Dixon 2700 Lawn Mower User Manual
Contents
1. consult dealer Dirty or maladjusted carburetor consult dealer 4 ENGINE STARTS BUT CUTS OUT Water in fuel drain old fuel replace with new fuel Clogged fuel line lt heck fuel filter clean fuel line Fuel tank vent plugged check vent Faulty fuel pump consult dealer Maladjusted carburetor consult dealer Engine dies when control levers moved IN release parking brake 5 ENGINE KNOCKS Low oil level check and add oil Ignition timing off consult dealer Fuel octane too low drain amp replace with higher octane fuel Over heated engine shut off engine allow to cool See engine manual for engine adjustments 40 TROUBLESHOOTING 6 ENGINE OVERHEATED Radiator coolant level add coolant mixture Air intake screen or fins clogged clean intake screen and fins Fuel mixture too lean consult dealer Improper ignition timing consult dealer Oil level too low or too high adjust oil l2. Model 2700 IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be oper ated properly to be safe It is not a toy or a recre ational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies to all Dixon ZTR Model 2700 Commercial Mowers Your Dixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs INDEX Page Safety athe deed a qd al ae ca d tun 4 12 Warranty Policy io aste E oe 0 Re Repo cen RAE Y 13 Specifica tioN S a Loads A adhe atr d sed 14 CONOS dol deseo pee 15 18 Operation Instructi0NS 1926 Care amp 27 38 Standard Service Parts LiSt 39 Troubleshooting rd as 40 41 Model 2700 PartNo 12828 0603 SAFETY RIDING LAWN MOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander BLADE CONTACT TIP OVER RUN OVER BACK OVER read and understand this manual to prevent injuries Ad SAFETY A Safety Alert Symbol W hen you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and
3. 1 Loosen the 1 2 retaining nut underneath the headlight and slide the headlight forward out of the recessed area of the fuel tank 2 Loosen the 1 2 nut on the U shaped holding bracket and swivel the headlight vertically to adjust the height of the beam Tighten the bracket nut 3 Replace headlight into recessed area of the fuel tank 4 Swivel the headlight horizontally to illuminate the desired area and tighten the headlight retaining nut 0 N NUT UNDER F HEADLIGHT TO ADJUST LOCATION OF LAMP 33 CARE AND MAINTENANCE HYDROSTATIC PUMPS Before each use check to be sure that the cooling fins of the hydrostatic pumps are clean Excessive accumulation of oil dirt or trash may cause the pumps to overheat NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM Fill reservoir as required per the maintenance schedule listed in this book HYDROSTAT DRIVE BELT REPLACEMENT PROCEDURE To remove hydrostat pump drive belt The hydrostat pump drive is equipped with a spring loaded belt take up 1 Raise seat See instructions on Page 25 2 Remove hold down bolts from belt cover Remove belt cover 3 Rotate the spring loaded take up idler towards the left hand hydro pump to provide belt slack for removal 4 Remove belt To install hydrostat pump drive belt 1 Rotate the spring loaded take up idler towards the left 2 hand hydro pump 2 Install belt per diagram 3 Re attach belt cov
4. 12 DIXON LIMITED WARRANTY POLICY COMMERCIAL MODELS 2700 SERIES DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMAN SHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Home Owner Application This Dixon Warranty term is fora period of three 3 years from date of purchase Frame body panels and fenders are warranted for the life of the mower 2 Commercial Application Defined as use other than or in addition to mowing atowner s primary place of residence Units used in commercial application are warranted for a period of one 1 year from the date of purchase or 750 hours whichever comes first 3 Warranty applies only to original retail purchaser of new and unused mowers and accessories 4 AllDixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 5 Battery Warranty limited to 90 days from date of purchase 6 Accessories Warranty grass catchers snow blades covers etc Limited to 90 days from date of purchase 7 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY 8 The following items are not covered by this warra
