present It is non resettable If the high temperature shut off activates the gas control valve must be replaced If this were to occur turn OFF the entire gas supply to the water heater Contact the Sears Service Center He WARNING Should overheating occur or the gas supply fail to Shut off turn OFF the manual gas control valve to the appliance NS be lenting System Inspection st once a year a visual inspection should be made of nting system You should look for structions which could cause improper venting The mbustion and ventilation air flow must not be ucted image or deterioration which could cause improper nting or leakage of combustion products Kusted flakes around top of water heater WARNING emical vapor corrosion of the flue and vent system may ccur if air for combustion contains certain chemical vapors Can propellants cleaning solvents refrigerator and air oner refrigerants swimming pool chemicals calcium odium chloride waxes bleach and process chemicals typical compounds which are potentially corrosive Periodic Maintenance 19 NOT ENOUGH OR NO HOT WATER 1 Check the manual gas shut off valve to be sure it is open
50. ithin 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure CHIMNEY OR GAS VENT A PC RES b ALL AIR FROM OUTDOORS see Figures 3 5 The confined space shall be provided with two perma nent openings one commencing within 12 inches of the top and one commencing within 12 inches from the bot tom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors Figure Locating the New Water Heater cont d 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equip ment in the enclosure See Figure 3 2 When communicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure See Figure 4 CHIMNEY OR GAS VENT LIL WATER HEATER LE FURNACE Hr INLET AIR DUCT j ends 1 above floor 3 When communicating with the outdoors through horizon tal ducts each opening shall have a minimum free area of 1 square inch per 2 000 BTU per hour of total input rating of all equipment in the enclosure See Figure 5 ete OUTLET AIR DUCT r DS ri LE WATER HEATER B Bi tie 4 When ducts are used they shall be of the same cross sec
51. ked as being resistant to the action of petroleum Propane L P gases SEDIMENT TRAP A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap If a tee fitting is used it shall be installed in conformance with one of the methods of installation shown below Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown GAS PIPING WITH FLEXIBLE CONNECTOR GAS SUPPLY PIPING MANUAL SHUTOFF VALVE FLEXIBLE GAS CONNECTOR LABELED AS COMPLYING WITH ANS STANDARDS GROUND JOINT UNION Optionaf 6 GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL GAS SUPPLY PIPING MANUAL SHUTOFF VALVE GROUND JOINT UNION GAS CONTROL VALVE 6 DRIP LEG y Sediment trap WARNING Contaminants in the gas lines may cause improper operation of the gas control valve that may result in tire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas pri me a drip leg sometimes called a sediment trap must be incorporated in the piping The drip leg must be readily accessible Install in accordance with the Gas Piping section Refer to the latest edition of the Nation
52. le sn nn ner ERE E bn Meme tie AE 19 Water 1 POHORE enana ia a eas tone EN ERE E EN 19 e L d Periodic Maintenance 20 21 Ventine Systemi IMS pe CUON kesian A a T VAEA E ATO a A T 20 Burner MSDEC rsss ridar o AAE E A AR A ANEAN ANE E AE 20 Burner CAIN sears rerea E e IAT A E 20 Propane L P Gas Control Valve amp Burner Assembly Replacement Information ss 20 TAOUSC KEE D 1D Re abe N a EA E TAT E eme antonio aay nee neues aes 20 Temperature Pressure Relief Valve Operation sith Seanad Oud eat ir D On Nae cd Ra lee 21 Tank oed mem lens apis ties sa acie A eae basic pega ace nas acne As ene ee oes ame lees 21 DPI RE cy tours ere alasves E i A A E T lem lied 21 Drain Valve Washer Replacement ss Wetec averting ee ue 21 SOCL VICE nn EE E NE E R E cr Sete canadiens A tetes tien terrine tte E E 21 Leakage Checkpoints a 22 Repair PAP Rrncrinenanmmmmnsmanmenis 24 31 Warrant TT eee eee ore ere E 32 About Your arranty eses EPE A E A EIE E O E E E N 32 Sears Installation PONCY essential aE ATENEA E T E 32 Sears instal lati Gi Warr aiy iani ne AE EA 32 Introduction Thank YOU for purchasing a Sears water heater roperly installed and maintained it should give you years of rouble free service If you should decide that you want the new vater heater professionally installed by Sears call the local Sears ervice Center or any Sears store They will arrange for prompt wality installation by Sears authorized contractors bbrev
53. ll operate properly See Combustion Air and Ventilation in the Locating the New Water Heater section 8 Is the draft hood vent piping properly secured See Venting instructions in the Installing the New Water Heater section 9 Is there proper clearance between the vent pipe and anything that might catch on fire See Venting instructions in the Installing the New Water Heater section 10 Is the vent pipe properly sloped and does the vent terminate outdoors See Venting instructions in the Installing the New Water Heater section 11 Do you need to call your gas company to check the gas pipe and its hookup SHUTOFF VALVE COLD TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug FLOOR DRAIN 14 MODEL RATING PLATE ALITOMATIC STORAGE WATER HEATER 4 6 INCH AIR GAP WARNING BEFORE LIGHTING PROPANE L P GAS WATER HEATERS Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground level will serve as ockets for the accumulation of this gas Before attempting to light or relight the water heater s pilot or turning on a nearby electrical light switch be absolute ly sure there is no accumulated gas in the area Search 0 r odor of gas by sniffing at