5. CAUTION Do not operate the engine in an enclosed area due to the harmful exhaust gas produced STOPPING INSTRUCTIONS 1 Turn mower blades off 2 Move control levers to outboard position 3 Set parking brake 4 Move throttle control to slow Allow engine to run a short time to cool down then turn ignition key to OFF and remove key 22 OPERATION INSTRUCTIONS MOWING INSTRUCTIONS A CAUTION Be sure that deflector is properly installed on the discharge chute Im Start engine and set throttle at full speed 2 Set desired cut height 3 Release park brake A CAUTION Check the area to assure there is no one near 4 Engage mower blades 5 Move control levers in and operate per the control instructions on Page 15 23 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS 24 Do not attempt to cut grass when it is wet If the grass is tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting Keep the underside of the mower deck clean Maintain sharp blades throughout the cutting season As a rule of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 5096 to 80 The following grass cut heights are based an adequate moisture conditions and normal thatch buildup in a healthy lawn Some lo
6. 30 CARE AND MAINTENANCE CHECKING amp REPLENISHING OIL IN HYDROSTATIC TRANSMISSION Dirt or water in oil can ruin the hydrostatic transmissions Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage Clean the oil reservoir cap and the area around it prior to removal Check the oil level Oil should be approximately 1 3 8 below top of oil tank Replenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transmis sion oil filter after the first 100 hours of use Then every 500 hours after that Remove the filter and be sure all oil has drained from the reservoir Replace with new filter and SAE 20W 50 motor oil Please dispose of used oil at proper collection centers protect your environment 31 CARE AND MAINTENANCE PARKING BRAKE ADJ USTMENT 32 Raise rear of machine Remove tire and wheel assembly Adjust the 3 8 adjustment nut clockwise to increase and counter clockwise to decrease brake holding power As the brake holding power is increased the force required on the handle to engage the brake increases Set the brake for the holding power required for the intended use and the desired force required to activate it Install wheel amp tire assembly Repeat steps 2 5 for opposite side CARE AND MAINTENANCE HEADLIGHT ADJ USTMENT
7. 39 TROUBLESHOOTING 1 ENGINE WON T TURN OVER Mower blades engaged disengage blades Drive not in neutral move control levers to neutral OUT Circuit breaker trips reset breaker Dead battery 5 charge or replace Solenoid III consult dealer Ignition switch consult dealer Starter 02 22 2 eee eee ee eee eee eee ee consult dealer Parking brake not on engage parking brake No fuel Tefuel and or clean or replace fuel filters open fuel valve Over or under choked adjust choke Spark plug not firing check spark plug contition or reset gap Carburetor maladjusted consult dealer Ignition Switch consult dealer 3 HARD TO START ENGINE Fuel line clogged clean fuel line check fuel filter open fuel valve Faulty fuel pump consult dealer Spark plug wire loose or grounded check spark plug wires Spark plugs faulty or improperly gapped check spark plug condition or reset gap Electronic ignition defective
8. 8 14 lbs Lug nuts or lug bolts should be checked regularly for tightness 28 CARE AND MAINTENANCE A CAUTION Stop engine and remove ignition key for safety Wear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade MOWER BLADES Check sharpness of mower blades after every 10 hours of opera tion To sharpen blades proceed as follows 1 Remove bolt and flat washer mounting blade on shaft Remove blade 2 Blades should be discarded when worn excessively 3 Sharpen blade with a hand file electric grinder or blade sharpener Wear gloves and eye protection when sharpen ing Grind blade at original 25 degree bevel 4 Check balance of blade by positioning the blade on a nail or blade balance pedestal Grind the blade on the end that is heavier until both sides balance 5 Install blade flat washer amp bolt Make sure to tighten bolt to 60 ft Ibs DANGEROUS DONOTUSE es BLADEIN THIS CONDITION Ec When notch starts BELTS discard blade Check belts every 50 hours Replace any belts found to be in poor con dition 29 CARE AND MAINTENANCE LUBRICATION ENGINE Follow engine manufacturer s recommenda tion DECK SPINDLES Lubricate with 3 shots only every 100 hours MOWER CHASSIS Lubricate with 3 shots only every 50 hours see zerk locations below TRAILER ARM BOTTOM OF BOTH SIDES FRONT LIFT SHAF OF MACHINE t ES BOTH SIDES OF OF MACHINE
9. Kawasaki Twin Liquid Cooled 4 Cycle V Configuration Overhead Valve Gasoline Horizontal Shaft Aluminum Head and Crankcase with Cast Iron Liners Full Pressure Lubrication Full Flow Filter Electric Fuel Pump Fixed J et Carburetor Electronic Ignition In Line Fuel Filter Dual Element Air Cleaner STARTING SYSTEM Electric by key switch operation with safety interlocks on parking brake blade drive clutch and control levers TIRES Front 13 6 5x6 Rear 23 10 5x12 RECOM M ENDED Front 16 20 lbs TIRE PRESSURE Rear 8 14 lbs CAPACITIES Fuel 11 gallons approx Hydrostat oil system 4 quart with inline 40 micron filter Hydrostat oil recommendation SAE 20W50 motor oil Engine 2 quart SAE 10W 30 motor oil DIM ENSIONS W idth 73 5 60 Deck 85 5 72 Deck Height 54 Length 87 W eight 1020 lbs 60 Deck 1054 lbs 72 Deck Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJ ECT TO CHANGE WITHOUT NOTICE 14 CONTROLS CONTROL LEVERS Note For access to the seat move control levers to neutral position and swing them outward TO GO FORW ARD From neutral position gently push both control levers forward To increase speed move levers further forward TO GO BACKWARD From neutral position gently pull both control levers toward you TURNING Turning is controlled by moving one control lever slightly forward or rearward of the other eTo tu
10. Loosen the front and rear bolts retaining the bellows hold down plate and slide the bellows and plate up the steering lever to expose the steering control mechanism Move the levers inboard to the operating position Loosen the set screw of the clamp collars which lock the upper arms to the lower arms Raise or lower the arms for desired height There is approximately 3 of height adjustment available Upper shaft should have a minimum of 1 1 2 engagement in lower shaft Rotate arms until they have the desired orientation front to back screws CARE AND MAINTENANCE STEERING CONTROL ADJ USTMENTS continued To adjust In position of the steering controls 1 Move the levers inboard to the operating position 2 Adjust the steering lever stops until the steering levers have the desired clearance To adjust for straight forward tracking 1 Drive tractor with both control levers in the full forward position 2 Stop the machine and shut off the engine 3 Adjust the forward stop of the control levers on the Side which appears to be faster to limit the forward travel of the control levers until the mower tracks in a straight line Note Variations in the turf and tire pressure can Cause variations in speed and tracking When all alignment adjustments are satisfactory slide the hold down plate and bellows down the control levers and secure with screws 37 CARE AND MAINTENANCE LEVELING
11. on it do not mow it DO M ow across the slope with your Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Tires may lose traction on slopes even though the brakes are functioning properly Use extra care with grass catchers or other attachments These can change the stability of the mower all movement on the slopes slow and gradual Do not make sudden changes in speed or direction A SAFETY SLOPE OPERATION continued DO continued Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope df front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Do not turn on slopes unless necessary and then turn Slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could Cause sliding Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NE
12. safe operating practices Ay DANGER AWARNING A CAUTION DANGER highlighted in red indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION highlighted in yellow indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always tu
13. FIRES Carburetor maladjustment consult dealer 11 ENGINE IDLES POORLY Carburetor maladjustment consult dealer Improper spark plug gap check and re gap plug See engine manual for engine adjustment 41 CARE AND MAINTENANCE ELECTRICAL SYSTEMS Keep all connections clean and tight CLEANING THE MOWER Wash mower periodically Clean above and below deck High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower After washing your mower start the engine and engage the mower deck for a few minutes to disperse any water that may have accumulated in bearings pulleys or fans Note Allow mower to cool before wasing If bearings are hot they will draw moisture inside as they dry and cause corrosion SERIAL NUMBERS The serial number is located on the frame at the rear of the engine WARRANTY Refer to warranty information on page 13 or see the Warranty Registration Form in your owner s packet PARTS SERVICE See your Dixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA 42 OWNER DIXON INDUSTRIES INC IN FOR M A TION a BLOUNT International Inc Co Box 1569 Coffeyville Ks 67337 0945 620 251 2000 FAX 620 251 4117 Date Purchased DI
14. THE DECK 38 1 Set the tire pressure on all four tires 2 Front casters must be rotated in the direction of forward travel Move the tractor to a hard level surface Put the mower deck in the number 3 deck height position Rotate the 2 outer spindles so the blades point outboard Adjust front hangers to level deck side to side Rotate all 3 spindles until the blades are fore and aft Adjust rear hangers until deck is level to 1 4 higher in the rear ADJUSTER NUT STANDARD SERVICE PARTS LIST ZTR MODEL 2700 Blades 60 standard P N12421 low lift P N12451 Gator P N 12508 Blades 72 standard P N 12339 low lift P N 12452 Gator P N 12509 Engine to Mower Deck Belt P N 12807 Serpentine Belt 60 9758 Serpentine 727 12033 Engine to Hydro Belt P N12012 Hydrostatic Transmission Filter 7252 KAWASAKI AIR AND OIL FILTER Refer to engine manufacturer s manual for recommen dations regarding frequency of service required for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Ask your Dixon Dealer for assis tance IMPORTANT Some applications extreme dirt conditions or the use of a grass catcher may require that the engine used on the ZTR Model 2700 be fitted with an optional Kawasaki fresh air filter system Check with your engine service center for availability