54. ntains warnings through out the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we Cannot put everything on the first few pages READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual gas Company rules and Local Codes or in the absence of Local Codes with the latest edition of the National Fuel Gas code ANS 2223 1 also referred to as NFPA 54 This publication is available from your local government or public library or gas company or by writing NFPA Batterymarch Park Quincy MA 02269 3 If after reading this manual you have any questions or do not iced any portion of the instructions call the Sears Service enter 4 Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual 5 For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earth quake See instructions for correct installation procedures Instructions may be obtained from your local dealer wholesaler public utilities or Calif
55. ntrol valve A flexible gas connector or a ground joint union between the shutoff valve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry Standard Models are for installation up to 3 300 feet above sea level High Altitude Models are for installation from 3 300 to 5 500 feet above sea level If a standard model is installed above 3 300 feet or a high altitude model is installed above 5 500 feet the input rat ing must be reduced at the rate of 4 percent for each 1 000 feet above sea level Contact your local Sears Service Center or gas utility for further information WARNING prance and its gas connection must be leak test ed before placing the appliance in operation a WARNING appliance and its individual shutoff valve must be discon ed from the gas supply piping system during any pressure sting of that system at test pressures in excess of pound ha maare inch co yg APPlance must be isolated from the gas supply piping sys em by closing its individual manual shutoff valve during any ure testing of the gas supply piping system at test pres s equal to or less than 2 pound per square inch 3 5kPa Installing the New Water Heater cont d 13 WARNING Use pipe joint compound or teflon tape mar
56. or relight the water heater s pilot or turning on a nearby electrical light switch be absolutely sure there is no accumulated gas in the area Search for odor of gas by sniffing at ground level in the vicinit of the appliance If odor is detected low steps indicated at or Your Safety on the cover page of this manual then leave the premises WARNING Do not use this appliance if any part of it has been under water Immediately call a Sears Service Technician to ue appli ance and to replace the gas control or any part of the burner sys tem which has been under water General Safety WARNING This water heater must not be installed directly on carpeting Carpeting must be protected by a metal or woo anel beneat the appliance extending beyond the full width an depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING A gas water heater cannot operate properly without the correct amount of air for combustion Do not install in a confined area such a closet unless you provide air as shown in the Locating The New Water Heater section Never obstruct the flow of ven tilation air If you have any doubts or questions at all call your gas company Failure to provide the proper amount of combus fion air can result in a fire or explosion and can cause
57. ornia Office of the State Architect 400 P Street Sacramento CA 95814 Materials and Basic Tools Needed Materials Needed To simplify the installation Sears has available the installa tion parts shown below You may or may not need all of these materials depending on your type of installation COMPRESSION COUPLINGS FOR CONNECTING TO aot COPPER PLUMBING WITH OUT SWEAT SOLDERING EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE i IN 2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL SEARS SERVICE CENTERES VENT ELBOW WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 GALVANIZED OR 1 2 COPPER PLUMBING VENT EXTENSION WATER HEATER HEAT TRAPS HELP REDUCE HEAT LOSS DUE WATER HEATER STAND 24 x24 x18 FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAM ETER 24 OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS FLEXIBLE WATER HEATER GAS CON NECTOR WITH FITTINGS DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS TO THERMAL SYPHONING Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrenches 2 14 Screwdriver Tin Snips 6 Foot Tape of Folding Rule Garden Hose Drill Pipe dope or Teflon Tape A
58. re potentially corrosive WARNING Minimum clearances between the water heater and combustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the jacket is 18 on most models Note that a lesser dimension may be allowed on some models Refer to the label on the water heater adjacent to the gas control valve for all clearances WARNING HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time general ly two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appli ances which are connected to the hot water system are used such as a dishwasher or washing machine If erogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open WARNING INSULATING JACKETS When installing an external water heater insulation jacket on a gas water heater a DO NOT cover the temperature pressure relief valve b DO NOT put insulation over any part of the top of the gas water heater c DO NOT put insulation over the gas control valve or gas con trol tetes cover or any access areas to the burner d DO