15. VER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with the safe operation of the mower Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision 10 A SAFETY SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove fuel cap or add fuel with engine running Allow engine to cool before refueling Do not smoke while refueling Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame If fuel is spilled on clothing change clothing immediately To prevent fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove fuel powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a por
16. XO ZTROM owers The engine exhaust from this product contains A WA RN IN G chemicals known to the State of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc DIXON INDUSTRIES INC a BLOUNT International Inc Co Box1569 Coffewille Ks 67337 0945 Model2700 620 251 2000 Part 12828 0603
17. cations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Bermudagrass 1 2 Bluegrass 2 3 Buffalograss 112 3 Ryegrass 2 3 Tall Fescue 3 312 Zoysiagrass 1 3 OPERATION INSTRUCTIONS TO LIFT SEAT To lift the seat move the control levers to the neutral OUT position Release the seat latch and rotate the counterbalanced seat support frame upward and forward To return the seat to the operating position push the counterbalance seat frame support rearward and down until it rests firmly on the tractor frame SPRINGS Three seat springs are provided The center spring may be removed for a softer ride 25 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE 26 UNLOCK TRANSMISSION Always turn off engine before engaging or disengaging the hydro release free wheel valves Never attempt to move the valves with the engine running The hydro release valves are located beneath the seat on the top of the hydro pumps on each side of the machine To unlock the transmission lift the seat see Page 25 rotate the transmis sion hex valve located on the top of each transmission approxi mately two full turns counter clockwise To re engage the transmission rotate each transmission hex valve clockwise to the end of its travel Return the seat to the operating position Note Before pushing or towing the t
18. er 4 Return the seat to the operating position 34 CARE AND MAINTENANCE STEERING CONTROL ADJ USTMENTS To adjust neutral 1 2 3 Lift seat see instructions on Page 25 Block up the unit so that the drive wheels are off the ground Loosen ball joint jam nuts on control rod Note The front jam nuts are left hand threads With steering control arms in the out neutral position start the engine and run at fast idle Adjust the neutral position by turning the control rod until the wheels do not rotate Retighten the jam nuts on the control rod and check to see that the drive wheels are not turning Repeat steps 3 6 for the other side Shut off engine before removing the blocks Return the seat to the operating position To adjust neutral springs 1 Loosen set screws of front and rear spring stop collars located on the control rods Requires a 1 8 Allen wrench Move control handle full forward Move front spring stop collar rearward until it compresses spring approximately 1 16 and tighten collar set screw Move control handle full rearward Move rear spring stop collar forward until it compresses spring approximately 1 16 and tighten collar set screw Repeat steps 1 5 for opposite side 35 CARE AND MAINTENANCE STEERING CONTROL ADJ USTMENTS continued To adjust steering control levers 36 1 Tighten the clamp collar set
19. evell Running engine too slow run engine faster NOTE Always mow at full throttle setting 7 ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS Incorrect ignition timing consult dealer Carburetor maladjusted consult dealer Faulty spark plug check spark plug or condition and reset 8 ENGINE RUNS BUT MOWER WON T MOVE FORWARD Drive belt broken or slipping replace drive belt Pump arm loose or disconnected tighten or reconnect Hydraulic oil system low 5 add oil Bypass valves in free wheel position tighten by pass valves Hydrostat oil filter plugged replace filter Faulty pump or wheel motor consult dealer 9 ENGINE STALLS WHEN BLADES ARE ENGAGED Operator not on seat sit on seat Faulty interlock system consult dealer Blade spindle bearing failed consult dealer Deck drive belt improperly routed reroute Blades blocked by foreign material clean under deck 10 ENGINE BACK
20. nty policy a Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer s place of business b Routine maintenance or adjustments c Belts blades hydrostatic filters d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 9 There is no other express warranty Implied warranties including those of merchantability and fitness fora particular purpose are limited to the same duration ofthe express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded 13 SPECIFICATIONS Model 2700 CHASSIS 11 GA rectangular tube 7 GA reinforcement SEAT Designed for operator comfort with padded back amp arm rests Seat is adjustable fore amp aft Mounted on operator suspension system MOWER DECK 2 decks are available Both decks are made of 10 GA fabricated welded construction with 1 4 reinforcement plate 3 blades combine for either a 60 or 72 cut width Deep deck with discharge tunnel Cut height approximately 1 5 to 6 via 10 position lift handle BLADE DRIVE V Belt with Electric clutch DRIVE SYSTEM Each rear wheel is independently driven by a HydroGear BDP 10A pump and White CE wheel motor ENGINE 27HP
21. odel 2700 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their func tions During initial operation learning to drive set throttle at slow speed BEFORE OPERATING MOWER 1 Read and observe all safety instructions on your mower and in the manual 2 Read engine manufacturer s operating and main tenance instructions 3 Check engine oil 4 Check fuel cap to be sure it is in place 5 Be sure parking brake is on 6 Mower blade drive is off 7 Know how to stop engine Turn key to off posi tion 19 OPERATION INSTRUCTIONS A TESTING OF SAFETY INTERLOCK SYSTEMS Do not operate mower if safety switches are not operating properly Your Zero Turning Radius Mower is equipped with control interlocks for your safety 1 The engine will not start if the mower blades are engaged 2 The engine will not start unless the steering control levers are neutral OUT position 3 The engine will stop if the mower blade clutch is engaged and the operator leaves the driver s seat 4 engine will stop if the park brake is ON and the steering control levers are moved to the IN position 20 OPERATION INSTRUCTIONS AX INTERLOCK SWITCH TEST Note Operator must be seated in normal operating position to pe
22. ractor the transmission must be unlocked and the parking brake released The tractor should never be pulled more than two miles per hour or for any appreciable distance CARE AND MAINTENANCE CAUTION Before performing any maintenance turn off engine allow to cool amp remove key Use extreme care when working on machinery Do not wear watch or jewelry Do not wear loose fitting clothes and observe all common safety practices with tools MAINTENANCE SCHEDULE Check deck drive belt tension adjustment after 5 hours breakin adjust spring tension to 7 to7 1 2 inside to inside spring hook dimension Check belt tension periodically M ake adjustments as necessary Check deck serpentine after 20 hours break in adjust bumper to approximately 1 2 thick Check crankcase oil level sss before each use Clean grass from hydrostat fans and radiator screen before each use Clean grass debris from muffler manifold area before each use Check air intake screen after each use Clean grass under deck eee eee after each use Check tire pressure seen every 10 hours inspect mower blades for every 10 hours Clean air filter element every 25 hours Check hydrostatic transmission every 25 hours Grea
23. rform these tests 1 With engine off turn mower blade on and attempt to start engine ENGINE SHOULD NOT START 2 With engine off move control levers in and attempt to start engine ENGINE SHOULD NOT START 3 In a SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage the blade drive through the electric clutch switch Raise slightly off of seat ENGINE SHOULD STOP 4 With engine running set parking brake and move levers inboard ENGINE SHOULD STOP If any safety check fails do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer 21 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS 1 Operator must be seated in normal operating position 2 Set parking brake 3 Move control levers to outboard position 4 Assure blade clutch is off 5 Push throttle control lever to 1 2 setting 6 Push choke control lever forward If engine is warm turn choke off immediately after engine starts f engine is cold slowly move choke to off as the engine warms up 7 Insert Ignition key and turn to start position When engine starts release ignition key Key will return to run position 8 Move throttle control lever to the wide open or maximum setting for actual operation of the mower deck Engine must be operated at wide open or maximum setting to insure adequate lubrication cooling and cut quality of the mower deck