59. re the tank is com pletely full of water CAUTION oe Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater Q Water at the draft hood is water vapor which has condensed out of the combustion products This is caused by a problem in the vent Contact the Sears Service Center Condensation may be seen on pipes in humid weather or pipe connections may be leaking The primary anode rod fitting may be leaking Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area p The temperature pressure relief valve may be leak ing at the tank fitting Water from a drain valve may be due to the valve opened slightly The drain valve may be leaking at the tank fitting 00 amp 000 Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip into the fire or run on the floor This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from o
60. rovide all per MODEL NUMBER NAME OF ITEM int facts when you call or visit PART NUMBER PART DESCRIPTION parts listed may be ordered from any Sears Service iter and most Sears stores THIS IS A REPAIR PARTS LIST NOT A PACKING LIST OW ami Warranty About Your Warranty Some warranties say that you must drain the tank once a month Your tank will last longer if you do this Your Sears warranty is good whether you drain the tank often or not We include a drain valve because 1 Many plumbing codes require a drain valve 2 Your water heater will continue to heat efficiently if a small amount of water is drained each month THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL ON WATER HEATER INSTALLATIONS ARRANGED BY SEARS Sears warrants the installation ON INSTALLATIONS NOT MADE BY SEARS AUTHO RIZED CONTRACTORS 1 Your Sears warranty applies to the product only 2 Sears does not warrant the installation 3 A charge will be made on service calls due to incomplete installation These include a Adjusting thermostat b Lighting pilot c Leaks in pipes or fittings poor or This manual is in non technical language It may help you avoid the cost of a needless service call Many ser vice calls really aren t needed Such as when 1 The gas is turned OFF 2 The pilot is out 3 A gas or water leak is due to loose pipe or connections ASS ANR SSII IS IS ERROR ARERR LS LIN
61. ther appliances water lines or se seepage should also be checked To check where threaded portion enters tank insert Q Tip between jacket opening and fitting If cotton is wet follow Draining instructions in the Periodic Maintenance section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installing the New Water Heater section 22 Re Pa ts o POWER MISER 8 GAS WATER HEATERS MODEL NUMBERS 153 335200 40 Gal High Altitude 153 335250 40 Gal 153 335251 40 Gal 153 335302 30 Gal High Altitude 153 335350 30 Gal 153 335351 30 Gal 24 epair Parts cont d VER MISER 8 GAS WATER HEATERS JEL NUMBERS 335200 40 Gal High Altitude 335250 40 Gal 335251 40 Gal 335302 30 Gal High Altitude 335350 30 Gal 335351 30 Gal MODEL NUMBERS 153 335200 153 335250 153 335251 153 335302 153 335350 153 335351 PART NUMBERS PART DESCRIPTION Temperature Pressure Relief Valve 9000071 1 9000071 9000071 9000071 90000711 900007 1 F5 Primary Anode Rod 9001829 9001829 49001829 f 9000734 Model Rating Plate 40270118 4 0270118 40270118 1 027011814 0270118140270118 9000058 4 9000058 9000058 4790000581 9000058 9000058 Drain Valve Washer a x Yea x Ye thick 9001584 9001584 ct 9001584 wy 9001584 9001584 Thermocouple Clip F145 0085 F145 008
62. tion air supply proper clearances from the water heater must be maintained See Locating the New Water Heater section Combustible materials such as clothing cs materials or flammable liquids etc must not be placed against or adjacent to the water heater which can cause a fire mperature Pressure Relief Ive Operation temperature pressure relief valve must be manually ated at least once a year TEMPERATURE PRESSURE _ RELIEF VALVE DISCHARGE PIPE WARNING en checking the temperature pressure relief valve ration make sure that 1 no one is in front of or ind the outlet of the temperature pressure relief e discharge line and 2 that the water manually dis rged will not cause any property damage because the er may be extremely hot fter manually operating the valve it fails to complete eset and continues to release water immediately ie the cold water inlet to the water heater follow the ning instructions and replace the temperature pres 2 relief valve with a new one re to install and maintain a new properly listed tem ure pressure relief valve will release the manufactur m any claim which might result from excessive tem ture or pressure WARNING e temperature pressure relief valve on the appliance ps or discharges periodically this may be due to mal expansion Your water heater may have a check te installed in the water line or a water meter with a ck valve Consult the Sears Service C