24. rn left move left lever rearward of the right lever eTo turn right move right lever rearward of the left lever To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opposite of travel AE O A many NEUTRAL abate 90 SLOW FORWARD FORWARD RIENT REVERSE Note The pressure required to operate the mower is very light 15 CONTROLS PARKING BRAKE A parking brake is located to the left of the seat The engine will kill if control levers are not in the outboard position when the parking brake is engaged To engage brake pull up and back To disengage brake push forward and down Note The parking brake is not intended to be used as a service brake Note Always set parking brake before dismounting Release the parking brake before moving mower Note Engage parking brake before starting engine MOWER DECK CUT HEIGHT LIFT LEVER Located to the right and front of the operator Controls the cutting height Ten positions of adjustment Depress trigger and move lever forward to lower deck Depress trigger and pull lever back to raise deck Select cut height amp insert pin into first hole below the lift lever Ten holes are provided for a down stop so you can easilyreturn from transport to desired cut height SEAT Fore amp Aft M ove lever slide seat fore amp aft
25. rn off blades set parking brake stop engine and remove key before dismounting SAFETY GENERAL OPERATION continued Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading and unloading Always wear safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights and counterweights Maintain or replace safety amp instruction labels as needed WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 7 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy
26. se alizee Su ases eee hc tenderet every 50 hours Check drive and fan belt every 50 hours Replace air filter element annually or every 100 hours Check spark plugs annually or every 100 hours Change engine oil filter every 100 hours Change engine crankcase oil 5 hours breakin every 100 hours Change hydrostat oil oil filter 100 hours breakin every 500 hours 27 CARE AND MAINTENANCE ENGINE For complete maintenance and operating information of the engine please refer to the maintenance instructions furnished bythe engine manufacturer and included in your Zero Turn Radius mower information packet Note Air intake screen must be kept clean If plugged engine may be seriously damaged by overheating BATTERY Battery contains sulfuric acid electrolyte A CAUTION which is poisonous and corrosive This is a maintenance free battery and the fluid level cannot be checked OFF SEASON BATTERY STORAGE DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to the correct terminal Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery TIRES Correct tire pressure is essential for efficient operation of the mower Checktire pressure periodically Inflate tires to the pressure listed below Front tires 16 20 lbs Rear tires
27. table container rather than from a fuel dispenser nozzle If a fuel dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 11 A SAFETY SERVICE continued Never run a mower inside a closed area The exhaust fumes are toxic Keep nuts and bolts tight especially blade attachment bolts andkeep equipment in good condition Never tamper with safety devices Check their proper Operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine run ning unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap the blade s wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF
28. to desired position release 16 CONTROLS MOWER BLADE SWITCH To engage blades pull up on switch To disengage blades push down IGNITION SWITCH Turn to start position to crank engine Release when it starts For headlights rotate switch one notch counter clockwise from run Note Remove key when mower is not in use CHOKE CONTROL LEVER Located on the control panel to the operator s right THROTTLE CONTROL LEVER Located on control panel to operator s right Controls engine speed W hile mowing throttle control should be set to MAXIM UM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed CIRCUIT BREAKER f circuit breaker pops up it disconnects the power W ait 2 minutes and push to reset f it pops up again there is a short circuit Stop and find fault or contact your dealer 17 18 CUP HOLDER PARK ING BRAKE LEVER CONTROL LEVERS CONTROLS lt DECK HEIGHT ADJUSTMENT LEVER THROTTLE CONTROL CHOKE CONTROL IGNITION SWITCH HOUR METER CIRCUIT BREAKER BLADE DRIVE SWITCH OPERATION INSTRUCTIONS The safe and successful operation of the ZTR M
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