63. ust be discon nected from the gas supply piping system during any pressure testing of the gas system at test pressures in excess of 2 pound per square inch 3 5kPa 2 The appliance must be isolated from the gas supply piping sys tem by closing its individual manual shutoff valve during any pressure ARE of the gas supply piping system at test pres Sures equal or fess than 2 pound per square inch 3 5kPa WARNING Soot build up indicates a problem that requires correction before further use Turn OFF gas to water heater and leave OFF until repairs are made because failure to correct the cause of the sooting can result in a fire or explosion causing DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE WARNING The water heater with draft hood installed must be properly vented to a chimney which terminates outdoors Never operate the water heater unless it is vented to the outdoors and has ade quate air supply to avoid risks of improper operation explosion or asphyxiation ait a WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical com pounds which a
64. ve Washer Replacement NOTE For replacement use a 1 2 x s x 1 thick washer available at your nearest hardware store For ordering replacement washers refer to the Repair Parts section Turn OFF gas supply to water heater Follow Draining instructions Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow instructions in the Filling The Water Heater section 7 Check for leaks 8 Follow the lighting instructions in the Lighting sec tion to restart the water heater tf U NO ond ex D HANDLE AND Ss CAB ASSEMBLY WASHER Service If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Call the Sears Service Center Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with gas codes your water heater and safety practices contact the Sears Service Center to check the water heater Leakage Checkpoints CAUTION 7 Read this manual first Then before checking the water heater make sure the gas supply has been turned OFF and never turn the gas ON befo
65. vice Center WARNING Obstructions and deteriorated vent systems may pre sent serious health risk or asphyxiation WARNING Be sure the vent piping is properly connected to pre vent escape of dangerous flue gasses which could cause deadly asphyxiation WARNING If after inspection of the vent system ou found sooting or deterioration something is wrong Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater Burner Inspection WARNING Do not use this apy lance if any part of it has been under water Immediately call a Sears Service Technician to inspect the appliance and to replace the gas control or any part of the burner system which has been under water At least once a year a visual inspection should be made of the main burner and pilot burner The drawing is for your reference You should check for sooting which is not normal and Will impair proper combustion Soot build up indicates a problem that requires correc tion before further use Turn OFF gas to water heater and leave OFF until repairs are made because fail ure to correct the cause of the sooting can result in a fire causing DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Burner Cleaning In the event your burner needs cleaning use the following instructions If inspection of the burner shows that cleaning is required
66. y be drawn by air currents from other areas of the structure to the appliance Locating the New Water Heater WARNING Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in addition to being highly flammable in many cases will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater The results can be hazardous and also cause product failure 2 The location selection must provide adequate clearances for servicing and proper operation of the water heater WARNING This water heater must not be installed directly on carpeting Carpeting must be protected by a metal or wood panel beneat the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING Minimum clearances between the water heater and com bustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the jacket is 18 on most models Note that a lesser dimension may be allowed on some models Refer to the label on the water heater adjacent to the gas control valve on all clearances ASS SN Y N N NSA A 12 MAX VENTILATION OPENINGSO
67. y damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not nn bie to a a other suitable means the water flow se property damage The Dischar e Pipe Must not be smaller in size than the outlet ipe size of the Valve or have any reducing couplings or other restriction Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both a t pe Perature pressure relief valve and the discharge Zya terminate at an adequate drain ust not have any valve between the relief valve and tank Installing the New Water Heater cont d 11 WARNING The temperature pressure relief valve must be manual ly operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve dis charge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot if after manually operating the valve it fails to com pletely reset and continues to release water immedi ately close the cold water inlet to the water heater fol low the draining instructions and replace the tempera ture pressure relief valve with a new one TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 AIR GAP
68. y water solution for this too 15 Lighting cont d FOR YOUR SAFETY READ BEFORE LIGHTING WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by ai When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any hone in your building immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department m C Use only your hand to push in or turn the gas contro knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified ser vice technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Remove outer door 3 Set th

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